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www.sciencemag.org/content/342/6158/592/suppl/DC1 Supplementary Materials for Structure-Based Design of a Fusion Glycoprotein Vaccine for Respiratory Syncytial Virus Jason S. McLellan, Man Chen, M. Gordon Joyce, Mallika Sastry, Guillaume B. E. Stewart-Jones, Yongping Yang, Baoshan Zhang, Lei Chen, Sanjay Srivatsan, Anqi Zheng, Tongqing Zhou, Kevin W. Graepel, Azad Kumar, Syed Moin, Jeffrey C. Boyington, Gwo-Yu Chuang, Cinque Soto, Ulrich Baxa, Arjen Q. Bakker, Hergen Spits, Tim Beaumont, Zizheng Zheng, Ningshao Xia, Sung-Youl Ko, John-Paul Todd, Srinivas Rao, Barney S. Graham,* Peter D. Kwong* *Corresponding author. E-mail: [email protected] (B.S.G.); [email protected] (P.D.K.) Published 1 November 2013, Science 342, 592 (2013) DOI: 10.1126/science.1243283 This PDF file includes Materials and Methods Figs. S1 to S12 Tables S1 to S4 References

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Page 1: Supplementary Materials forscience.sciencemag.org/.../1243283.McLellan.SM.pdf · 10/30/2013  · K/Na tartrate, 0.1M CHES pH 9.5, 0.2 M Li2SO4). Crystals were flash frozen in liquid

www.sciencemag.org/content/342/6158/592/suppl/DC1

Supplementary Materials for

Structure-Based Design of a Fusion Glycoprotein Vaccine for Respiratory Syncytial Virus

Jason S. McLellan, Man Chen, M. Gordon Joyce, Mallika Sastry, Guillaume B. E.

Stewart-Jones, Yongping Yang, Baoshan Zhang, Lei Chen, Sanjay Srivatsan, Anqi Zheng, Tongqing Zhou, Kevin W. Graepel, Azad Kumar, Syed Moin, Jeffrey C.

Boyington, Gwo-Yu Chuang, Cinque Soto, Ulrich Baxa, Arjen Q. Bakker, Hergen Spits, Tim Beaumont, Zizheng Zheng, Ningshao Xia, Sung-Youl Ko, John-Paul Todd,

Srinivas Rao, Barney S. Graham,* Peter D. Kwong*

*Corresponding author. E-mail: [email protected] (B.S.G.); [email protected] (P.D.K.)

Published 1 November 2013, Science 342, 592 (2013) DOI: 10.1126/science.1243283

This PDF file includes

Materials and Methods Figs. S1 to S12 Tables S1 to S4 References

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Materials and Methods

Viruses and cells. Viral stocks were prepared and maintained as previously described

(50). Recombinant mKate-RSV expressing prototypic subtype A (strain A2) and subtype B

(strain 18537) F genes and the Katushka fluorescent protein were constructed as reported by

Hotard et al. (51). HEp-2 cells were maintained in Eagle's minimal essential medium containing

10% fetal bovine serum (10% EMEM) and were supplemented with glutamine, penicillin and

streptomycin.

Expression and purification of antibodies and antigen binding fragments (Fabs).

Antibodies were expressed by transient co-transfection of heavy and light chain plasmids into

HEK293F cells grown in suspension at 37 ºC for 4-5 days (7, 18, 52). The cell supernatants were

passed over Protein A agarose, and bound antibodies were washed with PBS and eluted with IgG

elution buffer (Pierce) into 1/10th volume of 1 M Tris-HCl pH 8.0. Fabs were created by

digesting the IgG with Lys-C or HRV3C protease (53), and the Fab and Fc mixtures were passed

over Protein A agarose to remove Fc fragments. Fabs were further purified by size-exclusion

chromatography.

Screening of prefusion-stabilized RSV F constructs. Prefusion RSV F variants were

derived from the RSV F (+) Fd construct (7), which consists of RSV F residues 1-513 with a C-

terminal T4 fibritin trimerization motif (54), thrombin site, 6x His-tag, and StreptagII. A 96-well

microplate-formatted transient gene expression approach was used to achieve high-throughput

expression of various RSV F proteins as described previously (28). Briefly, 24 h prior to

transfection HEK 293T cells were seeded in each well of a 96-well microplate at a density of

2.5x105 cells/ml in expression medium (high glucose DMEM supplemented with 10 % ultra-low

IgG fetal bovine serum and 1x-non-essential amino acids), and incubated at 37 °C, 5% CO2 for

20 h. Plasmid DNA and TrueFect-Max (United BioSystems, MD) were mixed and added to the

growing cells, and the 96-well plate incubated at 37 °C, 5% CO2. One day post transfection,

enriched medium (high glucose DMEM plus 25% ultra-low IgG fetal bovine serum, 2x non-

essential amino acids, 1x glutamine) was added to each well, and the 96-well plate was returned

to the incubator for continuous culture. On day five post transfection, supernatants with the

expressed RSV F variants were harvested and tested by ELISA for binding to D25 and

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2

motavizumab antibodies using Ni2+-NTA microplates. After incubating the harvested

supernatants at 4º C for one week, ELISAs were repeated.

