tank heating solutions - indeeco · your specific heating needs. tank heating solutions ... , open...

16
1 A diverse range of products engineered to meet your specific heating needs. Tank Heating Solutions Your source for electric heat

Upload: lephuc

Post on 25-Jul-2018

234 views

Category:

Documents


0 download

TRANSCRIPT

1

A diverse range of products engineered to meet

your specific heating needs.

Tank Heating Solutions

Your source for electric heat

2

Introduction 3-4

StorageTankHeaters-Forlargetanksorheatsensitivematerials.

ANSIflangemountedheaterwithcontrols 5-6

ANSIflangemountedheaterwithoutcontrols 7-8

Adapterboxmountedheater 9

Rectangularflangemountedheater 10

StorageTankHeaterCatalogNumberSystem 11

Opencoilpipeinsertheater 12

Controls-Costeffective,remotecontactorandSCRcontrolpanelsupto(2)48ampcircuits.

Quickshipcontrolpanel 13

AdditionalSolutions 14

LimitedWarranty 15

Ta

ble

of

Co

nte

nts

3

INDEECOElectricStorageTankHeatersareusedtomaintainorraisethetemperatureofgasesandfluidsintanksfrom-300°Fto1000°Fforavarietyofapplicationsandindustries.Theseheatersaredesignedwithlowwattdensity,opencoilheatingelementsforuniformheatingofeventhemosttemperaturesensitivematerials.Theopencoilheatingelementconsistsofheavygaugenickel-chromiumalloywiresupportedbyceramicinsulatorsthatarefastenedtoastripofheavysheetmetal.Theopencoilheatingelementcanbereplacedwithoutdrainingthetank.

Theheatingelementsareinstalledin3”NPSpipesofsufficientwallthicknesstopreventthepipefromdistortingfromtheheatgenerated.Multiplepipesareprovidedasrequired.Theheaterismountedtothetankbyoneofthreemethods:ANSIflangemount,adapterboxmountorwithacustomrectangularflange.

Additionallythisstyleheateroftenfeaturesbuilt-oncontrolsforacompleteheatersystem.

kW & Sizing

WhenspecifyingaStorageTankHeateryoumustfirstdeterminewhethertheapplicationrequiresthatthetemperaturebemaintainedorifthetemperatureneedstoberaised.Belowarethecalculationsforeachapplication.Youcanalsovisitourwebsiteandutilizeouronlinecalculator;lookforthefreecalculatorlinknearthetopofthepage.

Maintain Temperature

TocalculatethekWrequiredtomaintainthetemperatureofatankyouwillneedtodeterminethetank’ssurfacearea,processtemperaturetobemaintained,minimumambienttemperatureandtheR-valueoftheinsulation.

Surfacearea:

Roundtank—

A(ft²)=(2xpxrxh)+(2xpxr²)

p=3.14 r=radius(ft) h=height(ft)

Rectangulartank—

A(ft²)=2x[(lxw)+(lxh)+hxw)]

l=length(ft) w=width(ft) h=height(ft)

Afterdeterminingthetank’ssurfaceareathemain-tainkWcanbecalculatedasfollows:

kW=(Ax(1/R)xΔT(°F)xSF)/3412

A=surfacearea R=R-valueoftheinsulation •Use0.5astheR-valueofanuninsulated steeltank •Seethechartbelowfortypicalexamples •R-value=thickness(in.)/k-factor

ΔT=differencebetweentheprocesssetpointtemperatureandlowestambienttemperatureSF=safetyfactor,recommended1.23412=conversionofBTUtokW

Intro

du

ctio

nInsulation Type R-Value/inch of thickness

Fiberglass 3.0Mineralfiber 3.7Calciumsilicate 2.0

Open-cellpolyurethanefoam 3.6

Closed-cellpolyurethanefoam 6.0

Polyisocyanuratesprayfoam 6.0

Example:

A42’diameterx40’tallcrudeoiltankwithR-6insulationneedstobemaintainedat75°Fgivenaminimumambienttemperatureof10°F.

