ta unit pengering ccp - institut teknologi · pdf filepilot plant, tugas sarjana, teknik mesin...

41
102 REFERENSI [1] ---, Stok Batubara Kritis Pemerintah Berupaya Naikkan Produksi, Kompas, 24 September 2007. [2] Tim Kajian Batubara Nasional, Statistik Batubara Indonesia, Pusat Litbang Teknologi Mineral dan Batubara, 2006 www.tekmira.esdm.co.id/download/ Statistik_Batubara_Indonesia.pdf, diakses Juli 2007). [3] World Coal Institute, Coal, Power for Progress, (online), Mei 2008 (http://www.australiancoal.com.au/classification.htm, diakses 5 Mei 2008). [4] A. S. Mujumdar. Handbook of Industrial Drying Third Edition. Taylor & Francis Group, LLC. , 2006. [5] C. Strumilo dan T. Kudra, Drying : Principles, Applications and Design Volume 3, 1986. [6] G. R. Couch, Lignite Upgrading, Report of IEA Coal Research, IEACR/23 p.25, London, 1990. [7] A. Suwono dan Hamdani, Upgrading the Indonesian Low Rank Coal Superheater Steam Drying with Tar Coating Process and Its Application for Preparation of CWM. Coal Preparation, 21, p.141-153, 1997. [8] D. Jeschke, Warmeubergang und Druckverlust in Rohrschlangen in Process Heat Transfer. [9] Wen-Ching Yang (Ed.), Handbook of Fluidization and Fluid-Particle Systems. Marcel Dekker, Inc., New York, 2003. [10] P. Prawisudha. Preliminary Design of 7 Ton/h Continuous Multistage Fluidized Bed Drying System Coal Upgrading Pilot Plant, Thesis, Teknik Mesin - FTI ITB, 2006. [11] B. Prawisudho P. K. P., Prakomisioning dan Pengujian Subsistem CUT Pilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project, Bandung, 2006. [13] H. Masuda, K. Higashitani, H. Yoshida, Powder Technology Handling and Operations, Process Instrumentation, and Working Hazards, CRC Press, Boca Raton, 2007.

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Page 1: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

102

REFERENSI

[1] ---, Stok Batubara Kritis Pemerintah Berupaya Naikkan Produksi, Kompas,

24 September 2007.

[2] Tim Kajian Batubara Nasional, Statistik Batubara Indonesia, Pusat Litbang

Teknologi Mineral dan Batubara, 2006 www.tekmira.esdm.co.id/download/

Statistik_Batubara_Indonesia.pdf, diakses Juli 2007).

[3] World Coal Institute, Coal, Power for Progress, (online), Mei 2008

(http://www.australiancoal.com.au/classification.htm, diakses 5 Mei 2008).

[4] A. S. Mujumdar. Handbook of Industrial Drying Third Edition. Taylor &

Francis Group, LLC. , 2006.

[5] C. Strumilo dan T. Kudra, Drying : Principles, Applications and Design

Volume 3, 1986.

[6] G. R. Couch, Lignite Upgrading, Report of IEA Coal Research, IEACR/23

p.25, London, 1990.

[7] A. Suwono dan Hamdani, Upgrading the Indonesian Low Rank Coal

Superheater Steam Drying with Tar Coating Process and Its Application for

Preparation of CWM. Coal Preparation, 21, p.141-153, 1997.

[8] D. Jeschke, Warmeubergang und Druckverlust in Rohrschlangen in Process

Heat Transfer.

[9] Wen-Ching Yang (Ed.), Handbook of Fluidization and Fluid-Particle

Systems. Marcel Dekker, Inc., New York, 2003.

[10] P. Prawisudha. Preliminary Design of 7 Ton/h Continuous Multistage

Fluidized Bed Drying System Coal Upgrading Pilot Plant, Thesis, Teknik

Mesin - FTI ITB, 2006.

[11] B. Prawisudho P. K. P., Prakomisioning dan Pengujian Subsistem CUT

Pilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008.

[12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

Bandung, 2006.

[13] H. Masuda, K. Higashitani, H. Yoshida, Powder Technology Handling and

Operations, Process Instrumentation, and Working Hazards, CRC Press,

Boca Raton, 2007.

