synthesis and characterization of biofunctionalized
TRANSCRIPT
SYNTHESIS AND CHARACTERIZATION OF
BIOFUNCTIONALIZED POLYURETHANES
By
Kashif Mahmood
2010-GCUF-6890-228
Thesis submitted in partial fulfillment of the requirements for the degree of
DOCTORATE OF PHILOSOPHY
IN
APPLIED CHEMISTRY
DEPARTMENT OF APPLIED CHEMISTRY
GOVERNMENT COLLEGE UNIVERSITY, FAISALABAD.
2017
CONTENTS
NO. Title Page no.
I Acknowledgement i
II List of abbreviations ii
III List of Tables iv
IV List of Figures vi
V List of Schemes ix
VI Abstract x
CHAPTER 1 INTRODUCTION 1-14
1.1 Polymer 1
1.2 Polyurethane 1
1.2.1 Chemistry of polyurethane (PU) 2
1.2.2 Raw materials for PU synthesis 2
1.2.2.1 Isocyanate 3
1.2.2.2 Polyols 5
1.2.2.3 Chain extenders 6
1.2.3 Preparation of polyurethane 7
1.2.4 Kinds of PU and its uses 8
1.2.4.1 Soft PU foam 8
1.2.4.2 Stiff PU foam 8
1.2.4.3 Coating, Adhesive, Sealants and Elastomers (CASE) 8
1.2.4.4 Thermoplastic polyurethane (TPU) 9
1.2.4.5 Waterborne polyurethane dispersions (PUDs) 9
1.2.4.6 Apparel and appliances 9
1.2.4.7 Automotive and electronics 10
1.2.4.8 Flooring and furnishings 10
1.3 Bio-functionalized PU Materials 11
1.4 Chitin 11
1.5 Curcumin 12
1.6 Clay 13
1.7 Amis and Objectives 14
CHAPTER 2 REVIEW OF LITERATURE 15-38
2.1 Polyurethane and polyurethane based materials 15
2.2 Curcumin and curcumin based materials 17
2.2.1 Biomedical uses of curcumin and its blended substances 18
2.2.1.1 Nano-technique curcumin has therapist properties 19
2.2.1.2 Curcumin and resveratrol encapsulation 19
2.2.1.3 Curcumin stimulated wound covering 20
2.2.1.4 Curcumin derivative applied against diabetic problems 21
2.2.1.5 Curcumin behave as antibacterial materials 21
2.2.1.6 Neuroprotective achievement 22
2.2.1.7 Anti-cancer action of curcumin based nano-materials 22
2.2.1.8 Efficacy of curcumin in the covering of paracentesis in rats 22
2.2.1.9 Curcumin applied in the finding of HCIO 23
2.3 Chitosan/chitin based materials 24
2.4 Chitosan/curcumin based materials 26
2.4.1 Chemical interaction between curcumin and chitosan 26
2.4.2 Preparation of CUR-CHI nanoplex 27
2.4.3 CUR carrying CHI schemes and their potential behaviors 28
2.4.4 Polysaccharide/curcumin-chitosan nano-technique 29
2.4.5 Protein/curcumin-chitosan nanosuspension 32
2.4.6 O-carboxymethyl CHI nanocarrier for curcumin 33
2.4.7 Amphiphilic-chitosan microparticles and curcumin 34
2.4.8 Metal Oxide-chitosan nanocomposite for curcumin delivery 35
2.5 Clay based polymer bio-nanocomposites 36
CHAPTER 3 MATERIALS AND METHODS 39-70
3.1 Chemicals/apparatus 40
3.1.1 Chemicals 40
3.1.2 Apparatus 40
3.2 Synthesis of novel curcumin based polyurethanes varying
diisocyanate structure
41
3.2.1 Synthesis of polyurethane 41
3.3 Synthesis of chitin / curcumin / BDO / clay blends based
polyurethane elastomers and bio-nanocomposites
46
3.3.1 Preparation of polyurethane elastomers and bio-nanocomposites 46
3.4 Characterization 66
3.4.1 Structural/morphological characterization 66
3.4.1.1 Fourier transforms infrared (FT-IR) spectroscopy 66
3.4.1.2 Solid state NMR 66
3.4.1.3 Scanning electron microscope (SEM) 66
3.4.2 X-ray diffractometry (XRD) 67
3.4.3 Thermal Analysis 68
3.4.3.1 Differential scanning calorimetry (DSC) 68
3.4.3.2 Thermogravimetric analysis (TGA) 69
3.4.4 Antimicrobial activity test 69
3.4.5 Surface characteristics 70
3.4.5.1 Evaluation of water absorption 70
3.4.5.2
3.4.6
Equilibrium degree of swelling
Statistical analysis
70
70
CHAPTER 4 RESULTS AND DISCUSSION 71-179
PART-I
4.1 Molecular and biological characterization of novel curcumin
based polyurethanes varying diisocyanates
71
4.1.1 Molecular characterization 71
4.1.2 Scanning electron microscope (SEM) analysis 77
4.1.3 Biological activity analysis 79
4.1.3.1 Antimicrobial and antifungal activity 79
PART-II
4.2 Molecular, thermal and surface characterization of
chitin/curcumin/BDO blends based polyurethanes
82
4.2.1 Molecular characterization 82
4.2.2 Solid state proton nuclear magnetic resonance spectroscopy (SS
1HNMR) analysis
86
4.2.3 Scanning electron microscopy (SEM) analysis 91
4.2.4 X-Ray Diffraction analysis 93
4.2.5 Thermal characteristics 95
4.2.5.1 Thermogravimetric (TGA) analysis 95
4.2.5.2 Differential scanning calorimetery (DSC) 97
4.2.6 Surface characteristics 99
4.2.6.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
99
PART-III
4.3 Molecular, thermal and surface characterization of
curcumin/BDO blends based polyurethanes
102
4.3.1 Molecular characterization 102
4.3.2 Solid state proton nuclear magnetic resonance spectroscopy (SS
1HNMR) analysis
104
4.3.3 Scanning electron microscopy (SEM) analysis 105
4.3.4 X-Ray Diffraction Studies 107
4.3.5 Thermal characteristics 109
4.3.5.1 Thermogravimetric (TGA) study 109
4.3.5.2 Differential scanning calorimetery (DSC) 111
4.3.6 Surface characteristics 113
4.3.6.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
113
PART-IV
4.4 Molecular, thermal and surface characterization of
curcumin/chitin blends based polyurethanes
115
4.4.1 Molecular characterization 115
4.4.2 Solid state proton nuclear magnetic resonance spectroscopy
(SS1HNMR) studies
117
4.4.3 Scanning electron microscopy (SEM) analysis 118
4.4.4 X-Ray Diffraction analysis 120
4.4.5 Thermal characteristics 122
4.4.5.1 Thermogravimetric (TGA) analysis 122
4.4.5.2 Differential scanning calorimetery (DSC) 124
4.4.6 Surface characteristics 126
4.4.6.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
126
PART-V
4.5 Molecular, thermal and surface characterization of chitin-clay /
curcumin-clay / BDO-clay blends based polyurethane elastomers
128
and bio-nanocomposites
4.5.1 Molecular characterization 128
4.5.2 Scanning electron microscopy (SEM) analysis 130
4.5.3 X-Ray Diffraction analysis 132
4.5.4 Thermal characteristics 134
4.5.4.1 Thermogravimetric (TGA) analysis 134
4.5.4.2 Differential scanning calorimetery (DSC) 136
4.5.5 Surface characteristics 138
4.5.5.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
138
PART-VI
4.6 Molecular, thermal and surface characterization of
chitin/curcumin/BDO/clay blends based polyurethane bio-
nanocomposites
141
4.6.1 Molecular characterization 141
4.6.2 Scanning electron microscopy (SEM) analysis 143
4.6.3 X-Ray Diffraction analysis 145
4.6.4 Thermal analysis 147
4.6.4.1 Thermogravimetric analysis (TGA) 147
4.6.4.2 Differential scanning calorimetery (DSC) 149
4.6.5 Surface characteristics 151
4.6.5.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
151
PART-VII
4.7 Molecular, thermal and surface characterization of
curcumin/BDO/clay blends based polyurethanes
154
4.7.1 Molecular characterization 154
4.7.2 Scanning electron microscopy (SEM) analysis 156
4.7.3 X-Ray Diffraction Studies 158
4.7.4 Thermal characteristics 160
4.7.4.1 Thermogravimetric analysis (TGA) 160
4.7.4.2 Differential scanning calorimetery (DSC) 162
4.7.5 Surface characteristics 164
4.7.5.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
164
PART-VIII
4.8 Molecular, thermal and surface characterization of
chitin/curcumin/clay blends based polyurethanes
167
4.8.1 Molecular characterization 167
4.8.2 Scanning electron microscopy (SEM) analysis 169
4.8.3 X-Ray Diffraction analysis 171
4.8.4 Thermal characteristics 173
4.8.4.1 Thermogravimetric analysis (TGA) 173
4.8.4.2 Differential scanning calorimetery (DSC) 175
4.8.5 Surface characteristics 177
4.8.5.1 Assessment of water absorption percent (%) and equilibrium
degree of swelling
177
CHAPTER 5 SUMMARY 180
6 REFRENCES 183-201
7 APPENDICES 202
i
ACKNOWLEDGEMENT
All praise to Almighty Allah, the most merciful and the compassionate of the universe who
gave me potential and ability to complete this research work successfully. I offer my
humblest words of thanks to Holy Prophet Muhammad (SAW), a torch of guidance and
knowledge for humanity.
I feel great pleasure in expressing my sincerest gratitude and paying rich tribute to my
illustrious and dedicated supervisor Dr. Khalid Mahmood Zia (Director ORIC / Associate
Professor, Department of Applied Chemistry, G.C University, Faisalabad) for tremendous
cooperation, valuable suggestions and noble guidance, enabled me to complete my research
work.
I am thankful to Prof. Dr. Muhammad Zuber for providing necessary research facilities. I
would like to express thanks to Dr. Tahsin Gulzar Chairman, Department of Applied
Chemistry, regarding helpful support on this research. I would like to express my deep
gratitude to Dr. Shazia Tabasum, Dr. Saima Rehman, Dr. Nadia Akram, Aqdas Noreen
and Fatima Zia regarding helpful and technical discussions on certain aspects of this
research.
I sincerely thank to my loving parents for their love and wish to see me glittering high on the
sky of success. I ought to acknowledge the encouragement, prayers and support to me. I am
nothing without their moral and financial support; the present distinction would have merely
been a dream. They always acted as a light house for me in the dark oceans of the life path.
No words can really express the feeling that I have for my beloved parents. I‟m very
appreciative to my wife Kalsoom Akhtar and Sons; Muhammad Abubakar &
Muhammad Umar who have much suffered during this doctoral study but she was always
encouraging during my study.
Kashif Mahmood
2010–GCUF-6890-228
ii
LIST OF ABBEREVIATIONS
AMPK AMPkinase
AR Aldose reductase
BDO 1, 4-butane diol
CASE Coating, Adhesive, Sealants and Elastomers
CD Cyclodextrins
CHI Chitosan
CUR Curcumin
DCE Degradable chain Extender
DMPA Dimethylol propionic acid
DMSO Dimethyl sulfoxide
DMT Dimethyl terephthalate
DPPC:CHOL Dipalmitoylphosphatidylcholine:cholesterol
DSC Differential scanning calorimetry
FE-SEM Field-emission scanning electron microscope
FT-IR Fourier Transform Infra-Red Spectroscopy
GL Gelatin
H12MDI 4,4-Dicyclohexylmethane diisocyanate
HA Hexosamine
HA Hyaluronic acid
HAD hexa-1,6-diamine
HMDI Hexamethylene diisocynate
HTPB Hydroxy terminated polybutadiene
IPDI Isophorone diisocyanate
LbL layer-by-layer
MDI Diphenylmethane diisocyanate
MMT Montmorillonite
MPO Myeloperoxidase
NCs Nanocomposites
NDI Naphthalene-1, 5-diisocyanate
NGs Nanogels
NTPU NCO terminated polyurethane prepolymers
n-ZnO Nanostructured zinc oxide
o-CMCS o-carboxymethyl chitosan
iii
OSB Oriented Strand Board
PCL Polycaprolactone diols
PEA Polyethylene Adipate
PEG Poly(ethylene glycol)
PET Poly(ethylene terephthalate)
PI-βAA Poly(isoprene-β-acrylic acid)
PIR Polyisocyanurate
PPF Polyurethane packaging foam
PTMA Polytetramethylene Adipate
PTMEG Polytetramethylene ether glycol
PU Polyurethane
PUBNC Polyurethane bio-nanocomposites
PUD Polyurethane dispersions
PUDs Waterborne polyurethane dispersions
PUEs Polyurethane elastomers
RIM Reaction injection molding
ROS Reactive oxygen species
SDS Sodium dodecyl sulfate
SEM Scanning electron microscopy technique
SP Smart Polymers
SS1HNMR Solid state proton nuclear magnetic resonance
spectroscopy
TDI 2, 4-toluene diisocyanate
TEA Triethylamine
TGA Thermogravimetric analysis
TPU Thermoplastic polyurethane
VOC Volatile Organic compound
XRD X-ray diffractometry
iv
LIST OF TABLES
Table Title
Page
1.1 Raw constituents use for PU preparation 3
1.2 Chemical structures of diisocyanates 4
3.1 Formulation ratio of different raw materials used in the synthesis of
polyurethanes extended with blends of curcumin/1,4-butane diol
45
3.2 Sample code designation and various constitutions of BDO/curcumin/chitin
established polyurethane elastomers
51
3.3 Sample code designation and different formulation of BDO/curcumin based
polyurethane elastomers
53
3.4 Sample code designation and different formulation of curcumin/chitin based
polyurethanes
55
3.5 Sample code designation and different formulation of BDO / curcumin /
chitin / clay based polyurethane elastomers and bio-nanocomposites
59
3.6 Sample code designation and different formulation of BDO / curcumin /
chitin / clay based polyurethane elastomers and bio-nanocomposites
61
3.7 Sample code designation and different formulation of BDO/curcumin/clay
based polyurethane elastomers and bio-nanocomposites
63
3.8 Sample code designation and different formulation of curcumin/chitin/clay
based polyurethane elastomers and bio-nanocomposites
65
4.1 Antibacterial activity of the curcumin based polyurethanes 80
4.2 Antifungal activity of the curcumin based polyurethanes 81
4.3 Water absorption (%) of chitin/curcumin/BDO based polyurethane samples 100
4.4 Swelling action of chitin/curcumin/BDO based polyurethane samples 101
4.5 Water absorption (%) of BDO/curcumin based polyurethane samples 113
4.6 Swelling behavior of BDO/curcumin based polyurethane samples 114
4.7 Water absorption (%) of chitin/curcumin based polyurethane samples 126
4.8 Swelling behavior of chitin/curcumin based polyurethane samples 127
4.9 Water absorption (%) of chitin/curcumin/BDO/clay based polyurethane
samples
139
4.10 Swelling actions of chitin/curcumin/BDO/clay based polyurethane samples 140
4.11 Water absorption (%) of BDO/chitin/curcumin/clay based polyurethane
samples
152
4.12 Swelling behavior of BDO/chitin/curcumin/clay based polyurethane samples 153
v
4.13 Water absorption (%) of BDO/curcumin/clay based polyurethane samples 165
4.14 Swelling behavior of BDO/curcumin/clay based polyurethane samples 166
4.15 Water absorption (%) of chitin/curcumin/clay based polyurethane samples 178
4.16 Swelling behavior of chitin/curcumin/clay based polyurethane samples 179
vi
LIST OF FIGURES
Figure
Title Page
1.1 Structure of PU 2
1.2 Structure of chitin 12
1.3 Structure of curcumin 13
2.1 Schematic representation for the formation of hollow nanocapsules via
electrostatic layer-by-layer (LbL) self-assembly, drug loading and release
20
2.2 Proposed mechanism of the recognition of hypochlorous acid using
curcumin
24
2.3 Hydrogen bonding interactions between curcumin and chitosan molecules 27
2.4 Preparation of amorphous curcumin–chitosan nanoparticle complex (or
nanoplex in short) via the drug–polysaccharide complexation method that
involved the mixing of curcumin (CUR) solution in base with chitosan (CHI)
solution in acid
28
2.5 Proposed scheme illustrates the presence of the solubilized and unsolubilized
curcumin in the chitin sheet in a phosphate buffer solution (pH 7.4) at 37 ºC
30
2.6 Chemical structure of (A) O-CMC, (B) curcumin; (C) Solubility of curcumin
(a) curcumin in water, O-CMC Nps and curcumin-OCMC Nps
34
2.7 Pictorial representation for O-CMCS/n-ZnO nanocomposites (i) and O-
CMCS/n-ZnO/curcumin nanocomposite
36
3.1 Scanning electron microscopy technique 67
4.1 FTIR spectra of monomers: (a) hydroxyl terminated polybutadiene (HTPB),
(b) hexamethylene diisocyanate (HMDI), (c) 1,4-butane diol (BDO), (d)
curcumin and (e) chitin
73
4.2 FTIR spectra of various diisocyanates (a) HMDI; (b) IPDI; (c) H12MDI; (d)
TDI; (e) MDI
75
4.3 FTIR spectra of polyurethane extended with blends of curcumin and 1,4-
butane diol (IPU3)
76
4.4 SEM images of blends of curcumin and 1,4-butane diol extended
polyurethanes (IPU 1-IPU 5)
78
4.5 FTIR spectra of polyurethane prepolymer and final polyurethane to confirm
the PU formation: (a) PU prepolymer, (b) BDO based polyurethane, (c)
curcumin based polyurethane and (d) chitin based polyurethane
83
4.6 FTIR spectra of polyurethane prepolymer and final polyurethane to endorse
the planned PU structure: (a) PU prepolymer, (b)
BDO(50%)/curcumin(25%)/chitin(25%) based polyurethane, (c)
BDO(25%)/curcumin(50%)/chitin(25%) based polyurethane and (d)
BDO(25%)/curcumin(25%)/chitin(50%) based polyurethane
85
4.7 Solid state 1H NMR spectrum of BDO based PU (KPU1) 87
4.8 Solid state 1H NMR spectrum of curcumin based PU (KPU2)
88
vii
4.9 Solid state 1H NMR spectrum of chitin based PU (KPU3)
89
4.10 Solid state 1H NMR spectrum of curcumin/chitin/BDO blends based PU
(KPU6)
90
4.11 The SEM images of pristine and blends of chitin, curcumin and BDO based
PUs, KPU1-KPU6
92
4.12 The X-ray diffractograms of pristine and blends of chitin, curcumin and
BDO based PUs, KPU1-KPU6
94
4.13 The TGA curves of polyurethane samples (KPU1-KPU6) 96
4.14 Differential scanning calorimetery (DSC) curves of samples KPU1-KPU6 98
4.15 The FTIR spectra of PU prepolymer and final PU to confirms the proposed
polyurethane structure: (a) PU prepolymer, (b) BDO(75%)/curcumin(25%)
based polyurethane, (c) BDO(50%)/curcumin(50%) based polyurethane and
(d) BDO(25%)/curcumin(75%) based polyurethane
103
4.16 Solid state 1H NMR spectrum of BDO/curcumin blends based PU (KPU8) 104
4.17 The SEM images of pristine and blends of curcumin and 1,4-butane diol
based polyurethanes (KPU1,KPU2) and (KPU7-KPU9)
106
4.18 The X-ray diffractograms of pristine and blends of curcumin and BDO based
PUs, (KPU1, KPU2) and (KPU7-KPU9)
108
4.19 The TGA curves of polyurethane samples (KPU1,KPU2) and (KPU7-KPU8) 110
4.20 The DSC curves of polyurethane samples (KPU1,KPU2) and (KPU7-KPU9) 112
4.21 The FTIR spectra of PU prepolymer and final PU to confirms the proposed
polyurethane structure: (a) PU prepolymer, (b) curcumin(75%)/chitin(25%)
based polyurethane, (c) curcumin(50%)/chitin(50%) based polyurethane and
(d) curcumin(25%)/chitin(75%) based polyurethane
116
4.22 Solid state 1H NMR spectrum of curcumin/chitin blends based PU (KPU11) 117
4.23 The SEM images of pristine and blends of chitin and curcumin based
polyurethanes, (KPU2, KPU3) and (KPU10-KPU12)
119
4.24 The X-ray diffractograms of pristine and blends of curcumin and chitin
based PUs, (KPU2, KPU3)) and (KPU10-KPU12)
121
4.25 The TGA curves of polyurethane samples (KPU2, KPU3) & (KPU10-
KPU12)
123
4.26 The DSC curves of polyurethane samples (KPU2,KPU3) and (KPU10-
KPU12)
125
4.27 The FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) 1,4-butane diol/clay(0.1%)
based polyurethane, (c) curcumin/clay(0.1%) based polyurethane and (d)
chitin/clay(0.1%) based polyurethane
129
4.28 The SEM images of chitin, curcumin and BDO based polyurethane,
elastomers (KPU1-KPU3) and bionanocomposites (KPU1/clay-KPU3/clay)
131
4.29 The X-ray diffractograms of pristine curcumin, chitin and BDO based PUs,
(KPU1-KPU3) and curcumin, chitin, BDO and clay based PU
bionanocomposites (KPU1/clay-KPU3/clay)
133
4.30 The TGA curves of polyurethane samples (KPU1/clay-KPU3/clay) and 135
viii
(KPU1-KPU3)
4.31 The DSC curves of polyurethane samples (KPU1/clay-KPU3/clay) and
(KPU1-KPU3)
137
4.32 The FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structures: (a) PU prepolymer, (b)
BDO(50%)/curcumin(25%)/chitin(25%)/clay(0.1%) based polyurethane, (c)
BDO(25%)/curcumin(50%)/chitin(25%)/clay(0.1%) based polyurethane and
(d) BDO(25%)/curcumin(25%)/chitin(50%)/clay(0.1%) based polyurethane
142
4.33 The SEM images of blends of chitin, curcumin, BDO and clay based
polyurethanes (KPU4-KPU6) and (KPU4/clay-KPU6/clay)
144
4.34 The X-ray diffractograms of curcumin, chitin and BDO blends based PUs,
(KPU4-KPU6) and curcumin, chitin, BDO and clay blends based PU bio-
nanocomposites (KPU4/clay-KPU6/clay)
146
4.35 The TGA curves of polyurethane samples (KPU4/clay-KPU6/clay) and
(KPU4-KPU6)
148
4.36 The DSC curves of polyurethanes samples (KPU4/clay-KPU6/clay) and
(KPU4-KPU6)
150
4.37 The FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b)
BDO(75%)/curcumin(25%)/clay(0.1%) based polyurethane, (c)
BDO(50%)/curcumin(50%)/clay(0.1%) based polyurethane and (d)
BDO(25%)/curcumin(75%)/clay(0.1%) based polyurethane
155
4.38 The SEM images of curcumin and BDO blends based polyurethane
elastomers, (KPU7-KPU9) and curcumin, BDO and clay blends based
polyurethane bionanocomposites (KPU7/clay-KPU9/clay)
157
4.39 The X-ray diffractograms of curcumin and BDO blends based PUs, (KPU7-
KPU9) and curcumin, BDO and clay blends based PU bionanocomposites
(KPU7/clay-KPU9/clay)
159
4.40 The TGA curves of polyurethane samples (KPU7/clay-KPU9/clay) and
(KPU7-KPU9)
161
4.41 The DSC curves of polyurethane samples (KPU7/clay-KPU9/clay) and
(KPU7-KPU9)
163
4.42 The FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b)
curcumin(75%)/chitin(25%)/clay(0.1%) based polyurethane, (c)
curcumin(50%)/chitin(50%)/clay(0.1%) based polyurethane and (d)
curcumin(25%)/chitin(75%)/clay(0.1%) based polyurethane
168
4.43 The SEM images of curcumin/chitin blends based polyurethane elastomers,
(KPU10-KPU12) and curcumin/chitin/clay blends based polyurethane bio-
nanocomposites (KPU10/clay-KPU12/clay)
170
4.44 The X-ray diffractograms of curcumin, chitin blends based PUs, (KPU10-
KPU12) and curcumin, chitin and clay blends based PU bionanocomposites
(KPU10/clay-KPU12/clay)
172
4.45 The TGA curves of polyurethane samples (KPU10/clay-KPU12/clay) and
(KPU10-KPU12)
174
4.46 The DSC curves of polyurethane samples (KPU10/clay-KPU12/clay) and
(KPU10-KPU12)
176
ix
LIST OF SCHEMES
Scheme
Title Page
1.1 Preparation of polyurethane 7
3.1 Synthetic route for the synthesis of: (a) HMDI-HTPB-BDO-curcumin
based polyurethane (IPU1); (b) H12MDI-HTPB-BDO-curcumin based
polyurethane (IPU2); (c) IPDI-HTPB-BDO-curcumin based
polyurethane (IPU3); (d) TDI-HTPB-BDO-curcumin based
polyurethane (IPU4); (e) MDI-HTPB-BDO-curcumin based
polyurethane (IPU5).
44
3.2 Reaction scheme for KPU1 (polyurethane extended with 1.4-BDO (b)
Reaction scheme for KPU2 (polyurethane extended with curcumin);
(c) Reaction scheme for KPU3 (polyurethane extended with chitin);
(d) Reaction scheme for KPU4-KPU6 (polyurethanes extended with
blends curcumin/chitin/BDO).
50
3.3 Curcumin and BDO blends based polyurethane elastomers 52
3.4 Chitin/curcumin blends based polyurethane elastomers 54
3.5 (a) Reaction scheme for KPU1-clay (polyurethane extended with 1.4-
BDO/clay (b) Reaction scheme for KPU2 (polyurethane extended
with curcumin/clay); (c) Reaction scheme for KPU3 (polyurethane
extended with chitin/clay).
58
3.6 Curcumin/chitin/BDO/clay blends based polyurethane bio-
nanocomposites
60
3.7 Curcumin / BDO / clay based polyurethane bio-nanocomposites 62
3.8 Chitin/curcumin/clay based polyurethane bio-nanocomposites 64
x
ABSTRACT
In this study new series of bio-functionalized polyurethane elastomers, blends and
biocomposites with potential for biomedical applications were synthesized, employing
hydroxy terminated polybutadiene (HTPB) and different diisocyanates (HMDI, H12MDI,
IPDI, TDI, MDI) with stoichiometric balanced mole ratio of curcumin/BDO via step growth
polymerization process (1:3:2). In the same way pristine and clay based polyurethanes were
prepared, using HTPB/ diisocyanate with different blends of chitin, curcumin and 1,4- butane
diol (BDO). Characterization of the sample series was done by means of Fourier transform
infrared spectroscopy (FTIR), Solid-state proton nuclear magnetic resonance spectroscopy
(SS1HNMR), Scanning electron microscope (SEM), X-ray diffraction (XRD),
Thermogravimetric analysis (TGA) and Differential scanning calorimetry (DSC). The FT-IR
and SS1HNMR analysis confirmed the involvement of chitin, curcumin and BDO in reaction
by appearance of broad peak of N-H at 3327.21 cm-1
and disappearance of –NCO peak at
2268.29 cm-1
in final chitin, curcumin and BDO based polyurethanes. The SEM technique
reported the surface morphology of elastomers and complete dispersion of nano-fillers in PU
bio-nanocomposites. Crystalline behavior of the synthesized elastomers and bio-
nanocomposites were investigated by X-ray diffraction (XRD), which showed crystallinity
improved by chitin and nanofiller (bentonite clay). Thermal behaviors of synthesized blends
were studied by using TGA and DSC techniques. The TGA peaks revealed that PU blends
with mole ratio 1M:0.5M:0.5M, chitin:curcumin:BDO, respectively, and 0.1% clay have
better thermal stability. The anti-bacterial and anti-fungal test for different samples of the
curcumin based polyurethanes were studied in order to determine the biocompatibility of
various diisocyanate structures based PU samples. It was found that aliphatic diisocyanate
based PU showed substantially lower antimicrobial activity as compared to the PU having
aromatic diisocyanate. Water absorption and swelling behavior of the synthesized
polyurethane elastomers and bio-nanocomposites were also observed by immersing the
samples in water and DMSO. In elastomers the chitin reduces the absorption and swelling
behavior while against of it in bio-nanocomposites clay improved both of these characters.
1
Chapter 1
INTRODUCTION
1.1 Polymer
In a polymer molecule there is huge number of monomer molecules linked with each other,
therefore, the molecular weight of polymers is much high (Gao & Yan, 2004). Material
sciences and polymer interconnects to offer a substance which has characteristics according
to current technological era. The elastomers, copolymers, macro monomers are synthesized
by using the functional polymeric materials, these are economically very useful. Near to
IUPAC meaning telechelic substances are polymeric substances possess reactive side groups
that have the ability to take part in polymer synthesis or other responses. Reactive end-groups
present in telechelic polymers known from the initial or the final or chain-transfer
components in chain polymerization, instead of monomer(s) as in polyaddition and
polycondensation (Tasdelen et al., 2011).
1.2 Polyurethane (PU)
Polyurethanes (PUs) are a broad group of materials possess carbamate connection. Hard and
soft segments in PU impart prominent features. Due to formless and crystal-like regions in
the final PU materials modify the ultimate rigidity of polymer. Shapeless areas are
characterized by random structure, in other word regular arranged areas possess of firmly
crowded even reiterating structure. Shapeless and regular arranged areas are interconnected
by H-bonding and Vander Waals forces which firmly arranged those (Nagle et al., 2007).
The PU is commonly a substance that formed by the polyaddition of diisocyanate and polyol
to get isocyanate prepolymer. After this prepolymer is converted into urea and urethane
linked materials by the reaction of diol and diamine. More remedial by urea and NCO
materials may provide biuret formulas while urethane and NCO materials create allophanates.
Near the Mary Bellis PU is an organic substance. The chemistry of PU was given in 1937
through Otto Bayer and his colloquies and developed innovative polyisocyanate-polyaddition
procedure (1902 - 1982). In 26 march 1937, the central idea about spinnable materials, that
was prepared by HDI and HDA was offered (Bayer et al., 1937).
In 1940 the manufacturing of PU elastomers were introduced on bulk level, due to
effort of ICI and Dupont. The NDI was treated as diisocyanate and H2O as chain expander.
Bayer synthesized the flexible foam during 2nd world combat, by consuming polyester gums
2
and NDI. This prepared material was applied in the arm of armed airplanes as strengthen
substances for improvement the overall competency of airplanes. In 1950 the formal way of
PU preparation was ongoing with TDI and polyether polyol by Dow chemical. By using
water, researcher of DuPont prepared spandex material by copolymerizing of TDI and PEG.
Main target of this preparation is to substitute the rubbery material. In 1959, DuPont
publicized polyether urea grit by the craft term Lycra which was synthesized by ethylene
diamine and methylene bis (4-phenylene isocyanate) (Pinten, 1943).
The PUs has been used as bio substances due to its extraordinary blood compatibility
behavior, in various fields vascular implants and tubes, non-natural heart-assisting plans. A
biosubstance is essentially a pharmacologically unique substance established for grafting in
the active structures and is frequently or occasionally pretentious to body liquid, where the
last objective is to control the employed of tissues in the physique and usual alive materials.
The altered limits are planned to compute the „„bio-compatibility‟‟ of substances (Ratner,
1993).
1.2.1 Chemistry of polyurethane
In PU, the alternating units of urethanes are connected like ester groups. By combination of
NCO and OH groups PU is prepared, this way is familiar as urethane synthesized way. PU
possessed multi atoms such as N, O and C, from this composition it is cleared, that PU is not
simply carbon based materials. The construction of a typical PU is haggard in Figure 1.1
Figure 1.1: Structure of PU
1.2.2 Raw materials for PU synthesis
A polyurethane is composed of organic units linked called carbamate groups (-NHCOO).
These groups are also called urethane linkage which is formed by an addition reaction
between polyol and diisocyanate. The reaction rapidly yields high molecular weight
materials. PU substances are prepared by the combination of two efficient components. The
one efficient component possess OH and the other contain NCO groups. The isocyanate and
alcohol groups react to create a carbamate relationship.
