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www.stoneworld.com February 2010 Our Lady of Guadalupe Church Report from Latin America Fabricator Case Studies

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Page 1: StoneWorld201002

www.stoneworld.com

February 2010

Our Lady of Guadalupe ChurchReport from Latin America

Fabricator Case Studies

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N A T U R A L S T O N E S BLOCKS & QUARRIES

VERONA - ITALY

®®®Tel. +39 045 8875111 • Fax +39 045 8875155www.granitex.it

Giallo NapoleoneGiallo Napoleone

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www.ArtisanSinks.com

Premium Quality Designer-Inspired Stainless Steel Sinks

• Heavy-duty 16 gauge • Stain and corrosion resistant• Chef Pro Sinks

2 styles Chef Pro Apron Sinks (shown)

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Depth - 10"

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6 February 2010 | Stone World

Member:

®

Publisher Alex Bachrach, ext. 8615 [email protected]

Editor/Associate Publisher Michael Reis, ext. 8613 [email protected]

Managing Editor Jennifer Adams, ext. 8611 [email protected]

Associate Editor Alexis Fisher, ext. 8612 [email protected]

Production Manager Jennifer Karras, 248/202-0220 [email protected]

Senior Art Director Wendy Zaremba-Just, 248/244-6476 [email protected]

Office Manager Hilda Rowland, ext. 8610 [email protected]

Regional Advertising Managers Janelle Minghine, 734/340-5211 fax: 734/340-5212 [email protected]

Steve Smith, 617/909-5973 fax: 248/283-6531 [email protected]

European Sales Dee Wakefield, 44 207 937 4488 fax: 44 207 792 3331 [email protected]

Reprint Manager Jill DeVries, 248/244-1726 [email protected]

210 Route 4 East, Suite 203Paramus, NJ 07652

Phone: 201/291-9001Fax: 201/291-9002

E-mail: [email protected]: www.stoneworld.com

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www.granitedepot.us

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We will do absolutely everything to guarantee your complete satisfaction, so

• We will bring you here to select

your slabs

• We will present to you a huge

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10 February 2010 | Stone World

Classified Ad Sales Janelle Minghine, 734/340-5211 fax: 734/340-5212

[email protected]

Marketing Coordinator Kevin Hackney, [email protected]

Single Copy Sales Ann Kalb, 248/244-6499, [email protected]

Audience Development Coordinator Cassandra Haggard, [email protected]

Multimedia Coordinator Stephanie Hunt, [email protected]

Audience Audit Coordinator Kelly M. Carlson, [email protected]

List Rental POSTAL Robert Liska, List Manager, 800-223-2194 [email protected] EMAIL Shawn Kingston, Account Manager, 800-409-4443 [email protected]

For subscription information or service, please contact Customer Service at: 847/763-9534 or fax: 847/763-9538, e-mail: [email protected]

Corporate Directors PUBLISHING Timothy A. Fausch PUBLISHING John R. Schrei AUDIENCE DEVELOPMENT Christine A. Baloga CUSTOM MEDIA Steve M. Beyer CORPORATE STRATEGY Rita M. Foumia INFORMATION TECHNOLOGY Scott Kesler PRODUCTION Vincent M. Miconi FINANCE Lisa L. Paulus CREATIVE Michael T. Powell MARKETING Holly Banks DIRECTORIES Nikki Smith HUMAN RESOURCES Marlene J. Witthoft CONFERENCES & EVENTS Emily Patten CLEAR SEAS RESEARCH Beth A. Surowiec

Stone World Corporate OfficeBNP Media/Stone World

2401 W. Big Beaver, Suite 700Troy, Michigan 48084

248/362-3700www.stoneworld.com

BNP Media Helps People Succeed in Business with Superior Information

JURALIMESTONEMADE INGERMANYOwn quarries! Own production! Special for: Slabs Floor tiles Cut to size

If you want to have more information please visit our website or contact us directly:Vereinigte Marmorwerke Kaldorf GmbH Auweg 6 | 85135 Kaldorf | [email protected] Phone +49 8423 / 99 11-0 | Fax +49 8423 / 99 11-40www.vm-kaldorf.de

California Agent TriStone & Tile Inc., Van Nuys CAPhone (818)997-9200 | Fax (818)997-9208www.tristoneandtile.com | [email protected]

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T . 800-575-4401 • www.braxton-bragg.com • F. 800-915-5501

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“Steve, why is the Viper® our best-sellingturbo blade year after year?”

Why does the boss always ask questions thatI don’t know the answer to? Thinkingquickly, I said, “Sir, I don’t know butI’ll find out!” After a little check-ing I realized that not only hasthe Viper® Turbo been ourbest-selling blade for over adecade—the race isn’teven close. Braxton-Bragg has the largestselection of turbo bladesin the industry but theViper® always wins.Since sales popularity isdetermined by our cus-tomers, I called severalshops and asked them.The overwhelmingresponse was that theViper® was the best value forthe money.

Excited, I called the boss andshared this news with him. Heresponded with, “Steve, value for moneyis a good overall evaluation, but it doesn’t tellme the details. I want to know why!”

Now, I have been in the stone industry for over 10 years,but after listening to our customers, I learned some newthings about blades.

ConsistentI was told that the Viper® was consistent, but this confused

me because the manufacturer is continuously improving theproduct and upgrading the manufacturing process. Delvingdeeper I learned that frequently customers try cheap bladesfrom China in an attempt to save money. Most customers

have reported that sometimes the blades work,other times they don’t, and when they

don’t—you can ruin the stone and dam-age your saw. Consistency to them

means that the blade always does thejob and you never have to worry

about it ruining your job, reputa-tion or equipment.

Chip FreeSmooth, chip free cutting

was mentioned by severalcustomers. They stated thatblade hop, scratching and theextra work of repair are notan issue with Viper® Turboblades. I also learned that fre-

quently, cheap blades veer offcourse and flex too much.

Checking with a blade manufac-turer, I was told that this was usual-

ly caused by an inferior core. The les-son seems to be that saving money on a

poor quality blade doesn’t make sense ifyou lose time or have to repair the stone.

Durable“Consistently durable” was a frequent response. Some bladesare fast, some are durable; the Viper® is consistently fast anddurable. Long life translates to value. Inconsistent life hasbeen frequently mentioned as a problem with some otherblades.

PriceThe Viper® is not our least expensive turbo blade, nor is it

our most expensive blade. It is our best-selling blade. Whatseems clear is that many of our customers believe that it is thebest combination of quality and durability available today.

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Viper® Turbo has been the fabricator’s choicefor more than a decade!

Let the professionals tell you why.

Item # Description Everyday Low Price1020 4˝ x 5/8” Arbor Viper® Turbo, 15,000 RPM $20.95

1022 4-1/2˝ x 5/8” Arbor Viper® Turbo, 13,300 RPM $21.95

1023 5˝ x 5/8” Arbor Viper® Turbo, 12,000 RPM $23.95

17453 6˝ x 5/8” Viper® Turbo, 10,000 RPM $29.95

1024 7˝ x 5/8” Arbor Viper® Turbo, 8,500 RPM $41.95

41349 8˝ x 7/8” Viper® Turbo, 7,500 RPM $57.95

41350 10˝ x 1-5/8” Viper® Turbo, 6,000 RPM $95.95

41351 12˝ x 1-5/8” Viper® Turbo, 6,000 RPM $127.95

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Stone World | February 2010 13

February 2010 • Vol. 27, No. 2www.stoneworld.com

DEPARTMENTS 16 Stone Column 19 Newsline 24 Statistics 28 News 104 Calendar 105 New Products 106 New Literature 106 New Equipment 108 Stone of the Month 109 Machine of the Month 110 Marketplace 113 Classified 114 Ad Index

FEATURES 36 A “green” stone-processing operation

Fabricator Case Studies 48 State-of-the-art product expansion in Minnesota 58 Fueling a passion for stone

Report from Latin America 66 An American specialist in Mexican porphyry 76 More international exhibitors at Vitória Stone Fair 80 An international force in Brazilian stone 86 Brazilian supplier marks 20 years of growth 92 A revival of church architecture in the U.S.

100 Fabricating Technology: Tooling and Accessories

STONE WORLD Volume 27, Issue 2 (ISSN 1052-6994) is published 12 times annually, monthly, by BNP Media, 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-4903. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualifi ed individuals. Annual rate for subscriptions to nonqualifi ed individuals in the U.S.A.: $104.00 USD. Annual rate for subscriptions to nonqualifi ed individuals in Canada: $137.00 USD (includes GST & postage); all other countries: $154.00 (int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2010, by BNP Media. Periodicals Postage Paid at Troy, MI and at additional mailing offi ces. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. POSTMASTER: Send address changes to: STONE WORLD, P.O. Box 2144, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Bleuchip International, P.O. Box 25542, London, ON, N6C 6B2. Change of address: Send old address label along with new address to STONE WORLD, P.O. Box 2144, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or [email protected].

On the Cover: A mix of yellow, red and gray fieldstone, which was quarried locally by County Material Corp., comprises much of the exterior of the Church of the Shrine of Our Lady of Guadalupe, which was recently constructed in La Crosse, WI. Limestone — supplied by Becker & Becker Stone Company, Inc. of Dubuque, IA — was chosen for architectural elements such as lintels and window and door frames — contrasting nicely with the warm tones of the fieldstone. Exterior designed by River Architects of La Crosse, WI. Story begins on page 92.

Coming Next Month: In March, Stone World will include a focus on Institutional Architecture — including details on the stone selection process as well as installation techniques for several individual projects. The next edition will also take a look at “Fabricator Issues & Solutions” that are currently affecting industry members, and a series of “Fabricator Case Studies” rounds out the issue.

36

58

80

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STONE COLUMNBACK TO THE “CRAFT” OF STONEWORKING

For as long as three years now (depending on where you’re located in the U.S.), most conversations

among stone industry members have begun and ended with a discussion of the economy — specifi cally

how bad it is and whether or not it is ever going to recover. And while we have a long road ahead of us until

we’re all the way back, all indications are that the worst is behind us.

With this in mind, my interaction with stone fabricators lately has been a little different than

it was during the depths of the recession — which seems to have been at or near the bottom

from late 2008 through the middle of 2009. These days, we’re talking more about the craft of

stoneworking and how fabricators are dealing with practical issues in the shop. The economy

hasn’t been forgotten, to be sure, but it no longer dominates the conversation.

Maybe part of this is the fact that everyone — including me — is just plain tired of talking

about the economy, since this mess certainly isn’t anything “new” anymore. Perhaps the reces-

sion has caused more fabrication shop owners and managers to look inward at their operations,

and they are focusing more on increasing effi ciency — even if it means making an initial invest-

ment to do so. Whatever the reasons may be, it is a welcome change.

Two prime examples of stone fabricators showcasing their stoneworking techniques and in-

vestments can be found in this issue of Stone World. In the fi rst of these two “Fabricator Case

Studies,” we report on Innovative Surfaces of Hastings, MN (page 48), which has made a number

of investments in the latest technology, including a combination bridge saw/waterjet and a laser layout-

projection workstation. “The [bridge saw/waterjet] has been great. We’ve had a lot better material utiliza-

tion, and it has relieved some time on our CNCs,” explained Bruce Akins, owner of Innovative Surfaces.

“We bought a laser [layout-projection workstation] at the same time, so all slabs are photographed and laid

out prior to being cut.”

According to Akins, these investments have not only benefi tted the company within the shop, but also

in its customer interaction. “Our business is wholesale, so clients of our customers come to us after we’ve

taken photos of the slabs, and view the photos and slabs for layout approval.” he said. “It’s nice to be able

to view and manipulate the pieces prior to cutting.”

Our second “Fabricator Case Study” in this issue is South Shore Marble & Granite in Egg Harbor Town-

ship, NJ (page 58), and this company has also made some major investments over the past year or so,

including a new CNC stoneworking center with a state-of-the-art pod management system that had just

been introduced to the marketplace at the time. “We purchased that machine in late 2008, and it really

changed the output of our shop and made it more effi cient. We found that we could do a lot more,” said

John DeBlasiis, owner of South Shore Marble & Granite. “Everything is set up automatically. We don’t have

to set up or attach hoses. I believe it is the only one in the U.S. It’s a workhorse; we use it all day long.”

DeBlasiis also touted his investment in advanced digital templating technology, which he said helps

the company process complex jobs. “We are not doing the same thing over and over again,” DeBlasiis said.

“We are doing a lot of radius work and inverted corners to create a custom look.”

While the companies mentioned above are just two examples of fabrication shops that are investing in

new equipment, it is always invigorating to speak with fi rms that have put this new technology into ac-

tion. If you have recently made investments in your shop, Stone World would love to hear about them, so

feel free to E-mail me at [email protected] and let me know what is new at your shop.

Michael Reis, Editor/Associate Publisher

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Toll-Free 1 (800) 458-6222 Fax: (770) 621-9771 • www.GranQuartz.comStocking Locations in Atlanta, Boston, Chicago, Denver, Houston and Miami.

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Manzelli® vacuum lifters includefeatures (as standard equipment)that would be considered “extras”or “upgrades” on other comparablelifters.

The new Manzelli Basic Line 12volt vacuum lifter comes ready touse and will attach to any forklift.The powerful vacuum picks upand tilts slabs up to 1100 pounds.

MANZELLI Vacuum Lifters areavailable EXCLUSIVELY at

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Proliner, world’s leading digitizer in 2D & 3D measurements!

For more information and demo movies, visit our website www.prodimusa.com

Measurements made fast, accurate and easy:Stairs, bathrooms, swimming pool edges, formed profiles, renovations, sinks, countertops, backsplashes

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The Proliner offers us the best in precision measuring tech-nology. Novice users like us, without CAD experience, find the Proliner easy to use and simple to operate. It reduces waste and turnaround time by providing precise measure-ments quickly. Very pleasant process of purchasing the Pro-liner: local sales rep came out to jobsite and measured the whole job (over 200 square ft.). After fabrication everything fit. Good support. Our investment on the Proliner let us advance our learning curve of the CNCmachine we bought to a couple of weeks., instead of a few months like I was told. It added a level of professionalism to my shop that customers seem to notice. Thanks Prodim so far so good!

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Stone World | February 2010 19

NEWSLINEPIEDRA EXHIBITION IS SET TO TAKE PLACE IN MADRID, SPAIN, FROM MAY 5 TO 8 . . .

The eighth edition of Piedra, the International Natural Stone Fair, will take place from May 5 to 8, 2010 at Feria de Madrid, in Madrid, Spain. Organized by IFEMA and promoted by the Spanish Natural Stone Federation (FDP), the fair will once again feature the leading manufacturers, exporters, importers and distributors of natural stone and machinery in Spain, complemented by a solid selection of companies from abroad.

The exhibition at Piedra 2010 will encompass products and services relating to the following segments: quarrying, stone processing, handcrafted stone, decoration, design, restoration, stone installation, machinery, abrasives, tools and accessories, funerary art and air/water treatment. The fair will also feature the participation of associations linked to the industry, as well as the specialized press.

The event takes place every two years, and in 2008, Piedra drew a total of 409 exhibitors, including 231 companies from Spain. They exhibited across a net area of more than 243,500 square feet.

The event is attended by natural stone distributors, quarriers and processors as well as architects, builders, developers, project planners, interior designers and other specifiers of natural stone. In 2008, a total of 14,355 people attended Piedra, including 12,471 from Spain (86.88%) and 1,884 foreign visitors from 78 different nations.

The general appeal of the event is expected to be strengthened by the concurrent staging of Veteco, the International Window, Curtainwall and Structural Glass Trade Show, which is due to take place between May 4 to 7, 2010, also at Feria de Madrid.

For more information on Piedra 2010, visit www.ifema.es/ferias/piedra/default_i.html to view the entire program, including the educational seminars and award presentations.

OBITUARY: TOM WILSON, LONG-TIME STONE INDUSTRY VETERAN . . . Tom Wilson, 91, died last month in Austin, TX. Mr. Wilson was a long-time successful entrepreneur in the granite

business and will be remembered for bringing granite produced in Texas to prominence during the construction boom of the 1970s and 1980s.

He was born and raised in Yazoo City, MI, educated at Louisiana Tech University and served in the Army Air Corp in World War II as a fighter pilot, escorting bomber raids from England over Germany. He returned to Austin after the war to raise his family and was working as an engineer for the Texas Highway Department when his next door neighbor, John Alexander -- President of Cold Spring Granite at the time -- persuaded him to go to work for Texas Granite (a division of Cold Spring Granite) in the late 1950s. Mr. Wilson became the sales manager and then general manager for Texas Granite before striking out on his own in 1962.

He formed Capitol Marble & Granite and began opening granite quarries and building factories. In 1980, Capitol Marble built the first major granite fabricating factory in the U.S., employing new technology of granite gangsaws and automatic polishing lines. Capitol also discovered and opened several new major granite quarries in Texas and Oklahoma. Mr. Wilson loved spending his days with land owners, discussing the virtues of introducing granites from their properties to the marketplace. Mr. Wilson was also an avid industry proponent, active in Building Stone Institute and Marble Institute of America.

Capitol Marble & Granite furnished the granite for many prominent buildings in the U.S. and in other countries, including Everett Dirksen Senate Office Building (Washington, DC), Williams Square at Los Colinas (Dallas, TX), Federal Reserve Bank (San Francisco, CA), Capital Center (Indianapolis, IN), Battery Park (New York, NY) and 333 Collins (Melbourne, Australia).

Mr. Wilson retired when he turned 60 and enjoyed traveling with his wife, Elizabeth, around the world for the next 20 years. Capitol Marble & Granite was later purchased by Cold Spring Granite. Mr. Wilson’s descendents, son Kelley Wilson, son-in-law Jack Seiders, daughter Peggy Wilson Seiders and grandson Chad Seiders own and operate Architectural Marble & Granite (AG&M) in Austin, TX.

