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  • TCVN NATIONAL STANDARD

    TCVN 6474-1: 2007 TCVN 6474-9: 2007 Second edition

    RULES FOR CLASSIFICATION AND TECHNICAL SUPERVISION OF FLOATING STORAGE UNITS

    HA NOI -2007

  • BLANK PAGE

  • 3

    NATIONAL STANDARD TCVN 6474-1: 2007 TCVN 6474-9: 2007

    Foreword

    National standards from TCVN 6474-1:2007 to TCVN 6474-9:2007 replace to TCVN

    6474:1999.

    National standards from TCVN 6474-1:2007 to TCVN 6474-9:2007 are edited by

    Vietnam Register and TCVN/TC8 ''Shipbuilding and Offshore'' Technical Standard

    Board, is proposed by Ministry of Transportation and Standard - Measure - Quality

    General Department, is promulgated by Ministry of Science and Technology.

  • 4

    BLANK PAGE

  • 5

    NATIONAL STANDARD TCVN 6474-1: 2007 TCVN 6474-9: 2007 CONTENTS

    Foreword 3

    PART 1: CLASSIFICATION 25

    1 General requirements 25

    1.1 Application 25

    1.2 Reference documents 25

    2 Definition and explaination 27

    2.1 Floating storage units. 27

    2.1.1 Purpose 27

    2.1.2 Major Elements 27

    2.2 Type of floating storage units 27

    2.3 Coordinates and motion 28

    2.4 Production Facilities 29

    2.4.1 General 29

    2.4.2 Production Support Systems 29

    2.4.3 Hazardous Areas 29

    2.4.4 Piping and Instrumentation Diagrams (P&IDs) 30

    2.4.5 Safety Analysis Function Evaluation (S.A.F.E.) Charts 30

    2.5 Position Mooring System 30

    2.5.1 General 30

    2.5.2 Spread Mooring 30

    2.5.3 Single Point Mooring (SPM) 31

  • 6

    2.5.4 Dynamic Positioning and Thruster Assisted Systems 36

    2.6 Subsea System 36

    2.6.1 General 36

    2.6.2 Floating Hose 36

    2.6.3 On Bottom Flexible Flow Lines 36

    2.6.4 Pipe Line End Manifold (PLEM) 36

    2.6.5 Riser 36

    2.6.6 Riser System 37

    2.6.7 Riser Support 37

    2.6.8 Submerged Jumper Hoses 37

    3 Classification 38

    3.1 Class assignation 38

    3.2 Class of floating storage units 38

    3.2.1 Scope of classification for floating storage units 38

    3.2.2 Basic characters of classification for floating storage units 38

    3.2.3 Class notations of hull of floating storage units 38

    3.2.4 Class notations of machinery of floating storage units 39

    3.3 Subdivision notation and additional notations 39

    3.3.1 Subdivision notation 39

    3.3.2 Notation for in water survey of submerged part of hull of floating storage units 40

    3.3.3 Notation for enhanced survey programme 40

    3.3.4 Notation for function of floating storage units 40

    3.3.5 Dynamic positioning system 40

  • 7

    3.3.6 Notations for location and operational condition 40

    3.3.7 Example for charaters and notations of classification 41

    3.4 Class maintenance 41

    3.5 Suspension of Class 41

    3.6 Lifting of Suspension 42

    3.7 Withdrawal of class and chance character of classification 42

    3.8 Reclassification 42

    3.9 Requisition for a survey 43

    3.9.1 Classification survey 43

    3.9.2 Survey for class maintenance 43

    3.10 Certificate of Classification 43

    3.10.1 Issurance of Classification Certification 43

    3.10.2 Endorsement of Classification Certificates 43

    3.10.3 Issuance of Provisional Classification Certificates 43

    3.10.4 Validity of Certificate of Classification and Provisional Certificate of Classification 43

    3.10.5 Retention, Reissue, Rewriting and Return of Certificate of Classification 44

    4 Technical documentation 46

    4.1 Design documents for submission 46

    4.1.1 Design documents for submission 46

    4.1.2 Amendments to approved technical documentation 46

    4.1.3 Submission of final design documentation 46

    4.1.4 Requirements for the technical documentation for approval 46

    4.1.5 Duration of validity of approved technical documentation 46

  • 8

    4.2 Documents issued by VR 47

    4.2.1 Documents issued in compliance with the Rules 47

    4.2.2 Seaworthiness certificate 47

    5 Classification Surveys 49

    5.1 Classification Surveys during Construction 49

    5.1.1 General 49

    5.2 Submission of Plans and Documents for Approval 49

    5.2.1 Hull of floating storage units 49

    5.2.2 Position Mooring System 52

    5.2.3 Production Facilities and Production Support Facilities 52

    5.2.4 Import/export system 54

    5.2.5 Machinery installations and electrical installations 55

    5.2.6 Manuals and Procedures 55

    5.3 Presence of Surveyor 56

    5.4 Hydrostatic and Watertight tests 57

    5.5 Classification Survey of Unit not built under Survey 57

    5.5.1 General 57

    5.5.2 Tests 58

    PART 2: ENVIRONMENTAL LOADING AND DESIGN BASIC 59

    1 Environmental loading and design basis 59

    1.1 Design Basis 59

    1.2 Design Documentation 59

    1.3 Design Conditions 60

  • 9

    1.3.1 Position Mooring System 60

    1.3.2 Structural Strength and Fatigue Life 61

    1.4 Environmental Conditions 63

    1.4.1 General 63

    1.4.2 Environmental Loads 64

    1.4.3 Current 64

    1.4.4 Wind 65

    1.4.5 Waves 67

    1.4.6 Directionality 69

    1.4.7 Soil Conditions 69

    PART 3 : TECHNICAL REQUIREMENTS 71

    1 Technical requirements for floating storage units 71

    1.1 All Vessels 71

    1.1.1 General 71

    1.1.2 Lightweight Data 72

    1.1.3 Load Line 72

    1.1.4 Operating Manual 72

    1.1.5 Loading Manual (Operating Manual) 74

    1.1.6 Trim and Stability Booklet (Operating Manual) 75

    1.1.7 Engineering Analysis 75

    1.1.8 Mooring Systems and Equipment 76

    1.1.9 Material 76

    1.1.10 Underwater marking 77

  • 10

    1.1.11 Corrosion Protection 77

    1.2 Ship - Type Vesels 80

    1.2.1 General 80

    1.2.2 Definitions 81

    1.2.3 Longitudinal Strength 81

    1.2.4 Stability , Division and Loadline 81

    1.2.5 Structural Arrangement 82

    1.2.6 Structural Design of the Hull 82

    1.2.7 Engineering Analyses of the Hull Structure 85

    1.2.8 Analysis and Design of Other Major Hull Structural Features 90

    1.2.9 Marine Piping Systems 94

    1.2.10 Electrical Systems 94

    1.2.11 Fire Fighting Systems and Equipment 97

    1.2.12 Machinery 98

    1.2.13 Equipment 98

    1.2.14 Safety Equipment 98

    1.3 Column-stabilized Vessels 98

    1.3.1 General 98

    1.3.2 Definitions 99

    1.3.3 Loading Criteria 99

    1.3.4 Wave Clearance 99

    1.3.5 Structural Design 99

    1.3.6 Engineering Analysis of the Vessel's Primary Structure 101

  • 11

    1.3.7 Analysis and Design of Other Major Structures 103

    1.3.8 Stability 104

    1.3.9 Marine Piping Systems 105

    1.3.10 Electrical Systems 105

    1.3.11 Fire Fighting Systems and Equipment 105

    1.3.12 Machinery and Equipment 105

    1.3.13 Safety Equipment 106

    1.4 Existing Tanker Hull Structures (Ordinary Conversions) 106

    1.4.1 Introduction 106

    1.4.2 General 106

    1.4.3 Alternative Acceptance Criteria for the 'Basic Design' of the Hull Structure 107

    1.4.4 Assessing the 'Basic Design' of the Hull Structure 115

    1.4.5 Optional: "Time to Steel Renewal" Assessment 116

    1.4.6 Survey Requirements for an "Ordinary Conversion" 116

    1.5 Tension Leg Platforms 119

    1.6 Spar Vessels 119

    PART 4: POSITION MOORING SYSTEM 121

    1. Mooring system 121

    1.1. Definitions 121

    1.1.1. Spread Mooring 121

    1.1.2. Single Point Mooring (SPM) 122

    1.2. System Conditions 122

    1.2.1. Intact Design 122

  • 12

    1.2.2. Damaged Case with One Broken Mooring Line 123

    1.2.3. Transient Condition with One Broken Mooring Line 123

    1.3. Mooring Analysis 123

    1.3.1. Mean Environmental Forces and Moments 124

    1.3.2. Maximum Offset and Yaw Angle of the Vessel 125

    1.3.3. Maximum Line Tension 126

    1.3.4. Mooring Line Fatigue Analysis 127

    1.4. Mooring Line Design 128

    1.5. Hawser Loads 128

    1.6. Dynamic Positioning Systems 129

    1.7. Thruster Assisted Mooring Systems 129

    1.8. Mooring Equipment 129

    2. Anchor Holding Power 130

    2.1. Drag Anchor 130

    2.2. Conventional Pile 131

    2.3. Vertically Loaded Drag Anchors (VLA) 131

    2.4. Suction Piles 132