Large-scale expression and purification of RSV F constructs. Soluble postfusion RSV

F was expressed and purified as described previously (5). Prefusion variants were expressed by

transient transfection in Expi293F cells using TrueFect-Max (United BioSystems, MD). The

culture supernatants were harvested 5 days post transfection and centrifuged at 10,000 g to

remove cell debris. The culture supernatants were sterile-filtered prior to buffer exchange and

concentrated using tangential flow filtration (55). RSV F glycoproteins were purified by nickel-

and streptactin-affinity chromatography, and relevant fractions containing the RSV F variants

were pooled, concentrated, and subjected to size-exclusion chromatography (7). Affinity tags

were removed by digestion with thrombin followed by size-exclusion chromatography.

Glycoproteins used in the non-human primate immunizations were tested for endotoxins using

the limulus amebocyte lysate assay, and if necessary proteins were passed over an EndoTrap Red

(BioVendor, NC) column to remove endotoxins prior to immunizations. Endotoxin level was < 5

EU/kg body weight/h, as measured by the Endpoint Chromogenic Limulus Amebocyte Lysate

(LAL) test kit (Lonza, Basel, Switzerland).

Stabilized RSV F antigenic characterization. A fortéBio Octet Red384 instrument was

used to measure binding kinetics of RSV F to antibodies that target antigenic site Ø (D25,

AM22, 5C4), site I (131-2a), site II (palivizumab, motavizumab) and site IV (101F). All assays

were performed with agitation set to 1,000 rpm in phosphate-buffered saline (PBS)

supplemented with 1% bovine serum albumin (BSA) to minimize nonspecific interactions. The

final volume for all solutions was 100 μl/well. Assays were performed at 30 °C in solid black 96-

well plates (Greiner Bio-One). StrepMAB-Immo (35 μg/ml) in PBS buffer was used to load anti-

mouse Fc probes for 300 s, which were then used to capture relevant RSV F variant proteins that

contained a C-terminal StreptagII. Typical capture levels for each loading step were between 0.7

and 1 nm, and variability within a row of eight tips did not exceed 0.1 nm for each of these steps.

Biosensor tips were then equilibrated for 300 s in PBS + 1% BSA prior to measuring association

with Fabs in solution (0.002 μM to 1 μM) for 300 s; Fabs were then allowed to dissociate for

400-1200 s depending on the observed dissociation rate. Dissociation wells were used only once

to prevent contamination. Parallel corrections to subtract systematic baseline drift were carried

out by subtracting measurements recorded with loaded sensors incubated in PBS + 1% BSA. To

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3

remove nonspecific binding responses, a HIV-1 gp120 molecule with a C-terminal StreptagII

was loaded onto the anti-mouse Fc probes and incubated with RSV Fabs, and the nonspecific

gp120 responses were subtracted from RSV F variant response data. Data analysis and curve

fitting were carried out using Octet software, version 7.0. Experimental data were fitted with the

binding equations describing a 1:1 interaction. Global analyzes of the complete data sets

assuming reversible binding (full dissociation) were carried out using nonlinear least-squares

fitting allowing a single set of binding parameters to be obtained simultaneously for all

concentrations used in each experiment.

Physical stability of RSV F variants. To assess the physical stability of designed RSV F

proteins under various stress conditions, we treated the proteins with a variety of

pharmaceutically relevant stresses such as extreme pH, high temperature, low and high

osmolality as well as repeated freeze/thaw cycles. The physical stability of treated RSV F

proteins was evaluated by their degree of preservation of antigenic site Ø after treatment, a

critical parameter assessed by binding of the site Ø-specific antibody D25.

In the pH treatment, RSV F protein was diluted to an initial concentration of 50 μg/ml,

adjusted to pH 3.5 and pH 10 with appropriate buffers and incubated at room temperature for 1 h

before being neutralized back to pH7.5 and concentrated to 40 μg/ml. In the temperature

treatment, RSV protein at 40 μg/ml was incubated at 50 ºC, 70 ºC and 90 ºC for 1 h in a PCR

cycler with heated lid to prevent evaporation. In the osmolality treatment, 100 μl of RSV F

protein solutions (40 μg/ml) originally containing 350 mM NaCl were either diluted with 2.5

mM Tris buffer (pH 7.5) to an osmolality of 10 mM NaCl or adjusted with 4.5 M MgCl2 to a

final concentration of 3.0 M. The protein solutions were incubated for 1 h at room temperature

and then brought back to 350 mM NaCl by adding 5M NaCl or diluting with the Tris buffer,

respectively, before concentration to 100 μl. The freeze/thaw treatment was carried out 10 times

by repeated liquid nitrogen freezing and thawing at 37 ºC. Binding of antibody D25 to the treated

RSV F proteins was measured with an Octet instrument with protocols described above. The

degree of physical stability was calculated from the ratio of steady state D25-binding level before

and after stress treatment.

Crystallization and X-ray data collection of prefusion-stabilized RSV F proteins.

Crystals of RSV F DS, Cav1, DS-Cav1, and DS-Cav1-TriC were grown by the vapor diffusion

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method in hanging drops at 20 ºC by mixing 1 µl of RSV F with 1 µl of reservoir solution (1.4 M

K/Na tartrate, 0.1M CHES pH 9.5, 0.2 M Li2SO4). Crystals were flash frozen in liquid nitrogen

or a liquid nitrogen cryostat set at 100 oK. Crystals of RSV F Cav1 and DS-Cav1 were also

grown by the vapor diffusion method in hanging drops at 20 ºC by mixing 1 µl of RSV F with

0.5 µl of reservoir solution (1.7 M ammonium sulfate, 0.1 M citrate pH 5.5). Crystals were

transferred to a solution of 3.2 M ammonium sulfate, 0.1 M citrate pH 5.5, and flash frozen. All

X-ray diffraction data were collected at a wavelength of 1.00 Å at the SER-CAT beamline ID-

22.

