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Standard Boring Bars
RIGIBORE® Innovation Technology and Quality in Design and Manufacture
Global (excl. USA and Mexico)Rigibore Ltd
Guildford Road Ind. Est.Hayle
Cornwall TR27 4BAUnited Kingdom
Tel: +44 (0) 1736 755 355Fax: +44 (0) 1736 756 100Email: [email protected]
www.rigibore.com
USA and MexicoRigibore Inc
700 Swan DriveMukwonago
WI 53149USA
Tel: 262 363 3922Fax: 262 363 3685
Email: [email protected]
www.rigiboreinc.com
How to contact us:Telephone a Rigibore representative
Email RigiboreUse our online ‘Rapid Quote Request’
Product Range:ANSI (B5-50) CAT
ISO 7388 (DIN 69871)BT (MAS403)
DIN 2080NMTB
Straight ShankWeldonParallel
YOUR LOCAL RIGIBORE® REPRESENTATIVE IS:
Page
1 ...............................................Welcome to Rigibore
2 ...............................................Standard Boring Bars with ‘R’ Units
3 ...............................................Standard Boring Bars with ‘TR’ Units
4 ...............................................Standard Boring Bars with ‘F’ Units
5 ...............................................Parallel Boring Bars
6-7 ...........................................Standard Boring Bars & Adaptors
8-9 ...........................................Inserts for Finishing
10-11 .....................................Inserts for Roughing
Indexable Inserts
WCGX - Regular
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
AVAILABLE GRADES Size Order Code Coated Uncoated d l* d1 s r Grades Grades (I.C) RC62A, RC54A, RC22A R56, R54, R22, R19 inch mm inch mm inch mm inch mm inch mm
WCGX 03 02 04 S RC62A, RC54A, R56, R54 ,R22 .236 6.0 .156 3.97 .110 2.8 .098 2.5 .016 0.4
03
WCGX 03 02 04 E RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 05 03 04 S RC62A, RC54A R56, R54, R22 .315 8.0 .208 5.29 .110 2.8 .118 3.0 .016 0.4
05
WCGX 05 03 04 E RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 06 03 04 S RC62A, RC54A R56, R54, R22 .394 10.0 .260 6.62 .154 3.9 .118 3.0 .016 0.406
WCGX 06 03 04 E RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 07 03 04 S RC62A, RC54A R56, R54, R22 .472 12.0 .312 7.94 .181 4.6 .150 3.8 .016 0.4
07
WCGX 07 03 04 E RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 09 04 04 S RC62A, RC54A R54, R22 .591 15.0 .390 9.92 .189 4.8 .169 4.3 .016 0.409
WCGX 09 04 04 E RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX - Heavy Duty (HD)
AVAILABLE GRADES Size Order Code Coated Uncoated d l* d1 s r Grades Grades (I.C) RC62A, RC54A, RC22A R56, R54, R22, R19 inch mm inch mm inch mm inch mm inch mm
WCGX 05 T3 04 S-HD RC54A R56, R54, R22 .315 8.0 .208 5.29 .110 2.8 .150 3.8 .016 0.405
WCGX 05 T3 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 06 T3 04 S-HD RC62A, RC54A R56, R54, R22 .394 10.0 .260 6.62 .154 3.9 .150 3.8 .016 0.406
WCGX 06 T3 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 07 04 04 S-HD RC54A R54, R22 .472 12.0 .312 7.94 .181 4.6 .189 4.8 .016 0.407
WCGX 07 04 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19
WCGX 09 05 04 S-HD RC54A R54, R22 .591 15.0 .390 9.92 .189 4.8 .209 5.3 .016 0.409
WCGX 09 05 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19
WC Inserts
Cutting Edges – A choice of 2 cutting edges is available E - Lightly honed edge – more positive cutting edge for lower cutting forces – used in stable conditions S - Negative land & lightly honed edge – reinforced for more difficult materials and unstable working conditions
Thicknesses – A choice of 2 insert thicknesses is available Regular – the standard insert which is recommended for most boring applications in drilling and rough boring Heavy duty (HD) – A thicker insert used on more difficult materials and applications
Rigibore® Innovation, Technology and Quality in Design and Manufacture 13
Rigibore® Innovation, Technology and Quality in Design and Manufacture 1
Welcome to Rigibore®Manufacturers of high quality tooling for precision hole boring
Rigibore’s use of technology in manufacturing means we deliver our products, even complex multi-edge cutting tools, quicker than the competition.