WALKER ZANGER PLANS TO LEVERAGE 2009 SUCCESS FOR CONTINUED GROWTH IN 2010 . . .

As Walker Zanger, a comprehensive stone and tile company, ends a year in which the U.S. economy and its

building industry have been buffeted, the company is positioned for growth and continued achievements in 2010.

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20 February 2010 | Stone World

NEWSLINEIn 2009, Walker Zanger reports that it garnered several industry awards and seized opportunities for growth, giving

the company cause to set its sights even higher for 2010. Additionally, the company has seen an increase in sales in

the Southern California market for high-end commercial building projects, indicating positive movement in the

building industry where the company hopes to capitalize in the coming year.

“While most in our category are cutting staff or scaling back production, Walker Zanger remains focused on

growth and future opportunity,” said Jonathan Zanger, President of Walker Zanger. “We’ve positioned ourselves

for great success by taking steps in 2009 to build on our business. The investments we have made and the

acknowledgements we have received will go a long way toward sustaining our future expansion. We are looking

forward to success in 2010 as the economy recovers.”

Beginning in late 2008 with the opening of its showroom in Tustin, CA, Walker Zanger approached 2009 with

a vision for growth to further cement the company’s future in the stone and tile industry. In May, the company

took it a step further, securing the acquisition of Cerámica Antique, a manufacturing facility with whom Walker

Zanger had worked for 15 years. This acquisition not only came with additional manufacturing capabilities, but also

patented processes to manufacture large-format tiles, which are now exclusive to Walker Zanger.

Throughout 2009, Walker Zanger received several industry awards and honors including: the Key to the City of

Carrara, Italy, in acknowledgement of its long-standing relationship with the city, its quarries and its people; a silver

Award for Design Excellence (ADEX) for its Sonja Mosaics Collection; a Chicago Athenaeum Good Design Award,

also for its Sonja Mosaics Collection; and Prism Awards for both a residential building in New York City and a spa

bath in Florida.

Additionally, Walker Zanger also provided stone products for a large part of the renovation to The America Wing

of the Metropolitan Museum of Art in New York City. Topped off by the appointment of its President, Jonathan

Zanger, to the Board of Directors of the Marble Institute of America (MIA) as Treasurer, 2009 proved to be a year for

unique and exceptional honors for Walker Zanger.

Walker Zanger also made investments in its future by providing dealer networks and client service divisions with

tools to build business and drive sales. This year, Walker Zanger hosted a special training seminar for dealers to

expand their knowledge of the extensive Walker Zanger catalog. The company also recently launched an exclusive

“Hand-Created Client Experience” training for client service representatives and showrooms, further establishing its

standards for all client interactions.

In 2010, Walker Zanger seeks to capitalize on its elevated client service reputation as the building and home

industries see renewed growth, the company reports.

ONE LINERS . . .Globe Marble & Granite of Wood-Ridge, NJ, recently changed its name to “Peter Brooks Stone Works.” “There has

been no change in management, and we will be providing the same products and personalized service on which we

have built our reputation in the industry,” stated company owner Peter Brooks, who said the company is focused

on custom design and creation of stone products such as countertops, islands, vanities, bartops, fireplaces, tables,

tub surrounds and more. The company remains located at 185 Berger Street, Wood-Ridge, NJ 07075, and its phone

number is 201-460-7505. For more information on Peter Brooks Stone Works, visit www.pbstoneworks.com.

Mapei, a leader in the manufacturing of adhesives, sealants and chemical products for the construction industry,

recently acquired a production plant in Ruse, Bulgaria, from Orgachim, a Bulgarian company that manufactures

varnishes and paints. This plant is dedicated to the production of ceramic tile adhesives and thermal insulation

systems. The plant, located in a strategic position at the border between Romania and Bulgaria, consists of an area of

more than 150,000 square feet.

Any questions regarding Newsline, contact: Newsline Editor, Stone World, 210 Route 4 East, Suite 203, Paramus, NJ

07652; Fax: 201-291-9002; E-mail: [email protected].

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FROM THE QUARRY TO YOUR HOME PROJECT, MAKE SURE TO HAVE SANTO ANTONIO’S ORIGINAL GRANITE.

MASCARELLO PURPLE DUNES BARICATTO BRONZZO CD MATRIX

Say no to fake stones. Only companies which own quarries, investing on researches and state of the art technologies, may release specifi cations for their products. They can also ensure continuous supply, delivery terms commitment and high quality.

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www.santonio.com.br

DESI

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NDRI

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ACHA

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24 February 2010 | Stone World

ARAB EMIRATES 60,649 124

ARGENTINA 91,333 328 47,795 20

AUSTRALIA 30,000 6

BAHAMAS 22,500 672

BELGIUM 64,832 30 11,466 2

BRAZIL 21,735,205 49,666 55,601 93 300,701 243,465 263

BULGARIA 42,637 27

CANADA 1,241,808 3,792 839,586 465 189,306 3,103,663 8,904

CHINA 16,927,276 36,493 5,866,538 7,713 2,034,747 1,041,711 1,262

COLOMBIA 73,970 113 18,783

CROATIA 20,514 29

DOMINICAN REPUBLIC 36,465 55 183,586 487 11,702 17

EGYPT 3,261,613 3,778 440,730 922

FRANCE 426,537 267 7,348 2

GERMANY 4,373 15 407,708 231 44,661 10

GREECE 112,829 93

GUATEMALA 13,339 10

HONDURAS 13,356 3

HONG KONG 139,456 164 12,329 1

INDIA 9,819,156 39,531 522,293 465 2,000,006 184,751 399

INDONESIA 431,242 591

ISRAEL 865,871 705

ITALY 6,172,542 4,286 5,295,541 2,690 68,196 470,380 2,376

JAPAN 6,094 1

KOREA 2,800 9 36,917 18

LEBANON 871,143 64,068

LIECHTENSTEIN 31,300 5

MALAYSIA 7,676 21

MEXICO 55,909 65 4,682,401 11,895 6,531 471,869 4,403

NORWAY 58,506 121 14,532 28

PAKISTAN 274,660 162 13,255 8

PERU 22,304 16 1,003,294 1,070

PHILIPPINES 23,760 84 64,725 2,343 7,342 22

PORTUGAL 42,244 14 1,010,849 995

SAUDI ARABIA 22,892 7

SINGAPORE 70,986 85

SPAIN 550,998 567 2,200,351 2,067 102,234

SWITZERLAND 7,771 1 9,360 4,500

TAIWAN 1,961,687 1,905 271,257 167

THAILAND 24,942 16 14,688

TUNISIA 52,853 5

TURKEY 3,321 3 16,919,323 32,056 31,942 56

UNITED KINGDOM 4,944 1 19,794 17 25,123 72,055 24

URUGUAY 29,487 26

OTHER 96,786 97 210,655 316 38,700 146,828 349

TOTAL OCTOBER 2009 62,327,007 141,030 43,499,321 130,361 4,799,015 5,981,841 23,322

TOTAL OCTOBER 2008 97,338,818 168,744 75,039,426 159,056 8,006,036 7,620,607 33,565

STATISTICSOctober 2009 | Imports to the U.S. Customers value in dollars does not include insurance or freight

*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific monumental or building stone SOURCE: U.S. Department of Commerce

U.S. $ TONS U.S. $ U.S. $ TONS U.S. $ TONS

COUNTRY GRANITE MARBLE* SLATE** OTHER***

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26 February 2010 | Stone World

ANTIGUA 12,563 4 25,873 27

ARAB EMIRATES 259,160 258

AUSTRALIA 68,977 20 5,000 1

BAHAMAS 63,883 32 85,345 131 51,994 62

BARBADOS 3,063 1 28,718 41 18,850 29

BELGIUM 34,849 63

BELIZE 3,399 1

BERMUDA 53,030 8 2,826 2

BRITISH VIRGIN ISLANDS 32,746 30 121,771 43 4,512 2,770 100

CANADA 2,003,203 2,983 789,808 10,254 113,552 2,617,907 10,774

CAYMAN ISLANDS 22,785 23 19,066 41 19,002 4

CHINA 518,379 1,145 18,044 11 4,270 172,860 578

COLOMBIA 20,411 22 4,428 1

COSTA RICA 15,092 21 30,682 38

DOMINICAN REPUBLIC 22,000 16

FRANCE 33,597 17 7,859 4

GERMANY 36,956 60 237,150 1,024

HONG KONG 5,000 13

INDIA 10,046 40

ISRAEL 9,788 16 34,605 124

ITALY 522,662 1,006 59,553 28 139,247 304

JAMAICA 9,383 6 3,583 3 3,600 18

JAPAN 3,486 1 25,788 212

KOREA 5,780 2 10,903 56

MALAYSIA 4,400 8

MEXICO 115,580 110 115,133 125 122,375 73

N. ANTILLES 24,085 5 3,525 11,772 4

NETHERLANDS 16,952 22

NEW ZEALAND 17,900 4 26,847 35

NICARAGUA 5,505 3

NIGERIA 15,457 27

PANAMA 3,740 1

SINGAPORE 85,944 252 10,500 1 294,140

SPAIN 20,000 3

SWITZERLAND 5,000 10

TAIWAN 22,483 3

THAILAND 9,845 1

UNITED KINGDOM 296,572 79 32,007 101 70,992 8,805 2

VENEZUELA 41,081 28

OTHER 55,032 19 43,241 22 69,666 188,760 45

TOTAL OCTOBER 2009 4,007,260 5,935 1,848,177 11,245 560,657 3,751,049 13,501

TOTAL OCTOBER 2008 6,442,844 11,388 1,985,901 12,055 396,749 3,690,142 15,225

STATISTICSOctober 2009 | Exports from the U.S. Customers value in dollars does not include insurance or freight

*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific monumental or building stone SOURCE: U.S. Department of Commerce

U.S. $ TONS U.S. $ U.S. $ TONS U.S. $ TONS

COUNTRY GRANITE MARBLE* SLATE** OTHER***

PRODUCT SOURCINGPRODU

Check out the 2010 Online Version of Stone World’s Stone Guide at

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Page 27: StoneWorld201002

Insert straps under tile during installation.

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28 February 2010 | Stone World

NEWSCAESARSTONE INTRODUCES WORLD’S FIRST QUARTZ SURFACE AVAILABLE ON IPHONE

VAN NUYS, CA — CaesarStone, a quartz surface manufacturer, has launched a unique, f ree iPhone “MobileGallery™” application that gives consumers, designers and deal-ers alike a pocket-sized tool to browse

and order samples from the line-up of CaesarStone countertops and surfaces.

“iPhone technology is a unique cul-tural phenomenon,” said Arik Tendler, CaesarStone President. “CaesarStone is proud to make our product line avail-able to our customers, architects and designers in innovative new ways. Colors can be viewed using the iPhone

as a portable sample chip, helping the consumer to make informed, on-the-spot purchase decisions. For designers and dealers, it specifies material and allows for instant referencing of the CaesarStone library.”

CaesarStone’s “MobileGallery” appli-cation, developed by Rumble Design, Inc., was designed around the way the company’s product is presented online and in the field. “CaesarStone is offering a brand experience beyond the showroom,” said Jake Rumble, President of Rumble Design. “The iPhone’s platform and features provide powerful mobile tools for a progressive audience.”

The special functions of the applica-tion include:• Surface Browser — Allows the user to

see size/color accurate samples. The scrolling features allow for viewing that goes beyond the edges of the iPhone. Additionally, the user can toggle over each sample to see how that surface looks in an application.

• Surface Calculator — Allows users to calculate how much product they will need for their installation.

• Free Sample Ordering — Users can immediately order free samples with one click.

Free downloads of this application are available for iPhone users via the Apple iTunes App Store or the direct link from www.CaesarStoneUS.com.

MIA RELEASES THREE REVISED CHAPTERS OF ITS DIMENSION STONE DESIGN MANUAL

C L E V E L A N D, O H — T h r e e chapters of the Marble Institute of America’s (MIA) Dimension Stone

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CaesarStone has launched a unique, free iPhone “MobileGallery™” application that gives consumers, designers and dealers alike a pocket-sized tool to browse and order samples from the line-up of CaesarStone countertops and surfaces.

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Look and Feel.Introducing the world’s first pattern-designed quartz surface — Motivo is a stunning visual and tactile experience, delivering endless creative options for wall paneling, custom-made furniture, kitchen countertops, vanity tops and more. Learn more at www.CaesarStoneUS.com/Motivo.

Motivo™

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30 February 2010 | Stone World

NEWS

JMSSW06074.indd 1 5/15/07 9:59:42 AM

Design Manual (DSDM) have been comprehensively reviewed and updat-ed by the MIA technical department. It was made available to the indus-try and to the design community as Dimension Stone Design Manual Version 7.1 on January 1, 2010.

Working for over two years, the industry professionals serving on the MIA Technical Committee reached broad consensus and have updated the manual’s chapters on general installa-tions, horizontal surfaces and vertical surfaces. The new standards in Version 7.1 offer:• Improved clarification of tile setting

methods with references to ANSI/TCNA documents

• Revised section of suitable backing materials

• Expanded section of mortar types • Updated Reference List for TCNA

methods application to natural stone • Clarification of required conditioning

for concrete substrate floors

• Updated discussion of anchorage metallurgy

• Recommendations for currency of test data

• Updated graphics in all sections “Our goal is to keep the MIA design

manual current, relevant and trusted by the design community,” said Chuck Muehlbauer, MIA Technical Director. “This means periodic updates, revisions and additions rather than re-writing and re-issuing the entire manual. Another benefit of these periodic updates is one of economics. Design professionals do not have to order or download a com-plete manual to keep current, just the revised chapters.”

The DSDM is the stone industry’s single-source reference for dimensional stone design and construction facts and details. Contents include sections on granite, marble, limestone, serpentine, soapstone, travertine, quartz-based stone and slate with product descrip-tions and technical data; general

installation guidelines; guidelines and typical detailing for horizontal surfac-es, vertical surfaces, wet areas, furniture and countertops; maintenance of exte-rior and interior stone installations; and a glossary of terms relating to dimensional stone.

For further information, go to www.marble-institute.com and click on the “Bookstore” option to order or to down-load (Technical Standards Downloadable Documents).

MARBLE, TECHNOLOGY AND DESIGN AT FOREFRONT OF CARRARAMARMOTEC 2010

C A R R A R A, I TA LY — Giorg io Bianchini, CarraraFiere Chairman, r e cent ly pre s ided ove r a pre s s con fe rence rega rd ing t he 2 010 CarraraMarmotec Marble, Technology and Design Trade Fair, which is set to take place from May 19 to 22 — marking its 30th edition. “It will be an important event for the inter-

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32 February 2010 | Stone World

NEWS

national marble and technology industry, a trade fair that will show the most beautiful and innovative products our companies can offer to an international market that is becoming increasingly competitive, which means that companies need to adapt, show great innovation and make suggestions for the world of designers based on marble and natu-ral stone,” he said. “We are planning the fair in every minute detail. It is a difficult time for the industry, and CarraraMarmotec may be the oppor-tunity to draw attention to natural stone and stimulate demand, espe-cially in the high-quality brackets with high-added value that charac-terize the national industry”.

Exhibitors at CarraraMarmotec will showcase marble and granite and other natural stone from all over the world (both raw materials and finished prod-ucts) as well as the most advanced and sophisticated technology.

Numerous foreign delegations have already confirmed their participation, thereby emphasizing the strong interna-tional reputation of CarraraMarmotec. Delegations of visitors are expected from the U.S., Canada, South America (Argentina, Brazil, Uruguay, Paraguay, Bolivia, Chile, Venezuela and Mexico), Russia, Europe and Eastern Europe (Turkey, Poland, Bulgaria, Hungary, Croat ia , Se rbia and the Czech Republic), the United Arab Emirates and Syria, North Africa (Morocco, Libya, Tunisia and Algeria) as well as Iran and Ukraine. A strategic promo-tions campaign was carried out thanks to the help of the ICE (the Italian Foreign Trade Commission), the Italian Chambers of Commerce abroad, the Tuscan Regional Government, Toscana

chemcoresw06091.indd 1 5/14/09 10:42:58 AM

Giorgio Bianchini, CarraraFiere Chairman, recently presided over a press conference regarding the 2010 CarraraMarmotec Marble, Technology and Design Trade Fair, which is set to take place from May 19 to 22.

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34 February 2010 | Stone World

NEWS

www.BarrancaDiamond.com Torrance, CA 310.523.5867 800.630.7682 fax 310.257.3063

Professional Tools for FabricationBD-5000 Wet Air Grinder

Heavy-duty rear exhaust pneumatic wet grinder for use with 4"-5" diamond cup wheels.

BD-360T Turbo Cup Wheels

These grinding turbo cup wheels employ a unique turbo-style segment designed for fast, clean grinding action and smooth fi nishes on rough stone.

BD-5000

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Diamond polishing discs are used to achieve a high-quality fi nish on straight or contoured edges. These diamond discs are used for polishing granite, hard marble and porcelain. BD-400P

The BD-2321WR is one of the most durable tools of its kind on the market for polishing stone. Rear air vent removes exhaust through a hose protector, away from operator's hands.

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BD-400P Professional Grade Resin Diamond Polishing Discs

BD-2321WR

Promozione and Lucca Promozione.A further element that demon-

strates the hard work of CarraraFiere and Internazionale Marmi e Macchine in their support of the promotions campaign for natural stone is the deci-sion of the Marble Institute of America (MIA) to hold the annual meeting of its Board of Directors in Carrara during the trade fair.