Structure determination, refinement and analysis of prefusion-stabilized RSV F.

X-ray diffraction data were integrated and scaled with the HKL2000 suite (56), and molecular

replacement solutions were obtained by PHASER (57) using the D25-bound RSV F structure

(PDB ID: 4JHW, (7)) as a search model. Manual model building was carried out using COOT

(58), and refinement was performed in PHENIX (59). Final data collection and refinement

statistics are presented in Table S2. Superimpositions of RSV F structures were performed using

residues 225-455 which showed high levels of structural similarity. Antigenic site Ø rmsd

calculations were based on residues 61-71 and 194-219 which were within 10 Å of the D25

antibody in the RSV F-D25 complex structure.

Negative stain electron microscopy analysis. Samples were adsorbed to freshly glow-

discharged carbon-film grids, rinsed twice with buffer, and stained with freshly made 0.75%

uranyl formate. Images were recorded on an FEI T20 microscope with a 2k x 2k Eagle CCD

camera at a pixel size of 1.5 Å. Image analysis and 2D averaging was performed with Bsoft (60)

and EMAN (61).

NHP immunizations. All animal experiments were reviewed and approved by the

Animal Care and Use Committee of the Vaccine Research Center, NIAID, NIH, and all animals

were housed and cared for in accordance with local, state, federal, and institute policies in an

American Association for Accreditation of Laboratory Animal Care (AAALAC)-accredited

facility at the NIH. Macaca mulatta animals of Indian origin weighing 8.76-14.68 kg were

intramuscularly injected with immunogens at week 0 and week 4. The frozen RSV F variant

immunogen proteins were thawed on ice and mixed with poly ICLC (Oncovir, DC) (62,63), with

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5

injections taking place within 1 h of immunogen:adjuvant preparation. Blood was collected

every other week for 14 weeks.

RSV neutralization assays. Sera were distributed as four-fold dilutions from 1:10 to

1:40960, mixed with an equal volume of recombinant mKate-RSV expressing prototypic F genes

from subtype A (strain A2) or subtype B (strain 18537) and the Katushka fluorescent protein,

and incubated at 37 ºC for 1 h. Next, 50 μl of each serum dilution/virus mixture was added to

HEp-2 cells that had been seeded at a density of 1.5x104 in 30 μl MEM (minimal essential

medium) in each well of 384-well black optical bottom plates, and incubated for 20-22 h before

spectrophotometric analysis at 588 nm excitation and 635 nm emission (SpectraMax Paradigm,

Molecular Devices, CA). The IC50 for each sample was calculated by curve fitting and non-linear

regression using GraphPad Prism (GraphPad Software Inc., CA). P-values were determined by

Student's t-test.

Sera antigenicity analysis. A fortéBio Octet Red384 instrument was used to measure

sera reactivity to RSV F variant proteins with agitation, temperature, 96-well plates, buffer and

volumes identical to those used for kinetic measurements. RSV F DSCav1 and postfusion F were

immobilized by amine coupling to biosensors via activation in an EDC/NHS activation mixture

for 300 s in 10 mM acetate pH 5. The biosensor reactivity was quenched using 10 mM

ethanolamine pH 8.5. Typical capture levels were between 0.7 and 1 nm, and variability within a

row of eight tips did not exceed 0.1 nm for each of these steps. Biosensor tips were then

equilibrated for 300 s in PBS + 1% BSA buffer prior to binding measurements. Sera were diluted

to a 1/50 and 1/100 dilution in PBS + 1% BSA and binding was assessed for 300 s. Sera

depletion was carried out by using 1 μg of DS-Cav1 or postfusion F glycoprotein per 1 μl of

animal sera. Parallel corrections to subtract non-specific sera binding were carried out by

subtracting binding levels for unloaded probes incubated with sera. Site-specific antigenicities

were assessed by incubating RSV F variant-loaded probes with 1 or 2 μM D25 Fab for site Ø

assessment and motavizumab Fab for site II assessment or both antibodies to assess the

remaining non-site Ø/II reactivity.

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6

Supplemental figures

Figure S1. Structure-based vaccine design for RSV: a “neutralization-sensitive site” paradigm. (A) Natural infection by RSV elicits diverse antibodies, with a range of viral neutralization potencies. (B) Antigen-binding fragments of the potently neutralizing antibody D25 are shown recognizing an epitope at the apex of the RSV F trimer. Spatially overlapping epitopes at the trimer apex are also recognized by the AM22 and 5C4 antibodies, which share the same desired neutralization characteristics as D25. These overlapping epitopes, recognized by antibodies of extremely high potency, define antigenic site Ø as a neutralization-sensitive site of RSV vulnerability. (C) After selection of a target neutralization-sensitive site, an iterative process of design, characterization of antigenic and physical properties, atomic-level structure determination, and assessment of immunogenicity allows for the structure-based optimization of vaccine antigens encoding the target site. (D) Because the neutralization-sensitive site of viral vulnerability naturally elicits highly protective antibodies, immunization with “neutralization-sensitive site immunogens” more easily elicits protective response than immunogens based on viral regions recognized by subdominant or non-potent neutralizing antibodies.

