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DataLyzer E-Learnings Statistical Process Control

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Page 1: Statistical Process Control - DataLyzer...statistical process control in their jobs. The Course Objectives are presented below; Unit 1: Statistics Primer • Explain what variation

DataLyzer E-Learnings

Statistical Process Control

Page 2: Statistical Process Control - DataLyzer...statistical process control in their jobs. The Course Objectives are presented below; Unit 1: Statistics Primer • Explain what variation

DataLyzer® International DataLyzer® International provides its customers with advice, tools

training and support to promote manufacturing excellence through

continuous improvement. DataLyzer® is the only supplier globally

offering an integrated FMEA, MSA, SPC, OEE and CAPA solution.

DataLyzer® was the first company ever to sell a commercial SPC and

Gage R&R software dating back to 1979. Our 40+ years of

unsurpassed support for Quality tools implementation across six

continents has resulted in our invaluable experience in training,

consultancy, and implementation.

We have more than 25 years of experience in providing on-site and

online FMEA, MSA and SPC training courses.

Since 2019, DataLyzer additionally offers its customers with a

unique E-learning course portfolio focusing on the underlying

concepts of FMEA, MSA and SPC.

Introduction E-learnings We offer online training courses that can be followed using

purchased credits. The credit system gives you complete control

over how you implement the training program. You purchase

training credits that can be used to assign any of the courses to

your learners.

In the online training portal, we differentiate Master Courses,

Overview Courses and Targeted Courses. Master Courses provide

in-depth training on a topic and cost 1 credit per learner per course.

The Overview Courses provide high-level introduction to the

topic/terminology and the Targeted Courses have a practical

approach on a narrow topic (both 0.5 credit each).

For SPC, the Targeted Courses are all included in the two Master

Courses (Basic SPC and Advanced SPC). Read further for the

available courses and their objectives:

Basic SPC This is a Master Course designed to provide a solid understanding

of variation and the statistics upon which control charts are based.

In addition, this course covers use of the most common variable

and attributes control charts including x-bar & R-charts, moving

average charts, p-charts, u-charts, np charts, and c charts.

Extensive training includes collecting sample subgroups, plotting

points on control charts, and interpreting SPC charts. This online

basic SPC training course also features a conceptual overview

of process capability including Cp, Cr, and Cpk to provide learners is

a well-rounded and thorough understanding of how to use

statistical process control in their jobs.

The Course Objectives are presented below;

Unit 1: Statistics Primer

• Explain what variation in a work process is and why it is bad.

• Describe key techniques for measuring variation (visual

display and mathematical).

• Identify key patterns of variation and explain what causes

them.

Unit 2: Using Control Charts

• Understand the purpose of a control chart.

• Identify key parts of a control chart.

• Know how to collect and plot data on a control chart.

• Be able to interpret and take action using a control chart.

Unit 3: Process Capability Basics

• Describe what is meant by a capable process.

• Contrast the difference between an "in-spec" process and a

"capable process."

• Identify and explain the three main measures of process

capability.

This training is developed for operators, engineers, supervisors,

and managers who will be using control charts in their jobs.

This course will cost 1 credit and will take approximately 6 hours to

complete (0.6 CEUs).

Page 3: Statistical Process Control - DataLyzer...statistical process control in their jobs. The Course Objectives are presented below; Unit 1: Statistics Primer • Explain what variation

Basic SPC for Business Processes This is Master Course is quite similar to the previous/ standard

Basic SPC training, but then developed for Operators, Supervisors,

and Managers who will be using control charts in their non-

manufacturing jobs.

This course will cost 1 credit and will take approximately 6 hours to

complete (0.6 CEUs).

Advanced SPC This is a Master Course designed for in-house experts to better

apply advanced statistical techniques and concepts throughout

your operations.

Training topics include selecting and setting up SPC control charts,

determining the best control chart format to use for a given process,

identifying different patterns of instability and knowing what they

tell you about a process, as well as a step-by-step tutorial for

conducting process capability studies following standard industry

guidelines.

The Course Objectives are presented below;

Unit 1: Advanced Control Charting

• Set-up Control Charts and Interpret the control chart to determine if a process is stable.

• Understand how to use the most common tests of instability.

• Set up an Individuals and Moving Range control chart.

• Explore options to the conventional X-bar and R control chart.

• Select the most appropriate alternative format for a variable control chart.

Unit 2: Advanced Process Capability

• Prepare for and conduct a process capability study.

• Use the results of a process capability study to improve the capability of the process.

• Learn what to do if the process capability cannot be improved enough to meet the customer's requirements.

• Know the differences between Ppk & Cpk.

• Know how to handle process capability study complications and challenges.

• Explain what Six Sigma Quality means.

• Be able to use Z-values.

This training is developed for Quality professionals, Engineers, Supervisors responsible for implementing SPC.

This course will cost 1 credit and will take approximately 6 hours to

complete (0.6 CEUs).

Understanding Variation (T) This Targeted Course is a primer in the statistics used for

SPC (Statistical Process Control); topics covered include building

and using a histogram to understand variation, patterns of variation,

measures of variation (mean, range, standard deviation), the

normal curve and process stability.

Both graphical and mathematical techniques of measuring

variation are covered. This course provides focused training on

concepts of variation that serve as the foundation of control

charts. For comprehensive training on how to use control charts

and their underlying principles, we recommend the ‘Basic SPC’

training.

