submersible solids-handling pumps much of gorman-rupp’s reputation has ... submersible...

MUNICIPAL

AGRICULTURE

INDUSTRIAL

CONSTRUCTION / RENTAL

SF S

erie

s® S

ubm

ersi

ble

Solid

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andl

ing

Pum

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SF Series® Submersible Solids-Handling Pumps

MUNICIPAL

AGRICULTURE

INDUSTRIAL

CONSTRUCTION / RENTAL

2

A HISTORY OF INNOVATION

More than ever, we continue to update our factories, processes, research and development, and engineering to ensure that our pumps and systems are among the most reliable and efficient in the world.

While much of Gorman-Rupp’s reputation has been built on the success of our self-priming pumps, we have been producing high-quality, long-lasting submersible pumps since 1960.

The Infinity® line of submersible pumps continues the tradition of excellence.

SF Series® submersible solids-handling pumps optimize pumping efficiencies and include multiple features to help ease the maintenance process. Built to last, these pumps offer the versatility to be used in most applications that require a submersible pump with solids-handling capabilities.

Gorman-Rupp’s commitment to our original philosophy of innovation, continuous improvement, unparalleled quality and customer service continues to set us apart from others.

Gorman-Rupp has been revolutionizing the pumping industry since 1933. Over the years, we have introduced many innovations that have become industry standards.

3

A History of innovAtionour PumPs deliver PerformAnce And vAlueGorman-Rupp is committed to meeting your fluid-handling requirements long after installation. The quality manufacturing and testing that go into every SF Series® pump guarantee long-lasting, trouble-free operation. And we provide industry-leading warranty and service to support our products and ensure your peace of mind.

Make Gorman-Rupp Your Single Source For:valueSF Series® pumps are designed to minimize your energy utilization. Additionally, with the quality manufacturing and testing that goes into every Gorman-Rupp product, you benefit from minimal service interruptions and some of the lowest maintenance in the industry. Gorman-Rupp delivers the best ROI by ensuring low operating costs for decades. Parts and service When you need a replacement part for your SF Series, you’ll have it fast. With tens of thousands of genuine Gorman-Rupp parts on hand, we fill and ship 99% of parts orders within 24 hours. Should your SF Series pump or ReliaSource® pump package require service, our worldwide network of factory-trained distributors is ready to quickly respond to your needs. With just one number to call for parts and service, it’s easy and convenient to keep your equipment performing as it should. Peace of mind At Gorman-Rupp, we don’t just say our pumps are reliable. Unlike standard 90-day or one-year warranties, we guarantee every part and working component of an SF Series pump for five years. With Gorman-Rupp, reliable performance is always guaranteed.

4

Optimal PerformanceGorman-Rupp SF Series® pumps are designed and built using the latest technologies, resulting in a product that provides optimal performance.

All SF Series pump models feature NEMA Premium Efficiency motors and wet end designs that minimize your energy utilization. Additionally, SF Series Vortex pumps provide industry-leading pumping efficiencies by using Staggerwing® impeller technology.

While energy consumption and pumping efficiency are critical in evaluating performance, these are not the only factors considered in the design of the SF Series. A pump needs to consistently provide the required liquid movement in a variety of applications, so we also focused on designing a product that will provide long-lasting, reliable operation. While some competitors use gimmicks to “handle” solids, all SF Series pumps pass a 3” spherical solid. The motors are press-fit into our patented finned motor housing, to provide superior cooling, and combined with standard Class H insulation result in increased motor life.

Easy To MaintainEventually, all mechanical equipment requires maintenance, whether it is preventative or repair. Gorman-Rupp has designed the SF Series with this in mind.

Channel pumps incorporate externally-adjustable face clearances to quickly maintain optimal pumping efficiency.

All models include moisture and temperature sensors on each motor phase to minimize the risk of costly motor damage.

Patent-pending terminal housing and cable assemblies are designed with color-coded, snap-together connections for easy in-the-field cable changes.

Terminal housing and cable connections are specifically designed for easy in-the-

field cable replacements.

SF SERIES®

Submersible Solids-Handling Pumps

Built to the same exacting standards you’ve come to expect from Gorman-Rupp, SF Series® pumps are designed for easy maintenance and constructed for long life.

All models include moisture and temperature sensors on each motor phase to minimize the risk of costly

Patent-pending terminal housing and cable assemblies

connections for easy in-the-field cable changes.

erminal housing and cable connections are specifically designed for easy in-the-

field cable replacements.

5

SF Series® Vortex Pumps

1–Field Replaceable Terminal Housing & Motor Cable

2–NEMA Premium Efficiency (IEC IE3) Motor

3–Heavy Duty Ball Bearings

4–Staggerwing® Vortex Impeller

5– Heat-Extracting Motor Housing (Patented)

6– Mechanical Seals

7– Dual Chamber Moisture Detection

8–ANSI 125# Flange (Metric Is Available)9–Stainless Steel Lifting Bail

All SF Series® pumps feature a standard five-year warranty.