We pride ourselves on our enquiry response time, our attention to detail, product quality and our commitment to customer satisfaction.
Our bespoke design and manufacturing system delivers high quality boring tools in the shortest delivery times.
Rigibore® is an award winning company recognised for its use of technology and commitment to customer focus.
What our customers say about us...“Rigibore’s quality and on-time delivery performance is outstanding and considered to be Best-in-Class.”
“The product, coupled with their knowledge of difficult boring applications has proven to be the perfect partner for a world class metalworking solutions provider.”
“Rigibore® has customised their software and manufacturing services to fit our every need (and more importantly our customer’s needs). Their flexibility is unparalleled.”
Innovation, technology and quality in design and manufacture
Experience MattersOur design experience guarantees that we can offer you the best tool solution for your boring application.
Hayle, UK
Mukwonago, USA
Rigibore® Innovation, Technology and Quality in Design and Manufacture 32 Rigibore® Innovation, Technology and Quality in Design and Manufacture
Standard Boring Barswith ‘R’ Units for Roughing andSemi-Finishing
To Order: Specify the shank type with the boring bar reference. For example BT40-154, 7388-40-162, CAT50-170
Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9.
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
L1
Boring Depth L1 mm inch
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’ mm inch INSERT Boring Bar
Order Reference
15.875-17.4016.67-18.2517.40-19.0019.00-23.0023.00-27.0023.00-31.0024.00-32.0027.00-35.0028.00-42.0031.00-45.0028.00-42.0031.00-45.0037.50-48.7037.50-48.7038.00-49.2037.50-48.7037.50-48.7038.00-49.2046.50-67.8046.50-67.8047.0-68.30
46.50-67.8046.50-67.8047.00-68.3046.50-67.8046.50-67.8047.00-68.3060.50-86.1060.50-86.1060.50-86.1060.50-86.1060.50-86.1060.50-86.10
79.50-105.1079.50-105.1079.50-105.1079.50-105.1079.50-105.1079.50-105.1096.00-142.0096.00-142.0096.00-142.0096.00-142.00
.625-.685
.656-.718
.685-.748
.748-.905.905-1.062.905-1.220.945-1.260
1.062-1.3781.103-1.6541.220-1.7711.103-1.6541.220-1.7711.476-1.9171.476-1.9171.496-1.9371.476-1.9171.476-1.9171.496-1.9371.831-2.6731.831-2.6731.850-2.6891.831-2.6731.831-2.6731.850-2.6891.831-2.6731.831-2.6731.850-2.6892.375-3.3832.375-3.3832.375-3.3832.375-3.3832.375-3.3832.375-3.3833.130-4.1383.130-4.1383.130-4.1383.130-4.1383.130-4.1383.130-4.1383.780-5.5903.780-5.5903.780-5.5903.780-5.590
8383838787
107107107117117132132116116116173173173116116116186186186208208208128128185185280280119119199199297297118118296296
3.2683.2683.2683.4253.4254.2124.2124.2124.6064.6065.1975.1974.5674.5674.5676.8116.8116.8114.5674.5674.5677.3237.3237.3238.1878.1878.1875.0395.0397.2837.283
11.02511.0254.6854.6857.8357.835
11.69311.6934.6454.645
11.65311.653
R2B2SR2B2SR2B2SR2B2
R3B1R3B2CR3B2
R3A2CR3A2
R3A2CR3A2
R5B2CR5B2
R5B2CR5B2
R5A2CR5A2
R5A2CR5A2
R5A2CR5A2
R7A2CR7A2
R7A2CR7A2
R7A2CR7A2
R7A2CR7A2
R7A2CR7A2
R7A2CR7A2
R10A2CR10A2
R10A2CR10A2
R2B2L
R3B2L
R3A2L
R3A2L
R5B2L
R5B2L
R5A2L
R5A2L
R5A2L
R7A2L
R7A2L
R7A2L
R7A2L
R7A2L
R7A2L
R10A2L
R10A2L
R3B295
R3A295
R3A295
R5B295
R5B295
R5A295CR5A295
R5A295CR5A295
R5A295CR5A295
R7A295CR7A295
R7A295CR7A295
R7A295CR7A295
R7A295CR7A295
R7A295CR7A295
R7A295CR7A295
R10A295CR10A295
R10A295CR10A295