C
O
NH C
H
H
NH C
O
O C
H
H
O
n
3
ROH + R’NCO → ROC(O)N(H)R
’ (R and R
‟ are alkyl or aryl groups)
Table 1.1 Raw constituent’s use for PU preparation
Components Examples
Polyols Polyester PCL
Polyether PTMEG
Diisocyanate Aromatic TDI, MDI
Cycloaliphatic H12MDI, IPDI
Aliphatic HDI
Chain extender Diamines Ethylene diamine
Hydroxyl compounds BDO, HDO
1.2.2.1 Isocyanate
Isocyanates are more active substances and initially rejoin with materials possess energetic
hydrogen. Aromatic isocyanates are better than aliphatic and regarding to volume share the
largest portion among diisocyanate substances. In contrast aliphatic and cycloaliphatic NCO
provide lower volume, no doubt it is significant structure blocks for PU materials. So much
evidences are present for more reactivity of aromatic substance than aliphatic materials, and
the production is economic too. Aliphatic isocyanates are only used to get rare behavior in
end materials. By using aliphatic NCO materials, flexible and coating substances are
obtained.
The TDI and MDI are two high popular industrial level aromatic NCO substances.
TDI possess combination of 2,4- diisocyanate toluene and 2,6-diisocyanatotoluene
components. High valuable material is TDI-80 (TD-80), which consists 20% of 2,6-isomer
and 80% of the 2,4-isomer. To prepare PU stretchable slab stock and shaped foam such
combination is applied greatly. In order to get stiff foam TDI or combination of TDI with
other materials (MDI) are utilized, but has been supplanted by polymeric MDI. By changing
the combination to prepare better quality coating and flexible properties of end product
following combinations are preferred TDI-polyether and TDI-polyester. The
diphenylmethane diisocyanate (MDI) has three isomers, and is also polymerized to offer
oligomers.
4
Table 1.2 Chemical structures of diisocyanates
Name Structure
MDI CH2OCN NCO
TDI
CH3
NCO
NCO
TDI
CH3
NCOOCN
NDI
NCO
NCO
HMDI OCN CH2 NCO6
H12 MDI CH2OCN NCO
Para-phenylene diisocyanate NCOOCN
Cyclohexyl diisocyanate NCO
OCN
3,3'-dimethyl-diphenylmethane-
4,4'-diisocyanate CH2
CH3
NCOOCN
H3C
3,3'-tolidene-4,4'-diisocyanate NCOOCN
CH3H3C
5
1.2.2.2 Polyols
Polyols are hydroxy ended large molecules which possess high weight from lower value 200
to higher value 8050. These polyols play a very important role on the final behavior of PU
end products. A great list of polyols are present which is used for PU synthesis (chin et al.,
2006). But most of them falls under two classes hydroxy terminated polyesters and hydroxy
terminated polyethers.
Main kinds of polymers are such as, polyethers and polyesters. Polyols are prepared
by using propylene oxide or ethylene oxide by reaction with high working originator using
catalyst. (Alper et al., 2002). Polyesters are synthesized by period development polymer
process or reaction of pthalic acid with diethylene glycol, e.g., condensation of dicarboxlic
acids and diols (Kaszynski et al., 2003).
a) Polyether polyols
Such type of materials is categorized in different classes according to their final application,
but regarding to composition they are all obtained in same way. For example for obtaining
the polyols which give soft properties, then that types of substances are used whose
functionality is lower. But against of it if we want to prepare such type of polyol which give
hard properties than that type of substances are used whose functionality is more. Propylene
oxide is being used to get the substance whose M.W is own our requirement. Secondly also
by using propylene oxide, we get polyol with ended hydroxyl groups. As a co-reactant
ethylene oxide is applied to create varied or haphazard chunk multi materials, to modify the
coordination, rheological behaviors, and activeness of a polyol. A polyols which possess
more number of primary OH collection, are covered to ethylene oxide are high sensitive than
secondary OH assemblies.
The properties of polyols be contingent on the OH amount, OH workability, and be
contingent on the hydroxyl relationship and attraction with rest substances that take part in
chemical reactions. In order to get polyol of their own required properties then the
combinations of various polyols may be used. By applying the unsaturated polyether polyol,
we may get the subsequent properties such as antibacterial properties, outstanding clearness,
stability to hydrolysis and decent suppleness at poor heat (Tuinman et al., 2001).
6
b) Polyester polyols
These polyols are classified in two classes on the basis of its properties and chemistry. The
formal polyester materials are based on purity of raw materials i.e. by applying more-pure
glycols and diacids, polyester polyols are synthesized by the technique of direct
polyesterification. On the basis of different M.W monomers and DB, polymers can be
distinguished from each other. Its high viscosity and cost, produce certain difficulties,
however it offers good physical properties i.e. abrasion, and cut resistance which cannot be
attained by polyether polyol. The low M.W, benzene based ester polyols synthesized, by
using the other relavent materials which is needed to get the desired properties of end
products. By using the little molar quantity benzene based ester materials for manufacturing
of stiff PU foam, minimize the cost and provide outstanding antiflame behavior to PU foam.
The palm oil based polyester polyol gave better result as compared to pure polyether polyol
(Septevani et al., 2015).
On industrial level polycaprolactones and aliphatic polycarbonates are divided into
two distinct types of ester groups. By applying dicumyl peroxide as creator for the synthesis
of PCL-g-MA copolymer by combination of maleic anhydride with PCL in industry level and
in an extruder (John et al., 1997). In stiff foam methodology the polyols which is separated
from vegetal oils performs a versatile character (Guo et al., 2000).
Linear ester based polyols whose molecular weight are 2000 g are preferred for
elastomers. While for coating and foam the branched polyester polyols are used. Comparing
with polyether polyols, polyester polyols have better oxidation and thermal stability but lower
hydrolytic stability. PU adhesives were manufactured from polyester polyols and applied in
bonding rubber. Treatment of sulphuric acid on the non-polar SBR surface was observed for
the bond strength development via enhance in wettability of the rubber surface (Desai et al.,
2003). By using the polyester polyols following characteristics features can be attained:
decent resist to oils and other substances, excellent mechanical behaviors, resistance to therm
and tear asset behavior is very good, examples of those ester based polyols which are used on
industrial level are given below PTMA, PCL and PEA.
1.2.2.3 Chain extenders
In order to prepare PU materials following substances are being used due to their versatile
behavior in the synthesis of PU, resins, long particles, chain expanders (some functionality
two and some have more than two are being used), diols, polyols and diisocyanate for gaining
7
the required properties. By the phase parting of the soft and hard polymeric materials, such
that the shapeless polyether (or polyester) soft section domains cross-links between the
urethane hard segment domains, then elastomeric properties of these substances are obtained.
The formation of segments are due to mismatched of segments, that is one is polar segment
which possess better properties and against of it other possess poor properties due to non-
polar behavior. The high M.W polyols formed the soft section it has mobile properties and it
exit in the form of coiled while against of it the stiff section is prepared from isocyanate and
chain expanders which give this portion immobility and stiff properties.
For gaining the flexible properties of prepared PU, there is created a relationship
between hard section and soft section, which resist to flow of material. By giving the external
stress, the hard section became bring into line in the way of useful stress, against of it the soft
section are forced by unraveling. The strong hydrogen connection and the reorientation of the
stiff portion finally favors to tear stability, good tensile property, and stretchable. By varying
the chain expander the behavior of end substance may be varied (Blackwell et al., 1981).
The BDO, HDO and ethylene glycol are the major linear diol chain expenders. By reacting
NCO substance with the diols or diamines crystalline hard segments are formed which
increased the thermal stability and also improved the density and Tg values of final polymer (
Gerkin et al., 1994). Some important examples of chain extenders are BDO, HDO,
ethylene diamine and ethylene glycol
1.2.3 Preparation of polyurethane
Polyurethane is prepared by the reaction of diisocyanate and diol
Scheme 1.1: Preparation of polyurethane
OCN
H2
C NCO
OCN
H2
C C C
O
NH
O
H2
C NCOHN
Isocyanate (NCO)-Terminated polyurethane
m
HO (CH2)5 C
O
O H
n
(CH2)5 C
O
O
n
Polycaprolactone Diol (PCL) Methylene diphenyl diisocyanate (MDI)
O
8
1.2.4 Kinds of PU and its uses
1.2.4.1 Soft PU foam
There is a greater use of soft PU foam in daily items used articles for examples it is used as
mitigating, including wrapping, blanket, equipment, motorized centers and mat inspired due
to its bright, helpful, comfort, and durability characteristics. Almost 30 percent of this type of
foam is present in North American PU market, and mostly used in automotive and furniture
industry. The flexible, light-stable PU foam is prepared by reacting aliphatic diisocyanates
through polyether polyols and multifunctional connecting agent in the presence of H2O, a
metallic reagent and a powerful base catalytic agent (Allen & Marais, 1978).
1.2.4.2 Stiff PU foam
In order to obtain good lagging and more powerful materials, the stiff PU foam is being used
in industry. By using this type of materials the energetically maintain of required materials
costs have been reduced accordingly. In home and industry place, for getting required
standers regarding to therm and noise, consumers prefer to use such type of materials that is
polyisocyanurate foam and stiff polyurethane (Mark et al., 2002). Due to its effectiveness
regarding to insulation, it may be applied in barrier and rooftop lagging, and opening lining
etc.
1.2.4.3 Coating, Adhesive, Sealants and Elastomers (CASE)
Polyurethanes give a big and wide range of uses and compensations in the arena of sealants
and elastomers (CASE), coatings and adhesives. By using the polyurethane materials enhance
the physical properties, looking, shining and brightness of those items accordingly. To keep
powerful relation benefits PU glues are applied, but to get strengthening seal polyurethane
sealants applied. But the polyurethane materials have advantages that are molded into
different forms, stable to any environmental factor, ability to recover after stress and not
heavier than metal (Lee, 1987).
9
1.2.4.4 Thermoplastic polyurethane (TPU)
Thermoplastic polyurethane (TPU) gives better flexibility and enhances the looking of
substances, due to good mechanical, environmental and commercial properties. It may be
processed in different way by coloring, finishing or applying different technological way to
get required product. Its shaped can be modified by simply heating and cooling. Rather it
may be modified in compression, molding and extrusion technology. It provides flexible
materials that can be used for multi purposes for example used as footwear, construction and
automotive. For a huge diversity of manufacture skills it may be applied as vacuum-formed
or clarification system. Unmodified blends of two thermoplastic polyurethanes (TPU) and six
polyolefines were used to observe the effect of the component viscosities at blend
morphology and mechanical characteristics (Ptschke et al., 1997).
1.2.4.5 Waterborne polyurethane dispersions (PUDs)
The PUDs are glues and coverings substances in which H2O is applied as the elementary
substances. PUDs are being applied for big commercial and industrial scale uses due to non-
heat stability of organic solvents present in common PU, emit dangerous air pollutants
(HAPs) into the environment.
1.2.4.6 Apparel and appliances
PUs has a greater uses in textile industry, which give textile product to extraordinary
properties due to its unique behavior by its on chemistry. In garments industry the uses of
polyurethanes are being increased day by day. Spandex fibre, elastic materials and covering
substances are prepared from PU materials by several years. By improvement of
polyurethane techniques, researcher may introduce a series of new invention of apparel items
with the combination of textile industry to leather and other industries.
The major applications of hard PU foams are in refrigerator industries. The rigid PU
facilitates as an economically cheaper material which fulfill all required properties of end
users that is air conditioned and refrigerators. The well isolate-cell foam surface properties
and cell exhausting that break the hotness transmission help to achieve the better insulation
character of rigid PU foams.
10
1.2.4.7 Automotive and electronics
Polyurethanes have a versatile uses in automotive industries for making the interior and
exterior parts of auto. For getting the soft touch properties of interior parts of cars
polyurethane plays a versatile role in this area. Inspite of it PU materials attract its users
regarding its versatility, that is by using it a lengthy travelling became easy due light parts of
PU materials, and in this way the fuel expanses are also reduced accordingly.
For encapsulation, sealing and cloister delicate, sensor ability, small electronics parts,
water proof wires, and circuit series, hitting materials, anti-frothing polyurethanes substances
are frequently applied polymer. For gaining the adverse properties of PU in electronics
industry researchers are trying to give such type of PU which possesses hitting materials. By
applying polyurethane we can accept electronics device by availing outstanding dielectric and
glue characteristics, as that extraordinary flush, H2O and very high infection stability
(Goerrissen et al., 1988).
1.2.4.8 Flooring and furnishing
Polyurethane may be used by various ways in order to achieve the required position of a
researcher. Polyurethanes may also be applied to develop the grounds, we walk on daily more
strongly, therefore it is needed of such type of floor in which we can walk comfortably. If we
use such type of carpet and mat in our homes and offices which are made of PU materials can
enhance the life of floors. By using PU made mats and carpets several parameters can be
better, that is cost can be reduced and also reduced the noise problems. Polyurethanes are
mostly applied to fur grounds, from flooring and lumber to adhesive. By using such standard
materials the mechanical, washing, dry cleaning properties became better than before. By
applying the polyurethane finish the ancient ground may be refinished to look new again.
In order to decorate the home articles that are almery, doors, chairs, table‟s etc
polyurethane soft foam plays a versatile role for such type of improvements. Inspite of it
other home or office articles made more soft touch by using the PU materials for this
purposes (Brains, 1969; Hepburn, 1992).
11
1.3 Bio-functionalized PU Materials
Polyurethanes consist of hard and a soft segment, that is segmented portions are present,
which enhance the properties of PU and make it to be used in different fields of life. PUs has
possible collection of industrial uses as it may modify by its own required way to reach their
target (Zia et al., 2007). Although PU has large applications but due to non-biodegradable
behavior it was incorporated with different biomaterials such as starch, chitosan and chitin.
PUs itself possess bio concern properties, by using other biomaterial as incorporated
materials for enhancing the mechanical and bio concern properties the chitin as crosslinker
material is incorporated in PU backbone. Comparing the bio materials with each other, it was
come out that chitin in all these possess better wound healing behavior as compared to other
substances in bio sciences field. A polymer or other synthesized substances in which chitin is
used as incorporated materials, the antibacterial, and biodegradability properties of that
relavent substances became more better than before which give good behavior in commercial
scale (Miyashita et al., 1997). Curcumin (CUR) is that material which is used in biomedicine
for treatment of different diseases and complications. Due to this approach of curcumin its
demand is being increased with the passage of time. Although it has several benefits but due
to poor solubility make its uses limited. However, the biopolymers are unable to compete
with synthetic polymers (PE & PP) regarding to mechanical and thermal properties race.
Therefore it is needed to maintain these properties, such as thermal and mechanical of
biopolymeric materials by using bio-nanocomposite technique. The polymer nanocomposite
technique considered better route to update the characteristics of substances (Maiti et al.,
2002).
1.4 Chitin
Chitin and chitosan (CHI) due to good biodegradability and biocompatibility are considered
useful polymers. It has also been used as wound-healing dressing materials. In latest research
it has been shown that chitin, chitosan and their derivatives are useful for drug carriers and
also found low toxic materials. Chitin can be extracted from three sources, namely
crustaceans, insects and microorganisms (Muzzarelli & Muzzarelli, 2005). Inspite of these
benefits, chitosan has been found to damage the cells including red blood cells. But the 6-O-
carboxymethylchitin and N-succinyl-chitosan are low toxic materials (Kishimoto & Tamaki,
1987).
12
Chitin is that material which is found abundantly in nature from the shells of shrimp, crab and
squid pens. Chitin and its derivatives have been applied for a various applications such as
textile, food, water treatment, agriculture, wound dressings and in bio technique because of
its availability, biodegradability as well as biocompatibility (Goosen, 1997). Chitin, regarding
to its occurrence is generally found in upper layer of sea living organisms, secondly it is
easily achievable and is found abundantly in nature. Because it has no harmful effect on the
environment therefore much of researchers refer the use of chitin. But poor solubility in
organic solvent and water resists the use of chitin in vast fields of applications. For obtaining
the solubility of chitin in water, the chemical modifications of chitin material is required. The
oxidation of chitin material at C-3, C-6 may be able it to solubilize in water by introducing –
COOH groups onto –OH (Sun et al., 2006).
OH
H
NHCOCH3H
OH
CH2OH
H
OH
H
NHCOCH3H
OH
CH2OH
HO O
n
Figure 1.2: Structure of chitin
1.5 Curcumin
Curcumin is polyphenolic materials are extracted from turmeric, its structural formula is
presented in (Figure 1.3) and other by product who‟s all general sources is turmeric. The
major component in the flavor of turmeric is curcumin. The Indian literature reported that it
has low M.W and good medicinal properties. Due to its antiproliferative, antiangiogenic,
antioxidant and anti-inflammatory properties, the interest of researcher in it has been
increasing day by day (Aggarwal et al., 2003). The effects of CUR also studied in vitro and in
vivo replicas (Aggarwal et al., 2013; Chin et al., 2013; Reddy et al., 2013).
OH
OCH3
HO
H3CO
O O
Figure 1.3: structure of curcumin
13
Curcumin has ability to face savior problems, such as inflammation, bacterial infections and
also ability to recover the damaged organs of body in better way (Kulac et al., 2013). As a
free radical it shows its behavior as antioxidant, and it is recommended for recovering the
inflammation problems during wound treatment (Mohanty et al., 2012). Such behavior of
CUR regarding wound treatment is due to its biochemical behavior as works against
inflammation, infections etc (Ak and Gulcin, 2008) actions. It works by involvement with
tissue or support to regenerate the demage part of body in fruitful way by collagen collection
to promote the dead part to active way (Joe et al., 2004). Different reporter reported that its
uses promote the regeneration process actively also increase the vascular mass (Sidhu et al.,
1998).
1.6 Clay
The previous reported work report that by incorporation clay as reinforcement in polymeric
matrix enhances the properties of polymer according to target. The clay is formed by
composing the mineral particles, its composition formula is given as [(Na, Ca) (Al, Mg, Fe)
(Na, Ca) (Al, Mg, Fe)6 (Si4 O10)3 (OH)6]. Its formula shows that in which alumina and silica
give special relation (Grim, 1968). The over way concentration of negative charges on whole
covered to positive particles present in structural formula. Poor electrostatic forces create the
parallel layer behavior in formula (Parker, 1988). The presence of positive particles in
structure plays a fruitful role to create intercalation materials for getting the end product
materials (Patterson & Murray, 1983).
Although several nano substances are available but clay in which the special relation between
alumina and silica exit, and possess parallels of alumina silica which create the potency
between organic or inorganic substances for the preparation of nano-composite materials
accordingly (Ray & Okamoto, 2003). The clay material is being used for giving the good
thermo-mechanical behaviors of synthesis nano-comosites and also enhance the applications
of treated materials in better way (Dong & Feng, 2005; Tunc¸ & Duman, 2011). Inspite of it
the clay using trend is being increased day by day for recovering the loosing properties of
bio-based polymer by incorporation of there in main backbone of polymer, which possessed
biocompatibility and biodegradability properties (Yadollahi & Namazi, 2013; Buchtová,
Lack, & Bideau,2014).
By the combination of polymer substance and nanomaterials, the nano-composite is
prepared in which polymer act as matrix and clay act as reinforce, which possess one side in
14
nanometer approach. By adding the nano-filler in polymer materials, most of its properties
have been improved.
1.7 Aims and Objectives
Keeping in view the outstanding anti-oxidant, anti-cancer behaviors of CUR,
biocompatibility and wound recovering behaviors of chitin, decent heat stable characteristics,
elastic behavior and compatible with living organisms characters of PU and good surface area
properties and better gaining the thermo-mechanical characteristics of polymer by bentonite
clay there is an extreme need to bring a polyurethane, which possess biodegradability,
biocompatibility and biofunctionality. None of the researcher has given the thermo-
mechanical and surface properties of curcumin/chitin/BDO blends based PU elastomers and
curcumin/chitin/BDO/clay based PU bionanocomposites. The study has been conducted with
following aims and objectives:
To synthesize novel curcumin based PU elastomers varying diisocyanate structure.
To synthesize novel curcumin/chitin/BDO blend based PUEs.
To synthesize novel curcumin/chitin/BDO blend based bionanocomposites.
To study the structural, biological, surface and thermal characteristics of
curcumin/chitin/BDO blend based PUEs and bionanocomposites.
To explore the effect of curcumin, chitin, BDO used as chain extender in the
synthesized polymer and bionanocomposite samples, and “data interpretation and
mechanism explain were also discussed” was also the objectives of the thesis.
15
Chapter 2
REVIEW OF LITERATURE
2.1 Polyurethane and Polyurethane Based Materials
Polyurethane is that material made of organic units combined by carbamate (urethane)
relations has wide variety of uses as their properties may be modified by variation of their
monomers (Yamazaki et al., 1997). Varying the structure of segmented polyurethane (hard
and soft segments), the characteristics of materials altered according to targeted way.
Polyurethane elastomers (PUEs), due to their biocompatible properties are considered as
unique polymer (Zia et al., 2009). In medical field heart valves, blood-contact things
(Hoffman et al., 1993), and transplants for the knee combined meniscus, insulators for
pacemaker, electrical clues, cardiovascular tubes (Klompmaker et al., 1993).
The biodegradable PUs is synthesized by using ester polyols and simple chain
expenders. DCE founded by degradable materials to promote the stiff portion, degradation
was also developed (Tatai et al., 2007).
The preparation of PUs, and its characterization (spectral, surface and thermal) was
presented by using diisocyanates and diols (Zia et al., 2009; Rogulska et al., 2006; Zia et al.,
2009). The PUs was functionalized by incorporating various materials that is sugar (Garc et
al., 2001), a biomaterial in which chalcone is incorporated in PU backbone (Sivakumar et
al., 2012; Daemi & Barikani, 2012) chitin incorporated polyurethane for thermal response
(Chen et al., 2012) have been documented and reviewed. Surface characteristics of cellulose
(Yokota et al., 2008) starch (Matsushita et al., 2008), and triolein injected polyurethane
(Santosa et al., 2008) studied and organized. The PU functionalized by PMMA and vegetable
oil (Zhang et al., 2012), the PUDs incorporated with nano cellulosic material and
bioantifelting agent (Zou et al., 2011), PU functionalized by canola oil and PMMA (Lee &
Kim, 2012). The interaction of nano-starch material and cellulosic particles with PUDs was
studied (Wang et al., 2010). The preparation and characterization (structural, thermal and
crystalline pattern) of chitin supported PU was presented (Zia et al., 2008; Zia et al., 2009;
Zia et al., 2010) Researcher also reported the synthesis and applications of HTPB-based
polymers (Daemi et al., 2013).
16
Fiala et al. (1987) introduced segmented polyurethanes which are differing in composition
and structure and inducted in the left portion of hearts of different goats upto 72 h. Then
specimens were observed visually regarding to formation of thrombi, by removing in place of
treated. Then characterized in order to examine the synergetic behavior of PU with blood
using XPS, SEM and infrared (IR) reflex ion spectroscopy. In the end it was concluded that
the compatibility of PUs with blood can be improved by applying different way.
Takahara et al. (1991) investigated the properties of segmented polyurethanes such as
bulk, surface and blood contacting by using different polyols. Polyethylene oxide,
polytetramethylene oxide, polydimethyl siloxane and hydrogenated polybutadiene were used
during this synthesis. Hard segment was composed of BDO and MDI. The segmented
polyurethanes have the water resistance polyols such as hydrogenated poly(butadiene) and
poly (dimethylsiloxane) gave prominent separation in hard and soft parts. The lowest platelet
adhesion was observed for polydimethyl siloxane PU as compared to other segmented
polyurethane.
Zia et al. (2007) presented the reported work of PU and PU composite material
regarding its recovery and recycling process. The different kinds of waste PU materials,
which include recycling substance or production residue, are commonly abridged to a much
beneficial size, e.g granules, etc. It all depends on specific kind of PU that comes to
recycling. The different reprocessing methodologies for substance and chemical changing of
PU, have mostly helpful for improving the reprocessibility of PU in latest years, but the most
common technique for recycling of PU is glycolysis. Therefore in this way new
methodologies were introduce for reprocessing PU and PU composite. PU foam that is used
in auto industry has been bitterly reprocessed by regrinding methodologies. Although the
glycolysis of PU is a cheaper way, but further improvement is now required in order to
control more damaging in the rest-consumer material. It is concluded that the recycling
processes for plastic feedstock technically acceptable and vigorous sufficient to grant more
progress in coming days.
Jiang et al. (2007) synthesized the waterborne polyurethanes that has
biodegradability, biocompatibility and has good mechanical properties, using PCL,
isophorone diisocyanate (IPDI), PEG, BDO and l-lysine instead of using other substance. The
synthesized polymers were then characterized by using different analytical techniques that is
IR and DSC, based on the quantity of PEG. The Lipase enzyme was used to analyze the
17
biodegradability. The resultant synthetic waterborne PU had very better tensile strength,
which can be used as biomaterials. Change in the amount of PEG changes the tensile
properties and microphase division, interpreted by IR and DSC data.
2.2 Curcumin and Curcumin Based Materials
Curcumin, although has hydrophobic behavior but it is being used in textile and in food
manufacturing era as colouring materials. The CUR possesses antioxidant, anticancer, and
anti-inflammatory behavior, therefore its demand is increasing with the passage of time
(Aggarwal & Harikumar, 2009). In contrast to its several beneficial properties CUR has low
oral bioavailability in both human beings and animals (Anand et al., 2007) due to low
resistivity and solubility. The solubility grade in water having acidic media in only 11 ng/ml
(Tonnesen et al., 2002) and in neutral media the process of solubility much decreased. In
alkaline medium or in buffer solution, CUR degraded hastily (Priyadarsini, 2009; Wang et
al., 1997). The chemistry of CUR plays a versatile role in bioactivity character of CUR (Ruby
et al., 1995).
For treating the human being diseases in India, CUR is used for recovering from
harmful problems such as disorders, cough, diabetic ulcers etc. According to researcher the
combination of CUR cream with lime may be used for treating wounds and inflammation as a
home remedy (Anamika, 2012).
Mahmood et al. (2015) overviewed that for treating the human being diseases in
India, CUR is used as remedy. The diferuloylmethane give color to CUR, which is present in
turmeric substance. Curcumin due to its free radical properties it is being used for the
treatment of several complications such as inflammatory, carcinogenic etc. In present study
presented the data of different researcher regarding to biomedical uses of CUR based
substances. The main point of this study is that in which the problems of human beings
regarding to different diseases which turn into a harmful way by creating the carcinogen
effect, diabetic effect, in vitro and vivo problems effect etc are discussed and their treatment
with different evidences are discussed and resolved. Although a CUR has several beneficial
properties but sides of it, it has few drawbacks which reduce its bioavailability in different
areas accordingly. For overcomes these problems different proposal and highlighted the
different hot areas that are beneficial for human in future are discussed and proposed their
remedies accordingly, also discuss in present review with reference to different reporter.
18
Mahmood et al. (2016) synthesized PUs materials, using CUR/BDO and by changing the
morphology of diisocyanates. The FTIR technique confirmed the structure of final PU
material. The SEM technique is used to know the complete homogeneity of participated
materials accordingly, and also know the surface structure. From this SEM results it has been
cleared that prepared materials are hereby confirmed that, the diisocyanate plays a vital role
for its structure. The aromatic diisocyante plays a crucial role in phase separation as
compared to aliphatic based PU, which also revealed by SEM. The bio-compatibility of
synthesized PU materials was confirmed by performing anti-microbial tests. From these tests,
it has been cleared that aromatic based PU possessed more biocompatible behavior as
compared to aliphatic based PU. Actually, this is a little struggle for introducing novel
biocompatible materials.
Mahmood et al. (2016) reviewed the poor accessibility of CUR regarding to its
drawbacks, such as fast degradation and poor absorption and slow medication. In this study
regarding to face mention problems of CUR are discussed with respect to different
approaches such as liposomes, nanocomplex and possible for the transfer of CUR to its
required place accordingly. If CUR is combinated to chitosan (CHI) and its modify form than
the working activity of CUR is increased. In this review discuss the way by using different
substances that enhance the therapic activity of CUR by blending with these materials such as
cyclodextrin, starch, dextran sulfate etc and in this way new approaches will come before
researcher regarding to human beneficial that is clinical uses. If used different drug delivery
system for target approaches of CUR to their required sites, such as CHI blend
polysaccharide, amino acid based drug delivery and metal based etc increased the efficiency
of CUR positively. In this review try to arrange the different approaches, methodologies and
way to enhance the CUR biological activities by using different researcher work as a
references.
2.2.1 Biomedical uses of curcumin and its blended substances
Curcumin due to its free radical properties it is being used for the treatment of several
complications such as inflammatory, carcinogenic etc. In present study presented the data of
different researcher regarding to biomedical uses of CUR based substances. The main point
of this study is that in which the problems of human beings regarding to different diseases
which turn into a harmful way by creating the carcinogen effect, diabetic effect, in vitro and
19
vivo problems effect etc are discussed and their treatment with different evidences are
discussed and resolved.
2.2.1.1 Nano-technique curcumin has therapist properties
The working ability of CUR can be enhanced by grinding the substances upto nano form for
gaining optimic properties. This technique presented a very fruitful effect on the overall
CUR activities accordingly, actually in this way the surface areas of materials are increased
which ultimately improve its all activities as compared to other technique, it showed effects
on glioma cells (Tagami et al., 2014).
2.2.1.2 Curcumin and resveratrol encapsulation
If we blended two such types of substances that are both obtained from natural sources, then
the resultant product possess extra ordinary properties accordingly for example if we
combined resveratrol and CUR then the resultant products give better output. Keeping in
view the bio properties of both these materials showed good antioxidant characters, due to
formation of free radical behaviors, especially to tackle the DNA problems and internal body
problems (Leonard et al., 2003). If we observe the literature work regarding to these
materials it became cleared that the blending of these both substances give positive effect by
combine working (Malhotra et al., 2010). But the major problems of both these materials are
their poor solubility, weak bio behaviors and lacking of stability against light that is UV light,
but such complications are covered by using the nano techniques because this technique
overcome previous mention problems accordingly (Coradini et al., 2014). Step by step
techniques of capsulation of CUR also studied in detail (Kittitheeranun et al., 2015). Step by
step techniques of capsulation of CUR were processed by electric technique that is self-
combination technique (Figure 2.1). By following this technique positive particles are
attracted to negative particles to form uniform layer at calcium carbonate surface. After the
formation of layer it is separated from calcium carbonate surface by dissolving it in EDTA
solution, in the core water insoluble drug carry materials are now ready for further
proceeding. In Figure 2.1 the whole process is discussed in detail step wise that in first step
the calcium carbonate layer or template is coated with positive particles, after this the positive
layer is further layered with opposite charges that is negative layer particles, this step by step
coating remain continue by opposite charge particles until at the end targeted stage is
reached, when process of step by step coating is completed than the template is removed by
20
dissolving in EDTA solution now the required capsule is ready, now this capsule is ready for
filling with drug substances that is CUR, this drug is now released in buffer media.
Figure 2.1: Schematic representation for the formation of hollow nanocapsules via
electrostatic layer-by-layer (LbL) self-assembly, drug loading and release
(Kittitheeranun et al., 2015).
2.2.1.3 Curcumin stimulated wound covering
When in system of body disordeness is created and complication process enhanced the
diabetic produce that change the structure of body organ that is wound healing process is also
disturbed. Relationship between diabetes and complex situation disturb healing process.
Curcumin due to its free radical properties it is being used for the treatment of several
complication such as inflammatory, carcinogenic etc. In present study presented the data of
different researcher regarding to diabetic uses of CUR based substances. Due to diabetic
disease the whole organs of body disturbed by this the other defensive activities of whole
physics also changed which causes to delay in coverage of wound (Dissemond et al., 2002).
Due these variation the oxidation process became more fast accordingly, and the resultantly
the wound healing process became more passive. By these complication of extensive increase
in oxidation therefore it became a dire need to use such materials which stop these oxidation
process and inflammatory rate accordingly. (Dissemond et al., 2002). According to literature
report it is cleared that CUR possesses good antioxidant and anti-inflammatory characters,
which able it to a rare material for dressing wound covering problems in diabetes patients
(Kloesch et al., 2013). In this work a group of rats that possess diabetic symptoms and a
group which did not such problems are study comparatively by using the CUR substances as
21
medicine for overcome these problems accordingly. The positive result suggest that CUR-
CUR act as good anti-inflammatory and antioxidant (Kant et al., 2014).
