table 0.0 document status - ultimate speed & … · · 2016-07-20iso - international...
TRANSCRIPT
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Table 0.0 Document status
No Category Value
1 Client id any
2 Budget No 01
3 Contract type DPS
4 Project description
SWRO plant with hybrid pretreatment of 72000 m3/day
5 Country Other
6 Date 2015-07-11
7 Contact person
General
The whole plant will be designed, manufactured and installed to ensure the highest standards of operational reliability. The plant is provided with control and safety equipment for full automatic operation. No action by the supervisor in normal operation is anticipated. The automatic control includes the plant data acquisition system continuously recording the plant main parameters, all warning, alarms and the control loop statuses. Mechanical design shall be conducted for the design point corresponding to the minimum water temperature, maximum RO membrane fouling and the design unit production. Mechanical design of the chemical dosing systems shall additionally met the maximum summer flowrates requirement.
Engineering Standards
The Plant design will conform to the applicable international engineering standards and codes. 1. Civil Engineering and Works IS 466 - Parts 1-4: Concrete Code IS 1225 - Steel Structures Code IS 413 - Design Provisions for Earthquake Resistance of Structures IS 414 - Characteristic Loads in Buildings – Wind Load IS 412 - Loads on Structures - Characteristic Loads BS8007 - Design of Concrete Structure for Retaining Aqueous Liquids 2. Fire Protection NFPA – National Fire Protection Association 3. Mechanical design ASME - American Society of Mechanical Engineers ASTM - American Society for Testing and Materials NACE - National Association of Corrosion Engineers TEMA - Tubular Exchangers Manufacturers Association AINSI - American National Standards Institute DIN - German Standards Institute AISI - American Iron and Steel Institute ANSI - American National Standards Institute
AWWA - American Water Works Association ANSI/AWWA - Welded Steel Tanks for Water Storage 4. Electrical design IEC - International Electric Code IEEE - Institute of Electrical and Electronic Engineers 5. Controls and Instrumentation ISA – Instrument Society of America 6. Quality Assurance and Control ISO - International Standardization Organization - 9001
Table 1.0 International and local standards and practices
No Id Description Subject Area Discipline
1 EN:809:1998 pumps and pump units for liquids
product safety
common safety requirements
QAL
2 EN:ISO:12100:2010 safety of machinery
product safety
general principles for design/risk assesment and risk reduction
QAL
3 EN:ISO:9001:20080 quality management systems
quality system requirements QAL
4 EN:ISO:14001:2004 environmental management systems
environmental system
requirements with guidance for use
QAL
5 OHSAS:18001:2007
occupational health and safety management systems
work safety requirements QAL
6 EN:ISO:2858:2010
end-suction centrifugal pumps (rating 16 bar)
dimensions
designation, nominal duty point and dimensions
MEC
7 EN:ISO:5199:2002
technical specifications for centrifugal pumps
design class 2 MEC
8 EN:ISO:5199:2012 rotodynamic pumps
testing
hydraulic performance acceptance tests/acceptance grades
MEC
No Id Description Subject Area Discipline
9 HI:14.6:2011 rotodynamic pumps
testing
hydraulic performance acceptance tests/acceptance grades
MEC
10 EN:10204:2004 metalic products
testing inspection document type 2.2 and 3.1
MEC
11 EN:735:1995
overall dimensions of rotodynamic pumps
testing tolerances MEC
12 ISO:7005-2:1988 metallic flanges
flange drilling part2: cast iron flanges/PN10, PN16
MEC
13 ASME:B16.1:2010
grey iron pipe flanges and flanged fittings
flange drilling class 25, 125, 250
MEC
14 ASME:B16.5:2009 pipe flanges and flanged fittings
flange drilling NPS 1/2 through NPS 24/class 150, 300
MEC
15 JIS:B:2220:2012 steel pipe flanges
flange drilling 10K, 16K, 20K, 30K
MEC
16 JIS:B:2239:2004 cast iron pipe flanges
flange drilling 10K, 16K MEC
17 EN:1092-1:2007 flanges and their joints
flange drilling part 1: steel flanges/PN10, PN16, PN25
MEC
18 EN:1092-2:1997 flanges and their joints
flange drilling part 2: cast iron flanges/PN10, PN16
MEC
Table 2.0 General input
No Category Value
1 System of units metric
2 Control decentralised control
3 FF Control
4 Instrument threading NPT
5 Piping standard ansi
6 Motor design codes IEC/IEC
7 Maximum fluid temperature 31 oC
No Category Value
8 Minimum fluid temperature 16 oC
9 Maximum site temperature 40 oC
10 Minimum site temperature 5 oC
11 Maximum site humidity 0.8 kg/kg
12 Maximum noise level 85 dB
13 Low 1 phase voltage 220
14 Low 1 voltage 415
15 Low 2 voltage 715
16 Medium voltage 6600
17 High voltage 11000
18 Voltage frequency 50
19 Instrument power supply 240
20 PLC voltage 24
21 Control air pressure 650 kPa
22 Motor overload factor 1.1
23 Pump performance ANSI tolerance 0.1
24 Piping overload capacity 1.1
25 Service life 25 years
26 RO membranes design fouling 0.72
27 Unit production 216 kg/s
28 Plant production 850 kg/s
29 SWRO recovery 0.45
30 BWRO feed ratio 0.5
Table 3.0 General data
No Category Proposed Requested
1 Keywords
raw water grade:seawater, product grade:potable, pretreatment configuration:ultrafiltration, energy recovery type:ERI, posttreatment:continuous, mode of operation:closed, intake type:non_classified
2 Desalination process
SWRO plant with hybrid pretreatment of 72000 m3/day
3 Plant installed
3,063.06 m3/h
No Category Proposed Requested
capacity (Max)
4 Intake feed water max rate
8,874.879 m3/h
5 Intake feed water salinity
0.04 kg/kg
6 Intake feed water temperatures
16.1 oC
7 Maximum brine discharge
5,811.8 m3/h
8 Brine salinity 0.067 kg/kg
9 Plant conversion ratio
0.35
10 Energy supply 11000VAC
11 Total installed power
17,366 kW
12 Total power consumption
14,970 kW
13 Specific power consumption
4.887 m3/kWh
14 plant area 16,847 sq.m
Table 4.0 Feed water parameters (seawater)
No Description Units Mean 100% Max 10% Max 1%
1 Feed temperature oC 13 16 31
2 Feed TDS kg/kg 0.0385 0.039 0.0395
3 Feed turbidity NTU 10 12 20
4 Feed TOC ppm 6 8 10
5 Feed COD ppm 8 10 20
6 Feed oil and grease ppm 0.1 0.2 0.5
7 Feed SiO2 ppm 0.5 1 2
8 Feed pH 7.4 7.6 7.7
9 Feed BOD ppm 2 2.1 2.5
10 Feed total hardness ppm 6630 6630 6630
No Description Units Mean 100% Max 10% Max 1%
11 Feed alkalinity ppm 500 500 500
Table 5.0 Product (potable)
No Description Units Mean 100%
Max 10%
Max 1%
1 Product TDS ppm 300 370 550
2 Product NTU NTU 0.5 0.3 5
3 Product pH 8.5 8.5 8.7
4 Product calcium as CaCO3 ppm 35 40 55
5 Product carbonate alkalinity as CaCO3
ppm 35 45 55
6 Product LSI 0 0.1 0.9
7 Product CCPP 0 0 9
8 Product total chlorine residual as Cl2
ppm 2 2.7 4
Table 6.0 Reagents consumption
No Fluid Concentration,
% Service
Consumption at 100%, ton/year
1 flocculant 40.0 continuous 477.4
2 97% H2SO4 97.0 batch(5% time)
41.1
3 sodium hypochlorite
11.0 batch(5% time)
26.9
4 polymer 2.0 continuous 6.7
5 NaOH 30.0 batch(5% time)
0.9
6 SMBS 100.0 continuous 146.9
7 antiscalant 100.0 continuous 146.9
Figure 1 P&ID 111: process flow diagram
As shown on Process Flow Diagram, seawater desalination procedure is typical for seawater with high TSS and COD of above 50 ppm and includes 5 major steps: water pumping, 3-stage filtration,desalination by passing the feed water through reverse osmosis membranes, improving the permeate quality by passing it again through the reverse osmosis membranes, posttreatment and product delivery. The said filtration includes DAF and the lamella settler as a first stage, the dual media gravity filtration as a second one, and ultrafiltration as the third stage. The selected filtration process guarantees the required quality of water fed to the reverse osmosis unit.
Figure 2 P&ID 112: layout
1 BWRO feed pumps 24 backwash water collector
2 BWRO membranes array 25 chlorination system
3 BWRO second pass pump 26 clear water and backwash tanks
4 CIP micron filter 27 dual media filters
5 CIP pump 28 energy recovery devices
6 CIP solution preparation 29 flocculation chamber
7 CIP tank 30 flushing pumps
8 DAF chamber 31 high pressure booster pump
9 DAF pumps 32 high pressure pump
10 DAF saturator 33 lamella clarifier and scraper
11 ERI booster pump 34 micron filter
12 RBS cleaning pumps 35 micron filter
13 SWRO membranes array 36 permeate tank
14 UF backwash tank 37 pigging area
15 UF backwash tanks 38 polymer and flocculant dosing systems
16 UF feed pumps 39 polymer and flocculant storage tanks
17 UF self cleaning filters 40 priming system
18 acid storage 41 product pumps
19 air blower 42 product tank
20 air compressor 43 rotating band screens
21 antiscalant and SMBS dosing 44 sodium hydroxide dosing
22 antiscalant and SMBS storage 45 ultrafiltration modules
23 backwash pumps
The plant layout provides minimum length of interconnecting piping, clearly defines the project areas, and meets work safety and O&M requirements. All chemical storage tanks have direct access for trucks. Neither SWRO membrane vessel ends nor BWRO ones overlook the maintenance areas which are mostly frequently visited.
Table 7.0 Plant components scope
No System Type Process Standby
capacity %
1 7.0 Module: rotating band screens
main filtration 100
2 7.1 Module: flocculant dosing to uf
auxiliary chemical dosing
100
3 7.2 Module: uf acid dosing
auxiliary chemical dosing
100
4 7.3 Module: naoh dosing to uf
auxiliary chemical dosing
100
5 7.4 Module: uf chlorination system
auxiliary chemical dosing
100
6 8.0 Module: intake pumps main pumping 100
7 8.1 Module: air compressor
auxiliary cleaning 100
8 8.2 Module: chlorination system
auxiliary chemical dosing
100
No System Type Process Standby
capacity %
9 9.0 Module: flocculation daf and lamella
main filtration 0
10 9.1 Module: polymer dosing
auxiliary chemical dosing
100
11 9.2 Module: flocculant dosing
auxiliary chemical dosing
100
12 10.0 Module: dual media filters backwashing system
main airation 100
13 11.0 Module: daf system main pumping 100
14 12.0 Module: dual media filters
main filtration 0
15 13.0 Module: uf feed pumps and prefiltration
main pumping 100
16 14.0 Module: ultrafiltration system
main filtration 0
17 14.1 Module: uf backwashing system
auxiliary backwashing 100
18 15.0 Module: swro unit main filtration 0
19 15.1 Module: antiscalant storage
auxiliary storage 100
20 15.2 Module: antiscalant dosing
auxiliary chemical dosing
100
21 15.3 Module: smbs storage
auxiliary storage 100
22 15.4 Module: smbs dosing auxiliary chemical dosing
100
23 15.5 Module: cip and flushing
auxiliary cleaning 100
24 16.0 Module: bwro unit main filtration 0
25 17.0 Module: product remineralization and delivery
main filtration 0
26 17.1 Module: product tank and piping chlorination
auxiliary cleaning 100
Table 8.0 Vendor-provided pre-engineered systems
No System/Area Process type
1 flocculant mixer / pretreatment critical process
No System/Area Process type
2 scraper / pretreatment critical process
3 copy of chlorination system / intake station
auxiliary batch process
4 copy of flocculant dosing / intake station auxiliary continuous process
5 copy of flocculant dosing to UF / intake station
auxiliary continuous process
6 copy of polymer dosing / intake station auxiliary continuous process
7 copy of UF chlorination system / pretreatment
auxiliary batch process
8 copy of NaOH dosing to UF / pretreatment
auxiliary batch process
9 copy of UF acid dosing / pretreatment auxiliary batch process
10 copy of product tank and piping chlorination / posttreatment
auxiliary batch process
11 copy of antiscalant dosing / SWRO auxiliary continuous process
12 copy of SMBS dosing / SWRO auxiliary continuous process
13 high pressure pump / SWRO critical process
14 high pressure booster pump / SWRO critical process
15 UF pumps / pretreatment main continuous process
16 intake pump / intake station main continuous process
17 product pumps / posttreatment main continuous process
Table 9.0 Pump material vs fluid usage
No case/impeller permeate
high quality
seawater polymer brackish water
permeate low
quality CIP permeate
service water
antiscalant
1 duplex/duplex 2
2 PVC/PVC 3 3
3 superduplex/superduplex 20
4 duplex/904L
5 titanium/titanium 4
No case/impeller permeate
high quality
seawater polymer brackish water
permeate low
quality CIP permeate
service water
antiscalant
6 cast iron/cupro aluminium
1
7 316L/316L 5 2 9 4 2
Table 10.0 Valve material vs fluid usage
No body/trim permeate
high quality
seawater polymer permeate
low quality
sludge permeate brine CO2 potable water
1 PVC/PVC 10 37 1 5 10
2 Carbon steel/EPDM 9
3 duplex/duplex 4
4 superduplex/superduplex 81 1 23
5 stainless steel 316L/stainless steel 316L
10 14 6 2 2
6 PP/EPDM
7 EPDM lined ductile iron/superduplex
95 25
8 EPDM lined ductile iron/stainless steel 316L
29 7 31 1
9 PVC/EPDM 49
10 EPDM lined ductile iron/ebonite lined stainless steel 316L
1 4 2
11 254 smo/254 smo 4 2
12 PP/PP 12 50 4 5 9 4
Table 11.0 Piping material vs fluid usage
No piping permeate
high quality
seawater polymer permeate
low quality
sludge permeate brine CO2 potable water
flocculant
1 zeron 100 35 25
2 ductile iron
3 high density polyethylene
2 7 1
4 stainless steel 316
1 5
No piping permeate
high quality
seawater polymer permeate
low quality
sludge permeate brine CO2 potable water
flocculant
5 duplex 1.4462 4
6 fiberglass reinforced polyester
12 41 6 15 21 5
7 polyethylene 2 8 35 4 1 29
8 galvanized iron
1
9 carbon steel
10 polypropylene 39 68 15 11 31 13 1 6
Table 12.0 Piping material vs fluid velocity
No Fluid pressure,
kPa Fluid velocity,
m/s
1 zeron 100 7014 5.1085
2 ductile iron 130 0.006288
3 high density polyethylene 1516 4.0325
4 duplex 1.4462 3258 3.6567
5 stainless steel 316 1874 3.5959
6 galvanized iron 1874 3.5689
7 polyethylene 714 3.0867
8 fiberglass reinforced polyester
775 4.1979
9 carbon steel 700 0.827
10 polypropylene 867 4.976
Figure 3 P&ID 121: intake pumps
This P&ID shows implementation of seawater coarse filtration and pumping steps. Seawater goes through the rotating band screen separating coarse debris.Two screens are for double flowrate of seawater and of pool-out design. Each screen may be isolated with the stop logs to perform necessary inspection and maintenance of submerged parts. The rotating band screen is equipped with the cleaning system and the debris disposal one. The first cleans the screens by high-velocity jets produced in specially designed nozzles. They are fed with seawater taken from the discharge manifold of the main pumps, and additionally filtered through a 150 micron self-cleaning filters, and pressurized up to 4 Barg in the auxiliary pumps. The debris disposal system is a set of interconnecting shoots and conveyers (not shown on P&ID). Ancillaries include the pigging system, the chlorination system, and the compressed air one. Pigging is a batch process which is started every time the water level in the sump approaches the minimum NPSHr for the main pumps.The pressured water from the intake discharge is used to push the pig along the intake pipe towards the intake head. The latter is common for 2 intake pipes each designed for 75% nominal flow rate. The second subsystem - the chlorination system - is simple and rugged in design as it is used only on rare occasions. The shock-chlorination dosing rates are monitored at the station discharge manifold and after the last filtration stage. The compressed air is fed to the intake head to build the bubble screen that should scare away the jelly fish. The last subsystem is the sacrificial-anode protection of the screens against corrosion (not shown on P&ID). The pumping requested turn-down ratio and spare (standby and rotating) capacity are provided with a number of pumps connected in parallel, each pump being driven by the variable speed drive (VSD). The main pumps are of horizontal centrifugal design. The pumps are primed with the vacuum system driven by the water ring pump type. As polymer and flocculent are injected into the pump suction line the static mixing before pretreatment unit and the rapid mixing with agitator are not needed.
Table 13.0 Module: rotating band screens
No Category Value
1 Process to filter seawater before pumping
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity seawater/8707m3/h
5 Turndown ratio 3
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 17 kW
Table 13.0.1 Intake rotating band screen
No Category Value
1 Dwg/Tag 121/RSC-03-121
2 Quantity 2
3 Fluid seawater
4 Type & Service central flow rotary screen filter, continuous with self cleaning
5 Manufacturer -
6 Manufacturer Code -
7 Design flow rate, m3/h
8707
8 Low water depth (submergence), m
1.4
9 Screen face velocity, m/s (clean)
0.3
10 Effective screen width, m (not less than)
2.88
11 Total filtration area, m2 (not less than)
8.1
12 Mesh size, mm 19.0 x 19.0
13 Spray fluid requirement, m3/h
20.1
14 Motor description rotating band screen drive
15 Dwg/Tag 121/AMF-5.5-1-03-121
16 Quantity 2
17 Type and enclosure continuous, totally enclosed non ventilated, IP20, temperature rise &
No Category Value
insulation class F/B, horizontal foot-mounted termbox top (IMB3)
18 Manufacturer -
19 Manufacturer Code -
20 Power supply 415V/3ph
21 Power rating, kW 6
22 Speed (rpm) 1500
23 Efficiency @ design point, %
93.066
24 Starting method variable speed drive
Table 13.0.2 Rbs cleaning water pump
No Category Value
1 Dwg/Tag 121/PCO-02-121
2 Quantity 2
3 Fluid seawater
4 Design flow rate, m3/h 52
5 Differential head, m 28
6 NPSHr, m 30
7 speed,RPM 1500
8 Efficiency 0.562
9 Load, kW 7.3
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing titanium
15 impeller titanium
16 ANSI rating #150
17 Seals balanced
18 Driver ac motor
Table 13.1 Module: flocculant dosing to uf
No Category Value
1 Process to dose flocculant to ultrafiltration
2 Service auxiliary continuous process
3 Startup fully automated
4 Fluid/Capacity flocculant/0.0638m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 0 kW
Table 13.1.1 Flocculant dosing pump
No Category Value
1 Dwg/Tag 122/PDA-03-122
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid flocculant
6 Service batch
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.091/5.455
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Table 13.2 Module: uf acid dosing
No Category Value
1 Process to dose acid at backwash
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity 97% H2SO4/0.049m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 0 kW
Table 13.2.1 Sulphuric acid pump
No Category Value
1 Dwg/Tag 133/PDA-02-133
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid 97% H2SO4
6 Service continuous
7 Pump type mechanical diaphragm
8 Drive type ac motor
9 Capacity adjustment method automatic
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 0.0653/1.634
12 Maximum discharge pressure, Barg 6
13 Capacity adjustment precision 0.002
14 Starting conditions flooded
15 Minimum rotation speed, rpm 750
16 Maximum rotation speed, rpm 1500
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
No Category Value
21 Shaft speed, rpm 1498
Table 13.3 Module: naoh dosing to uf
No Category Value
1 Process to dose NaOH at backwash
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity NaOH/0.00436m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 0 kW
Table 13.4 Module: uf chlorination system
No Category Value
1 Process to chlorinate UF at backwash
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity sodium hypochlorite/0.0912m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 0 kW
Table 13.4.1 Chlorination pump
No Category Value
1 Dwg/Tag 133/PDA-01-133
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid sodium hypochlorite
6 Service batch
No Category Value
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.013/5.064
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Table 13.4.2 Storage tank
No Category Value
1 Dwg/Tag 133/SU-3.5-HCL-02-133
2 Quantity 1
3 Type & Design batch, open tank, with spill berm, surge
4 Manufacturer -
5 Manufacturer Code -
6 Material fiberglass reinforced polyester
7 Total Volume, m3 3.5
8 Operating Volume, m3 3
9 Overall dimensions, m [LxWxH]
2.75/2.75/2.75
10 Outside diameter, mm 2750
11 Height, mm 2750
12 Spill berm yes
13 Drainage, inch 0.04
No Category Value
14 Fluid sodium hypochlorite
15 Design flow rate, m3/h 0.0912
Intake Pumping Station
The seawater intake pumping station is located on the facility site. It is of rectangular configuration selected based on the HI recommendation. Reinforced concrete is used with special corrosion inhobitors as seawater is highly corrosive. The intake station includes a number of vertical pumps operating in parallel. to provide required operation flexibility and reliability. The number of pumps in operation will vary according to the plant load. The pumps are to be housed in a light building for weather protection and noise isolation. The building is properly ventilated to maintain the temperature of the pump electrical motors below the design value.
