tbv™ cryogenic ball valves - wegman -tbv cryogene afsluiters.pdf · process valves ct-tbv-ball-cv...

PROCESS VALVES

TBV™

Supplying the needs of the cryogenic market since 1978, TBV™ continues to

offer its customers new and improved products for cold service.

TBV™ Cryogenic Ball Valves

TBV™

PROCESS VALVES

PROCESS VALVES

CT-TBV-BALL-CV 04/10-SWP-3M

TBV™ 3

TBV™ Cryogenic Ball Valves

Overview ........................................................................................ 4

Technical Summary ......................................................................... 6

TBV Cryogenic Ball Valves Chart ...................................................... 7

Overall Valves Features .......................................................................... 8

Torque Curves Charts ........................................................................... 13

Series 21/11 .......................................................................................... 14

Series 21/51 .......................................................................................... 15

Series 21/51A ....................................................................................... 16

Series 21/31 .......................................................................................... 17

Series 21/18 .......................................................................................... 18

Series 21/20 .......................................................................................... 19

Series 21/28 .......................................................................................... 20

Series 21/80 .......................................................................................... 21

Aftermarket Services ............................................................................. 22

Trademark Information ......................................................................... 23

TABLE OF CONTENTS

PROCESS VALVES


TBV™4

Cameron’s Valves & Measurement (V&M) group is a leading provider of valves

and measurement systems to the Oil and Gas industry. The group’s products are

primarily used to control, direct and measure the flow of oil and gas as it is moved

from individual wellheads through flow lines, gathering lines and transmission

systems to refineries, petrochemical plants and industrial centers for processing.

The Process Valves division provides critical service valves for refinery, chemical and

petrochemical processing businesses and for associated storage terminal

applications, particularly through the OrBIT® and GenerAL VALVe® product lines.

OrBIT and GenerAL VALVe lines are complimented by WKM® and TBV™ valve

products and expand the scope of this division’s product offerings.

TBV valve products are manufactured and assembled at Cameron’s new facility in

Millbury, Massachusetts. The TBV facility offers 100,000 ft2 of space of which

80,000 ft2 is dedicated to manufacturing, assembling, testing, shipping, and quality

assurance. The increased manufacturing space has afforded Cameron the

opportunity to expand its product offering and size ranges. TBV is now competitive

in the LnG, mining and petrochemical markets with its ability to offer larger size

ranges in its line of products.

PROCESS VALVES PROCESS VALVES


TBV™ 5

TBV™ FAMILY OF CRYOGENIC PRODUCTSTechnical Summary

SIZE RANGE ½” THrOUGH 16”Dn15 THrOUGH Dn400

PORTING CONFIGURATIONS STAnDArD POrT and FULL POrT

APPLICATIONS • Air Separation• Liquefied natural Gas (LnG)• Liquefied Petroleum Gas (LPG) • Pharmaceutical (blanketing, ph control, pipe freezing, process chilling, water treatment, shrink fitting)• Transport (Trailers)• Steel Mills • High Purity Gases For electronic Applications• Food Freezing • Aerospace

SERVICES Ammonia (-28ºF / -33ºC)Argon (- 303ºF / -186ºC) Carbon Dioxide (-109 ºF / -78ºC)Carbon Monoxide (- 312ºF) Chlorine (-30ºF / -34ºC)Deuterium (- 417ºF) ethylene (-155ºF / -104ºC)Fluorine (- 307ºF / -188ºC) Freon (-18 ºF / -28ºC)

Helium (- 452ºF/-269ºC) Hydrogen (- 423ºF/-253ºC) Krypton (- 244ºF) Methane (- 259ºF/-162ºC) neon (- 410ºF/-246ºC) nitric Oxide (- 241ºF)nitrogen (- 320ºF/-196ºC) Oxygen (- 297ºF/-183ºC) Propane (-44ºF/-42ºC)