One of the most prominent events in the concurrent educational/cultural program is the Marble Architectural Awards (MAA) ceremony. The 2010 Awards celebrate their 25th anniver-sary with a special “Silver Awards” competition open to architects and designers from all over the world. This is an opportunity for schools and international offices to compete in a prestigious international competition, which aims to promote the use of natu-ral stone on an international level.

The winners, chosen by an inter-national jury, will be called upon to

illustrate their work at a conference held during CarraraMarmotec to present the winning projects along with those of two other competitions: the Dressed Stone Design Award and the Innovative Design Technology Award.

StatisticsThe organizers of CarraraMarmotec

have long been a leader in providing statistics regarding Italy’s standing in the worldwide stone market, and they offered a synopsis of the nation’s stone trade for 2009.

According to statistics processed by IMM Carrara, Italy exported 2.042 million tons of marble and granite from January to September 2009, including raw materials and finished products to a value of $1.47 billion — a 14.47% drop in quantity and a 21.27% drop in value compared to the same period of 2008. This is a very drastic reduction, since the 2008 figures also take into consideration

the months before the serious cri-sis hit all markets, starting with the decline in the U.S. real estate market — which was a solid market for val-ue-added finished products in marble and granite. Whereas raw marble mater ia ls managed to hold their ground (increase in exports of 0. 65% in quantity, but down 3.5% in value), the largest reductions were recorded in the finished products segments of marble (down 22% in quantity and 21% in value) as well as finished granite (down 26% in quantity and 27% in value).

The first nine months of 2009 were also very difficult for the two main production areas of Tuscany-Liguria (with companies in the provinces of La Spezia, Lucca and Massa Carrara) and Veneto (Verona and Vicenza).

On the positive side, white marble recorded an increase in raw materi-al exports of 12%, both in quantity and value.

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LocalUser
Sticky Note
Page 36: StoneWorld201002

36 February 2010 | Stone World

For more than a century, Cold

Spring Granite Co. has operated

as a leading stone producer in

the U.S. The company employs close

to 1,000 people in five manufacturing

locations and 30 quarries located

throughout North America. As it

evolved through the years, Cold

Spring Granite has maintained a

practice of preservation with respect

to the environment. Recently, it further

committed to being green by building

a new 22,500-square-foot headquarters

in Cold Spring, MN, which received

LEED Gold certification from the U.S.

Green Building Council (USGBC) in

December 2008. Additionally, Cold

Spring Granite continues to strive to

reduce energy, waste and cost in its

A “green” stone-processing

operationAs a true sign to its overall commitment to environmental responsibility, Cold Spring

Granite® Co. of Cold Spring, MN, recently built a LEED Gold-certified headquarters and has taken drastic measures to reducing energy and cost in its production process

by Jennifer Adams

RE-EMERGING U.S. STONE INDUSTRY

The new headquarters of Cold Spring Granite Co. in Cold Spring, MN, was awarded

LEED Gold certification from the U.S. Green Building Council (USGBC) in December

2008. One component to the building’s LEED certification is the use of 70% local stone

from Cold Spring Granite’s own quarries within 250 miles of the project site. Further

contributing to the green design, the canopy at the outside entrance is formed by a

crane that was once used at the previous downtown industrial site.

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Page 37: StoneWorld201002

Reinventive Design.

Almost Endless Possibilities.

Yellow Dream

Perlado

Tuscany Brown

Bottachino

Soapstone

Carrara

Piazza Carrara

Giallo Quarry

US Warehouse Locations

Anaheim, CA - 714.520.4100 | Boston, MA - 508.393.9600 | Charleston, SC - 843.928.3307Chicago, IL - 708.780.9700 | Dallas, TX - 214.256.9700 | Denver, CO - 303.895.3450Detroit, MI - 734.946.4079 | Houston, TX - 281.207.4500 | Miami, FL - 954.486.2379Phoenix, AZ - 480.763.9400 | San Marcos, CA - 760.41.8000 | Seattle, WA - 206.762.8221Spokane, WA - 509.893.3698 | St. Louis, MO - 314.426.1466 | St. Paul, MN - 651.602.3200Van Nuys, CA - 818.785.1100 | Willingboro, NJ - 609.877.1008

CANADA

Ontario - 734.946.4077 | Quebec - 819.876.7111British Columbia - 604.852.8125

MEXICO

Mexico - 011.52.55.21665202

©2009 Cosentino N.A. Silestone trademark and logo are the property of Cosentino N.A. under exclusive license from Cosentino, SA.www.cosentinonorthamerica.com

The Nation’s Largest Stone Importer is Now a Little Closer to You.

TM®

M A R L I Q U Em a r b l e

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38 February 2010 | Stone World

quarrying and fabrication processes

— overall making for a more efficient

operation.

“This is not a culture change for us,”

said Ray Jaeger, Engineering Manager

at Cold Spring Granite. “I have been

with the company for over 30 years,

and we are always looking for ways

to reduce energy, water use, waste and

ultimately cost.”

The new headquarters was designed

by Miller Architects & Builders of St.

Cloud, MN, with extensive input from

Cold Spring Granite employee teams.

“As is typical with our company’s open

culture, employees were involved in

every aspect of this new building’s

creation,” stated Jaeger. “Employee

committees helped guide our efforts,

providing feedback on office layouts,

design features, stone selection, land-

scaping and even how far we went with

the LEED process. We found that this

involvement helped ease our employ-

ees’ transition to the new space, as we

were making a significant change to

the work environment.”

Construction of the new headquar-

ters was part of the final phase of Cold

Spring Granite’s consolidation plan to

move from its downtown location to

the “West Campus” in Cold Spring.

The company’s intention in doing this

is to increase productivity and create

a more efficient and integrated opera-

tion. Prior to constructing the new

headquarters, divisions were located in

separate buildings.

The new headquarters features a

“white” roof, which was part of the

LEED certification. A total of 77%

of the roof is comprised of a white

aggregate ballast material and white

skylight having a Solar Reflectance

Index of 105 SRI value (low slope)

and 100 SRI value (steep-sloped).

A patio area has also been set up,

which allows employees to get some

fresh air on nice days.

Among Cold Spring Granite Co.’s three stone-processing facilities on site is its “Thick

Stone” plant. The majority of the work done today is thicker slabs and cut-to-size work

for memorial and commercial applications.

One area in the Thick Stone facility is dedicated to the fabrication of stone

monuments.

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Page 39: StoneWorld201002

$139was $169Fold Up A-Frame space &freight saving design patentpending Set of two uprightsand one cross barmodel: FAF-60

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Page 40: StoneWorld201002

40 February 2010 | Stone World

“Now that we’re in one space, we’ve

reduced redundancy and are more effi-

cient,” stated John Mattke, President

and Chief Operating Officer of Cold

Spring Granite. “The new environment

is very positive, and it demonstrates

our commitment to creating, main-

taining and enhancing a sustainable

future.”

According to Jaeger, the company

had discussed the consolidation for

years, but once it made the decision to

do it everything came together rather

quickly.

Meeting LEED standardsThe new headquarters is a 31%

reduction of space from the previ-

ous facility. “That was significant to

get that kind of reduction with the

same amount of employees,” said

Jaeger. A great deal of thought and

planning went into seeking LEED

Gold certification. From site plan-

n ing, to min imizing water use,

optimizing energy usage, indoor air

quality, to material and resources

for construction, all worked together

to accomplish a higher-performing

building. Examples include low-pres-

sure water and low-flush toilets in the

restrooms to pre-set sensor lighting

and temperature control. Additionally,

90% of the space has a direct view of

the outside.

“Our decision was to make an

adjustment to our office space — going

from a combination of individual offic-

es and high-cube spaces to an open

sassosw08094.indd 1 7/20/09 8:29:34 AM

The plant is equipped with a number

of state-of-the-art machines such as

the Mill5 from Omag of Italy — a

numerically controlled stoneworking

center with five axes.

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42 February 2010 | Stone World

office environment using LEED guide-

lines,” Jaeger said.

One of the components to the build-

ing’s LEED certification is the use

of local materials. “We incorporated

stone from Cold Spring Granite’s own

quarries within 250 miles of the proj-

ect site. Stone from the old office was

crushed and used for base material at

the construction site where needed,”

said Jaeger. Additionally, CarnelianTM

granite with a Diamond 100 finish was

employed for the main cladding on the

exterior, split-face limestone sills and

medallions between the main window

sections, and polished RainbowTM gran-

ite provides an accent band. Further

contributing to the green design, the

new building’s front entryway includes

remnants of a crane that was once used

at the previous downtown industrial

site. Also, a large granite wall mural

in the front entry was reused from the

previous office.

The new headquarters features a

“white” roof, which was part of the

LEED certification. A total of 77% of

the roof is comprised of a white aggre-

gate ballast material and white skylight

having a Solar Reflectance Index of 105

SRI value (low slope) and 100 SRI value

(steep-sloped), according to the com-

pany. A patio area has also been set up,

which allows employees to get some

fresh air on nice days.

The stone-processing facilities In upgrading the facilities, the com-

pany searched for ways to save on space

and produce a better workflow, which

resulted in greater efficiency and less

energy consumption.

Located on the same property as

the new headquarters are various

stone-processing facilities. Stone World

recently had the opportunity to tour all

three operations.

“Thick Stone” facilityCold Spring’s facility for what they

refer to as “thick stone” is more than

100,000 square feet in size. “Initially,

it was all about doing monumental

work,” said Jaeger. “As a result of our

consolidation, we incorporated equip-

ment from the old campus into various

The Thick Stone facility also

houses three Pellegrini RW 2600

robotic diamond wire block

cutters. These machines play

a key role in the production of

cubic work.

A Thibaut bed polisher from France is used for polishing slabs.

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44 February 2010 | Stone World

facilities within the new campus.”

According to Jaeger, the majority of

the work done today is thicker slabs

and cut-to-size work for memorial and

commercial applications.

The plant is equipped with a num-

ber of state-of-the-art machinery,

including the Mill5 from Omag of Italy,

a numerically controlled stoneworking

center with five axes; three Pellegrini

RW 2600 robotic diamond wire block

cutters from Italy; and a Thibaut bed

polisher from France. The facility also

features a designated area for sand-

blasting. One noteworthy adjustment

that Cold Spring Granite recently made

was to modify its dust collection sys-

tem so that it can bring air back into the

facility. It has cut energy consumption

by 25%, according to Jaeger.

The company’s new set-up for its

Additionally, a Predator automated

gantry block saw from Park Industries of

St. Cloud, MN, is also incorporated into

the production process.

The “Thin Stone” plant houses a LeviBreton

KGS polishing line for polishing slabs.

The Thin Stone facility is housed in

a 200,000-square-foot building, and it

operates 12 Barsanti gangsaws.

The gangsaw “Wet Scrubber” is one of

many pieces of equipment that purifies

the air in the work environment.

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Stone World | February 2010 45

operation makes it convenient to walk

from one plant to another. Stone for in-

progress projects is stored in an outside

yard. “All the stone in the yard is for a

specific job,” said Jaeger.

Slab TechA second building on Cold Spring

Granite’s site is Slab Tech, which

encompasses 30,000 square feet. The

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Among other equipment is a

20-year-old Breton polishing

line that uses abrasives from

Tenax USA of Charlotte, NC.

“There are many examples

of machines that have gone

beyond their expected

life-cycle because of our

equipment maintenance

program,” said Jaeger.

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46 February 2010 | Stone World

plant is equipped with various dia-

mond wire sawing and stone polishing

equipment, including three Pellegrini

Stone Master diamond wire saws from

Italy, two Sun Jin saws from Korea and

a LeviBreton KGS polishing line from

Breton of Italy.

To give workers a sense of involve-

ment, the company mainta ins a

“Slabbing Tech Center Scoreboard” in

the Slab Tech building. “It gives man-

agers and employees a chance to look

at how we are doing,” said Jaeger.

“It’s a simple tool that allows employ-

ees to see what works and what is not

working, and they can fix it.”

Throughout Cold Spring Granite’s

office and operations, it has a Quality,

Cost, Deliver, Safety & Morale (QCDSM

system) in place. The purpose of a

QCDSM board is to act as a “score-

board” for all areas of the office and

operations. The QCDSM board should

“paint a picture” of the area’s perfor-

mance. In order to be effective, the

scorecard needs to be up-to-date and

allow for employee participation.

Thin Stone facilityCold Spring Granite’s “Thin Stone”

facility is housed in an approximate

200,000-square-foot building, and is

mostly used for material measuring

2 ½ inches and under. The facility

houses 12 Barsanti gangsaws, and the

gangsaw “Wet Scrubber” is one of

many pieces of equipment that purifies

the air in the work environment.

A Jaguar from Park Industries is

used to cut slabs.

Employees take care in producing custom-made work.

Three GMM Lexta 36 bridge saws from Salem Stone of Winston-Salem, NC, are also in

operation at the Thin Stone plant.

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Stone World | February 2010 47

Among other equipment i s a

20-year-old Breton polishing line

that uses abrasives from Tenax USA

of Charlotte, NC. “There are many

examples of machines that have

gone beyond their expected l i fe-

cycle because of our equipment

maintenance program,” said Jaeger.

Additional machinery in the build-

ing includes a Jaguar saw from Park

Industries of St. Cloud, MN, and three

GMM Lexta 36 bridge saws from

Salem Stone of Winston-Salem, NC.

Striving to be more efficientJust as employee involvement was

encouraged in building the new head-

quarters, Cold Spring Granite also

viewed it as a critical component in

restructuring their stone-processing

facilities. “We made every effort to

get people involved with every phase

of the consolidation” said Jaeger. And

while the company is very pleased

with the modifications that have been

made in the fabrication plants, it does

believe there is still room for some

improvement. “The flow right now is

intuitive,” said Dan Rea, Senior Vice

President of Commercial Group. “We

looked at it and said, ‘This makes

sense.’ We will have some things to

fix, but we are seeing a lot of benefits

that we didn’t anticipate before.”

Communication was a key part for a

successful transition, according to Rea.

“We stepped up our communication

and explained why we are doing it,” he

said. “People are wearing many hats.

Flexibility helps us a lot.” ❑

An inside storage area is dedicated to exotic slabs.

Stone for in-progress projects is stored in an outside yard. “All

the stone in the yard is for a specific job,” said Jaeger.

• 31% reduction in office space from the old facility.

• Vegetated open space, planted with prairie grass mix

and sod, and is greater than the building footprint.

• Existing imperviousness is greater than 50%,

and all stormwater runoff is directed to infiltration

ponds and pretreated.

• 77% of the roof incorporates a white aggregate

ballast material and white skylight having a Solar

Reflectance Index of 105 SRI value (low slope) and

100 SRI value (steep-sloped).

• Light Pollution Reduction — no horizontal or

vertical trespass light at 10 feet beyond property

line. The power for exterior site lighting is 60%

below LEED allowable power. Actual power on

exterior building facade/landscape lighting is 23%

LEED allowable power.

• Building has a bike rack and shower/changing

room to promote alternative transportation.

Preferred parking for low-emitting/fuel-efficient

vehicles and car/van pool parking is also available.

• Landscaping and irrigation systems have been

designed to reduce irrigation water consumption

by 82% and the irrigation water used on site is

supplied by a non-potable source.

Green features of Cold Spring Granite Co.’s new LEED-certified headquarters

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48 February 2010 | Stone World

State-of-the-art product expansion in Minnesota

After nearly 30 years in the countertop business, Innovative Surfaces of Hastings, MN, began fabricating stone,

and it has made a range of investments in technology over the past six years

by Michael Reis

For Br uce A k i n s, ow ner of

Innovative Surfaces of Hastings,

MN, the transition from laminate

countertops to stone fabrication was

nearly 30 years in the making. And

when the company decided to make

the expansion into natural stone and

quartz surfacing, it did so with the

latest generation of stoneworking

technology.

“I personally started in the coun-

tertop business in 1974 working for a

laminate fabricator,” Akins explained.

“In 1988, I started my own business and

went from laminate fabrication to solid

surface fabrication. In the late 1990s, we

began installing quartz products, but

outsourced the fabrication. We started

fabricating our own natural stone and

quartz products in 2003.”

From the very beginning, Innovative

Surfaces processed stone with the latest

equipment from Park Industries of St.

Cloud, MN, including a Wizard radial

After decades in the countertop business, Innovative Surfaces of Hastings, MN, expanded into stone fabrication,

and it invested in the latest stoneworking technology.

Fabricator Case Study

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50 February 2010 | Stone World

arm polisher, a Pro-Edge automated

edging machine, a Destiny CNC stone-

working center and a Yukon bridge

saw. “We did some basic research on

stone making equipment and realized

we didn’t have much knowledge about

stone fabrication,” Akins said. “We

really felt comfortable with the people

from Park Industries, and liked the

close proximity to a local Minnesota

company. With this large capital invest-

ment, service was a key factor for the

purchase, and we felt Park Industries

would perform.”

As the company’s business grew,

it added a second Destiny CNC stone-

working center as well as a Park

Industries Titan CNC stoneworking

center and a Park Industries Fastback

edging machine. Innovative Surfaces

also invested in some of the new-

est technology from Park Industries,

including the Fusion 6000 combination

bridge saw/waterjet and the Pathfinder

laser layout-projection workstation.

Akins said that these latest investments

have added a new level of efficiency to

the operation. “The Fusion has been

great. We’ve had a lot better material

utilization and it has relieved some time

on our CNCs,” he said. “We have more

machining time available on our CNCs.

We bought the Pathfinder at the same

time, so all slabs are photographed and

laid out prior to being cut.”

Using a DXF file, the Pathfinder proj-

ects a laser on the slab, and the projected

image can be moved over the portion

of the stone to be used and adjusted to

achieve optimal production. This also

allows them to visualize how the fin-

ished countertop will look before cutting,

and this visualization can be sent elec-

tronically to the customer to approve.