Page 2: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

103

[14] Liming Road & Bridge Heavy Industry Co., Jaw Crusher, (Online), Maret

2008 (http://www.break-day.com/en/jaw-crusher.html, diakses 6 Maret

2008)

[15] Liming Road & Bridge Heavy Industry Co., High Pressure Suspension Mill,

(Online), Maret 2008 (http://www.break-day.com/en/high-pressure-

suspension.html, diakses 6 Maret 2008)

[16] D. Mills, M. G. Jones, dan V. K. Agarwal, Handbook of Pneumatic

Conveying Engineering, Marcel Dekker, Inc., Basel, 2004.

[17] Center for Chemical Process Safety, Guidelines for Safe Handling of

Powders and Bulk Solids, American Institute of Chemical Engineers, New

York, 2005.

[18] A. D. Zimon, Adhesion of Dust and Powder 2nd Ed., pp. 69, 114. Consultant

Bureau, New York, 1982.

[19] Plattco Corporation, S-Series Flap gate Valve, (Online), Maret 2008,

(http://www.plattco.com/flap gates/s-series/s-series-flap gate-data.htm,

diakses 14 Maret 2008).

[20] Hangzhou Steam Turbine Co., Ltd., Impulse Turbines > Condensing

Turbine, (Online), Maret 2008 (http://en.htc.net.cn/product/cdnq.html,

diakses 6 Maret 2008)

[21] C. C. Patton, Applied Water Technology, Campbell Petroleum Series,

Oklahoma, 1986.

[22] ABMA, Recommended Maximum Limits in the Boiler, diambil dari Charles

C.Patton (Ed.), Applied Water Technology, Campbell Petroleum Series,

Oklahoma, 1986.

[23] Brooks Run Mining Company, Coal Mine Fatal Accident 2004-6 – General

Information.

[24] D.C. Chitester, dkk., Characteristics of Fluidization at High Pressure, dalam

Wen-Ching Yang (Ed.), Handbook of Fluidization and Fluid-Particle

Systems. Marcel Dekker, Inc., New York, 2003.

[25] H.T. Bi dan Grace JR, Effect of Measurement Method on Velocities Used to

Demarcate the Onset of Turbulent Fluidization, dalam Wen-Ching Yang

Page 3: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

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(Ed.), Handbook of Fluidization and Fluid-Particle Systems. Marcel

Dekker, Inc., New York, 2003.

[26] H.T. Bi dan L.S. Fan, Existence of Turbulent Regime in Gas-Solid

Fluidization, dalam Wen-Ching Yang (Ed.), Handbook of Fluidization and

Fluid-Particle Systems. Marcel Dekker, Inc., New York, 2003.

[27] Kunii D. dan Levenspiel, Bubbling Bed Model–Model for Flow of Gas

Through a Fluidized bed, dalam Wen-Ching Yang (Ed.), Handbook of

Fluidization and Fluid-Particle Systems. Marcel Dekker, Inc., New York,

2003.

[28] S.I. Bakri dan B.S. Rahardjo, Performance Test of Bukit Asam Coal to be

Used for IDGCC Power Generation, dari Proceedings of the International

Conference on low Rank Coal Utilization, p214-226, ICS, Jakarta, (2000)

[29] P.C. Carman, Trans. Inst. Chem. Eng., 15, 150 (1937)

[30] A. Donker, Development of a New Methodfor Modelling and Design of

Stek-fluidized Bed Dryers of Coal, Delft University of Technology, 2001.

[31] H.A. Vreedenberg, Heat Transfer Between a Fluidized Bed and a Horizontal

Tube, dalam dalam Wen-Ching Yang (Ed.), Handbook of Fluidization and

Fluid-Particle Systems. Marcel Dekker, Inc., New York, 2003.

[32] G.F. Hewitt, G.L. Shires, dan T.R. Bott, Process Heat Transfer, Begell

House, Inc., New York, 2000.

[33] J.M Couldson, J.F. Richardson, dan R.K. Sinnott, Chemical Engineering An

Introduction to Chemical Engineering Design Volume 6, Pergamon Press :

Singapura, 1989

[34] V. Ganapathy, Industrial Boilers and Heat Recovery Steam Generators

Design, Applications, and Calculations, Marcel Dekker, Inc., Basel, 2003.

