C M Y K

Micromist cooling system is used for applying a

thin film of microlube to either bandsaw or

circular blades to reduce cutting friction, heat

generated and prevent sticking of swarf on the

blade tips Benefits : Precise dispensing gives

the user the ability to eliminate mess

associated with flood coolant, cutting chips that

are dry (gives max. recycle sell value), and

reduces cutting forces to maximise sawing

productivity.

MICROMIST COOLING SYSTEMS

ITL Microlube Fluid is a premium plant-based metal cutting lubricant

that provides highest lubricity to the cutting edge of any tool and

cleans-up the disposal. ITL Microlube is 100% environmentally safe.

FE 3000 - Suitable for Ferrous Materials.

FE ECO - Suitable for Ferrous Materials.

AL 5000 - Suitable for Aluminium.

NF 1000 - Suitable for Non Ferrous Materials.

SS SPL - Suitable for Stainless Steel

MICROLUBE OIL

Precise Fluid ControlFrom Metering Pump

Circular or Band Saw Blade

'THREE' Outlet Nozzle

UR

JA &

256

0549

111, Sector - B, Sanwer Road, INDORE - 452 015 (M.P.) IndiaPhone : 91-731-3044400-409Mktg. & Sales : 91-731-3044430-431-432Fax : 91-731-2722372, 2721110E - mail : blade@itl.co.in; praveenbhuch@itl.co.in;

ashish@itl.co.inWebsite : www.itl.co.in

Indore Saws & Tools.( A Division of ITL Industries Ltd.)A BSE Listed; ISO 9001:2008 Certified Company

ITL Industries Ltd.

Technology with TimeTechnology with Time

BREAK-IN-PROCEDURE

RE-SHARPENING

Now ITL can do complete repairing of your used Circular Saw cutters (like re-sharpening,

re-tipping, distortion correction, re-tensioning etc.) ranging from Diameter 250 mm to 900

mm of any Tooth Profile & Geometry. This can bring down your cost per-cut significantly.

* Re-Sharpening is possible only when cutter body is intact and not damaged.

CONTACT DETAILS :

ALL OFFERED PRODUCTS ARE FROM WORLD’S BEST MANUFACTURERS

Life of Bandsaw Blades mainly depends on a controlled break-in. Following Feeding

conditions have been tested to be favourable. By following this procedure the Life of Band

Saw Blade can be increased significantly.

1. Set band speed at normal cutting speed for material being cut

2. Reduce feeds as low as possible while still generating a chip (do not let blade run

without creating a chip.)

3. Easy to cut material:- about 1/3 of normal feed pressure.

4. Difficult to cut material:- i.e. work hardening steels reduce it to ½ of normal feed

pressure. (make sure sufficient down feed so material does not work harden and

damage teeth)

25. After cutting approx. 400-600 cm turn up to normal feed.

ITL WIRE BRUSH

Please make sure to change Wire brush with every change of Blade/Cutter. Make sure that wire brush touches blade/cutter making positive contact with the blade gullet.

Proper use of wire brush will improve Blade/Cutter life. Chip removing is necessary for better surface finish. Wire brush prevents chip jamming in Blade Guides.

ITL Wire Brush 3” Hard Suitable for ITL Nano Machine.

ITL Wire Brush 3” Soft Suitable for ITL CSNC Machine.

ITL Wire Brush 4” Soft Suitable for ITL CSNC Machine.

ITL Wire Brush 6” Hard Suitable for ITL Band Saw Machine.

ITL TENSION METER

Correct Band Tension is vital to ensure cut straightness.

The ITL Tension Meter quickly & simply measures the

exact blade tension while it is mounted on the band.

Recommended pressure is provided with the machine

manual. This will help to avoid off square cutting

through low tension & blade breakage and machine

damage through excessively high tension.