“Our business is wholesale, so cli-

ents of our customers come to us after

Innovative Surfaces’ stone

fabrication shop is equipped with

a range of equipment from Park

Industries of St. Cloud, MN.

The company operates two Destiny CNC stoneworking centers as well as a Titan CNC

stoneworking center.

More recent investments include a Fusion 6000 combination bridge saw/waterjet from

Park Industries.

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rockofagesSW0809.indd 1rockofagesSW0809.indd 1 7/16/09 2:26:13 PM7/16/09 2:26:13 PM

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52 February 2010 | Stone World

we’ve taken photos of the slabs, and

view the photos and slabs for layout

approval,” Akins explained. “It’s nice

to be able to view and manipulate the

pieces prior to cutting.”

Despite the sophistication of the

technology, Akins said that the learn-

ing curve was not daunting. “There

was a learning curve with the new

technology, but it wasn’t real difficult.

It’s a great service to be able to show

the layout on the slab. It gives the cus-

tomer a lot better comfort level. We can

manipulate the CAD drawing on the

slab, so the customer can see the grain

layout and how the seams can look.

Natural stone is an emotional purchase,

so some customers really get involved

with the layout. It’s been very beneficial

with the exotic stones.”

Water used during the fabrica-

t ion process is t reated using an

EnviroSystem from Water Treatment

Technologies of Hampton, NH. “We

started in 2003 with Water Treatment

Technologies, and we upgraded the

system a couple of years ago,” Akins

“The Fusion has been great,” said Bruce Akins of Innovative Surfaces. “We’ve had a lot better material

utilization and it has relieved some time on our CNCs.”

When the company added the Fusion 6000, it also invested in a

Pathfinder laser layout-projection workstation (an example of

which is pictured). Using a DXF file, the Pathfinder projects a

laser on the slab, and the projected image can be moved over

the portion of the stone to be used and adjusted to achieve

optimal production.

The company has a total of 65 employees, including

30 workers in the stoneworking operation.

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Stone World | February 2010 53

said. “When we started in 2003, we

were maybe doing three kitchens per

day, and we peaked at 10 to 12 kitchens

per day.”

Innovative Surfaces’ business is

a mix of residential kitchens (65% of

overall business) and commercial work

(35%). “By ‘commercial,’ I don’t mean

specifically multiple housing,” Akins

said. “It’s more medical, food service

and university work — still mostly

horizontal work surfaces.” The produc-

tion breakdown at Innovative Surfaces

is 40% DuPont Corian and other

solid surface products and 60% stone,

including quartz surfacing products

such as Cambria, Silestone and DuPont

Zodiaq. All Cambria fabrication is done

at the Cambria fabrication facility in

LeSuerer, MN.

In all, the company employs a total

of 65 people, including those working

in stone as well as other surfaces. “That

includes inside and outside sales, office

Innovative Surfaces is part of the Artisan Group, a national organization of 36 independent granite fabricators that have joined together to offer the Artisan Stone™ Collection, the first and only brand of granite wholly owned by Artisan Group, which has a comprehensive lifetime warranty. The group also offers Heritage Wood™ countertops and Kohler® sinks and faucets.

Group members average more than 20 years of fabrication experience in the countertop industry. Moreover, all Artisan Group members have achieved — or have begun the process to achieve — full accreditation with the Marble Institute of America. The group is among the first granite fabricators in the world to be working towards this distinction. Collectively, they surpassed $250 million in sales in 2008.

Artisan Group also provides a complete line of granite care products including: Firstline™ Sealer, Firstline™ Clean & Restore and Firstline™ Shine.

“When we started buying stone, we got involved with AG&M Granite of Austin, TX, and became involved in the Artisan Group,” explained Bruce Akins of Innovative Surfaces. “It’s nice brand recognition. We think it’s elevated the brand awareness of granite to the point where it isn’t so generic. It has taken away some of the

commodity image, and we hope people look at it differently.”Additionally, Akins said he is able to rely on the collective

experience of the group’s members from a practical perspective. “It’s a great group of people to speak with and share information,” he said. “There’s really a wealth of knowledge there.”

The Artisan Group

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54 February 2010 | Stone World

staff, templating and install crews,”

Akins said. “Some people are going back

and forth, but 30 employees are dedi-

cated to the stone side of the business.

Of that total, half are in the shop, and the

others are template/install/support.”

When bringing in new employees,

Innovative Surfaces generally educates

workers from the ground up. “We do

our own training, and we typically don’t

bring in machine operators,” Akins

said. “We want people to understand

hand finishing and our expectations of

the finished product first before they

become a machine operator. In our area,

there aren’t a lot of people who run

equipment looking for work.”

The cl ient base at Innovat ive

Surfaces is primarily comprised of

retailers, kitchen and bath dealers,

remodelers, contractors and commer-

Innovative Surfaces has a full-scale showroom to host clients in the greater Twin Cities region of Minnesota.

anversw10094.indd 1 9/1/09 3:37:18 PM

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56 February 2010 | Stone World

cial millwork shops. Akins described

the current business climate as “soft”

in terms of sales. “It hasn’t gone away,

but it is challenging,” he said. “There

is some work out there. Our quoting

activity has picked up, but it hasn’t

related to sales yet. That’s just part of

the current economy. People are get-

ting ready to do projects, but they’re

not quite ready to pull the trigger yet.

We’re hoping it’s a sign of what’s com-

ing down the road.”

Given the overall decline in the mar-

ketplace, Innovative Surfaces is focusing

on ensuring its business is as proficient

as possible. “We are really trying to stay

on top of costs and being as efficient

as we can for anything related to over-

head, whether it’s shop expenses, truck

maintenance or other costs.”

As testament to the company’s dedi-

cation to quality, it is among the first

group of fabricators in the nation to

receive accreditation from the Marble

Institute of America (MIA). This

distinction is reserved for residential-

oriented companies that have been in

business a minimum of three years,

have successfully completed 200 proj-

ects in those three years, have 2,000

square feet of dedicated fabrication

space and have passed a voluntary or

mandatory OSHA facility inspection

in the previous year, among a host of

other standards. ❑

Innovative SurfacesHastings, MN

Type of work: residential kitchens

(65%) and commercial work

(35%) in natural stone, quartz

surfacing and other materials

Machinery: Wizard radial arm

polisher, Pro-Edge automated

edging machine, two Destiny

CNC stoneworking centers,

Yukon bridge saw, Titan

CNC stoneworking center,

Fastback edging machine

and Pathfinder laser layout-

projection workstation, all from

Park Industries of St. Cloud,

MN; EnviroSystem from Water

Treatment Technologies of

Hampton, NH

Number of Employees: 65, including

30 employees dedicated to stone

and quartz surfacing

Production Capacity: 10 to 12

kitchens per day, in addition to

commercial work

Innovative Surfaces processes an

average of 10 to 12 kitchens per day,

in addition to commercial work

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58 February 2010 | Stone World

Fueling a passion for stone

With 25 years in the stone business, John DeBlasiis, owner of South Shore Marble & Granite in Egg Harbor Township, NJ, has invested

in the some of the latest developments in stoneworking technology

by Michael Reis

In 1985, John DeBlasi is began

working with a marble and granite

company, and he immediately

developed a love for the trade. “I found

I had a natural ability to work with

stone, and I had a passion for it,” he

said. Three years ago, he brought his

commitment to a new level by opening

his own shop, South Shore Marble &

Granite, in Egg Harbor Township, NJ.

South Shore Marble & Granite is

involved in the direct importing, fab-

ricating and installation of natural

or engineered stone. “The company’s

primary ambition is to deal with the

commercial sector of builders, archi-

tects and contractors who need our

products and services,” explained

DeBlasiis. “We warehouse the material,

and all fabrication is handled on site.”

In selecting a location for the oper-

After more than two decades in the stone industry, John DeBlasiis founded South Shore Marble & Granite in Egg

Harbor Township, NJ.

Fabricator Case Study

058-064 SouthShore.indd 58058-064 SouthShore.indd 58 1/18/10 2:36:18 PM1/18/10 2:36:18 PM

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Introducing META CRÈME The world’s most technologically advanced

impregnating sealer

What does it do? Penetrates much deeper, lasts much longer…

leaves customers thoroughly satisfied

To request an Information Dossier and sample of META CREME please phone free-call: 1866 667 5119 or email [email protected] www.drytreat.com

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60 February 2010 | Stone World

ation, DeBlasiis chose a site in the

Atlantic City region of southern New

Jersey. “Egg Harbor Township is the

heart of Atlantic County,” he said. “We

picked this area because we can equally

access all major parkways and express-

ways to service the entire southern

region of New Jersey, which is a grow-

ing market. We feel the company will

be very successful with its business

plan, and with the sufficient working

capital, we can embark on larger and

more profitable jobs.”

In addition to stressing quality

workmanship, South Shore Marble &

Granite has invested in a range of tech-

nology — in the shop as well as in the

office and in the field. “We try to per-

fect our craft by continuing education

and developing our individual skills

through education, old world crafts-

manship and advances in technology.”

New equipment in the shop includes

a state-of-the-art Breton NC 260 CNC

stoneworking center with a Robocup

pod management system. “[The

machine] will automatically shape, con-

tour and polish the stone, giving us an

advantage in completing jobs effectively

and quickly,” he said.

The Robocup pod management

system capitalizes on the 260K’s CNC

technology to automate the suction

cup placement procedure. The special

machine table is configured with a

network of suction “nodes,” which are

patterned to align with suction cups.

Meanwhile, the cup positions are auto-

matically laid out using the standard

CAD/CAM software. The spindle

picks up a special tool stored in the

normal tool changer, rapidly moves to a

storage rack at the back of the machine,

picks up the pod, rotates as necessary

and places it precisely in its pre-pro-

grammed position. The Robocup is

designed to perform a full change of 18

pods in less than six minutes.

“We purchased that machine in late

2008, and it really changed the output

of our shop and made it more efficient.

We found that we could do a lot more,”

DeBlasiis said. “Everything is set up

automatically. We don’t have to set up

or attach hoses. I believe it is the only

one in the U.S. It’s a workhorse; we use

it all day long.”

New equipment in the shop includes

a state-of-the-art Breton NC 260

CNC stoneworking center with a

Robocup pod management system.

Illustration courtesy of Breton

The Robocup pod management system

capitalizes on the 260K’s CNC technology

to automate the suction cup placement

procedure. The special machine table is

configured with a network of suction

“nodes,” which are patterned to align with

suction cups. Meanwhile, the cup positions

are automatically laid out using the

standard CAD/CAM software.Prior to processing stone on the CNC stoneworking center, a bridge saw is used

to cut slabs into blanks of the appropriate size.

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Stone World | February 2010 61

Prior to processing stone on the CNC stoneworking

center, a bridge saw is used to cut slabs into blanks of the

appropriate size.

All of the water used in the shop is recycled using an

Abaco Dehydrator, which traps the abrasive mud produced

during the fabrication process. The system features four

basic components: an electric pump, mud-holding tank,

clean water tray and filter bags.

Tooling in the shop is supplied by Stone Boss, which is

headquartered in Fair Lawn, NJ. “They have a truck that ser-

vices this area,” DeBlasiis said.

For South Shore Marble & Granite, a typical kitchen size

is 50 to 60 square feet, and the company is doing a lot of com-

plex work. “We are not doing the same thing over and over

again,” DeBlasiis said. “We are doing a lot of radius work

and inverted corners to create a custom look.”

Jobs are templated using a Prodim Proliner, and the

data is then manipulated as needed and fed to the CNC

machine. “We’re very happy with it. The Proliner is easy

to use and easy to train people on,” DeBlasiis said. “It also

allows us to keep a file with all of the information on the

jobs that we have done.”

The company processes a combination of natural stone

and quartz surfacing, such as the “American Collection” of

Silestone by Cosentino, which DeBlasiis said contains some of

the most popular colors of Silestone in the U.S.

Approximately 65% of the material processed at the

facility is natural stone. Among the natural stone products,

South Shore Marble & Granite processes SenSa granite from

Cosentino. The product is presealed with SenGuard® at

the factory to protect the material from staining while also

allowing it to breathe, and DeBlasiis also cited the product’s

15-year warranty.

All of the water used in the shop is recycled using an Abaco

Dehydrator, which traps the abrasive mud produced during the

fabrication process.

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058-064 SouthShore.indd 61058-064 SouthShore.indd 61 1/22/10 10:59:18 AM1/22/10 10:59:18 AM

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62 February 2010 | Stone World

South Shore Marble & Granite

currently has five employees, and

it processes between three and five

kitchens per week, with the capacity

to increase that total. “We have seen an

increase in business, and by spring, we

are hoping for eight to 10 kitchens per

week,” he said.

When overall output increases,

DeBlasiis said he plans to increase

investments in both personnel and

technology. “As the customer base and

regions increase, we will add a sales

force of experienced stone salesmen,

increasing our exposure and reinvest-

ing in the company as we develop,”

he said. “What’s important is that we

maintain the highest standards in

all levels of the company, and each

employee is guided and trained for

their specific role in the shop or field.

Continued education is promoted and

appreciated — along with high stan-

dards of health, safety and product

quality. We are continuing to explore

different avenues as our company takes

shape, and as new technology becomes

available, we will upgrade and advance

to retain our innovative position.”

DeBlasiis also said that the goal is

to become more of a one-stop shop for

customers. “We will also carry acces-

sories for the kitchen that are displayed

in the showroom — faucets, stainless

steel sinks and other crafted decor for

the whole house or office.”

Sales and marketingThe shop and off ice operates

Monday through Friday from 8 a.m.

to 5 p.m., with special appointments

on Saturday if needed. “There is a

computer in the shop with a schedule

screen that everyone can view to keep

production at the maximum,” DeBlasiis

said. “Moraware [JobTracker] is the

software we use, and this simple, user-

friendly application controls inventory,

scheduling, invoices and proposals.

This software gives us the advantage

to stay on schedule and complete all

tasks, while tracking all jobs and ser-

vice orders.

South Shore Marble & Granite’s

business is a mix of homeowners,

builders and kitchen and bath deal-

ers as well as some Lowe’s retailers.

“We sell all over the Atlantic City

region and beyond, including cen-

tral and southern New Jersey as well

as Philadelphia and other areas of

Pennsylvania,” he said. “We have to

cover a large area; you can’t just work

in your backyard.”

Speaking on today’s marketplace,

DeBlasiis said that consumers are not

South Shore Marble & Granite currently

has five employees, and it processes

between three and five kitchens per week,

with the capacity to increase that total.

Jobs are templated using a

Prodim Proliner (an example of

which is pictured), and the data

is then manipulated as needed

and fed to the CNC machine.

The company processes a

combination of natural stone

and quartz surfacing, and it

maintains an inventory of

slabs on site.

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64 February 2010 | Stone World

only shopping on the basis of price, but also on service and craftsman-

ship. “People have changed; they shop more, and they take their time,”

he said. “They want a good deal, but they also want service. They are

looking for a rounded company with a good deal and good service —

not just one or the other. We have a good reputation, and word of mouth

is important to us. We have a healthy, loyal following of successful com-

panies who appreciate the dedication in service.” ❑

For inventory, scheduling, invoices and proposals,

South Shore Marble & Granite utilizes Moraware’s

JobTracker software (an example of which is pictured).

“This software gives us the advantage to stay on

schedule and complete all tasks, while tracking all jobs

and service orders,” DeBlasiis said.

South Shore Marble & GraniteEgg Harbor Township, NJ

Type of work: kitchen countertops in natural stone and quartz

surfacing

Machinery: NC 260 CNC stoneworking center with Robocup pod

management system from Breton of Italy; Abaco Dehydrator

from Abaco Machines USA; a bridge saw and various hand

tools; tooling from Stone Boss of Fair Lawn, NJ; Proliner

digital templator from Prodim USA of Vero Beach, FL;

JobTracker management software from Moraware of Reno, NV

Number of Employees: five

Production Rate: three to five kitchens per week, with the capacity

for eight to 10

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www.amerisink.com

Factory Direct

ASME & cUPC CERTIFIED

East & West Coast Distribution Center

National Builder Specified Products

877.500.SINK(7465)

AS109

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66 February 2010 | Stone World

Latin AmericaReport from

An American specialist in Mexican porphyryAs a primary North American distributor for Mexico Porphyry & Stone

in San Luis de La Pais, Mexico, Milestone Imports of Santa Fe, NM, has seen its business grow while the quarry and its local area continues to evolve

by Alexis Fisher

What began as an import of

two truckloads of porphyry

from Mexico Porphyry &

Stone of San Luis de La Pais, Mexico,

has grown to become a profitable

business for Milestone Imports of Santa

Fe, NM. The company, which became

involved with the material in the mid-

1990s — has experienced a steady

increase in its area and beyond through

the years. Today, Milestone represents

the Mexican quarry in the U.S. and

Canada as well as in Asia.

“I’ve traveled to Europe and always

loved the stone,” said Miles Chaffee,

President of Milestone Imports. “I

saw an ad in Stone World by Mexico

Porphyry & Stone and called and

arranged a trip. I was very fortunate in

that the owners, Renzo Stenico and his

wife, were there. We toured the quar-

As a distributor in North America for Mexico Porphyry & Stone in San Luis de La Pais, Mexico, Milestone

Imports of Santa Fe, NM, has witnessed major development in the quarry through the years. Today,

Milestone represents the Mexican quarry in the U.S. and Canada as well as Japan and Taiwan.

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68 February 2010 | Stone World

ry, and I ended up buying and importing two

truckloads of the stone.