A=(2x3.14x21x40)+(2x3.14x21²) A=8044.68ft²

kW=(8044.68x1/6x65x1.2)/3412 kW=30.65

Raise Temperature

ThekWcalculationtoraisethetemperatureofamaterialinatank(heat-up)startswiththesameinformationrequiredinthemaintainapplication.Additionallywe’llneedtheweightofthematerialtobeheated,thespecificheatofthematerialandthetimerequiredtoheatthematerialfromitsstarttemperaturetoitsendtemperature.ThekWcalculationtoraisethetemperatureisasfollows:

4

Material D1lbs/gallon

D2lbs/ft³

Specific Heat

water 8.34 62.4 1#1fueloil 6.8 50.5 0.47#2fueloil 7.2 53.9 0.44#3,4fueloil 7.5 55.7 0.425#5,6fueloil 7.9 58.9 0.41BunkerC 8.15 61 0.5SAE10-50weightoil 7.4 55.4 0.43

ethyleneglycol 9.4 70 0.5550%ethyleneglycol/water 8.8 65.8 0.76

kWtotal=kWheat-up+kWmaintain

kWheat-up=[(MxCpxΔTxSF)/3412]/t

M=weightofthematerialinpounds Cp=SpecificHeat,seeexamplesinthechart ΔT=differencebetweentheprocessset point(end)temperatureandthestart temperature SF=safetyfactor,recommended1.2 3412=conversionofBTUtokW t=timeinhours

kWmaintain=(Ax(1/R)xΔT(°F)xSF)/3412

A=surfacearea R=R-valueoftheinsulation • Use0.5astheR-valueofanuninsulated steeltank ΔT=differencebetweentheprocessset pointtemperatureandlowestambient temperature SF=safetyfactor,recommended1.2 3412=conversionofBTUtokW

Example:

A4’x6’x12’tankwith1800gallonsofwaterneedstobeheatedfrom60°Fto95°Fin3hours.ThetankhasR-4insulationandtheminimumambienttemperatureis0°F.

Tobeginweneedtoconvertthegallonsofwatertopounds:

lbs=GxD1

G=gallons D1=lbspergallonfromthechartbelow

lbs=1800x8.34 lbs=15,012

Ifthevolumeofthetankisstatedincubicfeet(ft³)theformulalookslikethis:

lbs=CxD2

C=Cubicfeetofmaterial D2=lbsperft³fromthechartnextcolumn

kWheat-up=[(MxCpxΔTxSF)/3412]/t kWheat-up=[(15,012x1x35x1.2)/3412]/3 kWheat-up=61.6

plus

kWmaintain=(Ax(1/R)xΔT(°F)xSF)/3412 kWmaintain=(288x1/4x95x1.2)/3412 kWmaintain=2.4

kWtotal=64

Intr

od

uc

tio

n

5

Flange mounted heater with controls

Construction features:

Heatersbolttothetankvia150#ANSIraisedfaceflange,rectangularflangeorweldedadapterbox.Heatingelementsslideintoa3”Schedule40pipeandutilizeourcosteffectiveopencoilpipeinsertheaters.Heavypipewallprovidesupto0.125”corrosionallowance.Availablewithseveralcontrolandhighlimitprotectionoptions(seepage11formoredetails).Heatingelementcaneasilybereplacedwithoutdrainingthetank.

304 SS Wetted Parts - 12 w/in2 - With Built-on Controls

ANSIFlangeSize

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

6 1781-0060F1A412T5B2* 6 51 C J T D K U781-0140F1A412T5B2* 14 112 — — T — — U781-0240F1A412T5B2* 24 118 — — — — — U

8 1781-0140F1B412T5B2* 14 112 — — T — — U781-0240F1B412T5B2* 24 118 — — — — — U

8 2

781-0120F2B412T5B2* 12 51 C J T D K U781-0280F2B412T5B2* 28 112 — — T — — U781-0320F2B412T5B2* 32 127 — — — — — U781-0480F2B412T5B2* 48 188 — — — — — U

10 2781-0280F2C412T5B2* 28 112 — — T — — U781-0320F2C412T5B2* 32 127 — — — — — U

10 3

781-0180F3C412T5B2* 18 51 C J T D K U781-0420F3C412T5B2* 42 112 — — T — — U781-0480F3C412T5B2* 48 127 — — — — — U781-0720F3C412T5B2* 72 188 — — — — — U