C M Y K

ITL CIRCULAR SAW CUTTERS

HSS CIRCULAR SAW BLADES M2 & M35

ITL OFFERS A VARIETY OF TCT CUTTERS

D

S

S

lA very good solution for cutting general steels and easy to cut materials. Made of M-42 tool steel with 8% Cobalt content which gives it high wear resistance. It has special gullet design for free flow of chips which helps in achieving smooth cutting and long tool life.

lThis blade performs very well even on light duty machines like Scissor Type/Tilting Machines (with manual tension system), Old Bandsaw Machines with poor cutting conditions.

lEconomical Solution with High Performance.

ITL BI-METAL BAND SAW BLADE GRADES & THEIR APPLICATIONS

D (mm) 20 40 60 80 100 150 200 300 500

S (mm) Tooth pitch (tpi)

2 14 14 14 14 10/14 10/14 10/14 10/14 8/12

3 14 10/14 10/14 8/12 8/12 8/12 6/10 6/10 6/10

4 14 10/14 10/14 8/12 8/12 6/10 6/10 5/8 4/6

5 14 10/14 10/14 8/12 6/10 6/10 5/8 4/6 4/6

6 14 10/14 8/12 8/12 6/10 5/8 5/8 4/6 4/6

8 14 8/12 6/10 6/10 6/10 5/8 5/8 4/6 4/6

10 6/10 6/10 5/8 5/8 4/6 4/6 4/6 3/4

12 6/10 5/8 4/6 4/6 4/6 4/6 3/4 3/4

15 4/6 4/6 3/4 3/4 3/4 2/3

20 4/6 4/6 3/4 3/4 3/4 2/3

30 3/4 3/4 3/4 2/3 2/3 2/3

50 2/3 2/3 2/3 1.4/2

75 2/3 1.4/2 1.4/2

100 1.4/2 0.75/1.25

150 0.75/1.25

ITL AMBASSADOR M-42

lThis is the most versatile blade for wide applications like General steels, Forging Materials, Bundle Cutting, medium alloys, non-ferrous metals etc. Amazing tool life and superb cutting economics make it the most desirable blade in the industry.

lFastest selling blade of the entire product range. Exceptional performance.

lIt has 10 degrees positive rake angle which helps in deeper penetration into the job and faster material removal rate (MRR).

lIt has a strong backing material and the cutting tip material has 9-10% Cobalt and can cut material upto Tensile Strength of 1300 N/sq.mm.

lFor pipe cutting/structural steel cutting application, special tooth profiles are available in M-42 grade blade.

lFor best results, use on ITL’s Double column/LMG type bandsaw machine.

ITL PREMIER M-42

lThis blade is specially made for difficult to cut materials like Stainless Steels, Die Steels, OHNS, High Carbon Steels, Heat Resistant Steels and High Alloy Steels.

lIt has 10% Cobalt and Tungsten content which helps cut material upto Tensile Strength 1600 N/sq. mm. It has very special tooth profile which generates least amount of heat while cutting tough materials thus giving it very high tool life.

lFor best results, use on ITL’s Double column/LMG type bandsaw machines.

ITL ENDURA M-51

lThis blade’s cutting tips are made with powder metallurgy technology having tool steel grade M-71. This blade is also available with special wear resistant TiAlN coating which gives it exceptional heat & wear resistant properties.

lIt is best suited for cutting Super Alloys, Work Hardening Steels, Tool Steels and materials which are very tough to cut like Baked Graphite, Inconel, Monel etc.

lThis offers a very good balance between a HSS Bi-Metal Bandsaw Blade and a Carbide Tipped Bandsaw Blade. This provides good economics for cutting tough materials as this blade is not as expensive as Carbide Tipped ones.

lFor best results, use on ITL’s Double column/LMG type bandsaw machine.

ITL SUPERIA M-71

lThese blades are used for cutting materials which are difficult to cut in production with standard HSS blades such as Titanium, Aluminium Runner Risers containing High Silica Content, Super Alloys (like Uranium alloys, Zirco alloys, Super Duplex steel, Stellite, Hastelloys etc.). It is also an effective solution to get high productivity for cutting standard steels/alloys at very high cutting rates.

lCarbide blades are generally quite expensive as compared to standard HSS Bi-Metallic Bandsaw Blades. And such blades should be used only on sturdy double column machines having precise feed controlling options.

lFor best results, use these blades on ITL’s CNC/Servo type bandsaw machines.