    2.5. Factor of Safety 133

    3. Field Test 133

    4. Single Point Moorings - CALMs, SALMs, Turrets and Yokes 135

    4.1. Design Loadings 135

    4.2. Structural Components 135

  • 13

    4.3. Mechanical Components 135

    4.4. Hazardous Areas and Electrical Installations 136

    4.5. Fire Fighting Equipment 136

    4.6. Product Piping Systems and Floating Hoses 136

    4.7 Turret Mooring 136

    4.8. Turret/Vessel Structural Interface Loads 138

    5. Surveys During Construction 138

    PART 5 : HYDROCARBON PRODUCTION AND PROCESS SYSTEMS 141

    1. Hydrocarbon Production and Process Systems 141

    1.1. General requirements 141

    1.2. Application 141

    1.3. Subsea Equipment 142

    1.4. Use other standards 142

    1.5. Non-standard Equipment 142

    1.6. Design and Construction 142

    1.6.1 General 142

    1.6.2 Arrangements 143

    1.6.3 Structural Considerations 143

    1.7. Process System 143

    1.7.1 Submittals 143

    1.7.2 Piping System and Manifolds 144

    1.7.3 Pressure Relief and Depressurization Systems 144

    1.7.4 Process Equipment 144

  • 14

    1.7.5 Prime Movers 144

    1.7.6 Safety Systems 144

    1.7.7 Control System 145

    1.7.8 Quick Disconnect System 145

    1.7.9 Electrical Installations 146

    1.8. Hazardous Area Classification 146

    1.9. Fire protection 146

    1.10. Fabrication and testing 146

    1.10.1 Pressure Vessels, Accumulators, Heat Exchangers, Separators, and Manifolds 146

    1.10.2 Pumps, Compressors and Diesel/Gas Engines 147

    1.10.3 Motors and Generators 147

    1.10.4 Switchboards and Control Panels 147

    1.10.5 Process and Process Support Piping 147

    PART 6 : IMPORT AND EXPORT SYSTEMS 149

    1. Import and export systems 149

    1.1. General 149

    1.1.1 Riser Classification Boundaries 149

    1.1.2 Basic Design Considerations 150

    1.2. Submission of Plans and Design 150

    1.3. Environmental conditions 151

    1.4. System Design and Analysis 151

    1.4.1 General requirements 151

    1.4.2 Rigid Risers 151

  • 15

    1.4.3 Flexible Risers 153

    1.4.4 Export Vessel Transfer System 154

    1.4.5 System Components 154

    1.4.6 Installation Analysis 154

    1.5. Material 155

    1.5.1 Material for Rigid Risers 155

    1.5.2 Material for Flexible Risers 155

    PART 7 INSTALLATION, HOOK-UP AND COMMISSIONING 157

    1. Installation, Hook-up, and Commissioning 157

    1.1. General requirements 157

    1.1.1. General Description 157

    1.1.2. Pre-installation Verification 157

    1.1.3. Pile or Anchor and Mooring Line Installation 157

    1.1.4. Tensioning and Proof Load Testing 158

    1.1.5. Hook-up of the Anchor Chain System 159

    1.1.6. Import/Export System Installation 159

    1.1.6.1. Rigid and Flexible Risers 160

    1.1.6.2. Export Vessel Transfer System 160

    1.1.7. Disconnecting Procedure 161

    1.2. Hook-Up Procedures Submittal 161

    1.3. Start-Up and Commissioning Procedures Submittal 161

    1.4. Surveys during Installation of the Mooring Systems 161

  • 16

    1.5. Surveys During Installation of the Import/Export System 162

    1.6. Surveys during Hook-Up 163

    1.7. Demonstration of the Disconnectable Mooring System 164

    1.8. Surveys During Start-Up and Commissioning 164

    PART 8: SURVEYS AFTER INSTALLATION AND COMMISSIONING 167

    1 Class maintenance surveys 167

    1.1 Periodical surveys 167

    1.1.1 General 167

    1.1.2 Modification of Requirements 168

    1.1.3 Definitions 168

    1.1.4 Survey Reports File 169

    1.1.5 Corrosion Prevention System - Ballast Tanks 170

    1.2 Intervarls of periodical surveys 170

    1.2.1 General 170

    1.2.2 Annual surveys 170

    1.2.3 Docking surveys 170

    1.2.4 Underwater Inspection in Lieu of Drydocking Survey (UWILD) 170

    1.2.5 Intermediate surveys 171

    1.2.6 Special surveys 171

    1.2.7 Boiler surveys 173

    1.2.8 Propeller shaft and stern tube shaft surveys 173

    1.3 Annual surveys 174

    1.3.1 Requirements for Annual Surveys Hull 174

  • 17

    1.3.2 Annual survey for Machinery installations and Electrical Installations 179

    1.4 Docking surveys 184

    1.4.1 General 184

    1.4.2 Requirements for Docking survey 185

    1.5 Underwater Inspection in Lieu of Drydocking Survey 186

    1.5.1 General 186

    1.5.2 Parts to be Examined 187

    1.6 Intermediate Surveys 189

    1.6.1 General 189

    1.6.2 Intermediate survey for hull 190

    1.7 Special surveys 191

    1.7.1 General 191

    1.7.2 Special surveys for hull 191

    1.7.3 Special surveys for Machinery Installations and Electrical Installations 197

    1.8 Boiler and thermal oil heater surveys 204

    1.8.1 General 204

    1.9 Propeller shafts and stern tube shaft surveys 204

    1.9.1 General 204

    1.10 Automatic and Remote Control System Surveys 204

    1.11 Annual Surveys for Inert Gas Systems 204

    1.11.1 General 204

    1.11.2 Alarm and Safety Device 205

    1.12 Special Periodical Surveys for Inert Gas Systems 206

  • 18

    1.12.1 General 206

    1.12.2 Separate Inert Gas Generator System 207

    1.12.3 Gas Stored in Bottles System 207

    1.13 Annual Surveys Production Facilities 207

    1.14 Special Periodical Surveys - Production Facilities 207

    1.15 Annual Surveys - Mooring Systems 208

    1.15.1 Annual Surveys - Spread Mooring Systems 208

    1.15.2 Annual Surveys - Single Point Mooring (SPM) Systems 208

    1.16 Special Periodical Surveys - Mooring Systems 209

    1.17 Annual Surveys - Import and Export Systems 210

    1.18 Special Periodical Survey Import and Export Systems 211

    PART 9: SPECIFIC REGULATIONS 213

    1 APPENDIX I: THE CONCEPT AND APPLICATION OF ENVIRONMENTAL

    SEVERITY FACTORS (ESFS) FOR SHIP-TYPE SITE-DEPENDENT DESIGNED

    FLOATING OFFSHORE INSTALLATIONS 214

    1.1 ESFs of the Beta Type 214

    1.2 ESFs of the Alpha Type 216

    2 APPENDIX II: THE MODIFICATION OF SHIP-TYPE FLOATING PRODUCTION

    SYSTEM CRITERIA FOR SITE-SPECIFIC ENVIRONMENT CONDITIONS 218

    2.1 Deck Load 218

    2.1.1 Loads for On-Site Operation 218

    2.1.2 Load in Transit Condition 220

    2.2 Sloshing Loads 220

  • 19

    2.3 Green Water 220

    2.4 Bow Impact Pressure 221

    2.5 Bottom Slamming Pressure 222

    2.6 Local Structure of the Hull Supporting Deck Mounted Equipment 224

    2.6.1 General 224

    2.6.2 Load Pattern No. 1 224

    2.6.3 Load Pattern No. 2 231

    3 APPENDIX III: EXTENT OF STRUCTURES IS TO BE ANALYSED BY FINITE

    ELEMENT MODELS (FEM) 232

    3.1 Methods of Approach and Analysis Procedures 232

    3.2 3D Finite Element Models 232

    3.3 2D Finite Element Models 232

    3.4 Local Structural Models 232

    3.5 Load Cases 232

    4 APPENDIX IV: LOAD CRITERIA 234

    4.1 General 234

    4.1.1 Load Components 234

    4.2 Static Loads 234

    4.2.1 Still-water Bending Moment 234

    4.3 Wave-induced Loads 235

    4.3.1 General 235

    4.3.2 Horizontal Wave Bending Moment and Shear Force 235

    4.3.3 External Pressures 237

  • 20

    4.4 Nominal Design Loads 243

    4.4.1 Hull Girder Loads Longitudinal Bending Moments and Shear Forces 243

    4.4.2 Local Loads for Design of Supporting Structures 244

    4.4.3 Local Pressures for Design of Plating and Longitudinals 244

    4.5 Combined Load Cases 245

    4.5.1 Combined Load Cases for Structural Analysis 245

    4.5.2 Combined Load Cases for Failure Assessment 245

    4.6 Sloshing Loads 246

    4.6.1 General 246

    4.6.2 Strength Assessment of Tank Boundary Structures 246

    4.6.3 Sloshing Pressures 247

    4.7 Impact Loads 256

    5 APPENDIX V: FATIGUE LIFE 257

    5.1 Floating storage units with length more than 150 m 257

    5.1.1 General 257

    5.1.2 Procedures 257

    5.1.3 Spectral Analysis 258

    5.2 Floating storage units with length less than 150 m 259

    6 APPENDIX VI: FAILURE CRITERIA YIELDING 260

    6.1 Floating storage units with length more than 150 m 260

    6.1.1 General 260

    6.1.2 Structural Members and Elements 260

    6.1.3 Plating 261

  • 21

    6.2 Floating storage units with length less than 150 m 262

    7 APPENDIX VII: MACHINARY, PROCESS SYSTEM ON FLOATING STORAGE