“It took me almost two years to sell [the two

truckloads],” he continued. “But then sales

seemed to build after that. By 1998, I was really

starting to sell a lot of porphyry. My market was

growing wider and wider. Around 2000, I had

been working very well with the quarry, and

we signed a contract. Milestone represents the

quarry for the U.S. and Canada. We did a proj-

ect, Disney World Hong Kong and that led to

other clients in Japan and Taiwan.”

Explosives are used in the quarry

process. “This consists of putting a

series of small explosives at the foot of

the formation with a blast causing the

flagging to fall from the face above,”

said Miles Chaffee, President of

Milestone Imports in Santa Fe, NM.

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70 February 2010 | Stone World

Discovering the quarryChaffee’s first visit to the quarry

site in Mexico came in 1994, where he

met the Stenico family, which is Italian

by heritage. The family had researched

the material and found that the San

Luis de La Paz, Guanajuato region of

Mexico has vast reserves of porphyry.

Eventually they acquired a porphyry

producing property and they began

operating the quarry in 1995.

“When the family was visiting the

area, they saw how porphyry was

being used widely, traced it to the

main source and found it to be a very

usable quarry,” said Chaffee, add-

ing that they brought equipment over

from their other quarries in Europe.

“It’s an Italian-run quarry and very

modern and efficient.”

Used for t housa nds of years

as a paving stone in areas such as

Italy, Egypt and France, porphyry

is known for its durability and low

mai ntena nce. T he ig neous rock

comes from volcanic magma, and as

it cools, it forms a material of excep-

tional hardness.

Due to its hard surface and the

minerals it contains — including 70%

silica, approximately 14% alumna, 8%

alkali and small percentages of iron,

calcium and magnesium — porphyry

will not become slippery when wet,

according to the company, making it

an ideal application for paving.

The quarry employs a total of 122 workers, all from the nearby village. “By hiring 122 [locals], the employees there now have

Mexican social security,” Chaffee said. “Mexico has a universal health care through its Social Security.”

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72 February 2010 | Stone World

The operationIn order to extract material from the

quarry site, the process includes the

use of explosives. “This consists of put-

ting a series of small explosives at the

foot of the formation with a small blast

causing the flagging to fall from the

face above,” said Chaffee.

“It ’s very easy,” added Carlos

Gamba, who manages the quarry.

“Once it’s down, we separate the sheets,

which are in irregular patterns. Those

are only cut on splitting machines [on

the natural cleave of the material.] It’s

completely natural.”

The porphyry is separated with

large front-end loaders, and then the

workable part is taken by truck to be

sorted more thoroughly. “The larger

blocks are split and reduced to dimen-

sions which can be dealt with by the

quarry workers who can carry out the

sorting,” said Chaffee. “With the aid

of mallets and wedges, and following

the planes of the rock, slabs of vari-

able sizes and thicknesses are obtained

from the blocks.”

The splitting and cutting is done on

14 cutting machines and 20 splitting

machines. “The quarry workers then

proceed with the sorting of the slabs on

the basis of quality, thickness, size and

shape,” said Chaffee. “The slabs are

then brought to the cutting area to be

snap cut or sawn into various widths

and lengths. Finally, the cut pavers are

put on pallets ready for shipping.”

The pieces range from small sizes of

approximately 2- to 4-inch cubes to 12-

x 12-inch pavers and very rare pieces

up to 36 x 48 inches. The thicknesses

The porphyry is separated

with large front-end loaders,

and then the workable part

is taken by truck to be sorted

more thoroughly.

“The larger blocks are split and reduced to dimensions which can be dealt with by the

quarry workers, who can carry out the sorting,” said Chaffee.

The splitting and cutting is done on 14 Steinex cutting machines and 20 splitting

machines, the majority of which are manufactured by Zonato.

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37020 VOLARGNE - VERONA - ITALYVia Paganella, 79Tel. +39 045 6833444 - Fax +39 045 [email protected]

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MARMIBRUNOZANET

Try

Ouro Brasil

VITORIA STONE FAIRfrom 23rd to 26th February 2010Vitoria – Brazil

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74 February 2010 | Stone World

vary from ½ to 4 ½ inches. The quarry

produces approximately 180 tons of

porphyry per shift, generating around

3,600 tons a month.

Final applications of the product

include residential driveways, patios,

roadways and paving for hotels, shop-

ping centers, campuses, ski areas, civic

projects, wineries and churches. “It

really gives that Old World charm,”

said Chaffee. “Residential driveways

and urban streets and crosswalks are

the dominant use.”

Advancing the communityAccording to Chaffee, the quarry

has been a source of good fortune and

opportunity for the surrounding area.

“There was literally no electricity where

the quarry was,” he said. “The Stenico

family brought electricity to the quarry.

“A lot of things that happened really

helped the village,” continued Chaffee.

“The quarry now employees 122 people,

and through the help of the Mexican

government, there’s now a clinic that

offers prenatal care. A new preschool

has been started as well.”

Chaffee went on to explain that a

range of improvements to the infra-

structure have been implemented

around the quarry. “The roads have

been improved so trucks can better get

in and out,” he said. “It used to be 30

miles of the roughest roads, and that

was the only way people could get in

and out of the villages for jobs.”

Additionally, the workers in the

quarry receive government benefits.

“By hiring 122 [locals], the employ-

ees there now have Mexican social

security,” Chaffee said. “Mexico has a

universal health care through its Social

Security. The beauty of the quarry is it’s

very low impact on the [environment].”

The splitting and cutting is done

on 14 Steinex cutting machines and

20 splitting machines, the majority of

which are manufactured by Zonato. “It

opened a lot of opportunity,” he said.

“It provided a secure job for a lot of

people. This small village has grown.

Since 1995, each year the quarry has

kept growing and growing. The main

change I’ve seen is more investments

and equipment through the years.”

Continuing on its successful path,

Gamba hopes to get more opportuni-

ties in the U.S. this year. “Local markets

have grown a lot, but the main thing is

to export this material to the U.S. and

the rest of the world,” he said. “[Last]

year was slow, but those things hap-

pen and there’s nothing we can do. We

just have to keep working. I have a very

good feeling for [this] year.” ❑

The pieces range from small sizes of

approximately 2- to 4-inch cubes to 12- x

12-inch pavers and very rare pieces up to

36 x 48 inches. The thicknesses vary from

½ to 4 ½ inches. The quarry produces

approximately 180 tons of porphyry per

shift, generating around 3,600 tons a month.

Final applications of the product

include commercial driveways for

hotels, including upscale applications

such as this Ritz-Carlton Hotel.

Other popular applications include

paving for outdoor public spaces.

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76 February 2010 | Stone World

More international exhibitors at

Vitória Stone FairIn addition to featuring the largest collection of Brazilian stone suppliers

in the world, the 2010 Vitória Stone Fair in Vitória, Espírito Santo, Brazil, will feature new exhibitors from a range of nations around the globe

by Michael Reis

Already well established as the

leading showcase of Brazilian

s t o n e s u p pl i e r s o n t h e

worldwide stage, the 2010 Vitória Stone

Fair will carry a more international

flair when it takes place from February

23 to 26 at the Carapina Expo Center

in Vitória, Espírito Santo, Brazil. This

next edition will include exhibitors

from Spain, Greece, India, Pakistan

and Taiwan — all taking part in the

event for the first time — along with

firms from the traditional participating

countries such as Italy, Egypt, Turkey

and Argentina, among others.

“What we noticed is that Brazil has

attracted a great interest in the business

world for being a promising market,

and the increase of the international

participation proves this,” stated Cecilia

Milaneze, Director of show organizer

Milanez & Milaneze. “Besides this, the

diversity of stones [from Brazil] has

transformed the country into one of the

main suppliers of stone for the world.”

Also of note, new show hours have

been designated for the fair this year.

The exhibition hall will be open from 1

p.m. to 8 p.m. each day, rather than the

usual morning-to-evening shift.

The 2010 Vitória Stone Fair is set to take place February 23 to 26 at the Carapina Expo Center in Vitória,

Espírito Santo, Brazil, in the heart of Brazil’s leading state for stoneworking.

Latin AmericaReport from

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78 February 2010 | Stone World

Because of the increase of exhibitors

from other countries, the expectancy is

that the Vitória Stone Fair will receive

a larger number of foreign visitors,

according to Milanez & Milaneze,

which reports that the fair received

22,000 visitors from 66 different coun-

tries in its 2009 edition.

“We are conscious that 2010 holds

positive expectations for the Brazilian

economy due to how the country is over-

coming the global crisis, demonstrating

maturity and attracting the attention of

investors,” stated Emic Costa, President

of Sindirochas and Cetemag.

Of course, in addition to interna-

tional exhibitors, the participation

of Brazil’s stone suppliers is the key

element of the Vitória Stone Fair.

The State of Espírito Santo, where

the event takes place, concentrates

the largest amount of marble and

granite quarries of Brazil. According

to the Brazilian Dimensional Stone

Exportation Center (Centrorochas),

stone producers in Espírito Santo

were responsible for 66% of the coun-

try’s dimensional stone exports from

January through October of 2009.

In addition to the largest

collection of Brazilian stone

suppliers in the world, the 2010

Vitória Stone Fair will feature

new exhibitors from a range of

nations around the globe.

In terms of export targets, the U.S.

remains the main destination

of Brazilian stone exports,

consuming 49%.

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Stone World | February 2010 79

The second highest state in export

percentage was Minas Gerais, with

22.4% of the overall share during the

same period.

In terms of export targets, the

U.S. remains the main destination of

Brazilian stone exports, consuming

49%. Coming in at a distant second is

China, with 11%.

Besides the diverse range of tradi-

tional Brazilian granite, the Vitória

Stone Fair will display a variety of

other types of stones from Brazil.

An example is the quartzite from the

pole production region of Pirenópolis

in Goias.

With the support from Sebrae, the

producers of quartzite from Pirenópolis

will display at the Vitória Stone Fair,

and the President of the Mining

Association of Pirenópolis (Amip), João

Leôncio Figueiredo Filho, said that the

expectation of the participation in the

Vitória Stone Fair is positive.

In addition to granite and quartz-

ite, companies from Minas Gerais

will be present in the Vitória Stone

Fair displaying their slate produc-

tion — with the support of Sebrae-MG

and the Mining and Processing Slate

Association, Amar-MG.

For more information on the event,

visit www.vitoriastonefair.com.br. ❑

Bramagran: Pictor

Gramil: Bordeaux Fashion

Itaarte: Backlit onyx

Pemagran:

Ibere Mari Blue

The Vitória Stone Fair has long been

established as the leading showcase of

Brazilian stone, and it includes traditional

materials as well as new exotic stones.

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80 February 2010 | Stone World

An international force in Brazilian stone

Located in the heart of Brazil’s granite region, Mag Ban Mámores e Granitos supplies a range of material to the North American market and beyond

by Michael Reis

Founded in 1986 and located in

Cachoeiro de Itapemirim, in the

south of Brazil’s Espírito Santo

State, Mag Ban has become a worldwide

player in the ornamental stone industry.

The company serves the demands of

the national and international market

with a broad variety of granite colors

and styles that are suitable for the full

spectrum of design environments.

The company’s principal owners are

Josenildo Moreira Machado, Tales Pena

Machado and Gonçalo Pena Machado,

and from the beginning, Mag Ban’s

goal was to offer a sense of confidence

among its customers. From extraction

to exportation, all of the processes aim

at meeting this goal, while also provid-

ing a safe environment for the workers.

Mag Ban has a complete industrial

park within Cachoeiro de Itapemirim,

In business since 1986, Mag Ban quarries and processes Brazilian stone for an international marketplace. It has two separate

facilities in Brazil — one in Espírito Santo and one in Minas Gerais.

Latin AmericaReport from

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82 February 2010 | Stone World

including block storage and a ware-

house for slabs. Its commercia l

department is staffed by bilingual pro-

fessionals who are trained to handle

everything from international custom-

er assistance to customs procedures.

In terms of slab sales, 60% of pro-

duction is shipped to North America,

20% to South America (including

Brazil), 10% to Europe, 5% to Asia and

5% to Oceana. Meanwhile, 80% of block

sales are exported to Europe, with the

remaining 20% being shipped to Asia.

The company sells slabs to a range

of distributors, including many in the

U.S. “We supply to the most reliable

slab distributors, and they cover and

support the final customers,” stated the

company.

Mag Ban typically exports 35 to 40

containers per month, and it hopes to

Mag Ban has a total of

110 employees working in

its processing facilities,

including 84 in Espírito

Santo and 26 in Minas

Gerais.

Equipment includes a

Barsanti slab-polishing

machine from Italy, which

features 22 polishing heads.

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84 February 2010 | Stone World

ship about 60 containers per month as

the economy improves.

ProductionThe company has a total of 180

employees, including 70 in the quar-

ries and 110 in the processing facilities

(84 in Espírito Santo and 26 in Minas

Gerais). The facility in Espírito Santo

is more than 84,000 square feet in size,

while the one in Minas Gerais is more

than 28,500 square feet in size.

Equipment includes a Barsanti slab-

polishing machine from Italy, which

features 22 polishing heads; a MGM

slab-polishing machine from Brazil,

which features 16 polishing heads; an

automated resin line; four gangsaws in

Espírito Santo; and four gangsaws in

Minas Gerais.

Quarries in Bahia include sites for

Spectrus, Aurus, Lapidus F70, Lapidus

F20, Marinus, Giallo Antico, Giallo

Fiorito, Carioca Gold, Tropical Rose

(Quartzito Rosa) and Candelarius.

Meanwhile, quarries in Espírito Santo

produce Meteorus and Kozmus. ❑

A total of 60% of slab production is shipped to North America.In addition to automated processes, workers apply resin by

hand as needed.

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Page 85: StoneWorld201002

March 11 • Houston, TXBusiness Success for Fabricators –

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86 February 2010 | Stone World

Brazilian supplier marks 20 years of growthNow in business for two decades, Cajugram has continued to

develop its quarrying operations as well as its stoneworking facility

by Michael Reis

Founded in 1990 in Mimoso do

Sul, southern Espírito Santo,

Brazil, Cajugram has developed

a structure that allows it to supply

the domestic and foreign market, and

it has made a name for itself in the

worldwide stone sector. To maintain

its level of success, the company

strives to establish quarrying sites for

new materials while also upgrading

its stoneworking capabilities.

The principal owners of Cajugram

are Otavio Rodrigues Junqueira,

Valdecyr Robert Viguini, Nelson

Veguini and Jovercy Robert Viguini.

Currently with head offices in Espírito

Santo, Cajugram is also located in

the midwestern region of Brazil in

an industrial complex in Luziânia, in

the State of Goiás, and a tile store in

Brasília, the capital of Brazil.

In all, Cajugram employs 260 work-

ers, including 195 in the factory and 65

in the quarries.

Quarrying operationsA mo n g t he de ve lo pme nt o f

Cajugram over the years, the company

is continually searching for quarry

sites of materials that will appeal to an

international marketplace. “Our geol-

ogy department receives samples of

stones all over Brazil,” explained Daniel

Junqueira of Cajugram. “We first make

an analysis of the material, and if there

is interest in it, our technician goes

to the site to conduct deeper research

Cajugram was founded in 1990 in Mimoso do Sul, southern Espírito Santo, Brazil, and it supplies materials to the domestic market

as well as destinations around the world.

Latin AmericaReport from

photo by Fabio Camara, www.fabiocamarastudios.com, courtesy of Granite & Marble by Malavé

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88 February 2010 | Stone World

through sounding prospection. After

this, we legalize the site together with

the DNPM — the organization of the

government responsible for this.”

Some quarry sites of interest are as

follows:

• Versace and Kilimanjaro granite,

located at Candido Sales, State of

Bahia — 12 workers

• White Alaska granite, located at

Barra De São Francisco, State of

Espírito Santo — 10 workers

• Ipanema Beige granite, located at

Muniz Freire, State of Espírito Santo

— 19 workers

• Giallo Renoir/Monet/Portinari gran-

ite, located at Itaobim, State of Minas

Gerais — four workers

• Brazilian Black granite, located at

Aracruz, State of Espírito Santo —

10 workers

• Santa Cecilia granite, located at Agua

Doce do Norte, State of Espírito Santo

— 10 workers

Stones are extracted using hydraulic

hammers, and the company recently

began using wire saws to cut the blocks,

which increases overall productivity.

In all, the quarries produces 750

cubic meters of material per month.

Of this, 10% is exported in block

form to China; 40% is processed into

slabs, tiles and cut-to-size pieces for

Capacity stands at 592,000 square feet

(55,000 square meters) per month,

and Cajugram is currently shipping

around 70 containers per month.

photo by Fabio Camara, www.fabiocamarastudios.com, courtesy of Granite & Marble by Malavé

The company’s factory has

undergone a number of expansions

in the past year, and it now sits on

an area of nearly 475,000 square

feet, with a built area of nearly

195,000 square feet.

Blocks are processed on one of 17

gangsaws at the facility.

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Register online at www.aia.org/convention

The AIA 2010 National Convention and Design Exposition will explore the theme of Design for the New Decade–highlighting how design knowledge, vision, and leadership contribute to creating lasting buildings and cities. Design will permeate every aspect of the convention–keynote presentations, seminars, workshops, roundtable discussions, exhibits, materials, and tours.

Join more than 22,000 architecture and building and design professionals as we address the new challenges that arise from an emerging and more modern economy. Help shape the future of the profession in the next decade by recommitting to our discipline's primary mode of thought and action–design.

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Register by April 26 and save. www.aia.org/convention

C O N V E N T I O N 2 0 1 0 J U N E 1 0 – 1 2 M I A M I

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90 February 2010 | Stone World

Blocks are also processed into slabs on a multi-wire diamond saw.

the domestic market; and 50% is pro-

cessed into slabs, tiles and cut-to-size

pieces to the foreign market. Among

exports of finished products, 40% is

shipped to the to U.S, Canada and

Mexico, 40% to Latin America and

10% to Asia.