SHANK-1535SHANK-1536SHANK-1537SHANK-154SHANK-154SHANK-155SHANK-155SHANK-155SHANK-156SHANK-156SHANK-157SHANK-157SHANK-158SHANK-158SHANK-158SHANK-159SHANK-159SHANK-159SHANK-160SHANK-160SHANK-160SHANK-161SHANK-161SHANK-161SHANK-162SHANK-162SHANK-162SHANK-163SHANK-163SHANK-164SHANK-164SHANK-165SHANK-165SHANK-167SHANK-167SHANK-168SHANK-168SHANK-169SHANK-169SHANK-170SHANK-170SHANK-171SHANK-171
mm DIN1835 W25:W32:W40:W50Inch Weldon-W1.00:W1.25:W1.50:W2.00
Straight Shank mm 25SS:32SS:40SS:50SS inch 1.00SS:1.25SS:1.50SS:2.00SS
ANSI(B5-50)/CAT/ISO 7388 (DIN 69871)
BT (MAS403) 40:50
DIN2080/NMTB 40:50
HSK 63, 100 (& specify form)
Standard Boring Barswith ‘TR’ Units for Fine Finishing
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Boring Depth L1 mm inch
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’ mm inch INSERT Boring Bar
Order Reference
mm DIN1835 W25:W32:W40:W50Inch Weldon-W1.00:W1.25:W1.50:W2.00
ANSI(B5-50)/CAT/ISO7388 (DIN 69871)
BT (MAS403) 40:50
DIN2080/NMTB 40:50
HSK 63, 100 (& specify form)
23.0-27.023.6-27.628.0-31.028.0-32.028.0-35.031.0-42.031.0-45.031.0-42.031.0-45.037.5-48.737.5-48.738.0-49.237.5-48.737.5-48.738.0-49.246.5-67.846.5-67.847.0-68.346.5-67.846.5-67.847.0-68.346.5-67.846.5-67.847.0-68.361.5-85.662.2-87.861.5-85.662.2-87.861.5-85.662.2-87.8
79.5-104.681.2-106.879.5-104.681.2-106.879.5-104.681.2-106.895.3-141.396.0-141.595.3-141.396.0-141.5
.905-1.062
.930-1.0871.103-1.2201.103-1.2601.103-1.3781.220-1.6541.220-1.7711.220-1.6541.220-1.7711.476-1.9171.476-1.9171.496-1.9371.476-1.9171.476-1.9171.496-1.9371.831-2.6731.831-2.6731.850-2.6891.831-2.6731.831-2.6731.850-2.6891.831-2.6731.831-2.6731.850-2.6892.422-3.3702.450-3.4552.422-3.3702.450-3.4552.422-3.3702.450-3.4553.130-4.1183.197-4.2043.130-4.1183.197-4.2043.130-4.1183.197-4.2043.752-5.5623.780-5.5703.752-5.5623.780-5.570
8787
107107107117117132132116116116173173173116116116186186186208208208128128185185280280119119199199297297118118296296
3.4253.4254.2124.2124.2124.6064.6065.1975.1974.5674.5674.5676.8116.8116.8114.5674.5674.5677.3237.3237.3238.1878.1878.1875.0395.0397.2837.283
11.02511.0254.6854.6857.8357.835
11.69311.6934.6454.645
11.65311.653
TR2B3TR3B1
TR3B2CTR3B2
TR3A2CTR3A2
TR3A2CTR3A2
TR5B2CTR5B2
TR5B2CTR5B2
TR5A2CTR5A2
TR5A2CTR5A2
TR5A2CTR5A2
TR7A2TR7A2CTR7A2
TR7A2CTR7A2
TR7A2CTR7A2
TR7A2CTR7A2
TR7A2CTR7A2
TR7A2CTR10A2CTR10A2
TR10A2CTR10A2
TR2B2L
TR3B2L
TR3A2L
TR3A2L
TR5B2L
TR5B2L
TR5A2L
TR5A2L
TR5A2LTR7A2L
TR7A2L
TR7A2L
TR7A2L
TR7A2L
TR7A2L
TR10A2L
TR3B295
TR3A295
TR3A295
TR5B295
TR5B295
TR5A295CTR5A295
TR5A295CTR5A295
TR5A295CTR5A295
TR7A295TR7A295CTR7A295
TR7A295CTR7A295
TR7A295CTR7A295
TR7A295CTR7A295
TR7A295CTR7A295
TR7A295CTR10A295CTR10A295
TR10A295CTR10A295
TC_ _06 T1_ _TC_ _06 T1_ _TC_ _06 T1_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _CC_ _12 04_ _TC_ _16 T3_ _CC_ _12 04_ _TC_ _16 T3_ _
SHANK-154SHANK-154SHANK-155SHANK-155SHANK-155SHANK-156SHANK-156SHANK-157SHANK-157SHANK-158SHANK-158SHANK-158SHANK-159SHANK-159SHANK-159SHANK-160SHANK-160SHANK-160SHANK-161SHANK-161SHANK-161SHANK-162SHANK-162SHANK-162SHANK-163SHANK-163SHANK-164SHANK-164SHANK-165SHANK-165SHANK-167SHANK-167SHANK-168SHANK-168SHANK-169SHANK-169SHANK-170SHANK-170SHANK-171SHANK-171
To Order: Specify the shank type with the boring bar reference. For example BT40-154, 7388-40-162, CAT50-170
Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9.
