suppl_061_2

Supplement to Main Catalogue 2006

New cutting tools from Sandvik CoromantTURNING - MILLING - DRILLING - BORING - TOOLHOLDING

CoroPak

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Your Productivity Partner

Head office: AB Sandvik Coromant SE-811 81 Sandviken, Swedenwww.coromant.sandvik.com E-mail: [email protected]

C-2900:124 ENG/01 © AB Sandvik Coromant 2005.12 Printed on recycleable paper. Printed in Sweden by Elanders.

RegionsSandvik South East Asia Pte. Ltd. 111, Neythal Road SINGAPORE 628 598Tel: 65–6663 3646/7 Fax: 65–6266 1393

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Croatia SANDVIK Za Trgovinu D.O.O. Hermanova 6 Zagreb CROATIACzech Republic SANDVIK CZ s.r.o. Na Pankráci 30 CZ-140 00 PRAHADenmark SANDVIK COROMANT Abildager 26 DK-2605 BRØNDBYFinland SANDVIK COROMANT Robert Huberin tie 1 FI-01510 VantaaFrance SANDVIK COROMANT B.P. 76209 FR-45062 ORLEANS CEDEX 2Germany SANDVIK GmbH Postfach 10 44 51 DE-400 35 DÜSSELDORF Greece SANDVIK A.E. TOOLS AND MATERIALS Kifissias Ave. 294 & Navarinou 27 GR-152 32 CHALANDRI ATHENSHungary SANDVIK MAGYARORSZÁG KFT. Gyömröi út 31 HU-1103 BUDAPESTIndia SANDVIK ASIA LIMITED Mumbai – Pune Road Pune – 411 012Ireland SANDVIK IRELAND LIMITED Unit 30, Stillorgan Industrial Park Stillorgan COUNTY DUBLINItaly SANDVIK ITALIA S.p.A. Via Varesina, 184 IT-201 56 MILANO

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Russia OAO SANDVIK–MKTC MOSCOW 127018 Ul. Polkovaya 13 Slovakia SANDVIK SLOVAKIA s.r.o. Hraničná 18 SK-821 05 BRATISLAVASlovenia SANDVIK D.O.O. Delavska C. 24 SI-4208 SENCURSouth Africa SANDVIK (PTY) LTD. P.O. Box 25038 East Rand, 1462Spain SANDVIK ESPAÑOLA S.A. Apartado 92 COSLADA (MADRID)Sweden SANDVIK COROMANT NORDEN AB Box 12 SE-164 93 KISTASwitzerland SANDVIK AG Postfach 4270 CH-6002 LuzernTurkey SANDVIK END. MAM. SAN. VE. TIC. A.S. P.O. Box 8 TR-34876 KARTALUnited Kingdom SANDVIK LTD. Manor Way HALESOWEN West Midlands B62 8QZU.S.A. SANDVIK COROMANT COMPANY P.O. Box 428 FAIR LAWN, N.J. 07410

No compromise!With the new generation of inserts

A new generation of inserts today to live up to the many challenging demands of tomorrow’s engineering. Working together we have developed tougher and more wear resistant, high quality grades dedicated to match your needs.Together the new insert generation represent all the best qualities from a grade – Predictable, Versatile, Durable and Secure.Move forward with us and test the difference.

GC4225 – the grade that has what it takes Designed to be the first choice for an uncompromised secure performance, in a broad application area from roughing to semi-finishing, in turning of steel and hardened steels.

GC4240 – nothing is too toughOur high performance secure solution for tough steel milling operations, perfectly engineered for all CoroMill concepts and the number one choice with CoroMill 390.

GC1030 – it makes economic senseA new unique tough PVD steel milling grade with excellent wear resistance offering increased productivity and good cost efficiency. Versatile enough to use in a wide variety of milling operations.

Why settle for less?

Sandvik Coromant Not only a tool supplier

Sandvik Coromant is the world leading supplier of cutting tools and tooling systems for the metalworking industry represented by sales personnel and specialists in 60 countries. Three central stocking points ensure efficient distribution to customers all over the world, in most markets, within 24 hours.

Our mission is simple: To help our customers improve their productivity and profitability. Our products, know-how and services shall give maximum value to our customers in terms of performance, quality, security, flex-ibility and total economy.

Full control from powder... With the most advanced production system and the latest technology we control the entire process from raw material to final product.

... to recyclingAnd we also play our part when it comes to the future of our world – by collecting used carbide for recycling in an eco-friendly way. Sandvik Coromant is certified according to ISO 9001.

No limits with Sandvik Coromant Tailor Made options ...Tools to your dimensions on standard tool terms. With our Tailor Made Service you are free to specify your own dimensions with-out paying the price of a special tool. – Prompt delivery of drawing and quote. – Tools within 10 to 20 days.and engineered solutions When standard and Tailor Made solutions do not fulfil your needs you can depend on Sandvik Coromant’s wide experience in engineered tool solutions to cope with particularly demanding criteria.

