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Page 1: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,
Page 2: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

T A B L E O F C O N T E N T SAbout AIMCO . . . . . . . . . . . . . . . . . . . . . 3AcraDyne DC Controlled Tools . . . . . . . . . 4Benefits of PERQ . . . . . . . . . . . . . . . . . . 5Specialized Applications . . . . . . . . . . . . . 6System Components . . . . . . . . . . . . . . . . 7AcraDyne iEC Controller . . . . . . . . . . . . . 8ToolWare® 2007 Software . . . . . . . . . . . 10AcraDyne Angle Nutrunners. . . . . . . . . . 14AcraDyne Inline Nutrunners. . . . . . . . . . 15AcraDyne Pistol Grip Nutrunners . . . . . . 16AcraDyne Tubenut Nutrunners . . . . . . . . 17Accessories . . . . . . . . . . . . . . . . . . . . . 18Tool/Spindle Selection Guide. . . . . . . . . 19

Page 3: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

ABOUT AIMCO

3AIMCO / 1 -800-852-1368

Let us put our state-of-the-art products to work for you!

Founded in 1970, AIMCO has built an international

reputation for providing the highest quality products,

exceptional service and support to the manufacturing

industry. As the industry leader, AIMCO has created

long term partnerships that continue to grow to this

day. AIMCO understands the needs of the customer

and specializes in going above and beyond to provide

the service and support needed for every job.

Expect the best when you partner with AIMCO.

EXPERIENCE■ Applications Trained Sales Force■ State-of-the-Art Technical Training Courses ■ Industry Expertise — Technical Product Managers■ Global Service and Support

With the largest and most experienced factory-trained

sales force, you can expect excellence. AIMCO

diligently works to provide the correct solution.

Our Regional Sales Managers our distributors attend

AIMCO’s highly regarded Tool University.

With hands-on application work, torque measurement,

joint qualification courses and proper tool selection

education, these graduates are well trained to help you

make the best decisions for your assembly needs.

ENTREPRENEURIAL MARKETER■ Represents Manufacturers From Over 13 Countries■ Fast Response Time■ Constant Flow of New Products

Today, innovation, flexibility, creativity, service and

support are the hallmarks of a successful enterprise,

regardless of size. AIMCO has the flexibility to

select the best products from suppliers worldwide;

thus providing you with more products than

the competition.

SUPPORT■ Extensive Inventory■ Calibration Available to 5,000 ft-lb (6,779 Nm)■ Service Quotes in 24 Hours■ Typical Repairs Within 72 Hours■ Customer Service Available From

7:00 a.m. to 5:00 p.m. PST Monday thru Friday■ Website

AIMCO understands the importance of quality, service,

and support. We have built our business around

providing the highest quality products and service.

We pride ourselves on our product selection, expertise,

customer service and technical support. Call us or check

out our website for more information. You can

download manuals, parts lists, specifications, catalogs

and more!

AIMCO is an experienced leader in Assembly Tool Technology.

Page 4: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

4 AIMCO / 1 -800-852-1368

ACRADYNE DC CONTROLLED TOOLS

Invest in AcraDyne DC tools — they will pay you backin dividends!■ Reduce assembly costs■ Detect errors earlier■ Increase production■ Network entire systems

BENEF ITS■ Tightening Efficiency — Torque is achieved by a

specific strategy within a parameter set reducingstress and wear on mechanical components

■ Run multiple torque or angle targets with one tool■ Complete Assembly — No more missed screws■ Automated — Eliminates operator fatigue and missed

fasteners■ Repeatability — Consistent tightening strategies on

either hard or soft joints■ Speed control■ Angle control protects against damaged threads or

missing gaskets■ Less vibration■ Lighter weight■ Faster operation■ Less heat■ Accurate — Always reaching target torque

The Next Generation of Intelligent Power!

APPLICATIONS

Electronics White Goods Off-Road Vehicles

Page 5: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

5AIMCO / 1 -800-852-1368

BENEFITS OF PERQ

PERQSM — the winning formula in therace to efficiently produce the highestquality product, ergonomically, and atthe lowest possible cost.