Table 14.0 Module: intake pumps
No Category Value
1 Process to pump seawater to filtering system
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity seawater/8707m3/h
5 Turndown ratio 3
6 Standby capacity 100 %
7 Operating reserve capacity
10 %
8 Power load 949 kW
Table 14.0.1 Intake pump
No Category Value
1 Dwg/Tag 121/PCB-01-121
2 Quantity 4
3 Fluid seawater
4 Design flow rate, m3/h 2902
5 Differential head, m 25
6 NPSHr, m 8
7 speed,RPM 1500
8 Efficiency 0.788
No Category Value
9 Load, kW 257.2
10 Manufacturer -
11 Manufacturer Code -
12 Type between bearings, axial split
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 14.0.2 Intake pump motor vsd
No Category Value
1 Dwg/Tag 121/VSDP-01-121
2 Quantity 4
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 355
Table 14.0.3 Intake pump motor
No Category Value
1 Dwg/Tag 121/AMP-315-2-01-121
2 Quantity 4
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 315
8 Speed (rpm) 1500
No Category Value
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Table 14.1 Module: air compressor
No Category Value
1 Process to supply air to intake head
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity air/20.8814m3/h
5 Turndown ratio 3
6 Standby capacity 100 %
7 Operating reserve capacity 0 %
8 Power load 15 kW
Table 14.1.1 Intake cleaning
No Category Value
1 Dwg/Tag 121/ARS-01-121
2 Quantity 1
3 Fluid air
4 Type & Service rotary screw type, batch
5 Manufacturer -
6 Manufacturer Code -
7 Inlet air flow rate (delivery), Nm3/h 154
8 Rated delivery, Nm3/h 169
9 Discharge pressure, Barg 7
10 Discharge temperature, oC 336
11 Power consumpition, kW 15
12 Rotation speed, RPM 1500
13 Blower type rotary screw type
14 Drive connection type gear driven
15 Auxiliaries
Communication system
There will be two levels of communications networks.
• The first level is the process controlling network. The master PLC coordinates the work of all process controlling PLCs through this network and collects the data for alarming and logging.
• The second level is the service network for updating administration PCs with relevant information of the plant operation state.
Both networks will be monitored and controlled from the operator workstations running an HMI application and data logging.
Table 14.2 Module: chlorination system
No Category Value
1 Process to chlorinate intake pumping and sump
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity sodium hypochlorite/0.1975m3/h
5 Turndown ratio 3
6 Standby capacity 100 %
7 Operating reserve capacity
0 %
8 Power load 0 kW
Table 14.2.1 Chlorination dosing pump
No Category Value
1 Dwg/Tag 121/PDA-01-121
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid sodium hypochlorite
6 Service batch
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.013/5.064
No Category Value
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Figure 4 P&ID 131: flocculation and filtering areas
The selected standard fine filtration process and implementation match the target SDI of 3.5 for output at the high TSS (total suspended solids and COD above 50 ppm) of the initial seawater. First seawater goes through the slow mixing chambers before entering the direct air floatation (DAF) chamber. Besides the latter the DAF system includes the air saturator and the recirculating pumps. The main task of the DAF unit is to remove oil and grease, which might clog the membrane surface. Another target, especially in summer when the raw water quality is potentially more difficult, is the reduction of turbidity, organics and suspended matter to improve the feed water quality to the subsequent DMF system. From the DAF chamber the seawater stream enters the lamella clarifier - a rack of inclined plates, which cause flocks of suspended solids material to precipitate from water that flows across the plates. The flocks sludge - settle at the bottom and are collected and fed by a slow-rotating scraper to the progressive-cavity pump through the sludge outlet located at the clarifier center. Small part of settled sludge is used for seeding; it is extracted just above the scraper and re-circulated to the flocculation chambers. Clear water stream from the lamella is directed to the multi-media filters working at the atmospheric pressure. This type of filter requires periodical backwashing as the build-up of the filtrated material gradually plugs it. The selected backwashing system does not cause any dips in
the plant production during its operation. The said system contains an open backwash tank located above the clear water tank, the backwash pumps constantly filling the backwash tank with filtered water, and the air scouring system. After backwashing the filter goes through maturing phase during which the filtrated water quality returns to the normal one. This water flow is diverted and fed again to the filters. The filtration quality is periodically checked through water sampling to SDI- monitoring system.
Table 15.0 Module: flocculation daf and lamella
No Category Value
1 Process to filter seawater through DAF and lamella
2 Service critical process
3 Startup fully automated
4 Fluid/Capacity seawater/8707m3/h
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity
20 %
8 Power load 79 kW
Table 15.0.1 Lamella settler scraper
No Category Value
1 Dwg/Tag 131/MXV-01-131
2 Quantity 4
3 Fluid seawater
4 Service & Function continuous, scrape
5 Scraper type low speed, low shear
6 Scraper mounting top
7 Manufacturer -
8 Manufacturer Code -
9 Scraper diameter, m 10
10 Scraper speed, rpm 0.5
11 Design torque, Nm 35000
12 Peak torque, Nm 52500
13 Scraper tip speed, m/s 0.2618
14 Motor power, kW 2.5
No Category Value
15 Gear ratio 200
16 Gear output speed, RPM 0.5
17 Gear output torque, Nm 52500
18 Drive type variable speed drive
19 Enclosure totally enclosed air over
20 Temp. rise/Insulation Class F/B
21 Starting VSD
22 Frequency 50
23 Voltage 220V/3ph
24 Nominal size, kW 3
25 Speed, rpm 1000
Table 15.0.2 Scraper sludge outlet
No Category Value
1 Dwg/Tag 131/PCP-01-131
2 Quantity 4
3 Fluid sludge
4 Flow, m3/h 28.094
5 Manufacturer -
6 Manufacturer Code -
7 NPSH available, m (of water) 10
8 Rpm 1000
9 Design differential head, m 25
10 Total discharge pressure, Barg 2.7
11 Suction/Size 0.1
12 Suction/ANSI rating #150
13 Discharge/Size 0.1
14 Discharge/ANSI rating #150
15 Drive type variable speed drive
16 Frequency 50
17 Voltage 220V/3ph
18 Nominal size, kW 7.5
19 Shaft speed, rpm 998
Table 15.0.3 Sludge piping flushing pump
No Category Value
1 Dwg/Tag 131/PCO-02-131
2 Quantity 4
3 Fluid seawater
4 Design flow rate, m3/h 42
5 Differential head, m 25
6 NPSHr, m 12
7 speed,RPM 1500
8 Efficiency 0.538
9 Load, kW 5.4
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing titanium
15 impeller titanium
16 ANSI rating #150
17 Seals cartridge
18 Driver ac motor
Table 15.0.4 Flocculant chamber mixer
No Category Value
1 Dwg/Tag 131/MXV-02-131
2 Quantity 4
3 Fluid seawater
4 Service & Function continuous, flocculate
5 Agitator type high speed
6 Agitator mounting top
7 Manufacturer -
8 Manufacturer Code -
9 Design flow rate, m3/h 2161
10 Gear ratio 32
11 Impeller maximum rotation speed, rpm
30
No Category Value
12 Impeller diameter, mm 1500
13 Maximum impeller tip speed, m/s 2.4
14 Drive type variable speed drive
15 Enclosure totally enclosed air over
16 Temp. rise/Insulation Class F/B
17 Starting VSD
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 3
21 Speed, rpm 1000
Dosing System Design
The following is a general outline covering typical metering pump applications, and the accessory items for the optimum control and enhanced performance. The chemical tank is ether used to store chemicals or blend chemicals. A strainer on the suction feed line should always be installed, periodically checked and cleaned. Isolation valves are provided on both suction and discharge of the strainer for ease of maintenance. Calibration cylinder equipped with isolation valves, provides a simple way to periodically check the performance and accuracy of the metering pump. When running a calibration the discharge valve is opened and the suction valve is closed. When in normal operation the valves position is the opposite. A bottle type suction pulsation damper may be required in some installations where the suction piping is long or has many bends, this is because metering pumps do not work well against vacuum conditions. The damper will shave the sudden drops in the suction pressure due to the effect of the fluid acceleration and, thus keeping the pump rating constant. To refill the damper, the air release valve shall be installed atop the damper. To avoid the pump overloading in the emergency situations when the discharge line is isolated, it is equipped with the inline pressure relief valve with the outlet connected to the storage tank. For easy maintenance the pump suction is equipped with the drain and isolation valves. When remote or automatic control of the pump is required the dosing pumps is fitted with a stroke length actuator, this can either be pneumatic or electrically actuated. The control signal is 4....20mAmp, pulse, or profibus. The pressure gauge installed on the discharge line is the quickest way to check whether the metering pump is operating correctly. This value must not exceed the maximum allowable pressure of the pump. The back pressure valves is installed in the discharge piping of the pump to ensure a constant pressure for the discharge check assembly to work under. This allows for the repeatability of a constant fluid discharge per stroke, and accuracy desired. Additionally, constant back pressure provides constant fluid discharge per stroke and anti-siphon protection. In cases when the constant mass flow rate is required (as opposed to the constant volumetric rate) metering pumps are equipped with a mass flowmeter. When using a flowmeter a pulsation damper is generally required to ensure a smooth measurable flow. A check valve, normally spring loaded, is used coupled to the isolation valve, to isolate the discharge chemical line from the process line.
Table 15.1 Module: polymer dosing
No Category Value
1 Process to dose polymer
2 Service auxiliary continuous process
3 Startup fully automated
4 Fluid/Capacity polymer/0.036m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 25 %
8 Power load 3 kW
Table 15.1.1 Polymer dilution
No Category Value
1 Dwg/Tag 122/MXD-01-122
2 Quantity 2
3 Fluid polymer
4 Service & Function batch, dissolve
5 Agitator type high intensity
6 Agitator mounting top
7 Manufacturer -
8 Manufacturer Code -
9 Design flow rate, m3/h 0
10 Gear ratio 10
11 Impeller maximum rotation speed, rpm
100
12 Impeller diameter, mm 600
13 Maximum impeller tip speed, m/s 3.1
14 Drive type AC motor
15 Enclosure totally enclosed air over
16 Temp. rise/Insulation Class F/B
17 Starting DOL
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 1.1
No Category Value
21 Speed, rpm 1500
Table 15.1.2 Polymer dosing pump
No Category Value
1 Dwg/Tag 122/PDA-01-122
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid polymer
6 Service batch
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.091/5.455
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Pretreatment Dosing
To make pretreatment filtration effective, a coagulant is dosed into the incoming seawater. The dosing rate is selected to reach the conditions at which the Zeta potential of colloids is decreased until the colloids reach an unstable state, causing them to stick together. A polymer flocculant may be optionally dosed to promote the formation of larger flocs. Usually an inline static mixer or intake pump is used to rapidly mix the coagulant with the raw seawater. Rapid mixing is followed by slow flocculation step executed in the flocculation chambers equipped with agitators.
Table 15.2 Module: flocculant dosing
No Category Value
1 Process to dose flocculant
2 Service auxiliary continuous process
3 Startup fully automated
4 Fluid/Capacity flocculant/0.0638m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 25 %
8 Power load 0 kW
Table 15.2.1 Flocculant dosing pump
No Category Value
1 Dwg/Tag 122/PDA-02-122
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid flocculant
6 Service batch
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.091/5.455
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
No Category Value
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Table 16.0 Module: dual media filters backwashing system
No Category Value
1 Process to backwash filters
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity seawater/2867m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 0 %
8 Power load 96 kW
Table 16.0.1 Backwash pump
No Category Value
1 Dwg/Tag 131/PCO-03-131
2 Quantity 2
3 Fluid seawater
4 Design flow rate, m3/h 734
5 Differential head, m 12
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.761
9 Load, kW 32.3
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
No Category Value
17 Seals balanced
18 Driver ac motor
Table 16.0.2 Air scouring blower
No Category Value
1 Dwg/Tag 131/ARS-01-131
2 Quantity 2
3 Fluid air
4 Type & Service roots type, batch
5 Manufacturer -
6 Manufacturer Code -
7 Inlet air flow rate (delivery), Nm3/h 2582
8 Rated delivery, Nm3/h 2840
9 Discharge pressure, Barg 1
10 Discharge temperature, oC 114
11 Power consumpition, kW 50
12 Rotation speed, RPM 1500
13 Blower type roots type
14 Drive connection type V-belt driven
15 Auxiliaries air-in filter
Pretreatment System
The pretreatment system is the most important part of the plant. This system allows the membranes to perform according to the design. Where the pretreatment system does not work properly, the membrane system will require excessive chemical cleaning, which results in downtime and poor operation. The pretreatment system should be conservatively designed. Crenger offers multiple filtration options which can be used separately or in conjunction depending on the client’s incoming seawater quality.
Table 17.0 Module: daf system
No Category Value
1 Process to pump seawater to DAF
2 Service main continuous process
3 Startup fully automated
No Category Value
4 Fluid/Capacity seawater/657m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 201 kW
Table 17.0.1 Daf pump
No Category Value
1 Dwg/Tag 131/PCO-05-131
2 Quantity 2
3 Fluid seawater
4 Design flow rate, m3/h 657
5 Differential head, m 75
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.796
9 Load, kW 173
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 17.0.2 Daf pump motor vsd
No Category Value
1 Dwg/Tag 131/VSDP-05-131
2 Quantity 2
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
No Category Value
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 250
Table 17.0.3 Daf pump motor
No Category Value
1 Dwg/Tag 131/AMP-200-2-05-131
2 Quantity 2
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 200
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Dual Media Filtration
The dual media filtration system, often called a sand filter, consists of various layers of sand and garnet and is designed to operate at filtration rates of 8 - 15 m/hour. The filtered water outlet valve controls the filtration velocity. It depends on the water supply to the filter, or in other words, the inlet flow versus the number of filters online. The sand filter requires periodic backwashing to remove trapped particles. During the backwash cycle, the flux will increase to 30 - 45 m/hour.
Table 18.0 Module: dual media filters
No Category Value
1 Process to filter seawater through multimedia
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity seawater/8651m3/h
No Category Value
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity
15 %
8 Power load 27 kW
Table 18.0.1 Dual media filter
No Category Value
1 Dwg/Tag 131/MM-01-131
2 Quantity 12
3 Manufacturer -
4 Manufacturer Code -
5 Type & Design multi-media sand filter
6 Flow rate, m3/h 717
7 Operating Pressure, Barg 0
8 Pressure rating ANSI #150
9 Connection size, inch 16/20
10 Filtration rating, (microns) 20
11 Filtration velocity, m/hour 20
12 Total filtration area, m2 35.8
13 Cartridge element quantity 143
Table 18.0.2 Drinsing pump
No Category Value
1 Dwg/Tag 131/PAX-01-131
2 Quantity 1
3 Fluid seawater
4 Design flow rate, m3/h 720
5 Differential head, m 6
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.657
9 Load, kW 18.4
10 Manufacturer -
No Category Value
11 Manufacturer Code -
12 Type axial flow
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals cartridge
18 Driver ac motor
Figure 5 P&ID 132: ultrafiltration system
From the clear water tank the water is pumped to the self-cleaning filters of 200 micron of the ultrafiltration system. These filters protect the UF fibers from potentially harmful objects. After the filters the water is fed to the ultrafiltration modules. The UF is operated in dead-end mode with a design flux of slightly more than 72 L/(m2•h) in filtration mode. The filtration takes place from inside to outside. The design filtrate cycle time is 25 minutes until the fibers are backwashed. The system auxiliaries include the backwash system and CEB one. Additionally the UF modules are connected to the CIP system of the plant.
Table 19.0 Module: uf feed pumps and prefiltration
No Category Value
1 Process to pump seawater to ultrafiltration
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity seawater/8218m3/h
No Category Value
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 1422 kW
Table 19.0.1 Uf pump
No Category Value
1 Dwg/Tag 131/PCB-04-131
2 Quantity 3
3 Fluid seawater
4 Design flow rate, m3/h 4109
5 Differential head, m 45
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.84
9 Load, kW 614.8
10 Manufacturer -
11 Manufacturer Code -
12 Type between bearings
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 19.0.2 Uf pump motor
No Category Value
1 Dwg/Tag 131/AMP-710-2-04-131
2 Quantity 3
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
No Category Value
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 710
8 Speed (rpm) 1500
9 Efficiency @ design point, %
97.048
10 Starting method variable speed drive
Table 19.0.3 Uf pump motor vsd
No Category Value
1 Dwg/Tag 131/VSDP-04-131
2 Quantity 3
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 800
Filtering Media Backwash System
The backwash operation is automated and monitored. Filtering media backwash is necessary either after the filter has been in operation for a certain predetermined period of time (the default is 48 hours) or when the filter is blocked, the earlier of the two. (If the water quality is good the operator can extend the 48 hour default time set for backwash, up to 92 hours. Span between backwashes should not exceed 92 hours.) The backwash system consists of the following equipment. The filtering media backwash system shall consist of a backwash pump, backwash sump (or tank) and instrumentation. The backwash sump should be sized for a volume that can provide at least 15 minutes of the design flow rate. The larger the sump volume, the more backwashing time is available for cleaning the media filters. Where multiple RO trains are installed, the backwash tank can be sized smaller since it can be filled from the other trains during backwash. Although many designs use filtered RO feed water for backwash, it is not necessary. brine can be used for this purpose as well as long as the media filter is flushed with seawater before bringing back online.
Table 20.0 Module: ultrafiltration system
No Category Value
1 Process to filter seawater by ultrafiltration
No Category Value
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity seawater/7574m3/h
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity 8 %
8 Power load 1 kW
Table 20.1 Module: uf backwashing system
No Category Value
1 Process to backwash ultrafiltration modules
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity seawater/2098m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity
10 %
8 Power load 231 kW
Table 20.1.1 Uf backwash pump
No Category Value
1 Dwg/Tag 132/PCB-01-132
2 Quantity 2
3 Fluid seawater
4 Design flow rate, m3/h 2098
5 Differential head, m 20
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.777
9 Load, kW 150.9
10 Manufacturer -
11 Manufacturer Code -
No Category Value
12 Type between bearings
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals balanced
18 Driver ac motor
Table 20.1.2 Uf pneumatic valves
No Category Value
1 Dwg/Tag 132/ARS-02-132
2 Quantity 2
3 Fluid air
4 Type & Service rotary screw type, batch
5 Manufacturer -
6 Manufacturer Code -
7 Inlet air flow rate (delivery), Nm3/h 306
8 Rated delivery, Nm3/h 336
9 Discharge pressure, Barg 7
10 Discharge temperature, oC 336
11 Power consumpition, kW 30
12 Rotation speed, RPM 1500
13 Blower type rotary screw type
14 Drive connection type gear driven
15 Auxiliaries
Table 20.1.3 Uf backwash pump motor
No Category Value
1 Dwg/Tag 132/AMP-200-0-01-132
2 Quantity 2
3 Type and enclosure
batch, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
No Category Value
5 Manufacturer Code
-
6 Power supply 415V/3ph
7 Power rating, kW 200
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method direct on line
Table 20.1.4 Uf backwash pump motor
No Category Value
1 Dwg/Tag 132/SSL-01-132
2 Quantity 2
3 Type batch, IP31
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 6600V/3ph
7 Power rating, kW 200
Feedwater Anti-Scalant
Anti-scalants are used to reduce the formation of scaling buildup in the RO membranes. Scaling is the deposition or formation of hard deposits on the membrane surface. When this occurs, membrane replacement may be required. Scaling potential increases as the salinity of the water increases or as the conversion increases. Because scaling is detrimental to performance of the system, anti-scalant chemicals are often added to the seawater as a preventative measure. Typically, they are added after the pretreatment system, but before the high pressure pump and the energy recovery system. The dosing rates are determined by the feed flow, salinity of the feed water and conversion of the system. For the most accurate dosing rate calculation, it is necessary to have a feed water chemistry analysis completed and submitted to Crenger for evaluation. If the analysis is not available, a design dosing rate of 2 ppm in the feed water is usually sufficient.