    UNIT 263

    7.1 General 263

    7.2 Definitions 263

    7.3 Plans and Particulars to be Submitted 265

    7.3.1 Plans and Particulars to be Submitted 265

    7.3.2 Details 267

    7.3.3 Hydrocarbon Production and Process Systems 267

    7.3.4 Process Support Systems 269

    7.3.5 Marine Support Systems 270

    7.3.6 Electrical Systems 271

    7.3.7 Instrumentation and Control Systems 273

    7.3.8 Fire Protection and Personnel Safety 274

    7.3.9 Arrangements for Storage Tank Venting and Inerting 275

    7.3.10 Arrangements for Use of Produced Gas as Fuel 275

    7.3.11 Start-up and Commissioning Manual 275

    7.4 Hydrocarbon Production and Process Systems 276

    7.4.1 General 276

    7.4.2 Process Design 276

    7.4.3 Facility Layout 277

    7.4.4 Piping and Instrumentation Design 280

    7.4.5 Emergency Shutdown (ESD) Stations 282

  • 22

    7.4.6 Pressure Relieving and Hydrocarbon Disposal Systems 282

    7.4.7 Spill Containment, Open and Closed Drain Systems 286

    7.4.8 Protection from Ignition by Static Charge 288

    7.4.9 Major Equipment Requirements 288

    7.4.10 Process Piping Systems 293

    7.4.11 Packaged Process Units 294

    7.5 Process Support Systems 295

    7.5.1 General 295

    7.5.2 Component Requirements 295

    7.5.3 System Requirements 297

    7.6 Electrical Systems 302

    7.6.1 Applicability 302

    7.6.2 Design Considerations 302

    7.6.3 Rotating Electrical Machinery 306

    7.6.4 Transformers 306

    7.6.5 Switchgear 307

    7.6.6 Wire and Cable Construction 312

    7.6.7 Hazardous Areas 313

    7.6.8 Ventilation 315

    7.6.9 Cable Support and Installation 316

    7.6.10 Power Source Requirements 316

    7.6.11 Emergency Source of Power 318

    7.6.12 Battery Systems 318

  • 23

    7.6.13 Short Circuit Current Calculations and Coordination Study 318

    7.6.14 Protection from Ignition by Static Charges 319

    7.7 Instrumentation & Control Systems 319

    7.7.1 Applicability 319

    7.7.2 Components 320

    7.7.3 Instruments 321

    7.7.4 Alarm Systems 321

    7.7.5 Control and Monitoring 323

    7.7.6 Safety Systems 324

    7.7.7 Shutdown Systems 326

    7.7.8 relief valves 326

    7.7.9 Shutdown valves, blowdown valves, diverter valves 327

    7.8 Fire Protection and Personnel Safety 327

    7.8.1 Scope 327

    7.8.2 Fire Fighting Systems 327

    7.8.3 Fire and Gas Detection and Alarm Systems 343

    7.8.4 Structural Fire Protection 344

    7.8.5 Muster Areas 348

    7.8.6 Means of Escape 349

    7.8.7 Lifesaving Requirements 349

    7.8.8 Personnel Safety Equipment and Safety Measures 350

    7.9 Survey During Construction and Commissioning 351

    7.9.1 Construction Surveys 351

  • 24

    7.9.2 Commissioning and Start-up Surveys 352

    7.9.3 Start-up and Commissioning Manual 353

    7.10 Survey for Maintenance of Class 360

    7.10.1 Annual Survey 360

    7.10.2 Special Survey 361

    8 APPENDIX VIII: UNDERWATER INSPECTION PROCEDURE 363

    8.1 Introduction 363

    8.2 Conditions 363

    8.2.1 Limitations 363

    8.2.2 Thickness Gauging and Nondestructive Testing 363

    8.2.3 Tailshaft Surveys 363

    8.2.4 Plans and Data 363

    8.2.5 Underwater Conditions 364

    8.3 Physical Features 364

    8.3.1 Stern Bearing 364

    8.3.2 Rudder bearings 365

    8.3.3 Sea Suctions 365

    8.3.4 Sea Valves 365

    8.4 Procedures 365

    8.4.1 Exposed Areas 365

    8.4.2 Underwater Areas 365

    8.4.3 Damage Areas 365

  • TCVN 6474-1:2007

    25

    NATIONAL STANDARD TCVN 6474-1:2007

    Second Edition

    RULES FOR CLASSIFICATION AND TECHNICAL SUPERVISION OF

    FLOATING STORAGE UNITS

    PART 1: CLASSIFICATION

    1 General requirements

    1.1 Application

    1.1.1 National standard Rules for classification and technical supervision of floating

    storage units are applicable for all self-propelled and non-propelled floating storage

    units operating in Vietnamese seas

    1.1.2 This standard assigns the requirements on the classifications and constructions of

    floating storage units.

    1.1.3 The technical Supervision and Classification for any types of floating storage units

    are to be carried out by Vietnam Register (hereinafter referred to as VR).

    1.1.4 The floating storage units are to met the requirements specified in this standards and

    other appropriate requirements specified in relevant regulations and reference

    standards.

    1.1.5 Requirements of other equivalent Rules or technical Standards may be used, if agreed

    by VR

    1.1.6 This standard is applied to both new building, alteration, repair of units and in

    operation.

    1.1.7 Units are designed or built under regulations, which is different from these

    regulations, will be considered for classification by VR if safety levels are

    equivalent. In this case, VR should be informed from initial design stage for accept

    the basis of design.

    1.2 Reference documents

    1.2.1 Vietnamese standards from TCVN 6259-1: 2003 to TCVN 6259-11: 2003 Rules

  • TCVN 6474-1:2007

    26

    for classification and construction of sea going ships and enclosed amendments.

    1.2.2 Vietnamese standards from TCVN 5309:2001 to TCVN 5319: 2001 Mobile

    offshore units - Rules for classification and construction.

    1.2.3 TCVN 6968: 2005 Rules for offshore lifting apppliance

    1.2.4 TCVN 6809: 2001- Rules for classification and construction of single point moorings

  • TCVN 6474-1:2007

    27

    2 Definition and explaination

    2.1 Floating storage units

    2.1.1 Purpose

    2.1.1.1 A Floating storage unit provides hydrocarbon processing and/or hydrocarbon

    storage and offloads hydrocarbons. A Floating storage unit configuration may be

    ship-type, semi-submersible type and other types, which is depended on its

    functions as specified in 2.1.1.2.

    2.1.1.2 The notations FPSO, FPS, FSO were chosen to provide a clear description of the

    function of each configuration.

    FPSO Floating Production, Storage and Offloading System An FPSO processes, stores

    and offloads hydrocarbons.

    FPS Floating Production (and Offloading) System, An FPS processes and offloads

    hydrocarbons without storage capacity.

    FSO Floating Storage and Offloading System, An FSO stores and offloads

    hydrocarbons without hydrocarbon processing facilities.

    2.1.2 Major Elements

    2.1.2.1 A Floating storage unit consists of several of the following major elements:

    (1) Vessel

    (2) Position mooring (or station keeping system)

    (3) Production processing facilities

    (4) Import/export system

    2.1.2.2 Classification boundaries encompass the vessel and position mooring system and

    may include the production facilities. Import/export systems may be classed, as

    well.

    2.2 Type of floating storage units

    2.2.1 Floating storage unit refers to a floating structure and the machinery, equipment and

    systems necessary for safety, propulsion (if fitted) and auxiliary services. The

    structural configurations of these units may be ship-shaped (with or without

    propulsion), column stabilized or any other configuration of a purpose-built floating

    vessel.

  • TCVN 6474-1:2007

    28

    2.2.2 Ship-type floating storage units are displacement hulls, either ship-shaped or barge-

    shaped, which have been designed or converted to a floating production and/or

    storage system. They may have propulsion machinery and/or station keeping

    systems.

    2.2.3 Column-stabilized Floating storage units consist of surface piercing columns,

    submerged pontoons and a deck supported at column tops.

    2.2.4 Other Types: Purpose-built and new configurations, such as tension leg platforms

    and spar buoys, belong to this category.

    2.3 Coordinates and motion

    2.3.1 The coordinates of floating storage units are given in figure 1-1 below.

    2.3.2 The oscillated motion of floating storage units consists three straight oscillations and

    three rotating oscillations, which are called in accordance with relevant axis and

    illustrated in figure 1-1.