PERQSM, combined with AIMCO’s integrated productgroups and industry experience, enables manufacturersand assemblers worldwide to compete in today’scompetitive global market

AIMCO and our suppliers are committed to improvingeach element of the PERQSM formula: Productivity,Ergonomics, Reliability and product Quality.

The goal of a competitive manufacturer and assembleris to optimize and balance the four elements of PERQSM

to increase revenues and reduce costs.

PRODUCT IVITY■ Fastest DC motors in the industry■ On-board Tool ID for fast set-up■ Flexible I/O functions allow for extensive

multi-spindle and assembly-line control

ERGONOMICS■ Lightweight components reduce operator fatigue■ Programmable Ergo-Mode for reduced torque

reaction■ Convenient control ring and annunciation make the

operators job easier

RELIABIL ITY■ Fully supported gear carrier for smooth operation■ Redeveloped bevel and pinion gears for increased

efficiency, durability and service life■ Hardened steel ring gear guarantees concentricity

and solid construction

QUALITY■ Non-contact magneto-elastic transducer provides

superior torque accuracy■ ToolWare™ software allows intuitive programming,

communication and joint analysis

Automotive

Aerospace

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ENGINE MANUFACTURER■ Gasoline generator assembly■ Six spindle 30 Nm■ Replaced hand assembly with

rotation pattern to simultaneousrundown

■ Custom display panel showingapplication

■ Cpk range of 3.2–6.9 far exceededquality requirements

6

SPECIAL IZED APPL ICATIONS

AIMCO / 1 -800-852-1368

MULTIPLE NUTRUNNING SYSTEMSAIMCO is able to integrate theAcraDyne tool spindle into acustomized Multiple NutrunningSystem that will address your needs.From simple systems verticallysuspended above the part to assemblystations that integrate with your line,AIMCO can handle your project. Let us know your requirements and we will propose a solution tailored toyour needs.

AUTOMOTIVE MANUFACTURER■ Wheel lug nut assembly■ Four spindle 105 Nm■ Rotating spindle trunnion■ Replaced competitive system■ Built-in PC for data storage

SMALL ENGINEMANUFACTURER■ Air cooled small vehicle engine

assembly■ Ten spindle 2.4–2.8 kgf-m■ Integrated PLC control of

system functions■ Supplied overhead rail follows

line and returns powerhead tohome position

■ Powerhead features single levercontrol and visual confirmationof accepted torque

Page 7: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

This single controller operates the widest rangeof fastening tools on the market!

SYSTEM COMPONENTS

7AIMCO / 1 -800-852-1368

BASIC FEATURES■ NEMA 12 rated enclosure■ Easy access to internal components■ Smaller design for easier mounting■ 110V or 220V flexibility■ Standard GFCI (Ground Fault

Circuit Interrupter)

Tool Cable Connection Process Indicator LightsAccept, Torque, Angle, CycleLarge, Easy-to-Read Torque/Angle Display Optional Keypad Display Module (KDM) I/O — 8 In and 8 Out For simple interface with external devices.Wall Mount Brackets Safety Interlock Bar Code Input Software is available to configure thecontroller to receive and process standardbar code input (iEC3 and iEC3K only).

1

2

3

4

5

6

7

8

2

3

6

7

4

1

5 8

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8

ACRADYNE EC CONTROLLER

AIMCO / 1 -800-852-1368

FEATURES AND BENEFITS■ Data Storage — Standard units store 2,040

rundowns. 10,000,000 rundowns or more arepossible with advanced network capable units

■ ToolWare® — Custom-designed operating systemmeans no licensing fees

■ Backwards Compatible — Works with any AcraDyneDC tool

■ Parameter Set Select and Indication — Changeoperations and clear indication of your currentoperations with one button

■ External Port Software Updates — Plug-in capabilityfor software updates

■ Tool Calibration Routines — Stores the calibrationdirectly in the tool’s memory for easy plug and playinto any AcraDyne controller