Specifications Pump Size: 3” (75 mm), 4” (100 mm), 6” (150 mm), 8” (200 mm)Max. Capacity: 3400 GPM (214.5 lps)Max. Solids: 3” (76.2 mm)Max. Head: 170’ (51.8 m)Materials of Construction: Cast Iron, Ductile IronHorsepower: 3 HP to 75 HP

SF SERIES®

SF Series® Channel Pumps*

10–3” Solids-Handling Enclosed Impeller

11–Externally Adjustable WearplateField Replacement Terminal Housing & Motor Cable

12– Strain-Relieving Cord Grip

13–Terminal Gland To Compress Cable Bushing

14–Cable Bushing Seals For Leaks External To The Cable

15– Lead Bushing Seals Each Lead Individually, Preventing Wicking

16–O-Ring To Seal Terminal To Motor Housing

17– Snap-Together Cable Connectors*All noted Vortex Pump features are also included in the Channel Pump

6

Agency Approvals Most SF Series pump models are available with CSA C-US approval for standard locations and FM and CSA C-US approval for hazardous (Class I, Division 1, Groups C & D) locations.

Staggerwing® TechnologySFV vortex pump models feature the Staggerwing® impeller. The impeller provides industry-leading pump efficiencies and allows for passage of 3” spherical solids, even in 3” discharge pumps.

CONFIGURED TO YOUR PERFORMANCE REQUIREMENTS Each SF Series® pump is built-to-order. You select the impeller trim to meet your specific condition point. Then the motor is sized to match the impeller trim.

Installed Where You Need ItWhether your pump installation requires permanent, semi-permanent, or portable

placement, SF Series® pumps will fit the bill. All SF Series pumps come standard with either ANSI 125# or DIN flanges on both the suction

and discharge sides, ready to fit up to your permanent pipe configuration or to match up to most manufacturers’ guide shoes for replacement installation.

For semi-permanent slide rail installations, Gorman-Rupp offers an easy-to-install base elbow. Guide shoes include a rubber seal that directs all flow into the discharge piping

without relying on a flush metal-to-metal fit-up that can wear and allow leaks. All SF Series guide rail systems use 2” rail as standard, maintaining consistency when used in multiple stations.

When portability is required, SF Series pumps can be attached to a rugged stand that maintains clearances for solids passage. In addition, we offer an optional tight-radius flanged elbow for easy connection to discharge hose or piping.

without relying on a flush metal-to-metal fit-up that can wear and allow leaks. All SF Series guide rail systems use 2” rail as standard, maintaining

When portability is required,

that maintains clearances for

permanent, semi-permanent, or portable placement, SF SeriesSF Series pumps come standard with either ANSI 125# or DIN flanges on both the suction


Portable / Construction Configuration

Wet Pit Installations

®

®


Wet Pit Installations

7

SFV3A/SFV3BSize: 3” (75 mm)

SFV3A Pictured

SFV4A/SFV4BSize: 4” (100 mm)

SFV4B Pictured

SFV4C/SFV4D/SFV4ESize: 4” (100 mm)

SFV4E Pictured

SF4A/SF4B/SF4C/SF4DSize: 4” (100 mm)

SF4C Pictured

SF6B/SF6C/SF6DSize: 6” (150 mm)

SF6B Pictured

SF8BSize: 8” (200 mm)

• Industrial & Municipal ReliaSource® Packages With IntegrinexTM

Controls

• Control Panels & Complete Stations

Optional Accessories

Pump Performance Data

GORMAN-RUPP SF SERIES® SUBMERSIBLE SOLIDS-HANDLING PUMPSWhile much of Gorman-Rupp’s reputation has been built on the success of our self-priming pumps, we have been producing high-quality, long-lasting submersible pumps since 1960. With over 80 years of manufacturing experience, hundreds of thousands of pump installations worldwide and one of the leading distribution networks in the world, you’ll find a wealth of knowledge and expertise behind every Gorman-Rupp pump.

SF Series® Vortex Pumps

SF Series® Channel Pumps

Packaged System

SF Series® Vortex SF Series® Channel

NOTE: Consult factory for other performance conditions.

SF Series®

ReliaSource® above-ground submersible valve package (ASVP)

SFV3A/SFV3B SFV C/SFV D/SFV E

SF6B/SF6C/SF6D SF8BSF4A/SF4B/SF4C/SF4DSize: 4” (100 mm)

expertise behind every

Engineering and manufacturing superiority has been the hallmark of Gorman-Rupp since our inception in 1933. Today we bring our products to life in some of the most efficient, modern and state-of-the-art manufacturing facilities in the world. Gorman-Rupp has a selection of nearly 3,000 pump models, and our world-class team of distributors has worked closely with thousands of end users around the world. We have the proven expertise and the resources to specify, manufacture, test and service your pump, and to ensure reliable performance for the long haul.