    2.3.3 Three straight oscillation consists:

    Straight oscillation in X-axis Surge Straight oscillation in Y-axis Sway Straight oscillation in Z-axis Heave

    2.3.4 Three rotating oscillation consists:

    Rotating oscillation in X-axis Roll Rotating oscillation in Y-axis Pitch Rotating oscillation in Z-axis - Yaw

  • TCVN 6474-1:2007

    29

    Figure 1-1: The oscillations of floating storage unit

    2.4 Production Facilities

    2.4.1 General

    2.4.1.1 The production facilities typically consist of the processing, safety and control

    systems, production support systems and auxiliary equipment for processing

    hydrocarbon liquid and gas mixtures from wells or other sources. Generally, a

    production facility includes all elements located onboard the Floating Installation

    vessel. These elements are located from (and including) the Christmas tree or the

    first inlet flange of the well fluid flow line inboard to (and including) the last

    onboard flange. Some important items related to production facilities are defined in

    the following paragraphs.

    2.4.2 Production Support Systems

    2.4.2.1 The production support systems include power generation and distribution,

    instrument and service air, potable water, fuel oil systems, HVAC, instrumentation,

    communication systems and firewater systems required to support hydrocarbon

    production and processing.

    2.4.3 Hazardous Areas

    2.4.3.1 A classified area is an area in which flammable gases or vapors are or may be

    present in the air in quantities sufficient to produce explosive or ignitable mixtures.

    2.4.3.2 An area classification plan is a set of drawings indicating extent, boundaries and

    classification of all classified areas.

    x

    y

    z

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    2.4.3.3 Hazardous areas are divided into three zones: zone 0, zone 1 and zone 2, which are

    defined as follows:

    (1) Zone 0: in which an explosive gas/air mixture is continuously present or present for

    long periods.

    (2) Zone 1: in which an explosive gas/air mixture is likely to occur in normal operation.

    (3) Zone 2: in which an explosive gas/air mixture is not likely to occur, or in which such

    a mixture, if it does occur, will only exist for a short time.

    2.4.4 Piping and Instrumentation Diagrams (P&IDs)

    2.4.4.1 P&IDs show the size, design and operating conditions of each major process

    component, piping and valve designation and size, sensing and control

    instrumentation, shutdown and pressure relief devices with set points, signal

    circuits, set points for controllers, continuity of all line pipes and boundaries of skid

    units and process packages

    2.4.5 Safety Analysis Function Evaluation (S.A.F.E.) Charts

    2.4.5.1 The S.A.F.E. charts list all process components and emergency support systems

    with their required sensing devices and the functions to be performed by each

    device and relate all sensing devices, shutdown valves, shutdown devices and

    emergency support systems to their functions.

    2.5 Position Mooring System

    2.5.1 General

    2.5.1.1 A Position Mooring System keeps the vessel on station. The Position Mooring

    System includes mooring lines, connectors and hardware, winches, piles, anchors

    and thrusters. For a single point mooring system, the turret, turntable, disconnecting

    system, buoy, anchoring legs, etc., are also part of the system.

    2.5.2 Spread Mooring

    2.5.2.1 A spread mooring is a system with multiple catenary mooring lines anchored to

    piles or drag anchors at the sea bed. The other end of each line is individually

    attached to winches or stoppers on the vessel through fairleads as necessary. A

    catenary mooring line may have one or more line segments, in-line buoy(s) (spring

    buoy) or sinker(s) (clumped weight) along the line.

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    2.5.3 Single Point Mooring (SPM)

    A single point mooring allows the vessel to weathervane. Three typical types of single point

    mooring systems that are commonly used are described below:

    2.5.3.1 CALM (Catenary Anchor Leg Mooring): A catenary anchor leg mooring system

    consists of a large buoy anchored by catenary mooring lines. The vessel is moored

    to the buoy by soft hawser(s) or a rigid yoke structure.

    2.5.3.2 SALM (Single Anchor Leg Mooring): A single anchor leg mooring system consists

    of an anchoring structure with built-in buoyancy at or near the water surface and is

    itself anchored to the seabed by an articulated connection.

    2.5.3.3 Turret Mooring: A turret mooring system consists of a number of mooring legs

    attached to a turret that is designed to act as part of the vessel, allowing only

    angular relative movement of the vessel to the turret, so that the vessel may

    weathervane. The turret may be mounted internally within the vessel or externally

    from the vessel bow or stern. Typically, a spread mooring arrangement connects the

    turret to the seabed.

    2.5.3.4 Yoke Arm A yoke arm is a structure at the end of the vessel that only allows

    angular relative movement between the vessel and the mooring attachment to the

    seabed.

    2.5.3.5 The above mentioned types of single mooring system are illutrated in figures

    below:

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    Figure 1-2 : Spread mooring

    Figure 1-3: External turret mooring

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    33

    Figure 1-4: Internal turret mooring

    Figure 1-5: CALM with rigid york structure

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    Figure 1-6: CALM Soft hawser

    Figure 1-7: SALM with an articulated connection

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    Figure 1-8: SALM with vertical hawser and connection rope

  • TCVN 6474-1:2007

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    2.5.4 Dynamic Positioning and Thruster Assisted Systems

    2.5.4.1 A dynamic positioning system is defined as all of the equipment necessary to

    provide a means of controlling the position and heading of a Floating Installation

    within predetermined limits by means of vectored thrust.

    2.5.4.2 A thruster-assisted system provides controlled thrust to assist the main (usually

    static) mooring system and reduce component loading of the main mooring system

    2.6 Subsea System

    2.6.1 General

    2.6.1.1 A subsea system is a flexible/articulated piping system providing a conduit for the

    hydrocarbons from the subsea pipeline to the surface components. It includes

    subsea pipelines, subsea well system and risers.

    2.6.2 Floating Hose

    2.6.2.1 A floating hose is a floating conduit used to export hydrocarbons from a point of

    storage/production, either an SPM or vessel's manifold to a receiving vessel's

    manifold for transport.

    2.6.3 On Bottom Flexible Flow Lines

    2.6.3.1 These lines are conduit used to connect one subsea location to another subsea

    location prior to a vertical conveyance by the riser system to the surface.

    2.6.4 Pipe Line End Manifold (PLEM)

    A PLEM is the assemblage of valves and components or equipment performing the

    equivalent function connecting the production facilities to the pipeline carrying product to

    or from the shore, an offloading system or to another facility.

    2.6.4.1 Import PLEM: Import PLEM is the equipment connecting to the Import Riser and

    the import supply line or wellhead.

    2.6.4.2 Export PLEM: Export PLEM is the equipment connection between the Export Riser

    and the product discharge line

    2.6.5 Riser

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    A riser is a subsea rigid or flexible pipe that connects the surface facilities with the sea floor

    and thus the conduit for fulfilling the desired function of conveying fluids, gas, electrical

    power, etc.

    2.6.6 Riser System

    The riser system includes the entire assemblage of components, control systems, safety

    systems and tensioning devices that ensure the integrity of the riser throughout its operation.

    2.6.7 Riser Support

    Riser support comprises any structural attachments, including buoyancy devices that are

    used to give structural integrity to the riser or transfer load to the supporting structure.

    2.6.8 Submerged Jumper Hoses

    Jumper hoses are flexible lines used in conjunction with rigid risers to accommodate the

    relative motion between the Floating Installation and the submerged top of the riser. Jumper

    hoses may also be used to connect the subsea manifold to the wellhead.

  • TCVN 6474-1:2007

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    3 Classification

    3.1 Class assignation

    3.1.1 Units will be assigned a class and registered in VR Offshore Register book by VR

    when it is designed, constructed and surveyed in compliance with requirements of

    these regulations.

    3.2 Class of floating storage units

    3.2.1 Scope of classification for floating storage units

    3.2.1.1 Scope of classification for floating storage units consists three main items: hull of

    floating storage units, position mooring systems and production facilities.

    3.2.1.2 Other items such as import/export system may be classed if requested by floating

    storage units owner.

    3.2.2 Basic characters of classification for floating storage units

    The floating storage unit classed by VR will be assigned a class with following characters

    when it was found satisfactory with the requirements specified in this standards:

    VR or VR or ()VR VR : Symbol of VR showing the supervision of units in compliance with the

    requirements of this standard.

    * : Construction carried out under supervision of VR

    * : Construction carried out under supervision of a Classification Society authorized

    or/and recognized by VR

    (*) : Construction without supervision of VR or under supervision of a Classification

    Society.

    These characters also use when classification service was carried out by VR for specific

    items or parts of floating storage unit as requested by owner.

    3.2.3 Class notations of hull of floating storage units

    Characters of the classification and notations of the hull are as follows:

    * VRH : Hull design has been approved by VR in compliance with the Rules and hull

    has been constructed under supervision of VR in compliance with the approved plans

    and drawings.

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    * VRH : Hull design has been approved by a Classification Society recognized or/and

    authorized by VR and hull has been constructed under supervision of that Society and

    then surveyed by VR in compliance with the Rules.

    (*) VRH : Hull design has not been approved by any Classification Society (or has

    been approved by an unrecognized Classification Society) and hull has been

    constructed without supervision of any classification (or under supervision of an

    unrecognized Classification Society) and then surveyed by VR in compliance with the

    Rules.