■ Rundown Storage — Data stored for the last 2048rundowns can be viewed as raw data or graphed withstatistical information. This data can also be saved in.csv format and opened directly with MicroSoft®

Excel or other programs.■ Programmable Torque Filter Frequency — Satisfies

customer specific filter requirements■ Programmable Calibration and Service Interval

Alerts — Configure alerts to indicate service orcalibration due for a tool based on number of cyclesor months since the last service or calibration

■ Real Time Clock — For time and date stamping,rundown information and other logged data

■ Bar Code Scanning■ Network Capabilities — Capable of tying into plant

controls■ Graphing Capabilities — To track and monitor

tightening strategies■ Multiple Fastening Strategies — Program up to eight

parameter sets to handle eight different torques andtypes of joints

■ Connection Capabilities — Connects with Parallel(legacy), USB or Ethernet

ADVANCED COMMUNICATION FEATURES OFTHE iEC NETWORK CAPABLE CONTROLLERModels iEC3 and iEC3K

■ Advanced feature setup is done using a web interface■ Store up to 10 million rundown cycles on 2 GB

internal memory block■ Data can be retrieved using standard FTP methods■ Allows ToolWare® to connect through Ethernet and

is port selectable■ Allows for use of bar code scanner to scan a bar code

and attach the data to each rundown■ Transmits ASCII text string of rundown information

through Ethernet port when it is connected■ Ethernet setup allows for both DHCP as well as

static IP addresses■ Allows parameter set selection through serial port■ Serial port can be used with other gateway devices

such as Devicenet® or Profibus®

■ Enable/Disable tool through bar code

Page 9: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

ACRADYNE EC CONTROLLER

9AIMCO / 1 -800-852-1368

ACCURATE■ Controlled tightening improves quality■ Process controls ensure no missed screws, stripped

screws, rehits or damaged threads ■ Eliminates human error■ Consistent torque control■ Accurate tightening means better end-product

quality■ No premature shut-off

RELIABLE■ No guessing, just reliable and accurate assembly■ Automatically set your torque and eliminate

operator error■ No counting required■ Collect and analyze your production data

PRODUCT IVE■ Increased productivity means increased profits■ Replace up to eight conventional tools with one

controlled system■ Quieter operation■ No oil contamination from air tool exhaust

CONTROL STRATEG IES (CW OR CCW)■ Torque Control (TC) — Provides target torque with

high and low limits with simple pass or fail criteriafor tightening threaded fasteners

■ Torque Control with Angle Monitoring (TC/AM) —For tightening threaded fasteners, allows you tomonitor angle and rotation to detect any changes inthe joint rate which would indicate process problems

■ Torque Monitoring with Angle Control (TM/AC) —For controlling the amount of fastener rotation

■ Torque Control and Angle Control (TC/AC) —Providing both torque and angle targets, and high andlow limits, further refining the pass or fail criteria forcritical applications

ADVANCED CONTROL FEATURES■ Start Delay — Allows the controller to ignore initial

torque reading for a period of time to aid in threadcutting fasteners, prevailing load, and high inertialload applications.

■ Rundown Backoff Rundown (RBR) Strategies — Used when joint condition is required. The controllerruns to an initial torque, reverses to a pre-programmed angle, and then rundown to finaltorque.

■ Rundown Backoff (RB) Strategies — Allows the toolto rundown to an initial torque, then reverse to a pre-programmed angle.