Design

Structure

Elicitation of humoral response

Immunogenicity

Antigenic &physical properties

Potently neutralizing antibodies

Moderately neutralizing antibodies

Weakly neutralizing antibodies

A Characterization of protective responses elicited by natural infection

B Structural definition of a neutralization-sensitive site of viral vulnerability

C Information matrix for structure-based vaccine design

Potent D25 antibodies recognize

antigenic site Ø

RSV F glycoprotein

trimer

D Elicitation of protective responses with a neutralization-sensitive site immunogen

Cavity filling Cavity filling

Disulfide

Natural RSV 

infection

Neutralization-sensitive site-directed

potently neutralizing antibodies

Immunization with RSV F optimized to present the

neutralization-sensitive site

Antibody recognition of homogeneous

trimer

Disulfide Cavity filling

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7

155

290

Postfusion

155-290

Prefusion

Figure S2. Location of S155 and S290 in the prefusion and postfusion RSV F structures. The β-carbons of serine residues 155 and 290 are 4.4 Å apart in the D25-bound RSV F structure and 124.2 Å apart in the postfusion structure. The mutations S155C and S290C (called “DS”) restrain the structure in the prefusion conformation.  

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8

      

Figure S3. Negative stain-electron microscopy of site Ø-stabilized RSV F glycoproteins. (A) and (B) show representative fields of negatively stained specimens for DS and DS-Cav1. The proteins were highly homogenous with <1% and <0.1% of postfusion F conformations observed in DS and DS-Cav1, respectively. Examples of postfusion F conformations are indicated by black arrows. Bar = 50 nm. 2D particle averages are shown as insets in the top right corner at twice the magnification. Bar = 5 nm. (C) Comparison of the 2D averages with the average of F+D25 complex (3). Bar = 5 nm.

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Figure S4antigenicto DNA trfollowed band 0.4 µleach welltransferreincubationimmunog

4. Immunogec analysis. 10ransfection (dby mixing wil of TrueFect-. Five days pod to 4° C. Supn at 4° C for oens.

en screen by 0 µl of 2.5 x

day 0), cultureith 20 µl of th-Max) per weost-transfectiopernatants weone week (da

96-well micr104 HEK 293e medium in ehe transfectionell. One day pon (day 5), there assessed bay 12) to asses

9

roplate-form3T cells/well weach well wasn complex (0.post-transfectihe 96-well micby ELISA immss the antigen

matted transiewere incubates replaced wi.2 µg of DNAion 20 µl of ecroplate supemediately upo

nic characteris

ent transfectied for one dayth 65 µl of fre

A encoding thenriched mediernatant was hon harvestingstics of the ex

ion with y. Two hours esh medium,

he immunogenium was addeharvested and g (day 5) and xpressed

prior

ns ed to after

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Figure S5trimer. EELISA of(Spearman

5. D25 antiboEngineered RSf the crude cun R = 0.7572

ody ELISA oSV F glycoproulture superna

, p = 0.0064)

of culture supotein variant ptants at 4 °C with the yiel

10

pernatants coproduction byone week afted of pure RSV

orrelates wity 293 Expi ceer harvesting V F trimer gly

th yield of puells was determand found to ycoprotein (T

urified RSV Fmined by D2correlate

Table 1).

F 5

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11

Figure S6. Motavizumab antibody ELISA of culture supernatant and yield of purified RSV F trimer. (A) RSV F glycoprotein production by 293 Expi cells was determined by motavizumab ELISA of the crude culture supernatants at 4 °C immediately upon harvest and (B) one week after harvesting. ELISA data are plotted versus the yield of RSV F glycoprotein variants after streptactin affinity. Interestingly, three proteins, RSV F(+) Fd and two variants F137W-F140W and T357C-N371C were detected as being highly expressed by motavizumab ELISA, but low yields were obtained after large scale purification (variants displayed on the ordinate).

S190F,V296F Cav1Postfusion

TriC

S403C,T420C

K87F,V90L I506K

V185E V178N

D486H,E487Q,D489H F137W,F140W,F488W

V207L,V220L

B

RSV F glycoprotein (mg/L)

OD 450nm

Motavizumab ELISA

Cav1

PostfusionDS

TriC

S190F,V296F

S403C,T420C

K87F,V90L

I506K

V207L,V220L V185E

V178N

D486H,E487Q,D489H

F137W,F140W,F488W

A

RSV F glycoprotein (mg/L)

OD 450n

Motavizumab ELISA

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12

Figure S7. Characteristics of engineered RSV F glycoproteins on size-exclusion chromatography. RSV F variants, a: Cav1, b: Cav1-TriC, c: DS-Cav1-TriC, d: F488W, e: DS-Cav1, f: TriC, g: DS-TriC, h: DS, exhibit elution profiles characteristic of a globular trimeric protein, whereas RSV F variants i: S190F,V296F, j: K87F,V90L, k: V207L,V220L, l: V178N, m: S403C,T420C, n: I506K, o: V185E, p: F137W,F140W, F488W, q: D486H,E487Q,D489H exhibit elution profiles characteristic of higher oligomeric species. Protein standards of known molecular weight are labeled on the base of the chromatogram.