Micron Filtration
This system pre-cleans the raw clean water so that it is suitable for the reverse osmosis membranes. They require the silt density index be below 5.0 and ideally below 3.0. This can be achieved through careful filtration. Oil and grease are not separated by this system. The micron filtration system consists of a micron filter housing manufactured of nonmetallic materials which holds the filter cartridges. This housing is inert in seawater and is rated for a flow capacity of [*]. The filter is equipped with a differential pressure switch to warn that elements are clogged and need changing by the operation team. The need to replace the cartridges is set according to the differential head on the filters, not higher than 1.5 bar differential head. Cartridges are replaced manually, cell by cell. Refer to the
operation manual for further details on this manual procedure. The seawater reverse osmosis membranes require 5 micron polishing filtration. This is necessary to catch any debris or sand that might escape the media filters. The filter housings utilize 2.5” spun polypropylene filters which are each 40” long. The housings are located on the suction of each high pressure pump.
Figure 6 P&ID 141: high pressure pumps and energy-recovery system
Selected implementation of the seawater reverse osmosis desalination is built round PX300 - energy recovery device brand produced by ERI company. As shown on P&ID SWRO membrane array is fed with 2 streams of seawater. First stream is pressurized in the high pressure booster pump and the high pressure pump connected in train. The second stream is pumped by the low pressure booster pump to ERI where its pressure is further increased through the energy recuperation from the brine reject. Due to the brine pressure being below the one at the SWRO membranes inlet, and inevitable energy losses in ERI, the second stream is additionally pressurized in the ERI booster pump before being fed to SWRO membranes. The high pressure booster pump serves 2 purposes; it accommodates the pressure variation in the SWRO process and, secondly, it boosts the pressure before the high pressure pump to avoid cavitation incipience. To decrease the risk of SWRO membrane fouling from scaling formation, the antiscalant is constantly added to seawater streams. During the intake chlorination, the free chlorine control is engaged, injecting SMBS into seawater if needed. To shave off occasional flares in SDI values (triggered by hydraulic transients in the pretreatment system), after first-stage pressure boosting seawater goes through micron filters of cartridge type. The permeate streams extracted from the membranes front end and the rear one differ in quality generally defined by remained TDS and Br content. By varying the ratio between the permeate streams the front-end quality may be tailored to that of the final product delivered to the client. The high pressure pump is of the ring-diffuser construction. The pump and motor bearings temperature and vibration are constantly monitored.
Membrane Module
The membrane module is a pre-engineered equipment skid that primarily contains the membrane pressure vessels and membrane elements along with associated piping and instruments.
Reverse Osmosis Membranes
Each reverse osmosis membrane pressure vessel contains 6 to 8 seawater membranes with working pressures up to 1000 psi. These membranes are suitable for a wide range of operating conditions - seawater temperatures and salinities. To avoid the vacuum conditions on the permeate side as well as negative pressure differential between the feed and permeate in big SWRO plants the following should be followed.
1. Flushing system powered by UPS 2. Suckback tank with the minimum water level at least 1 meter above the top membrane
vessel 3. Pressure equalizing line between the feed and permeate with NRV installed 4. The piping should be designed so that during shutdown there should be no reverse flow of
feed from the membrane stack 5. Control logic should should sense the pressure coasting in the feed line
Membrane Pressure Vessels
The membrane pressure vessels utilized in the membrane module are designed to hold up to eight membrane elements and are manufactured according to ASTM pressure vessel specifications. These vessels are of fiberglass reinforced filament wound design and have become standard in desalination plant design and are rated for seawater service, or 1000 psig. Each vessel shall house standard 8”x 40” membrane elements and includes inter and end connectors as well as thrust rings. Product ports are of PVC. The membrane module is configured so that air can be easily purged from the system. Inlet seawater and outlet concentrate process connections shall be oriented such that the vessel side ports form a vertical manifold. In order to assure balanced flow paths, not more than four vessels are specified in this orientation. The inlet and outlet feed and brine nozzle sizes are within 2.5” - 3.5" and shall utilize grooved piping clamps.
Membrane Vessel Frame
The membrane vessel frame consists of A6 Structural Steel blasted white and painted with 12 mils of coal tar epoxy. The structural frame is seam welded and designed with particular attention to corrosion resistance and ease of the membrane vessel alignment and the membranes re-loading.
Figure 7 P&ID 142: SWRO membrane arrays
This P&ID shows SWRO membrane arrays arrangement and manifold fittings. As seen every membrane location is described by row, column, and ordinal number inside the pressure vessel. This membrane address is extensively used by the membrane tracking software.
Table 21.0 Module: swro unit
No Category Value
1 Process to desalinate seawater in RO membranes
2 Service critical process
3 Startup fully automated
4 Fluid/Capacity permeate/3111m3/h
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity
8 %
8 Power load 8452 kW
Table 21.0.1 Swro membranes
No Category Value
1 Dwg/Tag 142/RO-01-142
2 Fluid seawater
No Category Value
3 Type & Service RO membrane, continuous
4 RO train number 4
5 Pressure vessel number per train 189
6 Membrane count in pressure vessel 8
7 Pressure vessel type multiport
8 Pressure vessel rating ANSI #600
9 Vessel - feed manifold connection U - type
10 Membrane manufacturer -
11 Membrane code -
12 Membrane replacement rate, % per annum
15.0
13 Membrane maximum fouling rate, % per annum
5.0
14 Feed flow rate per train, m3/h 1095
15 Lead element flux, l/m2/h 28
16 Recovery, % 34.5
Table 21.0.2 Eri module
No Category Value
1 Dwg/Tag 141/ERI-01-141
2 Quantity 4
3 Fluid brine/seawater
4 Type & Service ERI pressure exchanger, continuous
5 Manufacturer -
6 Manufacturer Code -
7 Quantity in array 18
8 Brine/Feed, m3/h 1074/1129
9 High pressure manifold material
zeron 100
10 High pressure manifold size/schedule
0.3/ANSI #600
11 Low pressure manifold material polypropylene
12 Low pressure manifold size/schedule
0.4/ANSI #150
Table 21.0.3 High pressure pump
No Category Value
1 Dwg/Tag 141/PRS-02-141
2 Quantity 4
3 Fluid seawater
4 Design flow rate, m3/h 757
5 Differential head, m 560
6 NPSHr, m 40
7 speed,RPM 2972
8 Efficiency 0.773
9 Load, kW 1531.1
10 Manufacturer -
11 Manufacturer Code -
12 Type radially split diffuser, closed impeller
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #600
17 Seals balanced
18 Driver ac motor
Table 21.0.4 High pressure pump motor
No Category Value
1 Dwg/Tag 141/AMP-1700-2-02-141
2 Quantity 4
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 415V/3ph
7 Power rating, kW 1700
8 Speed (rpm) 2972
9 Efficiency @ design point, %
97.052
No Category Value
10 Starting method direct on line
Table 21.0.5 Eri booster pump
No Category Value
1 Dwg/Tag 141/PCO-03-141
2 Quantity 4
3 Fluid seawater
4 Design flow rate, m3/h 1096
5 Differential head, m 35
6 NPSHr, m 600
7 speed,RPM 1500
8 Efficiency 0.839
9 Load, kW 127.7
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #600
17 Seals balanced
18 Driver variable speed drive
Table 21.0.6 High pressure booster pump suction
No Category Value
1 Dwg/Tag 141/PCO-01-141
2 Quantity 4
3 Fluid seawater
4 Design flow rate, m3/h 757
5 Differential head, m 80
6 NPSHr, m 20
7 speed,RPM 1500
8 Efficiency 0.804
No Category Value
9 Load, kW 210.3
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing superduplex
15 impeller superduplex
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 21.0.7 High pressure booster pump suction motor vsd
No Category Value
1 Dwg/Tag 141/VSDP-01-141
2 Quantity 4
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 400
Table 21.0.8 High pressure booster pump suction motor
No Category Value
1 Dwg/Tag 141/AMP-250-2-01-141
2 Quantity 4
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 250
8 Speed (rpm) 1500
No Category Value
9 Efficiency @ design point, %
97.074
10 Starting method variable speed drive
Table 21.0.9 Eri booster pump motor vsd
No Category Value
1 Dwg/Tag 141/VSDP-03-141
2 Quantity 4
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 200
Table 21.0.10 Eri line inlet
No Category Value
1 Dwg/Tag 141/CR-02-141
2 Quantity 4
3 Manufacturer -
4 Manufacturer Code -
5 Type & Design cartridge filter
6 Flow rate, m3/h 1131
7 Operating Pressure, Barg 3.2
8 Pressure rating ANSI #150
9 Connection size, inch 24/20
10 Filtration rating, (microns) 20
11 Filtration velocity, m/hour 20
12 Total filtration area, m2 56.5
13 Cartridge element quantity 226
Table 21.0.11 High pressure pump micron filter
No Category Value
1 Dwg/Tag 141/CR-01-141
No Category Value
2 Quantity 4
3 Manufacturer -
4 Manufacturer Code -
5 Type & Design cartridge filter
6 Flow rate, m3/h 757
7 Operating Pressure, Barg 3.2
8 Pressure rating ANSI #150
9 Connection size, inch 14/20
10 Filtration rating, (microns) 20
11 Filtration velocity, m/hour 20
12 Total filtration area, m2 37.8
13 Cartridge element quantity 151
Table 21.0.12 Eri booster pump motor
No Category Value
1 Dwg/Tag 141/AMP-160-1-03-141
2 Quantity 4
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 160
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96.076
10 Starting method variable speed drive
Table 21.1 Module: antiscalant storage
No Category Value
1 Process to store antiscalant
2 Service auxiliary batch process
3 Startup fully automated
No Category Value
4 Fluid/Capacity antiscalant/1.145m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 1 kW
Table 21.1.1 Antiscalant transfer pump
No Category Value
1 Dwg/Tag 143/PCO-01-143
2 Quantity 2
3 Fluid antiscalant
4 Design flow rate, m3/h 2.291
5 Differential head, m 10
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.129
9 Load, kW 0.5
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing PVC
15 impeller PVC
16 ANSI rating #0
17 Seals cartridge
18 Driver ac motor
Table 21.2 Module: antiscalant dosing
No Category Value
1 Process to dose antiscalant
2 Service auxiliary continuous process
3 Startup fully automated
4 Fluid/Capacity antiscalant/0.0261m3/h
No Category Value
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 3 kW
Table 21.3 Module: smbs storage
No Category Value
1 Process to store SMBS
2 Service auxiliary batch process
3 Startup fully automated
4 Fluid/Capacity SMBS/0.866m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 1 kW
Table 21.3.1 Antiscalant transfer pump
No Category Value
1 Dwg/Tag 143/PCO-02-143
2 Quantity 2
3 Fluid SMBS
4 Design flow rate, m3/h 1.733
5 Differential head, m 10
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.08
9 Load, kW 0.6
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing PVC
15 impeller PVC
No Category Value
16 ANSI rating #0
17 Seals cartridge
18 Driver ac motor
Table 21.4 Module: smbs dosing
No Category Value
1 Process to dose SMBS
2 Service auxiliary continuous process
3 Startup fully automated
4 Fluid/Capacity SMBS/0.01974m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity 10 %
8 Power load 3 kW
Table 21.5 Module: cip and flushing
No Category Value
1 Process to clean and flush UF and RO menbranes
2 Service auxiliary batch process
3 Startup manual
4 Fluid/Capacity CIP/2210m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity
10 %
8 Power load 1011 kW
Table 21.5.1 Cip circulation pump
No Category Value
1 Dwg/Tag 153/PCO-01-153
2 Quantity 1
3 Fluid CIP
No Category Value
4 Design flow rate, m3/h 2210
5 Differential head, m 60
6 NPSHr, m 12
7 speed,RPM 1500
8 Efficiency 0.866
9 Load, kW 427.4
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 21.5.2 Flushing pump
No Category Value
1 Dwg/Tag 153/PCO-02-153
2 Quantity 2
3 Fluid permeate
4 Design flow rate, m3/h 2210
5 Differential head, m 60
6 NPSHr, m 12
7 speed,RPM 1500
8 Efficiency 0.866
9 Load, kW 427.4
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
16 ANSI rating #150
No Category Value
17 Seals balanced
18 Driver variable speed drive
Table 21.5.3 Cip circulation pump motor
No Category Value
1 Dwg/Tag 153/AMP-500-0-01-153
2 Quantity 1
3 Type and enclosure
batch, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 500
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Table 21.5.4 Flushing pump motor
No Category Value
1 Dwg/Tag 153/AMP-500-0-02-153
2 Quantity 2
3 Type and enclosure
batch, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 500
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Table 21.5.5 Cip circulation pump motor vsd
No Category Value
1 Dwg/Tag 153/VSDP-01-153
2 Quantity 1
3 Type batch, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 630
Table 21.5.6 Flushing pump motor vsd
No Category Value
1 Dwg/Tag 153/VSDP-02-153
2 Quantity 2
3 Type batch, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 630
Table 21.5.7 Cip filter
No Category Value
1 Dwg/Tag 153/CR-02-153
2 Quantity 1
3 Manufacturer -
4 Manufacturer Code -
5 Type & Design cartridge filter
6 Flow rate, m3/h 2210
7 Operating Pressure, Barg 6.1
8 Pressure rating ANSI #150
9 Connection size, inch 28/20
10 Filtration rating, (microns) 20
11 Filtration velocity, m/hour 20
12 Total filtration area, m2 110.5
No Category Value
13 Cartridge element quantity 441
Table 21.5.8 Cooling system pump
No Category Value
1 Dwg/Tag 153/PCO-04-153
2 Quantity 1
3 Fluid CIP
4 Design flow rate, m3/h 143
5 Differential head, m 15
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.742
9 Load, kW 8.1
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
16 ANSI rating #150
17 Seals cartridge
18 Driver ac motor
Table 21.5.9 Preparation auxiliary tank
No Category Value
1 Dwg/Tag 153/MXD-01-153
2 Quantity 1
3 Fluid CIP
4 Service & Function batch, dissolve
5 Agitator type high intensity, high speed
6 Agitator mounting top
7 Manufacturer -
8 Manufacturer Code -
No Category Value
9 Design flow rate, m3/h 5.9
10 Gear ratio 11.1
11 Impeller maximum rotation speed, rpm
90.3
12 Impeller diameter, mm 1107
13 Maximum impeller tip speed, m/s 5.2
14 Drive type AC motor
15 Enclosure totally enclosed air over
16 Temp. rise/Insulation Class F/B
17 Starting DOL
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 1.1
21 Speed, rpm 1500
Table 21.5.10 Circulation pump inlet
No Category Value
1 Dwg/Tag 153/PCO-03-153
2 Quantity 1
3 Fluid CIP
4 Design flow rate, m3/h 5.892
5 Differential head, m 12
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.234
9 Load, kW 0.8
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
16 ANSI rating #150
17 Seals cartridge
18 Driver ac motor
Figure 8 P&ID 151: BWRO unit
This P&ID shows Brackish Water Reverse Osmosis (BWRO) unit is needed to raise the quality of the rear-end permeate produced by SWRO unit. This unit consists of the feed pumps delivering the rear-end permeate to the first array of the membranes, which brine reject is fed to the second array by the booster pump. Reverse osmosis is conducted at the slightly increased pH-values to maintain the high Boron rejection. The permeate streams collected from the membrane arrays are mixed with the front-end permeate, the mixture being directed to the permeate surge tank (not shown here). The volume of the latter is enough to feed the SWRO membranes during direct osmosis following the plant emergency outage and the SWRO membranes de-pressurization.
Figure 9 P&ID 152: BWRO membrane arrays
This P&ID shows BWRO membrane arrays arrangement in a single rack. It is unique in that membrane vessels may be easily added to any pass, and the ratio between the adjacent passes may keep between 2:1 to 3:1.
Permeate Tank
The reverse osmosis train product is collected through the main header, into the permeate tank. The permeate tank also provides neccessary suck back volume of water during emergency plant shut down. This same permeate tank also supplies the water volume required for scheduled cleaning and flushing of the RO trains.
Table 22.0 Module: bwro unit
No Category Value
1 Process to better product quality by passing through RO membranes
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity permeate/3063m3/h
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity
8 %
8 Power load 1823 kW
Table 22.0.1 Bwro membranes
No Category Value
1 Dwg/Tag 152/RO-01-152
2 Fluid permeate low quality
3 Type & Service RO membrane, continuous
4 RO train number 2
5 Pressure vessel number per train 61
6 Membrane count in pressure vessel 8
7 Pressure vessel type multiport
8 Pressure vessel rating ANSI #150
9 Vessel - feed manifold connection U - type
10 Membrane manufacturer -
No Category Value
11 Membrane code -
12 Membrane replacement rate, % per annum
15.0
13 Membrane maximum fouling rate, % per annum
5.0
14 Feed flow rate per train, m3/h 1195
15 Lead element flux, l/m2/h 28
16 Recovery, % 34.5
Table 22.0.2 Bwro feed pump
No Category Value
1 Dwg/Tag 151/PCO-01-151
2 Quantity 2
3 Fluid permeate low quality
4 Design flow rate, m3/h 1195
5 Differential head, m 140
6 NPSHr, m 12
7 speed,RPM 1500
8 Efficiency 0.8
9 Load, kW 584
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 22.0.3 Bwro feed pump motor
No Category Value
1 Dwg/Tag 151/AMP-710-2-01-151
2 Quantity 2
No Category Value
3 Type and enclosure
continuous, totally enclosed air over, 12, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 710
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Table 22.0.4 Bwro feed pump motor vsd
No Category Value
1 Dwg/Tag 151/VSDP-01-151
2 Quantity 2
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 710
Table 22.0.5 Bwro second pass booster pump
No Category Value
1 Dwg/Tag 151/PCO-02-151
2 Quantity 2
3 Fluid brackish water
4 Design flow rate, m3/h 187
5 Differential head, m 220
6 NPSHr, m 100
7 speed,RPM 2959
8 Efficiency 0.602
9 Load, kW 190.8
10 Manufacturer -
No Category Value
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing duplex
15 impeller duplex
16 ANSI rating #300
17 Seals cartridge
18 Driver variable speed drive
Table 22.0.6 Bwro second pass booster pump motor vsd
No Category Value
1 Dwg/Tag 151/VSDP-02-151
2 Quantity 2
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 250
Table 22.0.7 Bwro second pass booster pump motor
No Category Value
1 Dwg/Tag 151/AMP-200-2-02-151
2 Quantity 2
3 Type and enclosure
continuous, totally enclosed air over, 12, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 200
8 Speed (rpm) 2959
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Product Water pH Adjustment
The process of desalination reduces the pH of the final product water below 7 pH. In cases where the water supply requires higher pH range, the chemical dosing system is included for the product water pH adjustment. Sodium hydroxide (NaOH) is normally used to increase the pH of the product water. The dosing rate is typically determined on site, as it is a function of flow, final pH requirement and chemical concentration.
Product Transfer
Depending on the local site layout, a product transfer system may be necessary to convey product water from the reverse osmosis desalination plant to the client’s distribution point, where the client will provide a process flange to which the product piping will connect. The pressure required at this distribution point is defined by what is downstream, specifically, the size and length of any transfer piping, the height of any storage vessels, any changes in elevation and the specific requirements of the distribution network. The product transfer system consists of a pump sets, valving, product flow instrumentation and product surge tank. The pumps are controlled by level sensors in the product tank. Normally the system is designed for the 2.5 Barg discharge pressure. It may be adjusted depending on the client’s needs. The product surge tank serves several purposes. Primarily, it provides a water storage buffer to accommodate brief mismatches between the desalination system output and product transfer flowrates, as can occur when either system is being started up or shut down, or during initial flow balancing during plant commissioning. Without this buffer, pumps, piping, and other equipment could be damaged. Secondly, it forms a physical break in the product water stream, so that any chemically treated water cannot inadvertently be drawn back into the reverse osmosis system, which can permanently damage the membranes. Finally, the product surge tank can be used to provide a backup supply of water for flushing and cleaning of the membrane systems.
Figure 10 P&ID 161: product remineralization and pumping station
This P&ID describes the re-mineralization of desalted water by adding soda ash to make it more stable and less corrosive. The process is controlled by a set of criteria such as alkalinity, hardness, pH and LSI. To make the process effective, the CO2 gas is injected into the influent. The mineral-enriched water stream is then discharged to the buffer tank, its volume being selected based on the residence-time criterion, the plant average outage duration (4 hours) and the predicted hourly variations in the product consumption. This product water flowrate, pH and LSI are constantly monitored.