■ Tubenut Control — Runs a tubenut wrench totorque, then returns to the home position when therun command is removed. A patented safetyalgorithm reduces the risk of pinch point injury.

iEC1 Controller with Digital Readouts, Plug-N-PlayiEC1K Controller with Digital Readouts, Plug-N-Play (with integrated KDM)iEC2 Controller with Digital Readouts, Plus I/O, Plug-N-PlayiEC2K Controller with Digital Readouts, Plus I/O, Plug-N-Play (with integrated KDM)iEC3 Controller with Digital Readouts, Plus I/O, Network Capable, Plug-N-PlayiEC3K Controller with Digital Readouts, Plus I/O, Network Capable, Plug-N-Play (with integrated KDM)23488 Hand-Held Keypad Display Module (KDM)

1 – Basic Controller2 – Basic Controller with External I/O3 – Basic Controller with External I/O, Network and Bar Code Capable

MODEL DESCRIPTION

iEC Controllers

Page 10: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

TOOLWARE® 2007ToolWare 2007 is AcraDyne’ssoftware package designed specificallyfor AcraDyne tools and controllers.Provided at no cost to all users, thiscomprehensive, user-friendly programallows programming, analysis anddiagnostics via Ethernet, USB orparallel connection to any Windows®

computer workstation. The softwareautomatically detects the controller orcan be used offline.

10

TOOLWARE® 2007 SOFTWARE

AIMCO / 1 -800-852-1368

Easy Parameter Set Set-UpAdding and editing parameter sets is simple with ToolWare 2007’s Intuitive Parameter Set-up Function.

Page 11: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

TOOLWARE® 2007

11AIMCO / 1 -800-852-1368

CurveWare™

With CurveWare, fast access to torque and angle curves allows the tool andcontroller to be programmed for optimal performance on any application.

StatisticsVital statistics and rundownplots can be quickly viewedto assure the assemblyprocess is being performedproperly.

Page 12: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

12

TOOLWARE® 2007 SOFTWARE

AIMCO / 1 -800-852-1368

Advanced Application FeaturesUser designated log-in permission allows access to a wide range of programming andconfiguration options, from Soft Start Delay time through Rundown-Backoff-Rundown strategies.

Batch ProcessingWhether simple or complex, batchjobs can be quickly set up using avariety of programming options.

Page 13: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

TOOLWARE® 2007

13AIMCO / 1 -800-852-1368

I/O MonitorFor testing and visualization ofprocesses, the I/O Monitorfeature allows fast andinformative observation of thecontroller’s Fixed Logic I/O.

Calibration and Maintenance SchedulingProgrammable intervals and alerts provide immediate notice that the tool and/or controller are in need of scheduled preventative maintenanceor calibration.

Page 14: T A B L E O F C O N T E N T S - Production Tools · T A B L E O F C O N T E N T S ... Plus I/O, Plug-N-Play (with integrated KDM) iEC3 Controller with Digital Readouts, Plus I/O,

14

ACRADYNE ANGLE NUTRUNNERS

AIMCO / 1 -800-852-1368

FEATURESAcraDyne angle nutrunners provide a solution tospace-limited fastening applications that areinaccessible with inline or pistol model tools. A compact, durable Titanium head houses aprecision right-angle gear set which fits into thetightest of areas and delivers a highly accuratefastening cycle. Lightweight materials and auniform body diameter provide a comfortable grip,and an ergonomically-placed start lever allows forsimple control. AcraDyne angle nutrunners offerthe perfect solution for any handheld, precision-fastening application.

AEN12030AEN12040

AEN13120AEN13200*AEN13300*AEN13450** NOT SHOWN

AEN12055

AEN13060AEN13090

AEN12015AEN12025

F

E

D

B C

A

MODEL OVERALL CENTERLINE CENTERLINE HEAD CENTERLINE BODYLENGTH (A) TO PIN (B) TO OUTPUT (C) DIAMETER (D) TO TOP (E) DIAMETER (F)

