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    Electronic Setup and Adjustment

    12 THYSSENKRUPP ELEVATOR

    Electronic Setup and Adjustment

    IMS 2.2 or greater is required for adjustment.

    Refer to Using The Door Smart FAST   in theDiagnostics 

    section for the following procedures.

    The configuration done by theFactory uses adjustment and

    parameter values that are different from the defaultvalues shown in the Diagnostics  section.

    Preparation

    1. Turn OFF, lock and tag out the mainline disconnect.

    2. Route Door Operator Harness to the Swing Return and

    connect harness connectors to the appropriate connec-

    tors on the Car Wiring Interface card.

    3. If required, connect Safety Edge Cables to Safety EdgeBox.

    NOTE: On jobs with both Front and Rear Doors, adjust Frontand Rear Door Operators separately.

    4. Unplug the door motor connector (CON10) from the Door

    Card.

    5. Turn ON the mainline disconnect.

    6. Place the car on Inspection Operation.

    7. Verify that the VBUS and WD LEDs on the Door Card are

    ON.

    If LEDs are not ON, refer to the Troubleshooting  section.

    8. In the Door Smart FAST, check that the value of DCM is0 for a 1/2 HP AC motor or 1 for a

    1/6 HP DC motor.

    If the DCM value is not correct, STOP and Obtain a disk

    with the proper door operator profile. Refer to Uploading 

    The Door Operator Profile  in theTechnical Information 

    section and upload the profile from the disk.

    9. Continue with Limit Setting .

    Limit SettingNOTE: Refer to Figure 7 andFigure 8 while doing Steps3

    through 13.

    1. Turn OFF, lock and tag out the mainline disconnect.

    2. Reconnect CON10.

    3. Manually move the Door to the Closed position, noting

    which direction the Cam shaft rotates.

    4. Loosen DCL and DOL Cams and rotate them until theirmagnets face the Door Card.

    5. Loosen the Door Card Mounting Bracket Screws.

    6. Slide Card and Bracket toward or away from DCL and

    DOL Cams until there is 1/8 between Card and Cams.The Card MUST be square with DCL and DOL Cams.

    7. Tighten the Door Card Mounting Bracket Screws.

    8. Slide the DCL and DOL Cams to align the center of their

    Magnets with the center of their respective Magnetic Sen-sors at the edge of the Door Card.

    9. Ensure Door Configuration Jumpers on Door Card areinstalled per Table 1. See Figure 8 for locations.

    10. Turn ON the Mainline Disconnect.

    To prevent automatic move-ment of the door while adjust-

    ing limit switches, place elevator on INSPECTIONOperation.

    11. Rotate the DCL Cam in the same direction the Cam shaft

    rotated in Step 3 until the DCL LED just turns ON. Tighten

    the Set Screw.

    12. Move Door to the fully open position, noting which direc-

    tion the Cam shaft rotates.

    13. Rotate the DOL Cam in the same direction the Cam shaft

    rotated in Step 12 until the DOL LED just turns ON. Tight-en the Set Screw.

    14. Continue with Direction Check .

    Figure 7 - Door Operator Cams

    DOOR CARD

    GATE

    SWITCH

    DOL MAGNET

    DCL

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    Electronic Setup and Adjustment

    13Printed in USA December, 2005

    Figure 8 - 6300PA3 and 6300PA4 Door Operator Card and Limit Cams

    VBUSLED

    MDCBUTTON MDO

    BUTTON

    WATCHDOGLED

    FUSE F1

    JP1

    FUSE F3 FUSE F2

    JP3; JP4;JP5

    RESETBUTTON

    Magnet Centers MUST

    line up with Centers of 

    Magnetic Sensors

    DOL

    CAM

    DCL

    CAM

    1/8

    MAGNETIC

    SENSOR

    MAGNETIC

    SENSOR

    JP6

    JP2

    Jumper Jumper Setting/Position Description

    JP1Jumper on 1 and 2 (default) Selects the DSP to run as a microcontroller. FACTORY USE ONLY.

    Jumper on 2 and 3 Selects the DSP to run as a microprocessor. FACTORY USE ONLY.

    JP2Jumper on 1 and 2 Provides +5 VDC programming voltage for the DSP core FLASH. FACTORY USE ONLY.