PRESSURE RANGE VACUUM THrOUGH ASMe 900

TEMPERATURE RANGE -452ºF / -269ºC to 500ºF / 260ºC

MATERIALSAll materials

used are fully traceable

316 / 316L Stainless Steel

MonelBrass

ASTM A351 CF3M - CastingASTM A182 F316L - Forging ASTM A276 or A479 316L - BarASTM B164ASTM B584

END CONNECTIONS FlangedSocket WeldButt Weld

extended Welded endsThreaded

SPECIFICATIONS ASMe B1.20.1ASMe 16.10ASMe B16.11ASMe B16.25ASMe B16.34ASMe B31.3ASMe 16.5MSS SP25MSS SP61BS6364API 607 4TH ed and API 607 5th edBechtel 3PS-PV00-F0001Chevron Low Temp & Cryo Service Testing

nPT Pipe ThreadsFace to Face DimensionsSocket Weld ends (diameter & depth)Butt Weld endsSteel Valves (performance & design)Process Piping (application)Pipe Flanges & FittingsValve MarkingPressure TestingBritish Standard Cryo Leak Test Std.Fire Safe to AtmosphereLow Temp & Cryo Service TestingLow Temp & Cryo Service Testing

OPERATION OH – Oval HandleLH – Lever HandleLG – Locking Gear Operator

AP – Prepared for ActuationAI – Actuator Installed90° and 180° rotation

CRYOGENIC TESTING BSI BS 6364Bechtel 3PS-PV-F001Chevron Low Temp & Cryo Testing

PROCESS VALVES


TBV™6

TBV™ FAMILY OF CRYOGENIC PRODUCTSTBV™ Cryogenic Ball Valves

Port ASME Rating End Connections Materials

Full

Port

Stan

dard

Por

t

150

300

600

900

1500 rF rTJ

BW SW

Thre

ad

316L

SS /

316S

S

Mon

el

Bras

s

Model Size Range Description

Series 21/11 1/4” to 8” 3-piece cryogenic ball valve, floating • • • • • • • • • • •

Series 21/18 1/2” to 12”Split body, 2-piece, flanged, standard or full port cryogenic ball valve, floating

• • • • • • • • • • • •

Series 21/20 1/2” to 8”Standard port, end-entry (unibody), flanged cryogenic ball valve, floating

• • • • • • •

Series 21/28 1/2” to 8”Full port, split body, flanged, cryogenic ball valve

• • • • • • •

Series 21/31 1/2” to 3”3-piece cryogenic ball valve, floating (installed between existing flanges)

• • • • • • • •

Series 21/51 1/2” to 8”3-piece cryogenic diverter ball valve, floating

• • • • • • • • • • •

Series 21/51A 1” to 2”High flow cryogenic safety relief valve, floating

Consult Factory

600 psi • • • •

Series 21/80 8” to 16”Large bore, split body, cryogenic ball valve, trunnion

• • • • • • •

Facility Features

• Clean room for oxygen, chlorine and

phosgene assembly and testing

• Painting room

• Dedicated cryogenic testing area

• State of the art CnC machining



TBV™ 7

Stem Seal

The leak-proof integrity of the valve is further enhanced

by a welded bonnet design and Chevron V-ring packing

that can be adjusted by a simple turn of the stem nut.

Leak-free stem sealing is provided by the rings of PTFe

V-ring or graphoil packing that sit on a shoulder

machined on the blowout-proof stem, allowing the

packing and stem to move as a unit during thermal

cycles. In addition, the packing is live-loaded, retained by

self compensating belleville spring washers and a

packing adjustment nut. These features coupled with

close tolerance machining and finish of the packing

bore, provide maximum stem seal life with the minimum

maintenance.

TBV™ FAMILY OF CRYOGENIC PRODUCTSOverall Valve Features

Blow-out Proof One Piece Stem

The TBV™ brand of cryogenic valves utilize a one-piece stem that engages the ball and is secured in the valve cavity with

a large threaded stem collar that is set screwed for safety.