in mm in mm in mm in mm in mm in mm

2000 SERIESAEN12015 14.8 376.7 1.2 29.2 0.8 20.8 1.0 26.2 0.5 12.7 1.5 38.1AEN12025 14.8 376.7 1.2 29.2 0.8 20.8 1.0 26.2 0.5 12.7 1.5 38.1AEN12030 14.6 371.9 1.4 34.8 1.0 26.2 1.4 35.6 0.5 13.5 1.5 38.1AEN12040 14.6 371.9 1.4 34.8 1.0 26.2 1.4 35.6 0.5 13.5 1.5 38.1AEN12055 17.9 454.4 1.4 34.8 1.0 26.2 1.4 35.6 0.5 13.5 1.5 38.13000 SERIESAEN13060 19.1 485.7 1.7 42.7 1.2 31.2 1.7 41.9 0.6 15.8 1.9 47.0AEN13090 19.1 485.7 1.7 42.7 1.2 31.2 1.7 41.9 0.6 15.8 1.9 47.0AEN13120 21.2 539.0 2.4 60.5 1.6 39.6 2.1 53.3 0.8 19.1 1.9 47.0AEN13200 23.4 594.4 2.3 57.4 1.6 39.6 2.1 53.3 0.8 19.1 1.9 47.0AEN13300 23.8 603.8 2.3 59.4 1.7 41.9 2.5 63.5 0.9 23.6 1.9 47.0AEN13450 23.8 603.8 2.3 59.4 1.7 41.9 2.5 63.5 0.9 23.6 1.9 47.0

MODEL RECOMMENDED TORQUE RANGE FREE WEIGHT OUTPUTPEAK STANDARD CONDITIONS (Soft/Medium Joint) EXTREME CONDITIONS (Hard Joint/High Duty Cycle) SPEED LESS SOCKET DRIVE

Nm ft-lb Nm ft-lb Nm ft-lb rpm lb kg in

2000 SERIESAEN12015 15 11.0 3 - 12 2.2 - 8.9 3 - 9 2.2 - 6.6 1360 2.6 1.2 3/8 sq. dr.AEN12025 25 18.0 5 - 20 3.7 - 14.8 5 - 15 3.7 - 11.0 780 2.6 1.2 3/8 sq. dr.AEN12030 30 22.0 6 - 24 4.4 - 17.7 6 - 18 4.4 - 13.2 795 2.7 1.2 3/8 sq. dr.AEN12040 40 29.5 8 - 32 5.9 - 23.6 8 - 24 5.9 - 17.7 540 2.7 1.2 3/8 sq. dr.AEN12055 55 40.5 11 - 44 8.1 - 32.5 11 - 33 8.1 - 24.3 360 3.6 1.6 3/8 sq. dr.3000 SERIESAEN13060 60 44.0 12 - 48 8.9 - 35.4 12 - 36 8.9 - 26.6 840 5.5 2.5 1/2 sq. dr.AEN13090 90 66.0 18 - 72 13.2 - 53.1 18 - 54 13.2 - 39.8 560 5.5 2.5 1/2 sq. dr.AEN13120 120 88.5 24 - 96 17.7 - 70.8 24 - 72 17.7 - 53.1 400 9.0 4.1 1/2 sq. dr.AEN13200 200 147.5 40 - 160 29.5 - 118 40 - 120 29.5 - 88.5 210 9.1 4.1 3/4 sq. dr.AEN13300 300 221.0 60 - 240 44.2 - 177 60 - 180 44.2 - 132.8 140 9.7 4.4 3/4 sq. dr.AEN13450 450 332.0 90 - 360 66.3 - 265.5 90 - 270 66.3 - 199.1 95 9.7 4.4 3/4 sq. dr.

Application Data

Dimensions

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ACRADYNE INLINE NUTRUNNERS

15AIMCO / 1 -800-852-1368

FEATURESAcraDyne inline nutrunners are the perfect choicefor fixtured fastening applications because of theircompact size and durability. A uniform bodydiameter and a hex-shaped mounting point allowfor simple installation into fixture plates — simplymachine a female hex into a steel plate, insert thenutrunner, secure with the factory-supplied nut andyour fastening machine is assembled. A reaction barfor use in handheld applications is also includedwith all AcraDyne inline nutrunners.