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A

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20

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B

C

Figure S8plots of thterminus osurfaces fresidues 1

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14

refusion RSVresidue numbee RSV F-trimlored tan, pintations. A sph

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15

Figure S9. Antigenicity of immunogen-adjuvant injectates concurrent with non-human primate (rhesus macaque) immunizations. RSV F postfusion, DS and DS-Cav1 injectate reactivity were assessed with Octet by capturing RSV F variant immunogens in the presence of adjuvant using motavizumab by assessing binding to 1 μM D25 Fab less than 3 h following immunogen formulation with poly ICLC and NHP immunizations at (A) day 0 and (B) week 4.

A B

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A B Figure S10. Non-human primate (rhesus macaque) RSV subtype A and B neutralization titers, weeks 2-10. (A) and (B) Neutralization titers of sera from rhesus macaques immunized with 50 µg of RSV F variants at weeks 0 and 4 formulated with 500 µg poly ICLC (indicated by arrows). Notably, mean geometric neutralizing titers were maintained at over 1000 EC50 against the homologous subtype A virus and greater than 500 EC50 against heterologous subtype B (strain 18537) beyond week 10 following a boost at week 4 in animals immunized with the DS-Cav1 variant of stabilized RSV F. Dotted lines indicate the EC50 in this assay that corresponds to ~40 μg/ml of palivizumab (Synagis®), which is the serum level at trough that provides protection in infants from severe disease when dosed at 15 mg/kg.

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Figure S1Comparis(B) DS-C

A

B

C

11. Unique anson of DS-Cavav1 comparis

Unique 16,533 Å

Un>53,3

Unique55,820

nd shared suv1 and DS strson to postfus

DS

Å2

ique 366 Å

2

e Å

2

DS-Cav1

DS-Cav1

urface areas fructures with sion F and (C

Commo127,7

Comm76

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1

17

for DS-Cav1the calculated) comparison

n surface734 Å

2

Unique>2,847 Å

2

mon surface,742 Å

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2

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n of DS with p

postfusion

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Figure S12. Antigenic analysis of sera from immunized mice and rhesus macaques. (A) Sera from mice immunized with multiple stabilized RSV F variants was assessed for binding to immobilized DS-Cav1 or immobilized DS-Cav1 bound by D25 or motavizumab Fabs to assess specific site Ø or specific site II responses, respectively. (B) Sera from rhesus macaques were assessed for binding to immobilized DS-Cav1 or immobilized postfusion RSV F variants bound by D25 or motavizumab Fabs. The mean response of the animal sera is shown, with error bars for the standard deviation.

A

B

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Table S1. Antigenic characteristics of engineered RSV F glycoprotein variants.

Mechanism of stabilization RSV F variant* ELISA binding†

upon expression

ELISA binding† after 1 week at 4 °C

Mota‡ D25 Mota‡ D25 None RSV F wild type with C-terminal foldon* 2.33 1.72 2.33 0.24

Cavity filling/repacking V56L, T58I, L158W, V164L, I167V, L171I, V179L, L181F, V187I, I291V, V296L 0.05 0.05 0.08 0.05

V56L, T58I, L158Y, V164L, I167V, V187I, T189F, I291V, V296L 0.06 0.06 0.10 0.04

V56I, T58I, V164I, V179L, T189F, I291V, V296I, A298I 0.15 0.08 0.10 0.04

V56I, T58I, V164I, L171I, V179L, L181F, V187I, I291V, V296I, A298I 0.06 0.05 0.08 0.06

V56I, T58W, V164I, I167F, L171I, V179L, L181V, V187I, I291V, V296I 0.05 0.04 0.06 0.05

V56I, T58I, I64L, I79V, Y86W, V164I, V179L, T189F, L193V, L195F, Y198F, I199F, L203F, V207L, I214L, I291V, V296I, A298I 0.10 0.05 0.10 0.05

V56I, T58W, I64L, I79V, Y86W, V164I, I167F, L171I, V179L, L181V, V187I, L193V, L195F, Y198F, I199F, L203F, V207L, I214L, I291V, V296I 0.06 0.05

0.07 0.05

V56I, T58I, I79V, Y86F, V164I, V179L, T189F, L193V, L195F, Y198F, I199F, L203F, V207L, I214L, I291V, V296I, A298I 0.10 0.05 0.11 0.05

V56I, T58W, I79V, Y86F, V164I, I167F, L171I, V179L, L181V, V187I, L193V, L195F, Y198F, I199F, L203F, V207L, I214L, I291V, V296I 0.06 0.05