2.2.1.4 Curcumin derivative applied against diabetic problems
The diabetic patients are faced a several problems regarding to internal body structures that is
retinopathy, nephropathy, neuropathy and cardiovascular disorders, CUR derivatives covered
these problems very positively to maintain the internal phenomenon by reducing oxidation
process (Callaghan et al. 2005). But in many cases when the level of glucose is enhanced
from more much high stage, where insulin is injected in that era of patient to cover the
dangerous situation accordingly, due these variation the oxidation process became more fast
accordingly, and the resultantly the wound healing process became more passive where the
derivative of curcumin play versatile role for covering such situation (Rolo & Palmeira,
2006). In reported literature it is cleared that by inducing different derivatives in effective
patients the result showed that by inducing the materials presented the result in such way,
under hyperglycemia, the increased ROS generation in mitochondria, increases the flux of
glucose into aldose reductase (AR) pathway, and increases the flux of sugar into hexosamine
(HA) pathway (Shen & Ji, 2012). From the results cleared that the effect of antioxidant and
anti-inflammatory actions power have excessive beneficial potentials, as the oxidative
problems and inflammation now show to be basic device original a much of human
disturbance, as such diabetes (Chuengsamarn et al., 2012). Thus the CUR which definitely
controls the antioxidant defense system and shows inspiring anti-inflammatory behaviors
(Chuengsamarn et al., 2012). The present of functional groups such as methoxy, phenoxy,
and carbon–carbon double bonds in its structure stimulate the antioxidant behavior in
polyphenolic CUR substances. More research by using the rational drug project on these
morphology may lead to explain of novel class of controlling anti-diabetic drugs in future
(Yousefia et al., 2015).
2.2.1.5 Curcumin behave as antibacterial material
In textile field the researcher are interested in antibacterial textile finishing for last many
years. Although there are several antibacterial agents are being used in textile fields before
but they are all have some sides effect in minor or major form, but against of all these CUR is
a best antibacterial agent that do not have any toxic behavior. Curcumin also act as good
natural dyeing agent without any major toxic situation. It has also been originate to show a
broad choice of pharmacological happenings (Shen & Ji, 2012).
22
2.2.1.6 Neuroprotective achievement
In reported previous work there is shown that curcumin act as good neuroprotective materials
but due to regeneration problems it is not considered good material. Curcumin due to its free
radical properties it is being used for the treatment of several complication such as
inflammatory, carcinogenic and neurotoxicity etc. Curcumin definitely controls AMP kinase
(AMPK) performance and this exploit favors to the organization of metabolic disorders
(Soetikno et al., 2013).
2.2.1.7 Anti-cancer action of curcumin based nano-materials
In men most common form of cancer is prostate cancer. In U.S year 2014 there is a
calculation data is presented regarding new put cases and death cases such as estimated
233,000 new cases and 29,480 deaths respectively. Although this cancer disease is curable
but so much costly cannot be afforded (Snyder et al., 2010). The CUR which definitely
controls the antioxidant defense system and shows inspiring anti-inflammatory behaviors.
Epidemiological results show that natural polyphenol substance used in regular diet reduce
the hazard and frequency of different kinds of cancers (Sinha et al., 2003). Among numerous
natural anti-cancer mediators, curcumin is a promising phytochemical that has established
remarkable therapeutic possible for prostate cancer (Aggarwal, 2008). Sequencely, new drugs
are desirable to treat progressive hormone-resistant prostate cancer (Feldman & Feldman,
2001). The potential of CUR to tackle both androgen-dependent and androgen-independent
cancer created material has been explained by the in vitro and in vivo research. The CUR
helps as a good instance of a class of complexes that is bright to mark multiple enzymes with
a “magic shot gun” (Brown et al., 2013).
2.2.1.8 Efficacy of Curcumin in the covering of paracentesis in rats
Curcumin (diferuloylmethane) is principal energetic substance in the flavor turmeric
(curcuma longa). It is basically a low molecular weight natural polyphenol with excelent
medicinal assets which are well reported in ancient Indian literatures. Curcumin is a
polyphenol and possesses anti-inflammatory, antioxidant, antiproliferative, and wound
healing properties (Anand et al., 2007). The disease portfolio for this traditional medicine
includes pain disorders, digestive diseases, menstrual difficulties, skin conditions, sprains,
wounds, and liver disorders. In vivo, wound healing is significantly more multifaceted than in
vitro, linking three (partially overlapping) phases: inflammation, tissue creation and
23
remodeling (Singer & Clark, 1999). Curcumin recovers wound covering phenomenon in
paracentesis of TM. By applying CUR doses, the closured paracentesis part was seen close to
the usual eardrum; and chunkiness of the TM and sclero-sis were decreased than the standard,
viewing the enhanced curing at15th day (Birdane et al., 2014). Curcumin summarized pH
sensitive jelly based IPN materials system nanogels for anticancer drug distribution has been
reported in the literature (Jelezova et al., 2015; Rao et al., 2015). The NGs were over network
with GA to design resist IPN-NGs. The amphiphilic SDS molecules could prolong nucleation
and hinder the growth of gel particles (Rao et al., 2015). The results exposed that CUR
loaded substances used for the cancer therapy highly enhanced recovery and cured (Some et
al., 2014).
2.2.1.9 Curcumin applied in the finding of HCIO
In our daily life there is greater use of hypochlorite (ClO−)
and its protonated form (HClO).
Sodium hypochlorite is regularly applied as the active materials of 84 antiseptic and
bleaching item. In living beings, hypochlorite is prepared from H2O2 and chloride ions in a
chemical response catalyzed by the enzyme myeloperoxidase (MPO) (Sun et al., 2014).
Hypochlorite, since of its powerful nucleophilic non-radical oxidability, is a key antibacterial
substance that is applied for regular protection. Though hypochlorite purposes mostly in the
saving of microsubstances invasion, enhancing evidence purposes that abnormal stages of
hypochlorite may approach to tissue spoil and diseases such as atherosclerosis, arthritis, and
cancers (Huo et al., 2012). But, the apparatus of act of hypochlorite in these problems is still
not entirely under-stood since of the absence of subtle and precise probes for noticing. Up till
now, the hypochlorite glowing inquiries, which have been prepared and used to hypochlorite
finding, are much p-methoxy phenol byproducts (Cui et al., 2010; Sun et al., 2008), oxime
byproducts (Zhao et al., 2011) and rhod amine byproducts (Xu et al., 2013; Koide et al.,
2011) with the predicament of complicated multi-step synthesis, poor production and in
surmountable bio-toxicity. Here in, we presented the regular drug-CUR as an outstanding
choosiness, compassion inquiry for the analysis of hypochlorite dual in biosystem and
industry analysis (Yuea et al., 2014). The supposed way for the checking of hypochlorous
acid is presented in Figure 2.2. The natural drug CUR (1) showed much choosiness and
sympathy for hypochlorite in MeOH/HEPES. Because of its extraordinary functioning and
commerce property, the sensor has potential uses in physiological and environmental
structures for hypochlorite finding (Yuea et al., 2014).
24
Figure 2.2: Proposed mechanism of the recognition of hypochlorous acid using
curcumin (Yuea et al., 2014).
2.3 Chitosan/Chitin Based Materials
Chitin (C8H13O5N)n is that polymer which is present abundantly in nature, it is present
naturally in the external wall of living organism, such as microorganism, external hard shell
organisms and mushrooms. Its structure is very compact and hard due 1,4-2-acetamido-2-
deoxy-β-D-glucose monomers (Muzzarelli, 1997). Chemistry of this polymer resembles with
cellulose, but in it carbon number two acetamide group is attached rather than –OH group
therefore it is called amino polysaccharide. Due to flocculent properties of chitin and its
derivatives, it is being used for treatment of waste water. However due to multiproperties of
chitin and its derivatives trend is being changed for producing worth yields for cosmetic,
medicinal, pharmacological and biotechnological use (Kurita et al., 1986). Due to non-toxic,
antimicrobial, good biocompatibility and biodegradable properties of chitin and its
derivatives have versatile attractiveness for use in large commercial level (Miyashita et al.,
1997). In order to better the solubility and processibility of chitin, the researchers have been
trying for last two decades (Chandra & Rustgi, 1998; Jang et al., 2004; Kurita, 2001; Kurita
et al., 1986; Muzzarelli, 1997; Rinaudo, 2006).
Regarding to its occurrence chitin is the second most significant natural polymeric
material in the world. Marine animals , shrimp and crabs are the major sources of chitin
availability. Rinaudo, (2006) reported the situation of the art regarding this polysaccharide,
its structure in the innate dense state, procedure of analysis and classification and chemical
25
changes, as well as the problems in using and dispensation it for nominated uses. The
production of chitin almost same to cellulosic materials, regarding to its chemistry it is a
amino polysaccharides. The uses of chitin has been increased due to novel behavior of this
substance with other other to prepare a material of its own desire properties, and recent
development in chitin chemistry is fairly notable (Kumar, 2000).
Chitosan (deacetylated product of chitin) is that substance which is attained from
chitin regarding to its properties it is a non-toxic and bio-degradable material which possess
broad uses. In biomedical field both chitin and chitosan (CHI) have equal importancy,
because it can be modified according to desire properties, uses and adjustment era. Although
it is present in large amount but due to drawback of chitin in field of solubility and
interactibility, its uses has been decreased (Pillai et al., 2009).
Zia et al. (2010) prepared shape memory polyurethanes by using MDI and
polycaprolactone diol 4000 (PCL 4000) as monomers and chitin, BDO, triethylamine (TEA )
and DMPA as chain extender. After synthesis the polymer samples were irradiated with UV
lights by changing the time duration i.e. 50, 100, and 200 h. By measuring contact angle,
water absorption and balance degree of swelling was investigated the properties of time
duration in UV-irradiated PU samples. From the final results it has been cleared that by
increasing the time duration the properties of the samples were affected. The reaction of PU
layers with solvent on the superficial were correlated to the amounts of chitin and DMPA in
the end PU synthesis and UV-irradiated time.
Jayakumar et al. (2011) explained the applications of CHI and chitin i.e. wound
dressing in much promising medical field. Due the adhesive properties of chitin and CHI
along with bactericidal and antifungal property, and their spontaneously passing to oxygen,
are very useful regarding to the remedy of wounds and burns. Much of the derivatives of CHI
and chitin had been synthesized for different uses in the form of sponges, fibers, hydrogels,
membranes, and scaffolds. The objective of this research is to know the result after treatment
of wound recovering uses of biosubstance based on CHI, chitin and their derived forms in
detail.
Chen et al. (2012) offered a chitin blend PU (TRCPU) organogel synthesized of
polyethylene glycol (PEG), isophorone diisocyanate (IPDI) and chitin. PEG was used for the
preparation of soft segments for giving hydrophilic and elastomeric properties to polymer.
Chitin and IPDI were used for the synthesis of hard segments because it contains well polar
26
urethane linkage. The level of acetylation and the mean molecular weight of chitin were
evaluated based on the internal viscosity. In PU chitin was added through covalent bonding,
after chitin addition the polymer obtained had an injectable organosol at minimum
temperature while at higher temperature it was converted into semisolid organogel. The
synthesized polymer was characterized by using different techniques, 1H NMR, FT-IR and
DSC.
2.4 Chitosan/Curcumin Based Materials
For gaining the biomedical potency of CUR based substances, there are many approaches are
used to get desire materials, for example preparation of various chemical derivatives to
enhance its water solubility as well as cell up take of CUR. Thus, the conjugation between
CUR and CHI potentiate the sustainability, anti-proliferative and apoptotic activity of CUR-
CHI blend material. Following are the potential properties of CUR /CHI based materials are
discussed.
2.4.1 Chemical interaction between curcumin and chitosan
For studying the interaction between CUR and CHI the molecular mimicry is used. If we
examine the reaction structure of CUR and CHI by using the geometric technique, there is
seen hydrogen bonding interactions as shown in Figure 2.3 (Pourreza & Golmohammadi,
2015). Due to presence of glucosamine unit in chitosan, so there is great affinity between
CUR and CHI at high pH level from 7 to 10.5. Due to presence of two hydroxyl groups (-
OH) in the benzene ring and the hydroxyl near keto group (C=O) in CUR has intramolecular
hydrogen bond is the basic interaction. Many reporter reported that there is hydrogen bond
between -OH and C=O (Sharma et al., 2005). In pH limit 3-7 CUR shows characteristic keto-
enol tautomerism and the enolate practice chiefly. In Figure 2.3 this behavior can be seen
clearly. But from the reporting result it is cleared that promonent interaction between CUR
and CHI is present, if surfactants is used with them at physiological pH. The binding process
between CUR and CHI is known by thermodynamic studies (indicated by both enthalpy and
entropy) hydrophobic, electrostatic and hydrogen bond formation (Boruah et al., 2012).
The amino groups (protonated NH3+
) of chitosan and negatively charged moieties i.e.,
carboxylate or sulfonate groups, of protein carbohydrate chains yields CHI-coated
nanoparticles interrelate with mucin due to electrostatic interface (Svensson et al., 2008),
27
subsequently, this communication may be valuable to delay the contact time and presentation
of drug (CUR or others) carrying systems at mark site.
Figure 2.3: Hydrogen bonding interactions between curcumin and chitosan molecules
(Pourreza & Golmohammadi, 2015).
2.4.2 Preparation of CUR-CHI nanoplex
For the formation of soluble CUR–CHI complex, first of all curcumin as dissolve in basic
solution to create a charge molecules, then after this this dissolved curcumin mixed with
aqueous acetic acid solution of oppositely charged CHI, after adding both materials a
homogenized soluble complex was formed the whole process is presented in Figure 2.4.
Masses of the soluble complex were afterward prepared due to non aquous connections
between the bound CUR materials. The value was dictated by the hydrophobicity of CUR
and CHI nanoplex was due to complex collections later segrigated out to prepare the CUR–
CHI nanoplex upon attainment a serious collective absorption, whose the strong electrostatic
interfaces between CUR and CHI particles repressed the later from collecting into arranged
ordered morphology among precipitation, resultant in the preparation of disorder CUR–CHI
nanoplex (Cheow et al., 2015). CUR having pKa of 8.4, 9.9, and 10.5 was fully deprotonated
at pH 13 to form the negatively charged CUR(3-)
with a charge density of 8.14 × 10-6
mol-
charge/mg, whereas the NH2 group of CHI (pKa 6.5) was protonated upon its dissolution in
acetic acid with a charge density of 5.58 × 10-6
mol-charge/mg (Leung et al., 2008). The
CUR–CHI nanoplex separated in water salt resolutions as a outcome of the charge
transmission outcome of the salt, leading to the release of CUR from the nanoplex . After
eight hours the strength of CUR was at nearly 76% of the fully solubility nearly 24%
deprivation of CUR in a retro of 6.5 hours. This explained that the CUR discharge from the
28
nanoplex did not feel prominent distortion in phosphate-buffered saline (PBS) in against to
formerly described work (Sun et al., 2010).
Figure 2.4: Preparation of amorphous curcumin–chitosan nanoparticle complex (or
nanoplex in short) via the drug–polysaccharide complexation method that involved the
mixing of curcumin (CUR) solution in base with chitosan (CHI) solution in acid (Cheow
et al., 2015).
2.4.3 CUR carrying CHI schemes and their potential behavior
In vitro and in vivo assessment of curcumin showed chemopreventive and chemotherapeutic
properties on different cancer cell kinds and animal replicas (Nautiyal et al., 2011). By giving
dosing much of quantity is not reached to their targeted places, therefore it is extremely
needed to make better the process of oral bioavailability of curcumin. The process of oral
bioavailability is also more needed to improve because the amount of bioavailability straight
effects on the plasma attentions, because the therapeutic and toxic belongings subsequent
after oral drug management. Moreover, chitosan blend nanoformulations presented several
benefits, such as saving and issue of the drug over a protracted retro in a standard way
(Jayakumar et al., 2010).
29
The bioavailability of CUR-loaded chitosan blend nanomaterials increase the bioavailability
and stay the holding time of CUR because of collection of nanomaterials in endoplasmic
reticulum structure. If this prepared materials is tested in vivo, than there is a very supportive
results are come out that is the process of deposition became better by using such technique
and re-epithelialization of skin CUR-loaded chitosan blended complex showed dangerous for
the parasite. It also has a potential materials for treating cancer type diseases. The NPs of this
mucoadhesive materials (chitosan) interrelate with the negatively exciting mucosal
superficial and can be helpful to extend the connection time of drug transfer system in the
mucosa, which would enhance the therapeutic working of CUR or/and other drugs
(Mazzarino et al., 2012).
2.4.4 Polysaccharide/curcumin-chitosan nano-technique
The properties of curcumin has been improved by the complexation of CUR with
cyclodextrins (CD) is a such type of approach to cover the specific properties of CUR. The
solubility of curcumin has been increased than pristine curcumin by complexation with CD,
particularly for oral transfer (Yadav et al., 2009). Masses of the soluble complex were
afterward prepared due to non aquous connections between the bound CUR materials. The
value was dictated by the hydrophobicity of CUR and CD nanoplex was due to complex
collections later segregated out to prepare the CUR–CD nanoplex upon attainment a serious
collective absorption, whose the strong electrostatic interfaces between CUR and CD
particles repressed the later from collecting into arranged ordered morphology among
precipitation, resultant in the preparation of disorder CUR–CD nanoplex. Higher solubility of
CUR-CD complex in aqueous solution focused to more interface between CHI (positively
charged) and CUR-CD (negatively charged) complex bring about in more filling addition in
nanoparticles. It is described that CUR-CD-CS nanoparticles presented to be greater in vitro
drug issue presentation and high harmfulness against human skin cancer cell line (SCC25),
leading to nearly 100% apoptotic cell death (Bansal et al., 2011).
A sheet like film is made up of β-Chitin containing CUR were designed through a
water-blended scheme to straight a ailment of being harmless. For carrying Tween
20/curcumin, a chitin sheet was used which is made up of small fibre particles. The human
skin may be treated with β-chitin non-woven fibrous films comprising curcumin might be a
talented contender as a drug delivery device (Ratanajiajaroen et al., 2012). The entrapped
30
curcumin in the Tween 20 micelles remain stable up to three days. The whole above mention
properties and their whole mechanism is illustrated in below Figure 2.5 in detail.
Figure 2.5: Proposed scheme illustrates the presence of the solubilized and unsolubilized
curcumin in the chitin sheet in a phosphate buffer solution (pH 7.4) at 37 °C
(Ratanajiajaroen et al., 2012).
Crosslinked CHI materials synthesized via different crosslinkers, such as
glutaraldehyde, suberoyl chloride, asgenipin, and epichlorohydrin imparted controllable
water absorption and drug release properties and use for biomedical applications. In pH limit
3-7 CUR shows characteristic keto-enol tautomerism and the enolate practice chiefly. But
from the reporting result it is cleared that promonent interaction between CUR and CHI is
present, if surfactants is used with them at physiological pH. It was observed that against
CHI, cellulose crystals presented as a diffusion barrier unlike the discharge of CUR
molecules from the sheet samples (Bajpai et al., 2015).
It is stated that by adding of starch particles increased the motorized strength of CHI-
TPP blobs. Bajer and coworkers deliberated the inter-molecular connections between the CHI
and starch in their mixture (Bajer & Kaczmarek, 2010). The chitosan-starch blends possess
targeted to give more competence discharge of anticancer drug. In this work, bis-demethoxy
CUR equivalent loaded chitosan-starch (BDMCA-CS) nano-material components were
arranged using various proportions of CHI and starch by ionic gelation procedure. The
31
entrapment competence, 86.60%, and drug carrying ability, 24.25%, were uppermost for the
synthesis with the ratio 3: 1 of BDMCA: CS. These preparations showed continued discharge
of BDMCA. Then, formulation of BDMCA-CS (3:1) showed anti-cancer behavior in
contradiction of the breast cancer cell lines (MCF- 7). Kinetic approach of drug discharge
pattern exposed that the discharge of BDMCA from the CS nano-materials tracked both
dispersion and polymeric attrition paths. Resultantly, it was observed that the CS nano-
materials are applied as an improved delivery tool for BDMCA to remedy breast cancer
(Subramanian et al., 2014).
Curcumin incorporated dextran sulfate-chitosan NPs were synthesized by simple co-
acervation procedure. Inquiries on frame-up productivity; in vitro drug discharge, cell
approval and cytotoxicity of the synthesized NPs were showed. The NPs have a round
structure with negative zeta ability and high colloidal resistivity. By using this technique the
working efficiency of CUR has been increased as compared to previous reported method, that
is 70% of CUR was discharged after 120 h and the showed drug discharge ratio was good
than previous one. These conclusion propose that dextran sulfate-chitosan NPs are an unique
carrier to transfer hydrophobic drugs like CUR, particularly for treating cancer (Anitha et al.,
2011).
For the treating the dermal wound an in situ injectable N,O-carboxymethyl
chitosan/oxidized alginate nano-materials hydrogel was successfully established for slow in
vitro release of encapsulated nano-curcumin with standardable method (Li et al., 2012). It is a
difficult process of wound healing because the shrinkage and stopping of wound material and
repair of a useful fence. By using inflammation, granulation and remodeling the wound is
repaired that is tissue is regenerated (Merrell et al. 2009). For treatment of wound tissues the
natural materials are to be used, such as since 1980s, are hyaluronic acid (HA), and CHI. The
reported works cleared that by using the nano-technology the fruitful outcomes are come
before researcher regarding to wound healing tissue problems especially by using rat as
experimental specimens. The combination of nano CUR and N,O carboxymethyl
chitosan/oxidized alginate hydrogel in the presence of protein, DNA, and hydroxyproline
gratified in wound skin site focused that could significantly enhanced the development of
wound treating (Li et al., 2012).
In situ induced CS-based water gel contained of chitosan, genipin and salt of sodium
by the linking that is chemically or physically (Titima et al., 2015). In vitro CUR discharge
32
curriculum presented stable discharge of CUR more than other reported system. These
hydrogels confirmed their ability as CUR carrying tempelate.
2.4.5 Protein/curcumin-chitosan nanosuspension
Kafirin-blended NPs to do protect transfer of bio energetic materials because it is poor loving
to help GI tract environs. Inspit of it CUR act as good capsulated material for carry the
proteinic substances accordingly due to better affinity like H-bonding (Taylor et al., 2009).
In addition, The solubility of CUR has been increased than pristine CUR by complexation
with kaf, particularly for oral transfer. Masses of the soluble complex were afterward
prepared due to non aquous connections between the bound CUR materials. The value was
dictated by the hydrophobicity of CUR and kaf nanoplex was due to complex collections later
segregated out to prepare the CUR–kaf nanoplex upon attainment a serious collective
absorption, whose the strong electrostatic interfaces between CUR and kaf particles repressed
the later from collecting into arranged ordered morphology among precipitation, resultant in
the preparation of disorder CUR–kaf nanoplex. Higher solubility of CUR-kaf complex in
aqueous solution focused to more interface between chitosan (positively charged) and CUR-
kaf (negatively charged) complex bring about in more filling addition in nanoparticles. The
combination of CM-chitosan enhances the overall tempelating and adding competence of cc-
kaf from 55% to 86% and 5% to 6.1% that may be qualified to catching of pristine CUR by
self-accumulation of CM chitosan components in solution, or CM-chitosan supported
entrapted surface CUR in kaf nano-materials. While comparing the properties of pristine
CUR and blended CUR regarding to UV light stability, it is cleared that in blends form CUR
showed more stability. If we treated at about 60 min of CUR-kaf and CUR-kaf/CMC
suspensions and pristine suspension there is cleared that in combination form it showed more
stability as compared to native form. At the end of UV treatment, 45% and 50% of CUR was
noted to be remained in CUR-kaf and CUR-kaf/CMC interruption, correspondingly, as
compare to 25% for pristine curcumin solution (Xiao et al., 2015). By doing the same process
in vitro discharge outlines of natural curcumin, CUR-kaf, CUR-kaf/CMC, only 10% of
pristine curcumin was noted at initial 30min of SGF dosing; From this also cleared that
pristine curcumin given passive solubility up to 6 h observation process. This prominently
shows that when observing via the GI area only little group of pristine curcumin near about
13 mg/ ml, which is the soaked dissolution in aqueous phase with 0.5% tween 20, present in
the arrangement of mixed curcumin, which may be efficiently immersed in small intestinal
(Shoba et al., 1998). The kinetic solubility of CUR-kaf and CUR-kaf/CMC presented like
33
biphasic shapes in SGF and SIF. In both combination burst result at starting of every fluid
adding way was noted for both combinations, perhaps due to the fast solubility of incidentally
encapsulated CUR (Xiao et al., 2015).
2.4.6 O-carboxymethyl CHI nanocarrier for curcumin
Due to poor solubility of CHI material its novel behavior became difficult to be come under
use. Therefore it is dire needed to change in chitosan material by physically or chemically to
improve its lacking areas in proper way. If chitosan is combined or blend with carboxymethyl
than the solubility of CHI became better without effect of its other properties. In above
mention substance the process of combination is temperature dependent that is if reaction
carried out at room temperature favors O-substitution, while higher temperature favors N-
substitution (Fernando & Sergio, 2004). The capability of O-CMC as a transporter for water
isoluble drugs in cancer marked drug distribution uses was assessed (Anitha et al., 2011). A
common procedure of solvent evaporation and then ionic gelation was established to develop
a nano blended on O-CMC into which the water insoluble anticancer drug, CUR, was laden
(Figure 2.6). This method strained to solubilize CUR and after this to exit it in O-CMC NPs
having H-bonding relation between the -COOH group of O-CMC and -OH group of CUR
(Anitha et al., 2011). The negative worth of zeta possible showed the constancy of the NPs
system. CUR-OCMC Nps showed no crystal-like peaks when associated to pristine CUR.
The shapeless outline of multifaceted was nominated to intermolecular communication
between O-CMC and CUR within the NPs template. Increasing in both cellular uptake and
cell apoptosis was noted with excessing strength of CUR added in O-CMC nanomaterials
(Anitha et al., 2011).
34
Figure 2.6: Chemical structure of (A) O-CMC, (B) curcumin; (C) Solubility of curcumin
(a) curcumin in water, O-CMC Nps and curcumin-OCMC Nps (Anitha et al., 2011).
2.4.7 Amphiphilic-chitosan microparticles and curcumin
Among CHI derivatives, amphiphilic CHI derivatives are kinds of materials which have
intensively been presented because of fruitful characters. Chitosan substance in its natural
situation has no amphiphilicity. Different amphiphilic CHI byproducts like carboxymethyl
hexanoyl chitosan (Anitha et al., 2011) water soluble N-methylated chitosan possessing
hydrophobic -N(CH3)2, -NH(CH3) and hydrophilic -N-(CH3)3 groups (Sieval et al., 1998) etc.
were proposed to increase the mucoadhesive and dissolution behaviors of CHI.
Spectrophotometric conclusions after the dissolution of CUR and LSCHI-CUR in water
solution reported increasing in solubility and bioavailability of CUR after encapsulation
method (Shelma & Sharma, 2013). Pharmacokinetic determining showed 11.5-fold enhanced
pharmacological obtainability of CUR with encapsulated CUR compared with native CUR
after oral administration in rats (Shelma & Sharma, 2013). In this study (Shelma & Sharma,
2011), hydrophilic and hydrophobic drugs were encapsulated onto the amphiphilic CHI, i.e.,
Lauroyl sulfated chitosan micro particles and its release properties were compared. Curcumin
incorporated dextran sulfate-chitosan were synthesized by simple co-acervation procedure.
Inquiries on frame-up productivity; in vitro drug discharge, cell approval and cytotoxicity of
the synthesized were showed. These have a round structure with negative zeta ability and
high colloidal resistivity. By using this technique the working efficiency of CUR has been
increased as compared to previous reported method, that is 70% of CUR was discharged after
35
120 h and the showed drug discharge ratio was good than previous one. A slow and measured
discharge of CUR in 30 days from the microparticles was perhaps due to the non-water
soluble behavior between CUR and lauroyl groups on CHI. Therefore, it may survive the pre-
mature deprivation of merged drug (Shelma & Sharma, 2011).
2.4.8 Metal Oxide-chitosan nanocomposite for curcumin delivery
Although the chemotherapies and radiotherapies are used to treat cancer, but due to its not
positive results therefore a dire need of nontoxic medicine. The side effects that face a cancer
patient during treatment as fatigue, nausea, insomnia, delirium and vomiting (Savard &
Morin, 2001). O-carboxymethyl chitosan (O-CMCS) based nanocomposites (NCs) with
nanostructured zinc oxide (n-ZnO) were prepared which have effectual water soluble
behavior (Upadhyay et al., 2015). The pictorial representation for the preparation of O-
CMCS/n-ZnO nanocomposites and (i) O-CMCS/n- ZnO/curcumin nanocomposite (ii) is
presented in Figure 2.7.
The electrostatic attachment between ZnO and O-CMCS and curcumin with O-CMCS
in Cr/O-CMCS/n-ZnO NCs was established by FT-IR observation and bare stable structure
given by SEM. The consistent setup and loading ability of curcumin in O-CMCS/n-ZnO
nano-materials are 74% and 43%, which enhanced with quantity of O-CMCS/n-ZnO
nanocomposites that supported standard enhanced in drug adding and catching and enlarged
the particle extent also. A pH reliant on statement retort was noted and is greater in acidic pH
due to protonation of -NH2 groups of CMCS, which really reason bulge of material. Cr
adding into O-CMCS/n-Zn nanocomposites increased the drug dissolution in water. The
anticancer activity of curcumin and Cr/O-CMCS/n-ZnO nanocomposites presented that
curcumin calculated its anticancer behavior into material tempelate after adding and the
anticancer belongings were enhanced in the presence of ZnO (Upadhyay et al., 2015).
36
Figure 2.7: Pictorial representation for O-CMCS/n-ZnO nanocomposites (i) and O-
CMCS/n-ZnO/curcumin nanocomposite (Upadhyay et al., 2015).
2.5 Clay Based Polymer Bio-nanocomposites
Madusanka et al. (2015) reported a new curcumin initiated carboxymethylcellulose–
montmorillonite nanocomposite. Curcumin which is ater insoluble material for which
carboxymethyl cellulose (CMC) was applied as an emulsifier to get antibacterial/anti-cancer
behaviors. For kinetics behavior to gain the montmorillonite (MMT) nanoclay was added in
the making as a materials substance. It was noted that water dissolution ability of CUR in the
nanocomposite has prominently enhanced (60% release within 2 h and 30 min in distilled
water at pH 5.4) associated to pristine CUR. The synthesized CUR blended carboxymethyl
cellulose montmorillonite nanocomposite is good as a CUR transporter having better release
and morphological properties.
Zuber et al. (2010) prepared chitin blended PU bio-nanocomposites (PUBNC) by
emulsion polymerization. A combination of polymeric material and bentonite clay
supplemented in montmorillonite (MMT) was shaped in emulsion polymerization, in which
MMT spread inversely contingent on communication of MMT with polymer materials.
Cation exchange capacity (CEC) of bentonite clay enriched in montmorillonite was found 74
meq/100 g. The being of the inserted clay in PU medium was long-established using optical
37
microscope (OM) technique. Optical microscope (OM) photographs confirmed the well
spread orderly intercalated accumulates sheets of bentonite in PU medium.
Zia et al. (2010) prepared chitin based polyurethane bio-nanocomposites (PUBNC) by
emulsion polymerization. The presence of the added clay by polyurethane (PU) in the
mixture was investigated using X-ray diffraction (XRD), dynamic mechanical measurements
and optical microscope (OM) techniques. The values of enthalpies changes (DH) concerned
with various bentonite nanoclay quantity are more reliable with the crystalline outline of the
prepared PUBNC sheets. From these observation it is cleared that pure silicate vanish in
PU/bentonite nanoclay mixture and a set of new peaks show conforming to the basal layout
of PU/bentonite clay bio-nanocomposites. The values of tan δ versus temperature was also
noted using dynamic mechanical measurements were compatible with crystalline design of
the PUBNC samples.
In this review literature chapter, the PU and PU based materials, curcumin and curcumin
based materials, chitin/chitosan based materials , chitosan-curcumin based materials and clay
based polymer bio-nanocomposite materials work of different researchers were reported.
From the reported work it is cleared that PUs and PUs based materials are sectioned PUs,
having of hard and soft sections are confirmed to have microphase discrete morphology,
which able it to be applied in different scenario such as glues, coatings, biomedical
substances and elastomers. PUEs due to their biocompatible properties are considered as
unique polymer (Zia et al., 2009). Typical applications include blood-contact materials, heart
valves (Hoffman et al., 1993), and insulators for pacemaker, electrical leads, cardiovascular
catheters and implants for the knee joint meniscus (Klompmaker et al., 1993). Curcumin and
curcumin based materials has also been exposed to have important vitro antioxidant, diabetic
complication, antimicrobial agent, neuroprotective, anti-cancer, antithyroid cancer cells,
detection of hypochlorous acid, wound healing, treatment of major depression. For treating
the human being diseases in India curcumin is used for recovering from harmful problems
such as disorders, cough, diabetic ulcers etc. According to researcher the combination of
curcumin cream with lime may be used for treating wounds and inflammation as a home
remedy (Anamika, 2012). Chitin based substances are favored applicants for surgical
filaments with ongoing inquiries into their in vitro biocompatibility and non-toxicity. But by
changing the trend the uses of chitin and its derivative have also been changed according to
latest requirement i.e, for cosmetic, medical, pharmaceutical and biotechnological use (Kurita
et al., 1986). In vitro biocompatibility and cytotoxicity of chitin/BDO blends based PU
38
elastomers have also been studied in the literature. Chitosan-curcumin based materials hasten
wound covering, enhance DNA and protein amount, give better mucoadhesion, surviving
cancer causing HT-29, SCC25, Caco-2 cell lines by apoptosis and capturing the cell circle.