Table 23.0 Module: product remineralization and delivery
No Category Value
1 Process to deliver product
2 Service main continuous process
3 Startup fully automated
4 Fluid/Capacity potable water/3063m3/h
5 Turndown ratio 3
6 Standby capacity 0 %
7 Operating reserve capacity 8 %
8 Power load 803 kW
Table 23.0.1 Product pump
No Category Value
1 Dwg/Tag 161/PCO-01-161
2 Quantity 3
3 Fluid potable water
4 Design flow rate, m3/h 1532
5 Differential head, m 65
6 NPSHr, m 10
7 speed,RPM 1500
8 Efficiency 0.858
9 Load, kW 324.1
10 Manufacturer -
11 Manufacturer Code -
12 Type overhung horizontal
13 Construction materials
14 casing 316L
15 impeller 316L
No Category Value
16 ANSI rating #150
17 Seals balanced
18 Driver variable speed drive
Table 23.0.2 Product pump motor vsd
No Category Value
1 Dwg/Tag 161/VSDP-01-161
2 Quantity 3
3 Type continuous, light overload, IP54, VSI-PWM
4 Manufacturer -
5 Manufacturer Code -
6 Power supply 715V/3ph
7 Power rating, kW 400
Table 23.0.3 Product pump motor
No Category Value
1 Dwg/Tag 161/AMP-400-2-01-161
2 Quantity 3
3 Type and enclosure
continuous, totally enclosed air over, IP20, temperature rise & insulation class F/B, horizontal foot-mounted termbox top (IMB3)
4 Manufacturer -
5 Manufacturer Code
-
6 Power supply 715V/3ph
7 Power rating, kW 400
8 Speed (rpm) 1500
9 Efficiency @ design point, %
96
10 Starting method variable speed drive
Product Water Chlorination
The product water chlorination system includes a dosing pump and a tank which are used to provide chlorine residual in the product water. Because product water is ultra-pure, there is little chlorine demand which allows for small dosing systems to easily provide the residual chlorine. The dosing rates are determined by field testing and are influenced by plant capacity and chemical
concentration. While there are other methods for dosing chlorine, Crenger recommends using sodium hypochlorite because it is easy to use and relatively safe compared to other types of chlorine systems. Hypochlorite solutions contain typically 11 - 12.5% available chlorine and are supplied in drums. There are no mixing requirements. As with all chemical systems, operations staff should be trained on how to handle these chemicals. Safety gear such as eyewash and shower stations, gloves, masks, aprons, eyewear and spill control products are not included in the dosing system and should be supplied by the client. Because most chemical injuries occur during handling and transfer, site layout and handling issues are important considerations. In their concentrated form, the dosing chemicals are toxic and can cause burns and injury.
Table 23.1 Module: product tank and piping chlorination
No Category Value
1 Process to chlorinate the product tank and piping
2 Service auxiliary batch process
3 Startup semi-automated
4 Fluid/Capacity sodium hypochlorite/0.1975m3/h
5 Turndown ratio 2
6 Standby capacity 100 %
7 Operating reserve capacity
0 %
8 Power load 0 kW
Table 23.1.1 Chlorination dosing pump
No Category Value
1 Dwg/Tag 161/PDA-01-161
2 Manufacturer -
3 Manufacturer Code -
4 Quantity 2
5 Fluid sodium hypochlorite
6 Service batch
7 Pump type hydraulically actuated diaphragm
8 Drive type ac motor
9 Capacity adjustment method manual
10 Head/Diaphragm material stainless steel 316/hypalon
11 Min/Max flow rates, l/min 1.013/5.064
No Category Value
12 Maximum discharge pressure, Barg
2
13 Capacity adjustment precision 0.1
14 Starting conditions flooded
15 Minimum rotation speed, rpm 500
16 Maximum rotation speed, rpm 1000
17 Manual stroke length variation range, %
10 - 100%
18 Frequency 50
19 Voltage 220V/3ph
20 Nominal size, kW 0.75
21 Shaft speed, rpm 998
Figure 11 P&ID 143: SWRO dosing systems
This P&ID shows the antiscalant and SMBS daily storage and dosing systems. Such an implementation is safe and simple in maintenance. Batch recharging of the dosing systems is quick and fully automatic. The typical storage system includes an open tank with a spill berm, the group of transfer pumps with 100% reserve capacity, and the strainer installed at the pumps common suction line. The storage system is common for all SWRO units. The dosing system has 50% redundant capacity and a means to check the metering pump calibration (measuring bucket and/or mass-meter).
Figure 12 P&ID 122: intake chemical dosing
Figure 13 P&ID 133: chemical injection systems
Membrane Cleaning
In normal operation, the membrane in reverse osmosis elements can gradually become fouled by mineral scale, biological matter, colloidal particles and insoluble organic constituents. Deposits build up on the membrane surfaces during operation until they cause loss in normalized permeate flow, loss of normalized salt rejection, or both. Elements should be cleaned when one or more of the below mentioned parameters are applicable.
1. The normalized permeate flow drops by 10% 2. The normalized salt passage increases by 5 - 10% 3. The normalized pressure drop (feed pressure minus concentrate pressure) increases by 10
- 15%
The cleaning system connects to the membrane array on both the feed and brine side and recirculates cleaning chemicals on the feed side of the membranes. A typical cleaning will require the use of high and low pH solutions to remove inorganic and organic foulants. The size of the cleaning pump is based on the number of membranes. The reverse osmosis train or skid shall be shut down before cleaning. The cleaning system contains all necessary equipment to execute the cleaning process as prescribed by the membrane manufacturer, or as local site conditions require. It should be noted that it is difficult to predict the number of times per year that cleaning of the membranes will be necessary. An additional benefit of the cleaning system is that it provides a fresh water flush of the reverse osmosis system prior to an extended downtime. This minimizes corrosion and biological growth, thus improving long term system operation and increasing system life. The flushing procedure is similar to the cleaning procedure, utilizes the same equipment, but is much simpler.
Figure 14 P&ID 153: CIP system
CIP system is an auxiliary system used to prolong the membrane life before it being replaced for a new one. Fixed percentage of the membrane replacement is a standard clause in the warranty agreement. The system is used for membrane cleaning off scale deposition and for flushing after the unit emergency shutdown. Cleaning is a batch process that may be sensitive to the solution temperature. So CIP scope additionally includes a water-to-water cooler and a heater. To execute pH-control, CIP system is equipped with continuous and batch dosing subsystems. Before being fed to SWRO membranes the CIP solution is passed through the micron cartridge filter. The CIP interconnecting piping is designed for maximum allowable velocity to cut down the piping volumes to be flushed after each cleaning.
Cables and Cable Laying
Medium Voltage (MV) Cables All MV cables will be single core aluminum conductors, XLPE insulated, longitudinally water-tight, screened, PE-jacketed NA2XS(F) 2Y 12/20KV. Cable cross-sections will be according to the load,
the configuration and the ambient temperature of 40�C. Cable construction and tests will comply with the latest edition of the following standards.
• IEC 60502-2 • VDE 0276 part 620
Cable Terminations - 12/20KV sealing ends with approved product suitable for the cable type. Low Voltage (LV) Cables LV cables will be various sizes with copper or aluminum multi-conductor, XLPE insulated, PVC sheathed, N2XY or NA2XY, 0.6/1KV. The cables will be sized according to the load and the voltage
drop at the ambient temperature of 40oC. LV cables will comply with latest edition of the following standards.
• IEC 60502-1
LV cable terminations with cable glands of appropriate size power conductors will terminate directly on the devices or terminal strips. Control conductors will terminate on terminal strips. Cable Laying Electrical cables will be laid as follows.
• For outdoor installations the cables will be laid on cable trays installed on steel (piping) bridges or in underground concrete walkable tunnels. Cable trays are arranged along the sides of the tunnel.
• Indoor cabling will be installed on cable ladders or metallic or plastic conduits.
Locally Mounted Instrumentation
The plant shall be supplied with all the necessary instrumentation for the safe and automatic start-up, running and shutdown as detailed in the control philosophy. All instruments for process control, monitoring, and data acquisition are connected to DCS/SCADA. All electrical instrumentation shall be suitable for installation in a non-hazardous, safe area and be designed to IP55 as minimum. Instrument materials shall be suitable for highly-corrosive marine environment. Instrument housings for temperature probes, level transmitters & pressure switches shall be of epoxy painted aluminium. Junction box material (CEAG NXTS series) shall be epoxy painted mild steel, with all supports being either painted mild steel or 316 stainless steel, dissimilar metals being isolated with insulating material. All fasteners shall be 316 stainless steel. All instruments shall be cabled to junction boxes. Instrument cable shall comply with BS5308, Part 2 Type 2 code, having (braid or wire) armour with flame retardant PVC insulation to IEC60332 and black or grey outer sheath. Cores will be 1.5mm² with brown/blue cores or brown/blue/green cores for pair and triple cables respectively. Cables shall be run on heavy duty galvanised mild steel cable tray, cables being clipped/secured with UV resistant plastic cable ties. Cable glands shall be [Hawke ‘delugeproof’] type, in brass. All instruments shall be identified with a 316SS tie-on tag, engraved with respective tag number, indicating instruments also being fitted with an engraved traffolyte tag plate with service description. All cables shall be identified
with black on yellow PVC cable markers where glanded, all wiring being identified with numbered ferrules where terminated.
Table 24.0 Piping metrics
No Material Schedule Size Count
1 carbon steel SCH10 small 62
2 carbon steel SCH20 small 8
3 carbon steel SCH40 small 3
4 carbon steel SCH80 small 2
5 ductile iron SCH40 small 6
6 duplex 1.4462 SCH10 medium 6
7 duplex 1.4462 SCH10 small 2
8 fiberglass reinforced polyester PN10 large 32
9 fiberglass reinforced polyester PN2.5 large 18
10 fiberglass reinforced polyester PN4.0 large 29
11 fiberglass reinforced polyester PN6.0 large 16
12 high density polyethylene SDR11 medium 8
13 high density polyethylene SDR41 large 4
14 polyethylene SDR11 medium 8
15 polyethylene SDR11 small 1
16 polyethylene SDR17.6 small 22
17 polyethylene SDR26 medium 4
18 polyethylene SDR26 small 160
19 polyethylene SDR41 large 4
20 polyethylene SDR41 small 2
21 polypropylene SDR11 large 40
22 polypropylene SDR11 medium 85
23 polypropylene SDR17.6 large 9
24 polypropylene SDR17.6 medium 23
25 polypropylene SDR26 large 34
26 polypropylene SDR26 medium 30
27 polypropylene SDR26 small 10
28 polypropylene SDR41 large 70
29 polypropylene SDR41 medium 57
30 polypropylene SDR41 small 9
No Material Schedule Size Count
31 stainless steel 316 SCH10 large 6
32 stainless steel 316 SCH10 medium 5
33 stainless steel 316 SCH10 small 1
34 zeron 100 SCH10 medium 44
35 zeron 100 SCH20 large 4
36 zeron 100 SCH20 medium 4
37 zeron 100 SCH30 large 4
Table 25.0 Adopted measurement accuracy levels
No Measurement Units Accuracy [low/average/high]
1 local temperature oC 1/1/0.5
2 local pressure % 2/2/2
3 local level % 2/2/2
4 pressure % 0.2/0.2/0.2
5 differential pressure % 0.2/0.2/0.2
6 temperature % 0.2/0.2/0.2
7 flow % 0.5/0.5/0.2
8 level % 0.5/0.2/0.2
9 conductivity % 1/1/1
10 pH 0.1/0.1/0.1
11 turbidity % 2/2/2
12 redox % 0.2/0.2/0.2
13 free Cl % 2/2/2
14 silt density index % 2/2/2
15 vibration % 3/3/3
16 rotation % 2/2/2
17 torque % 2/2/2
18 power % 2/2/2
19 streaming current % 0.2/0.2/0.2
20 weight % 2/2/2
21 oil % 2/2/2
22 water presence % 2/2/2
Table 26.0 Power or distribution transformer list
No Service Rated power, kVA
Rated/nominal high voltage, kV
Rated low voltage at zero load,
kV
Load type
Qty
1 voltage 7,000 11 0.715 VSD 1
2 voltage 6,500 11 0.415 AC motor and VSD
1
3 voltage 500 11 0.24 nondrive load
1
Fire alarm and protection
Low voltage electrical panels will be protected by the gas extinguishing systems. Electrical and mechanical rooms that are not protected by sprinklers will be equipped with a fire alarm detection system, backed by battery power supply. A pulse coded fire alarm system will be installed with the central unit located in the control room of the administration building. The system will monitor by means of the following.
• Manual alarm buttons • Smoke detectors
• Closed circuit TV cameras • Heat detectors, if required
The fire alarm system will meet the requirements of the insurer within the context of this specification.
Grounding
All facilities having permanently installed electrical items (above 60 V) will be provided with foundation grounding. The foundation grounding consists of a galvanized steel tape embedded in-situ in poured concrete (not subject to corrosion). A lead from the foundation earth tape will be connected to a potential equalization bar. The metal pipe work and the ground conductor link to the buildings main distribution panel will also be connected/bonded to this bar. The electronic control units of the central control in the administration building, the telephone exchange and the fire alarm control cabinet will be provided with an independent earthing system (clean earth) for the communication cable shielding and system grounding, in order to avoid influences from the conventional grounding (dirty earth) grid.
Lightning protection
All facilities more than __m above ground level will be provided with lightning protection. A galvanized steel wire lightning protection conductor of at least 10 mm diameter will be installed with spacers and supports that will be the standard product of a specialized manufacturer. Down leads of the lightning conductor will be terminated at the potential equalization bar of the respective facility. Lightning protection will be implemented per standard IEC 62305. The buildings will be protected by roof mounted metal grids, with down conductors, connected to the foundation grounding.
PLC/SCADA architecture and design
The present proposal is based on a distributed control system based on @plcqty PLCs. The latter are divided into process groups and communicate via a data highway communication network.
Grouping allows each part of the plant to work independently with all its own protection interlocks. A central PLC will supervise and coordinate the work of other PLCs. The advantages of this system are as follows.
• Reliability of plant operation. Failure of one PLC will not stop the entire plant.
• Easy startup and operation. Each part of the plant will be programmed and commissioned separately. More than one part of the plant can be commissioned at the same time.
• Ease of maintenance. All PLC parts will be identical. • Ease of programming. Programming can be done in parallel by different teams of
programmers.
Table 27.1 Fitting fitt inspection and tests
No Inspection/test Qty
1 ASME stamp and certificate 0
2 material identification for major parts 0
3 production test 0
4 hydrostatic test 0
5 WPS, PQR and Welder Qualification 0
Table 27.2 Vessel/tank vessel inspection and tests
No Inspection/test Qty
1 full_water or hydrostatic test 34
2 production test 34
3 pre_shipment inspection 34
4 visual and dimensional inspection 34
5 non_destructive examination 34
6 ASME stamp and certificate 3
Table 27.3 Meter, gage or switch meter inspection and tests
No Inspection/test Qty
1 insulation resistance and high voltage test 112
2 functional test 112
Table 27.4 Metering/special pump mep inspection and tests
No Inspection/test Qty
1 hydrostatic test 5
2 pre_shipment inspection 5
3 surface preparation and painting 5
4 performance and mechanical running test 5
5 visual and dimensional inspection 5
6 material test reports for major parts 5
7 non_destructive examination 5
Table 27.5 Ac motor motor inspection and tests
No Inspection/test Qty
1 noise test 24
2 routine test 24
3 visual inspection 24
4 type test 3
5 dimensional inspection 24
Table 27.6 Centrifugal pump pump inspection and tests
No Inspection/test Qty
1 strip test 1
2 mechanical seal leakage test 1
3 surface preparation and painting 20
4 string test 1
5 pre_shipment inspection 20
6 performance test 20
7 casing leakage test 1
8 ultrasonic test for critical and major parts 1
Table 27.7 Air supply system air inspection and tests
No Inspection/test Qty
1 balance test 2
2 surface preparation and painting 2
3 material test reports for major parts 2
No Inspection/test Qty
4 no_load mechanical running test 2
5 visual and dimensional inspection 2
6 pre_shipment inspection 2
Table 27.8 Virtual item vite inspection and tests
No Inspection/test Qty
1 material identification of critical and major parts 0
2 surface preparation and painting 0
3 welding: WPS, PQR, welders list 0
4 material identification of critical and major parts 0
5 visual and dimensional inspection 0
6 material identification of critical and major parts 0
Table 27.9 Piping piping inspection and tests
No Inspection/test Qty
1 material identification 23
2 non_destructive examination 102
3 pin hole test for piping with lining 102
4 visual and dimensional inspection 102
5 radiographic spot test 23
6 PMI 23
7 WPS, PQR and Welder Qualification 23
8 hydrostatic test 102
Table 27.10 Agitator/scraper mixer inspection and tests
No Inspection/test Qty
1 visual and dimensional inspection 4
2 material identification of critical and major parts 4
3 performance test 4
4 pin hole test for lining 4
Table 27.11 Direct energy recovery device derd inspection and tests
No Inspection/test Qty
1 material identification of critical and major parts 1
2 performance test 1
Table 27.12 Filter/membrane filter inspection and tests
No Inspection/test Qty
1 performance test 22
2 visual and dimensional inspection 22
3 material identification of critical and major parts 22
Plant Availability
The plant reliability design requires comprehensive system approach and is a compound result of the following vectors.
1. Equipment design reliability, 2. Spinning reserve capacities, 3. Backup capacities, 4. Plant structural reliability.
Requirements for more reliable design and construction are set out in the equipment specification. In practice the equipment is considered reliable if it has enough similar application references, good operating records and proven sufficient service life. The pump will be more reliable if it complies with the following criteria
1. low level of vibrations, 2. operation in the vicinity of the BEP (best efficiency point), 3. sufficient NPSH (net positive suction head), 4. low specific speed and suction speed, 5. bearing temperature below 75oC, 6. correct installation of piping (without load transfer), 7. proper runs of piping to prevent hydraulically induced vibration, 8. provision for temporary strainers, 9. special design of volute decreasing radial forces on the shaft bearings, 10. usage of the impeller diameters below maximum values, 11. application of the cartridge mechanical seals, 12. check for the design critical speeds, 13. application of corrosion-resistant materials
The pump motors bigger than 1000 kW shall be ordered with reduced vibration levels and shall be designed at least for 300 starts per year. The motor life may be increased substantially if ‘soft’ start is used. Interconnecting piping is rarely a source of trouble if the following points are taken into account.
• sufficient difference between process pressure and the design limits,
• thermal expansion analysis,
• keeping velocities within the range applicable to the selected construction material, • proper mechanical support damping hydraulically induced vibration,
• usage of weld-neck flanges for ANSI class #300 and above, • application of corrosion-resistant materials
Valves last longer if their sizing and specification are done with the following points in mind.
• proper safety factor for actuator size,
• reliable control without valve oscillation (due to the valve over-sizing), • application of corrosion-resistant materials.
Spinning reserve capacity is the difference between the required design capacity and the rated one. Centrifugal pumps working at BEP always have rotating reserve capacity over 10%. Drives - AC motors and variable speed drives - are sized by 10-15% over the maximum continuous load. At low ambient temperatures motor may be overloaded by 5 – 10%. Dosing pumps are always selected with high redundant capacity sometimes surpassing 100%. Backup capacity is an effective means of providing high reliability for equipment modules connected in parallel. For instance, at the normal operation conditions all dual-media filters are in operation. In case one filter is shut down, its load is re-distributed between the balance of the filters without impairing the product quality.
Table 28.0 Plant reliability data for 100% load
No PFD node
Description Operated capacity
Standby capacity
SF Fault Affects
1 SW-MC-1
to pump seawater to filtering system
100 10 1 0.00331 Q
2 SW-MC-1
to filter seawater through multimedia
0 15 1 0.00115 Q
3 SW-MC-2
to filter seawater before pumping
100 10 1 0.00033 Q
4 AIR-AB-3 to supply air to intake head
100 0 0.1 0.00016 Q
5 HCL-AB-4
to chlorinate intake pumping and sump
100 0 0.1 0.00014 Q
6 SW-MC-5
to filter seawater through DAF and lamella
0 20 1 0.01053 Q
7 DW-MC-6
to deliver product
0 8 1 0.00171 Q
No PFD node
Description Operated capacity
Standby capacity
SF Fault Affects
8 SW-MC-7
to filter seawater by ultrafiltration
0 8 1 0.0481 Q
9 PW-MC-8
to desalinate seawater in RO membranes
0 8 1 0.06474 Q
10 PW-MC-9
to better product quality by passing through RO membranes
0 8 1 0.0165 Q
11 FLCNT-AC-10
to dose flocculant
100 25 1 0.00105 Q
12 PMR-AC-11
to dose polymer
100 25 1 0.00164 Q
13 SW-MB-12
to backwash filters
100 0 1 0.00246 Q
14 SW-MC-13
to pump seawater to DAF
100 10 1 0.00185 Q
15 FLCNT-AC-14
to dose flocculant to ultrafiltration
100 10 1 0.00067 Q
16 H2SO4H-AB-15
to dose acid at backwash
100 10 1 0.00086 Q
17 NaOH-AB-16
to dose NaOH at backwash
100 10 1 0.00098 Q
18 HCL-AB-17
to chlorinate UF at backwash
100 10 1 0.0011 Q
19 CIP-AB-18
to clean and flush UF and RO menbranes
100 10 0.05 0.00038 Q
20 ASL-AB-19
to store antiscalant
100 10 0.1 0.00016 Q
21 SMBS-AB-20
to store SMBS 100 10 0.1 0.00016 Q
22 ASL-AC-21
to dose antiscalant
100 10 1 0.00961 Q
23 SMBS-AC-22
to dose SMBS 100 10 1 0.00961 Q
No PFD node
Description Operated capacity
Standby capacity
SF Fault Affects
24 HCL-AB-23
to chlorinate the product tank and piping
100 0 0.1 0.0001 Q
25 SW-MC-24
to pump seawater to ultrafiltration
100 10 1 0.00059 Q
26 SW-AB-25
to backwash ultrafiltration modules
100 10 0.1 0.00009 Q
27 Plant availability
0.8339
Figure 15 Plant unavailability as a function of plant load
Spare Parts and Items Stock
In order to minimize the plant downtime associated with unexpected equipment failure, it is important to keep certain critical spare parts and items in stock at the plant. Spare parts package varies depending on the plant configuration and the allocated budget. It is definitely bigger for highly critical, low redundancy, remote operations. Which parts are stocked as spares is affected by the following factors.