[35] M. E. Fayed dan L. Otten, Handbook of Powder Science & Technology

Second Edition, Chapman & Hall, New York, 1997.

[36] Wen-Chin Yang, Fluidization, Solid Handling, and Processing Industrial

Application, Noyes Publication : New Jersey, 1998.

[37] V.A. Borodulya, dkk. Heat transfer between a surface and a fluidized bed:

consideration of pressure and temperature effects, dalam Wen-Ching Yang

Page 4: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

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(Ed.), Handbook of Fluidization and Fluid-Particle Systems. Marcel

Dekker, Inc., New York, 2003.

[38] W. M. Rohsenow, J. P. Harnet, dan Y. I. Cho, Handbook of Heat Transfer

Third Edition, McGraw Hill Companies, Inc.,New York.

[39] A. Mathur dan S.C. Saxena, A Correlation for Heat Transfer Between

Immersed Surfaces and Gas Fluidised Beds of Large Particles. Buletion

Energy Volume 11 No.9, halaman 843-852, 1986.

[40] G. Doyle. Coal Supply Prospects in the Asian/Pasific Region. IEA Coal

Research.

Page 5: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

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LAMPIRAN A

PROCESS FLOW DIAGRAM

PABRIK TEKNOLOGI PENINGKATAN KUALITAS BATUBARA

SKALA PILOT KAPASITAS 7 TON/JAM

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LAMPIRAN B

BEBERAPA KATALOG PERALATAN DALAM DESAIN AWAL

PABRIK PENINGKATAN KUALITAS BATUBARA

SKALA KOMERSIAL KAPASITAS 150 TON/JAM

Page 8: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

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B.1 JAW CRUSHER

Jaw Crusher is mainly used to crush kinds of mining stone primarily, and the largest compression resistance of the material to be crushed is 320MPa. The jaw crusher is widely used in stone mining, metallurgical industry, building material, highway, railway, and chemical industry

Working Principle of Jaw Crusher: The motor transmits power through belt, drives the moving jaw do periodic motion to the fixed jaw surround the eccentric shaft. The angle between toggle plate and moving jaw increases when moving jaw moves up. So the moving jaw closes to the fixed jaw. The stuff will be crushed in this process. The angle between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw moves away from fixed jaw by the pulling of rod and spring, the products such as stone after crushing will be discharged from the outlet. Characteristics of Jaw Crusher: High ratio of crushing, homogeneous final grain size, simple structure, reliable working condition, easy maintenance, low operating cost.. Technical Data:

Notice: Any change of Jaw Crushers technical data shall not be advised additionally. _______________________________________________________________________________

Copyright © 2007 by Liming Road & Bridge Heavy Industry Co., Ltd. All rights reserved Add:15th, Dingxiangli, National HI-TECH Industry Development Zone, Zhengzhou, China.

Postcode : 450001 Tel : 0086-371-67371699 / 0086-371-67992899 . Fax : 0086-371-67992699 E-mail : [email protected]

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B.2 HIGH PRESSURE SUSPENSION MILL/ TRAPEZIUM MILL

High Pressure Suspension Mill is a new kind of mill, which is invented with great concentration and on the basis of many years of powder processing experiences. This invention starts an epoch of high efficiency and low cost in international mining industry. High Pressure Suspension Mill can be used to grind non-inflammable and non-explosive materials with Moh’s hardness below 9.3 and moisture content below 6%, such as barite, limestone, pottery, scoria. Size of final products can be adjusted between 80-425 mesh (The fineness can reach 1000 mesh).High Pressure Suspension Mill can produce coarse powder between 30-80 mesh by adding special equipment. This machine is widely used in the fields like mining, chemical industry, construction materials, metallurgy, etc.