    Jumper on 2 and 3 (default) Removes +5 VDC programming voltage to the DSP core FLASH. FACTORY USE ONLY.

    JP3

    OnSelects Zmodem mode for uploading new s/w. When changed must push reset button to take

    affect. FIELD SELECTABLE.

    Off (default)Selects Normal mode for running. When changed must push reset button to take affect.

    FIELD SELECTABLE.

    JP4On

    Selects Rear door mode for receiving rear door commands. When changed must push reset

    button to take affect. FIELD SELECTABLE.

    Off (default)Selects Front door mode for receiving front door commands. When changed must push reset

    button to take affect. FIELD SELECTABLE.

    JP5

    On (default)Selects RS485 communication link mode. When changed must push reset button to take affect.

    (Door Parameters D12 and D13=8) FIELD SELECTABLE.

    Off Selects CAN communication link mode. When changed must push reset button to take affect.

    FIELD SELECTABLE. (Door Parameters D12 and D13=7 or 9)

    JP6

    OnSelects 100K baud for CAN communication link. When changed, must push reset button to take

    affect. (JP6 ON for ISIS 1) FIELD SELECTABLE. (Door Parameters D12 and D13=9)

    Off (default)Selects 50K baud for CAN communication link. Push reset button after change for it to take affect.

    (JP6 OFF for TAC 50−03 and TAC 50−04) FIELD SELECTABLE. (Door Parameters D12 and D13=7)

    Table 1 - Door Operator Card Configuration Jumpers

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    Electronic Setup and Adjustment

    14 THYSSENKRUPP ELEVATOR

    Direction Check

    To prevent automatic move-ment of the door while adjust-

    ing limit switches, place elevator on INSPECTIONOperation.

    1. Check DOL and DCL limits:a. Press and hold the MDO button on the door card to

    open the door(s). Verify that the door opens fully and

    the DOL LED turns ON.

    If doors move in the open direction, continue

    with step 1b.

    If doors do NOT move in the open direction,

    change the value of LHO, save the value and

    press the reset button on the door card. Re-

    peat step 1a.

    Do not change motor leads or

    encoder wiresb. Press and hold the MDC button on the door card to

    close the door(s). Verify that the door(s) closes fully

    and the DCL LED turns ON.

    2. Continue with Auto Null .

    Auto Null

    1. With the car on Inspection Operation, bring the door(s)

    to rest. Position is not important.

    2. In the Door Smart FAST, view and record the values of the

    ADC0 and ADC1 parameters.

    3. In the Door Smart FAST, select the ANL (Autonull) com-

    mand from the Command pulldown menu.

    NOTE: The Autonull operation takes 1 to 2 seconds, but there

    will be no confirmation message. View the ADC parameter

    values to determine whether they have been changed.

    4. Save the autonull parameters to FLASH by selecting the

    Save button.

    5. Continue with Door Scan .

    Door Scan

    1. With the car on Inspection Operation, make sure the

    door(s) is fully closed or open.

    2. In the Door Smart FAST, select the LTR (Learn Travel)command from the Command pulldown menu.

    3. Press and hold the MDO OR MDC button until the door(s)travels the full width of the opening and the DOL or DCL

    LED turns ON.

    4. Save Door Scan to Flash by selecting the Save button.

    5. Continue with Profile Adjustments .

    Profile AdjustmentsNOTE: Doors should perform well with default settings. How-ever, if changes to the performance are required, refer to the

    Diagnostics   section for more information on the adjust-

    ments.

    1. Make sure the car is on Inspection Operation.

    2. In the Door Smart FAST, select the Cycle Mode commandfrom the Command pulldown menu.

    3. Adjust the delay time at each limit by changing the value

    of Door Control Adjustment CDT. Some delay at the door

    close limit is necessary to allow other adjustments to be

    changed.

    NOTE: Some adjustments cannot be changed with the

    door(s) in motion. If you are not using the cycle mode with a

    delay, make adjustment changes only when the door(s) are

    at rest.

    4. Place the car at the appropriate landing that will use the

    profile that is to be adjusted.

    To avoid mechanical damageto the doors when increasing

    Open and Close High Speed, do NOT make drasticchanges.

    5. Right click anywhere in the door smart FAST grid and se-lect the appropriate profile from the pop-up menu. The

    adjustment values for the selected profile will be dis-

    played.