Pharmacokinetic study of CUR loaded CS blend drug distribution scheme confirms an
protracted therapeutic era, passive enhance and continued plasma strength of CUR, delays
drug passes duration in vivo with lower Ke and longer T1/2, survive it from damaging,
enhance dissolution and picking, standard flows and stable discharge of CUR, increases AUC
worth of CUR after oral management, shimmering an improved bioavailability. The NPs of
this mucoadhesive material (chitosan) relate with the negatively exciting mucosal superficial
and can be helpful to increase the interaction time of drug distribution scheme in the mucosa,
which could enhance the therapeutic working of CUR or/and other drugs (Mazzarino et al.,
2012). The CUR stimulated carboxymethyl cellulose–montmoriilonite nanocomposite is an
active curcumin transporter with increased solid state characters. It also has profitable ability
provide that three parts are harmless and pharmaceutically recognized and inexpensive. The
solid merged substance is even under room temperature and can be frequently pellatised to
give tablets (Madusanka et al., 2015). Polymer nanocomposite is a period of mixture
substances collected of an organic polymer medium with spread inorganic nanofillers, which
have as a minimum one dimension in nanometer array (Giannelis, 1996).
39
Chapter 3
MATERIALS AND METHODS
This research work was completed at Department of Applied Chemistry, GC University
Faisalabad, Pakistan. The present research work was divided into seven parts, in which the
behavior of polyurethane was studied by using seven different aspects. The detailed
discussion of are described below.
(a): Synthesis and characterization of novel curcumin based polyurethanes varying
diisocyanate structure.
(b): Synthesis, structural, thermal and surface characterization of chitin/curcumin/BDO
blends based polyurethane elastomers.
(c): Synthesis, structural, thermal and surface characterization of curcumin/BDO blends
based polyurethane elastomers.
(d): Synthesis, structural, thermal and surface characterization of chitin/curcumin blends
based polyurethane elastomers.
(e): Synthesis, structural, thermal and surface characterization of chitin/clay,
curcumin/clay and BDO/clay based polyurethane elastomers and bio-
nanocomposites.
(f): Synthesis, structural, thermal and surface characterization of chitin/curcumin/BDO
and chitin/curcumin/BDO/clay blends based polyurethane elastomers and bio-
nanocomposites.
(g): Synthesis, structural, thermal and surface characterization of curcumin/BDO and
curcumin/BDO/clay blends based polyurethane elastomers and bio-nanocomposites.
(h): Synthesis, structural, thermal and surface characterization of chitin/curcumin and
chitin/curcumin/clay blends based polyurethane elastomers and bio-nanocomposites.
40
3.1 Chemicals/Apparatus
Chemical and apparatus used for the above mention studies are given below
3.1.1 Chemicals
Chitin was purchased from the Iran Polymer and Petrochemical Institute (Tehran, I.R. Iran).
The M.W of chitin was realized according to recommended procedure available in literature
(Chen et al., 2002). The purification of chitin was done by recommended method (Wang et
al., 1991). The required amount was treated in 0.5 wt % aqueous potassium permanganate
(Merck) solution up to 1 h and after this washed with distilled water. Then in 1 wt% aqueous
oxalic acid (Merck) solution, chitin was treated for 20 min at 30 °C, after this it was washed
and dried. Curcumin, HTPB, HMDI, Methylene bis(p-cyclohexyl isocyanate) (H12MDI),
Isophorone diisocyanate(IPDI), Toluene diisocyanate (TDI), Methylene diphenyl
diisocyanate (MDI) 1,4-butane diol (BDO) were bought from Sigma–Aldrich Chemical Co.
BDO also treated in order to remove air bubble at 80 °C under vacuum for 24 h. HMDI and
all other substances were applied as purchased. All the substances applied in this work were
on standard. The subsequent chemicals were applied acoordigly without any further
treatment. Hydroxy-terminated polybutadiene (HTPB), hexamethylene diisocyanate
(HMDI), Hydrogen peroxide, Dimethyl Sulfoxide (DMSO), Acetone, Distilled water,
Potassium hydroxide, Pyrogallol, Paraffin oil, Nitrogen gas and Grease.
3.1.2 Apparatus
Following apparatus are used during the research work:
Four- necked round bottom flask, Pipette, Beaker, Heating oil bath, Dropping funnel,
Thermometer, Reflux condenser, Analytical balance, Electrical oven, Mechanical stirrer, Hot
plate, Magnet, Measuring cylinder, Nitrogen gas cylinder, Teflon plate, Spatula of steel,
Aluminium foil, Wolf bottle (two necked at sides) and Stand.
41
3.2 Synthesis of Novel Curcumin Based Polyurethanes Varying
Diisocyanate Structure
3.2.1 Synthesis of polyurethane
The sample was prepared by following two steps. In first step prepolymer was formed by the
reacting of hydroxyl terminated polybutadiene (HTPB) and Hexamethylene diisocyanate
(HMDI), while in second step by using chain extender the final polymer was formed.
According to Zia et al. (2008) method prepolymer was prepared by using 3 mole of
diisocyanate and 1 mole of diol to get NCO ended prepolymer. Polyol (HTPB) was placed in
four-necked retort flask furnished with machine-driven stirrer, warming oil bath, reflux
condenser, and N2 inlet and outlet system. Oil bath temperature was augmented up to 60 ºC,
after this by increasing temperature up to 100 ºC HMDI was added. According to optimum
standard, the process of formation of prepolymer was completed in 1 h scheme 3.1. The
catalyst was added before addition of chain extenders. The PU prepolymer elastomers were
transformed into final polymer by adding BDO, curcumin with unceasing stirrer at 100 °C.
The process of stirring was continued until the homogeneity in reactant mixture was obtained
that signifies the completion of reaction and then fabricated in to uniform layer of thickness
2-3 mm by casting on Teflon plate. The prepared polymer samples were cured at 100 °C for
24 hour in retort oven. After curing the synthesized polymer materials were kept at room
temperature prior to further analysis. The complete preparation designs are presented in Table
3.1. The diagrammatic reaction path for the preparation of curcumin, 1,4-butanediol centered
polyurethane elastomers are presented in Schemes 3.1.
42
OCN
NCOHC CH CH2H2C OHO H
n
+
HMDI HTPB
HC CH CH2H2C OO C
n
NH
O
CH2 NCO
6
CHN
O
H2COCN
6
NCO terminated PU prepolymer
OCH3
OH
H3CO
HO
O O
Curcumin
HOOH
1,4-butanediol
HC CH CH2H2C OO C
n
NH
O
CH2 NH
6
CHN
O
H2CHN
6
H3CO
O
OCH3
O
OO
C O CO
OH2CO
4m
O
O
H3CO
HO
CH3
H
O OH
(a) HMDI-HTPB-BDO-Cur based PU
CH2 NCOOCN
H12 MDI
+ HC CH CH2H2C OHO H
n
HTPB
HC CH CH2H2C OO C
n
CH2 NCONHCCH2
HNOCN
O O
NCO terminated PU prepolymer
OCH3
OH
H3CO
HO
O O
Curcumin
HOOH
1,4-butanediol
43
HC CH CH2H2C OO C
n
CH2 NHNHCCH2
HNHN
O O
H3CO
O
OCH3
O
OO
C O CO
OH2CO
4m
OH
(b) H12MDI-HTPB-BDO-Curcumin based PU
Curcumin
+HC CH CH2H2C OHO H
n
HTPB
NCO
NCO
IPDI
HC CH CH2H2C OO C
n
NCO
HN
O
C
O
NH
NCO NCO terminated PU prepolymer
OCH3
OH
H3CO
HO
O O
Curcumin
HOOH
1,4-butanediol
HC CH CH2H2C OO C
n
NH
HN
O
C
O
NH
NH
H3CO
O
OCH3
O
OO
C
O
C
OH2CO
4
O
m
(c) IPDI-HTPB-BDO-Curcumin based PU
OH Curcumin
44
OCH3
OH
H3CO
HO
O O
Curcumin
HOOH
1,4-butanediol
NCO terminated TDI based prepolymer
CH3
HN
NH
HC CH CH2H2C OO C
n
CH3
NH
NH
C
O O
H3CO
O
OCH3
O
OO
C C
OH2CO4
O O
m
OH Curcumin
(d) TDI-HTPB-BDO-Curcumin based PU
OCH3
OH
H3CO
HO
O O
Curcumin
HOOH
1,4-butanediol
NCO terminated MDI based prepolymer
CH2 NHHNCH2 NHNH HC CH CH2H2C OO C
O
C
O
n
C O
H3CO
O
OCH3
O
OO
C
O
O
H2CO
4m
(e) MDI-HTPB-BDO-Curcumin based PU
OH Curcumin
Scheme 3.1 Synthetic route for the synthesis of: (a) HMDI-HTPB-BDO-Curcumin
based polyurethane (IPU1); (b) H12MDI-HTPB-BDO-Curcumin based polyurethane
(IPU2); (c) IPDI-HTPB-BDO-Curcumin based polyurethane (IPU3); (d) TDI-HTPB-
BDO-Curcumin based polyurethane (IPU4); (e) MDI-HTPB-BDO-Curcumin based
polyurethane (IPU5).
45
Table 3.1 Formulation ratio of different raw materials used in the synthesis of
polyurethanes extended with blends of curcumin/1,4-butane diol
Sr.
No.
Sample code Diisocyanate
(variables)
Diisocyanate
(moles)
HTPBf
(mole)
BDOg
(mole)
Curcumin
(mole)
1 IPU1 HMDIa
3 1 1 1
2 IPU2 H12MDIb
3 1 1 1
3 IPU3 IPDIc
3 1 1 1
4 IPU4 TDId
3 1 1 1
5 IPU5 MDIe
3 1 1 1
aHexamethylene diisocyanate (HMDI)
bMethylene bis(p-cyclohexyl isocyanate) (H12MDI)
cIsophorone diisocyanate(IPDI)
dToluene diisocyanate (TDI)
eMethylene diphenyl diisocyanate (MDI)
fHydroxy terminated poly butadiene (HTPB)
g1,4-butane diol
46
3.3 Synthesis of Chitin / Curcumin / BDO / clay Blends Based Polyurethane
Elastomers and Bio-nanocomposites
The sample was prepared by following two steps. In first step prepolymer was formed by the
reacting of hydroxyl terminated polybutadiene (HTPB) and Hexamethylene diisocyanate
(HMDI), while in second step by using chain extender the final polymer was formed.
Preparation of PU prepolymer elastomer and bio-nanocomposite
The prepolymer elastomer was prepared by established method (Zia et al., 2008) and
prepolymer bio-nanocomposite was synthesized by recommended procedure (Zuber et al.,
2010). According to Zia et al. (2008) method prepolymer was prepared by using 3 mole of
diisocyanate and 1 mole of diol to get NCO ended prepolymer. Polyol (HTPB) was placed in
four-necked retort flask furnished with machine-driven stirrer, warming oil bath, reflux
condenser, and N2 inlet and outlet system. Oil bath temperature was augmented up to 60 ºC,
after this by increasing temperature up to 100 ºC HMDI was added. According to optimum
standard, the process of formation of prepolymer was completed in 1 h (Scheme 3.2). Further
confirmation was done by taking the FTIR spectrum of NCO terminated prepolymer (Figure
4.5a). Following the procedure of Zuber et al. (2010) weighed mentioned amount of clay
(Table 3.5) was completely homogenized with solvent dimethyl sulfoxide (DMSO), after this
the clay/solvent mixture was homogenized with polyol for 1h. This homogenized polyol and
clay material were reacted with HMDI at 90-95 °C to obtain NCO terminated prepolymer bio-
nanocomposites (Scheme 3.5) by using same method as earlier discussed in (Zia et al., 2008).
Further confirmation was done by taking the FTIR spectrum of NCO terminated prepolymer
bio-nanocomposite (Figure 4.27a).
3.3.1 Preparation of polyurethane elastomers and bio-nanocomposites
The PU prepolymer elastomers and bio-nanocomosites were transformed into final polymer
by adding pristine BDO, curcumin, chitin or mixtures of curcumin/BDO/chitin with
unceasing stirrer at 100 °C. The process of stirring was continued until the homogeneity in
reactant mixture was obtained that signifies the completion of reaction and then fabricated in
to uniform layer of thickness 2-3 mm by casting on Teflon plate. The prepared polymer
samples were cured at 100 °C for 24 hour in retort oven. After curing the synthesized polymer
materials were kept at room temperature prior to further analysis. The complete preparation
designs are presented in Tables 3.2, 3.3, 3.4, 3.5, 3.6, 3.7 and 3.8. The diagrammatic reaction
47
path for the preparation of chitin, curcumin, 1,4-butanediol and clay centered polyurethane
elastomers and bionanocomposites are presented in Schemes 3.2, 3.3, 3.4, 3.5, 3.6, 3.7 and
3.8.
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6
Hydroxy terminated polybutadiene (HTPB) Hexamethylene diisocyanate (HMDI)
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated polyurethane prepolymer
H2CH2C
H2C
H2C OHHO
1,4-Butane diol
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
C
O
O
CO
OH2C O
4
p
3.2a-1,4-butane diol based polyurethanes
48
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated polyurethane prepolymer
OCH3
OH
H3CO
HO
O O
Curcumin
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
H3CO
O
OCH3
O
OO
C O
O
CO
p
OH Curcumin
3.2b-Curcumin based polyurethanes
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated polyurethane prepolymer
OHH
NHCOCH3H
OH
CH2OH
HO
HH
NHCOCH3H
OH
CH2OH
HO O
n
Chitin
49
OHH
NHCOCH3H
OH
H2C
HO
HH
NHCOCH3H
OH
CH2OH
HO O
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n C O
O
CO
O
p
3.2c-Chitin based polyurethanes
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated polyurethane prepolymer
OCH3
OH
H3CO
HO
O O
Curcumin
O
NHCOCH3
OH
CH2OHO
NHCOCH3
OH
CH2OH
OO
OCH2OH
NHCOCH3H
OH O
n
Chitin
H2CH2C
H2C
H2C OHHO
1,4-Butane diol
50
HC CH CH2H2C OO Cn
O
NH CH2NH
6C
O
HNH2CHN6
m C O
O
CO
O
OHH
NHCOCH3H
OH
CH2
HO
HH
NHCOCH3H
OH
CH2OH
HO O
O
O
H3CO
HO
OCH3
OH
O
O
O OCH3
H
CH3
H
HO O
H
OH Curcumin
(CH2)4
O
p
3.2d-Curcumin, Chitin and BDO based polyurethanes
Scheme 3.2 (a) Reaction scheme for KPU1 (polyurethane extended with 1.4-BDO (b)
Reaction scheme for KPU2 (polyurethane extended with curcumin); (c) Reaction
scheme for KPU3 (polyurethane extended with chitin); (d) Reaction scheme for KPU4-
KPU6 (polyurethanes extended with curcumin/chitin/BDO).
51
Table 3.2: Sample code designation and various constitutions of BDO/curcumin/chitin
established polyurethane elastomers
Sr.
No.
Sample
symbol
Formation (%)
BDOa/curcumin/chitin
Molar proportion of
HTPBb/HMDI
c/BDO/Curcumin/chitin
1 KPU1 100/0/0 1:3:2:0:0
2 KPU2 0/100/0 1:3:0:2:0
3 KPU3 0/0/100 1:3:0:0:2
4 KPU4 50/25/25 1:3:1:0.5:0.5
5 KPU5 25/50/25 1:3:0.5:1:0.5
6 KPU6 25/25/50 1:3:0.5:0.5:1
a1,4-butane diol
bHydroxy terminated poly butadiene (HTPB)
cHexamethylene diisocyanate (HMDI)
52
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6
Hydroxy terminated polybutadiene (HTPB) Hexamethylene diisocyanate (HMDI)
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO terminated polyurethane prepolymer
H2CH2C
H2C
H2C OHHO
1,4-Butane diol
OCH3
OH
H3CO
HO
O O
Curcumin
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
H3CO
O
OCH3
O
OO
C OCO O
CH2
O
4
p
OH Curcumin
Scheme 3.3 Curcumin and BDO blends based polyurethane elastomers
53
Table 3.3: Sample code designation and different formulation of BDO/curcumin based
polyurethane elastomers
Sr# Sample code Composition (%)
BDOa/curcumin
Molar ratio of
HTPBb/HMDI
c/BDO/Curcumin
1 KPU1 100/0 1:3:2:0
2 KPU2 0/100 1:3:0:2
3 KPU7 75/25 1:3:1.5:0.5
4 KPU8 50/50 1:3:1:1
5 KPU9 25/75 1:3:0.5:1.5
a1,4-butane diol
bHydroxy terminated poly butadiene (HTPB)
cHexamethylene diisocyanate (HMDI)
54
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6
Hydroxy terminated polybutadiene (HTPB) Hexamethylene diisocyanate (HMDI)
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated polyurethane prepolymer
OHH
NHCOCH3H
OH
CH2OH
HO
HH
NHCOCH3H
OH
CH2OH
HO O
n
Chitin
OCH3
OH
H3CO
HO
O O
Curcumin
HC CH CH2H2C OO Cn
O
NH CH2NH
6C
O
HNH2CHN6
m C O
O
CO
O
p
OHH
NHCOCH3H
OH
CH2
HO
HH
NHCOCH3H
OH
CH2OH
HO O
OCH3
OH
O
O
O OCH3
H
H
OH Curcumin
Scheme 3.4 Chitin/curcumin blends based polyurethane elastomers
55
Table 3.4: Sample code designation and different formulation of curcumin/chitin based
polyurethane elastomers
Sr# Sample code Composition (%)
curcumin/chitin
Molar ratio of
HTPBa/HMDI
b/Curcumin/chitin
1 KPU2 100/0 1:3:2:0
2 KPU3 0/100 1:3:0:2
3 KPU10 75/25 1:3:1.5:0.5
4 KPU11 50/50 1:3:1:1
5 KPU12 25/75 1:3:0.5:1.5
aHydroxy terminated poly butadiene (HTPB)
bHexamethylene diisocyanate (HMDI)
56
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6 + Clay +
S
O
H3C CH3
Hydroxy terminated polybutadiene Hexamethylene diisocyanate DMSO
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated clay based polyurethane prepolymer bio-nanocomposite
H2CH2C
H2C
H2C OHHO
1,4-Butane diol
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
C
O
O
CO
OH2C O
4
p
3.5 a-1,4-butane diol/clay based polyurethane bio-nanocomposite
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
57
NCO- Terminated clay based polyurethane prepolymer bio-nanocomposite
OCH3
OH
H3CO
HO
O O
Curcumin
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
H3CO
O
OCH3
O
OO
C O
O
CO
p
OH Curcumin
3.5 b-Curcumin/clay based polyurethane bio-nanocomposite
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated clay based polyurethane prepolymer
OHH
NHCOCH3H
OH
CH2OH
HO
HH
NHCOCH3H
OH
CH2OH
HO O
n
Chitin
58
OHH
NHCOCH3H
OH
H2C
HO
HH
NHCOCH3H
OH
CH2OH
HO O
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n C O
O
CO
O
p
3.5 c-Chitin/clay based polyurethane bio-nanocomposite
Scheme 3.5 (a) Reaction scheme for KPU1-clay (polyurethane extended with 1.4-
BDO/clay (b) Reaction scheme for KPU2 (polyurethane extended with curcumin/clay);
(c) Reaction scheme for KPU3 (polyurethane extended with chitin/clay).
59
Table 3.5: Sample code designation and different formulation of
BDO/curcumin/chitin/clay based polyurethane elastomers and bio-nanocomposites
Sr# Sample
code
Composition (%)
BDOa/curcumin/chitin/clay
Molar ratio of
HTPBb/HMDI
c/BDO/Curcumin/chitin/clay
1 KPU1 100/0/0/0 1:3:2:0:0:0
2 KPU1-clay 100/0/0/0.1 1:3:2:0:0:0.1
3 KPU2 0/100/0/0 1:3:0:2:0:0
4 KPU2-clay 0/100/0/0.1 1:3:0:2:0:0.1
5 KPU3 0/0/100/0 1:3:0:0:2:0
6 KPU3-clay 0/0/100/0.1 1:3:0:0:2:0.1
a1,4-butane diol
bHydroxy terminated poly butadiene (HTPB)
cHexamethylene diisocyanate (HMDI)
60
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6 + Clay +
S
O
H3C CH3
Hydroxy terminated polybutadiene Hexamethylene diisocyanate DMSO
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated clay based polyurethane prepolymer biocomosite
OCH3
OH
H3CO
HO
O O
Curcumin
O
NHCOCH3
OH
CH2OHO
NHCOCH3
OH
CH2OH
OO
OCH2OH
NHCOCH3H
OH O
n
Chitin
H2CH2C
H2C
H2C OHHO
1,4-Butane diol
HC CH CH2H2C OO Cn
O
NH CH2NH
6C
O
HNH2CHN6
m C O
O
CO
O
OHH
NHCOCH3H
OH
CH2
HO
HH
NHCOCH3H
OH
CH2OH
HO O
O
O
H3CO
HO
OCH3
OH
O
O
O OCH3
H
CH3
H
HO O
H
OH Curcumin
(CH2)4
O
p
Scheme 3.6 Curcumin, Chitin, BDO and clay based polyurethane bio-nanocomposites
61
Table 3.6: Sample code designation and different formulation of BDO / curcumin /
chitin / clay based polyurethane elastomers and bio-nanocomposites.
Sr# Sample
code
Composition (%)
BDOa/curcumin/chitin/clay
Molar ratio of
HTPBb/HMDI
c/BDO/Curcumin/chitin/clay
1 KPU4 50/25/25/0 1:3:1:0.5:0.5:0
2 KPU4-clay 50/25/25/0.1 1:3:1:0.5:0.5:0.1
3 KPU5 25/50/25/0 1:3:0.5:1:0.5:0
4 KPU5-clay 25/50/25/0.1 1:3:0.5:1:0.5:0.1
5 KPU6 25/25/50/0 1:3:0.5:0.5:1:0
6 KPU6-clay 25/25/50/0.1 1:3:0.5:0.5:1:0.1
a1,4-butane diol
bHydroxy terminated poly butadiene (HTPB)
cHexamethylene diisocyanate (HMDI)
62
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6 + Clay +
S
O
H3C CH3
Hydroxy terminated polybutadiene Hexamethylene diisocyanate DMSO
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated clay based polyurethane prepolymer bio-nanocomposite
H2CH2C
H2C
H2
C OHHO
1,4-Butane diol
OCH3
OH
H3CO
HO
O O
Curcumin
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NH
6
H2
CHN
6 m
n
H3CO
O
OCH3
O
OO
C OCO O
CH2
O
4
p
OH Curcumin
Scheme 3.7 Curcumin, BDO and clay based polyurethane bio-nanocomposites
63
Table 3.7: Sample code designation and different formulation of BDO/curcumin/clay
based polyurethane elastomers and bio-nanocomposites.
Sr# Sample code Composition (%)
BDOa/curcumin/clay
Molar ratio of
HTPBb/HMDI
c/BDO/Curcumin/clay%
1 KPU7 75/25/0 1:3:1.5:0.5:0
2 KPU7-clay 75/25/0.1 1:3:1.5:0.5:0.1
3 KPU8 50/50/0 1:3:1:1:0
4 KPU8-clay 50/50/0.1 1:3:1:1:0.1
5 KPU9 25/75/0 1:3:0.5:1.5:0
6 KPU9-clay 25/75/0.1 1:3:0.5:1.5:0.1
a1,4-butane diol
bHydroxy terminated poly butadiene (HTPB)
cHexamethylene diisocyanate (HMDI)
64
CH
CH
H2C
H2C OHOH
n +
H2
COCN NCO
6 + Clay +
S
O
H3C CH3
Hydroxy terminated polybutadiene Hexamethylene diisocyanate DMSO
Time 1 hr90-100 °C
CH
CH
H2C
H2C OOC C
O
NH
O
HNH2
C NCO
6
H2
COCN
6 m
n
NCO- Terminated clay based polyurethane prepolymer
OHH
NHCOCH3H
OH
CH2OH
HO
HH
NHCOCH3H
OH
CH2OH
HO O
n
Chitin
OCH3
OH
H3CO
HO
O O
Curcumin
HC CH CH2H2C OO Cn
O
NH CH2NH
6C
O
HNH2CHN6
m C O
O
CO
O
p
OHH
NHCOCH3H
OH
CH2
HO
HH
NHCOCH3H
OH
CH2OH
HO O
OCH3
OH
O
O
O OCH3
H
H
OH Curcumin
Scheme 3.8 Chitin/curcumin/clay based polyurethane bio-nanocomposites
65
Table 3.8: Sample code designation and different formulation of curcumin/chitin/clay
based polyurethane elastomers and bio-nanocomposites.
Sr# Sample code Composition (%)
curcumin/chitin/clay
Molar ratio of
HTPBa/HMDI
b/Curcumin/chitin/clay%
1 KPU10 75/25/0 1:3:1.5:0.5:0
2 KPU10-clay 75/25/0.1 1:3:1.5:0.5:0.1
3 KPU11 50/50/0 1:3:1:1:0
4 KPU11-clay 50/50/0.1 1:3:1:1:0.1
5 KPU12 25/75/0 1:3:0.5:1.5:0
6 KPU12-clay 25/75/0.1 1:3:0.5:1.5:0.1
aHydroxy terminated poly butadiene (HTPB)
bHexamethylene diisocyanate (HMDI)
66
3.4 Characterization
The synthesized chitin/curcumin/BDO and chitin/curcumin/BDO/clay based polyurethane
elastomer and composite samples were characterized by applying the different analytical
approaches.
3.4.1 Structural/Morphological characterization
3.4.1.1 Fourier transforms infrared (FTIR) spectroscopy
Fourier transform infrared (FTIR) is a significant and common method to evaluate the
chemical morphology, chain direction and arrangement of various compounds which may
be organic, inorganic and polymeric in nature (Smith, 1996). By using Fourier transform
infra-red (FTIR) spectrometer the spectra of tinny sheets were obtained in the transmission
mode. A Thermo Scientific FTIR was active to observe the functional group of chitin
based polyurethane samples. The scan variety was from 4000 to 500 cm-1
. For this
determination, the films of the products were casted on glass plates and dried in open air.
The structure of the polymeric and non-polymeric substance can be known by using IR
technique. An IR spectrum form many absorption bands that associate to various vibration
modes of the bonds current in the molecule. In any molecule such type of vibrations can
happen but their frequencies must be unlike.
3.4.1.2 Solid state NMR
Solid-state NMR (SSNMR) spectroscopy is a kind of nuclear magnetic resonance (NMR)
spectroscopy characterized by the presence of anisotropic (directionally dependent)
interactions. In solution NMR, spectrum consists of a series of very sharp transitions, due to
averaging of anisotropic NMR interactions by rapid random tumbling. By contrast, solid-state
NMR spectrum is very broad, as the full effects of anisotropic or orientation-dependent
interactions are observed in the spectrum.
3.4.1.3 Scanning electron microscope (SEM)
Characterization of the cellular-structure of chitin based polyurethane was done by using a
6490 (LA) FE-SEM. This method gives evidence about the cell sizes, cell size delivery,
and strut breadth of the chitin based PU. Inspite of it also discloses the anisotropy in the
cellular morphology of slabstock polyurethane samples which blows under free
circumstances and result in cells which are extended along the blow or rise way
67
(Herrington & Hock, 1998). To synthesis samples for the SEM, they were first stable with
Karnovsky's fixative and then occupied through a graded alcohol dryness series. Once
dehydrated, the specimens were placed in a critical point dryer (left image), mounted and
located in a gold coater (center image). Once gold coating was completed, specimens were
viewed on the SEM. Images were scanned on a digital imaging system by computer
enhancement (right image) or polaroid pictures were taken using an attached camera.
Figure 3.1: Scanning electron microscopy technique
3.4.2 X-ray diffractometry (XRD)
In X-ray scattering experiments, a sample is treated with X-rays, and the subsequent
scattering pattern is noted giving to the strength of the dispersed radiation as a resolution of
the scattering angle θ and explained by difference in electron density. Small-angle X-ray
scattering (SAXS) is classically used to show the microstructures oscillating from tens to
thousands of angstrom (Ǻ), defining the phase parting in block polymers. While wide-angle
X-ray scattering is applied to know the crystalline pattern of the solids at atomic level. A
typical X-ray diffractogram (XRD) elucidated the crystalline character of polymer by image
68
from the different crystalline planes in the sample. These reflections are noted at various
angles according to subsequent equation:
Braggs law: 2d sinθ = nλ (3.1)
Where d is the intermission between crystalline planes, θ is the angle that X-ray stream
makes with the planes, λ is the wavelength of the X-ray stream and n is an integer. As the
crystalline segment of the polymers have random alignment and show the same scattering in
all the guidelines. So a one dimensional slice is performed to regulate the scattering pattern. It
is a distinguishing feature of XRD patterns of semicrystlline polymers that the reflexes look
on the top of an amorphous halo (Braun et al., 2005).
3.4.3 Thermal Analysis
3.4.3.1 Differential scanning calorimetry (DSC)
DSC studies thermal change happening in polymeric materials samples when they are
chilled down or animated up under sluggish atmosphere. By using this technique the
melting (Tm) and glass transition (Tg) temperatures can be evaluated also the different
changes in fluid crystal-like mesophase. Two pans are used in parallel form by observing
the heat flow in a typical DSC experiment. In both pans analysis in one pan contains
standard sample and other contain prepared sample for comparative study. After setting
both are heated at specific rate. Now changing the temperature the heat flow rate of both
samples difference is noted. If there is no changing in phases of polymer the graph line is
according to X-axis and heat flow in the form of heat q is noted (Hunt, 1992). In the DSC
the (Tg) temperature is that temperature in which substances are in elastomeric form that is
below it substance is in glassy state and above it in rubbery state, this polymer behaves like
hard glass. From this temperature many informations are obtained such as chemistry of
substances, and about the structures of substances, and also crystallization behavior is also
determined. The most greater temperature in DSC curves are crystalline temperature, at
this stage the polymer is heated further it absorbs further heat and melting temperature is
noted. Amorphous polymers do not display crystallization and melting mountains but a
glass transition. The Tg, Tc and Tm are powerfully needy on the thermal history of the
example. Therefore, several DSC thermal cycles are carried out to scan the thermal
transitions usually in the second and not in the first heating run after a defined cooling
cycle. Moreover, the crystallinity of polymer samples can be measured using DSC
69
technique. In this study DSC analysis was performed to determine the thermal changes of
polyurethanes elastomers by using a Perkin Elmer DSC Diamond series, USA. The
samples were weighed carefully and thermally analyzed in hermetic conditions up to 50-
500 ºC using liquid nitrogen at a heating rate of 10
ºC/min.
3.4.3.2 Thermogravimetric analysis (TGA)
Thermogravimetry (TG) is one of the thermo analytical methods and has been applied
lengthily in the study of organic, inorganic also for polymeric substances. From the
thermogram curves the change in degradation of temperature is noted. This technique is
used to determine the weight loss by increasing temperature is noted. TGA has extensively
been applied in current years, because of the marketable obtainability of automatic and
unceasingly recording thermobalances. Their consequences are very dependable and
precise. The first thermobalance was conceived by P. Chevenard in 1944. A modern
thermobalance is contained on a footage balance, a furnace, controller and computer based
copy device. TGA has two types such as dynamic TGA and static TGA which are done
over the array from 30° to a maximum of 2000°C. The outcomes of TGA is presented in
the practice of arcs and the figure of TGA curves chiefly be contingent on some issues
such as warming rate, geometry of the sample pan, and furnace condition. Also the sample
properties such as weight, element size, nature and stuffing of the example can touch the
TG curves. The sample form can be in the range of 1-150 mg. For precise consequences
sample mass about 25 mg are ideal, but often 1 mg of pulverized substances give
outstanding outcomes. It is a standard method applied to observe the thermal degradation
kinetics of substances such as polymers and elastomers, hence gives evidence about their
thermal solidity as well as shelf life.