• Plant criticality. If the plant serves a business or network that cannot afford to be out of operation for an extended period of time then spare parts are of critical importance.
• Redundancy. If excess capacity is available due to multiple plants, or multiple trains, serving the same client, then a failure of one train may not be a concern and spares are less important.
• Plant location. More remote locations typically require long transit durations, making spares more necessary.
• Part replaceability. If the part can easily be replaced or repaired locally, parts may be available locally.
• Likelihood and mechanism of failure. Certain parts are critical to plant operation, but very rarely fail catastrophically. Thus it may not be necessary to stock the part as a spare, but instead simply stock a repair or rebuild kit.
The standard package includes basic items that are susceptible to early wear-out or breakage, and items that are not likely to fail, but that would have a high impact if they did. Such items include HPP VFD and motor, flow meters, motorized valves, and gauges. In addition, the package also includes water quality testing instruments (silt density index, chlorine, conductivity (Low and High), pH, voltmeter, and ammeter.) which are essential to proper plant operations and maintenance.
Table 29.0 Spare items stock
No Category Value
1 fitting 8
2 meter, gage or switch 110
3 valve 149
4 AC motor 17
5 centrifugal pump 10
6 adjustable speed drive 6
7 filter/membrane 4
Table 30.0 Generic spare parts list
No Category Value
1 meter/turbidity [repair kit]
2 group/trafo
[control fuses, power fuses, high voltage bushings, low voltage bushings, gaskets, pressure relief device, air breather, oil level indicator, oil temperature indicator, winding temperature indicator, Buchholz relay, selica gel]
3 vessel/low pressure [gasket, manhole, fastener, seal]
4 mep/mechanical diaphragm
[gasket, suction valve, gasket, discharge valve, diaphragm]
5 fitt/membrane vessel
[seal, head, seal, permeate port, seal, adaptor, bearing plate, sealing plate, permeate port, thrust cone, adaptor kit, blind plugs, orifice plugs]
6 meter/redox [repair kit]
7 meter/free Cl [repair kit]
8 pump/vertical turbine pump
[wear rings, bowl, bearings, bowl, bearings, lineshaft, coupling, lineshaft]
No Category Value
9 mep/hydraulically actuated diaphragm
[gasket, suction valve, gasket, discharge valve, diaphragm]
10 meter/electromagnetic [electronic card]
11 meter/pH [repair kit]
12 motor [bushing, terminal box, gasket, bearing, labyrinth seal]
13 filter/RO membrane
[membrane holding tool, membrane pulling tool, bearings, wear rings, carrier chain, sprocket, head, sprocket, foot, sprocket, drive, mesh and plate section, mesh and plate section, spray nozzle]
14 air/rotary screw type
[seals, o-rings, v-belt and kit, pressure regulating valve, fuses, air filter element, oil filter element, separator element, electronic controller, pressure regulating valve]
15 mixer/agitator [oil seal, bearing housing, oil seal, gear box, bearing, lip seal]
16 vessel/ASME pressure [gasket, manhole, fastener, seal]
17 vsd
[control fuses, power fuses, control transformer, power supply unit, control interface module, fan module]
18 valve/throttling [soft repair kit]
19 filter/cartridge filter [gaskets, o-rings]
20 vacs [shims, coupling spacer, bolts, coupling]
21 meter/conductivity [repair kit]
22 fitt/static mixer [gasket, fastener]
23 meter/ultrasonic level transmitter
[electronic card]
24 pump
[shims, coupling spacer, bolts, coupling, impeller, wear ring, casing, wear ring, impeller, bearing, isolator, bearing, mechanical seal, kit, mechanical seal, coupling, constant level oiler, breather, drain plug, gasket, o-ring]
25 valve/control [soft repair kit]
26 pump/centrifugal pump [shaft, sleeve, shaft, key, shaft, sleeve, throttling]
27 derd [o-ring, gasket]
No Category Value
28 valve/solenoid [repair kit]
29 group/switchgear [control transformer, rectifier control card, control fuses, power fuses]
30 air/roots type [mechanical seal, gaskets and seal rings, filter element, oil splash disk, v-belt, oil level plug]
31 derd/ERI pressure exchanger
[anti-seize tube, pin and dowel, spare part kit, tool kit, ceramic cartridge assembly, elbow, end-port, straight, end-port]
32 vessel/open tank [gasket, manhole, fastener]
33 air
[shims, coupling spacer, bolts, coupling, assembly kit, bearing, drive, bearing, inboard, bearing, outboard]
34 group/power wiring [control transformer, rectifier control card, control fuses, power fuses]
35 valve/pneumatic [air filter regulator, repair kit]
Table 31.0 Noise sources
No Item description Qty Noise level,
dBa
1 centrifugal pump intake pump 4 85.0
2 AC moto intake pump motor 4 74.0
3 AC moto vacuum pump drive 1 59.0
4 centrifugal pump RBS cleaning water pump 2 64.0
5 AC moto RBS cleaning water pump motor 2 62.0
6 AC moto rotating band screen drive 2 67.0
7 centrifugal pump polymer pump 1 62.0
8 AC moto polymer pump motor 1 56.0
9 AC moto polymer dilution motor 2 56.0
10 centrifugal pump drinsing pump 1 69.0
11 AC moto rinsing pump motor 1 62.0
12 centrifugal pump sludge piping flushing pump
4 64.0
13 AC moto sludge piping flushing pump motor
4 64.0
14 AC moto flocculant chamber mixer motor 4 57.0
No Item description Qty Noise level,
dBa
15 centrifugal pump backwash pump 2 71.0
16 AC moto backwash pump motor 2 66.0
17 AC moto lamella settler scraper motor 4 57.0
18 centrifugal pump UF pump 3 86.0
19 AC moto UF pump motor 3 78.0
20 centrifugal pump DAF pump 2 77.0
21 AC moto DAF pump motor 2 70.0
22 centrifugal pump UF backwash pump 2 77.0
23 AC moto UF backwash pump motor 2 70.0
24 centrifugal pump high pressure booster pump suction
4 83.0
25 AC moto high pressure booster pump suction motor
4 74.0
26 direct energy recovery devic ERI module 4 -1.0
27 centrifugal pump high pressure pump 4 85.0
28 AC moto high pressure pump motor 4 85.0
29 centrifugal pump ERI booster pump 4 77.0
30 AC moto ERI booster pump motor 4 70.0
31 centrifugal pump antiscalant transfer pump
2 62.0
32 AC moto antiscalant transfer pump motor 2 50.0
33 centrifugal pump antiscalant transfer pump
2 62.0
34 AC moto antiscalant transfer pump motor 2 50.0
35 centrifugal pump BWRO feed pump 2 86.0
36 AC moto BWRO feed pump motor 2 78.0
37 centrifugal pump BWRO second pass booster pump
2 85.0
38 AC moto BWRO second pass booster pump motor
2 78.0
39 centrifugal pump CIP circulation pump 1 86.0
40 AC moto preparation auxiliary tank motor 1 56.0
41 AC moto CIP circulation pump motor 1 78.0
42 centrifugal pump flushing pump 2 86.0
43 AC moto flushing pump motor 2 78.0
44 centrifugal pump circulation pump inlet 1 62.0
45 AC moto circulation pump inlet motor 1 56.0
No Item description Qty Noise level,
dBa
46 centrifugal pump cooling system pump 1 64.0
47 AC moto cooling system pump motor 1 64.0
48 centrifugal pump product pump 3 85.0
49 AC moto product pump motor 3 78.0
Table 32.0 Safety, equipment and piping color codes
Commissioning
Commissioning includes the following.
• Inspection of installed system to insure all hardware was installed safely and with good workmanship.
• Startup and verification of each piece of powered equipment such as pumps, valves, and control system to insure proper operation.
• Verification that all alarms and emergency shutdown triggers are working properly. • Testing of the equipment and subsystems to insure plant delivers product water that
meets the capacity and quality stated in the contract, and to optimize system so that power consumption and consumable use is minimized.
Consumables
Consumables include those items that are consumed or used up during normal operation. These include filter cartridges (which over time become clogged), filter media (a small portion of which is lost during normal backwashing), dosing chemicals (such as anti-scalant, chlorine, etc., which need to be replenished regularly as they are added to the feed or product water), and cleaning chemicals. The standard consumables package provides enough supplies for 12 months (exception is dosing chemicals). The quantities supplied are based on an average plant performance; the actual use may be higher or lower based on local conditions.
Export Crating
Crenger offers an export crating service which secures all equipment in either standard (ISO) shipping containers or wooden palletized crates, depending on the size and type of equipment ordered. This provides an extra measure of protection and is recommended for locations that require significant lengths of open sea and road shipping or difficult/multiple handling conditions during transit.
Table 33.0 Bidders list
No Bidder Staple
1 Limitorque actu
2 Rotork actu
3 Auma actu
4 Keystone actu
5 Wouter Witzel actu
6 Robuschi air
7 Ingersoll rand air
8 O'Neill industrial air solutions air
9 HPC compressors air
10 Kaeser kompressoren air
11 Pdblowers air
12 Taiko kikai industries air
13 Reno air
14 Aerzen air
15 Mapner air
16 Bauer air
17 Hertz kompressoren air
18 Compair air
19 Sullair air
20 Quincy compressor air
21 Swan compressors air
22 prysmian cable
23 Olex cable
24 Faber kabel cable
25 CMP Products cable
26 Teldor cable
27 Flowserve derd
28 FEDCO derd
29 ERI derd
30 Aqualyng derd
31 Isobarix derd
32 KSB Salino derd
33 Danfoss isave derd
34 GE IPER derd
35 Beaudrey filter
No Bidder Staple
36 Perrier sorem filter
37 Ovivo water filter
38 Hubert filter
39 Passavant bilfinger filter
40 SISMAT filter
41 Johnson screens filter
42 Westech filter
43 Hydro filter
44 Parkson filter
45 Hydroflotech filter
46 KWI group filter
47 Trevi environmental solutions filter
48 Siltbuster filter
49 Zion enviro systems filter
50 Nordic water filter
51 GEA filter
52 Arbiol environmental engineering filter
53 Tekleen filter
54 Pepfilters filter
55 Arkal filters filter
56 Amiad filters filter
57 Forsta filters filter
58 Safna filter
59 Feature-tec filter
60 Fluytec filter
61 Pall corporation filter
62 Horizon water filter
63 Fil-trek filter
64 Absfil filter
65 Filterflo filter
66 ASCO filters filter
67 Harmsco filter
68 Trinity filtration filter
69 D.M. engineering filter
70 Hangzhou Fuyang Jincanda filter
No Bidder Staple
71 Leistung filtration filter
72 Argonide filter
73 Pentair industrial filter
74 Membrane solutions filter
75 Technol filter
76 Poltank filter
77 Trepovi filter
78 Mersen filter
79 Veolia water technologies filter
80 Jiangdu junye process equipment filter
81 Shandong gretech water treatment filter
82 Akar impex filter
83 Cadar filter
84 Xylem Leopold filter
85 Xylem filter
86 Severn trent services filter
87 Fyltris filter
88 PNR industrial spray nozzles filter
89 Orthos nozzles filter
90 Ilmap filter
91 DOW water and process filter
92 KMS filter
93 LANXESS filter
94 LG NanoH2O filter
95 Toray filter
96 Hydranautics filter
97 Alfa Laval filter
98 Centrisys filter
99 GEA Westfalia Separator Group filter
100 WET Xylem filter
101 Boll and Kirch filter
102 Koflo fitt
103 Sulzer fitt
104 Chemineer fitt
105 Pittaluga static mixers fitt
No Bidder Staple
106 Statiflo fitt
107 Komax fitt
108 Euromixers fitt
109 Bikar fitt
110 Power technology fitt
111 Holz rubber fitt
112 Victaulic fitt
113 He bei cheng da fitt
114 BEL vessels fitt
115 Protec arisawa fitt
116 CodeLine fitt
117 ROPV fitt
118 Wave Cyber fitt
119 ABB group
120 Schneider electric group
121 TMC group
122 Virginia Transformer group
123 MGM group
124 SPX Waukesha group
125 Cumberland group
126 Severn trent deNora group
127 Evoqua group
128 GEA heat exchangers hex
129 Sondex hex
130 Tranter hex
131 Polaris PHE hex
132 Funke hex
133 Alfa laval hex
134 Axflow hex
135 VAU Thermotech hex
136 Miltonroy mep
137 Pulsafeeder mep
138 Verderflex mep
139 Prominent mep
140 Aquflow pumps mep
No Bidder Staple
141 Warren Rupp mep
142 Axflow mep
143 All-flo mep
144 Sandpiper mep
145 Yamada mep
146 prysmian meter
147 Teldor meter
148 CMP Products meter
149 Emerson process meter
150 ABB meter
151 Krohne meter
152 Ionics meter
153 Turner Designs Hydrocarbon Instruments meter
154 Danfoss meter
155 Siemens meter
156 Smar meter
157 Vega meter
158 Ashcroft meter
159 SOR meter
160 WIKA meter
161 Foxboro meter
162 Hamilton meter
163 Knick meter
164 Monitran meter
165 Bently Nevada meter
166 IMI sensors meter
167 GE water meter
168 RODI System meter
169 MABAT meter
170 Chemineer mixer
171 Lightnin mixer
172 Ekato mixer
173 Milton roy mixer
174 MUT-Tschamber Agitators mixer
175 Alfa laval mixer
No Bidder Staple
176 VMI mixer
177 Brawn mixer mixer
178 Chemquip mixer
179 Invent mixer
180 Process KANA mixer
181 MGT liquid and process systems mixer
182 Philadelphia Mixing solutions mixer
183 PRG mixer
184 Afromix mixer
185 Nordic water mixer
186 MRI mixer
187 Ekoton mixer
188 Passavant bilfinger mixer
189 Estruagua mixer
190 Astim mixer
191 Ovivo water mixer
192 Westech mixer
193 SISMAT mixer
194 Mitabiorulli mixer
195 WEG motor
196 Siemens motor
197 TECO motor
198 ABB motor
199 Hyundai motor
200 Butting GmbH piping
201 Outokumpu piping
202 BSL pipes and fittings piping
203 KSC pipes and fittings piping
204 Neonickel piping
205 Penn Stainless Products piping
206 AZO materials piping
207 Rolled alloys piping
208 MRC global piping
209 IBF group piping
210 Schulz piping
No Bidder Staple
211 Sandvik Materials Technology piping
212 AGRU piping
213 Future piping
214 Protesa piping
215 CPP chemical process piping piping
216 RPC technologies piping
217 ClydeUnion pump pump
218 Grundfos pump
219 Sulzer pumps pump
220 Flowserve pump
221 Torishima pump
222 Ruhrpumpen pump
223 Ebara pump
224 KSB pump
225 CPP pumps pump
226 FEDCO pump
227 Ensival Moret pump
228 Hyosung Goodsprings pump
229 Goulds pumps pump
230 Kirloskar brothers pump
231 Andritz pumps pump
232 American marsh pump
233 WEG sst
234 TECO sst
235 Satronix sst
236 Siemens sst
237 Solcon sst
238 Schneider electric sst
239 Busch vacuum pumps and systems vacs
240 Sihi vacs
241 Nash vacs
242 Tuthill vacs
243 Edwards vacs
244 Hamlet valve
245 Pentair valve
No Bidder Staple
246 Hakohav valve
247 Leeds valves valve
248 Keystone valve
249 Vanessa valve
250 Anderson greenwood valve
251 RF valves valve
252 Raphael valves industries valve
253 Habonim valve
254 Bray valve
255 Diaval valve
256 Flowserve valve
257 Goodwin valve
258 Wouter Witzel valve
259 Arflu valve
260 FIP valve
261 GF valve
262 ASAHI valve
263 PLAST-O-MATIC valve
264 ARI valve
265 Crane engineering valve
266 Abacus valve
267 Noreva valve
268 KSB valve
269 NHL valve
270 TOMOE valves valve
271 WEIR valve
272 Solent and Pratt valve
273 Daehan Control valve
274 Flow systems valve
275 Pibiviesse valve
276 Praher valves valve
277 Red valve valve
278 ACSO valves valve
279 Orbinox valve
280 VAG valve
No Bidder Staple
281 ZET industries valve
282 Axeau valve
283 Dynamic water control gates valve
284 Cast flow valve
285 Leengate valves valve
286 Continental disc corporation valve
287 BSB systems valve
288 Fike valve
289 Oseco valve
290 Elfab valve
291 Eurovalve valve
292 Houston PolyTank vessel
293 Trepovi vessel
294 Technol vessel
295 Design tanks vessel
296 Belding tank technologies vessel
297 Fiber tech composite vessel
298 Sekisuia vessel
299 Paramount fabricators vessel
300 Junye process equipment vessel
301 Jiangsu process metal equipment vessel
302 Gebel vessel
303 Toshiba vsd
304 WEG vsd
305 Siemens vsd
306 ABB vsd
307 Hyundai vsd
Table 34.1 Piping submittals scope
No Submittal Item Qty Category
1 specification 287 for info
Table 34.2 Meter, gage or switch submittals scope
No Submittal Item Qty Category
1 specification 305 for info
Table 34.3 Ac motor submittals scope
No Submittal Item Qty Category
1 lubrication system 9 for info
2 manufacturing schedule 9 for info
3 test procedure 9 for info
4 general arrangement drawing 59 for info
Table 34.4 Agitator/scraper submittals scope
No Submittal Item Qty Category
1 general arrangement drawing 11 for info
Table 34.5 Adjustable speed drive submittals scope
No Submittal Item Qty Category
1 manufacturing schedule 31 for info
Table 34.6 Vessel/tank submittals scope
No Submittal Item Qty Category
1 part drawing 59 for info
Table 34.7 Vacuum pump or booster submittals scope
No Submittal Item Qty Category
1 specification 1 for info
Table 34.8 Centrifugal pump submittals scope
No Submittal Item Qty Category
1 P&I diagram 4 for info
2 coupling drawing 45 for info
Table 34.9 Valve submittals scope
No Submittal Item Qty Category
1 part drawing 723 for info
Table 34.10 Equipment modules and packages submittals scope
No Submittal Item Qty Category
1 general arrangement drawing 26 for info
Table 34.11 Air supply system submittals scope
No Submittal Item Qty Category
1 manufacturing schedule 3 for info
Table 34.12 Filter/membrane submittals scope
No Submittal Item Qty Category
1 part drawing 91 for info
Table 35.1 Submittals pack no1, due date: 2015-03-13
No Document type Scope Level Submitted
by
1 concrete and steel structures civil design guidelines
project approval Projenex
2 equipment and piping installation, operation and maintenance manual
project info Projenex
3 earthworks specification project approval Projenex
4 hydraulic profile project: brine outfall
approval Projenex
5 hydraulic profile project: seawater intake
approval Projenex
6 piping process and equipment sizing procedure
project: brine outfall
approval Projenex
No Document type Scope Level Submitted
by
7 piping process and equipment sizing procedure
project: seawater intake
approval Projenex
8 mains bids comparison spreadsheet
project: brine outfall
approval Projenex
9 mains bids comparison spreadsheet
project: seawater intake
approval Projenex
10 mechanical design specification
project approval Projenex
11 control design general requirements specification
project approval Projenex
12 instrumentation general requirements specification
project approval Projenex
13 open tanks 3D model project approval Projenex
14 PLC, communication and HMI design general requirements specification
project approval Projenex
15 PLC, communication and HMI design general requirements specification
project approval Projenex
16 plant process flow diagram project approval Projenex
17 electrical design specification
project approval Projenex
18 plant operation modes computer simulation
project approval Projenex
19 plant equipment and piping layout
project approval Projenex
Table 35.2 Submittals pack no2, due date: 2015-09-03
No Document type Scope Level Submitted
by
1 site marine study project info Projenex
2 site geotechnical study
project info Projenex
3 plant P&I diagram project approval Projenex
4 plant hydraulic profile
project approval Projenex
5 plant civil earthworks
project info Projenex
No Document type Scope Level Submitted
by
certificate of compliance
6 hydraulic process and equipment sizing procedure
project approval Projenex
7
control cabinet and PLC design general requirements specification
project approval Projenex
8
instrumentation field works general requirements specification
project approval Projenex
9 main process and equipment sizing procedure
project approval Projenex
10 emergency power supply specification
project approval Projenex
11 ventilation specification
project approval Projenex
12 lighting specification
project approval Projenex
13
earthing for drives and electrical equipment specification
project approval Projenex
14 hydraulic profile project: seawater and brine mains
approval Projenex
15 piping process and equipment sizing procedure
project: seawater and brine mains
approval Projenex
16 hydraulic profile project: product delivery
approval Projenex
17 piping process and equipment sizing procedure
project: product delivery
approval Projenex
18 plant control philosophy
project approval Projenex
19 plant control flow graph (CFG)
project approval Projenex
20 equipment 3D model
project approval Projenex
21 mains bids comparison spreadsheet
project: product delivery
approval Projenex
No Document type Scope Level Submitted
by
22 plant electrical one-line diagram
project approval Projenex
23 mains bids comparison spreadsheet
project: seawater and brine mains
approval Projenex
24 piping 3D model PI.HGM PI.HGM 579 info Projenex
25 plant drain master plan
project approval Projenex
26 plant motor starting report
project approval Projenex
27 plant power factor corrrection report
project approval Projenex
28 plant selectivity and fault report
project approval Projenex
29 plant short circuit calculation report
project approval Projenex
30 plant voltage drop report
project approval Projenex
31 mechanical design report
project approval Projenex
32 piping 3D model PI.MET PI.MET 582 info Projenex
