ta11500-1067 lube oil - j.m. canty · 2020. 1. 29. · d7596-standard test method for automatic...

BUFFALO DUBLIN THAILAND

LUBE OIL & FUELPARTICLE & WATER ANALYZER

limitswithout

vision

CANTYPROCESS TECHNOLOGY

The presence of solid particles and water inlubricating and hydraulic oils can be problematicas they increase wear of moving parts, clogsystem filters and promote corrosion throughoutthe system. Detecting solids and water in theseoils is crucial in managing the operation ofequipment and enhancing its effective life cycle.Knowledge of particle shape, in addition to countper mL, enables the user in many cases to assessthe type of particulate present and its cause whichcan assist in pinpointing future points of systemfailure and preventing them.

• Measuring Principle as per ASTMD7596 & D8049

• Data reporting to ISO 4406 & D029605• Detects and discerns solids, water and

air in oils - backscatter and obscurationdevices cannot determine shape andtherefore count water and air as solidparticles.

• Visual Verification• Ethernet Connectivity• Intuitive Software Interface• Measurement to 0.7 um• Eliminate defoamant/antifoam

error in readings takenwith laser instruments.

TA11500-1067 Rev. 2

WWW.JMCANTY.COM • USA: 716 625 4227 • EUROPE: +353 1 8829621 • ASIA: +66 83 9689548

LUBE OIL, FUEL, & HYDRAULICSPARTICLE & WATER ANALYZER

Ability to Output to Excel Datasheet

ISO 4406 & D8072 REPORTING

D8049 – Standard Method for analyzing distillate fuels for solidparticle and water content.D8072 – Standard Classification for reporting imaging resultsfor solid particle and water content in hydrocarbon basedpetroleum products.D7596 -Standard Test Method for Automatic Particle Countingand Classification of Oils Using a Direct Imaging Tester

ASTM Fuel & Lube Oil Standards for Imaging

The software interface features continuous real time video forvisual verification, and graphical trends for the size andconcentration measured. As well as ISO 4406 & D8072 reporting.

D8072 is similair to ISO 4406 except D8072includes the ppm reading of water in addition tothe ISO4406 number.

ISO 4406Data

Reporting

IMAGE BASED ANALYSIS AND HOW IT WORKS

In the past all these parameters would be hand programmed into the software and now with Canty’s AIsoftware they are programmed in ahead of time and visually verified, see images below.

Solid Particle Gas Water Droplet

Based on their visual characteristics(shape, percent fill, translucence…)the software can differentiate betweenthe different types of particulate withinthe lube oil.

Solid particles are irregularly shaped.Water droplets are visualized as circularparticles while gas bubbles are alsocircular but typically have a higherpercent fill. Visual verification ensuresthe desired particles are included in thespecific data set.

WWW.JMCANTY.COM • USA: 716 625 4227 • EUROPE: +353 1 8829621 • ASIA: +66 83 9689548TA11500-1067 Rev. 2

High Speed, High Resolution and High Magnification images result in particlecount and categorization capability in one measurement. LED advancementshave improved particle detections due to brighter, more consistent lightingfields, as well as the ability to analyze high speed flows. Shape parameters allowsoftware to discern between solid particles, water droplets and air bubblesrevealing a more complete condition of the analyzed fluid. Shape parametersalso enable engineers to assess the type of particles present according to theirshape, and to perhaps determine a source of the fatigue or wear.

ShapeParameter Value

Circularity 0.33

Aspect Ratio 1

% Holes Area 25.50%


Circularity 0.13

Aspect Ratio 1

% Holes Area 92.50%


Circularity 0.7

Aspect Ratio 2.23

% Holes Area 0%

ANTI-FOAM, WATER, & BUBBLES

Traditional particle counters count water and Anti-Foam as particles.This results in high particle counts which can be mis-read as a problem.This has resulted in many users “cleaning” their oil and removinganti-foam which then causes foaming problems. Canty can providebaseline data information for manufacturers of turbine oils allowingthem to measure the droplet size and concentration for anti-foam,water, and other bubbles in order to determine what are in fact particles.