‘d’range
L1 ‘d’range
Straight Shank mm 25SS:32SS:40SS:50SS
inch 1.00SS:1.25SS:1.50SS:2.00SS
New Picture Here New Picture Here New Picture Here New Picture Here
TC_ _06 T1_ _TC_ _06 T1_ _TC_ _06 T1_ _TC_ _06 T1_ _TC_ _06 T1_ _TC_ _06 T1_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _09 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _06 02_ _TC_ _11 02_ _TC_ _11 02_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _09 T3_ _TC_ _16 T3_ _CC_ _12 04_ _TC_ _16 T3_ _CC_ _12 04_ _TC_ _16 T3_ _
4 Rigibore® Innovation, Technology and Quality in Design and Manufacture Rigibore® Innovation, Technology and Quality in Design and Manufacture 5
Standard Boring Barswith ‘F’ Style Units‘R’ for Roughing and Semi-Finishing ‘TR’ for Fine Finishing
To Order: Specify the shank type with the boring bar reference. For example BT40-260-098, W25SS-495-151Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9.
* LH (Left Hand Units) are available for back boring. Top Adjustment for units:- TR2 = 0.25mm/.010” TR3 = 0.35mm/.014” TR5 = 0.5mm/.020” TR7 = 0.75mm/.030” TR10 = 0.87mm/.034”
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Boring Depth L1 mm inch
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’ mm inch INSERT Boring Bar
Order Reference
26.0-37.036.3-54.549.5-76.349.5-76.366.5-98.566.5-98.5
97.0-154.497.0-154.4
30.0-37.036.3-54.549.5-76.349.5-76.374.0-98.574.0-98.5
97.0-154.497.0-154.4
1.024-1.4571.429-2.1451.949-3.0041.949-3.0042.618-3.8782.618-3.8783.819-6.0793.819-6.079
1.181-1.4571.429-2.1451.949-3.0041.949-3.0042.913-3.8782.913-3.8783.819-6.0793.819-6.079
98114151151215215217217
98114151151215215217217
3.8584.4885.9455.9458.4658.4658.5438.543
3.8584.4885.9455.9458.4658.4658.5438.543
R2F5R3F5
R5F5*R5F5C*R7F5*
R7F5C*R10F5*R10F5C
TR2F5TR3F5
TR5F5*TR5F5C*TR7F5*
TR7F5C*TR10F5*
TR10F5C*
R7F5L
R10F5L
TR7F5LTR10F5L
R5F595
R7F595R7F595CR10F595
R10F595C
TR5F595
TR7F595TR7F595CTR10F595
TR10F595C
TC_ _ 06 T1 _ _ TC_ _ 09 02 _ _ TC_ _ 11 02 _ _ CC_ _ 06 02 _ _ TC_ _ 16 T3 _ _ CC_ _ 09 T3 _ _ TC_ _ 16 T3 _ _ CC_ _ 12 04 _ _
TC_ _ 06 T1 _ _ TC_ _ 09 02 _ _ TC_ _ 11 02 _ _ CC_ _ 06 02 _ _ TC_ _ 16 T3 _ _ CC_ _ 09 T3 _ _ TC_ _ 16 T3 _ _ CC_ _ 12 04 _ _
SHANK - 260-098SHANK - 363-114SHANK - 495-151SHANK - 495-151SHANK - 665-215SHANK - 665-215SHANK - 970-217SHANK - 970-217
SHANK - 260-098SHANK - 363-114SHANK - 495-151SHANK - 495-151SHANK - 665-215SHANK - 665-215SHANK - 970-217SHANK - 970-217
mm DIN1835 W25:W32:W40:W50Inch Weldon-W1.00:W1.25:W1.50:W2.00
ANSI(B5-50)/CAT/ISO 7388 (DIN 69871)
BT (MAS403) 40:50
DIN2080/NMTB 40:50
HSK 63, 100 (& specify form)
For Unit Spares and Accessories please refer to page 9
Parallel Boring BarsMetricWith ‘R’ Units for General Purpose Roughing and Semi-Finishing
With ‘TR’ Units for Fine Finishing
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’mm INSERT Boring Bar
Order Reference
To Order: Specify the shank type with the boring bar reference. For example BT40-154, 7388-40-162, CAT50-170
Please note that bars and units are sold separately and that the adjusting wrench is not included with the unit. For spares see page 9.