Firesafe Design

Firelip

PROCESS VALVES


TBV™8

Cavity Pressure relief

TBV has numerous options in handling cavity pressure relief. Depending upon whether unidirectional or bidirectional flow

is required as well as the type of valve configuration, we have the options listed below.

OPTION 1: UnIDIreCTIOnAL reLIeF, AVAILABLe On 3-PIeCe VALVeS (center section with two end plates). This photo

shows a slot in the upstream end plate which provides the cavity pressure relief. The seat sits on the raised face surface.

When the ball is in the closed position, internal cavity pressure relieves around the O.D. of the seat and through the slot and

then to the upstream pipe.

Flow Direction

Where there is unidirectional flow, flow arrows are located on the valve in three areas so that there is no doubt how the

flow needs to go through the valve:

• Bottom boss of center section

• Top plate of the cryo extension

• Stainless steel tag on body

TBV™ FAMILY OF CRYOGENIC PRODUCTS (Cont.)Overall Valve Features



TBV™ 9

OPTION 2: UnIDIreCTIOnAL reLIeF, AVAILABLe On FLAnGeD VALVeS, upstream relief hole in ball.

30°

OPTION 3: BIDIreCTIOnAL FLOW, cavity pressure relieving seats are also available.

Inclination Limitations

It is recommended that TBV™ valves be installed with extended Bonnet within 30° of true vertical. Valves with

graphite packing can be oriented in any direction.

PROCESS VALVES


TBV™10

Cleaning Procedures

• In accordance with Praxair GS 38

• Clean room environment only

• All components to be detergent washed and rinsed

• White and ultraviolet light visual inspection to detect

lint, oils, and greases

• Inaccessible surfaces to be cleaned using wipe

method

• All oxygen and cryogenic valves are assembled dry

• Valves to be double bagged and sealed in 2 ply

polyethylene bag

CRYO SEAT RATING CHART

-452ºF-269ºC

CRYOFILKEL-F

ULTRAFILClass 300

Class 150

Seats

TBV valves can use Cryofil, Kel-F or Ultrafil seats, specifically designed to provide leak-proof operation down to

-452°F / -269°C.

TBV™ FAMILY OF CRYOGENIC PRODUCTS (Cont.)Overall Valve Features

-500 -400 -300 -200 -100 0 100 200 300 400 500

-296 -140 -184 -129 -73 -18 38 93 149 204 260

4000 276

3500 241

3000 207

2500 172

2000 138

1500 103

1000 69

500 34

0 0

psig BAR



TBV™ 11

Cryogenic Boiling Points at 1 ATM

-18ºC 0ºF

-46ºC -50ºF

-73ºC -100ºF

-101ºC -150ºF

-129ºC -200ºF

-157ºC -250ºF

-184ºC -300ºF

-212ºC -350ºF

-240ºC -400ºF

-268ºC -450ºF

Freon (-18ºF -28ºC)Ammonia (-28ºF -33ºC)

Propane (-44ºF -42ºC)

Carbon Dioxide (-109ºF -78ºC)

ethylene (-155ºF -104ºC)

Methane (-259ºF -162ºC)

Oxygen (-297ºF -183ºC)

Fluorine (-307ºF -188ºC)nitrogen (-320ºF -196ºC)

neon (-411ºF -246ºC)Hydrogen (-423ºF -253ºC)

Helium (-452ºF -269ºC)Absolute Zero (-459ºF -273ºC)

Argon (-303ºF -186ºC)

Chlorine (-30ºF -34ºC)

PROCESS VALVES


TBV™12

TBV™ FAMILY OF CRYOGENIC PRODUCTSTorque Curves

1/2"3/4"

1"

1-1/2"2"

3"

4"

6"

8"

10

100

1,000

10,000

100,000

0 300 600 900 1,200 1,500

Torq

ue (i

n-lb

s.)

Differential Pressure (PSI)

10,000

100,000

1,000,000

0 300 600 900 1,200 1,500

Torq

ue (i

n-lb

s.)