12 3781-0420F3D412T5B2* 42 112 — — T — — U781-0720F3D412T5B2* 72 188 — — — — — U

12 4

781-0240F4D412T5B2* 24 51 C J T D K U781-0560F4D412T5B2* 56 112 — — T — — U781-0640F4D412T5B2* 64 127 — — — — — U781-0960F4D412T5B2* 96 188 — — — — — U

Sto

rag

e T

an

k H

ea

ter

6

Sto

rag

e T

an

k H

ea

ter

Carbon Steel Wetted Parts - 3 w/in2 - With Built-on Controls

ANSIFlangeSize

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

6 1781-0015F1AC03T5B2* 1.5 51 C J T D K U781-0045F1AC03T5B2* 4.5 142 C J T D K U781-0060F1AC03T5B2* 6 188 C J T D K U

8 1781-0045F1BC03T5B2* 4.5 142 C J T D K U781-0060F1BC03T5B2* 6 188 C J T D K U

8 2

781-0030F2BC03T5B2* 3 51 C J T D K U781-0090F2BC03T5B2* 9 142 C J T D K U781-0120F2BC03T5B2* 12 188 C J T D K U781-0140F2BC03T5B2* 14 218 — J T D K U

10 2781-0090F2CC03T5B2* 9 142 C J T D K U781-0120F2CC03T5B2* 12 188 C J T D K U

10 3

781-0045F3CC03T5B2* 4.5 51 C J T D K U781-0135F3CC03T5B2* 13.5 142 C J T D K U781-0180F3CC03T5B2* 18 188 C J T D K U781-0210F3CC03T5B2* 21 218 — J T D K U

12 3781-0135F3DC03T5B2* 13.5 142 C J T D K U781-0180F3DC03T5B2* 18 188 C J T D K U

12 4

781-0060F4DC03T5B2* 6 51 C J T D K U781-0180F4DC03T5B2* 18 142 C J T D K U781-0240F4DC03T5B2* 24 188 C J T D K U781-0280F4DC03T5B2* 28 218 — J T D K U

Thermowell

B

HeaterPipeTyp.PipeFlange

ANSIB16.5

ControlEnclosureNEMAType4

ProcessController

“HeaterOn”PilotLight

Nameplate

DisconnectSwitch

6”ColdSection

7

Sto

rag

e T

an

k H

ea

ter

304 SS Wetted Parts - 12 w/in2 - With No Controls

Flange mounted heater without controls

PipeFlangeANSIB16.5TerminalEnclosure

NEMAType4

ControlHub

PowerHub

Thermowell

Nameplate

B

6”Cold

SectionHeaterPipeTyp.

ANSIFlangeSize

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

6 1781-0060F1A412W1W1* 6 51 C J T D K U781-0140F1A412W1W1* 14 112 — — T — — U781-0240F1A412W1W1* 24 188 — — — — — U

8 1781-0140F1B412W1W1* 14 112 — — T — — U781-0240F1B412W1W1* 24 188 — — — — — U

8 2

781-0120F2B412W1W1* 12 51 C J T D K U781-0280F2B412W1W1* 28 112 — — T — — U781-0320F2B412W1W1* 32 127 — — — — — U781-0480F2B412W1W1* 48 188 — — — — — U

10 2781-0280F2C412W1W1* 28 112 — — T — — U781-0320F2C412W1W1* 32 127 — — — — — U

10 3

781-0180F3C412W1W1* 18 51 C J T D K U781-0420F3C412W1W1* 42 112 — — T — — U781-0480F3C412W1W1* 48 127 — — — — — U781-0720F3C412W1W1* 72 188 — — — — — U

12 3781-0420F3D412W1W1* 42 112 — — T — — U781-0720F3D412W1W1* 72 188 — — — — — U

12 4

781-0240F4D412W1W1* 24 51 C J T D K U781-0560F4D412W1W1* 56 112 — — T — — U781-0640F4D412W1W1* 64 127 — — — — — U781-0960F4D412W1W1* 96 188 — — — — — U