    3.2.4 Class notations of machinery of floating storage units

    Due to almost existing and new building floating storage units are non-propelled and

    machinary systems in floating storage unit consist electrical generators and other machinary

    in machinary room, following characters of classification is assigned by VR to machinary

    system of floating storage units. The mentioned machinary system here is meant electrical

    generator and other machirary in machinary room:

    * VRM: Machinery installations design has been approved by VR in compliance with

    the Rules and machinery installations have been constructed under supervision of VR

    in compliance with the approved plans and drawings.

    * VRM : Machinery installations design has been approved by a Classification Society

    recognized or/and authorized by VR and machinery installations have been constructed

    under supervision of that Society and then surveyed by VR in compliance with the

    Rules.

    * VRM : Machinery installations design has not been approved by any Classification

    Society (or has been approved by an unrecognized Classification Society) and

    machinery installations have been constructed without supervision of any

    Classification Society (or under supervision of an unrecognized Classification Society)

    and then surveyed by VR in compliance with the Rules.

    3.3 Subdivision notation and additional notations

    3.3.1 Subdivision notation

    A Floating storage unit which complies with the applicable requirements of Part 9 "

    Subdivision" TCVN 6259-9: 2003, one of the Subdivision distinguishing notations is added

    to the characters of classification as , , . These figures denote the condition that the 321

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    unit still remains afloat in a satisfactory state of equilibrium in compliance with the

    requirements of Chapter 3, Part 9 TCVN 6259-9: 2003 if any one compartment or any two

    or three adjacent compartments of her is/are flooded.

    3.3.2 Notation for in water survey of submerged part of hull of floating storage units.

    If requested by units owner and the floating storage unit was found satisfactory with VRs

    requirement for in-water survey of submerged part of hull (see clause 1.2.4 TCVN 6474-8),

    the floating storage unit shall be assigned following additional notation: IWS (in water

    survey)

    3.3.3 Notation for enhanced survey programme

    For floating storage units, which are to be applied the enhanced survey programme (see

    clause 1.7.2 TCVN 6474-8) in surveys for class maintenance in appropriate requirements

    specified in part 1B TCVN 6259-1: 2003, the class character of floating storage unit will be

    added following notation: ESP (Enhanced Survey Programme).

    3.3.4 Notation for function of floating storage units

    3.3.4.1 The charaters of classification of floating storage units will be added following

    notations depended on functions of the units:

    FPSO Floating, production, storage and offloading systems

    FPS - Floating, production and offloading systems

    FSO - Floating, storage and offloading systems

    3.3.4.2 If the floating storage unit has a function differed with functions mentioned in

    3.3.4.1, the additional notation for function of floating storage unit will be

    considered by VR for each case.

    3.3.5 Dynamic positioning system

    3.3.5.1 If dynamic positioning systems were installed for station keeping purposes in

    floating storage unit , the charaters of classification of floating storage units will be

    added a notation DPS.

    3.3.6 Notations for location and operational condition

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    If the unit is operated in a particular location and when maximum loads incluced by wave,

    wind, ice and current in that location have been considered then the location, loads and ice

    reinforcement shall be stated in classification certificate .

    3.3.7 Example for charaters and notations of classification

    * VRH, *VRM FSO IWS BACH HO FIELD Class notation of floating unit, storage,

    offloading, unit has been constructed under supervision of VR, unit has notation for in-

    water survey of submerged part of hull, the unit is operated in Bach Ho field.

    * VRH, *VRM FPSO EPS DPS DRAGON FIELD Class notation of floating unit,

    storage, production, offloading, Construction carried out under supervision of a

    Classification Society authorized or/and recognized by VR, unit has notation for Enhanced

    Survey Programme, unit has notation for dynamic positioning system, the unit is operated in

    Dragon field.

    3.4 Class maintenance

    3.4.1 The units which have been classed with VR will maintain the assigned class and

    character until, as a result of surveys inspections or test which have been carried out,

    the units are found to be in fully compliance with the relevant requirements of this

    standard.

    3.4.2 Any damage or defect which may affect the class assigned is to be reported to VR

    without delay and an application for surveys is to be submitted by Owner/operator or

    their representative .

    3.5 Suspension of Class

    3.5.1.1 The class assigned to a unit by VR will be suspended under any one of the

    following conditions:

    (1) Class is suspended for any use, operation, loading condition or other application of

    any vessel for which it has not been approved by VR and that affects or may affect

    classification or the structural integrity, quality or fitness for a particular use or

    service.

    (2) If the periodical surveys required for maintenance of class are not performed by the

    due date and no Rule-allowed extension has been granted by VR, class will be

    suspended

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    (3) If recommendations issued by the VR are not performed within their due dates, class

    will be suspended.

    (4) When the Owner fails to repair such damages and defects that affect the class of the

    unit in accordance with VR requirements;

    (5) Class will be suspended for any damage, failure, deterioration or repair that has not

    been completed as recommended by VR

    3.5.1.2 If proposed repairs have not been submitted to VR and agreed upon prior to

    commencement, class may be suspended

    3.6 Lifting of Suspension

    3.6.1 Class will be reinstated after suspension for

    (1) overdue surveys upon satisfactory completion of the overdue surveys.

    (2) overdue recommendations upon satisfactory completion of the overdue

    recommendation.

    (3) overdue continuous survey items upon satisfactory completion of the overdue items.

    3.7 Withdrawal of class and chance character of classification

    3.7.1 The class assigned to a unit by VR will be withdrawal under any one of the following

    conditions:

    (1) If the circumstances leading to suspension of class are not corrected within the time

    specified, the unit's class will be withdrawal;

    (2) VR recognized that the unit can no longer be used ;

    (3) When requested by the Owner of the unit;

    (4) Survey fees are not paid by the owner .

    3.7.2 VR will change or wihdraw class notation stated in Classification certificate if there

    is change or violation of principle conditions which are basis for classification of

    unit.

    3.8 Reclassification

    3.8.1 When reclassification or class reinstatement is desired for a unit for which the class

    previously was assigned by VR and has been withdrawn, a special survey for

    reclassification, appropriate to the age and technical conditions of the unit, will be

    carried out by VR.

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    3.8.2 If, at such survey, the unit is found that its conditions are fully compliance with the

    regulations, VR may reinstate its original class or assign such other class as may be

    deemed necessary .

    3.9 Requisition for a survey

    3.9.1 Classification survey

    The classification survey and registration will be carried out by VR when received a

    requisition by units owner or shipyard.

    3.9.2 Survey for class maintenance

    The periodical survey for class maintenance will be carried out when received a requisition

    for a survey by units owner, barge captain or owners representative.

    3.10 Certificate of Classification

    3.10.1 Issurance of Classification Certification

    Upon the completion of the construction survey, classification survey for first entry of

    reclassification survey of a unit, if it is found that the unit complies fully with this standard,

    a classification certificate will be issued to the floating storage unit by VR.

    3.10.2 Endorsement of Classification Certificates

    The Classification Certificate for Units issued by VR will continue to be valid, provided that

    the units are subjected to the annual surveys for maintenance of class as prescribed of the

    Regulations and results of the surveys are found satisfactory to the requirements of the

    Regulations

    3.10.3 Issuance of Provisional Classification Certificates

    Pending the issuance of the Classification Certificate, where a result of surveys is found that

    the unit is in a fit an efficient condition and in compliance with the regulations, VR may

    issue a corresponding Provisional Classification Certificates to enable the unit to be put into

    service in the shortest possible period of time .

    3.10.4 Validity of Certificate of Classification and Provisional Certificate of Classification

    3.10.4.1 A Certificate of Classification shall be valid for a period not exceeding five years.

    The validity of the Certificate of Classification may be extended for five months

    from the date of completion of the Special Survey when a registered unit has been

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    subjected to a Special Survey in accordance with the Rules to the satisfaction of the

    Surveyor.

    3.10.4.2 A Certificate of Classification, the validity of which has been extended as described

    in 3.10.4.1 above, is to become invalid upon issue of the new Certificate of

    Classification.

    3.10.4.3 A Provisional Certificate of Classification is valid for five months from the date of

    issue of the Provisional Certificate of Classification. The Provisional Certificate of

    Classification is to become invalid upon issue of the Certificate of Classification.

    3.10.4.4 The full term classification certificate and provisional classification certificate is

    invalid when the class has been withdrawn as specified in clause 3.7.

    3.10.4.5 The certificate of classification of the unit is invalid if not satisfied the requirements

    in 3.10.2.

    3.10.5 Retention, Reissue, Rewriting and Return of Certificate of Classification

    3.10.5.1 The master of a unit is to keep a Certificate of Classification or a Provisional

    Certificate of Classification on board the ship and present the same to VR upon

    request.

    3.10.5.2 The owner or master of a ship is to request VR without delay to reissue a Certificate

    of Classification or a Provisional Certificate of Classification when the same is lost

    or soiled.

    3.10.5.3 The owner or master of a unit is to request VR without delay to rewrite a Certificate

    of Classification or a Provisional Certificate of Classification when the particulars

    described in the same are changed.

    3.10.5.4 The owner or master of a unit is to return a Provisional Certificate of Classification

    when the Certificate of classification has been issued under the provisions of 3.10.1

    or five months have passed from the date of issue of a Provisional Certificate of

    Classification and is to return the old Certificate if the Certificate has been issued

    under the provisions of 3.10.1 above to the VR immediately except the case the

    Certificate was lost.