33 piping 3D model PI.FRP PI.FRP 580 info Projenex
34 buildings 3D model project approval Projenex
35 piping 3D model PI.PLT PI.PLT 581 info Projenex
36 plant operation sequences
project approval Projenex
37 equipment general arrangement
project info Projenex
38 plant MCC and switchgear layout
project approval Projenex
39 piping isometrics PI.HGM PI.HGM 579 approval Projenex
40 air supply system specification
project approval Projenex
41 plant switchgear terminals diagram
project approval Projenex
42 equipment cross section and materials
project info Projenex
43 piping specification PI.HGM PI.HGM 579 approval Projenex
44 inserts assembly drawing
PI.HGM PI.HGM 579 approval Projenex
No Document type Scope Level Submitted
by
45 piping isometrics PI.FRP PI.FRP 580 approval Projenex
46 order pack items specification
CR CR 503 approval Projenex
47 service water system specification
project approval Projenex
48 plant IO list project approval Projenex
49 plant instrument index
project approval Projenex
50 plant cable layout project approval Projenex
51 plant cable schedule
project approval Projenex
52 cable underground ducts and trenches layout
project approval Projenex
53 piping isometrics PI.MET PI.MET 582 approval Projenex
54 cable specification project approval Projenex
55 order pack items specification
TM.PO TM.PO 586 approval Projenex
56 piping isometrics PI.PLT PI.PLT 581 approval Projenex
57 piping specification PI.FRP PI.FRP 580 approval Projenex
58 software design specification
project approval Projenex
59 order pack items bids comparison spreadsheet
CR CR 503 approval Projenex
60
turn_key and supply package general arrangement
project info Projenex
61
order pack items process and equipment sizing procedure
CR CR 503 approval Projenex
62 piping specification PI.MET PI.MET 582 approval Projenex
63 fire protection system specification
project approval Projenex
64 order pack items bids comparison spreadsheet
TM.PO TM.PO 586 approval Projenex
65 inserts assembly drawing
PI.FRP PI.FRP 580 approval Projenex
No Document type Scope Level Submitted
by
66 plant preventive maintenance plan
project info Projenex
67
order pack items process and equipment sizing procedure
TM.PO TM.PO 586 approval Projenex
68 plant spare part list project info Projenex
69 equipment loads and moments
project info Projenex
70 order pack items specification
FE.FS FE.FS 419 approval Projenex
71 piping order bids comparison spreadsheet
PI.HGM PI.HGM 579 approval Projenex
72 order pack items specification
CA.PO CA.PO 583 approval Projenex
73 piping specification PI.PLT PI.PLT 581 approval Projenex
74 order pack items specification
GR.ITS GR.ITS 571 approval Projenex
75 order pack items bids comparison spreadsheet
FE.FS FE.FS 419 approval Projenex
76 inserts assembly drawing
PI.MET PI.MET 582 approval Projenex
77
order pack items process and equipment sizing procedure
FE.FS FE.FS 419 approval Projenex
78 order pack items specification
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
79 piping order bids comparison spreadsheet
PI.FRP PI.FRP 580 approval Projenex
80 order pack items certificate of compliance
CR CR 503 approval Projenex
81 order pack items bids comparison spreadsheet
CA.PO CA.PO 583 approval Projenex
82 inserts assembly drawing
PI.PLT PI.PLT 581 approval Projenex
83 order pack items process and
CA.PO CA.PO 583 approval Projenex
No Document type Scope Level Submitted
by
equipment sizing procedure
84 order pack items bids comparison spreadsheet
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
85 piping order bids comparison spreadsheet
PI.MET PI.MET 582 approval Projenex
86
order pack items process and equipment sizing procedure
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
87 order pack items specification
NRV NRV 326 approval Projenex
88 order pack items bids comparison spreadsheet
GR.ITS GR.ITS 571 approval Projenex
89
order pack items process and equipment sizing procedure
GR.ITS GR.ITS 571 approval Projenex
90 order pack items specification
PT.PI.DPT PT.PI.DPT 511
approval Projenex
91 cables installation works procedure
project approval Projenex
92 order pack items bids comparison spreadsheet
NRV NRV 326 approval Projenex
93
order pack items process and equipment sizing procedure
NRV NRV 326 approval Projenex
94 piping order bids comparison spreadsheet
PI.PLT PI.PLT 581 approval Projenex
95 order pack items certificate of compliance
FE.FS FE.FS 419 approval Projenex
96 order pack items bids comparison spreadsheet
PT.PI.DPT PT.PI.DPT 511
approval Projenex
97
order pack items process and equipment sizing procedure
PT.PI.DPT PT.PI.DPT 511
approval Projenex
No Document type Scope Level Submitted
by
98 order pack items specification
TE TE 455 approval Projenex
99 order pack items specification
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
100 order pack items certificate of compliance
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
101 order pack items bids comparison spreadsheet
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
102 order pack items certificate of compliance
GR.ITS GR.ITS 571 approval Projenex
103
order pack items process and equipment sizing procedure
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
104 order pack items bids comparison spreadsheet
TE TE 455 approval Projenex
105 order pack items certificate of compliance
TM.PO TM.PO 586 approval Projenex
106 order pack items certificate of compliance
NRV NRV 326 approval Projenex
107 electrical equipment civil design guidelines
project approval Projenex
108
order pack items process and equipment sizing procedure
TE TE 455 approval Projenex
109 order pack items specification
VB VB 408 approval Projenex
110 order pack items bids comparison spreadsheet
VB VB 408 approval Projenex
111 order pack items certificate of compliance
PT.PI.DPT PT.PI.DPT 511
approval Projenex
112
order pack items process and equipment sizing procedure
VB VB 408 approval Projenex
No Document type Scope Level Submitted
by
113 order pack items certificate of compliance
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
114 order pack items specification
CE CE 367 approval Projenex
115 order pack items certificate of compliance
CA.PO CA.PO 583 approval Projenex
116 order pack items certificate of compliance
TE TE 455 approval Projenex
117 order pack items specification
AMP AMP 543 approval Projenex
118 order pack items bids comparison spreadsheet
CE CE 367 approval Projenex
119
order pack items process and equipment sizing procedure
CE CE 367 approval Projenex
120 order pack items certificate of compliance
VB VB 408 approval Projenex
121 order pack items specification
CLF CLF 314 approval Projenex
122 order pack items bids comparison spreadsheet
AMP AMP 543 approval Projenex
123
order pack items process and equipment sizing procedure
AMP AMP 543 approval Projenex
124 order pack items specification
GR.TRF GR.TRF 589 approval Projenex
125 order pack items bids comparison spreadsheet
CLF CLF 314 approval Projenex
126
order pack items process and equipment sizing procedure
CLF CLF 314 approval Projenex
127 order pack items bids comparison spreadsheet
GR.TRF GR.TRF 589 approval Projenex
No Document type Scope Level Submitted
by
128 order pack items certificate of compliance
CE CE 367 approval Projenex
129
order pack items process and equipment sizing procedure
GR.TRF GR.TRF 589 approval Projenex
130 order pack items specification
GR.TRF GR.TRF 589 approval Projenex
131 order pack items certificate of compliance
CLF CLF 314 approval Projenex
132
buildings equipment and piping loads and moments
project approval Projenex
133 order pack items bids comparison spreadsheet
GR.TRF GR.TRF 589 approval Projenex
134
order pack items process and equipment sizing procedure
GR.TRF GR.TRF 589 approval Projenex
135 order pack items specification
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
136 plant instrumentation layout
project info Projenex
137 order pack items bids comparison spreadsheet
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
138
order pack items process and equipment sizing procedure
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
139 order pack items certificate of compliance
AMP AMP 543 approval Projenex
140 order pack items specification
AMP AMP 578 approval Projenex
141 order pack items certificate of compliance
GR.TRF GR.TRF 589 approval Projenex
142 buildings civil design guidelines
project approval Projenex
No Document type Scope Level Submitted
by
143 order pack items bids comparison spreadsheet
AMP AMP 578 approval Projenex
144
order pack items process and equipment sizing procedure
AMP AMP 578 approval Projenex
145 order pack items specification
SSL SSL 508 approval Projenex
Table 35.3 Submittals pack no3, due date: 2016-02-24
No Document type Scope Level Submitted
by
1 order pack items bids comparison spreadsheet
SSL SSL 508 approval Projenex
2 order pack items certificate of compliance
GR.TRF GR.TRF 589 approval Projenex
3
order pack items process and equipment sizing procedure
SSL SSL 508 approval Projenex
4 order pack items certificate of compliance
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
5 order pack items certificate of compliance
AMP AMP 578 approval Projenex
6 order pack items certificate of compliance
SSL SSL 508 approval Projenex
7 order pack items specification
RO RO 434 approval Projenex
8 order pack items bids comparison spreadsheet
RO RO 434 approval Projenex
9
order pack items process and equipment sizing procedure
RO RO 434 approval Projenex
10 order pack items specification
RX.PH RX.PH 518 approval Projenex
No Document type Scope Level Submitted
by
11 order pack items bids comparison spreadsheet
RX.PH RX.PH 518 approval Projenex
12
order pack items process and equipment sizing procedure
RX.PH RX.PH 518 approval Projenex
13 order pack items specification
VE VE 342 approval Projenex
14 order pack items specification
TB TB 495 approval Projenex
15 order pack items certificate of compliance
RO RO 434 approval Projenex
16 order pack items bids comparison spreadsheet
VE VE 342 approval Projenex
17
order pack items process and equipment sizing procedure
VE VE 342 approval Projenex
18 order pack items specification
VE.CVE VE.CVE 485 approval Projenex
19 order pack items certificate of compliance
RX.PH RX.PH 518 approval Projenex
20 order pack items bids comparison spreadsheet
VE.CVE VE.CVE 485 approval Projenex
21
order pack items process and equipment sizing procedure
VE.CVE VE.CVE 485 approval Projenex
22 order pack items bids comparison spreadsheet
TB TB 495 approval Projenex
23
order pack items process and equipment sizing procedure
TB TB 495 approval Projenex
24 order pack items specification
AR AR 318 approval Projenex
25 order pack items certificate of compliance
VE VE 342 approval Projenex
No Document type Scope Level Submitted
by
26 order pack items certificate of compliance
VE.CVE VE.CVE 485 approval Projenex
27 order pack items bids comparison spreadsheet
AR AR 318 approval Projenex
28 order pack items certificate of compliance
TB TB 495 approval Projenex
29
order pack items process and equipment sizing procedure
AR AR 318 approval Projenex
30 order pack items specification
ARS ARS 470 approval Projenex
31 order pack items bids comparison spreadsheet
ARS ARS 470 approval Projenex
32
order pack items process and equipment sizing procedure
ARS ARS 470 approval Projenex
33 order pack items specification
ARS ARS 422 approval Projenex
34 order pack items certificate of compliance
AR AR 318 approval Projenex
35 order pack items bids comparison spreadsheet
ARS ARS 422 approval Projenex
36
order pack items process and equipment sizing procedure
ARS ARS 422 approval Projenex
37 order pack items certificate of compliance
ARS ARS 470 approval Projenex
38 order pack items specification
BRS.RSC BRS.RSC 502
approval Projenex
39 order pack items certificate of compliance
ARS ARS 422 approval Projenex
40 order pack items bids comparison spreadsheet
BRS.RSC BRS.RSC 502
approval Projenex
No Document type Scope Level Submitted
by
41
order pack items process and equipment sizing procedure
BRS.RSC BRS.RSC 502
approval Projenex
42 order pack items specification
CFFP CFFP 355 approval Projenex
43 order pack items bids comparison spreadsheet
CFFP CFFP 355 approval Projenex
44
order pack items process and equipment sizing procedure
CFFP CFFP 355 approval Projenex
45 buildings detail civil drawing
project approval Projenex
46 order pack items specification
CV.VS.PRV CV.VS.PRV 361
approval Projenex
47 order pack items certificate of compliance
BRS.RSC BRS.RSC 502
approval Projenex
48 order pack items bids comparison spreadsheet
CV.VS.PRV CV.VS.PRV 361
approval Projenex
49 order pack items certificate of compliance
CFFP CFFP 355 approval Projenex
50
order pack items process and equipment sizing procedure
CV.VS.PRV CV.VS.PRV 361
approval Projenex
51 order pack items specification
ERI ERI 357 approval Projenex
52
plant installation, operation and maintenance manual
project info Projenex
53 order pack items bids comparison spreadsheet
ERI ERI 357 approval Projenex
54
plant foundations and concrete works certificate of compliance
project info Projenex
55 order pack items process and
ERI ERI 357 approval Projenex
No Document type Scope Level Submitted
by
equipment sizing procedure
56 order pack items specification
FCVE FCVE 364 approval Projenex
57 order pack items certificate of compliance
CV.VS.PRV CV.VS.PRV 361
approval Projenex
58 order pack items bids comparison spreadsheet
FCVE FCVE 364 approval Projenex
59
order pack items process and equipment sizing procedure
FCVE FCVE 364 approval Projenex
60
plant floors, columns, piers and roofs certificate of compliance
project info Projenex
61
plant pipe bridges and steel erection certificate of compliance
project info Projenex
62 order pack items general arrangement
VE VE 342 approval Projenex
63 order pack items general arrangement
NRV NRV 326 approval Projenex
64 order pack items general arrangement
RO RO 434 approval Projenex
65 order pack items general arrangement
ARS ARS 470 approval Projenex
66 order pack items general arrangement
AMP AMP 578 approval Projenex
67 order pack items general arrangement
AR AR 318 approval Projenex
68 order pack items general arrangement
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
No Document type Scope Level Submitted
by
69 order pack items general arrangement
GR.TRF GR.TRF 589 approval Projenex
70 order pack items general arrangement
AMP AMP 543 approval Projenex
71 order pack items general arrangement
GR.TRF GR.TRF 589 approval Projenex
72 order pack items general arrangement
SSL SSL 508 approval Projenex
73 order pack items general arrangement
GR.ITS GR.ITS 571 approval Projenex
74 order pack items general arrangement
ARS ARS 422 approval Projenex
75 order pack items general arrangement
CR CR 503 approval Projenex
76 order pack items general arrangement
VE.CVE VE.CVE 485 approval Projenex
77 order pack items general arrangement
BRS.RSC BRS.RSC 502
approval Projenex
78 order pack items general arrangement
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
79 order pack items general arrangement
TM.PO TM.PO 586 approval Projenex
80 order pack items specification
GR.FS GR.FS 572 approval Projenex
81 order pack items site acceptance test certificate
ARS ARS 422 approval Projenex
82 order pack items site acceptance test certificate
VE.CVE VE.CVE 485 approval Projenex
83 order pack items site acceptance test certificate
AMP AMP 543 approval Projenex
No Document type Scope Level Submitted
by
84 order pack items site acceptance test certificate
AR AR 318 approval Projenex
85 order pack items site acceptance test certificate
VSDP.VSDM.VSDF VSDP.VSDM.VSDF 397
approval Projenex
86 order pack items site acceptance test certificate
TM.PO TM.PO 586 approval Projenex
87 order pack items site acceptance test certificate
ARS ARS 470 approval Projenex
88 order pack items site acceptance test certificate
CR CR 503 approval Projenex
89 order pack items site acceptance test certificate
SSL SSL 508 approval Projenex
90 order pack items site acceptance test certificate
GR.TRF GR.TRF 589 approval Projenex
91 order pack items site acceptance test certificate
GR.TRF GR.TRF 589 approval Projenex
92 order pack items site acceptance test certificate
VE VE 342 approval Projenex
93 order pack items site acceptance test certificate
AMP AMP 578 approval Projenex
94 order pack items site acceptance test certificate
PCO.PCB.PCV.PAX PCO.PCB.PCV.PAX 553
approval Projenex
95 order pack items site acceptance test certificate
GR.ITS GR.ITS 571 approval Projenex
96 order pack items site acceptance test certificate
NRV NRV 326 approval Projenex
97 order pack items site acceptance test certificate
RO RO 434 approval Projenex
98 order pack items site acceptance test certificate
BRS.RSC BRS.RSC 502
approval Projenex
No Document type Scope Level Submitted
by
99 order pack items certificate of compliance
ERI ERI 357 approval Projenex
100 piping assembly certificate of compliance
PI.HGM PI.HGM 579 info Projenex
101 piping assembly certificate of compliance
PI.FRP PI.FRP 580 info Projenex
102 order pack items general arrangement
CFFP CFFP 355 approval Projenex
103 order pack items general arrangement
FE.FS FE.FS 419 approval Projenex
104 order pack items general arrangement
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
105 order pack items general arrangement
PT.PI.DPT PT.PI.DPT 511
approval Projenex
106 order pack items general arrangement
RX.PH RX.PH 518 approval Projenex
107 order pack items general arrangement
VB VB 408 approval Projenex
108 order pack items general arrangement
CE CE 367 approval Projenex
109 order pack items general arrangement
TB TB 495 approval Projenex
110 order pack items general arrangement
TE TE 455 approval Projenex
111 order pack items general arrangement
CLF CLF 314 approval Projenex
112 order pack items site acceptance test certificate
CE CE 367 approval Projenex
113 order pack items site acceptance test certificate
PT.PI.DPT PT.PI.DPT 511
approval Projenex
No Document type Scope Level Submitted
by
114 order pack items site acceptance test certificate
FE.FS FE.FS 419 approval Projenex
115 order pack items site acceptance test certificate
VB VB 408 approval Projenex
116 order pack items site acceptance test certificate
RX.PH RX.PH 518 approval Projenex
117 order pack items site acceptance test certificate
TB TB 495 approval Projenex
118 order pack items site acceptance test certificate
CFFP CFFP 355 approval Projenex
119 order pack items site acceptance test certificate
LE.LI.LSLL.LSL LE.LI.LSLL.LSL 528
approval Projenex
120 order pack items site acceptance test certificate
TE TE 455 approval Projenex
121 order pack items site acceptance test certificate
CLF CLF 314 approval Projenex
122 order pack items bids comparison spreadsheet
GR.FS GR.FS 572 approval Projenex
123 piping assembly certificate of compliance
PI.MET PI.MET 582 info Projenex
124 piping assembly certificate of compliance
PI.PLT PI.PLT 581 info Projenex
125
order pack items process and equipment sizing procedure
GR.FS GR.FS 572 approval Projenex
126 order pack items certificate of compliance
FCVE FCVE 364 approval Projenex
127 order pack items general arrangement
CV.VS.PRV CV.VS.PRV 361
approval Projenex
128 order pack items site acceptance test certificate
CV.VS.PRV CV.VS.PRV 361
approval Projenex
No Document type Scope Level Submitted
by
129 order pack items general arrangement
ERI ERI 357 approval Projenex
130 order pack items site acceptance test certificate
ERI ERI 357 approval Projenex
131 order pack items certificate of compliance
GR.FS GR.FS 572 approval Projenex
132 order pack items general arrangement
FCVE FCVE 364 approval Projenex
133 order pack items site acceptance test certificate
FCVE FCVE 364 approval Projenex
134 order pack items general arrangement
GR.FS GR.FS 572 approval Projenex
135 order pack items site acceptance test certificate
GR.FS GR.FS 572 approval Projenex
136 order pack items general arrangement
CA.PO CA.PO 583 approval Projenex
137 order pack items site acceptance test certificate
CA.PO CA.PO 583 approval Projenex
138 piping assembly certificate of compliance
project: product delivery
info Projenex
139 piping assembly certificate of compliance
project: seawater and brine mains
info Projenex
140 order pack items specification
GR.FS GR.FS 574 approval Projenex
141 order pack items bids comparison spreadsheet
GR.FS GR.FS 574 approval Projenex
142
order pack items process and equipment sizing procedure
GR.FS GR.FS 574 approval Projenex