8

Sto

rag

e T

an

k H

ea

ter Carbon Steel Wetted Parts - 3 w/in2 - With No Controls

ANSIFlangeSize

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

6 1781-0015F1AC03W1W1* 1.5 51 C J T D K U781-0045F1AC03W1W1* 4.5 142 C J T D K U781-0060F1AC03W1W1* 6 188 C J T D K U

8 1781-0045F1BC03W1W1* 4.5 142 C J T D K U781-0060F1BC03W1W1* 6 188 C J T D K U

8 2

781-0030F2BC03W1W1* 3 51 C J T D K U781-0090F2BC03W1W1* 9 142 C J T D K U781-0120F2BC03W1W1* 12 188 C J T D K U781-0140F2BC03W1W1* 14 218 — J T D K U

10 2781-0090F2CC03W1W1* 9 142 C J T D K U781-0120F2CC03W1W1* 12 188 C J T D K U

10 3

781-0045F3CC03W1W1* 4.5 51 C J T D K U781-0135F3CC03W1W1* 13.5 142 C J T D K U781-0180F3CC03W1W1* 18 188 C J T D K U781-0210F3CC03W1W1* 21 218 — J T D K U

12 3781-0135F3DC03W1W1* 13.5 142 C J T D K U781-0180F3DC03W1W1* 18 188 C J T D K U

12 4

781-0060F4DC03W1W1* 6 51 C J T D K U781-0180F4DC03W1W1* 18 142 C J T D K U781-0240F4DC03W1W1* 24 188 C J T D K U781-0280F4DC03W1W1* 28 218 — J T D K U

Typical tank arrangement with multiple heaters in a large tank

9

Sto

rag

e T

an

k H

ea

ter

Carbon Steel Wetted Parts - 3 w/in2

Carbon Steel Wetted Parts - 3 w/in2

Without Controls304SS Wetted Parts - 12 w/in2

With Built-on Controls304SS Wetted Parts - 12 w/in2

Adapter Box Mounted Heater

AdapterBoxSizeDxHxW

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

5”x8”x20” 4 781-0240A14412T5B2* 24 51 C J T D K U781-0960A14412T5B2* 96 188 — — — — — U

5”x15”x20” 8 781-1120A24412T5B2* 112 112 — — T — — U781-1920A24412T5B2* 192 188 — — — — — U

5”x22”x20” 12 781-1680A34412T5B2* 168 112 — — T — — U781-2880A34412T5B2* 288 188 — — — — — U

AdapterBoxSizeDxHxW

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

5”x8”x20” 4 781-0180A14C03T5B2* 18 142 C J T D K U781-0300A14C03T5B2* 30 233 — — T D K U

5”x15”x20” 8 781-0360A24C03T5B2* 36 142 C J T D K U781-0600A24C03T5B2* 60 233 — — T D K U

5”x22”x20” 12 781-0540A34C03T5B2* 54 142 C J T D K U781-0900A34C03T5B2* 90 233 — — T D K U

AdapterBoxSizeDxHxW

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

5”x8”x20” 4 781-0240A14412W1W1* 24 51 C J T D K U781-0960A14412W1W1* 96 188 — — — — — U

5”x15”x20” 8 781-1120A24412W1W1* 112 112 — — T D K U781-1920A24412W1W1* 192 188 — — — — — U

5”x22”x20” 12 781-1680A34412W1W1* 168 112 — — T — — U781-2880A34412W1W1* 288 188 — — — — — U

Thermowells

HeaterPipeTyp.