Stone processingCajugram’s factory has also under-

gone expansion, and it now sits on an

area of nearly 475,000 square feet, with

a built area of nearly 195,000 square

feet. Capacity stands at 592,000 square

feet (55,000 square meters) per month,

and it is currently shipping around 70

containers per month.

Some of the most recent investments

in the stone processing operation include

a Coch edge finishing machine from

Argentina and the building of a new

facility for fabrication of tiles, cut-to-size

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Stone World | February 2010 91

work and countertops. The company also

installed a new filter press for sludge and

wastewater treatment.

Other equipment includes 17 gang-

saws, three polishing lines, three bridge

saws, one Comandulli edge finishing

machine from Italy, one Contourbreton

CNC stoneworking center, two tile lines

and one semi-automatic resin line.

For years, Cajugram has represen-

ted itself on the world stage at stone

industry events such as Marmomacc

in Italy and Coverings in the U.S. as

well as the Cachoeiro Stone Fair and

Vitória Stone Fair in Brazil.

Among some recent cut-to-size proj-

ects, Cajugram has supplied stone for

the Al Maktoum International Airport

in Dubai, United Arab Emirates and

the Bay Adelaide Center in Toronto,

Ontario, Canada. ❑

Kilamanjaro

Patagonia

Alaska White

Blue Palmares

Cajugram is continually searching for materials that will appeal to an international marketplace, and some of the latest

introductions are pictured above.

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92 February 2010 | Stone World

A revival of church architecture in the U.S.The recent construction of the Church of the Shrine of Our Lady of Guadalupe

in La Crosse, WI, features an elaborate stone palette, symbolizing a new direction for church architecture in the U.S.

by Alexis Fisher

Considered one of the first major

Catholic churches built in a

classical manner in the U.S. in

over 50 years, the recent construction of

the Church of the Shrine of Our Lady

of Guadalupe in La Crosse, WI, proves

that churches of great grandeur are

alive and well. The building utilizes a

broad range of lavish stone throughout

the interior and exterior, with each

selection specifically chosen to provide

special meaning to the area it occupies.

Built to be a “pilgrimage church”

honoring the Virgin Mary’s reported

appearances before a simple Mexican

peasant in the 16th century, the design

process for the project was rigorous.

Taking close to five years, much of it

involved going to Mexico and studying

older, ancient buildings and historical

chapels dedicated to Guadalupe.

“The cl ients did not ask for a

Mexican/Spanish building,” said

Duncan Stroik of Duncan G. Stroik

Architect LLC in South Bend, IN, which

served as the Design Architect and

Architect of the Interior for the proj-

Considered one of the first major Catholic churches built in a classical manner in the U.S. in over 50 years, the

recent construction of the Church of the Shrine of Our Lady of Guadalupe in La Crosse, WI, proves churches of

great grandeur are alive and well. The building utilizes a broad range of lavish stone throughout the exterior and

interior, with each selection specifically chosen to provide special meaning to the area it occupies.

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94 February 2010 | Stone World

ect, also working in collaboration with

Mike Swinghamer of River Architects

in La Crosse, WI, which served as the

Architect of Record and Architect of

the Exterior. “We wanted to do some-

thing that reflected the story, but was

not specifically Mexican.”

Ultimately, the buildings of Rome

— another area where research was

done — inspired the design team.

“For me, that’s one of the high points

in church architecture,” explained

Stroik. “Italian architecture tran-

scends different cultures and since

most other cultures have looked to

Rome at different times in history,

this allowed our design to approach

the universal. Following that theme,

we sought to employ classic tradi-

tional marbles that have been used

in many of the great churches of

Christendom.”

After several trips to Pietrasanta,

Italy, a concept was born. “We inter-

viewed a lot of stone companies and

talked about the project with them,”

said Stroik. “There hasn’t been a new

church in America with this quality

and classic style in a couple of gen-

erations. So they were excited. It’s a

story of stained glass, plaster, paint-

ings and marble sculptures.”

Stroik went on to explain the impor-

tance of having Archbishop Raymond

L. Burke in his company throughout

his travels. “It was great for the Bishop

to have a say over colors, marbles, etc.

and take the time for these trips, since

he’s a very busy man,” he said. “He

A mix of yellow, red and gray fieldstone

comprises much of the exterior, which

was supplied by County Material

Corp. in La Crosse, WI. “My colleague,

[Mike Swinghamer of River Architects

in Lacrosse, WI, which served as the

Architect of Record and Architect of

Exterior], came up with this mix that he

felt was the nicest blend,” said Duncan

Stroik of Duncan G. Stroik Architect

LLC in South Bend, IN, which served

as the Design Architect and Architect

of Interior. “For all the architectural

elements, anything that had to be more

precise, we went with limestone. [The

warm fieldstone is] a nice contrast to the

cool limestone detailing.” The exterior

limestone came from Becker & Becker

Stone Company, Inc. of Dubuque, IA.

The exterior was intended with its rugged stone, tower and dome to appear as if it

grew out of the rock laden bluff.

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w w w . v i t o r i a s t o n e f a i r . c o m . b r

February 23 to 26Espírito Santo - Brazil

ESPÍRITO SANTO. THE FANTASTIC PATH OF DIMENSIONAL STONES

Registration online is open

Informationwww.milanezmilaneze.com.br [email protected]

Promoted by Sponsored by

Official Endorser

Presented byInstitutional Sponsored by

Associated by

Official Transporter / Agency

Phone: 55 27 3434.0600

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96 February 2010 | Stone World

was very supportive and also very

involved in all of the stone decisions,

which was very exciting for myself

and Mike Swinghamer, along with Joe

Becker, the American installer.”

“Beautiful and lasting”According to Burke, a continuing

goal for the planning and construc-

tion of the Church of the Shrine of Our

Lady of Guadalupe was to use only

materials which are truly beautiful

and lasting. Since the shrine would be

stationed on a rocky hill, a mix of yel-

low, red and gray fieldstone comprises

much of the exterior, which was sup-

plied by County Material Corp. in La

Crosse, WI. The design sought to cre-

ate an effect for patrons and passersby

where it would appear that the stone

was coming out of the hill.

“Our choice for the exterior stone

comes from the part of the country

in which the Shrine of Our Lady of

Guadalupe is located and which is most

beautiful and enduring,” said Burke.

Stroik explained that Swinghamer,

his partner for the project, came up

with the mix of fieldstone that he felt

was the nicest blend. “For all the archi-

tectural elements, anything that had

to be more precise, we went with lime-

stone,” he said. “[The warm fieldstone

is] a nice contrast to the cool limestone

detailing. Mike Swinghamer spent a

lot of time on getting the mix of stones

just right.”

“The lintels and other frames of win-

dows, doors, etc. on the exterior were

done in the classical limestone used

in the building of churches, down the

centuries,” added Burke. The exterior

limestone came from Becker & Becker

Stone Company, Inc. of Dubuque, IA.

Crossing a thresholdWhile the exterior is considered

simple and rugged, the interior is

intended to be more refined, elegant

and glorious, providing a nice contrast

between the two spaces. “The exterior

stonework serves to draw pilgrims to

the Church of the Shrine of Our Lady

of Guadalupe,” said Burke. “Its natural

beauty attracts the attention of the pil-

grim and invites the pilgrim to enter

the church. The stonework in the inte-

rior of the church coordinates with the

function of each space in the church.

“In the interior, in accord with the

long tradition in the building of church-

es, beautiful marbles of various colors

were chosen,” Burke continued. “The

coordination of the marbles is meant to

draw attention to the sacred reality of

the Church of the Shrine of Our Lady

of Guadalupe. The marbles were cho-

sen in Pietrasanta, Italy, a very old and

much esteemed center for marble work,

especially in the building of churches.”

The generous palette of marbles

— all of which were supplied by

Italmarble Pocai Srl of Italy — are

found on all of the floors through-

out the shrine beginning in the nave,

which features Carrara “C,” Giallo

Reale, Breche Nouvelle, Rosso Levanto,

Bardiglio Chiaro, Tinos Green and

Rosso Portogallo. Those same selec-

tions — typically in 3- x 4-foot slabs

— are carried onto the flooring of the

transepts and the ambulatory.

The nave leads up to the sanctuary,

While the exterior is considered simple

and rugged, the interior is intended to

be more refined, elegant and glorious,

providing a nice contrast between the

two. “In the interior, in accord with

the long tradition in the building of

churches, beautiful marbles of various

colors were chosen,” said Archbishop

Raymond Burke, who was active in

the stone selection process. “The

coordination of the marbles is meant to

draw attention to the sacred reality of

the Church of the Shrine of Our Lady of

Guadalupe. The marbles were chosen

in Pietrasanta, Italy, a very old and

much esteemed center for marble work,

especially in the building of churches.”

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Stone World | February 2010 97

which has a floor with a slightly dif-

ferent decorative pattern, including

Noir St. Laurent, Statuario, Botticino

Classico, Rosso Levanto, Tinos Green

and Rosso Portogallo.

Located on the sanctuary, the altar

is set aside to be the most important

area of the shrine. As a result, it utilizes

the most expensive materials. “The

most beautiful marble work is found

in the sanctuary, in the altar, which is

the point of focus of the whole church,”

said Burke.

“With the multi-colored floor [in the

nave], we then wanted the sanctuary

to be ultra-white to stand out,” Stroik

added. “The biggest thing was how to

put this all together. We had a mosaic

and a tabernacle, but needed to see the

altar. As in classic Italian form, we put

the baldacchino, which is like a canopy

on four columns. I like to think of it as

an exclamation point; you want every-

one to see what’s underneath.

“We wanted to have all of the sanc-

tuary elements harmonize together

while allowing each to stand on its

own,” he continued. “Early on, we said

the altar would be red. Our supplier,

Pocai, helped us define the altar marble,

which ended up being a Rouge du Roi.”

Stroik went on to explain that the

Rouge du Roi means the “king’s red” in

French. “In previous centuries, only the

king could use it,” he said.

The altar additionally features

Giallo Siena for the crown, and the four

baldacchino column shafts are mono-

lithic and made of Rosso Francia. “It’s a

piece of marble with a lot of movement

and veining,” Stroik said of the Rosso

Francia, adding that the colors used for

the baldacchino and the altar are clas-

sic, but expensive. “It was the right spot

to spend the money on, though.”

The wall of the major shrine is

Arabescato Orobico, while all of the

bases and the base at the shrine are

Verde Issorie. The treads and risers at

the shrine feature Botticino Classico.

Moreover, White Carrara “C” marble

can be found for all the donor plaques

and pilaster bases in the sanctuary, as

well as the minor shrine altar tops.

Stone continues into other spaces,

including the tabernacle, which fea-

tures White Carrara “Bianco P” for the

roof, architrave and cornice. Statuario

is utilized for its pedestal along with

the sanctuary communion rail, while

Belgium Black makes up the taber-

nacle’s column capitals and bases. The

column shafts use Sodalite, and the

base of the tabernacle is Venetian Gold.

Additionally, the tabernacle frieze

was done in a French Rouge Antique.

“We used a couple of French marbles

that were brought to my attention by the

supplier because he owned a quarry in

France,” said Stroik. “Because of this, he

allowed us to use them in lieu of Italian

marbles, which was very nice of him

since they’re more expensive otherwise.”

For exiting and entering the church,

the floor of the narthex is comprised

of different granites, including Santa

Cecilia, Carmen Red and Venetian

Gold. “The Italians were aghast that

we designed the narthex with a gran-

ite floor,” said Stroik. “But we really

felt that due to the cold winters in

Wisconsin, and the salt that would be

dragged in with the snow, we had to

Rouge du Roi, which in French means the

“king’s red” was chosen for the altar area.

Additionally, Giallo Sienna was selected

for the crown of the altar, and all of the

baldacchino columns are made of Rosso

Francia. “It’s a piece of marble with a lot

of movement and vein ing,” Stroik said of

the Rosso Francia, adding that the colors

used for the baldacchino and the altar are

classic, but expensive. “It was the right

spot to spend the money on, though.”

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98 February 2010 | Stone World

consider that seriously. Marble would be eaten by the

salt, and would quickly lose its shine.”

Project challengesAside from the challenges of choosing the right

materials and blending them accordingly, the design

team was faced with difficulty from the start because

of the site’s topography. The shrine sits atop a hill,

and construction had limitations set by the county.

“The county would only let us build on certain

areas of the hill,” said Stroik. “We couldn’t make it

as long or wide as we might want because of site

limitations. Also, with steep topography it was

Stone continues into other spaces, including the

tabernacle, which features White Carrara “Bianco

P” for the roof, architrave and cornice. Statuario

is utilized for its pedestal, while Belgium Black

makes up the tabernacle’s column capitals and

bases. The column shafts features Sodalite, and

the tabernacle base is Venetian Gold.

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Stone World | February 2010 99

quite difficult to get machinery up

it, get a level ground to build on and

bring the stone up.

“The fabrication by Pocai and their

carvers and sculptors was excellent,”

he continued. “And the installation

by Twin Cities Tile and Marble of St.

Paul, MN, was top notch. They were

good at matching and installing the

marbles precisely. When there was a

problem, they fixed it immediately.

They took care of things well and

were great to work with.”

To ensure quality control, Stroik vis-

ited the site at least once a month, while

Swinghamer was there several times

a week. “He was great to work with,”

said Stroik. “We had a lot of fun work-

ing on it together.”

Opportune connectionsAlthough the original design did not

call for a Mexican inspiration, Stroik

was pleased to discover the end project

had a few links. “There were a number

of nice connections,” he said. “Much

to my happiness, the ancient build-

ings dedicated to Guadalupe in Mexico

City that we studied had very similar

dimensions to what we built, which

was a surprise. I felt it was like a sister

or daughter of the Mexican churches.”

Pointing out another connection,

Stroik remarked that the base in the

narthex is a Gray Tapeaca from Mexico.

“It fit in well with the rest of the colors

and we wanted to use some elements

from Mexico,” he said.

Construction of the 35,000-square-

foot, $30 million project took a little

more than three years to complete, with

Stroik very proud of the final product.

“I hope that this building demonstrates

that it is possible to build churches like

this again,” he said.

“The overall response of those who

have been blessed to visit the Shrine

of Our Lady of Guadalupe is one of

awe at the beauty and of inspiration

to prayer and to greater trust in God’s

providential love,” Burke added.

“The shrine has become well known

throughout the U.S. and beyond. The

beauty of the stonework is a signifi-

cant part of what draws pilgrims to

the Shrine and makes their visit to the

shrine so memorable.” ❑

“It’s a story of stained glass, plaster, paintings and marble

sculptures,” said Stroik of the design concept behind the

interior work.

“The beauty of the stonework is a significant part of what draws

pilgrims to the shrine and makes their visit to the shrine so

memorable,” said Archbishop Burke.

Church of the Shrine of Our Lady of Guadalupe La Crosse, WI

Owner: Shrine of Our Lady of Guadalupe, Inc.

Contractor: Fowler and Hammer, La Crosse, WI

Architect of Record/Architect of Exterior: River Architects, La Crosse, WI

Design Architect/Architect of Interior: Duncan G. Stroik Architect LLC, South

Bend, IN

Exterior Stone Supplier: County Material Corp., La Crosse, WI (fieldstone);

Becker & Becker Stone Company, Inc., Dubuque, IA (limestone)

Interior Stone Supplier: Italmarble Pocai Srl, Italy

Interior Stone Installer: Twin Cities Tile and Marble, St. Paul, MN

Stone Statuary Supplier: Stone Consulting Sas, Italy

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100 February 2010 | Stone World

FABRICATING TECHNOLOGY

Barranca Diamond - Hand-Held Polisher

Product Description: Barranca Diamond’s BD-125WP electric polisher is designed for hand-held grinding and polishing of marble, granite, porcelain and engineered stone. This variable-speed wet polisher easily attaches to a standard hose. A control valve enables the unit to dispense a steady flow of water to grinding and polishing accessories.

The BD-125WP comes with a water hose, GFCI, D-handle, side handle, gearbox cover, carrying case and spanner wrenches. The kit includes a 4-inch diamond resin disc set (grit sizes: 50, 150, 300, 500, 1,000, 2,000, 3,000 and 8,500), a 4-inch felt buff pad, a 4-inch rubber backer pad and a BD-400BDB 3/8-inch B-profile brazed diamond bit.

www.barrancadiamond.com

Braxton-Bragg - Radius/Bowl Hole Cutter

Product Description: Braxton-Bragg now offers a better, safer and faster way to cut bowl holes, radius tops and even tables. The Jepson Cutter is Braxton-Bragg’s best-selling cutter, and has a powerful 13-amp motor that runs at 13,000 RPM. By combining this reliable cutter with the newly designed Hercules® Contour blade adapter, bowl holes become a much easier job. The Jepson 8210SC is the only tile cutter on the market that can be used with a water kit that feeds directly from a faucet. It can be used with a diamond blade (wet or dry) or a cut-off wheel, and it uses a high-output motor and hardened steel gear to ensure durability, performance and long tool life.

For users already running the Jepson Pro Cutter, the Hercules® Contour blade adapter is available for purchase separately to turn the cutter into a bowl-hole cutting machine. It can be used for radius cutouts of 2-, 3- or even 4-cm depths.

www.braxton-bragg.com

Continental Diamond Products - Polishing Wheels

Product Description: Continental Diamond Products reports that constant research and development is what sets Terminator apart from many other manufacturers. “Taking an existing product and finding ways to improve upon it is a never-ending mission here at Terminator,” stated the company. “This is why we are very excited to introduce the new Terminator AllStar Polishers.”