143 order pack items specification
HEATR HEATR 556 approval Projenex
No Document type Scope Level Submitted
by
144 order pack items bids comparison spreadsheet
HEATR HEATR 556 approval Projenex
145
order pack items process and equipment sizing procedure
HEATR HEATR 556 approval Projenex
146 order pack items certificate of compliance
GR.FS GR.FS 574 approval Projenex
147 order pack items certificate of compliance
HEATR HEATR 556 approval Projenex
148 order pack items general arrangement
GR.FS GR.FS 574 approval Projenex
149 order pack items site acceptance test certificate
GR.FS GR.FS 574 approval Projenex
150 order pack items general arrangement
HEATR HEATR 556 approval Projenex
151 order pack items site acceptance test certificate
HEATR HEATR 556 approval Projenex
152 software FAT test certificate
project info Projenex
Table 35.4 Submittals pack no4, due date: 2016-08-17
No Document type Scope Level Submitted
by
1 order pack items specification
LCRF LCRF 437 approval Projenex
2
order pack items bids comparison spreadsheet
LCRF LCRF 437 approval Projenex
3 marshalling and control cabinets layout
project approval Projenex
4 order pack items process and equipment
LCRF LCRF 437 approval Projenex
No Document type Scope Level Submitted
by
sizing procedure
5 instrument and junction box wiring diagram
project approval Projenex
6 order pack items specification
MM MM 290 approval Projenex
7
order pack items bids comparison spreadsheet
MM MM 290 approval Projenex
8
order pack items process and equipment sizing procedure
MM MM 290 approval Projenex
9
order pack items certificate of compliance
LCRF LCRF 437 approval Projenex
10 order pack items specification
MXD.GR.FS MXD.GR.FS 388
approval Projenex
11
order pack items bids comparison spreadsheet
MXD.GR.FS MXD.GR.FS 388
approval Projenex
12
order pack items process and equipment sizing procedure
MXD.GR.FS MXD.GR.FS 388
approval Projenex
13 order pack items specification
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
14
order pack items certificate of compliance
MM MM 290 approval Projenex
15
order pack items bids comparison spreadsheet
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
16 order pack items process and equipment
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
No Document type Scope Level Submitted
by
sizing procedure
17 order pack items specification
PCP PCP 315 approval Projenex
18 order pack items general arrangement
LCRF LCRF 437 approval Projenex
19
order pack items site acceptance test certificate
LCRF LCRF 437 approval Projenex
20
order pack items bids comparison spreadsheet
PCP PCP 315 approval Projenex
21
order pack items certificate of compliance
MXD.GR.FS MXD.GR.FS 388
approval Projenex
22
order pack items process and equipment sizing procedure
PCP PCP 315 approval Projenex
23 order pack items specification
PDA PDA 346 approval Projenex
24
order pack items certificate of compliance
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
25 order pack items general arrangement
MM MM 290 approval Projenex
26
order pack items site acceptance test certificate
MM MM 290 approval Projenex
27
order pack items bids comparison spreadsheet
PDA PDA 346 approval Projenex
28 order pack items process and equipment
PDA PDA 346 approval Projenex
No Document type Scope Level Submitted
by
sizing procedure
29 order pack items specification
PDA PDA 398 approval Projenex
30
order pack items bids comparison spreadsheet
PDA PDA 398 approval Projenex
31
order pack items certificate of compliance
PCP PCP 315 approval Projenex
32
order pack items process and equipment sizing procedure
PDA PDA 398 approval Projenex
33 piping assembly certificate of compliance
project: brine outfall info Projenex
34 piping assembly certificate of compliance
project: seawater intake
info Projenex
35 order pack items general arrangement
MXD.GR.FS MXD.GR.FS 388
approval Projenex
36 order pack items specification
PL PL 523 approval Projenex
37
order pack items site acceptance test certificate
MXD.GR.FS MXD.GR.FS 388
approval Projenex
38
order pack items bids comparison spreadsheet
PL PL 523 approval Projenex
39 order pack items general arrangement
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
40
order pack items process and equipment sizing procedure
PL PL 523 approval Projenex
No Document type Scope Level Submitted
by
41
order pack items site acceptance test certificate
PCO.PCO.PAX.PIL.PIL PCO.PCO.PAX.PIL.PIL 316
approval Projenex
42
order pack items certificate of compliance
PDA PDA 346 approval Projenex
43
order pack items certificate of compliance
PDA PDA 398 approval Projenex
44 order pack items general arrangement
PCP PCP 315 approval Projenex
45
order pack items site acceptance test certificate
PCP PCP 315 approval Projenex
46
order pack items certificate of compliance
PL PL 523 approval Projenex
47 order pack items general arrangement
PDA PDA 346 approval Projenex
48
order pack items site acceptance test certificate
PDA PDA 346 approval Projenex
49 software SAT test certificate
project info Projenex
50 control panel wiring diagram
project approval Projenex
51 MCC control wiring diagram
project approval Projenex
52 order pack items general arrangement
PDA PDA 398 approval Projenex
53
order pack items site acceptance test certificate
PDA PDA 398 approval Projenex
54 order pack items general arrangement
PL PL 523 approval Projenex
No Document type Scope Level Submitted
by
55
order pack items site acceptance test certificate
PL PL 523 approval Projenex
56 plant instrument hookup
project info Projenex
57 order pack items specification
RD RD 352 approval Projenex
58
order pack items bids comparison spreadsheet
RD RD 352 approval Projenex
59
order pack items process and equipment sizing procedure
RD RD 352 approval Projenex
60
order pack items certificate of compliance
RD RD 352 approval Projenex
61 order pack items specification
RE RE 444 approval Projenex
62 order pack items general arrangement
RD RD 352 approval Projenex
63
order pack items site acceptance test certificate
RD RD 352 approval Projenex
64
order pack items bids comparison spreadsheet
RE RE 444 approval Projenex
65
order pack items process and equipment sizing procedure
RE RE 444 approval Projenex
66 order pack items specification
SMX SMX 463 approval Projenex
67 order pack items bids
SMX SMX 463 approval Projenex
No Document type Scope Level Submitted
by
comparison spreadsheet
68
order pack items process and equipment sizing procedure
SMX SMX 463 approval Projenex
69 order pack items specification
SU SU 538 approval Projenex
70 plant cable layout
project info Projenex
71
order pack items bids comparison spreadsheet
SU SU 538 approval Projenex
72
order pack items certificate of compliance
RE RE 444 approval Projenex
73
order pack items process and equipment sizing procedure
SU SU 538 approval Projenex
74 order pack items specification
SU SU 380 approval Projenex
75
order pack items certificate of compliance
SMX SMX 463 approval Projenex
76
order pack items bids comparison spreadsheet
SU SU 380 approval Projenex
77
order pack items process and equipment sizing procedure
SU SU 380 approval Projenex
78 order pack items specification
SU SU 501 approval Projenex
79 order pack items
SU SU 538 approval Projenex
No Document type Scope Level Submitted
by
certificate of compliance
80 order pack items general arrangement
RE RE 444 approval Projenex
81
order pack items site acceptance test certificate
RE RE 444 approval Projenex
82
order pack items bids comparison spreadsheet
SU SU 501 approval Projenex
83
order pack items process and equipment sizing procedure
SU SU 501 approval Projenex
84 order pack items specification
SU.CRF.FL SU.CRF.FL 432
approval Projenex
85
order pack items bids comparison spreadsheet
SU.CRF.FL SU.CRF.FL 432
approval Projenex
86
order pack items certificate of compliance
SU SU 380 approval Projenex
87 order pack items general arrangement
SMX SMX 463 approval Projenex
88
order pack items process and equipment sizing procedure
SU.CRF.FL SU.CRF.FL 432
approval Projenex
89
order pack items site acceptance test certificate
SMX SMX 463 approval Projenex
90 order pack items specification
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
91 order pack items general arrangement
SU SU 538 approval Projenex
No Document type Scope Level Submitted
by
92
order pack items site acceptance test certificate
SU SU 538 approval Projenex
93
order pack items bids comparison spreadsheet
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
94
order pack items certificate of compliance
SU SU 501 approval Projenex
95
order pack items process and equipment sizing procedure
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
96 order pack items specification
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
97
order pack items bids comparison spreadsheet
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
98
order pack items certificate of compliance
SU.CRF.FL SU.CRF.FL 432
approval Projenex
99
order pack items process and equipment sizing procedure
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
100 order pack items general arrangement
SU SU 380 approval Projenex
101 order pack items specification
VH.VP.VS VH.VP.VS 406
approval Projenex
102
order pack items site acceptance test certificate
SU SU 380 approval Projenex
103
order pack items bids comparison spreadsheet
VH.VP.VS VH.VP.VS 406
approval Projenex
No Document type Scope Level Submitted
by
104
order pack items certificate of compliance
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
105
order pack items process and equipment sizing procedure
VH.VP.VS VH.VP.VS 406
approval Projenex
106 order pack items specification
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
107 order pack items general arrangement
SU SU 501 approval Projenex
108
order pack items site acceptance test certificate
SU SU 501 approval Projenex
109
order pack items bids comparison spreadsheet
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
110
order pack items certificate of compliance
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
111
order pack items process and equipment sizing procedure
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
112 order pack items general arrangement
SU.CRF.FL SU.CRF.FL 432
approval Projenex
113 order pack items specification
BMI BMI 551 approval Projenex
114
order pack items site acceptance test certificate
SU.CRF.FL SU.CRF.FL 432
approval Projenex
115
order pack items bids comparison spreadsheet
BMI BMI 551 approval Projenex
No Document type Scope Level Submitted
by
116
order pack items certificate of compliance
VH.VP.VS VH.VP.VS 406
approval Projenex
117
order pack items process and equipment sizing procedure
BMI BMI 551 approval Projenex
118 order pack items specification
BND BND 436 approval Projenex
119 order pack items general arrangement
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
120
order pack items site acceptance test certificate
VH.VE.CVE.FCVE VH.VE.CVE.FCVE 340
approval Projenex
121
order pack items bids comparison spreadsheet
BND BND 436 approval Projenex
122
order pack items certificate of compliance
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
123
order pack items process and equipment sizing procedure
BND BND 436 approval Projenex
124 order pack items general arrangement
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
125 order pack items specification
ED ED 375 approval Projenex
126
order pack items site acceptance test certificate
VH.VP.VE.VS VH.VP.VE.VS 439
approval Projenex
127
order pack items bids comparison spreadsheet
ED ED 375 approval Projenex
No Document type Scope Level Submitted
by
128
order pack items certificate of compliance
BMI BMI 551 approval Projenex
129
order pack items process and equipment sizing procedure
ED ED 375 approval Projenex
130 order pack items specification
OR OR 325 approval Projenex
131 order pack items general arrangement
VH.VP.VS VH.VP.VS 406
approval Projenex
132
order pack items site acceptance test certificate
VH.VP.VS VH.VP.VS 406
approval Projenex
133
order pack items bids comparison spreadsheet
OR OR 325 approval Projenex
134
order pack items certificate of compliance
BND BND 436 approval Projenex
135
order pack items process and equipment sizing procedure
OR OR 325 approval Projenex
136 order pack items general arrangement
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
137 order pack items specification
PUDE PUDE 416 approval Projenex
138
order pack items site acceptance test certificate
1NJ.2NJ 1NJ.2NJ 395 approval Projenex
139
order pack items bids comparison spreadsheet
PUDE PUDE 416 approval Projenex
No Document type Scope Level Submitted
by
140
order pack items certificate of compliance
ED ED 375 approval Projenex
141
order pack items process and equipment sizing procedure
PUDE PUDE 416 approval Projenex
142 order pack items specification
SN SN 351 approval Projenex
143 order pack items general arrangement
BMI BMI 551 approval Projenex
144
order pack items site acceptance test certificate
BMI BMI 551 approval Projenex
145
order pack items bids comparison spreadsheet
SN SN 351 approval Projenex
146
order pack items certificate of compliance
OR OR 325 approval Projenex
147
order pack items process and equipment sizing procedure
SN SN 351 approval Projenex
148 order pack items general arrangement
BND BND 436 approval Projenex
149 order pack items specification
SN SN 549 approval Projenex
150
order pack items site acceptance test certificate
BND BND 436 approval Projenex
151
order pack items bids comparison spreadsheet
SN SN 549 approval Projenex
No Document type Scope Level Submitted
by
152
order pack items certificate of compliance
PUDE PUDE 416 approval Projenex
153
order pack items process and equipment sizing procedure
SN SN 549 approval Projenex
154 order pack items specification
SNT SNT 483 approval Projenex
155 order pack items general arrangement
ED ED 375 approval Projenex
156
order pack items site acceptance test certificate
ED ED 375 approval Projenex
157
order pack items bids comparison spreadsheet
SNT SNT 483 approval Projenex
158
order pack items certificate of compliance
SN SN 351 approval Projenex
159
order pack items process and equipment sizing procedure
SNT SNT 483 approval Projenex
160 order pack items general arrangement
OR OR 325 approval Projenex
161 order pack items specification
XJ XJ 394 approval Projenex
162
order pack items site acceptance test certificate
OR OR 325 approval Projenex
163
order pack items bids comparison spreadsheet
XJ XJ 394 approval Projenex
No Document type Scope Level Submitted
by
164
order pack items process and equipment sizing procedure
XJ XJ 394 approval Projenex
165
order pack items certificate of compliance
SN SN 549 approval Projenex
166 order pack items general arrangement
PUDE PUDE 416 approval Projenex
167
order pack items site acceptance test certificate
PUDE PUDE 416 approval Projenex
168
order pack items certificate of compliance
SNT SNT 483 approval Projenex
169 order pack items general arrangement
SN SN 351 approval Projenex
170
order pack items site acceptance test certificate
SN SN 351 approval Projenex
171
order pack items certificate of compliance
XJ XJ 394 approval Projenex
172 order pack items general arrangement
SN SN 549 approval Projenex
173
order pack items site acceptance test certificate
SN SN 549 approval Projenex
174 order pack items general arrangement
SNT SNT 483 approval Projenex
175
order pack items site acceptance test certificate
SNT SNT 483 approval Projenex
No Document type Scope Level Submitted
by
176 order pack items general arrangement
XJ XJ 394 approval Projenex
177
order pack items site acceptance test certificate
XJ XJ 394 approval Projenex
Table 35.5 Submittals pack no5, due date: 2017-02-07
No Document type Scope Level Submitted
by
1
control wiring accessories bids comparison spreadsheet
TM.IN TM.IN 585 approval Projenex
2
control wiring accessories bids comparison spreadsheet
CA.IN CA.IN 584 approval Projenex
3
control wiring accessories process and equipment sizing procedure
TM.IN TM.IN 585 approval Projenex
4
control wiring accessories process and equipment sizing procedure
CA.IN CA.IN 584 approval Projenex
5
control wiring accessories bids comparison spreadsheet
TM.EP TM.EP 587 approval Projenex
6
control wiring accessories process and equipment sizing procedure
TM.EP TM.EP 587 approval Projenex
7
control wiring accessories certificate of compliance
TM.IN TM.IN 585 approval Projenex
8
control wiring accessories certificate of compliance
CA.IN CA.IN 584 approval Projenex
9 control wiring accessories
TM.EP TM.EP 587 approval Projenex
No Document type Scope Level Submitted
by
certificate of compliance
10
installation acceptance certificate of compliance
GR.EM-2/1 GR.EM-2/2 intake filtration
info Projenex
11
control site acceptance certificate of compliance
GR.EM-2/1 GR.EM-2/2 intake filtration
info Projenex
12
installation acceptance certificate of compliance
GR.EM-1/1 GR.EM-1/2 GR.EM-1/3 GR.EM-1/4 intake pump
info Projenex
13 in_situ pressure test test certificate
GR.EM-2/1 GR.EM-2/2 intake filtration
info Projenex
14 piping flushing certificate of compliance
GR.EM-2/1 GR.EM-2/2 intake filtration
info Projenex
15
control site acceptance certificate of compliance
GR.EM-1/1 GR.EM-1/2 GR.EM-1/3 GR.EM-1/4 intake pump
info Projenex
16
installation acceptance certificate of compliance
GR.EM-3 chlorination system
info Projenex
17 in_situ pressure test test certificate
GR.EM-1/1 GR.EM-1/2 GR.EM-1/3 GR.EM-1/4 intake pump
info Projenex
18 piping flushing certificate of compliance
GR.EM-1/1 GR.EM-1/2 GR.EM-1/3 GR.EM-1/4 intake pump
info Projenex
19 functional requirements test certificate
GR.EM-2/1 GR.EM-2/2 intake filtration
approval Projenex
20
control site acceptance certificate of compliance
GR.EM-3 chlorination system
info Projenex
21 in_situ pressure test test certificate
GR.EM-3 chlorination system
info Projenex
No Document type Scope Level Submitted
by
22 piping flushing certificate of compliance
GR.EM-3 chlorination system
info Projenex
23 functional requirements test certificate
GR.EM-1/1 GR.EM-1/2 GR.EM-1/3 GR.EM-1/4 intake pump
approval Projenex
24 functional requirements test certificate
GR.EM-3 chlorination system
approval Projenex
25
installation acceptance certificate of compliance
GR.EM-6 dual media filter
info Projenex
26
control site acceptance certificate of compliance
GR.EM-6 dual media filter
info Projenex
27
installation acceptance certificate of compliance
GR.EM-4 flocculant dosing
info Projenex
28 in_situ pressure test test certificate
GR.EM-6 dual media filter
info Projenex
29 piping flushing certificate of compliance
GR.EM-6 dual media filter
info Projenex
30
control site acceptance certificate of compliance
GR.EM-4 flocculant dosing
info Projenex
31
installation acceptance certificate of compliance
GR.EM-7 polymer preparation
info Projenex
32 in_situ pressure test test certificate
GR.EM-4 flocculant dosing
info Projenex
33 piping flushing certificate of compliance
GR.EM-4 flocculant dosing
info Projenex
34 functional requirements test certificate
GR.EM-6 dual media filter
approval Projenex
35 control site acceptance
GR.EM-7 polymer preparation
info Projenex
No Document type Scope Level Submitted
by
certificate of compliance
36
installation acceptance certificate of compliance
GR.EM-8 polymer dosing
info Projenex
37 in_situ pressure test test certificate
GR.EM-7 polymer preparation
info Projenex
38 piping flushing certificate of compliance
GR.EM-7 polymer preparation
info Projenex
39 functional requirements test certificate
GR.EM-4 flocculant dosing
approval Projenex
40
control site acceptance certificate of compliance
GR.EM-8 polymer dosing
info Projenex
41
installation acceptance certificate of compliance
GR.EM-5/1 GR.EM-5/2 GR.EM-5/3 GR.EM-5/4 prefiltration system
info Projenex
42 in_situ pressure test test certificate
GR.EM-8 polymer dosing
info Projenex
43 piping flushing certificate of compliance
GR.EM-8 polymer dosing
info Projenex
44 functional requirements test certificate
GR.EM-7 polymer preparation
approval Projenex
45
control site acceptance certificate of compliance
GR.EM-5/1 GR.EM-5/2 GR.EM-5/3 GR.EM-5/4 prefiltration system
info Projenex
46
installation acceptance certificate of compliance
GR.EM-9 sludge system
info Projenex
47 in_situ pressure test test certificate
GR.EM-5/1 GR.EM-5/2 GR.EM-5/3 GR.EM-5/4 prefiltration system
info Projenex
No Document type Scope Level Submitted
by
48 piping flushing certificate of compliance
GR.EM-5/1 GR.EM-5/2 GR.EM-5/3 GR.EM-5/4 prefiltration system