The InFlow™ Analyzer based on dynamic imaging,features a high speed microscopic camera, and high intensity LEDlight source positioned on opposite sides of a central flow cell. Asfluid passes through the flow cell, images of any suspendedparticulate are captured and analyzed. Powerful image analysissoftware can distinguish between WATER droplets, suspendedSOLID particles, DEFOAMANT, and GAS bubbles to providesimultaneous size, shape and concentration information for each.

WATER CONCENTRATION - WATER DROPLET SIZE - SOLIDS CONCENTRATION - SOLIDS PARTICLE SIZE

Available in a number on configurations - directonline, side stream, or portable - the InFlow™can be used at MULTIPLE points on a pipeline toavoid any processing issues that may occur due toexcess amounts of contaminants.

MEETS ASME CODE B311 & B313 - ASTM STANDARD MEASUREMENT FOR FUEL/LUBE OIL

● Particle sizing to 0.7µm● Fused Glass Windows - Options to 600 BAR● High Intensity LED Lighting● Gigabit Ethernet Camera Technology● High-Speed Ethernet Technology● OPC outputs● Up to eight analog 4-20 mA outputs● Digital IO

TA11500-1067 Rev. 2 4


INLINE - INFLOW™ ANALYZER

Image above shows our direct online Inflow configurationImage above shows our short-loop sampler Inflow

● One analyzer can be used formultiple pumps

● On line analyzer allows forcontinuous monitoring

● Data analyzed in real time meansno more waiting to run samplesin lab

TA11500-1067 Rev. 2 5WWW.JMCANTY.COM • USA: 716 625 4227 • EUROPE: +353 1 8829621 • ASIA: +66 83 9689548

Gas bubbles in-stream do not effect analysis Water droplet size & concentration

COLOR ANALYSIS

Color analysis is done by using a high resolution CCD/CMOS image sensor thatdetects color changes in fluids by measuring the transmittance of light. Usingadvanced software algorithms the system automatically removes gas bubblesfrom the analysis resulting in highly accurate and repeatable data outputs. Thissystem is designed for inline use with varying pressures, temperatures and pipediameters.

FUEL ANALYSIS

• LED Strobed Technology (2μsPulsewidth) allows for flow ratesthrough analyzer of up to 15 fps.• Transmitted light microscopyvisible to NIR.• 2.1 Mega-Pixel CMOS ImagingSensor (45 FPS)• Measurement capability to 1μm• Calibration verification using NISTTraceable polystyrene microspheres.• High speed software with easy touse graphical using interface.• 15 ft/s Flow Velocity

WATER / SOLIDS / GAS INDEPENDENTLY DETECTED

Using the ASTM D8049 method, the CANTY InFlow™ is a vision-based camerasystem used with the CANTY Vector System image processor for JET FUELconcentration and size measurement in a lab environment / at-line (Short LoopSampler) / in-line process. The CantyVision™ Software accurately measuresmultiple aspects of the JET FUEL from water / solids / gas independent of eachother for accurate data. In comparison to a fluorescence monitor or laser unit,which measures only contamination level but cannot determine the difference ofwater / solids / gas.

The software can then output user defined particle size distribution and particleconcentration information.

BUBBLES HAVENO EFFECT!

BUBBLES HAVENO EFFECT!

Max Fluid Velocity: 15 ft/s. Min Fluid Velocity: 3 ft/s(If lower, please consult factory)

WHAT WE DETECT AND WHY

1. Solid Particles – clog filters and injection ports, pump failure.2. Water Droplets – can freeze at altitude clogging lines and filters,

reduce combustion efficiency of fuel.3. Air Bubbles – cause error for in-line measurements mostly

resulting in inaccurate fuel analysis.4. Microbial Growth – Increased fuel consumption, reduced engine

RPM, increased emissions.