ITL MAGNUM CARBIDE

ITL PREMIER M-42

TPI

TPI SELECTION CHART FOR SOLIDS

0.75/1.25

20 50 80 200 500 1200

4/6 3/4 3/4 2/3

300 800

2/3 1.4/25/8 4/610/14 8/12 8/12 6/10

30 100Dia.

1.1/1.5

Diameter in mm

TPI SELECTION FOR TUBES AND PROFILE

CUTTING PARAMETERS AND FEED SELECTION CHART

Aluminium, Brass and

Copper Alloys

EN Series, Alloy Steel,

Cast Iron

Structural Steel, Sections, Profile,

Beams Etc,

Stainless Steel, Inconel Hastalloy, Die Steel and other Difficult to Machine Material

Induction Hardened, Case Hardened Steels

27 x 0.9

34 x 1.1

41 x 1.3

54 x 1.6

67 x 1.6

Blade Dimension

(mm)

Band Speed (m / min)

Cutting Rate (cm² / min)

Band Speed (m / min)

Cutting rate (cm² / min)

Band Speed (m / min)

Cutting rate (cm² / min)

Band Speed (m / min)

Cutting (cm² / min)

Band Speed (m / min)

Cutting rate (cm² / min)

80-150

70-80

80-150

70-80

80-150

70-80

60-80

70-80

60-80

70-80

55-60

35-45

50-60

35-45

45-55

35-45

40-50

30-40

40-50

30-40

50-80

20-30

50-80

20-30

50-80

20-30

45-65

15-25

40-60

15-25

35-45

25-35

30-45

25-35

25-40

25-35

25-40

20-30

20-35

20-30

20-25

7-20

15-20

7-20

10-15

7-20

8-15

5-15

8-15

5-15

Work Material

Parameters

ITL FEV

ITL FESV

ITL FERV

ITL FE SP

ITL SUSMAX

ITL AL

ITL NFB

Please use ITL Micromist Oil for best results.

For any other Size, Pin Hole, Bore & No. of Teeth please contact.

- Suitable for Ferrous material

- Suitable for Medium Alloys, with Extra Brazing Strength.

- Suitable for Forging material

ITL FEP - Suitable for Pipe Cutting

- Suitable for Alloys and High Carbon

ITL FE SPR - Suitable for Alloys and High Carbon Hot Forging

- Suitable for all Stainless Steel

- Suitable for Aluminum

- Suitable for non Ferrous material

ITL Offers TCT / Cermet Saw blades for mass production NC / CNC Circular Saw machines. Such blades are available in various tooth shapes and Coatings for different cutting applications.

HSS Circular Saw Blades made from HSS M2, HSS-M35 grades with 7 different type of coating for various applications. Used for burrfree & multiple life performance on Tubes. Pipes, Solides of : Alloy Steel, Aluminum, Stainless Steel, Brass, Copper, Steel, Titanium, Zirconium, etc.

Dia

250 mm

285 mm

315 mm

315 mm

360 mm

420 mm

460 mm

560 mm

Kerf

2.0 mm

2.0 mm

2.0 mm

2.2 mm

2.6 mm

2.7 mm

2.7 mm

3.0 mm

Plate

1.7 mm

1.7 mm

1.70 mm

1.75 mm

2.25 mm

2.25 mm

2.25 mm

2.5 mm

Bore

32 mm

32 mm

32 mm

40 mm

40 mm

40 mm

50 mm

50 mm

Standard No. of Teeth

72 / 80

60 / 72 / 80 / 120

60

72

60 / 72 / 80 / 100

80

60 / 80

60 / 80

Pin Hole

4-11PCD63/4-9PCD50

4-11PCD63/4-9PCD50

4-11PCD63/4-12PCD90

4-12PCD90/4-15PCD80

4-12PCD90/4-15PCD80

4-12PCD90/4-15PCD80

4-12PCD90/4-15PCD80

4-11PCD90/4-12PCD80ITL PREMIER M-42

ITL ENDURA M-51

ITL MAGNUM CARBIDE

R