Differential Pressure (PSI)

10"150

10"600

10"30012"150

12"300

12"600

16"600

16"300

16"15014"300

50,000

5,000

500

50

500,000

50,000

PCTFE (Kel-F) 1/2" through 8", Standard Port

PCTFE (Kel-F) 10" through 16", Full Port



TBV™ 13

3-Piece, Cast & Barstock Cryogenic Ball Valve

SIZE RANGE 1/4” - 8”

PRESSURE RANGE ASMe 600 - 1500

END CONNECTIONS raised face end plates for positive component alignment and elimination of radial pipe stresses. Socket, Butt Weld or Threaded.

STANDARD CAVITY PRESSURE RELIEF

METHOD

Upstream end plate slot or cavity pressure relieving seats (for bi-directionality).

BALL / SEAT CONFIGURATION

Floating ball

BODY SEAL DESIGN

Totally encapsulated body seals to prevent cold flow of PTFe. High performance over wide temperature and pressure range. Spiral wound body seals above ASMe 600.

CASTING TYPE Investment cast or sand cast; size and pressure class dependant.

UNIQUE FEATURE Versatile design with numerous end connection availability.

BILL OF MATERIAL PART ITEM

BODY A

enD PLATeS B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeALS H

STOP I

STeM nUTS J

HAnDLe K

THrUST BeArInG L

BODY BOLTS M

BODY nUTS with LOCK WASHerS n

LOCK WASHer O

STeM COLLAr P

SeT SCreW FOr COLLAr Q

STeM SeAL WASHer r

STeM BeLLeVILLe SPrInGS S

STOP PInS / BOLTS T

SERIES 21/11

JO KJ

I

E

G

R

D

LP

S

T

BHFC

AFH

B

N

Q

M

PROCESS VALVES


TBV™14

SERIES 21/51



END CONNECTIONS raised face end plates for positive component alignment and elimination of radial pipe stresses. Socket, Butt Weld or Threaded.


METHOD

Does not apply because flow is diverted at all times.


Floating ball

BODY SEALS Totally encapsulated body seals to prevent cold flow of PTFe. High performance over wide temperature and pressure range. Spiral wound body seals ASMe 600 and above.


UNIQUE FEATURE Available in two porting arrangements: 90° and 180° operation. The 90° operation allows flow from a bottom port to be diverted to either of two outlet ports over 90° turn of the handle, but never shutting off. The 180° operation also diverts from the bottom port to the outlet ports, but uses a 180° turn of the handle, allowing flow to be completely shut off at the 90° position.

BILL OF MATERIAL PART ITEMBODY A

enD PLATeS B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeALS H

STOP I

HAnDLe J

THrUST BeArInG K

BODY BOLTS L

BODY nUTS with LOCK WASHerS M

STeM nUTS n

LOCK WASHer O

STeM COLLAr P


STeM SeAL WASHer r


STOP PInS / BOLTS T

3-Piece, Diverting Cast & Barstock Cryogenic Diverter Ball Valve

NO J

NI

E

GR

D

KP

S

T

M

BH

AF

CF

HB

L

Q



TBV™ 15

SERIES 21/51A

SIZE RANGE 1” Std. port1” Full port1 - 1/2” Full port

PRESSURE RANGE 600 psi

END CONNECTIONS Smooth transition, high flow end plates. Male and female threaded connections.


METHOD

Symmetrical valve for dual relief. each side has redundant safety relief with both a rupture disc and safety relief valve.


Floating ball

BODY SEAL DESIGN

Totally encapsulated body seals to prevent cold flow of PTFe. High performance over wide temperature and pressure range.

CASTING TYPE Investment body, sand cast ends

UNIQUE FEATURE High Flow Capacity protects vessels from over pressurization. Consistently high flow ensures safe operation. Tanks are protected even during operation of the valve.