Aside from the worst case scenarios, which are equipment downtimeand human safety, fuel contamination can prove to be very costly.

TA11500-1067 Rev. 2 6WWW.JMCANTY.COM • USA: 716 625 4227 • EUROPE: +353 1 8829621 • ASIA: +66 83 9689548

Field Testing Experiment in Norfolk

Online and Off-line testing were done withCanty Inflow and compared to a LaserLight Obscuration unit.

It can be seen from the data above thatthe widest discrepancy in ISO4406 codesfrom Canty Analyzer to the Laser LightObscuration unit was seen in samples withsome water concentration, indicating thatthe Laser Light Obscuration unit is not ableto distinguish between water and solidsresulting in higher ISO4406 numbers asseen in the diagram to the right.

In-Line Water in Fuel Testing In-Line Solids in Fuel Testing

USN Fuel Test – Pax River Naval Station Testing Outcomes

FUEL ANALYSIS

TA11500-1067 Rev. 2 7


CANTY Image Based Analysis

● 2D

● Analyzes Presence and Shape of Particles

● Inline and Lab systems

● Additive Detection

● Show Water Contamination

● Particle Sizing to .7μm

● Reports to ISO4406 & D8072

Laser Light Obscuration

● 1D

● Only Analyzes Presence of Particles

● Does NOT Account for Additives Causing SkewedData

● Does NOT Show Water Contamination

● Particle Sizing to 4μm

● Only Reports to ISO4406

● We are the ONLY system that reports to D8072 (in addition to ISO 4406)

● We not only count particles we analyze particle shape as well as give a ppm of water andidentify the presence of additives

Sample A ISO4406Solids Water

CantyInFlow 17/17/15 4.76 ppm

LightObscuration

19/18/14 NA

Sample B ISO4406Solids Water


LightObscuration

18/16/11 NA

Sample C ISO4406Solids Water

CantyInFlow 14/13/7 0 ppm

LightObscuration

15/14/10 NA

Sample D ISO4406Solids Water


LightObscuration

15/13/10 NA

CANTY vs. LASER LIGHT OBSCURATION SYSTEMS

The chart below shows 4 different samples run through a Canty InFlow and a competing Laser LightObscuration device to show the difference that water ppm counting makes in accurate ISO4406 reporting.

HARDWARE FEATURES

Peristaltic pumpCore Unit

CANTY light & analyzerCombining the latest in CCD/CMOS Ethernet cameratechnology, with CANTY fused glass technology, highintensity lighting, and CANTYVISION™ software, thesystem provides real time particle analysis of solids,water and air bubbles in lubrication oils. The methodinvolves flowing the lubricating or hydraulic oil betweena microscopic camera and high intensity light source.The captured images are then analyzed by theCANTYVISION™ software, where the suspendedparticulate is analyzed under a number of differentparameters to provide size, shape and concentrationdata. As per ASTM D7596,particles are classified undersliding / cutting / fatigue wear, nonmetallicparticles, fibre particles, water droplets & air bubblesto provide a comprehensive understanding of thecondition of the fluid, and indicate where and howpossible failures are likely to occur.

WWW.JMCANTY.COM

J.M. Canty Inc.6100 Donner RoadBuffalo, NY 14094

Phone: (716) 625 4227Fax: (716) 625 4228

Email: [email protected]

J.M. Canty International Ltd.Ballycoolin Business Park

BlanchardstownDublin 15, Ireland

Phone: +353 1 8829621Fax: +353 1 8829622

Email: [email protected]

CANTY’S GOAL IS TO PROVIDE EQUIPMENT TO ENHANCE PROCESS CONTROLAND YIELD. WE ACCOMPLISH THIS BY DESIGNING, MANUFACTURING AND

SERVICING THE FINEST EQUIPMENT IN THE WORLD

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ta11500-1067 lube oil - j.m. canty · 2020. 1. 29. · d7596-standard test method for automatic...

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