    6. Make the necessary adjustments. After each adjustment

    change, press the Enter Key. SeeFigure 9 andFigure 10for Door Open and Close Profiles.

    7. Save any adjustment changes to Flash by selecting the

    Save button.

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    Electronic Setup and Adjustment

    15Printed in USA December, 2005

    Figure 9 - Door Closing Profile

    Profile# Adjustment Door Adjustment

    cacr# - CloseACcelRate ctl1 - Close Torque Limit 1

    cbs# - CloseBacklashSpeed ctl2 - Close Torque Limit 2cbt# - CloseBacklashTime ctl3 - Close Torque Limit 3

    chs# - Close High Speed

    cder# - CloseDEcelRate

    cms# - CloseManualSpeed

    cltg# - CloseLinearTargetGain

    cdto# - CloseDigitalTarget Offsetcndgs# - Close Nudging Speed

    Door Closing

    Close Torque Limit 2

    (ctl2)

    Close Torque Limit 1

    (ctl1)

    CloseHighSpeed

    (chs#)

    Close Torque Limit 3

    (ctl3)

    CloseACcelRate

    (cacr#)

    CloseManualSpeed

    (cms#)

    CloseLinearTargetGain

    (cltg#)

    CloseDigitalTargetOffset

    (cdto#)

    CloseDEcelRate

    (cder#)

    DOL

    LIMITDCL

    LIMIT

    SPEED

    Six Inch From

    Close Point

    six_inch_point_adj

    (six)

    Close_Jerk_Rate

    (cjdr#)

    NOTE: # = Profile Number.

    CloseNudgingSpeed

    (cndgs#)

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    Electronic Setup and Adjustment

    16 THYSSENKRUPP ELEVATOR

    Figure 10 - Door Opening Profile

    Profile# Adjustment Door Adjustment

    oacr# - OpenACcelRate otl1 - Open Torque Limit 1

    obs# - OpenBacklashSpeed otl2 - Open Torque Limit 2obd# - OpenBacklashDistance otl3 - Open Torque Limit 3

    ohs# - Open High Speed

    oder# - OpenDEcelRate

    oms# - OpenManualSpeed

    oltg# - OpenLinearTargetGainodto# - OpenDigitalTarget Offset

    Door Opening

    Open Torque Limit 2

    (otl2)

    Open Torque Limit 3

    (otl3)

    OpenHighSpeed

    (ohs#)

    Open Torque Limit 1

    (otl1)

    OpenACcelRate

    (oacr#)

    OpenBacklashSpeed

    (obs#)

    OpenManualSpeed

    (oms#)

    OpenLinearTargetGain

    (oltg#)

    OpenDigitalTargetOffset

    (odto#)

    OpenDEcelRate

    (oder#)

    DOL

    LIMIT

    DCL

    LIMIT

    OpenBacklashDistance

    (obd#)

    SPEED

    NOTE: # = Profile Number.

    NOT FOR SALE ONLY EDUCATIONAL PURPO

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    Electronic Setup and Adjustment

    17Printed in USA December, 2005

    Closing Force

    1. In the Door Smart FAST, note the value of Door Adjust-

    ment STALL so that it can be set back later.

    2. Set the value of STALL to 0.

    3. Measure Closing Force with a force gauge. SeeFigure 11. Closing Force should be less than 30 lbf in the

    middle 1/3 of travel.

    4. If Closing Force is too high, reduce the value of Door Ad- justment CTL2 and re−measure.

    5. Repeat steps 3 and4 until Closing Force is within limits.

    6. Set the value of STALL back to its original value.

    7. Save values to Flash by selecting the Save button.

    Closing Kinetic Energy

    1. Place the car at the landing where the test will be per-

    formed.

    2. Place the car on Inspection Operation.

    3. From the Monitor pulldown menu, select the DOOR_trav(Door Travel) parameter and record the value.

    4. With the Manual button(s) (MDC or MDO), move the

    door(s) to one of the following positions:

    Center Opening Doors − 1 from fully open

    Single Speed Doors − 2 from fully open

    5. From the Monitor pulldown menu, select the POS (DoorPosition) parameter and record the value.

    6. Subtract the POS value (step 5) from the DOOR_trav value recorded in step 3.

    7. On the Door Adjustment Screen, enter the value from

    step 6 in SWM1.