Product information is subject to change; consult factory for details. ©2010-2014 The Gorman-Rupp Company. All rights reserved. Printed in the USAAV-06386_REV0214

THE GORMAN-RUPP COMPANYMANSFIELD DIVISIONP.O. BOX 1217 MANSFIELD, OHIO 44901-1217 | USA TEL: 419.755.1011 | FAX: 419.755.1251 [email protected]

GORMAN-RUPP INTERNATIONALP.O. BOX 1217 MANSFIELD, OHIO 44901-1217 | USA TEL: 419.755.1011 | FAX: 419.755.1266 [email protected]

GORMAN-RUPP OF CANADA70 BURWELL ROAD ST. THOMAS, ONTARIO N5P 3R7 CANADA TEL: 519.631.2870 | FAX: 519.631.4624 [email protected]

GRPUMPS.COMISO 14001:2004

The Gorman-Rupp CompanyMansfield, Ohio, USA

Mansfield DivisionMansfield, Ohio, USA

Gorman-Rupp InternationalMansfield, Ohio, USA

Gorman-Rupp IndustriesBellville, Ohio, USA

Manufacturing Facilities

Distribution Centers

Patterson Pump CompanyToccoa, Georgia, USA

American Machine and Tool Co., Inc. of PennsylvaniaRoyersford, Pennsylvania, USA

National Pump CompanyFresno, California, USAGlendale, Arizona, USA (Headquarters)

Lubbock, Texas, USA Olive Branch, Mississippi, USAVienna, Georgia, USAZolfo Springs, Florida, USA

Gorman-Rupp Africa Cape Town, South Africa Durban, South Africa Johannesburg, South Africa (Headquarters)

Gorman-Rupp EuropeLeeuwarden, Netherlands

Patterson Pump Ireland LimitedCounty Westmeath, Ireland

Gorman-Rupp of Canada LimitedSt. Thomas, Ontario, Canada

Distribution CentersBangkok, ThailandDubai, United Arab Emirates Grand Prairie, Texas, USALeeuwarden, NetherlandsSparks, Nevada, USA

FLUID HANDLING EQUIPMENT DESIGNED WITH YOUR NEEDS IN MIND

�2013 The Gorman‐Rupp Company

PAGE 100

DECEMBER 2013Specification Data Sec. 133

Submersible Pumps

Size 3”

THE GORMAN‐RUPP COMPANY � MANSFIELD, OHIOGORMAN‐RUPP OF CANADA LIMITED � ST. THOMAS, ONTARIO, CANADA

Solids Handling VortexElectric Motor Driven

A C D E

Specifications Subject to Change Without Notice Printed in U.S.A.

www.grpumps.com

Models

SFV3A

SFV3A‐X

FM

APPROVEDX‐PROOF MOTORS FOR CLASS I,

DIV. 1, GROUPS C&D LOCATIONS

(X‐Proof Version Only)

Optional Accessories:

� G‐R Hard Iron Impeller

� Control Panel

� Submersible Transducer or Ball TypeFloat Switches

� Slide Rail Installation Components

� Guide Shoe w/Rubber Seal

� Base Elbow and Rail Brackets

� Trash Stand Installation Components

� Trash Stand

� Discharge Elbow

The Gorman‐Rupp Infinity� brand of SF Series� vortex pumpsprovide superior pumping efficiency while maintaining a 3‐inch(76,2 mm) spherical solids passage.

Key Features:

� NEMA premium efficiency motors (3 Phase)

� Staggerwing� vortex pump technology

� Press‐fit motor with finned motor housing provides superiormotor cooling, even in a submersed state, resulting in increasedmotor life

� NEMA Class H motor insulation

� Easy, in‐the‐field cable changes

� Standard moisture detection in both the seal and motorchambers

� CSA‐C/US and Factory Mutual (FM) Approved forClass I, Division I, Group C and D Haz Loc Applications (X‐Proof Model)

CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE

TYPICAL VORTEX CROSS‐SECTION

VARIOUS PATENTS APPLY


PAGE 100.1

DECEMBER 2013Materials and Technical Data Sec. 133



www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material

Spherical Solids Handling

Motor Housing (Including Seal

Plate and Intermediate)

Pump Casing

Motor Shaft

O‐Rings

PowerCable

No. Cables/Conductors per

Gauge

Type/Material

Nominal Cable O.D.

External Hardware

External Surface Protection

Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers

Max. Liquid Temperature

PUMP DETAILS

Speed

Motor Design

Motor Efficiency Rating

Insulation

Max. Submergence

Min. Submergence

Max. Starts per Hour

Max. Rated Output Power

Amp Draw @Max. Rated Power:

Full Load/Locked Rotor

230V/1P

208V/3P

230V/3P

460V/3P

575V/3PNEMA Motor Code

Service Factor

Efficency: 100%/75%/50% Load

Power Factor: 100%/75%/50% Load

Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

ControlCable


Gauge

Type/Material

Nominal Cable O.D.