3.4.4 Antimicrobial activity test
The antibacterial activity of synthesized polyurethane samples was determined according
to recommended method, agar diffusion method that is available in literature (Pelczar et
al., 1990). According to this method first of all Prepared media Nutrient agar by using
quantity 4.2g/150 mL then it was treated in autoclave at temperature 121˚C upto 15 minute
for dissolving after dissolving it was cooled down to room temperature then injected 10 µL
microbes into the media that present in the flask. Next the prepared media was poured in
large Petri dish and keep it to solidify. Cut the small pieces of prepared polymer and put it
in media prepared petri dish according to their arranged numbers that is IPU1, IPU2, IPU3,
70
IPU4 and IPU5. The plate was incubated at 37 ˚C for 24 h, a growth free „„zone of
inhibition” around the samples were appeared, these zones of inhibition were measured.
3.4.5 Surface characteristics
The surface behaviors such as water absorption and degree of swelling was also be
observed and deliberated, by subsequent the procedure obtainable in the literature (Zia et
al., 2008).
3.4.5.1 Evaluation of water absorption
By evaluating the amount of water that polymer was absorbed, we can calculate the bulk
water loving of the polyurethane. After piecing the samples of size (10 × 10 × 1 mm) were
put in 100 ml Erlenmeyer flasks, possess distill water and kept for 1, 2, 3, 4, 5, 6, and 7
days in treating chamber at 37 ˚C. After every 24 hours the specimens were separated from
water, dried normally with filter paper and measured with balance. The vary in weight of
samples by water uptake was noted.
3.4.5.2 Equilibrium degree of swelling
The equilibrium degree of swelling of prepared polyurethane samples were determined by
dipping small samples of size (20 × 20 × 2 mm3) in DMSO at room temperature for seven
days, then after freshening with paper towel reweigh it again. The degree of swelling was
calculated by following relations:
Where 1/VR is the equilibrium degree of swelling, vR is the volume fraction of elastomer
material in the swollen sample, vS is the volume fraction of solvent in the swollen sample,
ρR is the density of dry sample before treating and ρS is the density of solvent.
3.4.6 Statistical analysis
The results of various analytical parameters were statistically analyzed by computing
respective averages and standard errors (Steel et al., 1997).
1
VR
=vR + vS
vR
= 1 + ρ S
ρ R
× ω S ω
R= 1 +
ρ
ρ S
R ×
ω S+R - ω R ω R
71
Chapter 4
RESULTS AND DISCUSSION
The present research work was performed to study the effect of chain extenders i.e. curcumin,
chitin and 1,4-butanediol (BDO) on the properties of polyurethane by using hydroxyl
terminated polybutadiene (HTPB) as macrodiol. All the chain extenders were used separately
or in combined form to prepare the different series of polyurethane. By reacting one
equivalent of HTPB with three equivalents of hexamethylene diisocyanate (HMDI), NCO
terminated polyurethane prepolymer (NTP) is formed and then extended with different ratio
of chain extenders curcumin, chitin and BDO to get final PU polymer. Part-1 was prepared
by using the different diisocyanates i.e (HMDI, H12MDI, IPDI, TDI and MDI) with constant
ratio of curcumin/BDO. The synthesized PU polymers were characterized structurally and
morphologically via FTIR, SS1HNMR and SEM techniques respectively. Thermal properties,
crystallinity behaviors, biological activity (antimicrobial and antifungal activity), water
absorption and degree of swelling tests were performed to optimize the various properties of
PUs. The detailed discussion of the obtained results is given under different sections.
Part-I
4.1 Molecular and Biological Characterization of Novel Curcumin Based
Polyurethanes of Varying Diisocyanates
4.1.1 Molecular characterization
FTIR technique was used to study the proposed structures of synthesized PUs, monomers and
chain extenders in the region of 4000-400 cm-1
. In figure 4.1 the FTIR spectra of curcumin,
chitin, BDO, HTPB and HMDI are presented. In (Figure 4.1a) spectrum of hydroxyl
terminated polybutadiene presented the extending vibrations of ═C─H at 3030 cm-1
, the
preoccupation peaks at 955 cm-1
, 922 cm-1
and 690 cm-1
have been correlated with trans,
vinyl and cis structures of HTPB (Vilar et al., 1997). The FTIR spectrum of HTPB shows the
broad OH peak which has been appeared at 3386.24 cm-1
. Whereas, ─CH2 asymmetric and
symmetric stretching is represented at 2924.33 cm-1
and 2838.75 cm-1
, ─C═C stretching has
been appeared at 1509.16 cm-1
. The peak at 3512 cm-1
is due to out of plane twist of OH
group.
In (Figure 4.1b) FTIR spectrum of HMDI presented the peaks at 2934.26 cm-1
,
2826.65 cm-1
due to asymmetric and symmetric elongation of hydrocarbon (─CH2).
Prominent peak at 2252.16 cm-1
is due to NCO group present in HMDI. Due to C─H
72
stretching vibrations the hydrocarbons show IR absorption peaks between 2824 cm-1
and
3340 cm-1
. The peaks 2845 –3010 cm-1
is due to the hybridized sp3 carbon (C─H). The
(Figure 4.1c) represents the BDO spectrum, peak of regular (symmetric) and irregular
(asymmetric) stretching of the ─CH2 groups at 2885.63 cm-1
and 2942.66 cm-1
respectively.
Inter and intramolecular H-bonding and corresponding OH group broad band peak is
appeared at 3342.26 cm-1
. Due to primary alcohol groups a prominent peak appeared at
1056.35 cm-1
(Lin et al., 1991). In figure 4.1d the FTIR spectrum of CUR, in which peak at
3510 cm-1
showed phenolic OH stretching vibrations, the peak at 2937 cm-1
of anti-
symmetrical CH2 stretch, enol-carbonyl stretching vibration showed at 1636 cm-1
. The
hydrocarbon bonds elongation showed the broad absorbance peak area in the range 1610 and
1410 cm-1
(Chereddy et al., 2013). The peak values due to benzene sphere widening
vibration, C═O, C─C shakings, and olefinic hydrocarbon bending trembling are presented at
1595 cm-1
, 1505 cm-1
, and 1434 cm-1
(Yallapua et al., 2010; Wang et al., 2008). The peaks
appeared at 1268 cm-1
, 1188 cm-1
, 1155 cm-1
and 1035 cm-1
due to C─O elongation (Souguir
et al., 2013; Anitha et al.,2011). In figure 4.1e showed the spectrum of chitin, the peak at
3454.26 cm-1
is due to OH stretching vibrations. Peaks showed at 3271cm-1
and 3122 cm-1
is
due to NH symmetric and asymmetrical stretching vibraions. The peaks at 2886.22 cm-1
and
2988.42 cm-1
are because of CH regular (symmetric) and irregular (asymmetric) stretching
vibrations. Peaks region from 685.46-1726.66 cm-1
provides great information. The C═O
bond peak showed at 1726.44 cm-1
. CH2 wagging, CH and CH2 bending vibrations are
showed at 1322.11 cm-1
, 1368.10 cm-1
and 1433.55 cm-1
. The OH and NH bending vibration
peaks are appeared in range of 1248.77 cm-1
and 1211.22 cm-1
. Asymmetric in-plane ring
deformation peak showed at 1166 cm-1
, carbonyl and alkene stretching vibration peaks at
1048 cm-1
and 1033 cm-1
. The C═O loop trembling and circle meandering showed peaks at
948 and 889 cm-1
. The band peaks within 1010-1215 cm-1
are due to ring and bond C─O─C
shakings of chitin-ether-type bonding. The amide group due to out of plane bending showed
weak and well resolved peaks at 715 cm-1
and 679 cm-1
.
73
Figure 4.1: FTIR spectra of monomers: (a) hydroxyl terminated polybutadiene (HTPB)
(b) hexamethylene diisocyanate (HMDI) (c) 1,4-butane diol (BDO) (d) curcumin and (e)
chitin
74
The FTIR spectrum of HMDI shows peaks of anti-symmetric and symmetric stretching, and a
sharp NCO peak in the regions as explained above. The prominent FTIR peaks of IPDI
(2953.02cm-1
─CH2 stretching, and 2247.07cm-1
─NCO group), H12MDI (2929.87cm-1
─CH2
anti symmetric stretching and 2854.55 cm-1
symmetric stretching, and 2249.00cm-1
─NCO
group), TDI (broad peak at 2950 cm-1
─CH2 stretching vibration , sharp peak at 2241.28cm-1
─NCO group linked with toluene diisocyanate and C═C bond at 1580.49 cm-1
), and MDI
(CH2 broad stretching peak at 2883 cm-1
, 2277.93cm-1
─NCO group, and 1512.19 cm-1
of
C═C) are mentioned in figure 4.2 (a-e) respectively.
FTIR spectra of PU extended with the blends of BDO/curcumin with varying
diisocyanate structures (IPU1-IPU5) were studied and discussed. The FTIR spectrum of IPU3
(having isophorone diisocyanate) is shown in figure 4.3. The FTIR spectrum of IPU3 shows
the major peak at 3321 cm-1
due to ─NH and ─OH stretching peaks overlap. Whereas ─CH2
asymmetric and symmetric stretching is represented at 2918 cm-1
and 2846 cm-1
, ─C═O
stretching has been appeared at 1689 cm-1
. The shoulder peak due to enol-carbonyl stretching
is appeared at 1647cm-1
, while the peaks at 1533cm-1
and 1442cm-1
(C─H aromatic ring
stretching), 1255cm-1
(CN stretching), and 1139cm-1
(C─O stretching).
76
Figure 4.3: FTIR spectrum of polyurethane extended with blends of curcumin and 1,4-
butane diol (IPU3)
77
4.1.2 Scanning electron microscope (SEM) analysis
The SEM technique was employed to investigate the morphology of fractured surface of the
polyurethanes extended with blends of curcumin/1,4-butane diol by using different
diisocyanates. It can be depicted from the images of sample IPU1 (Figure 4.4a at different
resolutions) that no ordered packing is observed due to aliphatic diisocyanate into the back
bone of PU. Furthermore, a continuous phase is visible in SEM micrographs, which is created
by the amorphous part of the soft phase and the intermediate phase, i.e., the so-called matrix.
In the figure 4.4a (at high resolution 25000µm), no projecting crystallization has been
observed in the sample (IPU1). However, the images of the sample IPU5 (Figure 4.4e) have
shown the presence of ordered pattern. In the figure 4.4e, a prominent crystallization can
clearly be observed in curcumin/BDO based PU having methylene diphenyl diisocyanate
structure (IPU5). The results from the SEM images revealed non-packing to packing
arrangements (Figure 4.4 b-d) as observed from IPU2 to IPU4. It is worth to mention that
cross-linked material do not show any crystallization behavior so the observed pattern may be
due to the ordered packing because of aromatic diisocyante into the backbone of
polyurethane. The compatibility of two kinds of polymer could be evaluated from the degrees
of homogeneity and compactness of the blended film. The result of SEM indicates that there
is a change in surface micro-structure and resulting heterogeneous surface upon the reaction
of PU prepolymer with that of curcumin/BDO material.
79
4.1.3 Biological activity analysis
4.1.3.1 Antimicrobial and antifungal activity
The antimicrobial activity test including anti-bacterial and anti-fungal test for different
samples of the curcumin based polyurethane was studied in order to determine the
biocompatibility of the prepared PU samples. The antimicrobial activity observed for all the
prepared curcumin based polyurethane samples is presented in table 4.1, whereas the
antifungal activity results are presented in table 4.2. Agar diffusion method was applied in
which disc of the sample was 12mm and slandered size of the disc was taken as 6mm and
concentration of the antibiotic was taken as 25µg/disc against various antibacterial strains
(Staphylococcus aureus, Bacillus subtilis, Pasturella multocida, Escherichia coli). From the
results of the previous studies, it was inferred that by increasing the concentration of the
curcumin, the antibacterial as well as antifungal activity increased (Chen et al., 2014; Sun et
al., 2013). Antimicrobial activity results of this investigation found an increase in anti-
microbial activity as the structure of diisocyanate changed from aliphatic to cycloaliphatic
and then aromatic. The results presented in tables 4.1 & 4.2 depicted that the inhibition zone
of the control sample is less as compared to the curcumin based polyurethanes and the
inhibition zone for all the curcumin based polyurethane is increased (IPU to IPU5) replacing
the aliphatic to aromatic character of diisocyanate.
The antifungal strains: Aspergillus niger, Aspergillus flavus, Ganoderma lucidum,
Alternaria alternata were used to determine the antifungal activity of the curcumin based
polyurethanes (Table 4.2).
Comparison of PU1 to PU5 suggested the better results of PU5 (with aromatic
character) as compared to former. Thus both PU4 and PU5 displayed more pronounced
biocompatible behavior than former. While the other three samples designated as PU1, PU2
and PU3 having aliphatic and cyclo-aliphatic structures, respectively in their formulation
showed some toxic and incompatible behavior. It is worth mentioning that very small amount
of catalyst added to these samples (PU1, PU2 and PU3) owing to least reactivity of aliphatic
isocyanates resulted in toxic behavior. Additionally degradation products (such as aromatic
diamines) of aromatic diisocyanates are also toxic and carcinogenic compounds, thereby
making them undesirable for in vivo applications. Heavy metal organometallic compounds,
such as dibutyl tin dilaurate (DBTDL), stannous octoate, and tertiary amines may be used to
catalyze reactions leading to polyurethanes. Catalysts of either type remain as a leachable
residue in the final product. Since it is known that both types of catalysts, particularly
organometallic materials is highly toxic, and residual tertiary amine leaves an objectionable
80
odor (Rhodes et al., 1994). It is worthwhile mentioning that better properties are achievable
by the use of aromatic diisocyanates. While synthesizing a biomaterial, it is very essential to
consider its properties regarding its end use along with biocompatibility and toxicity.
A small amount of catalyst was used in the samples having aliphatic or cyclo-aliphatic
structure of diisocyanate. The results showed that use of catalyst have adverse effects on the
biocompatibility of the samples. The samples which have been synthesized by the use of
catalyst show toxic behavior as compared to those which have been prepared without the use
of catalyst. These results are in accordance with the results that catalyst with organometallic
character are highly toxic and leaves an objectionable odor as reported earlier (Rhodes et al.,
1994) which make the polymer film non-biocompatible.
Table 4.1: Antibactrial activity of the curcumin based polyurethanes, inhibition zone
(mm)
Sample Code Staphylococcus
aureus
Bacillus
subtilis
Pasturella
multocida
Escherichia
coli
IPU1 13 14 14 14
IPU2 21 22 18 20
IPU3 23 23 21 21
IPU4 25 24 23 22
IPU5 27 28 25 23
Rimpacin 28 27 24 25
81
Table 4.2: Antifungal activity of the curcumin based polyurethanes, inhibition zone
(mm)
Sample Code Aspergillus
niger
Aspergillus
flavus
Ganoderma
lucidum
Alternaria
alternate
IPU 1 13 14 - -
IPU 2 15 215 - 11
IPU 3 17 16 13 15
IPU 4 18 17 14 17
IPU 5 20 18 15 18
Fluconazole 23 24 19 22
82
Part-II
4.2 Molecular, Thermal and Surface Characterization of Chitin /
Curcumin / BDO Blends Based Polyurethanes
4.2.1 Molecular characterization
Figure 4.5a showed the FTIR spectrum of PU prepolymer where OH peak is not observed
and the intensity of NCO peak has been reduced, which confirms the reaction between NCO
and OH group of polyol. The peak at 3335.33 cm-1
appeared in spectrum is due to NH group
that confirmed the formation of prepolymer. The peaks in polyurethane prepolymer spectrum
such as CH2 asymmetric stretching showed peak at 2924.55 cm-1
; symmetric stretching of
CH2 showed peak at 2852.78 cm-1
; NCO was observed at 2277.33 cm-1
; carbonyl group peak
was observed at 1715.66 cm-1
; and CH2 bending at 1444.13 cm-1
. In figure 4.5b the spectrum
of BDO based polyurethane is presented, which showed peaks; at 3344.18 cm-1
due to NH
group; CH2 asymmetric at 2922.44 cm-1
; CH2 symmetric presented peak at 2844.86 cm-1
;
carbonyl group at 1722.77 cm-1
; NH deformation at 1589.14 cm-1
, 1533.88 cm-1
; and C─O
elongating peak at 1218.66 cm-1
. In figure 4.5c the spectrum of curcumin based polyurethane
represented the peak at 3334.28 cm-1
is due to NH group; CH2 asymmetric stretching peak at
2933.55 cm-1
; CH2 symmetric stretching is at 2855.46 cm-1
; C═O group peak was observed at
1735.65 cm-1
; NH deformation showed peaks at 1579.24 cm-1
, 1537.74 cm-1
; C─O elongating
peak was observed at 1228.36 cm-1
. In figure 4.5d the spectrum of chitin based polyurethane
is presented, spectrum showed the following peaks: peak at 3337.48 cm-1
is due to NH group;
due to CH2 asymmetric peak showed at 2944.65 cm-1
; hydrocarbon symmetric presented peak
at 2852.37 cm-1
; C═O group peak observed at 1725.88 cm-1
; NH deformation showed peaks
at 1576.34 cm-1
, 1542.64 cm-1
; C─O elongating peak was observed at 1222.26 cm-1
. Analysis
of FTIR in figure 4.5b, 4.5c & 4.5d showed that there is no ─NCO peak and the broad peak
of N─H confirmed the completion of reaction. The value of peaks within 3305–3355 cm-1
endorsed the presence of N─H stretching (Williams & Flemming, 2006).
83
Figure 4.5: FTIR spectra of polyurethane prepolymer and final product of polyurethane
to confirm the PU formation: (a) PU prepolymer (b) BDO based polyurethane (c)
curcumin based polyurethane and (d) chitin based polyurethane
84
According to the formulations given in table 3.2, the mixtures of curcumin, chitin and 1,4-
butanediol in various ratios were used for the extension of polyurethane prepolymer. In
reaction scheme 3.2d, the preparation of curcumin/chitin/1,4-butanediol based PU is
elaborated and in figure 4.6 the FTIR spectra are presented. The polyurethane prepolymer
(Figure 4.5a) was extended with mixture of BDO (Figure 4.1c)/curcumin (Figure 4.1d)/chitin
(Figure. 4.1e) with various ratios i.e., 1:0.5:0.5, 0.5:1:0.5 and 0.5:0.5:1 to make polyurethane
sheets. The FTIR spectrum of 1,4-butanediol/curcumin/chitin (1:0.5:0.5) based polyurethane
is shown in figure 4.6b. The FTIR spectrum of 1,4-butanediol/curcumin/chitin (0.5:1:0.5)
centered polyurethane is given in figure 4.6c. The FTIR spectrum of 1,4-
butanediol/curcumin/chitin (0.5:0.5:1) based polyurethane is given in figure 4.6d. In figure
4.6b the KPU4 spectrum elaborate the prominent peaks at 3338.15 cm-1
(NH groups);
2935.24 cm-1
and 2838.76 cm-1
(CH2 asymmetric and symmetric stretching); 1715.27 cm-1
(carbonyl group); 1628.17 cm-1
(enol-carbonyl elongation) ; 1579.23 cm
-1, 1521.66 cm
-1 (NH
deformation ) ; 1215.37 cm
-1 (C─O broadening observed ); 1148.88 cm-1
(C─O─C). In figure
4.6c the major peaks in KPU5 spectrum is also lied in the same region with wave numbers
3324.88 cm-1
(NH) ; 2923.65 cm-1
(CH2 asymmetric); presented peak at 2846.36 cm-1
(CH2
symmetric); 1725.44 cm-1
(C═O); 1624.88 cm-1
(enol-carbonyl); 1574.17 cm-1
, 1524.55 cm-1
;
(NH deformation); 1218.22 cm-1
(C─O broadening observed); 1145.66 cm-1
(C─O─C). In
figure 4.6d the spectrum of KPU6 presented peaks at: 3342.52 cm-1
; 2942.44 cm-1
; 2839.46
cm-1
; 1723.88 cm-1
; 1621.55 cm-1
1576.77 cm-1
, 1542.99 cm-1
; 1223.44 cm-1
. Analysis of
FTIR in figures 4.6b, 4.6c & 4.6d showed that there is no ─NCO peak and the presence of
wide peak of N─H confirmed the completion of reaction. Peaks between the values of 3305–
3355 cm-1
endorsed the occurrence of N─H stretching (Williams & Flemming, 2006).
85
Figure 4.6: FTIR spectra of polyurethane prepolymer and final product of polyurethane
to endorse the planned PU structure: (a) PU prepolymer (b) BDO (50%) / curcumin
(25%) / chitin (25%) based polyurethane (c) BDO (25%) / curcumin (50%) / chitin
(25%) based polyurethane and (d) BDO (25%) / curcumin (25%) / chitin (50%) based
polyurethane
86
4.2.2 Solid state proton nuclear magnetic resonance spectroscopic (SS1HNMR) analysis
The quest for understanding the relationship between physical properties and molecular
motions in solid polymers has piqued the interest of scientists since the formation of polymer
science (Flory, 1953; Volkenstein, 1963). Despite the multiple attempts by physical chemists
to understand the molecular origins of solid-state polymer properties, all quantitative theories
have been limited to describe the general and ideal behavior. With the advent of methods
such as neutron scattering and solid state nuclear magnetic resonance (NMR) enabled the
scientists to directly probe the molecular characteristics of polymers in the solid state. 1H
solid state NMR spectra of 100% BDO (KPU1), 100% curcumin (KPU2), 100% chitin
(KPU3) and blends of 25/25/50 % of BDO/curcumin/chitin respectively (KPU6) are shown in
figures 4.7, 4.8, 4.9 & 4.10. In all the spectra of KPU1, KPU2, KPU3 and KPU6 the chemical
shift value of protons attached to sp3 hybridized carbon lies in the range of 0-4.5 ppm. The
values of NH group, ═C─H group, and aromatic ring attached protons lies in the range of
4.5-8.5 ppm. SS1HNMR spectrum in figure 4.7: 8.40 ppm (H8); 7.4 ppm (H7); 4.4 ppm
(H5,H6); 3.48 ppm (H4); 3.20 ppm (H3); 2.43 ppm (H2); 1.54 ppm (H1). Figure 4.8
spectrum: 8.49 ppm (H13); 7.6-7.4 ppm (H7-H12); 4.47 ppm (H4, H6); 3.7 ppm (H5); 3.24
ppm (H3); 2.46 ppm (H2); 1.56 ppm (H1). Figure 4.9 spectrum: 8.43 ppm (H15); 7.42 ppm
(H14); 4.48 ppm (H8,H10,H13); 4.41, 4.35, 2.45, 4.12, 3.78, 2.05, 2.40 ppm (H4, H5, H6,
H7, H9, H11, H12); 3.21 ppm (H3); 2.42 ppm (H2); 1.52 ppm (H1). Figure 4.10 spectrum:
8.45 ppm (H24); 7.35-7.44 ppm (H18-H23); 2.10, 4.38, 3.68, 4.44, 2.47, 4.29, 4.10, 4.42,
2.43, 4.44, 3.75, 4.43, 3.46, 4.41 ppm (H17, H16, H15, H14, H13, H12, H11, H10, H9, H8,
H7, H6, H5, H4) respectively. 3.23 ppm (H3); 2.44 ppm (H2); 1.55 ppm (H1).
91
4.2.3 Scanning electron microscopy (SEM) analysis
SEM is an analytical technique which is employed to study the surface morphology of
prepared polyurethane samples. It provides the images of observed surfaces by interaction
with an intense ray of electrons. Upon interaction of electrons with the atom of the sample
under investigation, the signals are produced which give an insight about the surface
morphology. This information is helpful to understand the compatibility of two different
kinds of polymers and composition through topographical images. The surface morphology
of synthesized polyurethane samples (KPU1-KPU6) were studied by using SEM and
resulting images are presented in figure 4.11. These images give the information about the
incorporation of chitin/curcumin/BDO in prepared PU samples. By increasing the
concentration of chitin the stability increased and cracking decreased. In SEM image of
KPU3 (Figure 4.11) it is clearly shown that there might be physical crosslinking that
generated ordered pattern (crystallization region can be observed). While in SEM images
KPU1 and KPU2 (Figure 4.11) such behavior is missing. The SEM images of blends
(chitin/curcumin/BDO) based PU samples KPU4, KPU5 and KPU6 (Figure 4.11) showed
that by increasing the mole ratio of chitin the ordered pattern and crystallization regions
become more prominent and this is not observed in the PU samples with decreasing
proportions of chitin. From these results the participation of chitin material into the
polyurethane prepolymer has been confirmed which has the ability to form network structure.
The results show that surface microstructure has been changed and the subsequent dissimilar
surface is due to final interaction between polyurethane prepolymer with that of
chitin/curcumin/BDO.
93
4.2.4 X-Ray Diffraction Analysis
X-ray diffraction analysis was carried out in order to find out the changes in the crystalline
structure upon the substitution reaction with NCO-terminated prepolymer. In segmented PUs,
phase separation of soft segments (SS) and hard segment (HS) can take place depending on
their relative contents, structural regularity and thermodynamic incompatibility. The X-ray
diffraction studies showed that crystallinity is much dependent on the structure of
diisocyanates and chain extender in the polyurethane backbone. The high crstallinity is
reported in chitin (Zia et al., 2008; Zia et al., 2009) which increases as the concentration of
chitin in to the final PU is increased. The characteristic peaks of curcumin can be attributed to
the traits of a high crystalline structure (Liu et al., 2016). X-ray diffraction showed the
crystallinity of Cur-CH film was lower than pure chitosan film (Liu et al., 2016). Zia et al. in
2008 reported that the crystallinity decreased from aliphatic to aromatic characters of the
diisocyanates used in the final PU. The reported literature showed that the well oriented
crystallinity are observed at about 2θ = 20°-22
°. Figure 4.12 presented X-ray diffractograms
of pristine and blends of chitin, curcumin and BDO based PUs, KPU1-KPU6. The X-ray
diffraction studies confirmed the previous results that crystallinity increased as the
concentration of chitin in to the final PU increased (Figure 4.12). All samples showed
crystalline behavior due to aliphatic diisocyanate structure, but intensity of peaks at different
2θ values were observed due to different chain extenders. The 2θ values of crystalline peaks
of KPU3, KPU6, KPU5, KPU4, KPU2 and KPU1 are 21°, 18.5
°, 16.8
°, 15.8
°, 17.5° and 15.5
°
respectively. Although curcumin possesses crystalline behavior according to reported
literature but an opposite behavior in curcumin and chitin loaded elastomer was possibly due
to formation of an amorphous complex with the intermolecular interaction occurring within
chitin and curcumin molecules, which decreases the crystallinity. On the other hand chitin; a
crystalline polymer of N-acetyl-D glucosamine monomers, is capable of forming three
dimensional ordered structures, because of the ability of the acetamide group to form
hydrogen bonds. The PU extended with 100% chitin KPU3 and with combination of
chitin/curcumin/1,4-BDO showed the higher peak intensities leading us to conclude that these
samples present the higher chain orientation degree. These results confirmed that the
crystalline patterns vary with the type of chain extender.
94
Figure 4.12: X-ray diffractograms of pristine and blends of chitin, curcumin and BDO
based PUs, KPU1-KPU6
95
4.2.5 Thermal characteristics
4.2.5.1 Thermogravimetric (TGA) analysis
Thermogravimetric (TGA) analysis is a very helpful technique to examine the decomposition
process of PUs (Javni et al., 2000). Figure 4.13 showed the TG curves of pristine BDO,
curcumin, chitin based PU (KPU1-KPU3) and blends of BDO/curcumin/chitin based
polyurethanes (KPU4-KPU6). The TGA curves showed that the weight loss occurred in two
prominent stages. In first stage at temperature 200 to 300 °C there was a small change in
weight occurred due to loss of moisture. While in the second stage weight loss was observed
at the temperature range of 300-500 °C due to thermal degradation of polymers. In the first
stage the weight loss rates are nearly equal, but in second stage there is difference in
degradation temperature. A high decomposition temperature was observed for KPU3 than
KPU1 and KPU2. N-acetyl-D-glucosamine is the basic unit of chitin that enhanced the
thermal resistivity of chitin molecule as compared to 1,4-butanediol and curcumin molecules
(Moussian et al., 2005). The keto-enol structure of curcumin made it possible to create more
stable PU and enhance its intractability with polyurethane, therefore thermal stability of
curcumin based PU is better than BDO based PU. Chen et al. (2014) reported that curcumin
is decomposed in two steps, in first step the substituent group of curcumin is decomposed and
after this decomposition of benzene rings are started. In this work an increase in final
decomposition temperature of pristine chitin based PU is observed owing to effective
interaction stability between chitin and polyurethane prepolymer. The decomposition
temperature of KPU3 is greater than KPU1 and KPU2 due to crosslinking behavior of chitin
molecule. However, the samples KPU4, KPU5, KPU6 showed a relative decreasing trend in
decomposition temperature as the concentration of chitin decreased. The samples in which
large amount of chitin was used in the form of blend showed more crosslinking behavior as
compared to the samples with lower quantity of chitin used. The temperature value at which
20% weight loss occurred of KPU1, KPU2, KPU3, KPU4, KPU5 and KPU6 are 325 ºC, 360
ºC, 400
ºC, 365
ºC, 375
ºC and 385
ºC respectively. The results of comparative study regarding
the thermal behavior of KPU1, KPU2, KPU3, KPU4, KPU5 and KPU6 showed that the
samples with higher concentration of chitin are thermally stable. Thermogravimetric analysis
(TGA) of PU blends indicated a better thermal stability with 1 M:0.5 M:0.5M of chitin,
curcumin and BDO respectively . From this it has been inferred that the blends with high
concentration of chitin showed high thermal stability as compared to curcumin/BDO. Hence,
chitin possesses a crystalline character which has N-acetyl-D-glucosamine monomers, at
96
higher temperature chitin degraded but not melted (Chen et al., 2004). Secondly, in blend
form chitin increases the stability and thermal characters of synthesis material. Lundberg and
Cox (1969) have reported that the PU with large crosslinking show better thermal strength.
Figure 4.13: TGA curves of polyurethane samples (KPU1-KPU6)
97
4.2.5.2 Differential scanning calorimetery (DSC)
Figure 4.14 represents the DSC curves of pristine BDO, curcumin, chitin based PU
respectively (KPU1-KPU3) and blends of BDO/curcumin/chitin based PU (KPU4-KPU5).
From DSC thermograms we evaluate the glass transition temperature (Tg), crystallization
temperature (Tc), melting temperature (Tm) and decomposition temperature (Td) of
synthesized polymer samples. The glass transition temperature (Tg) is the temperature below
which polymer behaves like hard glass while above this temperature it behaves like rubbery
or soft form. The chemistry of polymer, degree of crosslinking, degree of crystallization and
size of branching groups effect on Tg value. Generally, in DSC curves the higher temperature
point is due to Tc. At Tc point by heating the material the next temperature will be melting
temperature (Tm). During melting stage sample absorbs heat, and show endotherm peak. In
this project, DSC technique was implied to examine the crystallinity and heat fluctuation of
synthesized chitin/curcumin/BDO based PU samples by using an instrument SDT Q 600
V20.9 Build 20. After weighted amount of the samples were studied in temperature range
from 25 ºC to 625
ºC at the rate of 10
°C/min under N2 atmosphere. The effect of chain
extenders; chitin, curcumin and BDO in the backbone of HTPB/HMDI centered polyurethane
material were examined by DSC analysis. By increasing the temperature from 25 °C-625
°C,
evident changes were observed in all polyurethane samples. From DSC thermograms it was
observed that KPU1-KPU6 showed Tg, Tc and Tm peaks. From the figure 4.14 it has been
observed that thermal stability and crystallinity are being decreased by decreasing the
quantity of chitin and curcumin as compared to BDO. Curve of sample KPU3 showed more
crystallinity and thermal stability as compared to other samples of polyurethanes. The
chemical crosslinking behavior also plays its role for such thermally stable PU. Chitin formed
a crosslinking with the backbone of PU, which enhance its crystallinity and stability as
compared to curcumin and BDO based PU. While the stable keto-enol structure of curcumin
along with intermolecular hydrogen bonding with PU make it more stable than BDO based
PU. The DSC curves of KPU4, KPU5 and KPU6 showed that in blended PU samples, the
crystallinity and thermal stability are being increased by increasing the mole ratio of chitin.