    8. With the Manual button(s) (MDC or MDO), move thdoor(s) to one of the following positions:

    Centering Opening Doors:  2 from fully closed

    Single Speed Doors:  2 from the face of the strike column

    9. From the Monitor pulldown menu, select the POS (DoPosition) parameter and record the value.

    10. On the Door Adjustment Screen, enter the value from

    step 9 in SWM2.

    11. Determine the Minimum Allowable Closing Time from thDoor Operator nameplate.

    12. Place the car on automatic.

    13. In the Door Smart FAST, select the Stopwatch Closing

    Time  command from theCommand pulldown menu

    14. Press the Door Open button.

    15. If the Closing Time is less than the Minimum Allowabl

    Closing Time specified, Reduce the value of Profile# Ad

     justment CHS# (Close High Speed).

    16. Repeat steps 16 and 17 until the Closing Time is Greate

    Than or Equal to the Minimum.

    17. Save any adjustment from step 15 or16 to Flash by s

    lecting the Save button.

    Figure 11 - Safe Use of Door Gauge

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    Electronic Setup and Adjustment

    18 THYSSENKRUPP ELEVATOR

    Setting the Gate Switch

    1. Position the door(s) 11/2 (38mm) from FULLY CLOSED.

    2. Rotate the disk in the CLOSE direction until the shorting

    bar just touches the two leaf contacts. See Figure 12.

    3. Locate a tab on the locking ring that lines up with a notchin the contact disk.

    4. Rotate the drive wheel until the door(s) is FULLY CLOSED

    and ensure that the shorting bar has NOT run past theleaf contacts.

    5. Open and close the door(s) to verify that the gate switch

    shorting bar enters the leaf contacts at 11/2 (38mm)

    from FULLY CLOSED.

    NOTE: Verify that the shorting bar remains between the leaf 

    contacts in the fully closed position. Be sure that the gate

    switch leaf contacts do not rub on the thin portion of the plas-tic disk during normal operation. See Figure 12.

    Figure 12 – Gate Switch

    GateSwitch

    GateSwitchCam

    Closed

    Leaf Con-tacts

    ShortingBar

    Final Security

    Recheck all bolts, cap screws, cam hex screws, and belt

    tensions for proper tightness.

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    Diagnostics

    19Printed in USA December, 2005

    Diagnostics

    Using The Door Smart FAST

    The Door Smart FAST is accessed by selecting the appropri-

    ate car; Door Diagnostics  from the Service pull‘−down menu;

    and finally, the Door Smart FAST  from the Door Diagnostics

    menu. See Figure 13.

    In the Door Smart FAST, there are three buttons at the top of 

    screen. See Figure 14:

    The Save  button saves values to non-volatile memory(flash).

    The Undo button reverts the entered value to the savedvalue.

    The Transfer button downloads adjustment values to afile or uploads adjustment values from a file.

    Below the buttons, the Door Smart FAST window displays the

    following categories of the door software. See Figure 14:

    Monitor(Not editable) A pull-down menu to select a parameter with the parameter’s value. Parameter values are

    used for diagnostic purposes.

    CommandExecutes a listed command from a pull-downmenu and gives the resulting value.

    AdjustmentsDisplays and Edits values within a grid.

    There are five types of adjustments and help available from

    a pop-up menu by right clicking anywhere in the adjustmen

    grid. See Figure 14:

    Profile# (# = profile number 1 − 5)

    Control

    Diagnostics

    Door

    System

    Figure 13

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    Diagnostics

    20 THYSSENKRUPP ELEVATOR

    Figure 14

    Parameter MonitorSelection Window

    Parameter ValueDisplay

    Command

    SelectionWindow

    Most RecentCommand

    ValueLast Command

    Value

    Adjustment Displayand Editing Window

    Adjustment TypeSelection Menu

    (Right click anywherewithin the grid to

    access)

    Adjustment Type

    Adjustments, Parameters, andCommands

    Quick References to parameters, commands, and adjust-ments are given in Table 1 andTable 2. Following the Quick

    References are descriptions, minimum and maximum val-

    ues, and default values of each parameter, command, and

    adjustment.

    All adjustments must be made when the doors are idle. After

    making any adjustment changes, be sure to save them to

    FLASH before the card is reset or powered down.

