study of radial forces of permanent magnetic synchronous motor

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  • 8/9/2019 Study of Radial Forces of Permanent Magnetic Synchronous Motor

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    Study of Radial Forces of Permanent Magnetic

    Synchronous Motor

    Claudia Martis Florin Pop Piglesan

    Florin Jurca Claudiu Oprea

    Universitatea Tehnica Cluj!apoca" Romania

    claudia#martis$emd#utcluj#ro florin%&'(pop$yahoo#com

    fjurca$mail#utcluj#ro Claudiu#Oprea$mae#utcluj#ro

    Abstract The present work aims to show an comparative study of the radial forces behavior

    analysis of a PMSM. For this work we used a single topology, an PMSM with ! slots and " pole pairs. To

    analy#ed the radial forces, we have changed the airgap dimension, magnet shape and stator windings. The

    radial forces delivered by the simulations with $%mag Studio and $%mag &esigner are e'ported in Math(ab

    to process the results.

    ). )*T+&-T)*

    Recent developments in rare earth permanent magnet )PM* materials and po+er electronics have created ne+

    opportunities for design construction" and application of permanent magnet synchronous motors )PMSMs*# The

    PMSMs are preferred over other motors used for ac servo drives due to their high efficiency" high tor,uetocurrent

    and tor,ue -tovolume ratios" compact structure" and fast dynamic response# These motors are adopted in several

    residential and industrial applications# .o+ever" many of such applications re,uire minimum tor,ue ripple" and

    reduced vi/ration and acoustic noise#

    Servo motor technology has moved in recent years from conventional 0C or t+ophase 1C motors drives to

    ne+ maintenancefree /rushless three phase PMSM drives for motor applications +here ,uic2 response" light

    +eight" and large continuous and pea2 to,ues are re,uired# The tor,ue produced /y these machines has a pulsating

    component" +hich varies as a function of the rotor position" in addition to the dc component#

    The tor,ue pulsation are 2no+n as tor,ue ripple# The shape of the tor,ue +aveform" thus" the fre,uency

    content of the +aveform are influenced /y several factors related to motor design and construction# 1 conse,uence

    of introducing PMs in the rotor is tor,ue pulsation even in the a/sence of any stator e3citation" this tor,ue is 2no+n

    as cogging tor/ue#

    The harmonics in the 45MF due to design imperfections also introduce tor,ue pulsations# The tor,ue ripple

    content in PMSMs must /e improved through cogging tor,ue and 45MF harmonics reduction for smooth operation

    of the motor#

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Mechanical vi/ration and noise is mainly due to /earings" their defects" journal ovality" sliding contacts" /ent

    shaft" rotor un/alance" shaft misalignment or rotor eccentricity" couplings etc# The rotor should /e precisely

    /alanced as it can significantly reduce the vi/ration# The rotor un/alance causes rotor dynamic vi/ration and

    eccentricity" +hich in turn results in noise emission from the stator" rotor" and rotor support structure# 1gain" the

    rotor eccentricity causes un/alanced magnetic pull in the airgap that leads to+ard vi/ration#

    )). +0&)0(F+1S)*PMSMS

    The acoustic noise in PM machines is lo+er compared to s+itched reluctance and induction machines" yet

    ,uieter performance is desired in automotive and ro/otics applications# !oise and vi/ration of the electromagnetic

    origin dominates in lo+ to medium po+er PM machines# The electromechanical energy conversion due to an

    interaction /et+een the magnetic fields of PMs and armature conductors ta2es place in the airgap of these

    machines# 1s a result of this interaction a strong electromagnetic force field e3ists /et+een the rotor magnets andthe stator teeth# This force field can /e decomposed into tangential and radial force components at any point in the

    airgap#

    The radial force density or pressure can /e +ritten as6

    )%*

    +here 47nand 47tare the normal and tangential components of the airgap magnetic field density# 1s the tangentialcomponent is much smaller than the normal component of the airgap magnetic field density" the magnetic pressure

    results as6

    )&*

    The airgap magnetic flu3 density can /e +ritten as6

    ( ) ( ) ( )[ ] ( )t,Bt,Bt,B rsn += )'*

    +ith 4s)8"t*94r)8"t* the stator9rotor magnetic field density for uniform airgap" as function of angle and time" and

    :7)8* the relative permeance of the airgap#

    The stator magnetic field density of a threephase symmetrical +inding fed +ith a /alanced current system