    3.10.5.5 The owner or master of a unit is to return a Certificate of Classification or a

    Provisional Certificate of Classification to VR immediately when the class is

    withdrawn under 3.7.

    3.10.5.6 The owner or master of a unit is to, when a lost Certificate of Classification or a lost

  • TCVN 6474-1:2007

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    Provisional Certificate of Classification is found after reissuing the same under

    3.10.5.2 above, return the Certificate found to VR immediately.

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    4 Technical documentation

    4.1 Design documents for submission

    4.1.1 Design documents for submission

    4.1.1.1 Prior to the commencement of the work on the new construction, modification of

    units or manufacture of materials and article liable to supervision by VR, the

    technical design documentation within a scope determined in the relevant parts of

    the Rules shall be submitted to VR for review and approval. If necessary, VR's may

    require the documents to be submitted on a wider scope.

    4.1.1.2 The scope of technical documentation for units or products of special design,

    submitted for review and approval by VR is established in every particular case

    upon agreement with VR.

    4.1.2 Amendments to approved technical documentation

    The unit designer, who intends amendments to the technical documentation approved by

    VR shall submit the amendment documentation to VR enclosed with the unitowner's

    acceptance for VR review and approval before work commencement.

    4.1.3 Submission of final design documentation

    The final design documentation shall be submitted to VR for approval before VR issues a

    Classification Certificate to the unit.

    4.1.4 Requirements for the technical documentation for approval

    4.1.4.1 There must be enough data in the technical documentation submitted to prove that

    the requirements of the Rules have been fully satisfied.

    4.1.4.2 Calculations for determining the parameters or data by a standard are to comply

    with the requirements of this standard, or by a method approved by VR.The

    calculation method used must ensure accuracy.

    4.1.4.3 Approval of the technical documentation relating to the requirements of the Rules is

    confirmed by putting corresponding stamps of VR on it.

    4.1.5 Duration of validity of approved technical documentation

    4.1.5.1 Duration of validity of technical documentation approved by VR is as follows:

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    The technical documentation of a unit for new construction approved by VR remains valid for a period of 5 years from the date of stamping.

    Interval between the date of approval of the documentation and the commencement of the work on the construction a unit does not exceeds two and a half years

    By the expiry of above term, the designer is required to submit the design documentation

    again for approval. The scope of added documentation is to be accepted by VR.

    4.1.5.2 In addition to requirements specified in 4.1.5.1 above, the technical documentation

    approved by VR shall be submitted to alterations necessitated by the provisions of

    amendments to the International Conventions and International Codes to which the

    country whose flag a unit flies is a party.

    4.1.5.3 In addition, all the documents and plans approved by VR shall be altered to comply

    with the instructions circulated by VR which provides for their unconditional

    fulfillment in units under construction, reconstruction or conversion.

    4.2 Documents issued by VR

    4.2.1 Documents issued in compliance with the Rules

    4.2.1.1 The units classed with VR shall get the certificates specified in 3.10 of this part if

    they have been surveyed and certified by VR Surveyors in compliance with the

    requirements of the Rules.

    4.2.1.2 Besides the certificates referred in 4.2.1.1 above, VR shall issue survey reports and

    other technical documents in compliance with the contents and survey results

    carried out by Surveyor.

    4.2.2 Seaworthiness certificate

    4.2.2.1 The following Vietnamese flagged units shall obtain the Seaworthiness certificate if

    they have been surveyed and certified by VR in compliance with the requirements

    of these Rules and other applicable Rules as well as the requirements of the

    International Conventions applicable for the units:

    (1) Units classed with VR

    (2) Units dually classed with VR and another Classification Society

    (3) Units having double classes of which one is VR's class

    4.2.2.2 The validity of the Seaworthiness certificate shall not exceed the validity of the

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    48

    classification certificate and the certificates issued in accordance with the

    requirements of the national Regulations and/or the certificates issued in

    compliance with the requirements of the International Conventions (if applicable),

    the next periodical surveys and/or the period which the VR set out for the unitowner

    to clear the recommendations, whichever is shortest.

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    5 Classification Surveys

    5.1 Classification Surveys during Construction

    5.1.1 General

    In the Classification survey during construction, surveys are to be carried out on hull

    construction, equipment, machinery, construction of fire protection, means of escape, fire

    extinguishing arrangements, electrical installation, stability and load line and positioning

    systems in order to ascertain that they meet the relevant requirements of VR.

    5.2 Submission of Plans and Documents for Approval

    In the Classification Survey during construction, plans and documents as listed below are to

    be submitted for the approval by VR before the work is commenced, if applicable:

    5.2.1 Hull of floating storage units

    5.2.1.1 Ship-type units

    (1) General arrangement;

    (2) Transverse sections showing scantlings;

    (3) Longitudinal sections showing scantlings;

    (4) Shell expansion ;

    (5) Construction profile;

    (6) Cross curves of stability

    (7) Curves of righting moment and wind heeling moment

    (8) Capacity plans and sounding tables of tanks

    (9) Summary of distributions of fixed and variable weights for each reviewed condition;

    (10) Type, location and quantities of permanent ballast;

    (11) Plans indicating arrangement of watertight compartments, openings, their closing,

    their closing applicances, etc. necessary for calculation of stability;

    (12) Diagrams showing the extent to which the watertight and weathertight integrity is

    intended to be maintained;

    (13 ) Construction of frames, pillars and longitudinal girders under deck;

    (14) Construction of single bottoms and double bottoms and deck construction including

    details of helicopter deck, openings such as hatchways, wells, etc.;

    (15) Construction of watertight and oiltight bulkhead and deep tanks indicating the

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    heights of the highest parts of tank and the tops of overflow pipes;

    (16) Tank bulkheads and flats with level of top of overflows and air pipes;

    (17) Construction of stem, sternframe, propeller post and rudder;

    (18) Construction of superstructures end deckhouses including their end bulkhead;

    (19) Arrangements to resist painting of both peaks and their vicinity;

    (20) Seatings of engines, boilers, thrust, blocks, plummer blocks, dynamos and other

    essentially important auxiliary machineries;

    (21) Foundations for anchoring equipment, industrial equipment, etc., where attached to

    hull structure, superstructures or deckhouses;

    (22) Turret mooring and yoke connection including mechanical details;

    (23) Corrosion control arrangements;

    (24) Methods and locations for nondestructive testing and procedures for thickness

    measurements;

    (25) Construction of machinery rooms, pump rooms and motor rooms including their

    casings and shaft tunnels ;

    (26) Masts, mast houses;

    (27) Pumping arrangements;

    (28) Arrangements and construction of watertight doors, hatchways, side scuttles and

    closing appliances of openings ;

    (29) Construction for fire protection with materials used in the construction of

    superstructures, bulkheads, decks, deckhouses, trunks, stairways, deck coverings,

    etc. and arrangements of closing appliances of openings and means of escape;

    (30) Fire extinguishing arrangements;

    (31) Details of inspection facilities;

    (32) Details of welding procedures;

    (33) Details of painting and corrosion control procedures;

    (34) Details of maintenance and inspection procedures;

    (35) Stability information booklet;

    (36) Loading manual, where the loading manual is to be provided in accordance with the

    requirement of 1.1.4 part 3;

    (37) Temporary mooring arrangements, towing arrangements and arrangements of

    positionings systems for a long period of time;

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    (38) Arrangements and construction of positioning systems;

    (39) Plan indicating design loadings for all decks;

    (40) Details of docking plan and in-water inspection procedures;

    5.2.1.2 For column stabilized type units

    In addition to the relevant plans or documents specified in 5.2.1.1, Plans and documents for

    construction of all columns, lower hull, upper hull, bracings, footings and below documents

    are to be submitted for the approval by VR:

    The following information is to be submitted and appropriate relevant information is to be

    provided in the Operating Manual:

    (1) Inspection plans for all compartments below the maximum immersion line;

    (2) Closure means for external openings whose lower edges are below the levels to

    whichweathertight integrity is to be ensured;

    (3) A plan identifying the disposition (open or closed) of all non-automatic closing

    devices and locations of all watertight and weathertight closures for each mode of

    operation afloat is to be submitted for review prior to the vessels delivery. Upon

    satisfactory review, the plan is to beincorporated into the Operating Manual;

    (4) Means for detection of and recovery from flooding of compartments that lie partly or

    completely below the operating or survival drafts and are adjacent to the sea or

    contain salt water piping or pumping equipment;

    (5) The estimated time to deballast the vessel from operating to survival draft;

    (6) Means of preventing progressive flooding via sounding tubes, tank vents and

    overflows, ventilating systems, trunks, etc., from compartments within the assumed

    damaged areas;

    (7) Means of detecting flooding of and means of water removal from void spaces not

    connected to the bilge or ballast systems;

    (8) Means of closure and evacuation of water from chain lockers;

    (9) The remaining or residual range of stability resulting from the damaged condition

    and the type and location of appropriate closures to prevent downflooding;

    (10) Means of sounding tanks;

    (11) A description of the ballast piping and control system describing the items listed :

  • TCVN 6474-1:2007

    52

    (a) Redundancy of pumps, valves and controls and alternate means of valve operation.

    (b) Valve operating and indicating means.

    (c) Means of manual and remote operation of ballast pumps and valves.