    When the adjustment is a speed value, increasing the valuecauses the door to run at a faster speed. Decreasing the

    value causes the door to run at a slower speed.

    When the adjustment is an acceleration or deceleration rate

    value, increasing the value causes the door to accelerate or

    decelerate faster. Decreasing the value causes the door to

    accelerate or decelerate slower.

    When the adjustment is a distance or point value, increasing

    the value causes the distance or point to be further from

    either the door open limit (DOL) or door close limit (DCL)

    depending on whether the door(s) is opening or closing.Decreasing the value will cause the distance or point to be

    closer to either the door open or door close limit dependingon whether the doors are opening or closing.

    Door position is stored at 0 on DCL and at Travel (TRV) onDOL.

    Speeds are (+) in the opening direction and (−) in the closingdirection.

    CommandsParameters

    Door Control Diag System CAN

    ANL ADC0 MCS TPL1 VER CEC

    CER ADC1 *PIN0 TPL2 ESR

    CLF CSC *PIN1 TPO1 GSR

    CYC DTGC *PIN4 TPO2 MDER

    IEF DTGO *PIN5 TPS1 RCR

    LTR DPID *POUT0 TPS2 TCR

    RST OSC *POUT1

    SHD POS *POUT4

    SWC TRV *POUT5

    SWF UCV

    SWO UPE

    UMV

    UTQ

    UVE

    * Available only when System Adjustment MAL=1.

    Table 1 - Commands and Parameters Quick Reference

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    Diagnostics

    21Printed in USA December, 2005

    Profile_# Control Diagnostics Door System

    OHS# *IBM0 TPA1 OTL1 LHO

    OMS# *DBM0 TPA2 OTL2 DCM

    OACR# *IBM1 TPM1 OTL3 DCI

    ODER# *DBM1 TPD1 CTL1 DOI

    ODTO# *IBM4 TPM2 CTL2 ELI

    OBS# *DBM4 TPD2 CTL3 MAL

    OBD *IBM5 *DM0 CLT LDO

    OLTG# *DBM5 *DZ0 SIX *FSP

    CHS# *IIM *DM1 DIREV *UPM

    CMS# *OIM *DZ1 STALL *DRM

    CACR# *CDT *TPL1 ADP

    CDER# *TPL2 *PPR

    CDTO# *HEX *IFB

    CJDR# *RPM

    CLTG# *LPTC

    CNDGS# *ADZ1

    KPCMD# *MDC

    KICMD# *MNC

    KDCMD# *IKP

    KPFB# *IKIKDFB# *IVL

    †LAG *SWM1

    †RSC *SWM2

    # = profile number

    * Available only when System Adjustment MAL=1.

    † Available only in Profile 1.

    Table 2 - Adjustments Quick Reference

    Commands

    ANL, Auto Null − Commands the UDC to null the ADCs.

    CER, CAN Error Reset − Clears CAN errors.

    CLF, Clear Faults − Clears faults that are no longer active.

    CYC, Cycle Mode − Causes the UDC to go into a continuouscycle mode. CYC toggles each time it is selected. The delay

    at each limit is controlled by the Cycle Delay Time (ControlAdjustment CDT).

    LTR, Learn Travel - This command puts the door operatorcard in the learn door travel mode. Available only inProfile1.

    IEF, IGBT Error Reset − Resets the IGBT power module.

    RST, Reset − Resets the UDC card.

    SHD, IGBT Shutdown − Shuts down the IGBT power module.

    NOTE: The SHD command prevents any motor operation in-cluding the manual MDO and MDC functions.

    SWC, Stopwatch Closing - When activated, measures and

    displays the door closing time between SWM1 and SWM2.

    SWF, Stopwatch Flight - When activated, measures anddisplays the elevator flight time between SWM1 and SWM2

    SWO, Stopwatch Opening - When activated, measures anddisplays the door opening time between SWM1 and SWM2

    Door Parameters

    These values are viewable only to aid in diagnostic purposes

    ADC0, Analog to Digital Converter 0 − Displays the value o

    analog to digital converter number 0, which is the lwfbk

    signal (W phase current feedback).

    ADC1, Analog to Digital Converter 1 − Displays the value o

    analog to digital converter number 1, which is the lufbk signa

    (U phase current feedback).