info Projenex
49 functional requirements test certificate
GR.EM-8 polymer dosing
approval Projenex
50
control site acceptance certificate of compliance
GR.EM-9 sludge system
info Projenex
51 in_situ pressure test test certificate
GR.EM-9 sludge system
info Projenex
52 piping flushing certificate of compliance
GR.EM-9 sludge system
info Projenex
53 functional requirements test certificate
GR.EM-5/1 GR.EM-5/2 GR.EM-5/3 GR.EM-5/4 prefiltration system
approval Projenex
54 functional requirements test certificate
GR.EM-9 sludge system
approval Projenex
55
installation acceptance certificate of compliance
GR.EM-14 cooling system
info Projenex
56
control site acceptance certificate of compliance
GR.EM-14 cooling system
info Projenex
57
installation acceptance certificate of compliance
GR.EM-11 antiscalant storage
info Projenex
58 in_situ pressure test test certificate
GR.EM-14 cooling system
info Projenex
59 piping flushing certificate of compliance
GR.EM-14 cooling system
info Projenex
60
control site acceptance certificate of compliance
GR.EM-11 antiscalant storage
info Projenex
No Document type Scope Level Submitted
by
61
installation acceptance certificate of compliance
GR.EM-12 SMBS storage
info Projenex
62 in_situ pressure test test certificate
GR.EM-11 antiscalant storage
info Projenex
63 piping flushing certificate of compliance
GR.EM-11 antiscalant storage
info Projenex
64 functional requirements test certificate
GR.EM-14 cooling system
approval Projenex
65
control site acceptance certificate of compliance
GR.EM-12 SMBS storage
info Projenex
66
installation acceptance certificate of compliance
GR.EM-0 suckback tank
info Projenex
67 in_situ pressure test test certificate
GR.EM-12 SMBS storage
info Projenex
68 piping flushing certificate of compliance
GR.EM-12 SMBS storage
info Projenex
69 functional requirements test certificate
GR.EM-11 antiscalant storage
approval Projenex
70
control site acceptance certificate of compliance
GR.EM-0 suckback tank
info Projenex
71
installation acceptance certificate of compliance
GR.EM-10/1 GR.EM-10/2 SWRO unit
info Projenex
72 in_situ pressure test test certificate
GR.EM-0 suckback tank
info Projenex
73 piping flushing certificate of compliance
GR.EM-0 suckback tank
info Projenex
74 functional requirements test certificate
GR.EM-12 SMBS storage
approval Projenex
No Document type Scope Level Submitted
by
75
control site acceptance certificate of compliance
GR.EM-10/1 GR.EM-10/2 SWRO unit
info Projenex
76 in_situ pressure test test certificate
GR.EM-10/1 GR.EM-10/2 SWRO unit
info Projenex
77 piping flushing certificate of compliance
GR.EM-10/1 GR.EM-10/2 SWRO unit
info Projenex
78 functional requirements test certificate
GR.EM-0 suckback tank
approval Projenex
79 functional requirements test certificate
GR.EM-10/1 GR.EM-10/2 SWRO unit
approval Projenex
80
installation acceptance certificate of compliance
GR.EM-18 limestone reactors
info Projenex
81
control site acceptance certificate of compliance
GR.EM-18 limestone reactors
info Projenex
82
installation acceptance certificate of compliance
GR.EM-16 CO2 dosing
info Projenex
83 in_situ pressure test test certificate
GR.EM-18 limestone reactors
info Projenex
84 piping flushing certificate of compliance
GR.EM-18 limestone reactors
info Projenex
85
control site acceptance certificate of compliance
GR.EM-16 CO2 dosing
info Projenex
86
installation acceptance certificate of compliance
GR.EM-17 caustic soda dosing
info Projenex
87 in_situ pressure test test certificate
GR.EM-16 CO2 dosing
info Projenex
88 piping flushing certificate of compliance
GR.EM-16 CO2 dosing
info Projenex
No Document type Scope Level Submitted
by
89 functional requirements test certificate
GR.EM-18 limestone reactors
approval Projenex
90
control site acceptance certificate of compliance
GR.EM-17 caustic soda dosing
info Projenex
91
installation acceptance certificate of compliance
GR.EM-19 product delivery
info Projenex
92 in_situ pressure test test certificate
GR.EM-17 caustic soda dosing
info Projenex
93 piping flushing certificate of compliance
GR.EM-17 caustic soda dosing
info Projenex
94 functional requirements test certificate
GR.EM-16 CO2 dosing
approval Projenex
95
control site acceptance certificate of compliance
GR.EM-19 product delivery
info Projenex
96
installation acceptance certificate of compliance
GR.EM-15 chlorination system for final product
info Projenex
97 in_situ pressure test test certificate
GR.EM-19 product delivery
info Projenex
98 piping flushing certificate of compliance
GR.EM-19 product delivery
info Projenex
99 functional requirements test certificate
GR.EM-17 caustic soda dosing
approval Projenex
100
control site acceptance certificate of compliance
GR.EM-15 chlorination system for final product
info Projenex
101 in_situ pressure test test certificate
GR.EM-15 chlorination system for final product
info Projenex
102 piping flushing certificate of compliance
GR.EM-15 chlorination
info Projenex
No Document type Scope Level Submitted
by
system for final product
103 functional requirements test certificate
GR.EM-19 product delivery
approval Projenex
104 functional requirements test certificate
GR.EM-15 chlorination system for final product
approval Projenex
105
installation acceptance certificate of compliance
GR.EM-0 Flushing and CIP system
info Projenex
106
control site acceptance certificate of compliance
GR.EM-0 Flushing and CIP system
info Projenex
107 in_situ pressure test test certificate
GR.EM-0 Flushing and CIP system
info Projenex
108 piping flushing certificate of compliance
GR.EM-0 Flushing and CIP system
info Projenex
109 functional requirements test certificate
GR.EM-0 Flushing and CIP system
approval Projenex
110
installation acceptance certificate of compliance
GR.EM-13/1 GR.EM-13/2 BWRO unit
info Projenex
111
control site acceptance certificate of compliance
GR.EM-13/1 GR.EM-13/2 BWRO unit
info Projenex
112 in_situ pressure test test certificate
GR.EM-13/1 GR.EM-13/2 BWRO unit
info Projenex
113 piping flushing certificate of compliance
GR.EM-13/1 GR.EM-13/2 BWRO unit
info Projenex
114 functional requirements test certificate
GR.EM-13/1 GR.EM-13/2 BWRO unit
approval Projenex
Table 36.0 Internal normative documentation, standards and practices
No Title Type Discipline
1 2-way pilot operated solenoid valve (SV) DS IC
2 6ES7-321-1BL00-0AA0 (SieD16M) DS IC
3 6ES7-321-1BL00-0AA0 (SieD32M) DS IC
4 6ES7-321-1BL00-0AA0 (SieD32) DS GNL
5 6ES7-321-1FH00-0AA0 (SieD16) DS GNL
6 6ES7-331-1KF01-0AB0 (SieRTD) DS IC
7 6ES7-331-7kf02-0AB0 (SieAI8) DS IC
8 6ES7-332-5HD01-0AB0 (SieAO4) DS IC
9 AC motor (MAC) DS ELC
10 AC motor soft starter (SST) DS ELC
11 Design guidelines for HVAC systems EG GNL
12 Design guidelines for civil, structural and architectural
EG CLE
13 Design guidelines for control and instrumentation
EG IC
14 Design guidelines for control system and electrical interface
EG IC
15 Design guidelines for drainage system EG CLE
16 Design guidelines for fire protection system EG GNL
17 Design guidelines for foundation fieldbus EG ELC
18 Design guidelines for pipe support standard configurations
EG MEC
19 Design guidelines for piping EG MEC
20 Design guidelines for storm water and sewer system
EG CLE
21 Electrical design guidelines EG ELC
22 General requirements for fluid - fluid plate heat exchangers
GR PRO
23 Guidelines for piping class specification EG MEC
24 Guidelines for piping stress analysis EG MEC
25 Guidelines for plant layout and design EG GNL
26 Guidelines for probes and sensor for rotary equipment
EG IC
27 Guidelines for seismic analysis and design EG MEC
28 I/P converter calibration certificate (ICCA) DS IC
29 IEC self acting regulator (PRV) DS PRO
30 IO index (IOX2) DS IC
No Title Type Discipline
31 Instrument alarms and trips auditing certificate (ITAA)
DS GNL
32 PID battery limits (TIE) DS PRO
33 PROBAR mass flowmeter (FTB) DS IC
34 Polyethylene pipes for water supply ES PRO
35 Procedures for stainless steel passivation and pickling
WI MEC
36 RO manifold hydraulic design EG PRO
37 Rotodynamic pumps — Hydraulic performance acceptance tests — Grades 1, 2 and 3
ES PRO
38 Vibration sensor for centrifugal pumps and motors
GR IC
39 Welded steel tanks for water storage ES MEC
40 Work instructions for the flange tightening WI MEC
41 actuators (ACT) DS IC
42 agitator (MXR) DS PRO
43 air scouring blower (ASB) DS PRO
44 analytical transmitter (AIT) DS IC
45 annubar flowmeter (FTA) DS IC
46 belt conveyor (CVYB) DS PRO
47 cable schedule (CAX) DS ELC
48 centrifugal pump (CP) DS PRO
49 control and instrumentation requirements for packaged mechanical equipment
GR IC
50 control valve calibration certificate (ICCV) DS IC
51 differential pressure transmitter (PDT) DS IC
52 differential pressure transmitter with remote seal (PDTS)
DS IC
53 electrical actuator for valves (EAC) DS IC
54 electrical consumers (ELEC) DS ELC
55 electrical requirements for packaged mechanical equipment
GR ELC
56 electrically actuated isolation valves (IVE) DS PRO
57 flow calibration certificate (ICCF) DS IC
58 general procedure for dye penetrant examination
QP MEC
59 general requirements for AC UPS GR ELC
60 general requirements for DC UPS GR ELC
No Title Type Discipline
61 general requirements for FRP piping erection WI MEC
62 general requirements for HMI and SCADA GR IC
63 general requirements for I/O DCS interface definition
GR IC
64 general requirements for Pitot tube flow element
GR IC
65 general requirements for bladder surge control system
GR PRO
66 general requirements for carbon steel piping GR MEC
67 general requirements for cathodic protection
GR MEC
68 general requirements for centrifugal pumps GR PRO
69 general requirements for chemical dosing packages
GR PRO
70 general requirements for composite elevated water storage tanks
GR MEC
71 general requirements for conductivity measurement systems
GR IC
72 general requirements for control and isolation valves
GR PRO
73 general requirements for control panels of supply packages
GR IC
74 general requirements for distributed control system
GR IC
75 general requirements for earthworks WI CLE
76 general requirements for electrical installation works
WI ELC
77 general requirements for electrical, communication and instrumentation cables
GR ELC
78 general requirements for fiberglass reinforced plastic (FRP) piping and fittings
GR MEC
79 general requirements for fibreglass reinforced plastic storage tanks
GR MEC
80 general requirements for field and shop painting
GR GNL
81 general requirements for free chlorine measurement instruments
GR IC
82 general requirements for gaskets GR MEC
83 general requirements for high voltage heavy duty motors
GR ELC
84 general requirements for high voltage power cables
GR ELC
No Title Type Discipline
85 general requirements for horizontal axially split high pressure pumps
GR PRO
86 general requirements for in-situ pressure test
QP PRO
87 general requirements for instrument hookup connections
GR IC
88 general requirements for instrumentation and control of packaged equipment (part 1)
GR IC
89 general requirements for instrumentation tubing
GR IC
90 general requirements for instruments GR IC
91 general requirements for instruments site works and acceptance procedures
WI ELC
92 general requirements for junction boxes GR IC
93 general requirements for low voltage NEMA Motor Control Centers
GR ELC
94 general requirements for low voltage VSD GR ELC
95 general requirements for low voltage heavy duty induction IEC motors
GR ELC
96 general requirements for low voltage switchgear
GR ELC
97 general requirements for low voltage switchgear and MCC panels
GR ELC
98 general requirements for magnetic flow meters
GR IC
99 general requirements for magnetic level indicators
GR IC
100 general requirements for medium voltage adjustable speed drives of 200 � 4000 kW
GR GNL
101 general requirements for medium voltage distribution switchgear (3,300 to 11,000V)
GR ELC
102 general requirements for metal piping components: flanges, fittings and pipes
GR MEC
103 general requirements for metal piping fabrication and erection
GR MEC
104 general requirements for metal valves GR MEC
105 general requirements for metallic expansion joints
GR MEC
106 general requirements for metering pumps GR PRO
107 general requirements for multi-channel water quality analyzer
GR IC
No Title Type Discipline
108 general requirements for non-destructive inspection of the pump parts
QP PRO
109 general requirements for pH and ORP measurement instruments
GR IC
110 general requirements for packaged mechanical equipment
GR PRO
111 general requirements for peristaltic metering pumps
GR PRO
112 general requirements for piping components color coding
GR MEC
113 general requirements for piping fabrication, installation, testing and flushing
GR MEC
114 general requirements for piping of ASTM S31254 SMO
GR MEC
115 general requirements for piping of ASTM SS316L
GR MEC
116 general requirements for piping of duplex steel
GR MEC
117 general requirements for piping radiographic examination
QP MEC
118 general requirements for plain and reinforced concrete materials and construction
GR CLE
119 general requirements for plug valves class 300 and above
GR PRO
120 general requirements for polyethylene (PE) piping
GR MEC
121 general requirements for power and distribution transformers
GR ELC
122 general requirements for pressure and back pressure regulators
GR PRO
123 general requirements for pressure and differential pressure switches
GR IC
124 general requirements for pressure gages GR IC
125 general requirements for programmable logic controller
GR IC
126 general requirements for pump impact test procedure
QP MEC
127 general requirements for pump radiographic examination
QP MEC
128 general requirements for pump vibration performance
QP MEC
No Title Type Discipline
129 general requirements for rubber arch expansion joint with tie rods
GR MEC
130 general requirements for rubber lining inspection and spark testing
QP MEC
131 general requirements for safety relief devices
GR PRO
132 general requirements for silos, bins and hoppers
GR MEC
133 general requirements for structural steelwork - fabrication and erection
GR MEC
134 general requirements for tank weldment GR MEC
135 general requirements for temperature transmitters
GR IC
136 general requirements for thermoelements and thermowells
GR IC
137 general requirements for thermometers and thermowells
GR IC
138 general requirements for turbidity measurement instruments
GR IC
139 general requirements for ultrasonic level transmitters
GR IC
140 general requirements for unfired pressure vessels
GR MEC
141 general requirements for valve electric actuators
GR IC
142 general requirements for valve pneumatic actuators
GR ELC
143 general requirements for vertical turbine pumps
GR PRO
144 general requirements for vessel rubber lining WI MEC
145 general terms and conditions for purchase order / agreement
TAC GNL
146 instructions for welding polypropylene (PP) pipes and fittings
WI MEC
147 instructions for welding ASTM S31254 SMO austenitic steel
WI MEC
148 instructions for welding ASTM S31603 austenitic steel
WI MEC
149 instructions for welding duplex steel WI MEC
150 instrument assembly auditing (IAA) DS IC
151 instrument cable connection auditing (IAAC) DS IC
152 instrument calibration (MCAL) DS IC
No Title Type Discipline
153 instrument index (IOX) DS GNL
154 instrumentation symbols and identification ES PRO
155 instruments on piping (MPIPE) DS IC
156 level ultrasonic transmitter (LTU) DS IC
157 limit switch calibration certificate (ICCSW) DS IC
158 magnetic flow transmitter (FTM) DS IC
159 metering pump driven by AC motor (MEP) DS PRO
160 metering pumps (MEL) DS PRO
161 micronic filter (MCF) DS PRO
162 motor assembly auditing (IAAM) DS ELC
163 non-disclosure agreement TAC GNL
164 pinch valve pneumatically actuated for isolation service (PNV)
DS PRO
165 piping hydrostatic test (ITRP) DS PRO
166 piping material selection and sizing EG PRO
167 piping schedule (PSCH) DS MEC
168 plate heat exchanger (PHE) DS PRO
169 pneumatic control valve (CVP) DS PRO
170 positive displacement energy recovery device (ERI)
DS PRO
171 positive material identification for piping and components
GR MEC
172 power transformer (TRAFO) DS ELC
173 pressure bursting disc (PBD) DS PRO
174 pressure calibration certificate (ICCP) DS IC
175 pressure gauge with diaphragm seal (PI) DS GNL
176 pressure test certificate (TSTP) DS PRO
177 pressure transmitter (PT) DS IC
178 procedures for welding, examination and testing of fabricated piping
WI MEC
179 procedures for welding, examination and testing of tanks and spheres
WI MEC
180 progressive cavity pump for pretreatment system (PCP)
DS PRO
181 project costs breakdown (PCOST) DS GNL
182 project gantt chart (GNT) DS GNL
183 pumps list (PMPLST) DS PRO
No Title Type Discipline
184 reverse osmosis membrane arrangement (ROMA)
DS PRO
185 rotameter with switch (FIS) DS IC
186 rotating band screen (RBS) DS PRO
187 rubber seated butterfly valves 3 inches through 72 inches ANSI/AWWA C504 class 150
GR PRO
188 sand pressure filter (SPF) DS MEC
189 sludge scraper for seawater pretreatment system (SCR)
DS PRO
190 sluice and shear gates (SG) DS PRO
191 spare parts list (SPARE) DS GNL
192 static mixer (SMX) DS PRO
193 stop log and frame for intake station (SLG) DS PRO
194 supplier quality survey TAC GNL
195 supply requirements for PVC pipe and fittings
GR MEC
196 supply requirements for fittings of ASTM S31254 SMO
GR MEC
197 supply requirements for fittings of ASTM SS316L
GR MEC
198 supply requirements for fittings of duplex steel
GR MEC
199 supply requirements for polypropylene (PP) pipe and fittings
GR MEC
200 temperature calibration certificate (ICCT) DS IC
201 temperature transmitter (TT) DS IC
202 thermo element RTD (RTD) DS GNL
203 valve actuators (VACT) DS IC
204 valve exercising (VEX) DS PRO
205 valve schedule (VSCH) DS MEC
206 varible speed drive (VSD) DS ELC
207 velocity transmitter (VBT) DS IC
208 vessel or tank (VSL) DS MEC
209 vessels and tanks (VSLTNK) DS MEC
210 vortex flow transmitter (FTV) DS IC
211 welding procedure approval and welding quality requirements
WI MEC
Project assignees
The project assignees are listed in the table below. It shows the workhours and the contribution rating of each participant as well.
Table 37.0 Project assignees
No Name Assignment Involvement
1 Victor Dvornikov ui:process engineer 1525
Project participant resumes
Dr. Victor Dvornikov
Water Treatment and Desalination project engineering and management, plants operation and maintenance
Contact
Phone 1234567890
Linkedin https://www.linkedin.com/in/dr-victor-dvornikov-603ba229?trk=hp-identity-name
Skype victor_dvornikov
eMail [email protected]
Language/Country English/xxxxxxxx
Expertise (top 1%)
Area Rating
Engineering 551
Detailed process design 8359
Detailed electrical design 9214
Detailed instrumentation design 9324
Detailed control design 6675
Detailed mechanical design 43
Area Rating
Quality assurance and logistics 115
Procurement 1342
Construction 36
Commissioning 72
Operation 77
Management 21377
Participation in Projects (top 1%)
Project Description Client/Country
S1800 Standard SWRO plant of 85000 m3/day any(Other)
S1000 Standard SWRO plant of 96000 m3/day any(Other)
S750 SWRO plant with hybrid pretreatment of 72000 m3/day
any(Other)
S300 Typical SWRO plant of 21000 m3/day any(Other)
S750 SWRO plant with hybrid pretreatment of 72000 m3/day
any(Other)
S300 Typical SWRO plant of 21000 m3/day any(Other)
S300 Typical SWRO plant of 21000 m3/day any(Other)
Contribution (top 1%)
Project Work hours Update count Last entry
S1800 96.8 3115 2016-07-14
S1000 48.2 1922 2016-05-07
S750 52.5 1872 2016-07-14
S300 37 1399 2016-07-17
eCertification (top 1%)
Topic/Subtopic Score
fundamentals/filtration, separation and mixing 100
process implementation/filtration, separation and mixing 100
process implementation/pumps 100
process implementation/valves 100
process implementation/piping 94
process implementation/pump operation 100
process implementation/operation limits 100
Topic/Subtopic Score
equipment selection/pumps 95
equipment selection/valves 100
equipment operation and maintenance/filtration, separation and mixing
100
equipment operation and maintenance/pumps 100
control and data acquisition/instrumentation 100
Risk & Creativity (top 1%)
No entries
Peers & Reviewers
Name Role Contact
Jackie Chan reviewer null [email protected] null
Dan Brown reviewer null [email protected] null
Robert Ludlum reviewer null [email protected] null
Robin Cook reviewer null [email protected] null