B

W

H

D

6”Cold

Section

ProcessController

“HeaterOn”PilotLight

Nameplate

ControlEnclosureNEMAType4

DisconnectSwitch

TankWall

AdapterBoxSizeDxHxW

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

5”x8”x20” 4 781-0180A14C03W1W1* 18 142 C J T D K U781-0300A14C03W1W1* 30 233 — — T D K U

5”x15”x20” 8 781-0360A24C03W1W1* 36 142 C J T D K U781-0600A24C03W1W1* 60 233 C J T D K U

5”x22”x20” 12 781-0540A34C03W1W1* 54 142 C J T D K U781-0900A34C03W1W1* 90 233 — J T D K U

10

Sto

rag

e T

an

k H

ea

ter

Carbon Steel Wetted Parts - 3 w/in2

Carbon Steel Wetted Parts - 3 w/in2

304SS Wetted Parts - 12 w/in2

304SS Wetted Parts - 12 w/in2

RectangularFlangeSizeDxHxWOpening

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

1/2”x8”x20” 4 781-0240P14412T5B2* 24 51 C J T D K U781-0960P14412T5B2* 96 188 — — — — — U

1/2”x15”x20” 8 781-1120P24412T5B2* 112 112 — — T — — U781-1920P24412T5B2* 192 188 — — — — — U

1/2”x22”20” 12 781-1680P34412T5B2* 168 112 — — T — — U781-2880P34412T5B2* 288 188 — — — — — U

RectangularFlangeSizeDxHxWOpening

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

1/2”x8”x20” 4 781-0180P14C03T5B2* 18 142 C J T D K U781-0300P14C03T5B2* 30 233 — — T D K U

1/2”x15”x20” 8 781-0360P24C03T5B2* 36 142 C J T D K U781-0600P24C03T5B2* 60 233 — — T D K U

1/2”x22”x20” 12 781-0540P34C03T5B2* 54 142 C J T D K U781-0900P34C03T5B2* 90 233 — — T D K U

RectangularFlangeSizeDxHxWOpening

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

1/2”x8”x20” 4 781-0240P14412W1W1* 24 51 C J T D K U781-0960P14412W1W1* 96 188 — — — — — U

1/2”x15”x20” 8 781-1120P24412W1W1* 112 112 — — T — — U781-1920P24412W1W1* 192 188 — — — — — U

1/2”x22”x20” 12 781-1680P34412W1W1* 168 112 — — T — — U781-2880P34412W1W1* 288 188 — — — — — U

Rectangular Flange Mounted Heater

ProcessThermostat

“HeaterOn”PilotLight

Nameplate

ControlEnclosureNEMAType4

DisconnectSwitch

HeaterPipeTyp.

Thermowells

B

W

DH

6”Cold

Section

Wit

h B

uil

t-o

n C

on

tro

lsW

ith

ou

t C

on

tro

ls

RectangularFlangeSizeDxHxWOpening

NumberofPipes

CatalogNumber(*addtheappropriate

voltagecode)kW “B”dim.

(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

1/2”x8”x20” 4 781-0180P14C03W1W1* 18 142 C J T D K U781-0300P14C03W1W1* 30 233 — — T D K U

1/2”x15”x20” 8 781-0360P24C03W1W1* 36 142 C J T D K U781-0600P24C03W1W1* 60 233 — — T D K U

1/2”x22”x20” 12 781-0540P34C03W1W1* 54 142 C J T D K U781-0900P34C03W1W1* 90 233 — — T D K U

11

Storage Tank Heater Catalog Numbering SystemS

tora

ge

Ta

nk

He

ate

r

7 8 1 - 0075 F1A 4 12 T1 B2 U

Voltage CodeA=115/1B=120/1C=208/1D=208/3E=220/1F=220/3G=230/1H=230/3J=240/1K=240/3N=277/1T=480/1U=480/3W=575/1X=575/3Y=600/1Z=600/3

HeaterkWrating(roundtonearest0.1kW)

0075=7.5kW

MountingTypeANSIFLANGE*ANSIFLANGE*ANSIFLANGE*ANSIFLANGE*AdapterboxAdapterboxRectmtgplateRectmtgplate*Replace"F"with"G"for300#flangerating

CodeF1AF1BorF2BF1C,F2C,F3CF1D,F2D,F3D,orF4DA14A26P18P24

Size6-150#(1pipe)8-150#(1or2pipes)10-150#(1,2,or3pipes)12-150#(1-4pipes)1row,4pipes/row2rows,6pipes/row1row,8pipes/row2rows,4pipes/row

Wetted Materials (mounting flange and pipes)C= carbonsteel4= 304/304LSST6= 316/316LSST

