standard precision positioning stages -comparison table … · 2019-11-24 · standard precision...

1 2

ST-01 念\\\

STANDARD PRECISION POSITIONING STAGES -GUIDE-

Standard Precision Stages Guide

STANDARD PRECISION POSITIONING STAGES -COMPARISON TABLE-

Comparison Table-High Precision Stages and Standard Precision Stages-

Q�OverviewMisumi's Standard Precision Positioning stages are ideal as adjustment units for inspection, assembly and processing instruments, jigs and etc. Compared to legacy (high precision) positioning stages, Misumi's Standard Positioning Stages, developed with adequate level of precision (i.e. straightens, parallelism, parallelism of motion) for assembly automation-related applications are lower in price.

Q�Features1. Low priceBy streamlining the functionality and precision level that is acceptable for automation-related applications (not for optical, experimental use), lower price of 20%-35% is achieved.2. Short delivery timeAll styles are shipped in 3 days

Q Product Lineup22 Styles are available.Cross-Roller Stages 3 Types x 3 Sizes = 9 ModelsRack & Pinion, Dovetail Stages (To be released in April 2010) 3 Types x 3 Sizes = 9 ModelsLong-travel, Rack & Pinion, Dovetail Stages (To be released in April 2010) 2 Types x 2 Sizes = 4 Models

Q Guiding MechanismCross-Roller GuideCross-roller guides incorporate two cross rollers connecting upper and lower plate resulting in high precision positioning.Dovetail SlideThis mechanism consists of two precision ground flat surfaces sliding against each other. Due to direct contact between upper and lower aluminum alloy plates, stage is not suited for high moment load.

Q Allowable LoadWhat's "Allowable Load"?Allowable load means “maximum weight” measured in N({kgf}, that can be applied to stage, with center of the load aligned with center of the positioning stage, within which a positioning stage operates with characteristics specified in the catalog.Please note that specifications shown in this catalog are based on a configuration where a positioning stage is installed in a horizontal position.What's "Allowable Moment Load"?Allowable moment load means “maximum weight” measured in N·m, within which a positioning stage operates with characteristics specified in the catalog, when applied load is off from the center of positioning stage.Load capacity of the stage is equal to lesser value of allowable load and allowable moment load.

30μm

3μm

50μm

Stra

ight

ness

0.1mm

Minimum Reading

0.01mm

Cross-Roller Stages

(Existing Products)

XPG

Cross-Roller Stages

(Standard)

XCRS

Dovetail Stages

(Existing Products)

XWG/XLWG

Dovetail Stages

(Standard)

XDTS/XDTLS

QComparison table (High precision stages vs. Standard precision stages)Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page

Cross-Roller Stages

X-Axis 40X40 XPG40 XCRS40

560X60 XPG60 XCRS6080X80 XPG80 XCRS80

XY-Axis40X40 XYPG40 XYCRS40

560X60 XYPG60 XYCRS6080X80 XYPG80 XYCRS80

Z-Axis40X40 ZPG40 ZCRS40

660X60 ZPG60 ZCRS6080X80 ZPG80 ZCRS80

Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page

Dovetail Stages

X-Axis 30X50 XWG40 XDTS50

740X60 XWG60 XDTS6040X90 XWG90 XDTS90

XY-Axis30X50 XYWG40 XYDTS50

740X60 XYWG60 XYDTS6040X90 XYWG90 XYDTS90

Z-Axis30X50 ZWG40 ZDTS50

840X60 ZWG60 ZDTS6040X90 ZWG90 ZDTS90

Guides Image Axis Full Length High Precision Stages (Existing Products) Standard Precision Stages Page

Long-travel Dovetail Stages

X-Axis 100 XLWG100 XDTLS100 9150 XLWG150 XDTLS150

Z-Axis 100 ZLWG100 ZDTLS100 10150 ZLWG150 ZDTLS150

QCross-Rollar StagesPart Number High Precision Stages (Existing Products) Standard Precision Stages

XPG60 XCRS60Stage Size 60X60mm

Stage Thickness 20mmTravel Distance ±6.5mm

Travel per rotation 0.5mmGuiding Mechanism Cross-Roller Guide

Allowable Load 49.0N {5.0kgf}

Moment AccuracyStraightness 3μm 30μm

Pitching 25" 35"Yawing 15" 25"

AllowableMoment

Pitching 5.2N·mYawing 4.3N·mRolling 5.5N·m

Moment Rigidity

Pitching 0.12″/N·cmYawing 0.11″/N·cmRolling 0.07″/N·cm

Parallelism 30μm 50μmParallelism of Motion 10μm 30μm

Weight 0.25kg 0.24kg

Upper/Lower Plate Material Aluminum AlloySurface Treatment Black Anodize

Micrometer Head Position Change (Optional) Yes NoFeed Screw Selection (Optional) Yes No

Reinforced Clamp Selection (Optional) Yes NoPrice $264.00 $172.00

Days to Ship 6 days shipping: Express A Service 3 days shipping

Identical outside dimension

Shorter "Days to ship"35% Price Reduction!!