Working Principle: In the mainframe of High Pressure Suspension Mill, there are strong springs with pressure as high as1000-1500 kg equipped on the roller suspender. When High Pressure Suspension Mill works, the roller rotates around the principal axis, and clings to ring under the effect of the strong spring and eccentricity. Its press is 1.2 times of Raymond mill under the same press condition, so the production is largely increased. When the materials are sent into the grinding chamber, they are brought to the space between the roller and ring and get grinded. Then the powder grinded will be blown into separator. The fine powder after departed with the air is discharged through the outlet as final product. The large-sized powder falls back for regrinding. The air will be back to the blower for repetition of the above process. The left air wil come to thel bag filter to get cleaned. When the wear and tear between roller and the ring reaches certain degree, adjust the length of the strong spring,, so to keep the invariable pressure between the roller and the ring, to make sure the stable production and the fineness. Characteristics: 1. Compared with other mills, its capacity increases by 10%-20% under the same power

condition, and compression force of rollers to material improve 800-1200kgf under the force of high-pressure spring.

2. Size of final product can be 0.613mm (30mesh) –0.033mm (425mesh). Some can reach the fineness of 0.013mm (1000 mesh).

3. High Pressure Suspension Mill meets the requirement of national dust-dump standard. 4. The separator can be adjusted very easily. 5. The multi-class seals are adopted to keep the grinding equipment tightly closed.

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Technical data :

Notice: Any change of Jaw Crushers technical data shall not be advised additionally. _______________________________________________________________________________

Copyright © 2007 by Liming Road & Bridge Heavy Industry Co., Ltd. All rights reserved Add:15th, Dingxiangli, National HI-TECH Industry Development Zone, Zhengzhou, China.

Postcode : 450001 Tel : 0086-371-67371699 / 0086-371-67992899 . Fax : 0086-371-67992699 E-mail : [email protected]

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B.3 FLAP GATE

Page 12: ta unit pengering CCP - Institut Teknologi · PDF filePilot Plant, Tugas Sarjana, Teknik Mesin – FTMD ITB, 2008. [12] PAMA-ITB Joint Cooperation Program, System Note, CUT Project,

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B.4 IMPULSE - CONDENSING TURBINE

Type descriptions of multi-stage steam turbines on building block system

Symbol Type identification

N—Normal pressure in outer casing H—High pressure in outer casing E—Extraction turbine G—Backpressure turbine K—Condensing turbine W—Double flow turbine

NK 32/28/0 N-Admission condition mark (N is normal pressure) K-Exhaust section (K is condensing type) 32-Marking size of outer casing(inner radius of wheel box of outer casing) 28-Marking size of rotor(root diameter of end stage rotor) 0-Extension section mark 0—without extension section

The condensing turbine is single casing , single shaft, impulse type, when the powers not

exceed 3000kW, turbine will provide a reduction gearbox; the powers exceed 6000kW, turbine will connect with a generator directly.

For northern high cold zone of china, turbine may apply to the heating in winter through

supplying the low vacuum circulating water(generate electricity in summer ), so that to advance the economy benefit of power station (middle and smaller type).

The non-controlled extraction condensing steam turbine may provide a certain steam flow

for industrial need. This series unit consists of a rotor and stator. The rotor is assembled . The stator includes

a casing , nozzle and diaphragm, labyrinth gland and bearing etc. A governing valve is connected with an actuator of speed regulation system via a mechanical lever.

The turbine uses a full hydraulic governing system and provides the protection devices

that have difference functions.

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B.5 BLOWER

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B.6 ROTARY VALVE

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LAMPIRAN C

LEMBAR PERHITUNGAN

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C.1 LEMBAR PERHITUNGAN SILO SEMENTARA

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C.2 LEMBAR PERHITUNGAN BED 1

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C.3 LEMBAR PERHITUNGAN BED 2

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LAMPIRAN D

HASIL SIMULASI CYCLE TEMPO

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D.1 SKEMA HASIL SIMULASI TIAP UNIT PENGERING

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D.2 RINGKASAN INPUT SIMULASI TIAP UNIT PENGERING

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D.3 SKEMA SIMULASI KETIGA UNIT PENGERING DAN SUBSISTEM PEMBANGKIT DAYA

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D.4 RINGKASAN INPUT SIMULASI KETIGA UNIT PENGERING

DAN SUBSISTEM PEMBANGKIT DAYA

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D.5 RINGKASAN OUTPUT SIMULASI KETIGA UNIT PENGERING

DAN SUBSISTEM PEMBANGKIT DAYA