0.09 0.05

T58W, A298L 0.37 0.18 0.29 0.07

I64L, I79L, Y86W, L193V, L195F, Y198F, I199F, L203F, I214L 0.08 0.05 0.09 0.04

I64V, I79V, Y86W, L193V, L195F, Y198F, I199Y, L203F, V207L, I214L 0.05 0.04 0.06 0.05

I64F, I79V, Y86W, L193V, L195F, Y198F, I199F, L203F, V207L, I214L 0.08 0.04 0.11 0.05

I64L, I79V, Y86W, L193V, L195F, I199F, L203F, V207L, I214L 0.06 0.05 0.09 0.05

I64L, I79V, Y86W, L193V, L195F, Y198F, I199F, L203F, V207L, I214L 0.08 0.05 0.10 0.04

I64W, I79V, Y86W, L193V, L195F, Y198F, I199F, L203F, V207L, I214L 0.07 0.05 0.09 0.04

I79V, Y86F, L193V, L195F, Y198F, I199F, L203F, V207L, I214L 0.26 0.06 0.23 0.05

K87F, V90L 1.55 1.70 2.17 0.27

F137W, F140W 2.93 1.31 1.47 0.13

F137W, F140W, F488W 3.44 2.56 1.77 0.18

F137W, R339M 0.76 0.10 0.58 0.10

F137W, F140W, R339M , L375W, Y391F, K394M 0.06 0.05 0.06 0.05

F137W, F140W, L375W, Y391F, K394M 0.08 0.05 0.06 0.05

F137W, F140W, T400V, D486L, E487L, D489L 0.27 0.13 0.17 0.09

F137W, F140W, D486H, E487Q, D489H 2.85 1.82 0.61 0.15

F137W, F140W, D486N, E487Q, D489N, S491A 0.31 0.12 0.18 0.07

S190F, V207L 1.95 2.30 3.63 4.00

S190F, V296F 1.72 2.47 3.42 2.33

V207L, V220L 1.61 1.60 3.12 0.67

V220L, A153W 0.12 0.08 0.10 0.06

L260W, L83W 0.06 0.08 0.08 0.05

L375W, Y391F, K394M 0.08 0.05 0.07 0.05

L375W, Y391F, K394W 0.07 0.05 0.07 0.05

L375W, Y391F, K394M, D486N, E487Q, D489N, S491A 0.06 0.05 0.09 0.05

L375W, Y391F, K394M, D486H, E487Q, D489H 0.06 0.05 0.07 0.05

L375W, Y391F, K394W, D486N, E487Q, D489N, S491A 0.06 0.05 0.07 0.04

L375W, Y391F, K394W, D486H, E487Q, D489H 0.06 0.05 0.06 0.05

L375W, Y391F, K394M, T400V, D486L, E487L, D489L, Q494L, K498M 0.06 0.04 0.05 0.05

L375W, Y391F, K394M, T400V, D486I, E487L, D489I, Q494L, K498M 0.06 0.05 0.06 0.06

L375W, Y391F, K394W, T400V, D486L, E487L, D489L, Q494L, K498M 0.07 0.05 0.05 0.05

L375W, Y391F, K394W, T400V, D486I, E487L, D489I, Q494L, K498M 0.08 0.05 0.06 0.06

K399I, T400V, S485I, D486L, E487L, D489L, Q494L, E497L, K498L 0.05 0.04 NA NA

K399I, T400V, S485I, D486I, E487L, D489I, Q494L, E497L, K498L 0.05 0.04 NA NA

T400V, D486L, E487L, D489L 0.16 0.09 0.13 0.07

T400V, D486I, E487L, D489I 0.27 0.12 NA NA

T400V, D486L, E487L, F488W, D489L 0.44 0.10 0.28 0.12

T400V, D486I, E487L, F488W, D489I 0.27 0.17 0.16 0.12

* All mutations were assessed on wild type RSV F with a C-terminal foldon trimerization domain. † Optical density at 450 nm assessed in a 96-well format as described in Figure S4. ‡ Motavizumab (Mota).

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Table S1 (continued). Antigenic characteristics of engineered RSV F glycoprotein variants.

Mechanism of stabilization RSV F variant* ELISA binding†

upon expression

ELISA binding† after 1 week at 4 °C

Mota‡ D25 Mota‡ D25 Cavity filling/repacking T400V, S485I, D486L, E487L, D489L, Q494L, K498L 0.05 0.04 NA NA

T400V, S485I, D486I, E487L, D489I, Q494L, K498L 0.05 0.04 NA NA

D486H, E487Q, D489H 1.46 1.68 1.21 0.48

D486H, E487Q, F488W, D489H 3.33 2.17 2.31 1.27

D486N, E487Q, D489N, S491A 0.08 0.07 0.11 0.05

F488W, D486N, E487Q, D489N, S491A 0.54 0.31 0.26 0.15

Disulfide (intrachain) E30C, L410C 0.06 0.05 0.08 0.05

Y33C, V469C 0.07 0.06 0.07 0.05

S46C, T311C 0.07 0.05 0.10 0.05

L48C, V308C 0.06 0.05 0.07 0.05

T54C, V154C 1.88 0.71 1.76 0.45

I59C, V192C 0.06 0.05 0.07 0.05

E60C, D194C 0.07 0.06 0.07 0.05

F137C, T337C 0.11 0.10 0.12 0.06

L138C, P353C 0.05 0.06 0.06 0.05

G151C, I288C 0.86 0.10 2.31 0.13

V154C, S290C 0.05 0.06 0.06 0.05

S155C, S290C 2.37 2.33 3.33 3.06

K156C, S290C 0.05 0.06 0.08 0.05

I288C, V300C 0.06 0.05 0.08 0.05

S319C, I413C 0.07 0.05 0.06 0.05

S319C, S415C 0.10 0.06 0.09 0.06

P320C, T335C 0.07 0.05 0.08 0.04

P320C, S415C 0.08 0.06 0.09 0.06

L321C, L334C 0.06 0.05 0.07 0.06

N331C, D401C 0.74 0.10 0.60 0.07

D338C, K394C 0.06 0.05 0.06 0.05

W341C, F352C 0.06 0.05 0.06 0.04

T357C, N371C 2.64 1.78 1.07 0.16

L381C, N388C 0.48 0.26 0.18 0.05

L381C, Y391C 0.09 0.05 0.09 0.05

T397C, E487C 0.34 0.19 0.43 0.11

D401C, Y417C 0.91 0.22 0.71 0.08

S403C, Y417C 0.06 0.05 0.07 0.05

S403C, T420C 2.43 1.60 0.67 0.16

V406C, I413C 0.07 0.05 0.07 0.05 Disulfide (intrachain) with insertions S430C, Cys-Ala-Ala inserted between 329 and 330 0.34 0.07 0.11 0.05