    (d) Communication means between ballast control spaces and pump rooms, including

    those means of communication that are independent of the ships service

    communication system.

    (e) Means of determining the failure of critical ballast system components and means to

    overcome their failure.

    5.2.2 Position Mooring System

    5.2.2.1 Mooring Arrangement or Pattern;

    5.2.2.2 Details of winching equipment;

    5.2.2.3 Details of anchoring system;

    5.2.2.4 Details of mooring line segments;

    5.2.2.5 Connections at anchors and between mooring line segments;

    5.2.2.6 Details of in-line (spring) buoys;

    5.2.2.7 Details of buoy for CALM system (see definition in 2.5) ;

    5.2.2.8 Details of SALM structures, if appropriate (see definition in 2.5) ;

    5.2.2.9 Details of Turret System to show turret structure, swivel, turntable and

    disconnecting device ;

    5.2.2.10 Details of yoke (hard or soft) connecting the vessel and CALM/SALM structure(see

    definition in 2.5) ;

    5.2.2.11 Environmental Report;

    5.2.2.12 Mooring Analysis describing method of load calculations and analysis of dynamic

    system todetermine the mooring line design loads ;

    5.2.2.13 Model Test report when the design loads are based on model tests in a wave basin

    (applicable only for first unit in new building series);

    5.2.2.14 Thruster specifications and calculations of a system with dynamic positioning

    system for thruster forces and power to counteract environmental forces;

    5.2.3 Production Facilities and Production Support Facilities

    The following design documentation and documentation specified in appendix VII, Part

    9 of a floating production and storage system is required to be submitted, as applicable :

  • TCVN 6474-1:2007

    53

    (1) General Arrangements showing arrangements and locations of storage tanks,

    machinery, equipment, living quarters, fire walls, emergency shutdown (ESD)

    stations, control stations, crude loading and discharge stations and the flare (see

    Part 5);

    (2) Hazardous Area Classification Plans, as defined in 2.4.3 herein;

    (3) Details of Storage Tank Venting and Inerting indicating arrangements for storage

    tank venting and inerting;

    (4) Arrangements for Use of Produced Gas as Fuel showing piping and control

    arrangements for use of produced gas as fuel showing details of double wall or

    ducting arrangements for the pipe runs in way of the safe space;

    (5) A design specification that is to include design parameters (environmental

    conditions, geographical location of the unit, external loads, pressures,

    temperatures, etc.), standards and codes adopted throughout the design,

    construction and testing stages and the process description;

    (6) A description of the field development plan, including well fluid properties,

    production rates, gas oil ratios, processing scheme, well shut-in pressures;

    (7) Process flow sheets showing major process equipment components, process piping,

    material balance, normal pressures and temperatures at the inlet and outlet of each

    major component;

    (8) Piping and Instrumentation Diagrams (P&IDs) indicating location of all sensing and

    controlling elements on the process and production support systems, sizing and

    material specification of piping and the associated components, maximum design

    pressure and temperature ratings, piping strength and flow calculations ;

    (9) List of electrical equipment located in hazardous areas together with the certificates

    issued by an independent testing laboratory to show suitability of their use in the

    intended location;

    (10) Electrical one line diagram showing ratings of all generators, motors, transformers,

    type and size of wires and cables. Types and rating of circuit breakers with the

    setting, interrupting capacity of circuit breakers and fuses;

    (11) Short circuit current calculations and coordination data giving the maximum

    calculated short circuit current available at the main bus bars and at each point in

    the distribution system in order to determine the adequacy of the interrupting

  • TCVN 6474-1:2007

    54

    capacities of the protective device;

    (12) Safety Analysis, including Safety Analysis Function Evaluation (S.A.F.E.) charts;

    (13) Emergency shutdown system (ESD) relating to all sensing devices, shutdown

    valves, shutdown devices and emergency support system to their functions and

    showing ESD logic for the complete process and the subsea valves system;

    (14) Emergency backup and uninterrupted power source, supply and the consumers;

    (15) Pressure vessel (fired and unfired) and heat exchangers, design dimensional

    drawings, design calculations, material specifications, pressure and temperature

    ratings, together with weld details and the details of their support;

    (16) Pressure relief and depressurization vent systems showing arrangements sizing of

    the lines, capacities of the relief valve, materials, design capacity, calculations for

    the relief valves, knock out drums, anticipated noise levels and gas dispersion

    analyses;

    (17) Complete details of flares, including pilots, igniters and water seal and design

    calculations, including stability and radiant heat analyses;

    (18) Schematic plans for the production support systems, including the size, wall

    thicknesses, maximum design working pressure and temperature and materials for

    all pipes and the type, size and material of valves and fittings;

    (19) Compressors, pumps selection and control arrangements, including specification

    data sheet;

    (20) Fire and gas detection system showing the location and detailed description of all

    power sources, sensors, annunciation and indication, set point for the alarm system;

    (21) Passive and active fire protection system indicating locations of fire walls, fire

    pumps and their capacities, main and backup power supply, fixed and portable fire

    extinguishing, and fire fighting systems and equipment. In this regard, supportive

    calculations are to be submitted to show the basis of capacities and quantities of fire

    extinguishing equipment;

    (22) Escape route plan ;

    (23) Startup and commissioning procedures detailing sequence of events for inspection,

    testing and startup and commissioning of equipment and system;

    (24) Installation, Hook-up and Commissioning Procedures (see part 7);

    5.2.4 Import/export system

  • TCVN 6474-1:2007

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    The design documentation required to be submitted is specified in Part 6.

    5.2.5 Machinery installations and electrical installations

    5.2.5.1 Machinery arrangement of machinery spaces, pump rooms, motor rooms and

    diagrams for internal communication systems including a diagram for an engineers'

    alarm systems;

    5.2.5.2 For machinery installations used for the system or the equipment essential for the

    safety of the unit or for the propulsion of the unit ( only applicable to the unit which

    has the main propulsion machinery) : plans and documents required in the relevant

    in TCVN 6259-3:2003;

    5.2.5.3 For machinery installations used solely for the operation which is the purpose of the

    unit: plans and documents specified in Chapter 2, Chapter 3, Chapter 9 and Chapter

    10 TCVN 6259-3:2003 for diesel engines, steam turbines, boilers and incinerators,

    plans and documents specified in Chapter 13, TCVN 6259-3:2003 for piping

    systems, valves and fittings, plans and documents specified in Chapter 16, chapter

    17. chapter 18 and chapter 19 for windlasses and mooring winches, refrigerating

    machinery, systems of automatic and remote control, spare parts, tools and

    instruments.

    5.2.5.4 For the units provided with the dynamic positioning system

    Construction and control diagrams of dynamic positioning system

    5.2.5.5 Plans and documents for electrical installations specified in 1.1.6 TCVN 6259-

    4:2003

    5.2.5.6 Other plans and/or documents deemed necessary by the VR

    5.2.6 Manuals and Procedures

    5.2.6.1 Manuals

    (1) Loading Manual (see clause 1.1.4 part 3)

    (2) Trim and Stability(see clause 1.1.5 part 3)

    (3) Operation manual (see clause 1.1.6 part 3)

    5.2.6.2 Procedures

    (1) Disconnecting Procedure, if applicable(see clause 1.1.7 part 7)

    (2) Drydocking Procedure (see clause 10.4)

  • TCVN 6474-1:2007

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    (3) Hook Up Procedures (see clause 1.2 part 7)

    (4) Import/Export System (see clause 1.1.4 part 6 and 1.1.6 part 7)

    (5) Installation Procedures and manuals (see clause 1.1 part 7)

    (6) Startup and Commissioning Procedures Survey (see clause 1.3 part 7)

    (7) Inspection Planning Document (see part 8)

    5.3 Presence of Surveyor

    5.3.1 The presence of the Surveyor is required at the following stages of the work in

    relation to hull and equipment:

    5.3.1.1 When the material and equipments tests prescribed relevant parts are carried out

    5.3.1.2 When the materials or parts manufactured away from the site are being applied to

    the unit concerned

    5.3.1.3 When the tests of welding prescribed in relevant Part are carried out

    5.3.1.4 When designated by the Society during shop work or sub-assembly

    5.3.1.5 When each block is assembled

    5.3.1.6 When hydrostatic tests, watertight tests and non-destructive tests are caried out

    5.3.1.7 When hull is completed

    5.3.1.8 When performance tests are carried out on closing appliances of openings, remote

    control devices, steering gears anchoring and mooring arrangements, piping, etc

    5.3.1.9 When installing of rudder, profiling of keel line, measurement of principal

    dimensions, measurement of deflection of hull, etc. are carried out

    5.3.1.10 When the units are marked with the load lines in accordance with the requirements

    in TCVN 6259-11:2003

    5.3.1.11 When mooring systems are fitted on board and performance tests are carried out

    5.3.1.12 When sea trials are carried out

    5.3.1.13 When installing of fire extinguishing arrangements, and when the performance tests

    are carried out

    5.3.1.14 When inclining tests are carried out

    5.3.1.15 For column stabilized units, when the draught scales are fitted

    5.3.1.16 When deemed necessary by the VR;

    5.3.2 The presence of the Surveyor is required at the following stages of the work in

    relation to machinery installations and electrical installations

  • TCVN 6474-1:2007

    57

    5.3.2.1 When the tests of materials of main parts machinery prescibed in Part 7-A TCVN

    6259-7:2003 are carried out

    5.3.2.2 When the materials are applied to the parts and the parts are installated on board

    5.3.2.3 When machining of the main parts is finished and, if necessary, at a proper time

    during machining

    5.3.2.4 In case of welded construction, before welding is commenced and when it is

    completed

    5.3.2.5 When shop trials are carried out

    5.3.2.6 When important machinery installations and electrical installations are installed on

    board

    5.3.2.7 When performance tests are carried out on, remote control devices of closing

    appliances, remote control devices, steering gears, mooring arrangements, piping,

    etc

    5.3.2.8 When each component consisting of a dynamic positioning systemis fitted on board

    and ferformance tests of each component are carried out

    5.3.2.9 When sea trials are carried out

    5.3.2.10 When deemed necessary by the VR

    5.3.3 The requirements specified in 5.3.1 and 5.3.2 may be modified having regard to the

    actual status of facilities, technical abilities and quality control at the work, except

    the case of sea trials and stability experiments

    5.4 Hydrostatic and Watertight tests

    5.4.1.1 Hydrostatic and watertight tests in the Classification Survey during construction are

    to be in accordance with the requirements in 2.1.6, Chapter 2, Part 1-B General ,