QDovetail StagesPart Number High Precision Stages (Existing Products) Standard Precision Stages

XWG60 XDTS60Stage Size 40X60mm

Stage Thickness 34mm(Plate 8mm)

34mm(Plate 6mm)

Travel Distance ±21mmTravel per rotation 18mm 16.7mm

Allowable Load 39.2N {4.0kgf}Movement Accuracy Straightness 30μm 50μm


Top/Bottom Surface Plate Material Aluminum AlloySurface Treatment Black Anodize

Price $139.50 $99.00Days to Ship 3 days shipping 3 days shipping

29% Price Reduction!!

QLong-Travel, Dovetail StagesPart Number High Precision Stages (Existing Products) Standard Precision Stages

XLWG100 XDTLS100Stage Size 25X42 30X50

Stage Thickness 25mm 28mmTravel Distance ±40mm

Travel per rotation 18mm 16.7mmMinimum Reading 0.1mm

Allowable Load 29.4N {3.0kgf}Movement Accuracy Straightness 30μm 50μm


Top/Bottom Surface Plate Material Aluminum AlloySurface Treatment Black Anodize

Price $158.00 $126.00Days to Ship 3 days shipping 3 days shipping

20% Price Reduction!!

Q Handling of Positioning StagesRecommended Operating Environment: 22±5°C, 20~70% RH (No dew condensation)Operating Conditions: 10~50°C, 20~70% RH (No dew condensation)

Q How to Mount StagesHow to Mount Cross-Roller Stages How to Mount Dovetail Stages

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z

Long-Travel Dovetail X

Long-Travel Dovetail Z

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z


Long-TravelDovetail Z

3 4

ST-02 念\\\

APPLICATION EXAMPLES

Application Examples

QAssembly (Positioning)Retaining Ring Insertion UnitThe center of the product needs to be aligned with guide in order to insert a retaining ring inside the product.

Fine adjustment by 0.01mm - Enable to adjust the inserter guide by 0.01mm after positioning product accurately.Reduce adjustment time - Improve adjustment units to be fine-adjustable and user-friendly even by untrained workers.

QMachining (Press)Thermal Transfer UnitSubtle misalignment occurs between upper and lower plates when thermal transfer heater plate is heated.

Fine adjustment by 0.1mm - Enable to easily adjust XY-axis position.

QMachining (Press)Punching Unit

Reduce changeover time - save time and effort to locate pipes with varying lengths.Minimize variation - minimize Lot-to-Lot adjustment time.

QMachining (Welding)Welding Torch Adjustment Unit

Secure repeatability - Enable to keep the torch aligned thereby securing adjustment repeatability by adopting a positioning stage instead of adjusting the clamp holder.

Guide PinInserter Guide

XYCRS60 (Page 5)$343.00

(Product) Bearing Housing

Servo Press

XYDTS90 (Page 7)$239.00

Heater PlateLocating PinUpper Mold

Lower Mold

Bolts

Cylinder

Work: PipeBase Stopper

Punch

Pipe InsertionXCRS60 (Page 5)$172.00

Clamp Holder

Torch Tip

Work: L-shaped Bracket

Work: Auto Part

Cylinder XDTS90 (Page 7)$115.00

(Zoom-up)

Retaining Ring

Bearing

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z


Long-Travel Dovetail Z

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z

Long-TravelDovetail X


6

ST-03 念\\\

STANDARD PRECISION POSITIONING STAGES -CROSS-ROLLER-

[Standard Precision] Cross-Roller Stages

QFeature: Low-price, fine-adjustable by 0.01mm with micrometer head.