AES12038AES12068

AES12010AES12020AES12025

AES13040AES13060

AES13100AES13150AES13230

AB

C

D

E(Hex)

MODEL OVERALL MOUNTING BODY HEX HEX FLATSLENGTH (A) HEIGHT (B) DIAMETER (C) THICKNESS (D) DIMENSION (E)

in mm in mm in mm in mm in mm

2000 SERIESAES12010 14.3 363.7 12.8 325.6 1.5 38.1 0.4 9.1 1.0 25.4AES12020 14.3 363.7 12.8 325.6 1.5 38.1 0.4 9.1 1.0 25.4AES12025 14.3 363.7 12.8 325.6 1.5 38.1 0.4 9.1 1.0 25.4AES12038 17.2 435.9 15.7 398.8 1.5 38.1 0.4 9.1 1.0 25.4AES12068 17.2 435.9 15.7 398.8 1.5 38.1 0.4 9.1 1.0 25.43000 SERIESAES13040 18.7 475.7 16.8 427.7 1.9 47.0 0.4 11.2 1.3 31.8AES13060 18.7 475.7 16.8 427.7 1.9 47.0 0.4 11.2 1.3 31.8AES13100 23.1 585.7 21.1 537.0 1.9 47.0 0.4 11.2 1.3 31.8AES13150 23.1 585.7 21.1 537.0 1.9 47.0 0.4 11.2 1.3 31.8AES13230 23.1 585.7 21.1 537.0 1.9 47.0 0.4 11.2 1.3 31.8

MODEL RECOMMENDED TORQUE RANGE FREE WEIGHT OUTPUTPEAK STANDARD CONDITIONS (Soft/Medium Joint) EXTREME CONDITIONS (Hard Joint/High Duty Cycle) SPEED LESS SOCKET DRIVE

Nm ft-lb Nm ft-lb Nm ft-lb rpm lb kg in

2000 SERIESAES12010 10 7.4 2 - 8 1.5 - 5.9 2 - 6 1.5 - 4.4 2080 2.3 1.0 3/8 sq. dr.AES12020 20 14.8 4 - 16 3.0 - 11.8 4 - 12 3.0 - 8.9 1200 2.3 1.0 3/8 sq. dr.AES12025 25 18.4 5 - 20 3.7 - 14.8 5 - 15 3.7 - 11.0 820 2.3 1.0 3/8 sq. dr.AES12038 38 28.0 7.5 - 30 5.5 - 22.1 7.5 - 23 5.5 - 17.0 540 3.2 1.4 3/8 sq. dr.AES12068 68 50.1 13.5 - 54 10.0 - 39.8 13.5 - 41 10.0 - 30.2 320 3.2 1.4 3/8 sq. dr.3000 SERIESAES13040 40 29.5 8 - 32 5.9 - 23.6 8 - 24 5.9 - 17.7 1240 4.8 2.2 1/2 sq. dr.AES13060 60 44.0 12 - 48 8.9 - 35.4 12 - 36 8.9 - 26.6 840 4.8 2.2 1/2 sq. dr.AES13100 100 73.8 20 - 80 14.75 - 59.0 20 - 60 14.8 - 44.2 465 7.8 3.5 1/2 sq. dr.AES13150 150 110.6 30 - 120 22.1 - 88.5 30 - 90 22.1 - 66.4 310 7.8 3.5 1/2 sq. dr.AES13230 230 169.6 46 - 184 33.9 - 135.7 46 - 138 33.9 - 101.8 210 7.8 3.5 1/2 sq. dr.

Application Data

Dimensions

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16

ACRADYNE PISTOL GRIP

AIMCO / 1 -800-852-1368

FEATURES■ Cable available in top or bottom configuration

For models with top cable inlet please add “T” to model number(for example, AEP12010T)

■ Headlights — First industry controlled tool with ultra-brightLEDs for illumination of your application

AEP12010AEP12020AEP12025

Built-in annunciator

Ultra-bright LED lights

MODEL RECOMMENDED TORQUE RANGE FREE WEIGHT OUTPUTPEAK STANDARD CONDITIONS (Soft/Medium Joint) EXTREME CONDITIONS (Hard Joint/High Duty Cycle) SPEED LESS SOCKET DRIVE