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV3A/SFV3A-X

FM/CSA‐C/US

3” ANSI w/ Flat Face

Staggerwing� Vortex

Ductile Iron

3” (76 mm) Non‐Deformable Diameter

Gray Iron 30

Gray Iron 30

17-4 PH Stainless Steel

Buna‐N and Fluorocarbon (DuPont Viton� or Equivalent)

Single Row Ball/Permanent Lubrication


303/304 Stainless Steel

Epoxy Paint

Tandem, Mechanical, Oil Lubricated Upper, Self‐Lubricated Lower

Carbon/Ceramic

Silicon Carbide/Silicon Carbide

Buna‐N Upper, Fluorocarbon (DuPont Viton� or Equivalent) Lower

104�F (40�C)

60 Hz, 1750 RPM

Inverter‐Duty Rated, Air‐Filled Enclosure, Squirrel Cage, Induction Start

NEMA Premium Efficiency (IEC IE3)

Class H, Rated 356�F (180�C)

65 Feet (20 Meters)

1/2 Motor Covered

10

3.0 HP (2,2 kW) 3.0 HP (2,2 kW) 3.0 HP (2,2 kW)

13.3/19.3

8.62/55.3

7.80/50.0

3.90/25.0

3.12/20.0

A H H

1.15 1.0 1.1574%/74%/70% 86%/84%/83% 86%/84%/83%0.98/0.99/0.99 0.83/0.79/0.67 0.83/0.79/0.67

Across‐the‐Line

Single Probe Monitoring Both Seal and Motor Chambers

One Thermostat per Phase, Self‐Resetting

All

1/4

10 AWG

SOOW/EPDM0.75” (19,0 mm)

1/4

14 AWG

CPE

0.61” (15,5 mm)

32 Feet (10 Meters) Standard, 164 Feet (50 Meters) Maximum


Specification Data MODELS SFV3A/SFV3A-XSLIDE RAIL VERSION

APPROXIMATEDIMENSIONS and WEIGHTSSECTION 133, PAGE 100.2

NET WT: (pump only) 227 LBS. [103 KG.] (comb. cable wt. per meter [3.2 ft.]) 1.97 LBS. [0,89 KG.]SHIPPING WT: (pump only) 257 LBS. [116.5 KG.]CRATE SIZE: 7.2 CU. FT. [0,20 CU. M.]



www.grpumps.com


Specification Data MODELS SFV3A/SFV3A-XTRASH VERSIONAPPROXIMATE

DIMENSIONS and WEIGHTSSECTION 133, PAGE 100.3

NET WT: (pump only) 237 LBS. [107,5 KG.] (comb. cable wt. per meter [3.2 ft.]) 1.97 LBS. [0,89 KG.]SHIPPING WT: (pump only) 267 LBS. [121 KG.]CRATE SIZE: 8.3 CU. FT. [0,23 CU. M.]



www.grpumps.com


PAGE 100.4Curve Data Sec. 133



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DECEMBER 2013





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DECEMBER 2013


PAGE 110Specification Data Sec. 133

Submersible Pumps


A C D E


www.grpumps.com

ModelsSFV3B

SFV3B‐X



� Control Panel



� Guide shoe w/Rubber Seal



� Trash Stand

� Discharge Elbow


Key Features:








TYPICAL VOTEX CROSS‐SECTION

CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE


Size 3”

FM



(X‐Proof Version Only)VARIOUS PATENTS APPLY

DECEMBER 2013


ControlCable


Gauge

Type/Material

Nominal Cable O.D.

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

PAGE 110.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material




Pump Casing

Motor Shaft

O‐Rings

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence


Max. Rated Power

230V/1P

208V/3P

230V/3P

460V/3P


Service Factor

Efficency: 100%/75%/50% Load


Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV3B/SFV3B‐X

FM/CSA‐C/US



Ductile Iron


Gray Iron 30

Gray Iron 30




Double Row Ball/Permanent Lubrication


Epoxy Paint


Carbon/Ni‐Resist



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

4.0 HP (3,0 kW) 7.0 HP (5,2 kW) 7.0 HP (5,2 kW)

18.2/80.6

18.1/106.1

16.4/96.0

8.2/48.0

6.6/38.4

E F F

1.15 1.0 1.1579%/79%/76% 86%/87%/87% 86%/87%/87%0.97/0.97/0.94 0.86/0.84/0.74 0.86/0.84/0.74

Across‐the‐Line



All

1/4

10 AWG


1/4

14 AWG

CPE

0.61” (15,5 mm)





Specification Data MODEL SFV3B/SFV3B‐XSLIDE RAIL VERSION


NET WT: (pump only) 283 LBS. [128,4 KG.] (comb. cable wt. per meter [3.2 ft.]) 1.97 LBS. [0,89 KG.]SHIPPING WT: (pump only) 313 LBS. [141 KG.]CRATE SIZE: 7.5 CU. FT. [0,21 CU. M.]



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Specification Data MODEL SFV3B/SFV3B‐XTRASH VERSIONAPPROXIMATE


NET WT: (pump only) 293 LBS. [132,9 KG.](cable wt per meter [3.2 ft.]) 0.85 LBS. [0,38 KG.]SHIPPING WT: 323 LBS. [146,5 KG.]CRATE SIZE: 10.3 CU. FT. [0,29 CU. M.]



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www.grpumps.com

DECEMBER 2013



Submersible Pumps

Size 4”


A C D E


www.grpumps.com

Models



� Control Panel






� Trash Stand

� Discharge Elbow


Key Features:

� NEMA premium efficiency motors








CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE

FM





SFV4A

SFV4A‐X

DECEMBER 2013


ControlCable


Gauge

Type/Material

Nominal Cable O.D.