Part Number Stage(mm)

Travel Distance(mm)

Allowable LoadN {kgf}

Moment Accuracy Allowable Moment Load (N·m) Moment Rigidity ("/N·cm) Parallelism Weight(kg)

Unit PriceType No. Straightness Parallelism of Motion Pitching Yawing Pitching Yawing Rolling Pitching Yawing Rolling Qty. 1~4

XCRS40 40X40 ±6.5 19.6{2.0} 30μm 30μm 35" 25" 2.7 2.2 2.0 0.38 0.42 0.28 50μm 0.14 152.0060 60X60 ±6.5 49.0{5.0} 30μm 30μm 35" 25" 5.2 4.3 5.5 0.12 0.11 0.07 50μm 0.24 172.0080 80X80 ±6.5 98.0{10} 30μm 30μm 35" 25" 19.2 15.1 17.3 0.05 0.05 0.04 60μm 0.39 205.00

QX-Axis Stages

EFor larger quantity orders 'Day to ship' may differ from published catalog term.QXY-Axis StagesPart Number Stage

(mm)Travel Distance

(mm)Allowable Load

N {kgf}Moment Accuracy Allowable Moment Load (N·m) Moment Rigidity ("/N·cm) Parallelism Weight

(kg)Unit Price

Type No. Straightness Parallelism of Motion Pitching Yawing Pitching Yawing Rolling Pitching Yawing Rolling Qty. 1~4

XYCRS40 40X40 ±6.5 17.6 {1.8} 30μm 60μm 35" 25" 2.0 2.2 2.0 0.66 0.84 0.66 100μm 0.28 304.0060 60X60 ±6.5 44.1{4.5} 30μm 60μm 35" 25" 5.2 4.3 5.2 0.19 0.22 0.19 100μm 0.48 343.0080 80X80 ±6.5 93.1{9.5} 30μm 60μm 35" 25" 17.3 15.1 17.3 0.09 0.10 0.09 120μm 0.77 409.00

EFor larger quantity orders 'Day to ship' may differ from published catalog term.QZ-Axis StagesPart Number Stage

(mm)Travel Distance

(mm)Allowable Load

N {kgf}Moment Accuracy Allowable Moment Load (N·m) Moment Rigidity ("/N·cm) Weight

(kg)Unit Price

Type No. Straightness Pitching Yawing Pitching Yawing Rolling Pitching Yawing Rolling Qty. 1~4

ZCRS40 40X40 ±6.5 9.8 {1.0} 30μm 35" 25" 2.7 2.2 2.0 0.38 0.42 0.28 0.24 185.0060 60X60 ±6.5 19.6{2.0} 30μm 35" 25" 5.2 4.3 5.5 0.12 0.11 0.07 0.46 218.0080 80X80 ±6.5 49.0{5.0} 30μm 35" 25" 19.2 15.1 17.3 0.05 0.05 0.04 0.76 264.00

EFor larger quantity orders 'Day to ship' may differ from published catalog term.EMicrometer head minimum reading : 10um/scale

EKnob cover HDCVR13 (optional): Increases knob diameter by simply putting on a micrometer head/feed screw of ø13.D2009 METRIC Automation Components Catalog P.1130EExtension cover HDEXT13 (sold separately): Extends the knob length of a micrometer head/feed screw of ø13. Available online. Visit www.misumiusa.com5

XYCRS40

XYCRS60 XYCRS80

MAluminum AlloySBlack Anodize

32

40

13

34.5

32

14.53

16 1640 (19.3)

1616

40(1

0.8)

(19.

3)

8

19

9-M3 Depth 6 Clamp(M3X4.5)

6.5

33

Ø13

Ø10

4-ø3.4Drill ø6Counterbore Depth3.3

925 25

60

8

19 (14.3)

2525

6019

(10.

8)6.

53340

50

13

34.5

50

14.5Clamp(M3X4.5)4-ø4.5 Drill ø8Counterbore Depth 4.4

9-M4 Depth 6

Ø13

Ø10

1980

(10.

8)

2525

3535

25 2535 35

80

8

19

20

(15.3)

13-M4 Depth 614.5Clamp(M3X4.5)

70

70

40 33 6.5

34.5

13

4-ø4.5 Drill ø8Counterbore Depth 4.4

Ø13

Ø10

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



Part Number

XCRS603

ZCRS40

ZCRS60


24

52±6

.5

16 16

1616

(10.8)

8

12

816 16

16.8Ø13

5.5Ø10

20

9-ø3.5 Drill ø6 Counterbore Depth 3.3

9-M3 Depth 6

Clamp (M3x4.5)

1616

40

52

3540

24

24

52±6

.5

25 25

2525

(10.8)

10

10

1025 25

16.8Ø13

5.5Ø10

20

9-M5ø4.1, ø8 Counterbore Depth 5

9-M4 Depth 6

Clamp (M3x4.5)

2525

60

64

2560

40

24

52±6

.580

20

25 257080

2525

70

(10.8)

80

10

5015 25

16.8Ø13

5.5Ø10

50

1025

35

20

4-M5ø4.1, ø8 Counterbore Depth 5

13-M4 Depth 6

Clamp (M3x4.5)

ZCRS80

XCRS40

XCRS60


16 1640

3

1616

40(1

0.8)

Ø13

Ø10

32

14.5

13

20

32

19

8

4-ø3.4Drill ø6Counterbore Depth3.3

(19.3)

9-M3 Depth 6Clamp(M3X4.5)

0.8

50

13

20

925 25

60

2525

(10.