Nm ft-lb Nm ft-lb Nm ft-lb rpm lb kg in

AEP12010 10 7.4 2 - 8 1.5 - 5.9 2 - 6 1.5 - 4.4 2080 2.6 1.2 1/4 hex QCAEP12020 20 14.8 4 - 16 3.0 - 11.8 4 - 12 3.0 - 8.9 1200 2.6 1.2 3/8 sq. dr.*AEP12025 25 18.4 5 - 20 3.7 - 14.8 5 - 15 3.7 - 11.0 820 2.6 1.2 3/8 sq. dr.*AEP12038 38 28.0 7.5 - 30 5.5 - 22.1 7.5 - 23 5.5 - 17.0 540 3.6 1.6 3/8 sq. dr.AEP12068 68 50.1 13.5 - 54 10.0 - 39.8 13.5 - 41 10.0 - 30.2 320 3.6 1.6 3/8 sq. dr.1/4" quick change chuck available

Application Data

Top cable configuration

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ACRADYNE TUBENUT NUTRUNNERS

17AIMCO / 1 -800-852-1368

AET12020AET12025AET12035AET12050

With Innovative Safety Sensor Technology!

Safety First!

FEATURES■ Provides a safe and ergonomic solution to the serious operator

safety concerns involved with tubenut wrenches■ Transducer senses resistance while socket is open to help

prevent damage or injury■ Patented Safety Algorithm■ No double hit or twin lever needed

Application DataMODEL RECOMMENDED TORQUE RANGE FREE WEIGHT OUTPUT

PEAK STANDARD CONDITIONS (Soft/Medium Joint) EXTREME CONDITIONS (Hard Joint/High Duty Cycle) SPEED LESS SOCKET HEX RANGENm ft-lb Nm ft-lb Nm ft-lb rpm lb kg in mm

AET12020 20 14.8 4 - 16 3.0 - 11.8 4 - 12 3.0 - 8.9 580 2.9 1.3 1/4 - 7/16 7 - 12AET12025 25 18.4 5 - 20 3.7 - 14.8 5 - 15 3.7 - 11.0 440 3.8 1.7 3/8 - 5/8 10 - 17AET12035 35 25.8 7 - 28 5.2 - 20.7 7 - 21 5.2 - 15.5 320 4.3 2.0 1/2 - 7/8 13 - 24AET12050 50 36.9 10 - 40 7.4 - 29.5 10 - 30 7.4 - 22.1 240 5.4 2.5 5/8 -1-3/16 17 - 32

Request specific socket size when placing your order. AIMCO offers a wide variety of socket sizes to fit your needs.

SPECIAL IZED HEADSAIMCO is able to provide specialized headsfor almost any application. Tubenut, Holdand Drive, Crow Foot, Offsets and SlidingSpindles are just a few of the head stylesavailable. Let us know your requirementsand we will help select the headconfiguration to get the job done.

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SOCKET TRAY■ Simply remove the assigned socket

to select the application to be run.■ Automatic Plug-n-Play. Each

parameter is automatically assignedto socket position 1 – 8 by simplyplugging in the socket tray.

■ Optional self-illuminating socketreceptacles.

■ Delrin blanks may be easilymachined by the customer toaccommodate custom socketprofiling.

■ Nothing to break, wear out ormaintain. Proximity sensors detectpresence of socket.

KEYPAD DISPLAY MODULE (KDM)■ For tool setup, statistical display, and

basic diagnostics. It can be built-in,hand-held, or remotely mounted.

■ For remote mounting. Connects toAcraDyne controllers via 20403data cable (Can only be used byconnection to a controller).

CABLE ASSEMBLIESThe AcraDyne DC electricnutrunner tool system uses asingle cable to carry all necessaryconductors for superiorergonomics and durability.■ Flexible polyurethane cover

for maximum durability,abrasion and is transmissionfluid resistant. Provides a soft,non-marring material toprotect sensitive surfaces.

■ Quick disconnects at both ends facilitate tool changeover and trouble-shooting.■ The CAN data/signal is via RJ45 for products such as the KDM, socket tray or computer.