BODY A

enD PLATeS B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeALS H

STOP I

HAnDLe J

THrUST BeArInG K

BODY BOLTS L

BODY nUTS with LOCK WASHerS M

STeM nUTS n

LOCK WASHer O

SeT SCreW FOr COLLAr P

STeM COLLAr Q

STeM SeAL WASHer r


3-Piece, High Flow Safety relief, Cast Cryogenic Ball Valve

NO J

NI

EGR

D

KQ

S

M

BH

AHF

CF

B

L

P

PROCESS VALVES


TBV™16

SERIES 21/31



END CONNECTIONS To be installed between existing flanges


METHOD

Upstream hole in ball or cavity pressure relieving seats.


Floating ball

BODY SEAL DESIGN

Totally encapsulated body seals to prevent cold flow of PTFe. High performance over wide temperature and pressure range. Spiral wound body seals ASMe 600 and above.


UNIQUE FEATURE Wafer design reduces weight and installation [labor] costs.


BODY A

enD PLATeS B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeALS H

STOP I

HAnDLe J

THrUST BeArInG K

STeM nUTS L

SHIPPInG SCreWS M

STeM BeLLeVILLe SPrInGS n

LOCK WASHer O

STeM COLLAr P


STOP PInS / BOLTS r

STeM SeAL WASHer S

3-Piece, Wafer Cast & Barstock Cryogenic Ball Valve

LO J

LI

E

G

S

D

KP

N

M

BF

H

AC

FH

BM

Q

R



TBV™ 17

2-Piece, Full & Standard Port, Split Body, Barstock Cryogenic Ball Valve



END CONNECTIONS Flanged - raised face


METHOD



Floating ball or trunnion ball support.

BODY SEAL DESIGN

Totally encapsulated body seals to prevent cold flow of PTFe. High performance over wide temperature and pressure range. Spiral wound body seals ASMe 600 and above.

CASTING TYPE Does not apply.

UNIQUE FEATURE The 21/18 offers unsurpassed reliability with a body machined from solid wrought materials, providing maximum strength and virtually eliminating porosity.


BODY A

enD PLATe B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeAL H

STOP PLATe I

HAnDLe J

THrUST BeArInG K

STOP PInS / BOLTS L

STeM nUTS M

STeM BeLLeVILLe SPrInGS n

BODY nUTS with LOCK WASHerS

O

BODY STUDS P


STeM COLLAr r

STeM SeAL WASHer S

HAnDLe SPACer T

reTAInInG WASHer U

HAnDLe reTAInInG BOLT V

SERIES 21/18

Single Body Seal Design

V U T

JM

N

E

G

D

KR

AF P

CF

H

B

O

Q

L

I

S

PROCESS VALVES


TBV™18

SERIES 21/20





METHOD



Floating Ball

BODY SEAL DESIGN


CASTING TYPE Investment Cast 1/2” - 3”. Sand Cast 4” and above.

UNIQUE FEATURE Unibody construction; no external leak paths through valve body, dual body seal design.


BODY A

enD PLUG B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

BODY SeAL - Inner H

BODY SeAL - OUTer I

STOP PLATe J

HAnDLe K

THrUST BeArInG L

STeM nUTS M

STOP PInS/ BOLTS n

LOCK WASHer O

STeM BeLLeVILLe SPrInGS P

STeM SeAL WASHer Q

SeT SCreW FOr COLLAr r

STeM COLLAr S

end entry, Standard Port, Cast, Flanged Cryogenic Ball Valve

Dual Body Seal Design

MO K

M J

E

G

D

L

S

N

B

AH

FC

FI

R

Q

P



TBV™ 19

SERIES 21/28

SIZE RANGE 1” - 8”




METHOD



Floating ball

BODY SEAL DESIGN


CASTING TYPE Investment Cast 1” - 3”. Sand Cast 4” - 8”.

UNIQUE FEATURE now available in ASMe Class 600: 3” - 8”.