8)60

19

8

50

9-M4 Depth 64-ø4.5 Drill ø8 Counterbore Depth 4.4

(14.3)1.214.5

Clamp(M3X4.5)

Ø13

Ø10

1370

20

70

14.520

25 2535 35

25352535

80

8

19

80 (15.3)

(10.

8)13-M4 Depth 6

4-ø4.5 Drill ø8Counterbore Depth4.4Clamp(M3X4.5)

Ø13

Ø10

XCRS80

7 8

ST-04 念\\\

STANDARD PRECISION POSITIONING STAGES -DOVETAIL RACK & PINION-

[Standard Precision] Dovetail Stages

QFeature: Low-price, suitable for rapid feed.

QX-Axis Stages

EFor larger quantity orders 'Day to ship' may differ from published catalog term.


Travel Distance(mm)

Travel per rotation


Moment Accuracy Weight(kg)

Unit PriceType No. Straightness Qty. 1~4

XDTS50 30X50 ±16

16.7mm29.4{3.0} 50μm 0.20 95.00

60 40X60 ±21 39.2{4.0} 50μm 0.26 99.0090 40X90 ±35 39.2{4.0} 50μm 0.36 115.00

QXY-Axis Stages



Travel Distance(mm)

Travel per rotation




XYDTS50 30X50 ±16

16.7mm24.5{2.5} 50μm 0.39 187.00

60 40X60 ±21 34.3{3.5} 50μm 0.52 215.0090 40X90 ±35 34.3{3.5} 50μm 0.72 239.00

QZ-Axis Stages



Travel Distance(mm)

Travel per rotation



Unit PriceType A Straightness Qty. 1~4

ZDTS50 30X50 ±16

16.7mm14.7{1.5} 50μm 0.26 124.00

60 40X60 ±21 19.6{2.0} 50μm 0.38 134.0090 40X90 ±35 19.6{2.0} 50μm 0.51 150.00

XDTS50

XDTS60 XDTS90


1510

015

105

5

5040

12.5

12.5

7.5 7.5

40 50

Ø15

21.5

(12.3)(27.8)30

346

Ø10

50

14.94-ø4.5 Drill ø8 Counterbore Depth 4.4

8-M4 Depth 5

30 12.5

12.5

2010

150

520

105

15

1717

50 60

5060

2020

12.5 12.5

60

14.9

634

40 (27.8)(12.3)

6-M4 Depth 5


Ø15

21.5

Ø10

3530

2520

1015

535

50

1510

2520

30

634

(12.3)40 (27.8)

12.5 12.5

3333

50 60

5060

2020

2020

90

14.9


10-M4 Depth 5

Ø15

21.5

Ø10

XYDTS50

XYDTS60 XYDTS90


15 10 05

55

1015

010

15

105 15

5040

12.5 12.530

7.5

7.5

5040

634

62

50

30(2

7.8)

(12.

3)

Ø10


8-M4 Depth 5

Ø15

21.5

20 1501015 5 5 10 20

1520

510

05

1015

20

634

62

50 60(2

7.8)

(12.

3)

Ø10

40

6050

202060

25


6-M4 Depth 5

Ø15

21.5

3035 25 20 15 10 5 0 5 10 15 20 25 30 35

3530

2025

1015

05

105

2015

3025

35

634

62

(27.

8)(1

2.3)

Ø1020 2020 20

50

60

602590

90

40

50 4-ø4.5 Drill ø8 Counterbore Depth 4.4

10-M4 Depth 5

Ø15

21.5

ZDTS50

ZDTS60 ZDTS90


1015

05

155

10

40

12.5

12.5 30

7.5 7.5 8-M4 Depth 5

A A

30 (27.8)

7.5

35.5

Ø15

25

7.5

5378

50

35.5

5 15 5

4.5

20

(R)(12.3)

Ø10

2010

150

520

105

15

12.512.5 6-M4 Depth 5

2020

40

40

60

40

25 7.57.5

50

A A

(27.8)

7.5

Ø15

7.5

35.5

4.5 32

.5

(R)(12.3)

Ø10

1717

6696

3530

2520

1015

535

50

1510

2520

30

3333

2020

2020

40

40

90

9514

0

40

25 7.57.5

50

12.512.5 10-M4 Depth 5

A A

(27.8)