Watt Density (03-12 max)03= 3watts/sqinch(standardforheavyoils/pitch)09= 9watts/sqinch(lightoilsandmiscfluids)12= 12watts/sqinch(forwaterapplications)

Control Method00= nocontrolsB1= ON/OFFbulb&captstat0-1000FB2= ON/OFFbulb&captstat60-2500FB5= ON/OFFbulb&captstat200-5500FE0= SCRw/customersuppl3-32VDCpulseE1= SCRw/1/16DINctrlr-typeJT/CinputE2= SCRw/1/16DINctrlr-typeKT/CinputE3= SCRCustomersupplied4-20mAinputE4= SCRCustomersupplied0-10VDCinput

JT= nocontrols,typeJprocessT/ConlyKT= nocontrols,typeKprocessT/ConlyT1= ON/OFF-digitalthermostattypeJT/CT2= ON/OFF-digitalthermostattypeKT/CT3= ON/OFF-1/16DINctrlrtypeJT/CT4= ON/OFF-1/16DINctrlrtypeKT/CT5= ON/OFF-digitalthermostatwiththermistorW1= thermowellforcustomersensor(1/2NPSsch40pipe)

Over-temperature options00= noover-temperaturecontrolB1= ON/OFFbulb&captstat0-1000F(processsensor)B2= ON/OFFbulb&captstat60-2500F(processsensor)B5= ON/OFFbulb&captstat200-5500F(processsensor)JH= typeJprocesshighlimitT/C(sheathsensor)KH= typeKprocesshighlimitT/C(sheathsensor)S1= LimitCtrlr(32-9990F)typeJT/Cinput(sheathsensor)S2= LimitCtrlr(32-9990F)typeKT/Cinput(sheathsensor)S3= DINLimitCtrlr(32-16000F)typeJT/Cinput(sheathsensor)S4= DINLimitCtrlr(32-16000F)typeKT/Cinput(sheathsensor)W1= thermowellforcustomersensor-processsensor(1/2NPSsch40pipe)W2= thermowellforcustomersensor-sheathsensor(1/2NPSsch40pipe)

12

CatalogNumber(*addtheappropriate

voltagecode)kW

“CL”ColdLength

Heater“B”Dim(inches)

Pipe“PL”dim(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

12w/in2

797-0060-12-06-* 6 6 51 49 C J T D K U797-0140-12-06-* 14 6 112 110 — — T — — U797-0160-12-06-* 16 6 127 125 — — — — — U797-0240-12-06-* 24 6 188 186 — — — — — U

3w/in2

797-0015-03-06-* 1.5 6 51 49 C J T D K U797-0045-03-06-* 4.5 6 142 140 C J T D K U797-0060-03-06-* 6 6 188 186 C J T D K U797-0070-03-06-* 7 6 218 216 — J T D K U

Pipe Insert HeaterOpenCoilPipeInsertHeatersaredesignedtoinsertintoahorizontal3”pipe(pipesuppliedbyothers)mountedjustabovetheanticipatedsludgelevelinthetankandbelowtheexpectedminimumoperationalfluidlevel.Theseunitsprovidealowwattdensityoveralargesurfaceareaandcanbeusedtoheatsensitivefluids.AdvantagesincludetheabilitytochangetheelementwithoutdrainingthetankandtoprovideuptoaSchedule80pipewallinmildlycorrosivefluids.

Sto

rag

e T

an

k H

ea

ter

TankWallPipe3”NPSSCH80Max.

OAL

CLCold

Section

PipeInsertHeater

PL

Pipe Insert Heater Catalog Number System

7 9 1 - 0075 - 12 - 12 - U

Heater kW rating(roundtonearest.1kW)

0075=7.5kW

Watt Density (03-12 max)03= 3watts/sqinch(standardforheavyoils/pitch)09= 9watts/sqinch(lightoilsandmiscfluids)12= 12watts/sqinch(forwaterapplications)

Cold length (inches)06= 6"coldlength,standardforheaterwithNOCONTROLS(pg7&8)12= 12"coldlength,standardforheaterwithWITHCONTROLS(pg5&6)