99
4.2.6 Surface characteristics
4.2.6.1 Assessment of water absorption and equilibrium degree of swelling
The physical behavior of prepared polyurethane materials such as water absorption and
degree of swelling were calculated and enlisted in table 4.3 and table 4.4 separately. The
synthesized curcumin/chitin/BDO based polyurethane samples were dipped in water for
seven days. The data was collected on daily basis and it is presented in table 4.3. From the
observations it was cleared that the amount of water absorption depends on the chain
extenders i.e., BDO, curcumin and chitin. The results of table 4.3 showed that the synthesized
samples with higher concentration of chitin showed better hydrophobic behavior as compared
to the sample with lower concentration of chitin. When we compared the effect of pristine
chitin based PU and chitin-curcumin blended, the result showed that chitin based PU has
lower water absorption character as compared to chitin-curcumin blended. In the blended
form curcumin enhances the interaction of chitin with PU backbone, therefore the absorption
properties of blends based PU has been increased. The stable keto-enol structure of curcumin
along with intermolecular hydrogen bonding with PU make it more stable than BDO based
PU, therefore water absorption character of curcumin based PU is lower as compared to BDO
based PU. The swelling behavior results of prepared polyurethane samples are given in table
4.4. From the data it is evident that the swelling character of polyurethane elastomers has
been decreased by increasing the quantity of chitin as compared to curcumin and BDO in PU
samples. In contrast to the stable keto-enol structure of curcumin along with intermolecular
hydrogen bonding with PU reduces the swelling capability of polyurethane as compared to
BDO based PU. The aqueous immersion and swelling actions of chitin based polyurethane
has been reduced due to chemical crosslinking behavior of multi-functional chitin molecule.
From the above discussion it was inferred that chitin/curcumin/BDO blended PU depict a
unique pattern of physical behavior applicable in biomedical applications as compared to
pristine chitin, curcumin and BDO based PU. We propose it as an appropriate biofunctional
material.
100
Table 4.3: Water absorption of chitin/curcumin/BDO based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU1 1.110 ± 0.04 1.164 ± 0.06 1.173 ± 0.04 1.179 ± 0.07 1.195 ± 0.07 1.200 ± 0.06 1.213 ± 0.02 1.226 ± 0.06
KPU2 1.140 ± 0.03 1.186 ± 0.04 1.194 ± 0.06 1.200 ± 0.07 1.217 ± 0.05 1.220 ± 0.07 1.224 ± 0.03 1.237 ± 0.04
KPU3 1.160 ± 0.05 1.171 ± 0.03 1.178 ± 0.03 1.183 ± 0.04 1.187 ± 0.04 1.190 ± 0.05 1.191 ± 0.05 1.191 ± 0.03
KPU4 1.100 ± 0.05 1.134 ± 0.05 1.146 ± 0.02 1.153 ± 0.03 1.157 ± 0.06 1.165 ± 0.05 1.168 ± 0.06 1.174 ± 0.05
KPU5 1.080 ± 0.04 1.110 ± 0.05 1.119 ± 0.07 1.125 ± 0.03 1.129 ± 0.04 1.132 ± 0.06 1.134 ± 0.07 1.139 ± 0.06
KPU6 1.090 ± 0.01 1.118 ± 0.02 1.124 ± 0.03 1.129 ± 0.05 1.134 ± 0.06 1.138 ± 0.07 1.140 ± 0.03 1.140 ± 0.08
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
101
Table 4.4: Swelling actions of chitin/curcumin/BDO based polyurethane samples
Sample
number
Sample
code
Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling
(1/vR)a
0 day*
1st day 3
rd day 5
th day 7
th day
1 KPU1 1.024 1.20 1.67 1.94 2.06 2.03 1.99 ± 0.08
2 KPU2 1.033 1.19 1.63 1.73 1.78 1.76 1.86 ± 0.10
3 KPU3 1.053 1.15 1.54 1.59 1.57 1.55 1.49 ± 0.00
4 KPU4 1.047 1.11 1.51 1.59 1.62 1.60 1.62 ± 0.11
5 KPU5 1.049 1.18 1.60 1.67 1.68 1.66 1.55 ± 0.16
6 KPU6 1.051 1.21 1.63 1.69 1.68 1.67 1.51 ± 0.10
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
102
Part-III
4.3 Molecular, Thermal and Surface Characterization of Curcumin / BDO
Blends Based Polyurethanes
4.3.1 Molecular characterization
Figure 4.15 (a, b, c and d) represented the FTIR spectrum of PU prepolymer (a); BDO (75%)
/ curcumin (25%) based polyurethane (b); BDO (50%) / curcumin (50%) based polyurethane
(c) BDO (25%) /curcumin (75%) based polyurethane (d). The comparison of PU prepolymer
and PU blends showed the disappearance of ─NCO peak in the later one and appearance of
N─H peak confirmed the end of reaction. The other prominent peaks are discussed in section
4.2.1. In figure 4.15b the main peaks are observed at the following range of wave numbers
i.e., 3333.22 cm-1
(─NH ); 2933.22 cm-1
and 2822.66 cm-1
( respective asymmetric and
symmetric CH2 stretch) , 1711.55 cm-1
(C═O); 1577.22 cm-1
, 1544.66 cm-1
(─NH
deformation); and 1222.77 cm-1
(C─O). Figure 4.15c, showed peaks at 3322.66 cm-1
(─NH);
2944.33 cm-1
(CH2 asymmetric), 2866.33 cm-1
(CH2 symmetric); 1747.44 cm-1
(C═O);
1568.33 cm-1
, and 1546.65 cm-1
(─NH deformation); 1233.25 cm-1
. In Figure 4.15d the
notable peaks are 3329.55 cm-1
(─NH), 2936.54 cm-1
(CH2 asymmetrical), 2860.22 cm-1
(CH2 symmetrical), 1733.66 cm-1
(C═O); 1558.55 cm-1
, 1566.33 cm-1
(─NH deformation),
and 1219.17 cm-1
(C─O).
103
Figure 4.15: FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) BDO (75%) / curcumin (25%) based
polyurethane, (c) BDO (50%) / curcumin (50%) based polyurethane and (d) BDO
(25%) / curcumin (75%) based polyurethane
104
4.3.2 Solid state proton nuclear magnetic resonance spectroscopy (SS1HNMR) analysis
The solid state 1H NMR spectrum of BDO/curcumin (KPU8) is shown in figure 4.16 presents
the chemical shift value of protons attached to sp3 hybridized carbon in the range of 0-4.5
ppm. The values of protons attached to ─NH group, and ═C─H group, and aromatic ring are
depicted in the range of 4.5-8.5 ppm. SS1HNMR spectrum of KPU8 showed: 8.41 ppm
(H15); 7.38-7.48 ppm (H9-H14); 4.47 ppm (H8); 3.64 ppm (H7); 4.35 ppm (H6); 4.39 ppm
(H5); 3.43 ppm (H4); 3.25 ppm (H3); 2.39 ppm (H2); 1.54 ppm (H1).
Figure 4.16: Solid state 1H NMR spectrum of BDO/curcumin blends based PU (KPU8)
105
4.3.3 Scanning electron microscopy (SEM) analysis
The surface morphology of the synthesized polyurethane samples (KPU1, KPU2) and
(KPU7-KPU9) were analysed and compared by using SEM in figure 4.17. It is observed that
by increasing the concentration of curcumin the stability of samples increased and cracking
decreased. In SEM image of KPU2 (Figure 4.17), a smooth and ordered pattern were
observed, no showed appreciable change in morphology. While in SEM image of KPU1
(Figure 4.17) was not observed of such behavior. The SEM images of blended
(curcumin/BDO) PU samples KPU7, KPU8 and KPU9 (Figure 4.17) showed that by
increasing the mole ratio of curcumin the ordered pattern and smoothness of regions become
more prominent, which is not observed in PU samples with decreasing proportion of
curcumin. From these results the participation of curcumin material into the polyurethane
prepolymer has been confirmed which has the ability to retain stable morphology. The
observations show that the surface microstructure has been changed and the subsequent
dissimilar surface is due to the final interaction between polyurethane prepolymer with that of
curcumin/BDO.
106
Figure 4.17: SEM images of pristine and blend of curcumin and 1,4-butane diol based
polyurethanes (KPU1,KPU2) and (KPU7-KPU9)
107
4.3.4 X-Ray Diffraction Studies
To understand the crystal structure of pristine curcumin, BDO based PUs and blends of
curcumin/BDO based PUs were studied using X-ray diffraction patterns between 5 and 45 of
2θ in figure 4.18. The separation of two phases in polyurethanes is due to difference in
structure and properties of incorporated materials. The used technique confirmed that the
diisocyanates and chain extenders play a key role in crystallinity. Kovacevic et al. (1990 &
1993) reported the crystallinity of PU elastomers is due to the soft segments. It is also
reported in the literature, when the hard segments are annealed or present at higher
concentration, present diffraction peak at about 2θ = 11.12° approximately. The HTPB used
in this study has cis (C), trans (T) and vinyl (V) based contributing structures. The ratio of the
contributing structures is trans 52.3% vinyl 33.4% and cis 14.3%. The physical properties of
the polymers are based on the relative isomers. The C═C in the chain induces rigidity and
restrict the conformational freedom for the alignment of segment. Hence, in these polymers
the crystallinity is mainly due to the ordered packing of the hard segments while the HTPB
soft segment restricts the crystalline packing. Hence, the overall behavior of the polyurethane
based on HTPB is amorphous and glassy, resulting in the reduction of the mechanical
strength (Wingborg, 2002). Figure 4.18 showed X-ray diffractograms of pristine and blends
of curcumin and BDO based PUs, (KPU1, KPU2) and (KPU7-KPU9). The X-ray diffraction
studies cleared that crystallinity was depends on the concentration of chain extenders in the
polyurethane backbone, and improved by increasing the mole ratio of curcumin in the final
PU (Figure 4.18). All samples showed crystallinity behavior due to aliphatic diisocyanate
structure, the intensities of peak at different 2θ values vary which is probably because of
different chain extenders. The 2θ values of crystalline peaks of KPU2, KPU7, KPU8, KPU9
and KPU1 are 17.5°, 16
°, 16.4
°, 17.2
°, 15.5
° respectively. These results suggested that the
presence of curcumin as chain extender increased the phase separation as compared to BDO
and the soft segment mobility. The increase in mobility may be responsible for the increase in
the chain alignment grading.
108
Figure 4.18: X-ray diffractograms of pristine and blends of curcumin and BDO based
PUs, (KPU1, KPU2) and (KPU7-KPU9)
109
4.3.5 Thermal characteristics
4.3.5.1 Thermogravimetric analysis (TGA)
Figure 4.19 showed the TGA curves of pristine BDO and curcumin based PU (KPU1, KPU2)
and blends of BDO/curcumin based polyurethanes (KPU7-KPU9) respectively. Weight loss
in TG curves occurred in two prominent stages between 200 to 300 °C (loss of moisture) and
300-500 °C (thermal degradation of polymers). A higher decomposition temperature was
observed for KPU2 than KPU1.
The decomposition temperature of KPU2 is higher than KPU1 due to stability of
synthesized material. However, the samples KPU7, KPU8, KPU9 show a relative decreasing
trend in decomposition temperature as the concentration of curcumin decreased. The
temperature value at which 20% weight loss occurred of KPU1, KPU2, KPU7, KPU8, KPU9
are 325 ºC, 360
ºC, 335
ºC, 342
ºC, 350
ºC respectively. The data of comparative study
regarding the thermal behavior of KPU7, KPU8 and KPU9 showed that the samples of
polyurethanes with greater concentration of curcumin as compared to BDO showed greater
thermal stability. Better thermal stability is exhibited by the samples with 1.5 M:0.5 M of
curcumin and BDO respectively. On the whole KPU9 has greater thermal strength as
compared to KPU8, and KPU8 has more thermal stability as compared to KPU7 due to the
difference in the mole ratio of curcumin in mentioned samples.
111
4.3.5.2 Differential scanning calorimetery (DSC)
Figure 4.20 displays the DSC curves of pristine BDO, curcumin based PU respectively
(KPU1, KPU2) and blends of BDO/curcumin based PU (KPU7-KPU9) under already
prescribed specifications and conditions. The effect of chain extenders curcumin and BDO in
the (backbone of HTPB/HMDI) polyurethane material was examined by DSC analysis. The
distinct thermal and crystalline changes of PU samples were studied (temperature range from
25-625 °C). From DSC thermograms it was observed that KPU1, KPU2 and KPU7-KPU9
showed glass transition temperature (Tg), crystalline temperature (Tc) and melting
temperature (Tm) peaks. Thermal stability and crystallinity have been decreased by
decreasing the quantity of curcumin as compared to BDO (Figure 4.20). The better stability
has been observed for KPU2 as compared to other synthesized samples of polyurethanes. The
chemical interactions of chain extenders with PU backbone played a vital role for the
improvement of thermal stability of PU samples. The stable keto-enol structure of curcumin
along with intermolecular hydrogen bonding with PU make it more stable than BDO based
PU. The DSC curves of KPU7, KPU8 and KPU9 showed that in blended PU samples, the Tc,
Tm, Tg and thermal stability have been increased by increasing the mole ratio of curcumin.
113
4.3.6 Surface characteristics
4.3.6.1 Assessment of water absorption and equilibrium degree of swelling
The physical characteristics of prepared polyurethane materials such as H2O absorption and
level of swelling were calculated for seven days and have been enlisted in table 4.5 and table
4.6. From the results it was cleared that the amount of water absorption does not depend on
the duration of the time but on the chain extender (curcumin and BDO). The results of table
4.5 showed that the synthesized samples with more curcumin presented more hydrophobic
behavior as compared to the samples with less curcumin. In the blended form BDO enhance
the interaction of PU with water, therefore the absorption properties of the blended PU has
been increased. The stable keto-enol structure of curcumin along with intermolecular
hydrogen bonding with PU make it more stable than BDO based PU. Therefore water
absorption and swelling character (Table 4.6) of curcumin based PU is lower than BDO
based PU. The aqueous immersion and swelling actions of curcumin based polyurethane has
been reduced due to aromatic behavior of curcumin as compared to BDO molecule. Finally, it
may be concluded that curcumin/BDO blended polyurethane possessed multi physical
properties as compared to pristine curcumin and BDO based PU and can be suggested as
good biofunctional material.
Table 4.5: Water absorption of BDO/curcumin based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU1 1.120 ± 0.06 1.175 ± 0.02 1.183 ± 0.06 1.201 ± 0.07 1.206 ± 0.04 1.231 ± 0.05 1.234 ± 0.03 1.236 ± 0.04
KPU2 1.150 ± 0.04 1.185 ± 0.03 1.193 ± 0.07 1.205 ± 0.04 1.210 ± 0.06 1.215 ± 0.05 1.222 ± 0.03 1.222 ± 0.02
KPU7 1.110 ± 0.07 1.155 ± 0.06 1.174 ± 0.02 1.180 ± 0.07 1.195 ± 0.03 1.199 ± 0.06 1.212 ± 0.04 1.214 ± 0.05
KPU8 1.090 ± 0.05 1.134 ± 0.04 1.141 ± 0.06 1.157 ± 0.02 1.162 ± 0.08 1.176 ± 0.04 1.177 ± 0.05 1.178 ± 0.04
KPU9 1.100 ± 0.06 1.138 ± 0.05 1.145 ± 0.07 1.156 ± 0.04 1.161 ± 0.02 1.175 ± 0.04 1.176 ± 0.05 1.176 ± 0.07
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
114
Table 4.6: Swelling behavior of BDO/curcumin based PU samples
Sample
number
Sample
code
Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling
(1/vR)a
0 day*
1st day 3
rd day 5
th day 7
th day
1 KPU1 1.024 1.21 1.68 1.95 2.07 2.04 2.00 ± 0.09
2 KPU2 1.033 1.20 1.64 1.66 1.69 1.68 1.87 ± 0.10
3 KPU7 1.026 1.12 1.52 1.60 1.63 1.63 1.92 ± 0.08
4 KPU8 1.028 1.19 1.61 1.68 1.71 1.69 1.90 ± 0.11
5 KPU9 1.031 1.20 1.63 1.68 1.68 1.69 1.88 ± 0.13
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
115
Part-IV
4.4 Molecular, Thermal and Surface Characterization of Curcumin /
Chitin Blends Based Polyurethanes
4.4.1 Molecular characterization
Figure 4.21a showed the major peaks in FTIR spectrum of PU prepolymer (as discussed in
detail under section 4.2.1) and curcumin/chitin-PU (Figure 4.21 b, c, d). In figure 4.21b
(curcumin (75%) / chitin (25%) based polyurethane) presented following peaks at 3338.55
cm-1
(NH group); 2935.55 cm-1
(asymmetric CH2 stretch); 2837.66 cm-1
(symmetric CH2
stretch); 1733.55 cm-1
(C─O, carbonyl group); 1577.33 cm
-1, and 1544.77 cm
-1 (─NH
deformation); C─O 1222.55 cm-1
(C─O elongation). In figure 4.21c (curcumin (50%) /chitin
(50%) based polyurethane), 3322.55 cm-1
(NH stretch); 2922.44 cm-1
and 2866.22 cm-1
(asymmetric and symmetric CH2 stretch); 1740.33 cm-1
(C═O); 1588.19 cm-1
, 1540.66 cm-1
(N─H deformation); and 1233.25 cm-1
(C─O). In figure 4.21d (curcumin (25%) / chitin
(75%) based polyurethane) peaks are at 3344.37 cm-1
2922.69 cm-1
; 2860.24 cm-1
; 1731.77
cm-1
; 1568.25 cm-1
and 1550.56 cm-1
; 1219.17 cm-1
presented N─H stretch, asymmetrical
CH2 stretch, symmetrical CH2 stretch, N─H deformation and C─O elongation. Figure 4.21b,
4.21c & 4.21d showed that there is no ─NCO peak and the broad peak of N─H confirmed the
completion of reaction.
116
Figure 4.21: FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) curcumin (75%) / chitin (25%) based
polyurethane, (c) curcumin (50%) / chitin (50%) based polyurethane and (d) curcumin
(25%) / chitin (75%) based polyurethane
117
4.4.2 Solid state proton nuclear magnetic resonance spectroscopy (SS1HNMR) studies
Solid state 1H NMR spectrum of curcumin/chitin (KPU11) represents (Figure 4.22) chemical
shift value of protons attached to sp3 hybridized carbon between 0-4.5 ppm. The values of
NH group, ═C─H group, and aromatic ring attached protons exists in the range of 4.5-8.5
ppm i.e., 8.43 ppm (H22); 7.32-7.47 ppm (H16-H21); 3.62 ppm (H15); 4.44 ppm (H14); 4.38
ppm (H13); 2.13 ppm (H12); 2.45 ppm (H11); 4.42 ppm (H10); 4.13 ppm (H9); 3.77 ppm
(H8); 4.39 ppm (H7); 2.49 ppm (H6); 4.27 ppm (H5); 4.33 ppm (H4); 3.27 ppm (H3); 2.48
ppm (H2); 1.57 ppm (H1).
Figure 4.22: Solid state 1H NMR spectrum of curcumin/chitin blends based PU (KPU11)
118
4.4.3 Scanning electron microscopy (SEM) analysis
The surface morphology of synthesized polyurethane samples (KPU2, KPU3) and (KPU10-
KPU12) were studied by using SEM and resulting images have been presented in figure 4.23.
These images give the information about the incorporation of chitin/curcumin in prepared PU
samples. By increasing the concentration of chitin the stability increased and cracking
decreased. The SEM image of KPU3 (Figure 4.23) clearly showed that there might be
physical crosslinking which has generated ordered pattern (crystallization region can be
observed). While in SEM image of KPU2 (Figure 4.23) such behavior is lacked. The SEM
images of blended (chitin/curcumin) based PU samples KPU10, KPU11 and KPU12 (Figure
4.23) showed that by increasing the mole ratio of chitin the ordered pattern and crystallization
regions become more prominent and this is not observed in the PU samples with decreasing
proportions of chitin. From these results, the participation of chitin material into the
polyurethane prepolymer has been confirmed which has the ability to form network structure.
The results show that surface microstructure has been changed and the subsequent dissimilar
surface is due to final interaction between polyurethane prepolymer with that of
chitin/curcumin.
119
Figure 4.23: SEM images of pristine and blends of chitin and curcumin based
polyurethanes, (KPU2, KPU3) and (KPU10-KPU12).
120
4.4.4 X-Ray Diffraction analysis
The crystallinity of the PU samples was estimated by using the intensity of the crystalline
peaks of the respective samples. The d-spacing of different samples was determined by
Debye-Scherer (powder) method using Bragg‟s relation (Castellan, 1996; Han et al., 2005).
Zia et al. (2009) reported that the presence of chitin favor the formation of more ordered
structure. The increase in chitin contents results increasing the intensity of the peak localized
at 2θ = 21.5° confirming that soft segment tend to crystallize generating better defined peak.
X-ray diffraction showed the crystallinity of CUR-CH film was lower than pure chitosan film
(Liu et al., 2016). It suggests that curcumin change the crystallinity in blended form which
indicates the completion of reaction. Zia et al. (2008) described that aliphatic diisocynates
enhanced the crystallinity behavior as compared to aromatic diisocyanats substances. The
reported literature stated the well oriented crystallinity at about 2θ = 20º. Figure 4.24
presented X-ray diffractograms of pristine and blends of curcumin and chitin based PUs
(KPU2, KPU3) and (KPU10-KPU12). From the present study it is clear that crystallinity
improved by increasing the mole ratio of chitin in final PUs as compared to curcumin (Figure
4.24). The 2θ values of crystalline peaks of KPU3, KPU12, KPU11, KPU10, and KPU2 are
21°, 20.2
°, 18.6
°, 17.7
°, 17.5
° respectively. In curcumin molecule, the intramolecular hydrogen
bonding was the primary interaction, consisting of two hydroxyl groups (─OH) in the
benzene ring and the hydroxyl near keto group (C═O) which lowers its intractability as
compared to chitin. On the other hand the chitin which is a crystalline polymer of N-acetyl-D
glucosamine monomers is capable of forming three dimensional ordered structures, because
of the ability of the acetamide group to form hydrogen bonding. By incorporating the
curcumin in chitin based PU the crystallinity change due to the formation of amorphous
region. It is observed that PU extended with 100% chitin (KPU3) and blended samples of
chitin/curcumin possessed the higher peak intensities, leading us to conclude that these
samples show the higher chain orientation degree. So, curcumin and chitin enhance the phase
separation behavior and also the soft segment mobility, which is responsible for enhancing
chain alignments as well.
121
Figure 4.24: X-ray diffractograms of pristine and blends of curcumin and chitin based
PUs, (KPU2, KPU3)) and (KPU10-KPU12)
122
4.4.5 Thermal characteristics
4.4.5.1 Thermogravimetric analysis (TGA)
Thermogravimetric analysis (TGA) is a very helpful technique to examine the degradation
process of PUs (Javni et al., 2000). Figure 4.25 showed the TGA curves of pristine curcumin,
chitin based PU (KPU2, KPU3) and also the blends of curcumin/chitin based polyurethanes
(KPU10-KPU12). Conventionally weight loss occurred in two prominent stages (between
200 °C to 300
°C and 300
°C -500
°C) due to loss of moisture and thermal degradation of
polymers. A high decomposition temperature was observed for KPU3 than KPU2. Indeed the
N-acetyl-D-glucosamine is the basic unit of chitin that enhances the thermal resistivity of
chitin molecule as compared to curcumin molecule (Moussian et al., 2005). An increase in
final decomposition temperature of pristine chitin based PU is observed owing to effective
interaction stability between chitin and polyurethane prepolymer. The decomposition
temperature of KPU3 is more than KPU2 due to crosslinking behavior of chitin molecule.
However the samples KPU10, KPU11 and KPU12 showed a relative decreasing trend in
decomposition temperature as the concentration of chitin decreased. The sample in which
large amount of chitin was used in the form of blends showed more crosslinking behavior as
compared to the sample in which less amount of chitin was used. The temperature value at
which 20% weight loss occurred of KPU2, KPU3, KPU10, KPU11 and KPU12 are 360 ºC,
400 ºC, 368
ºC, 377
ºC and 388
ºC respectively. The results of comparative study regarding
the thermal behavior of KPU2, KPU3, KPU10, KPU11 and KPU12 showed that the chitin
based samples of PU showed better thermal stability as compared to curcumin based PU
samples. TGA of PU blends indicated a better thermal stability with 1.5 M:0.5M of chitin and
curcumin respectively. TGA values provide an evidence of better thermal stability of KPU12
as compared to KPU10 and KPU11. The crystallinity of chitin is due to N-acetyl-D-
glucosamine structure (Chen et al., 2004). Secondly in blended form chitin increases the
stability and thermal characters of synthesized material. Lundberg and Cox (1969) reported
that the PU with better crosslinking show better thermal stability.
124
4.4.5.2 Differential scanning calorimetery (DSC) analysis
Figure 4.26 displays the DSC curves of pristine curcumin, chitin based PU (KPU2 & KPU3)
and curcumin/chitin blended PUs (KPU10-KPU12). The chemistry of polymer, crosslinking
of backbone chain, degree of crystallization and size of branching groups has a pronounced
effect on Tg values. The effect of chain extenders; chitin and curcumin in the backbone of
polyurethane material was examined by DSC analysis under same specifications or
conditions enlisted in previous section (4.2.5.2). The variation in thermal and crystalline
behavior of polyurethane elastomers was studied. By increasing the temperature from 25-625
°C, noticeable changes were observed in all polyurethane samples. From the figure 4.26 it has
been observed that thermal stability and crystallinity have been decreased by decreasing the
quantity of chitin as compared to curcumin. Curve of sample KPU3 showed more
crystallinity and thermal stability as compared to other samples of polyurethanes. The
chemical crosslinking also play its role for such thermally stable PU. Chitin developed
crosslinking with the backbone of PU, which enhanced its crystallinity and stability as
compared to curcumin based PU. On the other hand, stable keto-enol structure of curcumin
along with intermolecular hydrogen bonding with PU induces crystallinity but less than chitin
based PU. The DSC curves of KPU10, KPU11 and KPU12 showed that in blended samples,
the crystallinity and thermal stability are being increased by increasing the mole ratio of
chitin.
126
4.4.6 Surface characterization
4.4.6.1 Assessment of water absorption percentage and equilibrium degree of swelling
The water absorption and swelling behavior (according to same procedure as mentioned in
previous section 4.2.6.1) are some of the physical characteristics which have been tested for
polyurethane materials and enlisted in table 4.7 and table 4.8. The data of table 4.7 showed
that the synthesized samples with greater concentration of chitin presented more hydrophobic
behavior as compared to the samples with lower concentration of chitin. On comparing the
effect of pristine chitin based PU and chitin-curcumin blended PUs, the result showed that
chitin based PU has lower water absorption tendency (due to chemical crosslinking behavior
of multi-functional chitin molecule) as compared to chitin-curcumin blended PUs. In the
blended form curcumin enhances the interaction of chitin with PU backbone. Therefore the
absorption properties of blended PU have been increased. The stable keto-enol structures of
curcumin along with intermolecular hydrogen bonding with PU make it more stable.
However, the stability is less than chitin blended PUs. Therefore, water absorption character
of curcumin based PU is higher as compared to chitin based PUs. The swelling behavior data
of prepared polyurethane samples is given in table 4.8, where the swelling behavior of
polyurethane elastomers have been decreased by increasing the quantity of chitin as
compared to curcumin in PU samples. The intermolecular hydrogen bonding and stable keto-
enol structure of curcumin reduces the swelling capability of polyurethane but this increment
is greater than chitin based PU samples.
Table 4.7: Water absorption of chitin/curcumin based polyurethane samples
Water absorption (%)a
Sample
code 0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU2 1.141 ±
0.04
1.163 ±
0.08
1.169 ±
0.06
1.171 ±
0.05
1.189 ±
0.02
1.199 ±
0.04
1.210 ±
0.05
1.214 ± 0.09
KPU3 1.161 ±
0.06
1.172 ±
0.02
1.179 ±
0.04
1.184 ±
0.09
1.188 ±
0.05
1.191 ±
0.06
1.192 ±
0.03
1.192 ± 0.02
KPU10 1.101 ±
0.07
1.123 ±
0.05
1.130 ±
0.08
1.136 ±
0.04
1.147 ±
0.03
1.149 ±
0.06
1.153 ±
0.04
1.158 ± 0.05
KPU11 1.081 ±
0.09
1.102 ±
0.02
1.109 ±
0.04
1.114 ±
0.07
1.115 ±
0.06
1.118 ±
0.08
1.122 ±
0.04
1.124 ± 0.03
127
KPU12 1.091 ±
0.08
1.107 ±
0.06
1.111 ±
0.05
1.116 ±
0.04
1.119 ±
0.07
1.122 ±
0.08
1.124 ±
0.05
1.127 ± 0.06
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
Table 4.8: Swelling behavior of chitin/curcumin based PU samples
Sample
number
Sample
code
Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling
(1/vR)a
0 day*
1st day 3
rd day 5
th day 7
th day
1 KPU2 1.044 1.30 1.74 1.84 1.89 1.87 1.97 ± 0.07
2 KPU3 1.064 1.26 1.65 1.70 1.68 1.66 1.60 ± 0.12
3 KPU10 1.058 1.22 1.62 1.70 1.73 1.71 1.73 ± 0.02
4 KPU11 1.060 1.30 1.71 1.78 1.81 1.77 1.66 ± 0.13
5 KPU12 1.062 1.32 1.74 1.80 1.79 1.77 1.62 ± 0.11
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
128
Part-V
4.5 Molecular, Thermal and Surface Characterization of Chitin / Clay,
Curcumin / Clay and BDO / Clay Based Polyurethane Elastomers and Bio-
nanocomposites.
4.5.1 Molecular characterization
Optimization of synthetic condition for HTPB, clay and HMDI results in NCO terminated PU
prepolymer bio-nanocomposite. Figure 4.27a represented the FTIR spectrum of PU bio-
nanocomposite prepolymer. The absence of characteristic OH peak and decrease in the
intensity of NCO peak confirms the reaction between NCO and OH group of polyol. The
peak at 3344.22 cm-1
due to NH group also confirms the formation of prepolymer. The
characteristic peaks in the spectrum of prepolymer in this case are in the similar region but
with different wave numbers as described in previous sections (4.2.1), i.e. CH2 asymmetric
stretching peak at 2930.44 cm-1
; symmetric stretching of CH2 peak at 2849.66 cm-1
; NCO
peak at 2269.23 cm-1
; carbonyl group peak at 1728.47 cm-1
; and CH2 bending peak at
1433.22 cm-1
. The NCO peak in spectrum confirmed the isocyanate terminated prepolymer
bio-nanocomposite.
Figure 4.27b (the spectrum of BDO / clay (0.1%) based polyurethane ) presented the
following peaks: the peak at 3351.23 cm-1
(NH group); 2944.11 cm-1
(CH2 asymmetric) ;
2823.73 cm-1
(CH2 symmetric); 1733.88 cm-1
(C═O group); 1578.21 cm-1
and 1529.75 cm-
1(NH deformation) and at 1219.55 cm
-1 (C─O elongating). In figure 4.27c (the spectrum of
curcumin / clay (0.1%) based polyurethane) showed the same functional group peaks with
different wave numbers such as; 3349.55 cm-1
, 2967.28 cm-1
, CH2 symmetric 2867.34 cm-1
;
C═O 1722.77 cm-1
; 1559.66 cm-1
, 1526.99 cm-1
, 1219.45 cm-1
for NH group, CH2
asymmetric and symmetric stretch, carbonyl, NH deformation and C─O bending. In figure
4.27d (the spectrum of chitin / clay (0.1%) based polyurethane) exhibited the following the
peaks at 3356.55 cm-1
(─NH group), at 2933.77 cm-1
(asymmetric CH2), at 2866.55 cm-1
(symmetric CH2), at 1733.63 cm-1
(C═O), 1584.18 cm-1
, 1552.45 cm-1
(NH deformation) and
1231.19 cm-1
(C─O). Analysis of FTIR in figure 4.27b, 4.27c & 4.27d showed that absence
of ─NCO peak and appearance of the broad N─H band confirmed the completion of reaction
and the peaks between 3305–3355 cm-1
endorse the presence of N─H stretching (Williams &
Flemming, 2006).
