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    Chemical Reaction EngineeringLecture 2: Review of Undergraduate Material

    Jayant M. Modak

    Department of Chemical Engineering

    Indian Institute of Science, Bangalore

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    Ethylene production by thermal cracking of ethane

    !The thermal cracking of ethane is carried out inmultitubular reactor. Typical production capacity

    of each tube is 10000 Tons per annum.

    !Reactor specifications:" Feed to the reactor: ethane + steam (?)" Inlet pressure - 2.99 atm; temperature - 680C" Tube length 95 m, ethylene conversion 60%

    Indian Institute of Science

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    Cracking of ethane to ethylene

    26 24CH

    C!

    Reactor Design

    Stoichiometryconversionmolar flows

    Rate ofreaction

    Molebalances

    Batch/CSTR/PFR

    Conversion

    Volume

    Production rate

    CSTR +PFR

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    Indian Institute of Science

    Topic 1: Basic concepts

    !Representation of reaction!Extent of reaction and conversion!Thermodynamics and chemical reactions

    " Heat of reaction" Condition of equilibrium

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    Indian Institute of Science

    Representation of chemical reaction single reaction

    !Consider a single chemical reaction in N speciesA1, A2,., AN

    !General representation:

    !jAj

    = 0

    j=1

    N

    "

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    Indian Institute of Science

    Representation of chemical reaction multiple reactions

    !Consider R chemical reactions in N species A1,A2,., AN

    !General representation:!ijAj = 0

    j=1

    N

    " , i = 1,!2,!.........,!R

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    Indian Institute of Science

    Representation of chemical reaction independent reactions

    !Stoichiometric matrix

    !Number of independent reaction

    ! =

    !11 !

    1N

    ! " !!R1

    # !RN

    "

    #

    $

    $$

    %

    &

    '

    ''

    R!=!rank!! !"# $%

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    Indian Institute of Science

    Progress of chemical reaction single reaction

    !Consider a reaction !!jAj = 0 taking place in aclosed system

    nj0 = number of moles of speciesjpresent initially

    nj = number of moles of speciesjat any time t

    !Molar extent of reaction - "

    ! =

    nj" n

    j0

    #j

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    Indian Institute of Science

    Molar extent of reaction

    !Properties of"" defined for the reaction

    " Extensive property in moles

    "Always positive

    ! =

    nj" n

    j0

    #j

    ! =

    nj " nj0

    #j

    =n

    k " nk0

    #k

    $!!nk = nk0 + #k#j

    nj " nj0( )

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    Indian Institute of Science

    Conversion of species

    !Conversion X

    !Stoichiometrically limiting species k

    X=n

    j0! nj

    nj0

    min!! ! nj0"

    j

    #

    $

    %&

    '

    (

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    Cracking of ethane to ethylene

    26 24CHC!

    Molar flow at

    entry

    Ethane, F10

    Molar flow at

    exit

    Ethane, F1Ethylene, F2

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    Stoichiometric tables Flow reactor

    !

    1

    A1

    +!

    2

    A2

    + !

    3

    A3

    +!

    4

    A4

    = 0

    Species Entry(mol/

    min)

    Change(mol/

    min)

    Exit from the reactor(mol/min)

    A1 F1O -(F10X) F1=F10- F10XAj j=2,3, 4 FjO - #j/#1

    (F10X)Fj=Fj0- #j/#1 F10X

    I (inerts) FI0 ----- FI= FI0

    Total FT0 FT=FT0-(!#j/#1)F10XFT=FT0+!F10X

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    Concentrations in terms of conversion

    Pv = Z FT RTP

    0v0= Z

    0F

    T0RT

    0

    !"#$#

    v = v0

    P0

    P%&'

    ()*

    ZZ

    0

    %&'

    ()*

    TT0

    %&'

    ()*

    FT

    FT0

    %&'

    ()*

    FT= F

    T0+ +F

    10X

    FT

    FT0

    = 1+ +F10

    FT0

    X= 1+ +y10X= 1+ ,X

    v=

    v0

    P0

    P

    %

    &'

    (

    )*

    Z

    Z0

    %

    &'

    (

    )*

    T

    T0

    %

    &'

    (

    )*1+ ,

    X( )

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    Concentrations in terms of conversion

    0

    0

    0

    0 0

    0 0

    0

    0 0

    0 0

    0

    0 0

    1

    1

    /

    1

    A

    A

    A AA

    A

    A A

    B

    B A

    FC

    v

    F F XFC

    v v

    Z TX PC C

    X P Z T

    Z Tb aX P C C

    X P Z T

    !