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

PAGE 120.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material




Pump Casing

Motor Shaft

O‐Rings

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence



230V/1P

208V/3P

230V/3P

460V/3P


Service Factor

Efficiency: 100%/75%/50% Load


Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV4A/SFV4A‐X

FM/CSA‐C/US



Ductile Iron


Gray Iron 30

Gray Iron 30






Epoxy Paint


Carbon/Ni‐Resist



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

Across‐the‐Line



All

1/4

10 AWG


1/4

14 AWG

CPE

0.61” (15,5 mm)




4.0 HP (3,0 kW) 7.0 HP (5,2 kW) 7.0 HP (5,2 kW)

18.2/80.6

18.1/106.1

16.4/96.0

8.2/48.0

6.6/38.4

E F F

1.15 1.0 1.1579%/79%/76% 86%/87%/87% 86%/87%/87%0.97/0.97/0.94 0.86/0.84/0.74 0.86/0.84/0.74


Specification Data MODELS SFV4A/SFV4A‐XSLIDE RAIL VERSION


NET WT: (pump only) 278 LBS. [126,1 KG.](comb. cable wt. per meter [3.2 ft.]) 1.97 LBS. [0,89 KG.]SHIPPING WT: (pump only) 308 LBS. [139,7 KG.]CRATE SIZE: 11.4 CU. FT. [0,32 CU. M.]



www.grpumps.com


MODELS SFV4A/SFV4A‐XTRASH VERSIONAPPROXIMATE

DIMENSIONS and WEIGHTS

Specification Data

SECTION 133, PAGE 120.3




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www.grpumps.com

DECEMBER 2013




A C D E


www.grpumps.com



� Control Panel






� Trash Stand

� Discharge Elbow


Key Features:









CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE

DECEMBER 2013

Submersible Pumps

Size 4”

Models


SFV4B

SFV4B‐XFM





PAGE 130.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material




Pump Casing

Motor Shaft

O‐Rings

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence



230V/1P

208V/3P

230V/3P

460V/3P


Service Factor



Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

ControlCable


Gauge

Type/Material

Nominal Cable O.D.

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV4B/SFDV4B‐X

FM/CSA‐C/US



Ductile Iron


Gray Iron 30

Gray Iron 30






Epoxy Paint


Carbon/Ni‐Resist



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

7.5 (5,6) 10.0 HP (7,5 kW)

33.0/135.0

30.0/184.7

27.0/167.0

13.5/83.5

10.8/66.8

D H

1.15 1.1582%/83%/81% 87%/86%/85%0.99/0.99/0.98 0.80/0.76/0.64

Across‐the‐Line



230V 1P/208‐230/460V 575V

1/6 1/4

(3) 8 AWG PWR & (3) 10 AWG GND/GC 10 AWG

GGC/CPE SOOW/EPDM0.91” (23,1 mm) 0.75” (19,0 mm)

1/4

14 AWG

SOOW/CPE

0.61” (15,5 mm)





Specification Data


NET WT: (pump only) 507 LBS. [230 KG.](comb. cable wt. per meter [3.2 ft.]) 2.9 LBS. [1,3 KG.]SHIPPING WT: (pump only) 537 LBS. [244,0 KG.]CRATE SIZE: 11.9 CU. FT. [0,34 CU. M.]

MODELS SFV4B/SFV4B‐XSLIDE RAIL VERSION

APPROXIMATEDIMENSIONS and WEIGHTS



www.grpumps.com


Specification Data MODELS SFV4B/SFV4B‐XTRASH VERSIONAPPROXIMATE





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DECEMBER 2013


PAGE 140



A C D E


www.grpumps.com



� Control Panel






� Trash Stand

� Discharge Elbow


Key Features:








CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE


Submersible Pumps

Size 4”

Models


FM




SFV4CSFV4C‐X


ControlCable


Gauge

Type/Material

Nominal Cable O.D.

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

PAGE 140.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material




Pump Casing

Motor Shaft

O‐Rings

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence



208V/3P

230V/3P

460V/3P


Service Factor



Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV4C/SFDV4C‐X

FM/CSA‐C/US



Ductile Iron


Gray Iron 30

Gray Iron 30






Epoxy Paint


Carbon/Ni‐Resist



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

12.5 HP (9,3 kW) 14.0 HP (10,4 kW)

36.6/184.7

37.6/167.0

18.8/83.5

15.0/66.8

F E

1.0 1.1586%/87%/86% 86%/87%/87%0.82/0.80/0.71 0.82/0.81/0.74

Across‐the‐Line



208‐230/460V 575V

1/6 1/4

(3) 8 AWG PWR & (3) 10 AWG GND/GC 10 AWG

GGC/CPE SOOW/EPDM0.91” (23,1 mm) 0.75” (19,0 mm)

1/4

14 AWG

SOOW/CPE

0.61” (15,5 mm)





Specification DataMODELS SFV4C/SFV4C‐X

SLIDE RAIL VERSIONAPPROXIMATE





www.grpumps.com


Specification Data MODELS SFV4C/SFV4C‐XTRASH VERSIONAPPROXIMATE





www.grpumps.com





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DECEMBER 2013



Key Features:








PAGE 150



A C D E


www.grpumps.com



� Control Panel






� Trash Stand

� Discharge Elbow


CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE

Submersible Pumps

Size 4”


SFV4D

SFV4D‐X

ModelsFM





ControlCable


Gauge

Type/Material

Nominal Cable O.D.