The polishers combine the design and technology of the company’s vertical and horizontal line-polishing wheels. This means that one tool can be used for both flat and radius profiles. Second, the new and improved resin heightens the intensity and quality of shine. Third, the multi-channel design funnels slurry away from the polishing surface, allowing for smoother performance. Finally, the wrench makes tool changes fast, and the AllStar polishers are interchangeable with the XL, LN or RF Terminator polishing series wheels, using the same pressures and parameters. So there is no adjusting or need to replace a whole set if it is not needed.

www.continentaldia.com

Diamond Tech - Diamond-Bladed Wet Band Saw

Product Description: Modern-day fabricators are facing new challenges with the increased use of glass mosaics and glass tile in today’s fabrications. The DL5000 from Diamond Tech was created to help installers meet this demand while saving time and money.

Diamond Tech describes its Diamond Laser 5000 Diamond-Bladed Wet Band Saw as being capable of executing 95% of the cuts typically made with waterjet technology. The key to the three-wheel system is its top wheel assembly, which pivots on a separate bearing with suppressors controlling its motion. By absorbing more vibration, the saw is capable of extremely effective blade-material contact; the blade tensioning knob is directly connected to the top wheel assembly for precision adjustments. The saw features a 15- x 13-inch work surface area and a “blocks and bearing” guide which adjusts to virtually any position.

Precision cutting is accomplished with a 61.5-inch diamond-coated steel blade -- technology already deeply entrenched in the worlds of stone and tile. The saw also weighs just 45 pounds, has its own carrying handle and is powered by a 1/

2-horsepower, variable-speed motor which enables it

to cut through glass, granite and anything in between.

www.diamondsaws.com

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Stone World | February 2010 101

FABRICATING TECHNOLOGY

General Tool - Bridge Saw Blade

Product Description: The Zenesis II bridge saw blade from General Tool utilizes patterned diamond technology to “bring order to a world of patterned diamond chaos,” according to the company. The blade was designed to bring speed, precision and efficiency to the stonecutting process. Made from the company’s patented technology, these blades are guaranteed to cut faster and straighter through stone -- with no chipping. In addition, the diamonds don’t fall out of their segments until they’re completely used, extending the life of the blade.

www.zenesistechnology.com

Granite City Tool - Diamond Blades

Product Description: The Rival Series of blades from Granite City Tool was launched early last summer, and the company reports that it has developed a loyal following with fabricators around the country. The Rival-Red blade is a sandwich segment designed for lower-horsepower saws. It is an economical blade giving a happy medium between blade life and cutting speed.

The Rival-Yellow blades are made for customers who want a free cutting blade that offers excellent blade life coupled with chip-free cutting. The Rival-Yellow blade will also give above-average cutting speeds, resulting from the segment formulation.

The Rival-Blue is designed for high-performance saws capable of cutting speeds up to 25 feet per minute. The Rival-Blue blade was engineered using sequence-applied diamond technology. This technology enables diamonds to be placed vertically in rows, thus allowing the blade to have more diamond exposure for increased cutting speeds and reliability. Both the Rival-Yellow and the Rival-Blue blades are designed to pull less amps on the motor while giving superior performance and life.

www.granitecitytool.com

Groves Inc. - Fold-Up A-Frame

Product Description: Groves Inc. is proud to introduce the FAF - 60 (Fold-Up A-Frame). The FAF - 60 was designed specifically for the demanding needs of the stone fabricating industry. It features unique folding base arms that greatly reduce its footprint for shipping, as well as the cost for dimensional freight. It also offers reduced storage when not in use. Simply fold up the base arms to reduce its footprint by nearly 50%, or quickly disassemble for maximum floor space savings.

The FAF - 60 is made of hot-dipped galvanized steel for years of service in the harshest of environments. With a 12,000-pound capacity (6,000 pounds per side), the only thing lightweight about the FAF - 60 is its shipping weight. The unit is 60 inches long x 60 inches wide x 58 inches high with a 6-inch spread on top, and it ships knocked down for lower freight cost.

Groves Inc. manufactures a full line of material handling solutions for stone fabricators, including heavy-duty and standard duty storage systems, jobsite dollies, shop carts, transportation racks, fabrication tables and lightweight aluminum carts.

www.groves.com

Laser Products Industries - Laser Templating System

Product Description: Since 1995, Laser Products Industries -- which developed the LT-55XL Precision Laser Templator -- has focused on supplying lasers that provide accurate measurements of jobsites and assist in fabricating products to match.

The LT-55XL Precision Laser Templator allows users to walk off any jobsite with a CAD-ready DXF file, and users can produce estimates on the jobsite for their customers to sign. Moreover, Laser Products reports that the system will improve overall quality, accuracy and speed --- leading to quicker installations, less errors and virtually no scrap. Over 90% of the features for the LT-55XL are in place because customers specifically asked for them. Some of the recent updates include “Slab Layout,” “Alternate Cut Sheets” and “Encryption.”

With Slab Layout, users can arrange individual pieces to determine how many slabs will be needed to sell the customer. The Alternate Cut Sheets update allows the fabricator/estimator to have a couple different printouts -- depending on what information they need to show the customer as well as the sawyers who are fabricating the job. Encryption allows the owners of fabrication shops to ensure that their templators do not moonlight on the side. All jobs produced with the LT-55 XLs can be encrypted so that no other outsourced company can open and fabricate from them.

www.LaserProductsUS.com

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102 February 2010 | Stone World

FABRICATING TECHNOLOGY

Nicolai Diamant - Multi-Blade Edge Breaker

Product Description: Unlike other multi-blade breakers, Nicolai Diamant’s Tornado Series is designed with performance and longevity in mind. Typical limitations are literally “blown away” with this new high-speed, high-performance profile edge breaking system.

With a quick change of blades, the Tornado becomes a versatile tool that will adapt and work for any profile that the user is setting up. Fabricators will not need multiple breakers anymore. If the profile is F, V or FV, the Tornado will easily handle any job to be processed. The Tornado can achieve speeds from 70 to 100 inches per minute without overloading the spindle amperage.

Touting a stainless steel core (which will not force operators to use cones with water channels) and 4.5-mm-thick blades, this tool was engineered for optimal longevity.

Nicolai Diamant is so confident in the performance of the Tornado that it will allow fabricators to try it for seven days before purchasing it.

www.nicolaidiamant.com

Omni Cubed, Inc. - Countertop Installation Cart

Product Description: The Pro-Cart AT1 by Omni Cubed, Inc. provides a solution to the challenges associated with large and cumbersome countertop installation carts. The cart is constructed from aluminum tubing, so it is strong and lightweight at less than 50 pounds. Important for climbing stairs, the cart stays attached to the countertop when lifted, and the 8-inch casters allow resting on stair treads. Pneumatic casters dampen vibrations and enable travel across rough terrain such as gravel or lawns. The wheelbase makes the cart very stable, even with large tops, and the cart’s high ground-clearance allows “popping of wheelies” over larger curbs. In many cases, one person can push and maneuver the cart by themselves. Tops are secured by clamps located on each side of the cutout to reduce breakage in the middle.

The Folding Kit Accessory for the Pro-Cart AT1 enables the cart to be folded down to a slender 9 inches wide for easy storage down the center of A-frames, or even along the side of countertops in the truck. The Multi-Top Accessory for the Pro-Cart AT1 allows multiple smaller countertops to be transported simultaneously. On the second trip, the uprights can be easily added, and the cart is ready for transporting the smaller pieces. The lightweight aluminum uprights feature elongated and padded rails for full support of countertops and a balanced design to prevent tipping of the cart.

www.omnicubed.com

Prodim - Wire Measuring/Templating Technology

Product Description: Serving all measurement needs in the stone and building industry, the Prodim Proliner® offers optimal accuracy and simplicity. The measuring head of the Proliner can be rotated in every direction and has a wire that can be stretched out for several meters. With the metal measuring pen at the end of the wire, users can simply mark the relevant points, which are directly translated into a digital DXF CAD file. Users can measure straight, curved or very complex shapes in an instant with an accuracy of 0.5 mm. Users can also measure any object in horizontal, vertical or slanting position. The digital drawing connects directly to any CNC machine or plotter, and production runs in only a couple of minutes.

The Proliners all share the unique Proliner measuring by wire technology. The 8 series 2D and 3D are the company’s most advanced measuring devices, weighing only 22 pounds (10 kg), with a measuring head that can be folded into the machine for optimal protection during travel. A socket connection, as well as the possibility to use rechargeable batteries, provides optimal flexibility. The machine has a USB port, so results can be downloaded onto a laptop or USB stick, and the digitizing processing can be started immediately. It has extensive integrated CAD software so users can complete the drawing on the jobsite and prepare for production. The Proliner® 8-Series can measure up to 14 meters -- or larger with the integrated Leapfrog software. The unit is small and compact, but with extra storage space. It is possible to carry two spare batteries, a digital camera, different add-ons and there is still space for other items.

With all Proliners, there is no need for leveling the unit. The Proliner® 3D gives two-dimensional as well as three-dimensional results, and the Proliner 2D gives out only two-dimensional results.

www.prodim.nl

Legend Stone Products - CNC Tool System

Product Description: Legend Stone Products has announced the availability of the new Nicolai Diamant Tornado tool system for CNC machines. The series is a revolutionary “corner breaker” system, and it is composed of replaceable blades of different diameters. By assembling small or larger blades, users will be able to create their own “corner breaker” to better match the desired final shape. These tools can be purchased in 5- or 7-blade configurations.

www.legendstoneproducts.com

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Stone World | February 2010 103

FABRICATING TECHNOLOGY

Tenax - Epoxy Gel

Product Description: Epoxy Gel from Tenax is a bi-component transparent knife-grade epoxy designed for gluing, laminating and joining marble, granite and other stones as well as ceramic. The product can be used for both indoor and outdoor applications, and it was formulated for exceptional strength, outstanding mechanical properties and weather resistance. Moreover, the product is VOC free.

The product gels in less than 10 minutes, and it is ready to work in less than an hour.

www.tenaxusa.com

Stone Boss - Router Bits

Product Description: Panther router bits from Stone Boss are used for fast clean edgework. The company reports that these router bits were designed to offer premium quality with an affordable price. They are for use on most routers, such as the Sector, Flex and Master 3000.

www.stoneboss.com

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104 February 2010 | Stone World

For all seminars and a more complete calendar of stone industry events, visit www.stoneworld.com.

CALENDAR

February 23 to 26, 2010

The Vitória Stone Fair 2010, Carapina

Expo Center, Serra, Espírito Santo, Bra-

zil. Contact: Milanez & Milaneze, +55

27 3337-6855; Fax: +55 27 3337-4011;

Web site: www.feiradomarmore.com.br.

March 6 to 9, 2010

The 10th China Xiamen International

Stone Fair, Xiamen International Con-

ference and Exhibition Center; Phone:

86-592-5959616 / 5959618; Fax: 86-

592-5959611; Web site: www.stone-

fair.org.cn; E-mail: [email protected],

[email protected].

April 6 to 9, 2010

StoneTech Shanghai, Shanghai New In-

ternational Exhibition Center, China.

Organizer: CIEC Exhibition Co. Ltd.,

Shanghai, 1/F, No.6, E. Beisanhuan Rd.,

Beijing, China; Phone: 8610 84600802;

84600319; Fax: 8610 84600346;

E-mail: [email protected]; Web site:

www.stonetech.org.cn.

April 16 to 18, 2010

2009 Kitchen & Bath Industry Show

(K/BIS) & Conference (conference begins

on April 15), McCormick Place, Chi-

cago, IL. Contact: VNU Expositions;

Phone: (800) 933-8735 or (770) 291-

5409; Fax: (770) 777-8700; E-mail:

[email protected].

April 27 to 30, 2010

Coverings 2010, Orange County Conven-

tion Center, Orlando, FL. Contact: Cover-

ings/National Trade Productions, 313 S.

Patrick St., Alexandria, VA 22314; Phone

in the U.S.: (866) 285-3691 or Interna-

tional: +1-703-706-8257; Fax: (703) 836-

4486; Web site: www.coverings.com.

May 19 to 22, 2010

CarraraMarmotec, Carrara, Italy. Orga-

nized by CarraraFiere Srl, Viale Galileo

Galilei 133, 54033 Marina di Carrara

(MS), Italy; Phone: +39-0585 787963;

Fax: +39-0585 787602; E-mail: info@

carraramarmotec.com; Web site:

http://www.carraramarmotec.com.

June 10 to 12, 2010

American Institute of Architects National

Convention and Design Expo, including

the Stone and Tile Pavilion, Miami,

FL. Contact: M/C Communications

LLC, 380 Stuart Street, 6th Floor, Bos-

ton, MA 02116; (888) 242-1824; E-mail:

[email protected] or visit:

www.aia.org.

September 29 to October 2, 2010

Marmomacc 2010, the Internation-

al Exhibition of Marble, Stone and

Technology and Building Materials

Show, Verona, Italy. Contact: Ve-

ronafi ere at 39-045-829-8111 (phone);

39-045-829-8288 (fax) or visit

www.marmomacc.it/home_en.asp.

September 28 to October 2, 2010

Cersaie 2010, Bologna Exhibition Cen-

tre, Bologna, Italy. Contact: P.O. Box

103-40050 Centergross, Bologna, Italy.

Phone: 39 051 6646000; Fax: 39 051

862514; Web site: www.cersaie.com.

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Stone World | February 2010 105

NEW PRODUCTSLevantina’s Mediterraneo Collection

offers a selection of new materials: Blanco Altea, Blanco Tabarca and Blanco Tabarca Stripped. The company reports that the

materials are ideal on exteriors due to their excellent physical qualities, durability and low porosity. As well as their aesthetic

qualities, these materials have high-thermal resistance and are one of the better options in variable atmospheric conditions, according to Levantina.

Benefits include:• Adaptable to multiple fastening

systems• Minimum maintenance• High-impact resistance

Blanco Altea is flat and smooth. It is recommended for ventilated and non-ventilated fronts. Blanco Tabarca is rough and rustic with a touch of originality. It is also recommended for

ventilated and non-ventilated fronts. Blanco Tabarca Stripped is non-slip and suitable for both exterior and interior applications. Formats include slab, standard flagstone and cut-to-size in 2 and 3 cm thicknesses.

www.levantina.com

CaesarStone , a quar tz sur face manufacturer, presents Motivo, a new pattern-designed technique for its quartz

surfaces. To create Motivo, CaesarStone u s e s a u n i q u e patented polishing method to create contrasting gloss and matte finish on

its quartz surfaces. Motivo can be used for a multitude

of applications, including kitchen backsplashes, shower walls, vanity tops, wall paneling, bar tops, custom-made furniture and more. Since there are no minimum order requirements for

Motivo, it can be an option for projects of all sizes.

Motivo will be available in two patterns — Lace 2116: this delicate floral pattern adds elegance and grace to a room. The subtle design in brilliant

white is traditional yet t rendset t ing and unique. And Crocodile 3117: this dramatic and daring pattern adds a sense of adventure to any

space. An exotic black surface, Crocodile adds depth, intrigue and excitement to interior designs.

The technique used to achieve Motivo’s signature looks has been careful ly developed in order to maintain the integrity of CaesarStone’s high-quality standards and physical properties. As with all CaesarStone surfaces, Motivo in non-porous and low-maintenance.

www.CaesarStoneUS.com

Levantina’s Mediterraneo Collection

Lace 2116 from CaesarStone’s Motivo collection

Crocodile 3117 from CaesarStone’s Motivo collection

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106 February 2010 | Stone World

NEW EQUIPMENT NEW LITERATUREThe Seam Setter VCA by Omni Cubed is replacing the Seam

Setter VC2 model. It joins seams, levels seams and stabilizes backsplashes. The vacuum pump operates on AC Power or a

single 9V battery. The working area is easily accessible with the units in place, so removal is not needed in o r de r to ap p ly epoxy or scrape the seam, reports the manufacturer. The seam levelers slide in tracks for custom placement

on both sides of the seam and feature non-spinning feet with replaceable vinyl caps to prevent scratching of surfaces. The durable tightening handles are anodized machined billet aluminum, and the large 6-inch cups handle heavy countertops with ease, according to Omni Cubed. The set includes seam setters, storage case, pump, adapters, thumb-pump plungers (new back-up pumping option) and cup covers.

www.omnicubed.com

Seam Setter VCA by Omni Cubed

Domain Industries, a nationwide supplier of premium k itchen and bath produc t s , has announced the

introduction of its new Fall 2009 dealer catalog , featur ing the latest l ine-up of stainless, copper, glass and vitreous porcelain sinks as well as faucets and a full range of stone fabrication tools and accessories. The catalog features a completely restructured and redefined approach to the way products are

showcased, according to Domain. The new catalog boasts 68-full-color pages of high-

end kitchen and bath products, a complete collection of sinks, an offering of power tools specific to the surfacing industry and a peak at the new 2010 Affinity Surfaces color line-up, which was planned to debut in early November of 2009.

The new catalog also provides an additional platform where it can be easily read, with the added convenience of instant online access. Surfacing professionals can now browse the full catalog and print out specific pages they need to fill their demands instantly. Domain Industries reports supporting all efforts in lessening the ecological footprint and offers a new approach to conventional distribution methods of its catalog.

www.FreeDomainCatalog.com

Domain Industries’ Fall 2009 dealer catalog

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Plot Your Course for Real

SUCCESS

Find out how we can customize a research solution to help your bottom line.

BETH SUROWIEC | 248.786.1619surowiecb@clearseasresearch.comwww.clearseasresearch.com

Working with Clear Seas Research allows

you to competitively position your business

within the industry market and ultimately

guides your company to make successful

and informed decisions, establish a plan for

the future and reach it’s overall objectives.