    CSC, Close Slip Compensation − This value is automaticallyset. It indicates the amount of belt slip during a close doo

    cycle. This value is in motor revolutions. DO NOT CHANGE

    DTGC, Distance To Go Close - Calculated value based ontravel and close slip compensation.

    DTGO, Distance To Go Open - Calculated value based ontravel and open slip compensation.

    DPID, Profile ID − Displays current profile.

    OSC, Open Slip Compensation − This value is automatically

    set. It indicates the amount of belt slip during an open doo

    cycle. This value is in motor revolutions. DO NOT CHANGE

    POS, Door Position − This parameter displays the position othe door in motor revolutions from the door close limit (DCL)

    To use this feature, move the doors to the desired positionand read the number displayed. Used for setting OBD and

    SIX.

    Minimum: 0

    Default: 0Maximum: TRV

    TRV, Door Travel − This is the travel value learned when a dooscan is performed. The value is in motor revolutions.

    UCV, UPID Command Velocity − Displays the dictated ocommanded velocity.

    UPE, UPID Position Error - Displays the difference between

    calculated position and actual position.

    UMV, UPID Motor Velocity − Displays the dictated ocommanded motor velocity.

    UTQ, UPID Torque − Displays the dictated or commandedtorque.

    UVE, UPID Velocity Error − Displays the difference betweendictated or commanded velocity and actual velocity.

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    Diagnostics

    22 THYSSENKRUPP ELEVATOR

    Control Parameters

    These values are viewable only to aid in diagnostic purposes.

    MCS, Motion Control State Number - Indicates the currentmotion control state shown in the table to the right.

    Motion ControlState Number

    Description

    4 Direction Reversal

    8 Stop Door

    9 Hold Closed

    10 Nudge Close

    11 Manual Open

    12 Manual Close

    13 Open Door

    14 Close Door

    NOTE: System Adjustment MAL must equal 1 for the availability of the following:

    PIN0, Input Parameter 0 − Use to view the status of the parameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    X Electronic DCL Encoder Phase B Encoder Phase A X X X X

    PIN1, Input Parameter 1 − Use to view the status of the parameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    Hall Limit DOL Hall Limit DCL X X X X X X

    PIN4, Input Parameter 4 − Use to view the status of theparameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    LCD−Back Light X VBUS SE X X X X

    PIN5, Input Parameter 5 − Use to view the status of the parameters shown in the table.Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    X FTP Electronic DOL VF/PWMn F/Rn CAN/485n MDC MDO

    POUT0, Output Parameter 0 − Use to view the status of the parameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    X X X X X X X X

    POUT1, Output Parameter 1 − Use to view the status of the parameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    X X X X X X X X

    POUT4, Output Parameter 4 − Use to view the status of the parameters shown in the table.

    Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

    LCD−Back Light X X X X X X X

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    Technical Information

    35Printed in USA December, 2005

    21. Remove jumper JP3 and press the reset button.

    22. Turn OFF, lock, and tag out the mainline disconnect.

    23. Remove the cable from CON6.

    24. Reconnect CON10.

    Uploading The Door Operator Profile

    IMS Version 2.2.0.1 and later contains the door operator

    profile information for the different door operator types. To

    download the correct door operator profile from IMS use the

    following procedure:

    1. Turn OFF, Lock, and tag out the mainline disconnect.

    2. Remove CON10 from the door card to disconnect door

    motor leads.

    The motor leads must bedisconnected. If an incorrect

    door operator profile is loaded with the motorconnected, damage to the card or motor may result.

    3. Turn ON mainline disconnect, and start IMS 2.2.0.1 or

    later.

    4. Click on UDC Icon, or from the IMS Menu Bar click onService, then Door Diagnostics. See Figure 16.

    5. Click onFront orRear Door Smart FAST as appropria

    See Figure 16.

    6. In the Transfer window, click on the chip in the graphicor select Upload to cause the arrows to point from the

    computer to the chip. See Figure 15.

    Figure 15

    Figure 16

     ARTURO LOPEZ.MX

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    Technical Information

    36 THYSSENKRUPP ELEVATOR

    7. Click the Default button. The Open window will display.See Figure 17.

    Figure 17

    8. Highlight the file that matches the job.

    9. Click the Open button and the Door Profile Value screenwill open. The values will begin to fill in as they are being

    loaded. (This may take several seconds.) See Figure 18.