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

PAGE 150.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type

Impeller Material




Pump Casing

Motor Shaft/Shaft Sleeve

O‐Rings

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence



208V/3P

230V/3P

460V/3P


Service Factor



Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

Length

Bearings:

Type/Lubrication

Upper

Lower

SFV4D/SFV4D‐X

FM/CSA‐C/US



Ductile Iron


Gray Iron 30

Gray Iron 30






Epoxy Paint


Carbon/Ceramic



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

Across‐the‐Line



208‐230/460V 575V

1/6 1/6

(3) 6 AWG PWR & (3) 10 AWG GND/GC (3) 8 AWG PWR & (3) 10 AWG GND/GC

GGC/CPE GGC/CPE1.05” (26,7 mm) 0.97” (24,6 mm)

1/4

14 AWG

SOOW/CPE

0.61” (15,5 mm)




24.0 HP (17,9 kW)

63.4/416.0

61.6/376.0

30.8/188.0

24.6/150.0

G G

1.0 1.1592%/92%/91% 92%/92%/91%0.82/0.78/0.67 0.82/0.78/0.67


Specification Data MODELS SFV4D/SFV4D‐XSLIDE RAIL VERSION





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Specification Data MODELS SFV4D/SFV4D‐XTRASH VERSIONAPPROXIMATE





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DECEMBER 2013


PAGE 200



A C D E


www.grpumps.com



� Control Panel






� Trash Stand

� Discharge Elbow

The Gorman‐Rupp Infinity� brand of SF Series� channel pumpsprovide superior pumping efficiency while maintaining a 3‐inch(76,2 mm) spherical solids passage.

Key Features:


� Externally adjustable face clearance






TYPICAL CROSS‐SECTION

CASING

HOISTINGBAIL

UPPERBALL BEARING

MOTORHOUSING

INTERMEDIATE

MOISTURESENSOR

SEALHOUSING

IMPELLER

POWER/CONTROLCABLES

TERMINALHOUSING

MOTOR

MOTORSHAFT

LOWERBALL

BEARING

SEALASSEMBLIES

DISCHARGEFLANGE

SUCTIONCOVER

WEARRING

Submersible Pumps

Size 4”

Solids HandlingElectric Motor Driven

SF4A

SF4A‐X

ModelsFM





ControlCable


Gauge

Type/Material

Nominal Cable O.D.

PowerCable


Gauge

Type/Material

Nominal Cable O.D.

PAGE 200.1




www.grpumps.com

MOTOR DETAILS

Pump Models

Agency Approvals

Discharge Flange

Impeller Type / Material

Wear Ring




Pump Casing

Motor Shaft/Shaft Sleeve

O‐Rings

External Hardware


Seal Type

Sealing Faces:

Rotating/Stationary

Upper

Lower

Seal Elastomers


PUMP DETAILS

Speed

Motor Design


Insulation

Max. Submergence

Min. Submergence



208V/3P

230V/3P

460V/3P


Service Factor



Field Connection

Moisture Sensor

Thermal Overload

CABLE DETAILS

Voltage

Length

Bearings:

Type/Lubrication

Upper

Lower

SF4A/SF4A‐X

FM/CSA‐C/US


Three Vane Enclosed/ Ductile Iron

Ductile Iron


Gray Iron 30

Ductile Iron






Epoxy Paint


Carbon/Ceramic



104�F (40�C)

60 Hz, 1750 RPM




65 Feet (20 Meters)

1/2 Motor Covered

10

Across‐the‐Line



208‐230/460V 575V

1/6 1/6

(3) 6 AWG PWR & (3) 10 AWG GND/GC (3) 8 AWG PWR & (3) 10 AWG GND/GC

GGC/CPE GGC/CPE1.05” (26,7 mm) 0.97” (24,6 mm)

1/4

14 AWG

SOOW/CPE

0.61” (15,5 mm)




20 (14,9) 24.0 (17,9)

58.6/416

61.6/376

30.8/188

24.6/150

J G

1.15 1.1591%/89%/86% 92%/92%/91%0.80/0.75/0.62 0.82/0.78/0.67


Specification Data MODELS SF4A/SF4A‐XSLIDE RAIL VERSION





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Specification Data MODELS SF4A/SF4A‐XTRASH VERSIONAPPROXIMATE





www.grpumps.com





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DECEMBER 2013

SF SERIESTM SUBMERSIBLE PUMP SPECIFICATIONS 1.01 GENERAL

A. Furnish all labor, materials, equipment, and incidentals to install ____ submersible non-clog wastewater pump(s). Each pump shall be furnished with a ___ inch discharge connection and shall be selected to deliver _____ GPM at a design dynamic discharge head of _____ feet.