7.5

Ø15

7.5

35.5

4.5 32

.5

(R)(12.3)

Ø10

Section View A-A

Section View A-A

Section View A-A

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



E�Minimum Reading (Vernier Scale Indication) : 0.1mm/Scale

E�Knob cover HDCVR15 (optional): Increases knob diameter by simply putting on ø15 adjustment screws. D2009 METRIC Automation Components Catalog P.1109

3

Part Number

XDTS60

To be released in April 2010

9

10

STANDARD PRECISION POSITIONING STAGES -LONG-TRAVEL, DOVETAIL RACK & PINION, -

[Standard Precision] Long-travel, Dovetail Stages

QFeatures: Long, fast-travel Rack & Pinion stages, available at low price.


ST-05 念\\\

EMinimum Reading (Vernier Scale Indication) : 0.1mm/ScaleEKnob cover HDCVR15 (sold separately): Increases knob diameter by simply putting on an adjustment screw of ø15.D2009 METRIC Automation Components Catalog P.1109

65355065 60 55 45 40 2530 20 1015 5 150 5 10 2520 30 504035 45 55 60

2015

50

19.128

202530

30

15025 x 5 (No. of Pitches: 5)

12.5

6-M4 Depth 54-M2 Depth 5Clamp(M3x7)

6X2-M4ø3.2, ø6 Counterbore Depth 3.5

25

10 16.8

(27.

8)

(10.

9)

Ø15

12.5

Ø10

ZDTLS100 ZDTLS150


4035

3025

2025

515

105

015

1020

3530

40

202530

2015

40

100

(42.8)(26)

Ø15

Ø10

6-M4 Depth 5 4-M2 Depth 5

Clamp(M3x7)

50

5 15 5

30

4.5

19.5

(R)

18 2543

13.5

7.5

2065

4060

5550

4530

3525

6510

155

05

1015

2025

3035

4055

5045

60

202530

2015

40

150

6-M4 Depth 5 4-M2 Depth 5

Clamp(M3x7)

50

30

(42.8)(26)

Ø15

Ø10

5 15 5

4.5

19.5

(R)

18 2543

13.5

7.5

Applicable to various works - making it easier to adjust detection points when roll diameters vary due to the product thickness.

QAssembly (Detection)Displacement Sensor Adjustment Unit

Sends signals upon completing rolling-up for roll exchange

Roller Bearing

Reflection Type Displacement Sensor

XDTLS150 (Page 9)$158.00

Work(Paper, Fiber, Resin)

40 35 30 25 20 25515 10 5 0 1510 20 3530 40

50

19.128

10 16.8

202530

201530

10025x3 (No. of Pitches: 3)

12.5

(27.

8)

(10.

9)

Ø15

12.5

Ø10

6-M4 Depth 54-M2 Depth 5Clamp(M3x7)

4X2-M4ø3.2, ø6 Counterbore Depth 3.5

25(M4 Pitch)

XDTLS150

XDTLS100

E�If mounting from the top use M3 screws, if mounting from the bottom use M4 screws.

Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



Cross-Roller X

Cross-Roller XY

Cross-Roller Z

Dovetail X

Dovetail XY

Dovetail Z



EMinimum Reading (Vernier Scale Indication) : 0.1mm/ScaleEKnob cover HDCVR15 (sold separately): Increases knob diameter by simply putting on an adjustment screw of ø15.D2009 METRIC Automation Components Catalog P.1109

Part Number

XDTLS100

To be released in April 2010

QX-Axis StagesPart Number Stage

(mm)Travel Distance

(mm) Travel per rotation Allowable LoadN {kgf}



XDTLS 100 30X50 ±40 16.7mm 29.4{3.0} 50μm 0.18 $126.00150 30X50 ±65 29.4{3.0} 60μm 0.23 $158.00


Part Number

XDTLS1003

Improve adjustment precision - enables quantitative fine adjustment of a dial gauge, instead of trial and error approach.Improve safety - Attaching dial gauge to positioning stage prevents the gage from sliding off.

QInspectionParallelism Inspection Unit BEFORE

XDTLS100 (Page 9)$126.00AFTER

QZ-Axis StagesPart Number Stage

(mm)Travel Distance

(mm) Travel per rotation Allowable LoadN {kgf}



ZDTLS 100 30X50 ±40 16.7mm 14.7{1.5} 50μm 0.19 $144.00150 30X50 ±65 14.7{1.5} 60μm 0.24 $185.00


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standard precision positioning stages -comparison table … · 2019-11-24 · standard precision...

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