129
Figure 4.27: FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) 1,4-butane diol / clay (0.1%) based
polyurethane, (c) curcumin / clay (0.1%) based polyurethane and (d) chitin / clay (0.1%)
based polyurethane
130
4.5.2 Scanning electron microscopy (SEM) analysis
SEM is an analytical technique which is employed to monitor the formation of composites,
microstructure of intercalated clays and the compatibility between two kinds of polymers. It
is also helpful to study the topography. The surface morphology of synthesized polyurethane
elastomers (KPU1-KPU3) and bio-nanocomposites (KPU1/clay-KPU3/clay) were studied
and compared by using SEM images in figure 4.28. By using the clay in
BDO/curcumin/chitin based polyurethane samples the smoothness, stability increased and
cracking behavior decreased. In SEM image KPU3 and KPU3-clay (Figure 4.28) it has been
shown that there might be physical crosslinking which take place resulting in ordered pattern
i.e, crystallization region can be seen. In the samples KPU1-clay, KPU2-clay, and KPU3-
clay, the clay particles are fully dispersed with no agglomeration in final synthesized product
as depicted images. By adding the clay in KPU1, KPU2, KPU3 samples, the ordered pattern
and crystallization regions have become more prominent in contrast to neat KPU1 and KPU2
samples. From these results the participation of clay material into the polyurethane
prepolymer has been confirmed which has the ability to form ordered pattern. The ultimate
interaction between polyurethane prepolymer to that of chitin/curcumin/BDO/clay results in
change in the surface microstructure with subsequent dissimilar surface. In addition, no
agglomerations of curcumin, chitin and BDO have been observed with clay, confirming the
successful synthesis of homogeneous bio-nanocomposites.
131
Figure 4.28: SEM images of chitin, curcumin and BDO based polyurethane, elastomers
(KPU1-KPU3) and bio-nanocomposites (KPU1/clay-KPU3/clay)
132
4.5.3 X-Ray diffraction analysis
The clay dispersion within chitin, curcumin and BDO based polyurethanes has been
characterized by XRD, which is the most frequently used and approachable methods to study
the structure of nanocomposites. Depending on the relative distribution/dispersion of the
stacks of clay platelets, three types of PLSN have been described (Alexandre & Dubois,
2000; Ray & Okamoto, 2003). Intercalated PLSNs, where polymer chains are intercalated
into the silicate layers resulting in a well ordered mutilayer morphology built up with
alternating polymer and inorganic layers. Flocculated PLSNs, where intercalated stacked
silicate layers are sometime flocculated due to the hydroxylated edge–edge interactions. The
exfoliated/delaminated PLSNs, where the silicate layers are completely homogenously
dispersed in the polymer matrix. There are one acetamide (─NHCOCH3) group at C─2
position and two (02 hydroxy (─OH) groups at C─3 (C3─OH) and C─6 (C6─OH) positions
on chitin chains which can serve as the coordination and reaction sites (Zia et al., 2008).
Because of the polyfunctionality of chitin, it is suggested that this biopolymer can easily
intercalate in Na+-montmorillonite into the inter layers by means of cationic exchange
method. Madusanka et al. (2015) reported that (carboxymethyl cellulose/clay/curcumin)
nanocomposites showed increased crystallinity pattern by increasing clay quantity. Zia et al.
(2010) reported that the addition of bentonite nanoclay has changed the crystalline pattern.
The intensity of the crystalline peaks increases by adding bentonite nanoclay contents in PU
bio-nanocomposites, as supported by the XRD patterns. In figure 4.29 the comparative XRD
patterns of pristine BDO, curcumin, chitin based PUs elastomers (KPU1-KPU3) and
BDO/clay, curcumin/clay, chitin/clay based PU bio-nanocomposites (KPU1/clay-KPU3/clay)
are presented. The literature supports the idea that the well oriented crystallinity can be
observed at about 2θ = 20°. The 2θ values of crystalline peaks of KPU1, KPU1/clay, KPU2,
KPU2/clay, KPU3, KPU3/clay are 15.5°, 16
°, 17.5
°, 18.2
°, 21
°, 22
° respectively. From the
Figure 4.29 it has been cleared that by varying the chain extenders and adding the clay
particles the crystallinity patterns are being changed. If we compare the intensity of peaks of
samples with and without clay one can find that by using clay the crystallinity patterns are
upgraded.
133
Figure 4.29: X-ray diffractograms of pristine curcumin, chitin and BDO based PUs,
(KPU1-KPU3) and curcumin, chitin, BDO and clay based PU bio-nanocomposites
(KPU1/clay-KPU3/clay)
134
4.5.4 Thermal characteristics
4.5.4.1 Thermogravimetric (TGA) analysis
Thermogravimetric analysis (TGA) is a very helpful technique to examine the degradation
process of renewable polyurethanes (Javni et al., 2000). Figure 4.30 showed the TG curves of
pristine BDO, curcumin, chitin, based PUs respectively (KPU1-KPU3) and blends of
BDO/clay, curcumin/clay, chitin/clay based polyurethane bio-nanocomposites (KPU1/clay-
KPU3/clay). A higher decomposition temperature was observed for clay incorporated
polyurethane bio-nanocomposites than without clay polyurethanes. The temperature values at
which 20% weight loss occurred i.e, KPU1, KPU1-clay, KPU2, KPU2-clay, KPU3 and
KPU3-clay are 325 ºC, 335
ºC, 360
ºC, 372
ºC, 400
ºC and 415
ºC respectively.
In the present work a comparative study has been reported to know the effect of clay on
BDO, curcumin and chitin based polyurethanes regarding thermal stability. An increase in
final decomposition temperature of clay based PU is observed owing to effective interaction
stability between BDO, curcumin, chitin and polyurethane prepolymer. In figure 4.30 we can
observe that the sample KPU1-clay showed more thermal stability as compared to sample
KPU1 in which clay was not being used. Such behavior can also be observed in samples
KPU2-clay, KPU2, KPU3-clay, KPU3 which shows that by the addition of clay the thermal
properties of synthesized polyurethane samples has been improved. Therefore, it can be
concluded that the clay enhance the intractability of polyurethane samples this can increase
the stability of synthesized samples which interns enhance the thermal decomposition
temperature accordingly. Finally, it can be concluded that TG values of KPU1-caly (335 ºC),
KPU2-clay (372 ºC) and KPU3-clay (415
ºC) have been improved as compared to the
samples which have been prepared without using clay such as KPU1 (325 ºC), KPU2 (360
ºC)
and KPU3 (400 ºC) etc.
136
4.5.4.2 Differential scanning calorimetery (DSC)
Figure 4.31 displays the DSC curves of BDO/clay, curcumin/clay, chitin/clay blended
(KPU1/clay-KPU3/clay) and without clay samples (KPU1-KPU3). DSC technique was
implied to examine the crystallinity and heat fluctuation of synthesized chitin/curcumin/BDO
based PU samples by using an instrument SDT Q 600 V20.9 Build 20. The effect of chain
extenders chitin, curcumin and BDO in the backbone of HTPB/clay/HMDI and HTPB/HMDI
induced polyurethane composite and elastomer materials were examined. The variation in
thermal and crystalline behavior of polyurethane composites and elastomers were studied. A
prominent change is seen by increasing the temperature from 25°C-625
°C in all polyurethane
samples. The KPU1/clay-KPU3/clay showed increase in thermal stability and crystallinity by
using the clay with chain extenders than without clay samples (KPU1, KPU2 and KPU3).
Intensity of damping peak decreases with increasing degree of crystallinity (Myrayama,
1978), therefore it can be inferred that by using nanoclay contents in chitin, curcumin and
BDO based polyurethanes, the crystalline pattern of the synthesized bio-nanocomposites
samples can be enhanced certainly.
137
Figure 4.31: DSC curves of polyurethane bio-nanocomposite samples (KPU1/clay-
KPU3/clay) and elastomers (KPU1-KPU3)
138
4.5.5 Surface characterization
4.5.5.1 Assessment of water absorption and balance degree of swelling
The synthesized BDO/clay, curcumin/clay, chitin/clay based polyurethane elastomers and
bio-nanocomposites samples were immersed in water for seven days in order to understand
the physical behavior of samples such as water absorption tendency. The data after each day
was calculated and it is presented in table 4.9. The data that describes the samples in which
clay was used, presented more hydrophilic behavior as compared to the samples without clay.
On comparison the effect of pristine BDO, curcumin, chitin based PU and BDO/clay,
curcumin/clay and chitin/clay blended PU, the data shows that clay based PU has more water
absorption character as compared to pristine BDO, curcumin and chitin based PU sample. In
the blended form clay enhance the interaction of BDO, curcumin and chitin with PU
backbone. Therefore, the absorption properties of blended samples have been increased. A
possible explanation for such an improvement is the creation of a three-dimensional network
of interconnected long silicate layers which enhance the surface area of synthesized samples
leading to the improvement of the water absorption tendency as well. The swelling behavior
increased by using the clay in BDO, curcumin and chitin based PU samples as shown in table
4.10. The clay particles enhance the intractability of PU prepolymer with BDO, curcumin and
chitin which ultimately increase the swelling characters of synthesized materials. The
aqueous immersion and swelling actions of BDO, curcumin and chitin based polyurethane
has been increased by using the clay. Additionally, chitin/curcumin/BDO/clay blended
polyurethane possessed more functional physical properties as compared to pristine chitin,
curcumin and BDO based PU and can be suggested as a good biofunctional material.
139
Table 4.9: Water absorption of chitin/curcumin/BDO/clay based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU1 1.310 ±
0.05
1.320 ±
0.07
1.328 ±
0.04
1.334 ±
0.02
1.339 ±
0.06
1.343 ±
0.08
1.345 ±
0.09
1.346 ± 0.07
KPU1-
clay
1.310 ±
0.08
1.331 ±
0.05
1.339 ±
0.03
1.356 ±
0.07
1.361 ±
0.09
1.366 ±
0.04
1.377 ±
0.06
1.388 ± 0.08
KPU2 1.340 ±
0.06
1.352 ±
0.08
1.360 ±
0.05
1.366 ±
0.03
1.371 ±
0.07
1.375 ±
0.04
1.377 ±
0.02
1.378 ± 0.06
KPU2-
clay
1.340 ±
0.07
1.373 ±
0.08
1.391 ±
0.05
1.398 ±
0.07
1.412 ±
0.04
1.427 ±
0.06
1.437 ±
0.04
1.449 ± 0.05
KPU3 1.360 ±
0.09
1.371 ±
0.05
1.378 ±
0.06
1.383 ±
0.04
1.387 ±
0.07
1.390 ±
0.08
1.391 ±
0.03
1.391 ± 0.05
KPU3-
clay
1.360 ±
0.07
1.382 ±
0.05
1.399 ±
0.08
1.415 ±
0.02
1.418 ±
0.05
1.441 ±
0.07
1.452 ±
0.06
1.452 ± 0.07
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
140
Table 4.10: Swelling actions of chitin/curcumin/BDO/clay based polyurethane samples
Sample
number
Sample code Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling
(1/vR)a
0 day*
1st day 3
rd day 5
th day 7
th day
1 KPU1 1.026 1.22 1.69 1.96 2.08 2.05 2.01 ± 0.11
2 KPU1-clay 1.024 1.22 1.73 2.01 2.14 2.16 2.06 ± 0.09
3 KPU2 1.035 1.20 1.64 1.74 1.79 1.77 1.87 ± 0.08
4 KPU2-clay 1.033 1.20 1.69 1.80 1.86 1.88 1.91 ± 0.12
5 KPU3 1.055 1.18 1.57 1.62 1.60 1.58 1.52 ± 0.14
6 KPU3-clay 1.053 1.18 1.60 1.66 1.68 1.68 1.55 ± 0.15
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
141
Part-VI
4.6 Molecular, Thermal and Surface Characterization of Chitin /
Curcumin / BDO and Chitin / Curcumin / BDO / Clay Blends Based
Polyurethane Elastomers and Bio-nanocomposites.
4.6.1 Molecular characterization
The primary discussion about PU prepolymer and its major function moieties from FTIR has
already been elaborated in previous section. Figure 4.32 presented the spectrum of BDO,
curcumin, chitin and clay blends based polyurethane. The figure 4.32b (spectrum of BDO
(50%) / curcumin (25%) / chitin (25%) / clay (0.1%) based polyurethane) present following
peaks at 3355.22 cm-1
(NH group); 2933.22 cm-1
(CH2 asymmetric); 2833.55 cm-1
(CH2
symmetric); 1716.66 cm-1
(C═O group); 1577.28 cm-1
, and 1544.77 cm-1
(NH deformation);
and 1230.44 cm-1
(C─O). The figure 4.32c (spectrum of BDO (25%) / curcumin (50%) /
chitin (25%) / clay (0.1%) based polyurethane) present peaks at wavenumbers such as
3355.33 cm-1
; 2942.66 cm-1
; 2866.33 cm-1
; 1740.44 cm-1
; 1568.33 cm-1
and 1541.66 cm-1
;
C─O at 1233.47 cm-1
with the same functions groups. In figure 4.32d (spectrum of BDO
(25%) / curcumin (25%) / chitin (50%) / clay (0.1%) based polyurethane) following peaks at
wavenumbers 3347.33 cm-1
; 2955.42 cm-1
; 2866.22 cm-1
; 1733.77 cm-1
; 1569.45 cm-1
, and
1550.58 cm-1
; and at 1218.37 cm-1
have been appeared.
142
Figure 4.32: FTIR spectra of PU prepolymer and final PU to confirms the proposed
polyurethane structure: (a) PU prepolymer, (b) BDO (50%) / curcumin (25%) / chitin
(25%) / clay (0.1%) based polyurethane, (c) BDO (25%) / curcumin (50%) / chitin
(25%) / clay (0.1%) based polyurethane and (d) BDO (25%) / curcumin (25%) / chitin
(50%) / clay (0.1%) based polyurethane
143
4.6.2 Scanning electron microscopy (SEM) analysis
In order to monitor the formation of composites and microstructure of intercalated clays, the
SEM analysis is performed. The surface morphology of synthesized polyurethane elastomers
(KPU4-KPU6) and bio-nanocomposites (KPU4/clay-KPU6/clay) in figure 4.33 gives the
information about the incorporation of chitin/curcumin/BDO in prepared PU samples. In
SEM image of KPU6 and KPU6-clay (Figure 4.33), it is clearly shown that there might be
physical crosslinking took place which as an ordered pattern. The crystallization region can
be seen with smooth surface and less cracking. In the samples KPU4-clay, KPU5-clay and
KPU6-clay it has been cleared that the clay particles are fully dispersed without
agglomeration in final synthesized sample. In case of KPU4 and KPU5 samples (Figure 4.33)
decreasing mole ratio of chitin decreases this character as well. The ordered pattern and
crystallization regions have been observed prominently in clay based samples.
144
Figure 4.33: SEM images of blend of chitin, curcumin, BDO and clay based
polyurethanes, (KPU4-KPU6) and (KPU4/clay-KPU6/clay).
145
4.6.3 X-Ray Diffraction Analysis
The XRD pattern of curcumin, chitin and BDO blended PUs, (KPU4-KPU6) and curcumin,
chitin, BDO and clay blends based PU bio-nanocomposites (KPU4/clay-KPU6/clay)
exhibited strong scattering peaks at 2θ angles between 15-22°
(Figure 4.34). Polymer
nanocomposite is a class of hybrid materials composed of an organic polymer matrix with
dispersed inorganic nanofillers, which have at least one dimension in nanometer range
(Giannelis, 1996). At this scale, the large surface area of the nanofiller, even at very low
concentration, can markedly change the macroscopic properties of the polymer and contribute
many new characteristics to the polymer, such as increased crystallinity. The figure 4.34
presented the comparative study of XRD pattern of polyurethane elastomers and bio-
nanocomposites. From the XRD pattern it became evident that by changing the chain
extenders and adding the clay (nanofillers), the intensity of peak and 2θ value both have been
changed. As discussed earlier (section 4.5.3), the reported work shows that by increasing the
mole ratio of chitin or adding clay the crystallinity of synthesized samples was improved. The
2θ values of KPU4, KPU4/clay, KPU5, KPU5/clay, KPU6, KPU6/clay are 15.8°, 16.5
°, 16.8
°,
17.8°, 18.5
°, and 19.5
° respectively. All samples presented crystallinity behavior due to
aliphatic diisocyanate (HMDI to prepare prepolymer) structure, but due to different chain
extenders and by the addition of clay particles different intensities of peaks at different 2θ
values were observed. The reported literature showed that the well oriented crystallinity have
been observed at about 2θ = 20°. Therefore, by varying the chain extenders and adding the
clay particles the crystallinity patterns can be changed. On comparison, the intensity of peaks
of samples with and without clay it can be observed that by the addition of clay the
crystallinity patterns are better.
146
Figure 4.34: X-ray diffractograms of curcumin, chitin and BDO blended PUs, (KPU4-
KPU6) and curcumin, chitin, BDO and clay blends based PU bio-nanocomposites
(KPU4/clay-KPU6/clay)
147
4.6.4 Thermal analysis
4.6.4.1 Thermogravimetric analysis (TGA)
Thermogravimetric analysis (TGA) is a very helpful technique to examine the degradation
process of renewable established PUs (Javni et al., 2000). Figure 4.35 showed the TG curves
of BDO (50%) / curcumin (25%) / chitin (25%), BDO (25%) / curcumin (50%) / chitin
(25%), BDO (25%) / curcumin (25%) / chitin (50%) blends based PU elastomers
respectively (KPU4-KPU6) and blends of BDO (50%) / curcumin (25%) / chitin (25%) / clay
(0.1%), BDO (25%) / curcumin (50%) / chitin (25%) / clay (0.1%), BDO (25%) / curcumin
(25%) / chitin (50%) / clay (0.1%) based polyurethane bio-nanocomposites (KPU4/clay-
KPU6/clay). The TGA curves show the weight loss in two prominent stages between 200 ˚C
to 300 ˚C and 300 ˚C -500 °C due to loss of moisture and thermal degradation of polymers.
The value of temperature at which 20% weight loss occurred of KPU4, KPU4-clay, KPU5,
KPU5-clay, KPU6 and KPU6-clay are 365 ºC, 377
ºC, 375
ºC, 388
ºC, 385
ºC and 400
ºC
respectively. A comparative study was reported to know the effect of clay on BDO,
curcumin and chitin based polyurethanes regarding thermal stability. An increase in final
decomposition temperature of clay based PU is observed owing to active interaction stability
between BDO, curcumin, chitin and polyurethane prepolymer. The samples KPU4-clay,
KPU5-clay, and KPU6-clay showed more improved thermal stability as compared to KPU4,
KPU5 and KPU6. Clay actually enhanced the intractability of polyurethanes proposing
increased stability which enhance the thermal decomposition temperature accordingly.
149
4.6.4.2 Differential scanning calorimetery (DSC)
The DSC curves of BDO (50%) / curcumin (25%) / chitin (25%), BDO (25%) / curcumin
(50%) / chitin (25%), BDO (25%) / curcumin (25%) / chitin (50%) blends based PU
elastomers respectively (KPU4-KPU6) and blends of BDO (50%) / curcumin (25%) / chitin
(25%) / clay (0.1%), BDO (25%) / curcumin (50%) / chitin (25%) / clay (0.1%), BDO (25%)
/ curcumin (25%) / chitin (50%) / clay (0.1%) based polyurethane bio-nanocomposites
(KPU4/clay-KPU6/clay) are shown in figure 4.36. The DSC thermograms were taken under
the same conditions as mentioned above to evaluate the glass transition temperature (Tg),
crystallization temperature (Tc), melting tempreture (Tm) and decomposition temperature (Td)
of samples. Effect of chain extenders; chitin, curcumin, BDO in the backbone of
HTPB/clay/HMDI centered polyurethane elastomers and bio-nanocomposites material were
examined and the notable change in thermal and crystalline behavior of polyurethane
samples was discussed. An obvious change in PU samples is studied by increasing the
temperature from 25 °C-625
°C. Here in, (Figure 4.36) one can observe the higher thermal
stability and crystallinity of KPU4-clay-KPU6-clay as compared to samples KPU4-KPU6
without using clay.
150
Figure 4.36: DSC curves of polyurethane bio-nanocomposites (KPU4/clay-KPU6/clay)
and elastomers (KPU4- KPU6)
151
4.6.5 Surface characteristics
4.6.5.1 Assessment of water absorption and equilibrium degree of swelling
The physical tests were carried out in order to understand the hydrophilic character of
synthesized PU materials i.e., the percentage of H2O absorption and degree of swelling (in
some suitable solvent) is reported in table 4.11 and table 4.12. From the data it can be
observed that the amount of water absorption does not depend on the duration of time but on
the nature or type of chain extender BDO, curcumin, chitin and clay. A more hydrophilic
behavior in clay blended PU is observed as compared to samples without clay
(BDO/curcumin/chitin based PU). The blends form with clay improve the interaction of
BDO/curcumin/chitin with PU backbone, therefore the absorption properties were increased
due to the creation of a three-dimensional network of interconnected long silicate layers
which enhance the surface area of synthesized samples, improving the absorption properties.
The swelling behavior results of prepared clay based blended polyurethane elastomer and
composite samples are shown in table 4.12, where increase in swelling level is seen by using
the clay in BDO, curcumin and chitin based PU samples than neat (without clay) ones due to
more pronounced intractability of clay between PU prepolymer and BDO, curcumin and
chitin which ultimately increase the swelling characters of synthesized materials and can be
considered as a good biofunctional material.
152
Table 4.11: Water absorption of BDO/chitin/curcumin/clay based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU4 1.120 ±
0.06
1.132 ±
0.03
1.139 ±
0.07
1.145 ±
0.02
1.149 ±
0.09
1.152 ±
0.06
1.154 ±
0.04
1.155 ± 0.03
KPU4-
clay
1.120 ±
0.09
1.143 ±
0.05
1.150 ±
0.06
1.156 ±
0.08
1.171 ±
0.05
1.175 ±
0.07
1.180 ±
0.08
1.187 ± 0.04
KPU5 1.100 ±
0.07
1.111 ±
0.04
1.118 ±
0.02
1.123 ±
0.07
1.127 ±
0.05
1.130 ±
0.08
1.131 ±
0.09
1.132 ± 0.05
KPU5-
clay
1.100 ±
0.08
1.132 ±
0.06
1.139 ±
0.05
1.155 ±
0.09
1.158 ±
0.04
1.171 ±
0.04
1.193 ±
0.06
1.195 ± 0.07
KPU6 1.110 ±
0.04
1.121 ±
0.07
1.128 ±
0.08
1.133 ±
0.02
1.137 ±
0.08
1.140 ±
0.05
1.141 ±
0.06
1.141 ± 0.09
KPU6-
clay
1.110 ±
0.06
1.132 ±
0.05
1.139 ±
0.03
1.144 ±
0.07
1.148 ±
0.09
1.162 ±
0.05
1.162 ±
0.08
1.162 ± 0.06
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
153
Table 4.12: Swelling behavior of BDO/chitin/curcumin/clay based PU samples
Sample
number
Sample code Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of swelling
(1/vR)a 0 day
* 1
st day 3
rd day 5
th day 7
th day
1 KPU4 1.047 1.111 1.511 1.591 1.621 1.601 1.621 ± 0.09
2 KPU4-clay 1.046 1.111 1.532 1.622 1.662 1.652 1.632 ± 0.12
3 KPU5 1.049 1.181 1.601 1.671 1.701 1.681 1.551 ± 0.08
4 KPU5-clay 1.048 1.181 1.622 1.702 1.742 1.732 1.562 ± 0.10
5 KPU6 1.051 1.212 1.631 1.691 1.681 1.671 1.511 ± 0.11
6 KPU6-clay 1.050 1.212 1.662 1.722 1.712 1.702 1.532 ± 0.15
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
154
Part-VII
4.7 Molecular, Thermal and Surface Characterization of Curcumin / BDO
and Curcumin / BDO / Clay Blends Based Polyurethane Elastomers and
Bio-nanocomposites.
4.7.1 Molecular characterization
HTPB/clay and HMDI were treated for one hour at 100 °C to prepare NCO ended PU
prepolymer bio-nanocomposite. Figure 4.37a showed the FTIR spectrum of PU prepolymer
bio-nanocomposite. In the spectrum of prepolymer bio-nanocomposite the peak of OH is not
appeared and also the intensity of NCO group has been decreased significantly. The data has
been observed that the reaction between NCO and OH group of polyol occurred. Resulting in
the peak at 3328.64 cm-1
in spectrum, which is due to NH group, the indication of NH group
in prepolymer confirmed that the process of prepolymer formation. The appeared peaks in
polyurethane prepolymer spectrum are due to: CH2 asymmetric stretching at 2934.48 cm-1
;
symmetric stretching of CH2 at 2862.59 cm-1
; NCO peak at 2266.47 cm-1
; carbonyl group
peak at 1722.52 cm-1
; and CH2 bending showed value at 1438.24 cm-1
. The NCO peak in
spectrum confirmed that isocyanate terminated PU prepolymer bio-nanocomposite has been
formed. In order to obtain a final polymer, synthesized prepolymer is extended with different
chain extenders that are curcumin and BDO blends were used. Figure 4.37 presented the
spectrum of BDO, curcumin, clay based polyurethane. In figure 4.37b the spectrum of BDO
(75%) / curcumin (25%) / clay (0.1%) based polyurethane is presented, which showed the
following peaks: the peak at 3339.24 cm-1
is due to NH group; due to CH2 asymmetric peak
showed at 2933.55 cm-1
, CH2 symmetric presented peak at 2833.77 cm-1
, carbonyl group in
spectrum showed value at 1719.66 cm-1
, NH deformation presented peaks at 1575.23 cm-1
,
1529.67 cm-1
, C─O elongating peak was observed at 1215.55 cm-1
. In figure 4.37c the
spectrum of BDO (50%) / curcumin (50%) / clay (0.1%) based polyurethane is presented,
which presented the following peaks: the peak at 3329.30 cm-1
is due to NH group, due to
CH2 asymmetric peak showed at 2941.47 cm-1
, CH2 symmetric presented peak at 2848.37
cm-1
, C═O group peak was observed at 1746.54 cm-1
, NH deformation showed peaks at
1581.31 cm-1
, 1542.62 cm-1
, C─O elongating peak was observed at 1230.42 cm-1
. In figure
4.37d the spectrum of BDO (25%) / curcumin (75%) / clay (0.1%) based polyurethane is
presented, spectrum showed the following peaks: the peak at 3344.39 cm-1
is due to NH
group; due to CH2 asymmetric peak appeared at 2939.70 cm-1
; hydrocarbon symmetric peak
155
appeared at 2849.44 cm-1
; C═O group peak has been observed at 1731.99 cm-1
; NH
deformation showed peaks at 1569.57 cm-1
, 1537.74 cm-1
; C─O elongating peak was
observed at 1219.19 cm-1
.
Figure 4.37: FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) BDO (75%) / curcumin (25%) / clay
(0.1%) based polyurethane, (c) BDO (50%) / curcumin (50%) / clay (0.1%) based
polyurethane and (d) BDO (25%) / curcumin (75%) / clay (0.1%) based polyurethane
bio-nanocomposites
156
4.7.2 Scanning electron microscopy (SEM) analysis
Compatibility of two kinds of polymers, composition and surface topography has been
explained by SEM analysis. The surface morphology of synthesized polyurethane elastomer
samples (KPU7-KPU9) are presented in figure 4.38. These images give the information about
the incorporation of curcumin/BDO in prepared PU prepolymer elastomer and bio-
nanocomposite samples. By using the clay in BDO/curcumin based polyurethane samples
enhance the smoothness, stability and decreased the cracking behavior. In SEM image KPU9
and KPU9-clay (Figure 4.38), it is clearly shown that there might be physical stability that
can be observed and possessed ordered pattern that is crystallization region can be observed.
Secondly from the sample KPU9-clay it has been found that the clay particles are fully
dispersed in final synthesized sample. While in SEM images KPU7 and KPU8 (Figure 4.38)
have showed a decrease in such behavior due to decreasing mole ratio of curcumin. The SEM
images of KPU7-clay and KPU8-clay showed that the clay particles are fully dispersed and
no agglomeration is found between clay and polyurethanes. By adding the clay in KPU7,
KPU8, KPU9 samples (Figure 4.38) the ordered pattern and crystallization regions are more
prominent. From these results the participation of clay material into the polyurethane
prepolymer has been confirmed which has the ability to form ordered pattern. Surface
microstructure has been changed and the subsequent dissimilar surface is due to final
interaction between polyurethane prepolymer with that of curcumin/BDO/clay. No
agglomerations of curcumin and BDO with clay have been seen, confirming the successful
synthesis of a homogeneous bio-nanocomposites and elastomers.
157
Figure 4.38: SEM images of blend of curcumin and BDO based polyurethane
elastomers, (KPU7-KPU9) and polyurethane bio-nanocomposites (KPU7/clay-
KPU9/clay)
158
4.7.3 X-Ray Diffraction Studies
To understand the physical nature of curcumin/BDO and curcumin/BDO/clay with in the PU
backbone, XRD pattern (Figure 4.39) of curcumin/BDO based elastomers and
curcumin/BDO/clay based bio-nanocomposites were compared. Out of many available
nanomaterials, clay particularly montmorillonite (MMT), consisting of the stacks of alumina
silicate layers which occur in nanometer scale in thickness with interlayer charge balancing
ions, have attracted considerable attention due to their potential applications in the synthesis
of nanocomposites based on organic/inorganic materials that have properties of both
inorganic host and organic guest in a single system (Ray &Okamoto, 2003). Madusanka et al.
(2015) reported that (carboxymethyl cellulose/clay/curcumin) nanocomposites showed
increased crystallinity pattern by increasing clay quantity. The C═C in the curcumin increase
the phase separation as compared to BDO which ultimately allowed the soft segments for
alignments of chain. In figure 4.39 the comparative XRD patterns of BDO, curcumin blended
PUs elastomers (KPU7-KPU9) and BDO/curcumin/clay blended PU bio-nanocomposites
(KPU7/clay-KPU9/clay) are presented. As HMDI give crystalline behavior to prepared
samples, but by changing the chain extenders and adding clay crystallinity is changed. The 2θ
values of crystalline peaks of KPU7, KPU7/clay, KPU8, KPU8/clay, KPU9, KPU9/clay are
16°, 16.5
°, 16.4
°, 16.9
°, 17.2
°, 18.5
° respectively. From the figure 4.39 it has been cleared that
by varying the chain extenders and adding the clay particles the crystallinity patterns are
changed.
159
Figure 4.39: X-ray diffractograms of curcumin and BDO blend based PUs, (KPU7-
KPU9) and curcumin, BDO and clay blends based PU bio-nanocomposites (KPU7/clay-
KPU9/clay)
160
4.7.4 Thermal characteristics
4.7.4.1 Thermogravimetric analysis (TGA)
TGA study is a very helpful technique to examine the degradation process of renewable
established PUs (Javni et al., 2000). Figure 4.40 showed the TGA curves of BDO (75%) /
curcumin (25%) / clay (0.1%), BDO (50%) / curcumin (50%) / clay (0.1%), BDO (25%) /
curcumin (75%) / clay (0.1%) PU bio-nanocomposites and BDO (75%) / curcumin (25%),
BDO (50%) / curcumin (50%), BDO (25%) / curcumin (75%) based polyurethane elastomers.
Weight loss occurred in two prominent stages as shown in TGA curves i.e., between 200 ˚C
to 300 ˚C (loss of moisture) and 300-500 °C (thermal degradation of polymers). Generally, a
prominent difference was noted in the second stage. The temperature value at which 20%
weight loss occurred of KPU7, KPU7-clay, KPU8, KPU8-clay, KPU9 and KPU9-clay are
335 ºC, 347
ºC, 342
ºC, 357
ºC, 350
ºC and 365
ºC respectively. A higher decomposition
temperature was observed for clay incorporated polyurethanes than without clay
polyurethanes. The keto-enol structure of curcumin makes it more stable and enhances its
intractability with polyurethane. Chen et al. (2014) reported two step decomposition of
curcumin primarily due to substituent group of curcumin and by the decomposition of
benzene rings. Sun et al. (2013) has reported that curcumin was decomposed at 194 ºC in
DSC curve. Conversely, Souguir et al. (2013) presented the TGA curve of curcumin weight
loss (1.344 %) at 190.88 ºC. In this work a comparative study was reported to understand the
effect of clay on BDO, curcumin based polyurethanes regarding thermal stability. An
increase in final decomposition temperature of clay based PU is observed owing to create
effective interaction stability between BDO, curcumin polyurethane prepolymer. In figure
4.40 we can observe that the sample KPU7-clay showed more thermal stability as compared
to sample KPU7 in which clay was not being used. Such behavior of increased thermal
stability by the addition of clay can also be observed in various samples such as KPU8-clay,
KPU8 and KPU9-clay, KPU9. Consequently, it can be stated that the clay enhance the
intractability of polyurethane samples, regarding the stability and enhancement in the thermal
decomposition temperature accordingly. Finally, it can be concluded that TGA values of
KPU7-caly, KPU8-clay and KPU9-clay have been improved as compared to polyurethane
samples without filler.