More information?Useful information and application techniques are found in our special catalogues, application guides and handbooks. CoroGuide Web is an internet based catalogue, including a cutting data module (also available on CD) where you can find cutting data recommendations for your specific application.Visit our web site for the latest news! And you will also find many applicable functions and services.www.coromant.sandvik.com

ShopOnlineShopOnline is our ordering service on the Internet – an easy way to order products. By using this service you will get online information about net prices and the stock situation. ShopOnline is now available to customers in about 46 markets. How to register? See our web site www.coromant.sandvik.com

This work is published with the understanding that Sandvik Coromant and its editors are sup-plying information aimed to present a general orientation and direction for metal cutting and related sciences. If professional services are required for specific applications, the assistance of an appropriate professional should be acquired. The information is provided “AS-IS.” SANDVIK COROMANT AND ITS EDITORS DISCLAIM ALL REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANT-ABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE OR NONINFRINGEMENT. IN NO EVENT WILL SANDVIK OR ITS EDITORS BE LIABLE TO ANY PARTY FOR ANY DIRECT, INDIRECT, SPECIAL OR OTHER CONSEQUENTIAL DAMAGES FOR ANY USE OF THE INFORMATION, EVEN IF SANDVIK OR ITS EDITORS ARE ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

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Contents

WHAT’S NEW? 2-3

GENERAL TURNING AGrade GC4225 A2Grade GC1105 A6Grade CB7015 A22

CoroTurn SL cutting heads A26CoroTurn SL boring bars A27

Cutting data A28

PARTING AND GROOVING BCoroCut 1- and 2-edge B2

CoroCut 3-edge B3CoroCut 1- and 2-edge blanks B4

CoroCut 3-edge Tailor Made B5

MILLING DGrades GC4240 and GC1030 D2

CoroMill 245 inserts D5CoroMill 290 inserts D6CoroMill 390 inserts D7CoroMill 210 inserts D10CoroMill 300 inserts D11CoroMill 200 inserts D12CoroMill 331 inserts D13

CoroMill 365 D15Cutting data D20

DRILLING ECoroDrill 880 E2Cutting data E11

Eccentric sleeve E13CoroDrill 880 Tailor Made E14

BORING FCoroBore 825 F1

Reamer 830 F3

TOOLHOLDING SYSTEMS GCoromant HydroGrip G2

Coromant Capto C8X adaptor G4Cylindrical collets G5

GENERAL INFORMATION ISafety information I2

Recycling I3Index I4

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Contents WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW?

No compromise with the new insert generationToday’s machining challenges were in the forefront of our minds when we developed this new generation of inserts. Extensive research and development plays a huge role in providing you, our customers, with what you need to meet these continually changing demands. Test and experience what these new grades have to offer and you will agree that there is no room for compromise.

GC4225 − you want the best − we can deliverWith our new grade GC4225, the only choice for steel turning; to meet the challenge of toughness and wear resistant operations for trouble free machining.

New Steel milling grades – for a productive milling solution

Grade GC4240New first choice grade for the CoroMill 390.Offers high security in toughness demanding operations with versatility for use in a range of CoroMill applications.

Grade GC1030An ideal first choice PVD grade for steel milling in unstable conditions. Even versatile and reliable. Excellent where precision and accuracy count.

The best just keeps on getting betterCoroDrill 880 programme with Step Technology now with an extended range of smaller diameters to complement our larger size diameter drills, all to give you high quality in machine tool performance.

Pages A2−A5

Pages D2−D4

Pages E2−E10

What´s new? What´s new? What´s new?


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Contents WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW? WHAT’S NEW?

The CoroMill® 365 − first choice for mass production of cast iron components A high performance roughing and semi finishing concept for mass production of cast iron components in machining centres. Thick, stable inserts with 8 true cutting edges ensure maximum cost efficiency and a low cost per part. The CoroMill 365 can be combined with the CoroMill Century for high quality finishing of cast iron – a complete solution in this area.

CB7015 with Safe-Lok technology – highly productive finishing in hard part turningCubic Boron Nitride grade CB7015, now with a full range of negative and extended positive inserts, provides a predictable performance and increased speed capability. These introductions will further advance highly productive finish turning of quality surfaces in case hardened steel.

GC1105 − advances in super alloy turningGC1105 is designed for the challenge of machining the toughest materials. Dedicated to provide secure machining, a guaranteed accurate performance and a high quality surface finish. An ideal grade, not only for Aerospace turning, but even Small Part machining, Oil and Gas and the Medical industry.

Pages A22−A25

Pages D15−D19

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What´s new? What´s new? What´s new?


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We are not prepared to compromise and neither should you!