Disulfide (inter-protomer) A74C, E218C 0.06 0.05 0.08 0.05

G143C, S404S 0.05 0.05 0.06 0.05

V144C, V406C 0.06 0.05 0.06 0.05

S146C, I407C 0.07 0.05 0.08 0.04

A149C, Y458C 0.05 0.05 0.07 0.05

A153C, K461C 0.06 0.05 0.11 0.05

A346C, N454C 0.06 0.05 0.06 0.05

T369C, T455C 0.06 0.05 0.06 0.04

T374C, N454C 0.05 0.05 0.07 0.04

K399C, Q494C 0.08 0.05 0.07 0.05

T400C, D489C 0.35 0.10 0.25 0.06

V402C L141C 0.12 0.07 0.12 0.12

* All mutations were assessed on wild type RSV F with a C-terminal foldon trimerization domain. † Optical density at 450 nm assessed in a 96-well format as described in Figure S4. ‡ Motavizumab (Mota).

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Table S1 (continued). Antigenic characteristics of engineered RSV F glycoprotein variants.

Mechanism of stabilization RSV F variant* ELISA binding†

upon expression

ELISA binding† after 1 week at 4 °C

Mota‡ D25 Mota‡ D25 Disulfide (inter-protomer) with insertions S146C, N460C, Ala-Ala inserted between 146 and 147 0.16 0.06 0.12 0.08

N183C, N428C, Gly inserted between 182 and 183 0.05 0.05 0.08 0.05

N183C, K427G, Cys inserted between 427 and 428 0.05 0.05 0.07 0.04

N183C, K423C, Ala-Ala-Ala inserted between 182 and 183 0.06 0.05 0.10 0.05

Destabilization of postfusion form L160K 1.73 1.21 3.32 0.43

V178K 1.76 1.06 2.61 0.17

V185E 1.70 1.57 3.21 0.52

V192S 0.07 0.06 0.09 0.05

L305S, I64S, S155A 0.25 0.08 NA NA

L305S, I64S, S155A, D486V, E487L, D489V 0.05 0.04 0.06 0.05

D486V, E487L, D489V 0.53 0.25 0.40 0.16

L503E 1.33 0.39 1.26 0.15

I506K 1.93 1.80 3.17 0.40 Destabilization of postfusion form by glycan addition V157N 0.76 0.11 0.47 0.06

L160N, G162S 1.57 0.27 2.89 0.10

V178N 2.04 1.73 3.37 0.42

A177S 1.65 0.41 2.85 0.14

V185N, V187T 0.06 0.07 0.07 0.05

Y478T 0.08 0.09 0.09 0.06

L503N, F505S 0.99 0.18 1.73 0.13

I506N, K508T 1.78 0.50 3.31 0.24

* All mutations were assessed on wild type RSV F with a C-terminal foldon trimerization domain. † Optical density at 450 nm assessed in a 96-well format as described in Figure S4. ‡ Motavizumab (Mota).

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Table S2. Crystallographic data collection and refinement statistics. DS (pH9.5) Cav1 (pH9.5) Cav1 (pH5.5) DS-Cav1

(pH9.5) DS-Cav1 (pH5.5)

DS-Cav1-TriC (pH9.5)

PDB ID 4MMQ 4MMR 4MMS 4MMT 4MMU 4MMV Data collection Space group P4132 P4132 P41212 P4132 P4132 P4132 Cell constants a, b, c (Å) α, β, γ (°)

168.4, 168.4, 168.4

90.0, 90.0, 90.0

170.9, 170.9, 170.9

90.0, 90.0, 90.0

170.7, 170.7, 163.9

90.0, 90.0, 90.0

170.7, 170.7, 170.7

90.0, 90.0, 90.0

168.6, 168.6, 168.6

90.0, 90.0, 90.0

170.4, 170.4, 170.4

90.0, 90.0, 90.0 Wavelength (Å) 1.00 1.00 1.00 1.00 1.00 1.00 Resolution (Å) 50-3.25