    10. Click OK. See Figure 15.

    When all values are filled in, the door operator profile has

    been successfullly loaded.

    11. Click the Save button.

    Improper DCM setting could

    cause damage to the dooroperator card and/or motor.

    Figure 18

    12. Verify that DCM is set to 0 for 1/2 HP AC motor.

    13. Turn OFF, Lock, and tag out the mainline disconnect.

    14. Reconnect CON10.

    15. Turn ON mainline disconnect.

    16. Verify proper door operation.

    Cycle Mode

    To help with the adjustment procedure, a cycle command is

    available. This command, when activated will cause the

    doors to continuously cycle. The Cycle Delay Time, CDTadjustment can be used to control the delay time at each

    limit. Note that some delay at the door close limit will be

    necessary to allow other adjustments to be changed. Please

    refer to the CDT adjustment description in the Control

    Adjustments section.

    To activate the cycle command, select CYC from the

    Command pulldown menu

    To deactivate the cycle command, select CYC again.

    Restarting IGBT Power Module

    The power module can be reset if an overcurrent circuitcondition has caused the power module to send a shutdown

    signal to the DSP. The power module can only be reset afterthe fault condition has been cleared.

    Press the reset button on the door card or select the IEF

    command from the Command pulldown menu.

    Shutting Down the IGBT PowerModule

    The power module can be shut down by selecting the SHD

    command from the Command pulldown menu.

    This command prevents any motor operation including themanual MDO and MDC functions.

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    Troubleshooting

    Troubleshooting

    Power Up Verification

    1. Turn OFF, lock, and tag out the mainline disconnect.

    2. Unplug the connectors from the door card.

    3. Turn ON the mainline disconnect.

    4. Measure AC voltage on the door operator terminal strip

    across AC1S and AC2. The voltages should match the

    voltages in Table 4. If the voltage measured is zero (0),

    verify that the:

    Power switch in the door control box is ON.

    AC1S switch is ON in the swing return.

    connections in the swing return are good.

    power is ON at the elevator controller.

    fuses in the elevator controller are good.

    connections in elevator controller are good.

    5. Measure AC voltage across AC1S and ACG. If voltage is

    in range of 0 and 80 VAC, measure AC2 to ACG. If AC2to ACG is in range of 103 and 126 VAC, AC1S and AC2

    have been reversed. Reverse AC1S and AC2.

    6. With the system still powered up, measure DC voltages

    on the door operator terminal strip across P24 and G24.Voltages should match the voltages in Table 5. If the volt-

    age measured is zero (0), verify that the:

    P24 switch in the swing return is ON.

    connections in the swing return are good.

    power is ON at the elevator controller.

    fuses in the elevator controller are good.

    connections in the elevator controller are good.

    LED Verification

    1. Turn OFF, lock, and tag out the mainline disconnect.

    2. Reconnect the connectors on the door card inside th

    door operator.

    3. Make sure the doors are in the fully closed position.

    4. Turn ON the mainline disconnect.

    5. Verify that the V−BUS and WD LEDs are ON. These LED

    are on the door card inside the operator. See Figure 19

    If the V−BUS LED does NOT come ON, refer to VBUS

    LED Will Not Light . If the WD LED does NOT come ON, refer to WD LED

    Will Not Light .

    6. Verify that the door(s) is still in the fully closed positio

    and that the DCL LED is ON. If the LED does not come ON

    refer to DCL or DOL LED Will Not Light .

    7. Turn OFF the toggle switch in the door operator.

    8. Manually move the doors to the fully open position.

    9. Turn ON the toggle switch in the door operator.

    10. With the door(s) in the fully open position, verify that theDOL LED is ON. If the LED does NOT come ON, refer to

    DCL or DOL LED Will Not Light .

    Voltage Meter Setting Positive Meter Probe Negative Meter Probe Voltage Measured

    AC1S Volts AC AC1S terminal 6 AC2 terminal 4 103 − 126 VAC

    AC1S Volts AC AC1S terminal 6 ACG terminal 2 103 − 126 VAC

    AC2 Volts AC AC2 terminal 4 ACG terminal 2 0 − 80 VAC

    Table 4

    Voltage Meter Setting Positive Meter Probe Negative Meter Probe Voltage Measured

    P24 Volts DC P24 terminal 17 G24 terminal 20 22 − 26 VDC

    Table 5