    )considering only the fundamental of the supply source* can /e +ritten as6

    ( ) ( ) ( )[ ]tBtBtp tnrmp ""&

    %"

    &&

    ;

    =

    ( ) ( )

    0

    2n

    rmp2

    tBtp

    ,

    ,

    ( ) ( )

    =

    =

    1k6

    ss ptcosBt,B

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    ))). 1(1T+M02*1T) 0*0(3S)S -S)*2 $%M02

    The machine under study is a PMSM +ith & stator slots and B rotor poles t+olayer +inding" are analyGed for

    /oth ;#@mm and %mm airgap length )Fig#%*#The main geometrical data of the machine are given in Ta/le H#

    T14I5

    M1H!5OM5TRHC1I01T1OFT.5STU0H50M1C.H!5S

    a* /*Fig# %# & slots ' pole pairs field lines for6 a* % mm /* ;#@ mm

    From fig#% it can /e deducted that the distri/ution is uniform in /oth cases#The flu3 density distri/ution is

    comparatively analysed at tK;#;%B< s#

    a* /*

    Fig# & slots ' pole pairs9'

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    The magnetic flu3 density for the motor +ith % mm airgap siGe has a ma3imum value of %#;@ T and for the

    motor +ith ;#@ mm airgap siGe has a ma3imum value of %#& T#

    Fig# ' Magnetic Flu3 0ensity

    The airgap magnetic field density provides valua/le information on the electromagnetic machine /ehavior

    )electromagnetic tor,ue" cogging tor,ue" /ac2emf" etc* /ut also on other aspects as thermal and vi/roacoustics#

    The airgap magnetic field distri/ution for load regime" as +ell as the electromagnetic tor,ue developed /y the

    motor is presented in Fig#

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    The Space harmonic components of !odal Forces are given in Fig# @#

    Fig# @# Space harmonics spectrum of the radial forces !oIoad regime

    1 richer harmonic content can /e noticed for the ;#@ mm airgap length machine" +ith a higher value of the

    amplitude and more harmonics" the % thand &Eth is missing from the % mm airgap length" in conclusion +ith a

    smaller airgap length" +e have to,ue ripples and increased harmonics#

    1nother regime of this study" that +e collect results is rated load# Hn this regime +e can notice that the

    .armonic 1mplitude is smaller" than no load regime" and on the % mm airgap length is present the % thand &Eth

    harmonic" +hich are missing from noload regime#

    Fig# B# Space harmonics spectrum of the radial forces RatedIoad regime

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    The time depending +aveform of the radial force for a virtual pro/e mounted on the stator tooth having the

    coordinates )&@#@e'" ;* is given in Fig# " for /oth ;#@ and % mm airgap length#

    Fig# # Time harmonic spectrum of the radial forces !oIoad regime

    Hn Ta/le & is represented a comparative values of 1mplitude and Fre,uency /et+een the airgap length results#

    Ne can notice that Time .armonics results has no impact and no major different values /et+een this part of

    simulation +or2#

    Ta/le & 1mplitude and Fre,uency results

    H

    Time 7armonics

    0irgap lenght 8,9 mm 1irgap lenght % mm

    Fre,uency 1mplitude Fre,uency 1mplitude

    '

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    0ifferent to space harmonics" the .armonic 1mplitude has different values for /oth regimes of +or2# For %

    mm airgap length ratedload " the amplitude is smaller than the other regime /ut the same length and for ;#@ mm

    airgap length ratedload " the amplitude is /igger than noload regim#

    Fig# D# Time harmonic spectrum of the radial forces RatedIoad regime

    1nother part of our +or2" represents the magnet shape# Hn our simulation +e change the edge of magnet to

    study the influence of them on space and time harmonics# The simulation is made only for ;#@ airgap length no

    load regime# Fig# E represents the shape of the magnets that +e used in our test simulation#

    a* /*

    Fig# E# Magnetic Shape a* rectangular /* Oval

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    The Space harmonic components of !odal Forces are given in Fig# %;#

    Fig# %;# Space harmonics spectrum of the radial forces !oIoad regime +ith Oval Magnets

    From the spectrum +e can deduced that the harmonics have the same order li2e the other results"

    +ith rectangular magnets /ut the amplitude on the % st" @thand %%th order is a little /it /igger comparative

    +ith the others results#

    The Time harmonic components of !odal Forces are given in Fig# %%#

    Fig# %%# Time harmonic spectrum of the radial forces !oIoad regime +ith Oval Magnets

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    @#