B. Each pump shall be equipped with a ____ HP electric NEMA Premium Efficiency motor, wired for operation for _____ volts, ___ phase, ___ Hz electric service, with ____ feet of submersible type GGC or SOOW cable, approved by UL and/or CSA, and sized per NEC standards.

1.02 PUMP OPERATION – WET PIT INSTALLATION

A. Each pump shall be capable of operating in a continuous submerged condition; while up to one-half the motor housing may be non-submerged.

B. Pumps being installed in a wet pit without permanent discharge connection shall be automatically connected to the discharge piping by lowering the pump by guide rails or guide cables, without the necessity of personnel entering the wet pit. Each pump shall be provided with a replaceable cast gray iron slide rail guide shoe attached to pump discharge flange. A replaceable neoprene seal shall be provided as an integral part of the guide shoe to form a seal with the base plate connection and eliminate the possibility of leakage and erosive wear during operation. The seal shall contact mating faces in a static position and shall have adequate flexibility to flex under pumping pressure to increase seal efficiency. Metal-to-metal contact at the discharge connection shall not be acceptable.

2.01 PUMP DESIGN

A. The pump manufacturer must be ISO 9001:2008 revision certified, with scope of registration including design control and service after sales activities.

B. The pump manufacturer must be registered to the ISO 14001 Environmental Management

System standard and as such is committed to minimizing the impact of its activities on the environment and promoting environmental sustainability by the use of best management practices, technological advances, promoting environmental awareness and continual improvement.

C. Hydraulic Components and Solids Handling:

1. The pump casing shall be of gray iron, ASTM A-48, Class 30, or ductile iron, Class 65-45-12, with a 125# Flange. Casing shall be easily removable from the motor for full inspection of impeller.

2. All pump openings and passages shall be of adequate size to pass a minimum 3” diameter spheres and any trash or stringy material which can pass through an average house collection system.

SF Series Submersible Pump PS-06399 Specifications Revised: 08/12

1

3. (Vortex Impeller Design – SFV models) The impeller shall be a multi-vane vortex type with integral stagger-step winglets on each vane. The winglet shall form a stagger-stepped L-shaped cross section at the face of the vane for improved hydrodynamic efficiency. Impeller shall be of ductile iron and precision balanced. Balancing shall not deform or weaken the impeller. The impeller shall be recessed into the pump casing and shall not require flow of liquid through the impeller. The impeller and seal housing shall incorporate auxiliary vanes to hydraulically reduce pressure on the primary seal and force fibrous materials and solids away from the close axial clearance on the backside of the impeller. The impeller shall be driven by means of a key slotted into the shaft. Impeller fasteners shall be non-corroding. No impeller clearance adjustment or wear rings shall be required.

4. (Channel Impeller Design – SF models) The impeller shall be enclosed non-clog channel design, incorporating multiple vanes with wide flow channels. It shall be ductile iron, Class 65-45-12, with designed counter weight mass for dynamic balancing to eliminate vibration. Balancing shall not deform or weaken the impeller. The impeller shall be driven by means of a key slotted into the shaft. Impeller fasteners shall be non-corroding. The axial suction clearance between the impeller and pump casing shall be fully adjustable to maintain peak operating efficiency of the pump. The adjustment shall be easily accomplished using four external adjusting screws.

5. A hoisting bail shall provide for proper balance of pump while it is being lifted.

6. All other major pump components such as motor housing, seal housing, and bearing brackets shall be of gray iron, ASTM A-48, Class 30. All external surfaces coming into contact with pumped media shall be protected by water-based epoxy primer and a waterborne enamel top coat with a minimum 8 mil thickness. All exposed fasteners and lock washers shall be of 300 series stainless steel.

D. Shaft Seal

1. Two separate mechanical seals shall be provided, arranged in tandem. The upper seal shall have a carbon rotating face and ni-resist stationary face. The lower seal shall incorporate silicon carbide on both the rotating and stationary faces. Cage and springs shall be of stainless steel and elastomers of Viton or Buna-N.

2. The rotating seal faces shall be lubricated from an oil filled reservoir between pump and motor; the oil serving as both lubricating and a cooling media. The reservoir shall have two oil fill and drain plugs to insure accuracy when measuring lubricant level, and for ease of maintenance.

3. Seal shall require no special maintenance or routine adjustment; however, shall be easily inspected or replaced. No seal damage shall result from operating the pump for short periods of time without liquid.

4. A seal failure electric probe sensor shall be installed in the seal chamber. The sensor shall be capable of sensing leakage into the seal chamber and the sensitivity level shall be set in the control panel.