This targeted course is part of our Basic SPC course. If you have

already taken the Basic SPC course, you have already seen the

content of Understanding Variation.

The Course Objectives are presented below;

• Explain what variation in a work process is and why variation is a problem.

• Describe key techniques for measuring variation - visual display and mathematical.

• Identify key patterns of variation and explain what causes them.

This training is developed for Quality professionals, Supervisors

and Managers.

This course will cost 0.5 credit and will take approximately 2 hours

to complete (0.2 CEUs).

Control Charts Basics (T) This Targeted Course provides training in what control charts

are, what they look like and how to interpret them and take action

based on what they are telling you about your process.

Page 4: Statistical Process Control - DataLyzer...statistical process control in their jobs. The Course Objectives are presented below; Unit 1: Statistics Primer • Explain what variation

Types of control charts including both variable and attribute control

charts is also covered.

This targeted course is part of our Basic SPC course. If you have

already taken the Basic SPC course, you have already seen the

content in Control Chart Basics.

The Course Objectives are presented below;

• Understand the purpose of the control chart and Identify key

parts of a control chart.

• Know how to collect and plot data on a control chart.

• Be able to interpret and take action using a control chart.

This training is developed for Quality professionals, Supervisors

and Managers.

This course will cost 0.5 credit and will take approximately 2.5

hours to complete (0.25 CEUs).

Process Capability Basics (T) This Targeted Course provides a basic understanding of what

process capability is and how it is statistically measured. Process

Capability Ratio (Cr) and Process Capability Index (Cp) are covered

to help understand the basic concept of process capability and then

Cpk is explained and presented as a better measure of true process

capability.

This targeted course is part of our Basic SPC course. If you have

already taken the Basic SPC course, you have already seen the

content of Process Capability Basics.

The Course Objectives are presented below;

• Describe what is meant by a capable process.

• Contrast the difference between an "in-spec" process and a "capable process."

• Identify and explain the three main measures of process capability.

This training is developed for Quality professionals, Supervisors

and Managers.

This course will cost 0.5 credit and will take approximately 1.5

hours to complete (0.15 CEUs).

Advanced Control Charts (T) This Targeted Course includes advanced training on selecting and

setting up SPC Control charts, determining the best control chart

format to use for a given process, identifying different patterns

of instability and knowing what they tell you about a process.

The Course Objectives are presented below;

• Set-up Control Charts and Interpret the control chart to determine if a process is stable.

• Understand how to use the most common tests of instability.

• Set up an Individuals and Moving Range control chart.

• Explore options to the conventional X-bar and R control chart.

• Select the most appropriate alternative format for a variable control chart.

This targeted course is part of the comprehensive Advanced

SPC course. If you have already taken the Advanced SPC course,

you have already seen the content covered in Advanced Control

Chart course.

This training is developed for Quality professionals, Engineers,

Supervisors responsible for implementing SPC.

This course will cost 0.5 credit and will take approximately 3 hours

to complete (0.3 CEUs).

Advanced Process Capability (T) This is Targeted Course covers how to conduct a process capability

study, take action to improve capability and deal

with complications in interpreting and analyzing capability

measures.

This course is part of the Advanced SPC course. If you have already

taken the Advanced SPC course, you have already seen the content

covered in Advanced Process Capability.

The Course Objectives are presented below;

• Prepare for and conduct a process capability study.

• Use the results of a process capability study to improve the capability of the process.

• Learn what to do if the process capability cannot be improved enough to meet the customer's requirements.

Page 5: Statistical Process Control - DataLyzer...statistical process control in their jobs. The Course Objectives are presented below; Unit 1: Statistics Primer • Explain what variation

• Know the differences between Ppk & Cpk.

• Know how to handle process capability study complications and challenges.

• Explain what Six Sigma Quality means.

• Be able to use Z-values.

This training is developed for Quality professionals, Engineers,

Supervisors responsible for implementing SPC.

This course will cost 0.5 credit and will take approximately 3 hours

to complete (0.3 CEUs).

More information? As described, the online courses can be followed by using

purchased credits. The pricing is 69 US$ per credit for individuals

and this price might be lesser when purchased as a subscription

package.

For more information and/or in order to receive a quote, reach out

to your account manager or [email protected].

Other E-learnings (FMEA/MSA) The E-learning FMEA course portfolio exists of both Design- and

Process FMEA courses including the new AIAG-VDA method. We

also provide a training course on AIAG-VDA FMEA-MSR’s.

For Gage Management we offer a Gage training and a

Measurement System Analysis training course.

In addition, we offer APQP, Quality Improvement and Lean Six

Sigma E-learning courses.

DataLyzer SPC Software DataLyzer® Spectrum is a state-of the art, real-time software package that automates the data collection, charting and analytical functions of Statistical Process Control. The unique structure of this system makes SPC, data collection and review available at all levels within the organization. DataLyzer® Spectrum’s open architecture allows data entry in various ways including keyboard, bar code, direct connection to gage interfaces, OPC clients and full automatic import interfaces with 3D measurement instruments/ SQL databases. A wide variety of reports provides management, auditors and quality engineers with a complete set of informational tools for studying and refining manufacturing processes. DataLyzer Spectrum is available on Microsoft SQL Server®, Oracle®

and MS Access® databases. The theoretical concepts covered by the online training courses are

aligned with the tools available in our DataLyzer SPC Spectrum

software.

For more information on our software solution, please contact your

account manager or [email protected].

DataLyzer is a registered trademark of DataLyzer International Inc.