status of fibc industry in india - india packaging show
TRANSCRIPT
BULK PACK SEMINAR, HYDERABAD THURSDAY 08TH APRIL 2010 1
STATUS OF FIBC INDUSTRY IN INDIA
A presentation by
G S ANIL KUMAR, PRESIDENT IFIBCA
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ABOUT IFIBCA
Indian Flexible Intermediate Bulk Container Association (IFIBCA) was started in the year 2002IFIBCA has its office managed by the PHD Chamber of Commerce at DelhiIFIBCA currently has 22 members who are all manufacturers spread across the countryIFIBCA’s role is to promote the usage of FIBCs in India and act as a catapult to promote FIBCs across the globe
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ABOUT IFIBCA
IFIBCA takes up matters of common interest to members on various legislations, trade requirements.The combined turnover of this member group is about Rs.2000 crores
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SUBJECTS COVERED
PACKAGING – NEED FOR BULK PACKAGING FACTORS THAT DETERMINE SELECTION OF FIBCFIBC TYPESPROCESSSTANDARDS AND CERTIFICATIONSMARKET – INDIA VIS-À-VIS THE WORLDPOTENTIAL MARKETS
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PACKAGING SIZES
Small Packages – 1 kg to 50 kgIntermediate Packages – 51 to 250Bulk Packaging - > 250 KgsFull Container w/o without container liner.Packaging medium – transition and scale
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Changing Global Scenario
Multifold increase in capacity
Forward and Backward integration – Ready mix concrete
Man power shortage and ease of handling
Cost Effectiveness
Environmental advantage – pollution free
Closed loop operation – no contact with material in process.
Increased Productivity
WHY BULK PACKAGING ?
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BASIC QUALITY PARAMETER OF BULK PACKAGING
Aesthetics
Non Toxic / Contamination free
Strength to with stand transportation
Provide Shelf Life
Easy Filling / Discharge Facility
Minimum bulging for better storage planning
Full fill the SAFETY norm as per standard .
Fulfill the required volume storage
Dimension stability and Stackability
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KINDS OF MATERIAL TRANSPORTED IN FIBCs
Free flowing powders, granules etc.,
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Factors that determine the selection of FIBC
Bulk Density of the product
Dangerous and Non dangerous goods
Flow characteristics of the product
Particle size and shape – lamination, liner sift proof
Compatible with the material used for construction of fibc – pvc chemical reaction
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Factors that determine the selection of fibc – contd..
Is it a food contact application
Filling temperature of the product
Method of filling, storage, handling
Number of trips that it is used – single trip, multi trip
Environmental consideration – recycling
Hazardous Material
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Jumbo bag / FIBC – various options
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TYPES OF FIBCS
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Jumbo Bag - baffle
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Conductive Bag
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Dissipative Bag
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Form fit liner designed to hold shape
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PROCESS FLOW CHART
Raw Material
Raw Material Tape Plant
4-Shuttle
Lamination
Cutting
Printing
Stitching
Insertion of Liner & Bag Folding
Baling
6 Shuttle8 Shuttle
Component Making
Narrow Loom Twisting
Braiding
Liner PlantRaw Material
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Primary Process of making FIBC
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Conversion of fabric to Bag
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Various test equipment needed for fibc
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International Standards for FIBC’s
EN 1898
JIS Z 1651
AS 3668
ISO 21898 : 2004
ISI 14738
IEC 61340-4-4:2005 for Electrostatic applications
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Testing requirement of fibc’s
Cyclic top liftLoad to failureStackingDropTear propogationRightingToppling
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It is the responsibility of the person offering a hazardous material for transportation to ensure that such packaging are compatible with their lading
Corrosive
Permeability
Softening
Premature aging
Embrittlement
UN Certified Bags
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Certifications by Indian FIBC Producers
American Institute of Baking (AIB)British Retail Consortium (BRC)ISO 9001ISO 14000ISO 22000
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Indian FIBC in the Global Centrestage
Indian FIBC Industry is the third largest producer in the worldIndian producers are supplying to virtually every country across the globeWhile the primary mode of selling overseas is through resellers, direct supply to end users is increasing.Indian companies are now participating in worldwide bids for supply across continents.
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Potential MarketsAs Jumbo bags gains prominence in the existing markets in India, there is a lot of effort already being made to penetrate new markets which have huge potential in the future. High Potential Markets
Cement: Infrastructure is growing at a phenomenal rate in India and Cement being the basic raw material offers a huge potential as more and more manufacturers start to adapt bulk transportation that will facilitate cost savings, practical advantages as a result of lesser unit cost of packing and substantial reduction in wastage.
Food: Several food and related products are being packed and transported in Jumbo Bags. These include Organic and Regular Rice exported in Jumbo Bags. Other significant developments are Sugar, Cashew, Coffee, Gelatin, which are also exported in Jumbo Bags, and has potential to reach huge volumes.
Alumina: The Country is today producing surplus alumina, which is being exported. This trend is likely to continue with the establishment of green field export oriented alumina refineries.
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FIBC consumption in the Packaging Universe
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Manufacturers and capacity – About 50
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Current Indian Market Size
Source: PP/HDPE Woven Sack News, Company Data.
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World wise consumption and production data
Source: Freedonia, PP/HDPE Woven Sack News, Company Data.
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India is one of the top 3 Countries in Manufacture of FIBCs.
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What Should the Customer Look For
Quality – Good and not so good …Delivery ServiceInfrastructure – Quality systems and test facilities ?Price – While Price is always an important factor, customer should be conscious about his choice of supplier and his ability to meet the safety standards.
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CHALLENGES OF INDIAN FIBC INDUSTRY
InfrastructurePort and other facilities to handle inbound and out bound cargoInternal transportation more road dependent, poor rail cargo facilities
PowerSevere shortage in most of the states
LabourDevelopment in all areas increasing demand for labour and labour shortage
FinanceCost of finance @ 10-12%
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THANK YOU