Voltage CodeC=208/1D=208/3J=240/1K=240/3U=480/3T=480/1

CatalogNumber(*addtheappropriate

voltagecode)kW

“CL”ColdLength

Heater“B”Dim(inches)

Pipe“PL”dim(inches)

Availability1Phase 3Phase

208V

240V

480V

208V

240V

480V

12w/in2

797-0060-12-12-* 6 12 51 49 C J T D K U797-0140-12-12-* 14 12 112 110 — — T — — U797-0160-12-12-* 16 12 127 125 — — — — — U797-0240-12-12-* 24 12 188 186 — — — — — U

3w/in2

797-0015-03-12-* 1.5 12 51 49 C J T D K U797-0045-03-12-* 4.5 12 142 140 C J T D K U797-0060-03-12-* 6 12 188 186 C J T D K U797-0070-03-12-* 7 12 218 216 — J T D K U

Insert Heaters for use in Tank Heaters WITH Built-in Controls (pg 5&6)

Insert Heaters for use in Tank Heaters WITHOUT Built-in Controls (pg 7&8)

13

Qu

ick

Sh

ip C

on

trol P

an

el

QuickShipControlPanel-Providesfastshipment,compactpackaging,andispre-engineeredforresistiveloadapplications.Eachpaneliscompletelyassembled,pre-wired,testedandreadyfortroublefreeinstallationandoperation.

Designedforuseinindustrialenvironmentsandoutdoorinstallations.4

StandardConstructionFeatures:• Singleorthreephaseloads• 120VACcontroltransformer• ULListed• Wiringdiagrampermanentlyaffixedtotheinsideof

thecover• Terminalsforcustomersuppliedremoteinterlock

StandardContactorPanelFeatures:• NEMA4Xfiberglassenclosure -16”x14”x8”for1circuit(48ampsmax.) -20”x16”x8”for2circuits(96ampsmax.)• 50ampcontactorforresistiveloads(percircuit)

StandardSCRPanelFeatures:• NEMA4/12painted,carbonsteelenclosure -20”x16”x8”for1circuit(48ampmax.) -24”x20”x8”for2circuit(96ampsmax.)• 50ampSCRpowercontroller(percircuit)• 50ampsafetycontactor(percircuit)

OptionalFeatures:• Disconnectswitch1

• Powerfusing2• Enclosureheater3• Pilotlighttoindicateheater“ON”• Digitalindicatingthermostat(°Fonly)32-999°F

range• Digital1/16thDINprocesscontrollerwithRS485

communicationsavailable(°For°C)0-1600°Frange

• Digitalindicatinglimitcontrollerwithmanualreset(°Fonly)32-999°Frange

• Digital1/16thDINlimitcontrollerwithmanualreset(°For°C)0-1600°Frange

Ordering Information, buildyourQuickShipControlsPanelpartnumber

AGENCY APPROVALU-UL

AMPERAGE RATING048=1Circuitat48AmpsMax096=2Circuitsat96AmpsMax(48AmpsMax.Each)

VOLTAGE CODEC=208/1D=208/3J=240/1

CONTROL METHODT1=Contactor,RemoteThermostatT2=Contactor,DigitalThermostat-TypeJT/CInputT3=Contactor,1/16DINController-TypeJT/CInputT4=Contactor,1/16DINController-TypeKT/CInputE0=SCR,Cust.Supplied3-32VDCPulsedInputE1=SCR,1/16DINController-TypeJT/CInputE2=SCR,1/16DINController-TypeKT/CInputE3=CustomerSupplied4-20mAInputE4=CustomerSupplied0-10VDCInput

D=DisconnectSwitch1

F=PowerFusing2H=EnclosureHeater3L=PilotLight-HeaterOn

(acrosssafetycontactor)

OVER-TEMPERATURE OPTIONS1=LimitCtrlr(32-999oF)TypeJT/CInputS2=LimitCtrlr(32-999oF)TypeKT/CInputS3=DINLimitCtrlr(0-1600oF)TypeJT/CInputS4=DINLimitCtrlr(0-1600oF)TypeKT/CInput

K=240/3T=480/1U=480/3

8 7 3 - U T 1 0 4 8 U - OPTION CODES

Note:1. NECcoderequiresdisconnectingmeanswithinsightofaheater.2. PowerfusingisrequiredbyNECforpanelsgreaterthan48amps.3. Heaterisrecommendedforoutdoorpanelsincoldenvironmentswithambientbelow32oF.4. Althoughdesignedandtestedforuseinoutdoorlocations,ULratingisType1only.