GC4225 Bridges the gap between toughness and wear resistanceExtensive research and development in the challenging and demanding area of general steel turning has resulted in the release of our new grade GC4225.To embrace these demands ( the many varied operations, component features, materials and machining conditions) and to find a grade that can provide excellent results in these areas has been our focus.

GC4225 is the first choice

- The new grade is uncompromisingly optimized for semi-finishing to roughing operations of steel and hardened steels.

Working together to make you more competitive

GC4225 takes your machining performance to its optimum- The number one choice for machining low carbon steel through to high

alloy steel.- The breakthrough is in the special coating with excellent adhesion to

the substrate giving you superior edge line security. - Reliable – you no longer have to choose between increased safety and

faster production –You can have both!

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Security + Predictability + Versatility + Durability = Productivity

Dedicated ISO P turning grades

GC4225 now gives you the opportunity to widen your application area in every direction.

Security- the grade to rely on

- Better security and reliabilty through significantly improved resistance to flaking, chipping and crater wear.

Predictability

- By reducing the risk of edge damage the GC4225 is more reliable than its predecessor.

- More wear resistant tools can increase productivity through higher metal removal rate, fewer tool changes and reduced downtime.

- Trouble free machining.

Versatility-broader application area

- Bridges the gap between toughness and wear resistant operations.- GC4225 has a greater capacity to tolerate the often demanding

variations arising from the application area.- It provides a new potential for increasing production through higher

cutting data reinforced by increased reliability.- Gives assured confidence in different operations from roughing to

finishing, one off to mixed production, continuous to light/medium interrupted cuts and even wet and dry machining.

- Greater tolerance in material batch variation.- A good balance between security and productivity.

Durability

- The proven resistance against plastic deformation makes the grade more durable.

- Engineered to make it ideal for withstanding higher cutting data and provide better resistance in dry machining and in longer contact time operations (large component manufacturing).

Finishing

Medium machining

Roughing

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ISO area


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GC4225 – the right choice and no compromise!Grade development often goes unseen but is the foundation of our productivity offer to you our customers. This is just one of hundreds of field tests carried out in the development of GC4225 to ensure that when introduced success is guaranteed. This test was carried out on low alloy steel crankshafts with continuous cutting of the bearing journals and the tough intermittent cutting over the crankshaft lobes. The results below show that GC4225 outperfoms the current market leader and clearly demonstrates

Security - reduced wear in an interrupted cut -a toughness demanding operation

Durability - double the number of components per edge capability

Productivity - increased cutting speed by 25%

Test information on crankshaft

Material low alloy steel

Existing Test 1 Test 2 Test 3

Grade ISO P25 grade GC4225 GC4225 GC4225

Cutting speed,vc (m/min) 160 160 160 200

Feed fn, mm/r 0.35 0.35 0.35 0.35

Number of parts per edge 15 15 29 15

Result Security Durability Productivity93% increase 25% increase


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GC4225 a perfect combination of substrate and coatingDesigned to guarantee and reinforce the toughness of the gradient substrate

Coating

- The new coating with improved edge line security.- Yellow coating on the periphery for ease of wear detection. - Al2O3 – coating for high chemical wear resistance.- MTCVD TiCN-coating for improved flank wear resistance.

Substrate

- A gradient substrate with optimized hardness and toughness for steel turning.

External axial turning and facing of crankshaftGC4225 clearly demonstrated its durability and overall improved wear resistance when run against an ISO P25 grade in the machining of a crankshaft. After producing 300 pieces GC4225 showed excellent edge security and stability and strength in counteracting plastic deformation. It has what it takes undoubtedly to produce many more pieces and deliver an unbeatable productivity increase.

ISO P25 grade New grade GC4225

Material: Forged steel, HB 300 Cutting speed, vc: 180 m/minDepth of cut, ap: 3 mm Feed, fn: 0.4 mm/rNumber of components: 300 pcs

Al2O3

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When the going gets toughOur new super alloy solution – GC1105

Designed for the challenge

Introducing GC1105, with the latest manufacturing techniques this new grade has been optimized to provide peak performance in machining Heat Resistant Super Alloys and is the perfect first choice for fulfilling your requirements in the many tough applications you find within the gas turbine industry. Moreover it handles the many demanding operations found in small part machining, oil and gas and the medical industry.

GC1105- the best we can offer you from a single grade.

GC1105 provides secure, reliable, quality machining, even flank wear and is truly versatile in all application areas from roughing through to intermediate and last stage machining: all the best advantages from a single grade for difficult to machine materials.

Discover the benefits of GC1105 and experience an accurate high quality performance.

- Easily applied in a wide application area supported by a large range of optimized geometries.

- Reliability in your intermediate stage machining given through superior notch wear resistance in combination with good edge line toughness.

- A consistent guaranteed performance in last stage machining is provided by our razor sharp, ground inserts and our state of the art thin coating, with excellent adhesion.


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