2

2.02

A. Pump Motor

1. Motor Description

a. The motor and pump must be connected to form an integral unit. Motor shall be a squirrel-cage, induction type in an air-filled water tight enclosure, oil-filled motors shall not be acceptable. The motor shall conform to NEMA design standards, and incorporate Class H insulation materials to withstand a continuous operating temperature of 1800C (3560F). The pump and motor shall be capable of handling liquids with a maximum temperature of 400C (1040F).

b. Motor shall be capable of sustaining a minimum of 10 starts per hour and shall be inverter duty rated in accordance with NEMA MG1. The motor shall not require a cooling jacket or any other means of auxiliary cooling during normal continuous operation.

c. Motor housing shall be of cast iron. The stator shall consist of copper windings with copper connectors applied to high grade electrical steel laminations. The stator shall be held securely in place by a heat-shrink fit into the motor housing. Any other means of securing the stator which would require penetration of the motor housing shall not be considered acceptable.

d. Combined rotor and shaft assembly shall be dynamically balanced for vibration-free operation. Rotor end bars and short circuit rings shall be of aluminum. The pump shaft shall be of 17-4 PH series stainless steel. The shaft shall be machined with shoulders or snap ring grooves for positive placement of bearings.

e. The upper and lower bearing shall be of heavy duty design, capable of supporting the shaft and rotor while under maximum radial and thrust loads. The bearings shall be permanently grease lubricated and sealed at the time of installation. The minimum B-10 bearing life shall be 50,000 hours over the normal operating range of the curve.

2. Watertight Integrity

a. All static seals at watertight mating surfaces shall be of Buna-N or Viton rubber O-ring type. Use of auxiliary sealing compounds shall not be required.

b. The power and control cables shall enter the motor through a terminal housing. The entrance shall be sealed with a rubber grommet and clamp set which when compressed longitudinally causes a radial watertight seal. The individual leads of the power and control cables shall be separated by a compressible grommet, which shall provide protection from wicking through the cable. Any other cable entrance design requiring use of epoxies, silicones, or similar caulking materials shall be considered unacceptable.

c. The motor and sensor leads shall be mated to the cable leads through a group of quick-connect, color-coded cable connectors.

d. The pump and electrical cables shall be capable of continuous submergence without loss of waterproof integrity to a depth of 65 feet.


3

e. The watertight integrity of the motor housing and shaft seal shall be tested during manufacture by vacuum testing the completed pump assembly.

3. Motor Protection

a. The motor shall be protected from thermal damage by a group of three separate thermostatic switches embedded into the stator windings, one per stator phase. Each switch shall open independently and terminate motor operation if temperature of the protected winding reaches the high temperature set point of 160OC (320OF) and shall automatically reset upon cooling of the winding. The thermal sensing device shall be connected to the pump control panel by the contractor.

b. The pump shall utilize a single probe to monitor both the motor and seal chambers for moisture intrusion. The detection of moisture in either chamber shall send a signal to the control panel which shall be used to notify the user of the need for an inspection.

END OF SECTION


4

� Copyright by The Gorman‐Rupp Company 2013

Specification Data Sec. 133PAGE 50

JUNE 2013

A C D E

This Control Panel Utilizes a Multi‐Tap Transformer. Transformer Voltage Taps Must MatchLine Voltage.



www.grpumps.com

Submersible Control Panels27515-600 Series

For Use With Gorman‐RuppSF Series Submersible Pumps

CONTROL PANEL SPECIFICATIONS

NEMA Type 3R Intrinsically Safe Rain and Sleet (Ice) Resistant Enclosure. Carbon Steel with ANSI 61 Powder Coat.Manual ON/OFF Control with Branch Short Circuit andMotor Overload Protection. Moisture and Thermal Protection Relays. Across‐the‐Line Starter. 3 Pole InstantaneousTrip Circuit Breaker Type HMCP.

Optional Equipment:

Liquid Level Devices: Level Actuated (Micro‐switch) orPressure Actuated (Turtle) Liquid Level Switches. SeeSection 130, Page 150 for Specifications.

For NEMA Type 4X Enclosures Contact Factory.

FOR SIZING SELECTION,SEE SECTION 10, PAGE 501.

TYPICAL CONTROL PANEL LAYOUT

DOOR

MANUALON/OFF HANDLE(PADLOCKABLE)

MOTOR RUNLIGHT

TERMINALBLOCK

WIRINGSCHEMATIC

TRANSFORMER

HASP(PADLOCKABLE)

MOTOR STARTER

ALARM SILENCEPUSH BUTTON

CIRCUITBREAKER

SELECTOR SWTICH

SEAL FAILURELIGHT

LIQUID LEVEL CONTROLCIRCUITRY

MOISTURE SENSORRELAY


Specification Data



SHIPPING WEIGHT: 48 LBS. (22 KG.)

CONTAINER SIZE: 3.7 CU. FT. (0,1 CU. M.)

27515-60127515-60227515-60327515-604

STANDARDSIMPLEX

CONTROL PANEL NUMBERS

THE GORMAN‐RUPP COMPANY � MANSFIELD, OHIO

GORMAN‐RUPP OF CANADA LIMITED � ST. THOMAS, ONTARIO, CANADA



Specification Data





27515-60527515-606

STANDARDSIMPLEX


27515-62127515-62227515-62327515-62427515-625

INTRINSICALLYSAFE SIMPLEX





Specification Data





27515-65127515-65227515-65327515-654

DUPLEX






Specification Data





27515-65527515-656

DUPLEX





submersible solids-handling pumps much of gorman-rupp’s reputation has ... submersible...

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