Quick Ship Control Panel

14

Flange Heater—UtilizesstandardANSIflangeswithsteel,304stainlesssteel,incoloy800,orcopperelementstoheatavarietyoffluids.ContactyourlocalsalesrepresentativeorrefertocatalogC70forfurtherinformationonINDEECOflangeheaters.

Pipe Thread Heater—Availablein1”,1-1/4”,2”,2-1/2”NPTwithsteel,304stainlesssteel,incoloyorcopperelementstoheatavarietyoffluids.ContactyourlocalsalesrepresentativeorrefertocatalogC70forfurtherinformationonINDEECOpipethreadheaters.

Circulation Heater—Utilizingapipethreadorflangeheaterwithapressurevessel,INDEECOcirculationheatersaredesignedtoyourspecificapplication.ContactyourlocalsalesrepresentativeorrefertocatalogC35forfurtherinformationonINDEECOcirculationheaters.

Heater Control Panel—INDEECOmanufacturesacontrolpaneltocomplementeveryheateroffered.ContactyourlocalsalesrepresentativeorrefertocatalogC87forfurtherinformationonINDEECOheatercontrolpanels.

Ad

dit

ion

al

So

luti

on

s Additional Solutions

15

INDEECOproductsarewarrantedagainstdefectsinworkmanship,material,design,labelingandpackaging.Nootherwarranty,expressedorimplied,writtenororal,applies.NopersonotherthananofficerorthegeneralmanagerofINDEECOisauthorizedtogiveanyotherwarrantyorassumeanyliability.Warranty Period:ThiswarrantyiseffectiveforeighteenmonthsfromthedateofshipmentoftheproductfromINDEECO’sfactory,orfortwelvemonthsfromthedatetheproductisfirstplacedinservice,whicheverperiodlapsesfirst.Conditions of Warranty: INDEECOproductsmustbeinstalled,operatedandmaintainedinaccordancewithINDEECO’sinstructions.INDEECOisnotliablefordamageorunsatisfactoryperformanceoftheproductresultingfromaccident,negligence,alteration,unauthorizedrepair,improperapplicationorinstallationoftheproduct,improperspecificationsorcorrosion.INDEECOISNOTLIABLEFORANYINCIDENTALORCONSEQUENTIALDAMAGES.Claimsagainstcarriersfordamageintransitmustbefiledbythepurchaserwiththecarrier.

Remedy:ContactINDEECOat314-644-4300foraReturnMaterialAuthorizationNumber(RMA#)andreturninstructions.Ifafterreceiptoftheproductandtheclaim,INDEECOfindstoitsreasonablesatisfactionthattheproductisdefectiveinworkmanship,material,design,labelingorpackaging,theproductwillberepairedorreplacedorthepurchasepricerefundedatINDEECO’soption.Therewillbenochargetothepurchaserforpartsorlabor.Removalandreinstallationoftheproduct,andshipmentoftheproducttoINDEECOforrepairorinspectionshallbeatthepurchaser’sriskandexpense.THEREPAIR,REPLACEMENTORREFUNDPROVIDEDFORINTHISLIMITEDWARRANTYISTHEEXCLUSIVEREMEDYOFTHEPURCHASER.THISWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSEDORIMPLIED,INCLUDINGANYWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.THEREARENOWARRANTIESWHICHEXTENDBEYONDTHETERMSOFTHISLIMITEDWARRANTY.

Limited Warranty

16

425 Hanley Industrial CourtSt. Louis, MO 63144

314-644-4300 • Fax: 314-644-5332www.indeeco.com • [email protected]

FOR YOUR NEAREST LOCAL REPRESENTATIVE CALL:800-243-8162

78-1000-80250C0316