    !

    =

    "= =

    # $ # $ " # $# $= % & % & % & % &

    +' ( ' (' ( ' ( # $ #) " # $# $

    = % & %% & % &+' ( ' (

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    Summary Stoichiometry of reaction

    !Keywords & concepts" Stoichiometric coefficients" Multiple reactions" Set of independent reactions" Extent of reaction" Conversion" Stoichiometric tables

    Indian Institute of Science

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    Ethylene production by thermal cracking of ethane

    !The thermal cracking of ethane is carried out inmultitubular reactor. Typical production capacity

    of each tube is 10000 Tons per annum.

    !Reactor specifications:" Feed to the reactor: ethane + steam (?)" Inlet pressure - 2.99 atm; temperature - 680C" Tube length 95 m, ethylene conversion 60%

    Indian Institute of Science

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    Chemical Equilibrium

    !Consider a reaction !!jAj = 0 taking place atconstant temperature T and pressure P. The

    system will spontaneously change in the direction

    of increasing entropy, reaching equilibrium when

    entropy can not increase further.!Free energy and Gibbs equations

    Indian Institute of Science

    dG = Vdp ! SdT+ jdnjj=1

    N

    " ,

    Chemical !Potential !j = #G#nj$%& '()T,P,nk

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    Chemical Equilibrium

    !Equilibrium condition

    Indian Institute of Science

    Gibb 's!Equation dG = Vdp ! SdT+ jdj=1

    N

    " nj

    !!!G

    !"#$%

    &'(T,P

    =

    )jjj=1

    N

    *=

    0

    !!!!!dG

    =

    Vdp"SdT

    + #jjd

    $

    j=1

    N

    %

    Progress!of!reaction nj = nj0 + !j"!!or !!dnj = !jd"!

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    Chemical potential

    !Solution

    Indian Institute of Science

    jT,P,x( ) = j0 T,P

    r,x

    r( ) + RTln!jxj

    x = composition!,!T = temperature,!P = pressure

    superscript!r !=!reference!= activity!coefficient

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    Free energy change

    j=

    j0+RTln a

    j( )

    !

    1

    A1

    +!2

    A2

    + !3

    A3

    + !4

    A4

    = 0

    !j

    j

    j=1

    N

    " = !jj0j" +RT !j ln aj( )

    j"

    !G = !G0 +RTln "j

    aj

    #j

    $

    %&

    '

    ()

    !G = !G

    0+RTlnK

    a

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    Equilibrium condition

    !1A

    1+!

    2A

    2+ !

    3A

    3+!

    4A

    4= 0

    !G = !G0 + RTln "j

    aj

    #j

    $%&

    '()= 0

    !G = !G0

    + RTlnKa = 0

    Ka= "

    j

    aj

    #j

    $%&

    '()= exp

    *!G0

    RT

    $

    %&'

    ()

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    Equilibrium extent of reaction

    !1A

    1+!

    2A

    2+ !

    3A

    3+!

    4A

    4= 0

    KP= !

    j

    Pj

    "j

    #$%

    &'(

    Pj= y

    jP=

    Nj

    NT

    P

    Nj = Nj0 +"j)

    KP= !

    j

    PN

    j0+"

    j#

    NT0 +# "jj$

    %

    &

    '''

    (

    )

    ***

    "j+

    ,

    ---

    .

    /

    000

    =F #( )

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    Extent of reaction and operating conditions

    !

    1

    A1

    + !

    2

    A2

    +!

    3

    A3

    +!