At Clear Seas Research, wedevelop customized marketresearch solutions.

CLEAR SEAS RESEARCH.Making the Complex Clear.

2010 Ad Conceptv6.indd 22010 Ad Conceptv6.indd 2 12/15/09 12:24:15 PM12/15/09 12:24:15 PM

Page 108: StoneWorld201002

Stone

This Stone of the Month supplied by Marmi Bruno Zanet, Verona, Italy. Technical details provide a frame of refer-ence only. Because stone is a product of nature, testing to determine specifi c physical qualities should be repeated for each project. To submit your own Stone of the Month, send a high-resolution digital image, along with the relevant technical data, to [email protected].

www.brunozanet.com

Crema BrasilCountry of origin ........................................................................................ Brazil

Volumetric mass ............................................................................2,682 kg/cu.m

Compression strength ....................................................................1,578 kg/sq.m

Bending strength .............................................................................104 kg/sq.cm

Compression strength after freezing ...........................................1,599 kg/sq.cm

Absorption .................................................................................................. 0.38%

of the monthof the month

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Stone World | February 2010 109

Machineof the month

Designed and manufactured by Comandulli according to the latest concepts and structural

principles, the Spira automatic belt edge polishing machine can create and polish flat, bevelled or pencil-round edges, and the company reports that it has been noted for its performance and production on every kind of marble, granite and engineered stone.

The machine was designed to be simple in terms of its mechanical, elec-trical and electronic equipments, and it is easy to use and service. Technical information is as follows:

Spindle Equipment• 1 calibrating spindle • 2 spindles for bevelling

at 45 degrees• 5 horizontal spindles for

polishing the straight edges• 6 bevelling spindles

at 45 degrees• 1 spindle for grooves

Main Features• Conveyor belt driven by a

stainless steel plane• Pneumatic slab-holding pistons• Control panel with touch-screen

visualized keyboard• Main covers in stainless steel• Water collecting tank

with lateral fl ows• Tool cooling water fl owing

outside the spindles and managed by manual valves

• Initial and fi nal rollers• Manual bar for large-sized

slab support• Control PLC with software

which automatically synchronizes the spindle and piston intervention as the slab passes

www.comandulli.com

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110 February 2010 | Stone World

MARKETPLACE

Always providing a quality product,

made from the best materials from

around the world, at an affordable price.

150 Industrial Avenue, Greensboro, NC 27406Phone: 336.273.0223 • Fax: 336.273.0699

[email protected]

1-866-656-7188www.legacysink.com

LEGACY SINK INC.BEST QUALITY. LOWEST PRICES.

18 Gauge • 304 Stainless steelO

$69AS LOW AS

LegacySink0210SW.indd 1 1/18/10 9:18:43 AM

STONE TOOLS

www.qualitystonetool.com | 908.627.3688

Polishing pads, milling bits, cutting blades, stone edge processing machines and much more. Good quality stone tools at whole sale prices

4” wet polish pad...$3.50/pc • 5” turbo blade...$9.50/pcand much more, please visit our website

QualityStoneTool_SWMarketplace1009.indd 1 9/21/09 9:27:44 AM

RATES: $1175 per six month insertion, $1950 per twelve month insertion. Call 734/340-5211, fax 734/340-5212 or e-mail: [email protected] for more information.

Over many years we have learned what our customers need and we provide it. They demand consistent product quality which is our main goal. They want personalized person to person service so we provide Regional Sales Manager dedicated to your account. Finally we invest in a large and well stocked inventory so we have the product when you need it. Please call for our monthly Special.

AmeriSink Inc, San Leandro, CA 94577 Tel: 877-500-SINK(7465) Fax: 510-667-3775 www.amerisink.com

Value for Life is our goal!

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Stone World | February 2010 111

MARKETPLACE

Proliner®, world’s leading digitizer in 2D & 3D measurement:

Measure stairs, bathrooms, swimming pool edges, formed profi les, renovation, sinks, countertops, backsplashes and all your other 2D and 3D objects.

PRODIM USA - Sales offi ce USA - Mr. John RichertsM. +1 678 699 0732 | E. [email protected] | I. www.prodimusa.com

PRODIM INTERNATIONAL - Sales offi ce Europe - Lage Dijk 26, 5705 BZ Helmond – NLT. +31 (0)492 579050 | F. +31 (0)492 579059 | E. [email protected] | I. www.prodim.eu

Prodim1209SW.indd 1 11/25/09 10:27:25 AM

ONLY THE BEST

Tel. +39/045887 51 11 • Fax +39/045887 51 55www.granitex.it

MADE IN GERMANYOwn quarries! Own production!Special for: Slabs, Floor tiles, Cut to size www.vm-kaldorf.de California Agent TriStone & Tile Inc., Van Nuys [email protected]

VMKaldorf.indd 1 7/8/09 10:13:24 AM

1-800-350-1901 • 1-626-443-6433www.miraclesealants.com

Custom Display and Sample Boards

"Take your product to the customer."uct to the customer."

d

330-262-0712www.danroc.com

Your top source for high quality tool-holders for Marble and Stone manufacturing. We carry all major

brands including: Breton, Northwood, Brembana, Bavelloni, CMS, Intermac, Marmo, and Park. All our tool-holders are corrosion resistant, hardened, and

precision ground. Ask for a quote today!

T-Tool USA, LLCwww.t-toolusa.com

2850 Glades Circle, Suite 11 — Weston, FL 33327Phone: 954-358-6071 — Fax: 954-358-6073

[email protected]

TTool_SWMarketplace1009.indd 1 9/21/09 1:24:23 PM

1335 Lakeside Dr.Romeoville, IL 60446

www.LaserProductsUS.comToll Free 866-539-0052

PRODUCTSLASERindustries

The LT-55 Precision Laser Templator - Visit our website to watch our full training video so you can actually see it working. We believe in allowing our coustomers to know what they are buying.

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112 February 2010 | Stone World

MARKETPLACE

w w w . a n t o l i n i . i t

TENAX: For more than 50 years the World Wide Leader in Stone Consumables Products: Adhesives, Sealers, Epoxy, Waxes, Sealers, Diamond Abrasives, Calibrators, Polishing Bricks, Cutting Tools.Tenax USAwww.tenaxusa.com

1408 Center Park [email protected]

Charlotte, NC 28217Ph. 704-583-1173

Call for a Free Catalog | T. 800.575.4401 | F. 800.915.5501

Braxton-Bragg will offer the lowest prices and thebest service, delivered by the friendliest peoplefor the tools and materials that you want.

Providing Better Solutions to the Professional

800-648-7229 ♦ www.alpha-tools.com

G L A S S O S®

CRYSTAL WHITESLABS TILES CUT-TO-SIZE

Available from stock or full containers direct

CCS Stone, INC9-11 Caesar PlaceMoonachie, NJ 07074 www.ccsstone.com

Looks like Thassos, harder t han granite Tel 201-933-1515800-227-7785

Fax 201-933-5744

CCSStone_marketplace0909.indd 1 7/28/09 3:56:44 PM

THE FINEST PRODUCTS FOR STONE WORKINGSTONE BOSS INDUSTRIES

15-01 Pollitt Dr. Unit #2Fairlawn, NJ 07410

888-868-BOSS | www.stoneboss.com

C O R P O R A T E H E A D Q U A R T E R S

StoneBoss_Marketplace_SW0210.indd 1 1/14/10 1:31:53 PM

Reserve your space in next month’s

MARKETPLACE SECTION

Call Janelle Minghine at 734.340.5211 or

[email protected] more information

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Stone World | February 2010 113

CLASSIFIEDS

The leading nationwide distributor of natural stone

slabs and tiles is seeking a branch manager and

outside salespeople for the South Florida region.

Experience servicing the natural stone industry in

the region is required. MSI offers an environment for

growth, a team atmosphere, competitive compensation

and a full benefi ts package. All candidates must be

hardworking, determined, enthusiastic, a team player

and very comfortable with computers.

Please email resumes to: [email protected]

M S International, Inc.

MSInternational_SW0609.indd 1 5/20/09 3:38:43 PM

Brand/Model: Breton “Speedy Cut FK/NC 800”Machine Type: Bride SawYear/Condition 2004: Very Good ConditionElect./Voltage: 208-230 V, 60 Cy, 3 Ph.Description: Numerically controlled bridge saw cutting line for

countertop production or architectural work

• Infeed and outfeed conveyor tables, usable cut size of 138” x 138”, 29 hp direct drive motor can handle between 20” and 32” blades, Manually tilting head from 0-90 degrees, Siemens control unit with touch screen, Programmable for step cutting, multiple cuts, and repetitive pattern cuts, slab scanning capable, ability to optimize cuts

• 208V, 6800 hours total, currently under power

Appr. Repl. Cost: $250,000Sales Prive: $125,00FOB/Region: NORTHEASTCurr. Status Make Offer: 914.997.7968Email: [email protected]

Amendo la Marble_SWClassified0110.indd 1 12/18/09 9:01:39 AM

Velocity Decorative Edge Shaper & Polisher, Model Velo-STD, from

Park Industries. Currently in operation, good condition, 3400 hrs. Purchased in 2006 for $250,000, asking $120,000

OBO. Location Calgary, Alberta

E-mail: [email protected]

FOR SALE

GraniteWorx_SWClassified0110.indd 1 12/3/09 9:27:59 AM

FOR SALE POSITIONS

$82,000.00 of High end slab inventory and slab racks included for sale for $38,000.00 located in Easton, Maryland you pick up [email protected] BAVELLONI 450 EGAR CNC: brand new within 18months. Includes all tooling and spare parts. New within 18 months. Currently in operation. Showroom condition, low hours. 208 3 phase New $ 226,904.00 — $ 155,000.00 You pick up. Best offer. 410-829-2352 [email protected] BAVELLONI ALPHA 315 CNC: New within 8yrs. Includes all tooling. Showroom condition and very low hours. Currently In operation. You pick up. 208 3 phase New $ 220,000.00 — $98,000.00 Best offer. 410-829-2352 [email protected] CMG TAURUS INLINE EDGER PROFILER: Brand new in 18months. Robust for heavy fast edging. Show-room condition and currently in operation. 208 3 phase w transformer New $160,000.00 — $113,500.00 Very low hours. You pick up. Best offer. 410-829-2352 [email protected] FLOW DUAL TABLE WATER-JET: 65,000 Ultra Pierce Hyper- Jet This machine is in showroom condition and has very low hours and 18months old. Less than 300hrs.Included with machine, there are two water veyers and hoppers for cleaning main tanks. Oversized Garnet hopper is included. Many spare parts and extras. Spare High pressure pump assembly. Machine is in current operation. Transformer included. You pick up. Best offer. 208 3 phas4e w transformer fr 408 New $ 270,320.00 — $160,000.00 410-829-2352 [email protected] DELL POWEREDGE 2900 SERVER with mirrored drives. 2 heavy cad and graphics work stations with 20” fl at screen monitors. New computers, New Server, Full Global Stone Pro Software packages, bidding, estimating inventory, labeling, tracking, purchase ordering, Digistat and custom digistat vertical table Digitizing Software You pick up. New $104,000.00 — $50,800.00 410-829-2352 Best offer. [email protected] OVERHEAD BRIDGE CRANES AND REMOTES: One crane is 5 ton and the other is 1 ton. Both are brand new. You will have to disassemble and relocate. New both are $86,000.00. $40,000.00 Please make Best offer. 410-829-2352 [email protected] TOYOTA 12,500LB FORKLIFT: Brand new 18 month old with dual front tires. Includes l0,000 lb lifting bar with mess chains for bundles. Includes snow plow attachment. Excellent condition. 300hours. You pick up. New $ 60468.00 — $46,500.00 Best offer. 410-829-2352 [email protected]

ON ALL 18 MONTH OLD EQUIPMENTTotal Liquidation SALE

All Machines are in Mint “NEW” Condition and they are located in Easton, Maryland.

ALL MUST GO. NO REASONABLE OFFER REFUSED. CALL 410-829-2352

MikeSeger_SW0210_LiquidationSale.indd 1 1/20/10 9:42:19 AM

IN BRAZILI inspect the slabs here at the

granite factories in Brazil.So you get the quality you

need and pay for!

Call Gary at 011-55-28-3518-9559or e-mail at [email protected]

AMERICANSLAB INSPECTOR

GaryEbel.indd 1 6/3/09 3:30:25 PM

SERVICESstoneworld.comssttoonneewwoorrlldd ccoommsssttoonneewwoorrlldd..ccoomms o e o d co

Reserve your space now for the March Issue

Reserve your space in next month’s

CLASSIFIED SECTIONCall Janelle Minghine at 734.340.5211 [email protected] for more information

Call Janelle Minghine

at 734.340.5211 or

[email protected]

for more information

113 Classifieds.indd 113113 Classifieds.indd 113 1/20/10 2:30:10 PM1/20/10 2:30:10 PM

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114 February 2010 | Stone World

ADVERTISER INDEX ADVERTISER PAGE NO INTERNET ADDRESS PROMO PHONE

ABC Stone Trading 84 www.abcworldwidestone.com 516-997-9412AIA 89 www.aia.org 800-242-3837AmeriSink 65 www.amerisink.com 877-500-7465Antolini Luigi 115 www.antolini.it +39 045 6836611Anver 54 www.anver.com 978-568-0221Artisan 4 www.ArtisanSinks.com 973-286-0080Barranca Diamond 34 www.barrancadiamond.com 888-630-7682Bestview International 6 www.bestviewintl.com 630-594-1816Blick Industries 81 www.blickindustries.com 949-499-5026Bramagran 75 www.bramagran.com.br 55 28 3542-8152Braxton-Bragg 12 www.braxton-bragg.com 800-575-4401Cactus Stone 25 www.cactusstone.com 602-914-2202 CaesarStone 29 www.CaesarStoneUS.com 877-978-2789Cajugram 71 www.cajugram.com +55 28 3555 6140Carmel Stone 11 www.carmelimports.com 888-633-0669Carrara Show 69 www.carraramarmotec.com +39 0585 787963Ceeta 104 www.ceeta.com +91 33 22832925/26Chemcore 32 www.chemcore.com 866-243-6267Cold Spring Granite 67 www.coldspringgranite.com 800-551-7502Cosentino 37 www.cosentinonorthamerica.com 800-291-1311Coverings 18 www.coverings.com 866-285-3691Diamond Tech International 106 www.diamondsaws.com 800-937-9593Dimpomar 64 www.dimpomar.com +351-268-408-128Domain Industries 90 www.FreeDomainCatalog.com 866-385-7775Dry Treat 59 www.drytreat.com 866-667-5119G-Clip 103 www.braxton-bragg.com 800-575-4401 GMM S.p.A. 35 www.gmm.it +39 0323 849711Gramil 77 www.gramil.com.br +55 27 3357 7250Granite City Tool 68 www.granitecitytool.com 800-328-7094Granite Depot 7 www.granitedepot.us 904-306-0036Granitex S.p.A. 2 www.granitex.it +39 045 8875111Granito Zucchi 3 www.granitozucchi.com.br 55 27 3243-9666 GranQuartz 17,50a,82a87 www.granquartz.com 800-458-6222Groves Inc. 39 www.groves.com 800-991-2120IGM-International Granite & Marble 116 www.igmcorp.com 800-446-2677Indiana Limestone Co. 45 www.IndianaLimestoneCompany.com 800-457-4026JMS 30 www.juramarble.com +49 8421 3061Laser Products 21 www.LaserProductsUS.com 866-539-0052Legend Stone Products 105 www.legendstoneproducts.com 973-473-7088Mag Ban 84 www.magban.com.br 55 28 3515 1651Magnitos 57 www.magnitos.com.br +55 28 3518 8302Marble Institute of America 85 www.marble-institute.com 440-250-9222Marmi Bruno Zanet 73 www.brunozanet.com +30 045 6833444Milaneze y Milaneze 79 www.vitoriastonefair.com.br +55 27 3434.0600Miracle Sealants 28 www.miraclesealants.com 800-350-1901Moraware 83 www.moraware.com 866-312-9273MS International 50b,50c www.msistone.com 714-685-7500Nicolai Diamant 61 www.nicolaidiamant.com 802-661-8731Omni Cubed 78 www.omnicubed.com 877-311-1976Pearl Abrasive 27 www.pearlabrasive.com 800-969-5561Pellegrini 93 www.pellegrini.net +045 820 36 66Pemagran 43 www.pemagran.com.br +55 28 2101 8000Pokarna Limited 8,9 www.pokarna.com 91 40 2789 7722/6361Primestone 41 www.primestone.ca 905-669-2999Prodim 31 www.prodimusa.com 888-229-3328Rock of Ages 51 www.rockofages.com 802-476-3121Santo Antonio Granitos 22,23 www.santonio.com.br 55 28 2102 1920SassoAmerica 40 www.SassoAmerica.com 314-533-6500Stone Boss/Terminator 49 www.ContinentalDIA.com 800-595-1237Tab India 14,15 www.tabindia.com 763-571-8400Tekmar 3 www.tekmarble.com +90 212 3372800Tenax U.S.A. 53 www.tenaxusa.com 800-341-0432Terminator 50d www.ContinentalDIA.com 800-595-1237VM Kaldorf 10 www.vm-kaldorf.de +49 8423/9911-0Wilson Industrial Electric 98 www.wilsonsaws.com 706-213-6725Windy Ridge Corp. 103 www.jetstik.com 800-639-2021Wood’s Powr-Grip, Inc. 70 www.powrgrip.com 800-548-7341World Wide Stone Corp. 5 www.durangostone.com 602-438-1001Zenesis 63 www.gtdiamond.com 949-261-2322

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