161
Figure 4.40: TGA curves of polyurethane bio-nanocomposites (KPU7/clay-KPU9/clay)
and polyurethane elastomers (KPU7-KPU9)
162
4.7.4.2 Differential scanning calorimetery (DSC)
Figure 4.41 displayed the DSC curves of BDO (75%) / curcumin (25%), BDO (50%) /
curcumin (50%), BDO (25%) / curcumin (75%) blended elastomers (KPU7-KPU9)
respectively and blends of BDO (75%) / curcumin (25%) / clay (0.1%), BDO (50%) /
curcumin (50%) / clay (0.1%), BDO (25%) / curcumin (75%) / clay (0.1%) based
polyurethane bio-nanocomposites (KPU7/clay-KPU9/clay) respectively. The chemistry of
polymer, crosslinking of main chain, degree of crystallization and size of branching groups
effect on Tg value. During melting stage sample absorbs heat, and showed endotherm peak.
After weighing the samples, these were studied in temperature range from 25 ºC to 625
ºC at
the rate of 10 °C/min under N2 atmosphere. DSC analysis examined the effect of curcumin,
and BDO in the backbone of HTPB/clay/HMDI based polyurethane prepolymer elastomer
and bio-nanocomposite material. The thermal and crystalline change in behavior of
polyurethane samples was investigated by increasing the temperature from 25 °C-625
°C. An
evident change in all polyurethane samples as depicted from DSC thermograms i.e., thermal
stability and crystallinity of KPU7/clay-KPU9/clay (Figure 4.41) has been increased by using
the clay with chain extenders. Curve of samples KPU7-clay-KPU9-clay showed more
crystallinity and thermal stability as compared to samples without clay KPU7-KPU9. The
intensity of damping peak decreases with increasing degree of crystallinity (Myrayama,
1978) as reported previously. Therefore, it can be concluded that by using nanoclay contents
in curcumin and BDO based polyurethanes certainly enhance the crystalline pattern of the
synthesized bio-nanocomposite samples.
163
Figure 4.41: DSC curves of polyurethane bio-nanocomposites (KPU7/clay-KPU9/clay)
and PU elastomers (KPU7-KPU9)
164
4.7.5 Surface characterization
4.7.5.1 Assessment of water absorption and equilibrium degree of swelling
The physical behavior such as H2O immersion and level of swelling of prepared polyurethane
elastomers and bio-nanocomposites material were calculated and enlisted in respective table
4.13 and table 4.14. Data after immersion of the BDO/curcumin/clay based polyurethane
samples in water for seven days (after each day) was recorded and it is presented in table
4.13. The data of table 4.13 showed that the synthesized samples, in which clay was used,
developed more hydrophilic character as compared to samples without clay. On comparing
the BDO/curcumin blended PU and BDO/curcumin/clay blended PU, better water absorption
character in clay based PU is noted when compared to BDO/curcumin based PU. Clay
actually enhances the interaction of BDO/curcumin with PU backbone, therefore the
absorption properties of blend based PU has been increased. This was probably due to
creation of a three-dimensional network of interconnected long silicate layers which enhance
the surface area of synthesized samples and thus ultimately improved the absorption
properties. The swelling behavior data of synthesized polyurethane elastomer and bio-
nanocomposite samples are given in table 4.14 where the swelling character of polyurethane
samples is increased by using the clay in BDO, curcumin based PU samples. In contrary to
that, synthesized polyurethane samples without clay has shown less swelling character as
compared to clay based polyurethane. The clay particles enhance the intractability of PU
prepolymer with BDO and curcumin which ultimately increase the swelling characters of
synthesized materials. Curcumin/BDO/clay blended polyurethane possessed unique physical
properties as compared to curcumin/BDO blended PU and can be suggested as a good
biofunctional material.
165
Table 4.13: Water absorption of BDO/curcumin/clay based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU7 1.220 ±
0.09
1.230 ±
0.06
1.238 ±
0.05
1.244 ±
0.08
1.249 ±
0.07
1.253 ±
0.04
1.255 ±
0.03
1.256 ± 0.02
KPU7-
clay
1.220 ±
0.08
1.251 ±
0.07
1.269 ±
0.04
1.285 ±
0.06
1.310 ±
0.02
1.324 ±
0.04
1.346 ±
0.02
1.358 ± 0.03
KPU8 1.250 ±
0.07
1.262 ±
0.06
1.270 ±
0.04
1.276 ±
0.05
1.281 ±
0.03
1.285 ±
0.08
1.287 ±
0.03
1.288 ± 0.05
KPU8-
clay
1.250 ±
0.05
1.283 ±
0.03
1.291 ±
0.04
1.317 ±
0.07
1.342 ±
0.05
1.356 ±
0.06
1.368 ±
0.07
1.370 ± 0.04
KPU9 1.190 ±
0.07
1.201 ±
0.04
1.208 ±
0.06
1.213 ±
0.09
1.217 ±
0.06
1.220 ±
0.05
1.221 ±
0.06
1.222 ± 0.08
KPU9-
clay
1.190 ±
0.04
1.222 ±
0.06
1.239 ±
0.02
1.254 ±
0.04
1.278 ±
0.05
1.291 ±
0.07
1.322 ±
0.08
1.325 ± 0.06
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
166
Table 4.14: Swelling behavior of BDO/curcumin/clay based PU samples
Sample
number
Sample code Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling (1/vR)a 0 day
* 1
st day 3
rd day 5
th day 7
th day
1 KPU7 1.025 1.211 1.681 1.951 2.071 2.041 1.92 ± 0.09
2 KPU7-clay 1.023 1.211 1.703 1.984 2.135 2.127 1.97 ± 0.11
3 KPU8 1.034 1.191 1.631 1.731 1.781 1.761 1.82 ± 0.08
4 KPU8-clay 1.031 1.191 1.654 1.765 1.816 1.805 1.86 ± 0.10
5 KPU9 1.046 1.181 1.601 1.671 1.701 1.681 1.65 ± 0.11
6 KPU9-clay 1.043 1.181 1.632 1.693 1.742 1.733 1.68 ± 0.13
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
167
Part-VIII
4.8 Molecular, Thermal and Surface Characterization of Chitin /
Curcumin and Chitin / Curcumin / Clay Blends Based Polyurethane
Elastomers and Bio-nanocomposites.
4.8.1 Molecular characterization
Figure 4.42a represented the FTIR spectrum of PU prepolymer bio-nanocomposite. The
distinct peaks in PU prepolymer has already been described in previous section (4.5.1).
Figure 4.30 presented the spectrum of prepolymer bio-nanocomposite and
curcumin/chitin/clay blended polyurethane bio-nanocomposites. In figure 4.42b the spectrum
of curcumin (75%) / chitin (25%) / clay (0.1%) based polyurethane bio-nanocomposite is
presented, which showed the following peaks: the peak at 3333.76 cm-1
is due to NH group;
due to CH2 asymmetric peak appeared at 2943.55 cm-1
; CH2 symmetric appeared peak at
2854.56 cm-1
; carbonyl group in spectrum showed the value of 1734.65 cm-1
; NH
deformation showed the peaks at 1577.22 cm-1
, 1529.67 cm-1
; C─O peak was observed at
1221.49 cm-1
. In figure 4.42c the spectrum of curcumin (50%) / chitin (50%) / clay (0.1%)
based polyurethane bio-nanocomposite is presented, which depicted the following peaks: the
peak at 3328.22 cm-1
is due to NH group; due to CH2 asymmetric peak appeared at 2942.62
cm-1
; CH2 symmetric peak was observed at 2848.52 cm-1
; C═O group peak was observed at
1727.29 cm-1
; NH deformation peaks appeared at 1588.25 cm-1
, 1540.68 cm-1
; C─O peak
was observed at 1231.45 cm-1
. In figure 4.42d the spectrum of curcumin (25%) / chitin (75%)
/ clay (0.1%) based polyurethane bio-nanocomposite is presented, spectrum showed the
following peaks: the peak at 3340.66 cm-1
is due to NH group; due to CH2 asymmetric peak
appeared at 2934.53 cm-1
; hydrocarbon symmetric was observed at 2849.29 cm-1
; C═O group
peak observed at 1734.77 cm-1
; NH deformation showed the peaks at 1556.22 cm-1
, 1539.55
cm-1
; C─O peak was observed at 1219.24 cm-1
. Analysis of FTIR in figure 4.42b, 4.42c &
4.42d showed that there is no ─NCO peak and the prominent broad peak of N─H confirmed
the completion of the reaction. The values of peaks in the region of 3305–3355 cm-1
endorse
the presence of N─H stretching (Williams & Flemming, 2006).
168
Figure 4.42: FTIR spectra of PU prepolymer and final PU to confirm the proposed
polyurethane structure: (a) PU prepolymer, (b) curcumin (75%) / chitin (25%) / clay
(0.1%) based polyurethane, (c) curcumin (50%) / chitin (50%) / clay (0.1%) based
polyurethane and (d) curcumin (25%) / chitin (75%) / clay (0.1%) based polyurethane
169
4.8.2 Scanning electron microscopy (SEM) analysis
SEM analysis provides the information about the formation of composites and microstructure
of intercalated clays. The resulting images present the surface morphology of synthesized
polyurethane samples (KPU10-KPU12) and (KPU10/clay-KPU12/clay) in figure 4.43. These
images provide the information about the incorporation of curcumin/chitin in prepared PU
prepolymer bio-nanocomposite and elastomer samples. By using the clay in chitin/curcumin
based polyurethane samples smoothness, and stability is enhanced. However, the surface
cracking is decreased. The physical stability is reflected by the ordered pattern of
crystallization region in SEM image of KPU12 and KPU12-clay (Figure 4.43). From the
sample KPU12-clay it has been identified that the clay particles are fully dispersed in final
synthesized sample. While in SEM images of KPU10 and KPU11 (Figure 4.43) such
behavior is reduced, due to decreased mole ratio of chitin. The SEM images of KPU10-clay
and KPU11-clay have clearly manifested that the clay particles are fully dispersed and no
agglomeration is formed between clay and polyurethanes. The SEM images of blended PU
samples KPU10/clay-KPU12/clay (Figure 4.43) exhibited that by adding the clay in KPU10,
KPU11, KPU12 samples; the ordered pattern and crystallization regions became more
prominent. From the data, the participation of clay which has the ability to form ordered
pattern into the polyurethane prepolymer has been confirmed. In addition, no agglomerations
of curcumin and chitin have been observed with clay, which confirm the successful synthesis
of a homogeneous nanocomposites and elastomers.
170
Figure 4.43: SEM images of curcumin/chitin blend based polyurethane elastomers,
(KPU10-KPU12) and bio-nanocomposites (KPU10/clay-KPU12/clay)
171
4.8.3 X-Ray Diffraction analysis
The XRD technique was used to understand the effect of bentonite clay that has been
incorporated in the polymer hybrid to improve some targeted properties. In the present study
the effect of clay particles on the blend of chitin/curcumin polyurethanes were noted, and
compared without clay samples by using XRD technique. In chitin molecule there is one
acetamide (─NHCOCH3) group at C─2 position and two hydroxy (─OH) groups at C─3
(C3─OH) and C─6 (C6─OH) positions which act as reactive sites (Zia et al., 2008). Because
of the polyfunctionality of chitin, it is suggested that this biopolymer can easily intercalate in
Na+ montmorillonite into the inter layers by means of cationic exchange. Madusanka et al.
(2015) reported that (carboxymethyl cellulose/clay/curcumin) nanocomposites showed
increased crystallinity pattern by increasing clay quantity. In figure 4.44 the comparative
XRD patterns of curcumin, chitin blended PUs elastomers (KPU10-KPU12) and
curcumin/chitin/clay blended PU bio-nanocomposites (KPU10/clay-KPU12/clay) are given.
Commonly HMDI creates crystallinity due to its aliphatic nature. On the other hand by
changing chain extenders and adding clay particles showed different intensities of peaks at
different 2θ values. The reported literature showed that the well oriented crystallinity
observed at about 2θ = 20°. The 2θ values of crystalline peaks of KPU10, KPU10/clay,
KPU11, KPU11/clay, KPU12, KPU12/clay are 17.7°, 18.4
°, 18.6
°, 19.5
°, 20.2
°, 21.8
°
respectively. From the figure 4.44 it has been concluded that by varying the chain extenders
and clay particles crystallinity is affected while the peak intensity of samples with clay
particles showed the greater crystalline pattern.
172
Figure 4.44: X-ray diffractograms of curcumin, chitin blends based PUs, (KPU10-
KPU12) and curcumin/chitin and clay blends based PU bio-nanocomposites
(KPU10/clay-KPU12/clay)
173
4.8.4 Thermal characterization
4.8.4.1 Thermogravimetric analysis (TGA)
Thermogravimetric (TG) study is a very helpful technique to examine the degradation
process of renewable established PUs (Javni et al., 2000). Figure 4.45 showed the TG curves
of curcumin (75%) / chitin (25%) / clay (0.1%), curcumin (50%) / chitin (50%) / clay (0.1%),
curcumin (25%) / chitin (75%) / clay (0.1%) based polyurethane bio-nanocomposites and
curcumin (75%) / chitin (25%), curcumin (50%) / chitin (50%), curcumin (25%) / chitin
(75%) based polyurethane elastomers. In TG curves weight loss occurred in two major
stages, between 200 to 300 ˚C, and 300-500 °C due to loss of moisture and thermal
degradation of polymers respectively. In first stage the weight loss rates are nearly equal. But
in second stage a noticeable difference was observed. The temperature value at which 20%
weight loss occurred of KPU10, KPU10-clay, KPU11, KPU11-clay, KPU12 and KPU12-clay
are 368 ºC, 382
ºC, 374
ºC, 395
ºC, 388
ºC and 410
ºC respectively. A higher decomposition
temperature was observed for clay incorporated polyurethanes than without clay. In case of
curcumin, Chen et al. (2014) reported that decomposition in curcumin occur due to the
substituent group followed by the decomposition of benzene rings in two stages. Curcumin
was decomposed at 194 °C in DSC curve while TG curve of curcumin presented weight loss
(1.344 %) at 190.88◦C (Souguir et al. 2013; Sun et al. 2013).
In this work a comparative study was reported to know the effect of clay on chitin,
curcumin based polyurethanes regarding thermal stability. An increase in the final
decomposition temperature of clay based PU is observed owing to create effective interaction
stability between chitin, curcumin polyurethane prepolymer bio-nanocomposite. In the figure
4.45 we can observe that the sample KPU10-clay showed more thermal stability as compared
to the sample KPU10 without clay. Such behavior can also be observed in samples KPU11-
clay, KPU11 and KPU12-clay, KPU12 that is by the addition of clay thermal properties of
synthesized polyurethane samples has been improved. Therefore, it can be stated that the clay
enhances the intractability of polyurethane samples, via this stability of synthesized samples
increased which enhance the thermal decomposition temperature accordingly. Finally, it can
be concluded that TGA values of KPU10-caly, KPU11-clay and KPU12-clay have been
improved as compared to polyurethane samples without clay.
174
Figure 4.45: TGA curves of polyurethane bio-nanocomposites (KPU10/clay-
KPU12/clay) and polyurethane elastomers (KPU10-KPU12)
175
4.8.4.2 Differential scanning calorimetery (DSC) analysis
Figure 4.46 displayed the DSC curves of curcumin (75%) / chitin (25%), curcumin (50%) /
chitin (50%), curcumin (25%) / chitin (75%) blended PU elastomers (KPU10-KPU12)
respectively and blends of curcumin (75%) / chitin (25%) / clay (0.1%), curcumin (50%) /
chitin (50%) / clay (0.1%), curcumin (25%) / chitin (75%) / clay (0.1%) based polyurethane
bio-nanocomposite (KPU10/clay-KPU12/clay) respectively. The effect of chain extenders
blends of curcumin/chitin in the backbone of HTPB/clay/HMDI centered polyurethane
elastomers and bio-nanocomposites material were examined by DSC analysis under the same
way and conditions as mentioned in previous section (4.5.4.2). The change in thermal and
crystalline behavior of polyurethane samples was studied by increasing the temperature from
25 °C-625
°C. From DSC thermograms of KPU10/clay-KPU12/clay showed glass transition
temperature (Tg), crystalline temperature (Tc) and melting temperature (Tm) peaks. From
figure 4.46 it has been observed that thermal stability and crystallinity have been increased by
using the clay with chain extenders. Curve of samples KPU10-clay-KPU12-clay showed
more crystallinity and thermal stability as compared to the samples without clay KPU10-
KPU12. It has also been previously reported that the intensity of damping peak decreases
with increasing degree of crystallinity (Myrayama, 1978). Therefore, it can be concluded that
using nanoclay contents in curcumin/chitin blended polyurethanes certainly enhance the
crystalline pattern of the synthesized bio-nanocomposites samples.
176
Figure 4.46: DSC curves of polyurethane bio-nanocomposites (KPU10/clay-KPU12/clay)
and elastomers (KPU10-KPU12)
177
4.8.5 Surface characteristics
4.8.5.1 Assessment of water absorption and equilibrium degree of swelling
The physical behavior of prepared polyurethane elastomers and bio-nanocomposites material
was evaluated by immersing the samples in water and in some appropriate solvent such as
DMSO for one week. After the cycle of 24 hours, the swelling level of chitin/curcumin/clay
based polyurethane elastomer and bio-nanocomposite was calculated and enlisted in table
4.15 and table 4.16 separately. From the results it was cleared that level of absorption showed
independent behavior over time but it depends upon the chain extenders chitin, curcumin and
clay. The results of table 4.15 showed that the synthesized samples displayed more
hydrophilicity than neat clay samples. When compare the effect of chitin/curcumin blended
PU and chitin/curcumin/clay blended PU, the result showed that clay based PU has more
water absorption character as compared to chitin/curcumin based PU. The blends form with
clay enhances the interaction of chitin/curcumin with PU backbone. Therefore, the absorption
properties of blended PU have been increased. A possible explanation for such an
improvement could be the creation of a three-dimensional network of interconnected long
silicate layers which enhance the surface area of synthesized samples which has ultimately
improved the absorption properties. The swelling behavior data of prepared polyurethane
samples is given in table 4.16. From the data, it is cleared that the swelling character of
polyurethane samples have been increased by using the clay in chitin, curcumin based PU
samples. In contrast to it the prepared polyurethane samples in which clay is not used have
less swelling behavior as compared to clay based polyurethane. The clay particles enhance
the intractability of PU prepolymer with chitin, curcumin which ultimately increase the
swelling characters of synthesized materials. The water absorption and swelling behaviors of
chitin, curcumin based polyurethane has been increased by using the clay. Finally, it may be
concluded that curcumin/chitin/clay blended polyurethane bio-nanocomposite possessed
dimensional physical properties as compared to curcumin/chitin blended PU and can be
suggested as a good biofunctional material.
178
Table 4.15: Water absorption of chitin/curcumin/clay based polyurethane samples
Water absorption (%)a
Sample
code
0 day
* 1
st day 2
nd day 3
rd day 4
th day 5
th day 6
th day 7
th day
KPU10 1.113 ±
0.07
1.125 ±
0.08
1.132 ±
0.04
1.138 ±
0.06
1.142 ±
0.04
1.145 ±
0.05
1.147 ±
0.07
1.148 ± 0.08
KPU10
-clay
1.113 ±
0.05
1.156 ±
0.07
1.173 ±
0.04
1.189 ±
0.02
1.203 ±
0.06
1.217 ±
0.05
1.229 ±
0.03
1.251 ± 0.02
KPU11 1.093 ±
0.06
1.104 ±
0.07
1.111 ±
0.09
1.116 ±
0.06
1.120 ±
0.08
1.123 ±
0.09
1.124 ±
0.07
1.125 ± 0.06
KPU11
-clay
1.093 ±
0.06
1.125 ±
0.05
1.132 ±
0.04
1.148 ±
0.03
1.162 ±
0.02
1.175 ±
0.04
1.187 ±
0.06
1.198 ± 0.03
KPU12 1.103 ±
0.05
1.114 ±
0.07
1.121 ±
0.08
1.126 ±
0.09
1.130 ±
0.04
1.137 ±
0.05
1.134 ±
0.07
1.134 ± 0.06
KPU12
-clay
1.103 ±
0.04
1.135 ±
0.05
1.142 ±
0.02
1.157 ±
0.03
1.162 ±
0.06
1.168 ±
0.04
1.166 ±
0.03
1.167 ± 0.02
* Sample weight of untreated sample
a Each value of water absorption (%) is expressed as mean ± standard error (S.E) (n=3)
179
Table 4.16: Swelling behavior of chitin/curcumin/clay based PU samples
Sample
number
Sample code Density
(g/cc)
Swelling behavior of PU samples Equilibrium
degree of
swelling (1/vR) 0 day
* 1
st day 3
rd day 5
th day 7
th day
1 KPU10 1.048 1.121 1.521 1.601 1.631 1.611 1.631± 0.08
2 KPU10-clay 1.047 1.121 1.533 1.644 1.683 1.703 1.642 ± 0.10
3 KPU11 1.050 1.191 1.611 1.681 1.711 1.691 1.561 ± 0.11
4 KPU11-clay 1.049 1.191 1.632 1.693 1.772 1.743 1.570 ± 0.13
5 KPU12 1.052 1.221 1.641 1.701 1.691 1.681 1.521 ± 0.12
6 KPU12-clay 1.051 1.221 1.662 1.732 1.722 1.732 1.528 ± 0.15
*Sample weight of untreated sample
a Each value is expressed as mean ± standard error (S.E) (n=4)
180
Chapter 5
SUMMARY
Polyurethanes (PUs) and natural polymer blends are considered actively for introducing
novel biomaterials for different uses. PU combines isocyanate and hydroxyl groups to form a
urethane linkage. In this novel study PUs blends varying the diisocyanates structure (HMDI,
H12MDI, IPDI, TDI, MDI)/HTPB with equal mole ratio of curcumin/BDO have been
synthesized. Similarly, PUs including HTPB/clay/HMDI with various mole ratios of
curcumin/chitin/BDO was synthesized via step growth polymerization. In this way eight
series of polyurethanes were prepared, as in first four parts (series) polyurethane elastomers
were prepared while in last four parts (series) polyurethane bio-nanocomposites were
prepared (using HTPB / HMDI / chitin / curcumin / BDO / clay). Although in first part PU
elastomer is prepared by using equal mole ratio of curcumin/BDO and varying the
diisocyanates structure (HMDI, H12MDI, IPDI, TDI and MDI) and in other three parts (2,3
&4) are synthesized (using HTPB / HMDI / chitin / curcumin / BDO). Curcumin/chitin/BDO
were used in pristine form (with clay and without clay) and in the blend form (with clay and
without clay) for synthesis of various samples of polyurethane elastomers and bio-
nanocomposites. Characteristic techniques such as FTIR, SS1HNMR, SEM, XRD, TGA and
DSC were performed to evaluate the properties of pristine and blended PU elastomers and
bio-nanocomposites. The antimicrobial activity tests (anti-bacterial and anti-fungal ) for
different samples of the curcumin based polyurethane with varying diisocyanates structure
(only part-1) was studied in order to determine the diisocyante structure effects on the
biocompatibility of the prepared PU samples. Degree of absorption and swelling behaviors
was evaluated by treating with water and organic solvent.
The elastomers and bio-nanocomposites formation were confirmed by FTIR
technique. The appearance of N─H peak and disappearance of NCO peak confirmed the
completion of reaction, that is elastomers and composites have been formed. The presence of
characteristic primary and secondary amide, keto-enol and aromatic ring stretching peaks
confirmed the successful incorporation of chitin, CUR, BDO in PU elastomers and chitin,
curcumin, BDO, clay in PU bio-nanocomposites. In order to observe whether the vibrational
mode changes by the addition of clay in PU backbone, the FTIR spectrum of prepolymer with
and without clay were compared. It is obvious from figures 4.5(a) and 4.27(a) that both the
spectrum have no difference and showed a complete set of peaks at the same positions that is
clay did not create problem in prepolymer synthesis. From FTIR analysis it was evaluated
181
that chitin possessed tri-functional behavior which may help it to develop network structure,
the stable keto-enol structure of curcumin along with intermolecular hydrogen bonding
formed stable PU. With the help of FT-IR technique H-bonding between the hard segments
was observed.
The structural characterization of pristine and blends based chitin, curcumin, and
BDO based polyurethane elastomers were done using SS1HNMR technique. The structural
transition due to the change in hydrogen bonding was confirmed by using this technique.
Involvement of chitin, curcumin and BDO were confirmed by the appearance of two main
peaks in range 1.50-8.50 ppm of protons signals in SS1HNMR spectrum. All the
characterized samples of polymer showed the solid state 1HNMR peaks according to the
strength of protons present in structure of polymers, which confirmed the formation of final
polymer samples.
Surface morphology of PU elastomers and composites were studied by using SEM
technique indicated that the blend is rough and heterogeneous, further it confirmed the
interaction among the functional groups of the components. It also confirmed that chitin
based PU possessed crosslinking behavior as compared to curcumin and BDO based PUs.
SEM results revealed that by using clay in synthesized samples the homogeneity and
uniformity of surface particles is improved. It is obvious from the results of SEM images that
bentonite nanoclay are fully dispersed in all the studied samples and presence of the clay
contents is clearly visible on the surface of bio-nanocomposites samples.
The crystalline behavior of the synthesized polymer elastomers and bio-
nanocomposites were investigated by XRD technique and found that crystallinity increased
by increasing the mole ratio of chitin in elastomers as compared to curcumin and BDO, the
presence of chitin also favors the formation of more ordered structure. The 2θ values of
crystalline peaks of KPU3, KPU6, KPU5, KPU4, KPU2 and KPU1 are 21°, 18.5
°, 16.8
°,
15.8°, 17.5
° and 15.5
° respectively. In comparative study of elastomers and bio-
nanocomposites by XRD technique it was cleared that by using clay the ordered pattern is
increased and thus crystallinity bio-nanocomposites as compared to elastomers is increased.
The 2θ values of crystalline peaks of KPU1, KPU1/clay, KPU2, KPU2/clay, KPU3,
KPU3/clay are 15.5°, 16
°, 17.5
°, 18.2
°, 21
°, 22
° respectively.
It was found that aliphatic diisocyanate based PU showed substantially lower
antimicrobial activity as compared to the PU having aromatic diisocyanate. Future
investigation of blends will explore the antimicrobial and biological activities for
pharmaceutical/clinical applications.
182
Water immersion and equilibrium degree of swelling tests confirmed the hydrophobicity/
hydrophilicity and swelling behavior of elastomers and composites. From the results it is
cleared that chitin based elastomers possess poor hydrophilicity and swelling character as
compared to elastomers without chitin. To understand the effect of nano fillers on PU
absorption and swelling character, the results of samples with and without clay were noted. It
is revealed from the results that clay enhances the absorption and swelling behavior of PUs.
DSC analysis showed that chitin/curcumin based PU show better thermal stability and
crystallinity but by using clay in the mentioned sample this behavior became more
pronounced. Thermogravimetric analysis (TGA) of PU blends indicated a better thermal
stability with 1M:0.5M:0.5M of chitin, curcumin and BDO respectively. Also the TGA
properties of synthesized samples were improved by using clay. The temperature value at
which 20% weight loss occurred of KPU10, KPU10-clay, KPU11, KPU11-clay, KPU12 and
KPU12-clay are 368 ºC, 382
ºC, 374
ºC, 395
ºC, 388
ºC and 410
ºC respectively. These results
confirmed that nanofiller improved the thermal properties of synthesized samples. From the
above results it was concluded that the blends of curcumin/chitin/BDO based polyurethane
samples retain good physical, surface and thermal properties as compared to pristine BDO,
curcumin based polyurethane. Secondly, by using the clay in above mentioned samples the
physical, surface and thermal properties are enhanced as compared to samples without using
clay. Study of structure‒property relationship for synthesized polyurethane elastomers and
nanocomposites showed that the main determining factors for detected properties were the
structural and thermal of curcumin/chitin/BDO/clay in the PU backbone.
183
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Zia, K. M., Bhatti, I. A., Barikani, M., & Bhatti, H. N. (2009). XRD studies of polyurethane
elastomers based on chitin/1,4-butane diol blends. Carbohydrate Polymers, 76(2),
183-187.
Zia, K. M., Bhatti, I. A., Barikani, M., Zuber, M., & Sheikh, M. A. (2009). Thermo-
mechanical characteristics of UV-irradiated polyurethane elastomers extended with α,
ω-alkane diols. Nuclear Instruments and Methods in Physics Research Section B:
Beam Interactions with Materials and Atoms, 267(10), 1811-1816.
Zia, K. M., Zuber, M., Barikani, M., Bhatti, I. A., & Sheikh, M. A. (2009). Structural
characteristics of UV‐irradiated polyurethane elastomers extended with α, ω‐alkane
diols. Journal of Applied Polymer Science, 113(5), 2843-2850.
Zia, K. M., Zuber, M., Barikani, M., Jabbar, A., & Khosa, M. K. (2010). XRD pattern of
chitin based polyurethane bio-nanocomposites. Carbohydrate Polymers, 80(2), 539-
543.
Zia, K. M., Zuber, M., Mahboob, S., Sultana, T., & Sultana, S. (2010). Surface characteristics
of UV-irradiated chitin-based shape memory polyurethanes. Carbohydrate Polymers,
80(1), 229-234.
Zou, J., Zhang, F., Huang, J., Chang, P. R., Su, Z., & Yu, J. (2011). Effects of starch
nanocrystals on structure and properties of waterborne polyurethane-based
composites. Carbohydrate Polymers, 85(4), 824-831.
Zuber, M., Zia, K. M., Mahboob, S., Hassan, M., & Bhatti, I. A. (2010). Synthesis of chitin–
bentonite clay based polyurethane bio-nanocomposites. International Journal of
Biological Macromolecules, 47, 196–200.
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APPENDICES
Published Articles
1- Kashif Mahmood, Khalid Mahmood Zia,Waseem Aftab, Mohammad Zuber, Shazia
Tabasum, Aqdas Noreen & Fatima Zia (2018). Synthesis and characterization of
chitin/curcumin blended polyurethane elastomers. International Journal of Biological
Macromolecules, 113 150–158.
2- Kashif Mahmood, Khalid Mahmood Zia, Mohammad Zuber, Shazia Tabasum, Saima
Rehman, Fatima Zia & Aqdas Noreen (2017). Morphological and thermal studies of
chitin-curcumin blends derived polyurethanes. International Journal of Biological
Macromolecules, 105 1180–1191.
3- Kashif Mahmood, Iqra Noreen, Muhammad Riaz, Mohammad Zuber, Mahwish
Salman, Saima Rehman & Khalid Mahmood Zia (2016). Synthesis and
characterization of novel curcumin based polyurethanes varying diisocyanates
structure. Journal of Polymer Research, 23, 233.
4- Kashif Mahmood, Khalid Mahmood Zia, Mohammad Zuber, Zill-i-Huma Nazli,
Saima Rehman & Fatima Zia (2016). Enhancement of bioactivity and bioavailability
of curcumin with chitosan based materials. Korean Journal of Chemical Engineering,
33(12), 3316-3329.
5- Kashif Mahmood, Khalid Mahmood Zia, Mohammad Zuber, Mahwish Salman &
Muhammad Naveed Anjum (2015). Recent developments in curcumin and curcumin
based polymeric materials for biomedical applications: A review. International
Journal of Biological Macromolecules, 81, 877–890.
6- Khalid Mahmood Zia, Kashif Mahmood, Mohammad Zuber, Tahir Jamil &
Muhammad Shafiq (2013). Chitin based polyurethanes using hydroxyl terminated
polybutadiene. Part I: Molecular engineering. International Journal of Biological
Macromolecules, 59, 320– 327.
7- Khalid Mahmood Zia, Naureen Aziz Qureshi, Mohammad Mujahid, Kashif Mahmood
& Mohammad Zuber (2013). Chitin based polyurethanes using hydroxyl terminated
polybutadiene, Part II: Morphological studies. International Journal of Biological
Macromolecules, 59, 313–319.
8- Khalid Mahmood Zia, Mohammad Zuber, Muhammad Jawwad Saif, Mohammad
Jawaid, Kashif Mahmood, Muhammad Shahid, Muhammad Naveed Anjum & Mirza
Nadeem Ahmad (2013). Chitin based polyurethanes using hydroxyl terminated
203
polybutadiene,part III: Surface characteristics. International Journal of Biological
Macromolecules, 62, 670– 676.