UNIVERSAL TOOL BASKET

TOOL BAILS■ AcraDyne’s spring bails are

designed for use with any of theAcraDyne 2000 or 3000 seriestools.

■ The spring bails snap on quicklyand firmly at any place on the toolbody for perfect balance and securesuspension.

18

ACCESSORIES

AIMCO / 1 -800-852-1368

LENGTHMODEL DESCRIPTION m ft

TOOL CABLES20290 Standard tool cable - 8' length 2.5 820006 Standard tool cable - 25' length 7.6 25PISTOL20292 8' captive cable 2.5 8EXTENSION20291 25' extension cable 7.6 2520722 50' extension cable 15.0 50DATA20403 Data/signal connection cable – 2.0 6

Accessories to controller

MODEL DESCRIPTION

21159 2000/3000 Series Vertical Tool Bail2000 Series Nutrunners21208 Spring Bail Assembly20601 Fixed Titanium Bail Assembly20602 Rotating Titanium Bail3000 Series Nutrunners21209 Spring Bail Assembly20559 Fixed Titanium Bail Assembly20556 Rotating Titanium Bail

Keypad Display Module20752 Socket Tray Tool Bails

Universal Tool Basket21226

Tool Cable20290

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DC TOOLS: TOOL/SPINDLE SELECTION GUIDE

19AIMCO / 1 -800-852-1368

MODEL RPM LENGTH WEIGHTin mm lb kg

ANGLE TOOLS

AEN12015 1360 14.8 376.7 2.6 1.2

AEN12025 780 14.8 376.7 2.6 1.2

AEN12030 795 14.6 371.9 2.7 1.2

AEN12040 540 14.6 371.9 2.7 1.2

AEN12055 360 17.9 454.4 3.6 1.6

AEN13060 840 19.1 485.7 5.5 2.5

AEN13090 560 19.1 485.7 5.5 2.5

AEN13120 400 21.2 539.0 9.0 4.1

AEN13200 210 23.4 594.4 9.1 4.1

AEN13300 140 23.8 603.8 9.7 4.4

AEN13450 95 23.8 603.8 9.7 4.4

INLINE TOOLS

AES12010 2080 14.3 363.7 2.3 1.0

AES12020 1200 14.3 363.7 2.3 1.0

AES12025 820 14.3 363.7 2.3 1.0

AES12038 540 17.2 435.9 3.2 1.4

AES12068 320 17.2 435.9 3.2 1.4

AES13040 1240 18.7 475.7 4.8 2.2

AES13060 840 18.7 475.7 4.8 2.2

AES13100 465 23.1 585.7 7.8 3.5

AES13150 310 23.1 585.7 7.8 3.5

AES13230 210 23.1 585.7 7.8 3.5

PISTOL TOOLS

AEP12010 2080 14.3 363.7 2.6 1.2

AEP12020 1200 14.3 363.7 2.6 1.2

AEP12025 820 14.3 363.7 2.6 1.2

AEP12038 540 17.2 435.9 3.6 1.6

AEP12068 320 17.2 435.9 3.6 1.6

TUBENUT TOOLS

AET12020 580 14.8 375.9 2.9 1.3

AET12025 440 15.5 393.7 3.8 1.7

AET12035 320 16.0 406.4 4.3 2.0

AET12050 240 16.4 416.6 5.4 2.5

TORQUE, Nm5 10 15 20 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450

High Duty / Hard Joint Medium Torque Range Peak Torque Range

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CCOORRPPOORRAATTEE HHEEAADDQQUUAARRTTEERRSS10000 S.E. Pine St.Portland, OR 97216(800) 852-1368

FAX (800) 582-9015

1204 E. Maple Rd.Troy, MI 48083(800) 852-1368

FAX (800) 582-9015

Ave. Morones Prieto 2110 Pte.Col. Loma Larga

Monterrey, NL CP 64710, Mexico52-81 1001-1600

FAX 52-81 1001-1630

LIT-AD125, Rev. 11/07Printed 5k-09/07-CRPrinted in USA©2007 AIMCO

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