    4

    A4

    = 0

    KP(T) = !

    j

    PN

    j0+ "

    j#

    NT0

    +# "

    jj$

    %

    &

    ''

    '

    (

    )

    **

    *

    "j+

    ,

    --

    -

    .

    /

    00

    0

    = F #,P,Nj0( )

    d

    dYlnK

    P(T)!" #$ =

    d

    dYF %,P,N

    j0( )!" #$ =&F

    &Y+

    &F

    &%

    d%

    dY

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    Extent of reaction and operating conditions

    !

    1

    A1

    + !

    2

    A2

    +!

    3

    A3

    +!

    4

    A4

    = 0

    d!

    dY= C

    F !( )F' !( )

    Temperature C="H

    RT2 "H= heatofreaction

    Pressure C= #

    $j

    j

    %

    P$

    j=changeinno. ofmoles

    j

    %

    Inerts C= ?

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    Indian Institute of Science

    Equilibrium conversion - Endothermic reaction

    300 320 340 360 380 4000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    Xe

    q

    T

    Isothermal

    Adiabatic

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    Heat of reaction

    !HR= "

    jhj

    j

    #

    hj (T) = hj0

    + CPj dT298

    T

    $!H

    R= "

    jhj

    0

    j

    # + "jj

    # CPj dT298T

    $

    !HR = !HR0 + "j

    j# CPj dT298T

    $

    !

    1

    A1

    + !

    2

    A2

    +!

    3

    A3

    +!

    4

    A4

    = 0

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    Summary

    !Free energy!Chemical potential!Condition of Equilibrium!Equilibrium constant!Equilibrium extent of reaction!Operating conditions

    Indian Institute of Science

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    Chemical Reaction EngineeringLecture 4: Review of Undergraduate Material

    Jayant M. Modak

    Department of Chemical Engineering

    Indian Institute of Science, Bangalore

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    Indian Institute of

    Chemical Kinetics: Basic concepts

    !Kinetics of irreversible and reversible reactions" Power law kinetics" Law of mass action kinetics

    !Rate of simple reactions

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    Classification of reactions

    !Based on mechanism of the reaction" Elementary and nonelementary reactions

    Example: chlorination of nitric oxide to give nitrosyl chloride

    2NO + Cl2! 2NOCl

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    Classification of reactions

    !Based on the direction of the reaction" Irreversible and reversible reactions

    cyclopropane! propylene

    trans " butylene! cis " butylene

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    Classification of reactions

    !Based on number of phases present in the system" Homogenous and heterogeneous reactions

    C2H

    6(g)! C

    2H

    4(g) + H

    2(g)

    CO2 (g) + NaOH(l)! NaHCO3(l)

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    Indian Institute of

    Rate of chemical reaction single reaction

    !Consider a reaction !!jAj = 0 taking place in aclosed, isothermal, constant pressure system

    !Rate of reaction - rr =

    1

    Vd!

    dt! =

    nj" n

    j0

    #j

    rj =1

    V

    dnj

    dt

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    Indian Institute of

    Reaction rate

    !Consider a reaction !!jAj = 0 taking place in aclosed, isothermal, constant pressure system

    r = r(T,P,y1

    ,y2

    ...yN!

    1

    )

    = r(T,P,C1,C2 ...CN!1)

    = r(T,C1,C

    2...CN!1,CN)

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    Activation energy

    0.0020 0.0025 0.0030 0.0035

    -6

    -4

    -2

    0

    2

    ln

    (k)

    1/T (K-1)

    ln (k)

    ln ln

    E

    RTk Ae

    Ek A

    R

    ! "#$ %& '=

    = #

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    Indian Institute of

    Rate contours endothermic reaction

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    700 750 800 850 900 950 1000

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    Temperature

    Ex

    tent

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    Indian Institute of

    Rate contours exothermic reaction

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    500

    450 500 550 600 650 700

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    Temperature K

    Extent

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    Summary

    !Rate of reaction!Power law kinetics!Law of mass action kinetics!Exothermic and endothermic reactions

    Indian Institute of