BODY A

enDPLATe B

BALL C

STeM D

FOLLOWer e

SeATS F

STeM SeALS G

STeM SeAL WASHer H

STeM COLLAr I

BODY SeAL J

BODY STUDS K

BODY nUTS L

THrUST BeArInG M

STOP PInS / BOLTS n

STeM BeLLeVILLe SPrInGS O

STOP PLATe P

HAnDLe Q

HAnDLe SPACer r

reTAInInG WASHerS S

HAnDLe reTAInInG BOLT T

2-Piece, Full Port, Split Body, Cast, Flanged Cryogenic Ball Valve

TS

Q

E

D

MI

N

B

AF

CF

J

G

SRPO

H

KL

G

PROCESS VALVES


TBV™20

SERIES 21/80

SIZE RANGE 8” - 16”




METHOD

Bidirectional flow with pressure relief upstream.


Trunnion

BODY SEAL DESIGN

Spiral wound gaskets

CASTING TYPE Sand cast

UNIQUE FEATURE

Trunnion design with pressure activated seats with cavity pressure relief in the ball (spool piece in ball) for bi-directional flow or hole in ball for unidirectional flow.


BODY A

TrUnnIOn B

STeM C

BODY GASKeT D

SeATS e

BALL F

UPPer BUSHInG G

LOWer BUSHInG H

BOnneT ASSeMBLY I

enD FLAnGe J

TrUnnIOn FLAnGe K

BODY STUDS L

BODY nUTS M

BOnneT GASKeT n

THrUST BeArInG O

TrUnnIOn GASKeT P

BOnneT STUDS Q

BOnneT nUTS r

FOLLOWer S

PACKInG FLAnGe T

BrACKeT U

BrACKeT STUDS V

BrACKeT nUTS W

PACKInG FLAnGe nUTS X

PACKInG FLAnGe BOLT S Y

2-Piece, full Port, Split Body, Cast, Flanged Cryogenic Ball Valve

T

S

C

V

J

R

E

FE

D

GO

M

U

X

I

WY

N

HPK

A

Q

R

B

L



TBV™ 21

AFTERMARKET SERVICES FOR RETROFIT APPLICATIONS

Cameron’s Aftermarket Services’ goal is to help our customers

lower the total cost of valve ownership. To that end we offer

a full range of services from over twenty-five Service Centers

worldwide and can provide experienced personnel trained to

meet the specific service requirements of each valve type.

Aftermarket Services

• Supplies replacement valves and parts:

– Maintains a full inventory of new and

reconditioned valves for immediate delivery

– Provides factory warranty support for all Cameron

OeM brands as well as service for most other

valves

• Field Service & Technical Support

– Field service technicians on call 24 hours a day

7 days a week to handle service issues wherever

they arise

– Provides equipment installation, field repairs, as

well as track and perform scheduled maintenance

• Customer Property repair

– The Customer Property repair program allows

Cameron valve customers to store assets at

our service centers throughout the world

– Valves tracked in electronic database

accessible through the Internet

• remanufactured Products

– Offers a broad range of API-compliant

reconditioned equipment with fast delivery

• Total Valve Management

– Supply and service automation and control

packages

– Assist with valve installation, commissioning

and start-up

CERTIFICATIONS

PROCESS VALVES


TBV™22

TRADEMARK INFORMATION

TBV™ is a registered trademark which is owned by Cameron.

This document contains references to registered trademarks or product designations,

which are not owned by Cameron.

Trademark Owner

MONEL INCO Alloys International, Inc.

PROCESS VALVES

VALVES & MEASUREMENT3250 Briarpark Drive, Suite 300Houston, TX 77042USA Toll 800 323 9160

For the most current contact and location information go to: www.c-a-m.com/valvesandmeasurement

© Cameron Printed in USA 04/10-SWP-3M CT-TBV-BALL-CV WEB ONLY

tbv™ cryogenic ball valves - wegman -tbv cryogene afsluiters.pdf · process valves ct-tbv-ball-cv...

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