    TCVN 6259-1:2003

    5.4.1.2 Notwithstanding the requirement in 5.3.4.1, where considering the design condition

    and these are approved by the VR, hydrostatic and watertight tests are to be

    appropriate to the VR

    5.5 Classification Survey of Unit not built under Survey

    5.5.1 General

    5.5.1.1 In the Classification Survey of Unit not built under VR's survey, the actual

    scantlings of main parts of the unit are to be measurd in addition to such

  • TCVN 6474-1:2007

    58

    examination of the hull and equipment, machinery installations, construction of fire

    protection and detection, means of escape, fire extinguishing arrangements,

    electrical instalations, stability and load lines and positioning systems as required

    for the special survey corresponding to the units' age in order to ascertain that they

    meet the relevant requirements in the Rules

    5.5.1.2 The units intended to be surveyed in accordance with -1, necessary plans documents

    are required for the classification survey during construction are to be submitted for

    the approval by the VR

    5.5.2 Tests

    5.5.2.1 Hydrostatic and watertight tests are to be carried out in accordance with the

    requirements in 5.4

    5.5.2.2 The stability experiments are to be carried out in accordance with the requirements

    in this standard. Where sufficient information based on previous stability

    experiments is available and neither alteration nor repair affecting the stability has

    been made after previous experiments, the stability experiments of the unit may be

    dispensed with. However, the dispension for stability experiments is not applied for

    column stabilized unit.

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    NATIONAL STANDARD TCVN 6474-2:2007

    Second Edition

    RULES FOR CLASSIFICATION AND TECHNICAL SUPERVISION OF

    FLOATING STORAGE UNITS

    PART 2: ENVIRONMENTAL LOADING AND DESIGN BASIC

    Reference standards and definitions: see Part 1, TCVN 7474-1: 2007.

    1 Environmental Loading and Design Basis

    1.1 Design Basis

    The design basis of a Floating Installation is to identify the production rate, storage

    capacity and loading capabilities. Since the system is site-specific, the

    environmental condition of the site directly influences the design of such a system.

    The effects of prevailing winds are to be considered to minimize the risk of vented

    or flared hydrocarbons to personnel, living quarters and evacuations means.

    Generally, atmospheric vents, flare systems and emergency gas release vents are to

    be arranged in such a way so that prevailing winds will carry heat and/or unburned

    gases away from potential ignition sources on the installation.

    The design environmental conditions are to include those for the operating,

    installation and transit portions of the Floating Installation's design life. This Part

    specifically covers the environmental design criteria for:

    (1) Position Mooring System.

    (2) Structural Strength and Fatigue Life Assessments

    1.2 Design Documentation

    The design documentation submitted is to include the reports, calculations, plans

    and other documentation necessary to verify the structural strength of the vessel

    itself and adequacy of the mooring system, production and other utility facilities

    and riser system (if included in the classification) for the intended operations.

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    1.3 Design Conditions

    1.3.1 Position Mooring System

    The position mooring system of a Floating Installation is to be designed to survive

    in the Design Environmental Condition and operate in the Design Operating

    Condition. For a disconnectable mooring system, the limiting condition at which

    the mooring system is to be disconnected or reconnected is to be specified.

    1.3.1.1 Design Environmental Condition (DEC)

    The Design Environmental Condition (DEC) is defined as the extreme condition

    with a specific combination of wind, waves and current for which the system is to

    be designed.

    The DEC is to be one of the following combinations that results in the most severe

    loading case:

    100-year waves with associated wind and current. 100-year wind with associated waves and current.

    In areas with high current, additional design environmental load cases may need to

    be considered.

    The 100-year waves are normally characterized by a significant wave height with a

    spectral shape type and a range of associated peak wave periods.

    A minimum return period of 100 years for the DEC is required for Floating

    Installations. A minimum return period of 50 years will be specially considered if it

    is accepted by VR. Any environmental combinations with return periods shorter

    than that of the DEC which induce larger mooring load responses are to be used in

    the design.

    1.3.1.2 Design Operating Condition (DOC)

    The Design Operating Condition (DOC) is defined as the limiting environmental

    condition that would require suspension of normal operations.

    1.3.1.3 Design Installation Condition (DIC)

    The Design Installation Condition (DIC) is defined as the limiting environmental

    condition that would require suspension of installation operations. Specific limits

  • TCVN 6474-2:2007

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    on environmental conditions affecting safe operation during the installation phases

    described in Part 7 are to be established and documented.

    1.3.1.4 Angular Separation of Wind, Current and Waves

    For single point mooring systems, which allow the vessel to weathervane, both

    collinear and non-collinear directions among wind, current and waves are to be

    considered. Proper angular separation for the DEC of wind, current and waves is to

    be determined based on the site-specific environmental study. If this information is

    not available, the following two angular combinations for non-collinear

    environments can be considered as a minimum:

    (1) Wind and current are collinear and both at 30 degrees to waves.

    (2) Wind at 30 degrees to waves and current at 90 degrees to waves.

    For spread mooring systems with limited change in vessel heading angles (less than

    20 degrees) under design environmental loads, the collinear environments of wind,

    current and waves, which are generally controlling, can be used in design.

    For each design sea state, a long-crested sea without spectral energy spreading in

    direction is normally considered in the mooring analysis

    1.3.2 Structural Strength and Fatigue Life

    1.3.2.1 Project Site

    The site-specific wave conditions, including both long-term extreme events and

    wave scatter diagram data of wave height/period joint occurrence distribution, are

    to be considered for the vessel's hull strength and fatigue life assessment. A

    minimum return period of 50 years for the structural response will be specially

    considered, provided that it is accepted by VR. Different environmental conditions

    may induce different worst responses on various parts of the hull structure. The

    wave-induced maximum motion responses and maximum structural load effects

    may result from different wave periods. Therefore, the following environmental

    conditions are to be considered:

    (1) 100-year return period waves characterized by a significant wave height with

    a range of associated peak wave periods. Both winter storms and tropical

    cyclones (hurricanes or typhoons), if any, need be considered.

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    (2) Wave scatter diagram data of wave height/period joint occurrence distribution.

    The length of time on which the data base for the wave scatter diagram data is

    constructed is long enough to be a reliable basis for design (preferably at least

    five years). The occurrence distribution is to be annualized with equal

    probability of occurrence for each data point. Each data point is to represent a

    sea state of approximately three hours in a continuous time duration of the

    database.

    (3) Wave directions of head seas and other directions relative to the vessel

    heading, including the effects of wind and current, with proper probability

    distribution are to be considered, irrespective of the type of mooring system

    utilized.

    (4) As appropriate, either long-crested seas or short-crested seas with cosine

    squared spectral energy spreading in direction are to be considered for various

    design issues.

    1.3.2.2 Transit

    The wind and wave conditions representing the environment for the transit route

    from the building or outfitting site (or the shipyard where the conversion

    modifications are made) to the project site and the time of the year are to be

    determined for the design of a floating installation. As a minimum, the wind speed

    and significant wave height of 10-year return period are to be considered, unless a

    weather routing plan is to be implemented for the voyage. Seasonal effects on the

    design environments as appropriate for the proposed transit duration can be

    considered.

    In addition to the check on vessel's hull strength during transit, special attention is

    to be paid to items such as the flare boom, crane pedestal and process equipment

    supports that will be subject to motion-induced loading and/or effects of green

    water. Motion-induced loads during transit are to be calculated and the

    superstructures and their supports, which are included in the scope of classification,

    shall be verified against these loads.

    If fitted with an internal turret, special consideration is to be given to bottom

    slamming to preclude damage to the turret supports and bearings.

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    1.4 Environmental Conditions

    1.4.1 General

    The environmental conditions for the various design conditions described in 1.3 are

    to be submitted with adequate data for the specific site of operation. Statistical data

    and mathematical models that describe the range of pertinent expected variations of

    environmental conditions are to be employed. A