(3.31-3.25) 50-3.1

(3.21-3.1) 50-2.40

(2.49-2.40) 50-3.05

(3.16-3.05) 50-3.0

(3.11-3.0) 50-2.8

(2.90-2.80) Rmerge 14.8 (64.3) 20.3 (70.7) 11.1 (59.8) 14.0 (76.3) 13.0 (79.3) 13.0 (92.6) I / σI 14.8 (2.2) 11.8 (1.5) 12.6 (2.1) 11.4 (2.1) 22.4 (2.2) 42.9 (1.8) Completeness (%) 99.6 (96.4) 99.1 (91.7) 95.6 (97.7) 96.9 (97.6) 99.8 (98.1) 99.9 (99.4) Redundancy 8.3 (4.1) 11.7 (3.8) 4.4 (4.0) 6.6 (4.6) 16.3 (7.5) 12.6 (6.2) Refinement Resolution (Å) 3.25 3.10 2.40 3.05 3.00 2.80 Unique reflections 13,345 15,925 90,779 16,252 16,999 21,005 Rwork ,Rfree (%) 23.7, 27.4 20.6, 23.7 18.7, 21.4 20.1, 23.5 18.6, 23.9 22.5, 25.9 No. atoms Protein 3033 3546 10,421 3510 3526 3771 Ligand/ion 30 - 70 - 156 - Water - 39 522 - 108 69 B-factors (Å2) Protein 75.1 114.9 56.4 103.8 76.3 106.9 Ligand/ion 136.4 - 101.5 - 155.8 - Water - 87.6 48.5 - 63.4 80.0 R.m.s. deviations Bond lengths (Å) 0.008 0.012 0.003 0.003 0.010 0.005 Bond angles (°) 1.35 1.24 0.84 1.32 1.42 0.93 Ramachandran Favored (%) 95.8 95.3 95.1 95.3 93.3 96.2 Allowed (%) 3.9 4.3 4.5 4.3 6.0 3.3 Disallowed (%) 0.3 0.4 0.4 0.4 0.7 0.5 Values in parentheses are for highest-resolution shell.

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Table S3. Antigenic analysis of NHP sera (week 6) and calculated immunogen-surface area.

Readout (nm)

Sera Quenching Readout Calculated surface

area (Å2)

Ds-Cav1 DS Postfusion

Postfusion - DS-Cav1 76742 1.80 Postfusion Postfusion DS-Cav1 0 0.10 Postfusion DS DS-Cav1 0 0.08 Postfusion DS-Cav1 DS-Cav1 0 0.07

DS - DS-Cav1 127734 3.02 DS Postfusion DS-Cav1 51392 1.21 DS DS DS-Cav1 0 0.52 DS DS-Cav1 DS-Cav1 0 0.09

DS-Cav1 - DS-Cav1 144631 3.17 DS-Cav1 Postfusion DS-Cav1 55820 1.89* DS-Cav1 DS DS-Cav1 16500 1.41* DS-Cav1

DS-Cav1

DS-Cav1

0

0.07

Postfusion - DS 76742 1.97 Postfusion Postfusion DS 0 0.09 Postfusion DS DS 0 0.07 Postfusion DS-Cav1 DS 0 0.23

DS - DS 130581 2.26 DS Postfusion DS 54239 0.84 DS DS DS 0 0.09 DS DS-Cav1 DS 2847 0.31

DS-Cav1 - DS 127734 1.51† DS-Cav1 Postfusion DS 36866 0.85 DS-Cav1 DS DS 0 0.07 DS-Cav1

DS-Cav1

DS

0

0.25

Postfusion - Postfusion 130104 2.92 Postfusion Postfusion Postfusion 0 0.07 Postfusion DS Postfusion 53366 0.86 Postfusion DS-Cav1 Postfusion 53366 0.96

DS - Postfusion 76742 1.71 DS Postfusion Postfusion 0 0.07 DS DS Postfusion 0 0.14 DS DS-Cav1 Postfusion 0 0.07

DS-Cav1 - Postfusion 76742 0.57‡ DS-Cav1 Postfusion Postfusion 0 0.07 DS-Cav1 DS Postfusion 0 0.09 DS-Cav1

DS-Cav1

Postfusion

0

0.07

*DS-Cav1 sera quenched by either postfusion or DS protein gives higher than expected binding responses indicating that the DS-Cav1 unique surface areas generate greater immunogenicity than expected. †DS-Cav1 sera binding to DS, is lower than expected (given DS and DS-Cav1 structural similarities) indicating that DS-Cav1 elicits more antibodies than expected to non-DS regions, i.e. site Ø antibodies. ‡DS-Cav1 sera binding to postfusion is significantly lower than expected (given that DS-Cav1 and postfusion have a large common surface area). This indicates that the DS-Cav1 immunogen elicits more antibodies to non-postfusion regions of RSV F. Octet response units are a measure of the change in wavelength (nm) of the measured white light interference pattern compared to an internal control and are proportional to binding.

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Table S4. Reciprocal serum dilution associated with 50% virus neutralization (EC50) for individual animals (Rhesus macaques) at each time point (weeks 2-14). RSV subtype A Week 2 Week 4 Week 6 Week 8 Week 10 Week 14

Postfusion

5

5

666

793

619

131 10

5 5

5 5 5

355 78 49

276 36 13

193 63 52

171 12 13

DS 5

5 5 5

5 5 5 9

1418 2395

556 520

1220 2203

792 2080

739 1482

373 510

347 518 169 263

DS-Cav1 81 114 3336 5295 1792 736 41

18 19

110 10 10

2516 2160 2298

3776 7168

13549

903 1037

688

396 437 550

RSV subtype B

Week 2 Week 4 Week 6 Week 8 Week 10 Week 14

Postfusion

5

10

640

135

251

105 10

5 5

10 10 10

160 56 14

72 5 5

26 4 5

60 5 5

DS 5

5 5 5

10 10 10 10

602 1214

134 324

232 281 177 507

296 313

57 70

323 191

80 85

DS-Cav1 134 160 1375 1111 976 605 40

10 10

57 10 10

1360 1770 1914

1088 3220 3474

239 529 466

211 238 458

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