BA dia
16.70-18.2517.40-19.0019.00-23.0023.00-27.0023.00-31.0024.00-32.0027.00-35.0028.00-42.0031.00-45.0037.50-48.7037.50-48.7038.00-49.2046.50-67.8045.60-67.8047.00-68.30
R2B2SR2B2SR2B2
R3B1R3B2CR3B2
R3A2CR3A2
R5B2CR5B2
R5A2CR5A2
TC_ _06 T1 02
CC_ _06 02 04TC_ _09 02 04CC_ _06 02 04TC_ _09 02 04CC_ _06 02 04TC_ _11 02 04TC_ _11 02 04CC_ _06 02 04TC_ _11 02 04TC_ _11 02 04
16PAR-53616PAR-53716PAR-54016PAR-54020PAR-55020PAR-55020PAR-55025PAR-56025PAR-56032PAR-58032PAR-58032PAR-58040PAR-60040PAR-60040PAR-600
145145160160170170170185185245245245245245245
16.0016.0016.0016.0020.0020.0020.0025.0025.0032.0032.0032.0040.0040.0040.00
R2B2L
R3B2L
R3A2L
R5B2L
R5A2L
R3B295
R3A295
R5B295
R5A295CR5A295
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’mm INSERT Boring Bar
Order ReferenceBA dia
23.00-27.0023.60-27.6028.00-31.0028.00-32.0028.00-35.0031.00-42.0031.00-45.0037.50-48.7037.50-48.7038.00-49.2046.50-67.8045.60-67.8047.00-68.30
TR2B3TR3B1
TR3B2CTR3B2
TR3A2CTR3A2
TR5B2CTR5B2
TR5A2CTR5A2
TC_ _06 T1 02TC_ _06 T1 02TC_ _06 T1 02CC_ _06 02 04TC_ _09 02 04CC_ _09 02 04TC_ _09 02 04CC_ _09 02 04TC_ _ 11 02 04TC_ _ 11 02 04CC_ _06 02 04TC_ _ 11 02 04TC_ _ 11 02 04
16PAR-54016PAR-54020PAR-55020PAR-55020PAR-55025PAR-56025PAR-56032PAR-58032PAR-58032PAR-58040PAR-60040PAR-60040PAR-600
160160170170170185185245245245245245245
16.0016.0020.0020.0020.0025.0025.0032.0032.0032.0040.0040.0040.00
TR2B2L
TR3B2L
TR3A2L
TR5B2L
TR5A2L
TR3B295
TR3A295
TR5B295
TR5A295CTR5A295
Parallel Boring Bars - Metric With ‘R’ Units
Parallel Boring Bars - Metric With ‘TR’ Units
L1 ‘d’ rangeD
B
A d
Straight Shank mm 25SS:32SS:40SS:50SS
inch 1.00SS:1.25SS:1.50SS:2.00SS
New Picture Here New Picture Here
New Picture Here New Picture Here New Picture Here
New Picture Here New Picture Here
6 Rigibore® Innovation, Technology and Quality in Design and Manufacture Rigibore® Innovation, Technology and Quality in Design and Manufacture 7
Standard Boring Bars and FlangesBoring Flange Adaptors are available on most shanks
To Order: Specify
1. Flange Adaptor by Shank e.g BT50 x type e.g. F300 x Length e.g. 150. Order Reference - BT50-F300x1502. Ring/Flange e.g F308S (Steel)3. Boring Unit e.g. R10F5
Please note that adaptors, rings and flanges are sold separately and that the adjusting spanner is not included with the unit.For spares see page 9.
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Type 500 Boring Rings
Type 300 Boring Flanges
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’ mm inch
Boring Bar Order Reference B
Type 500 Boring Rings
80-111
97-129
115-146
132-164
F502
F504
F506
F508
3.150-4.370
3.819-5.079
4.528-5.748
5.197-6.457
Boring Range ‘d’ mm inch
R7A5
R7F5
R7A5C
R7F5C
TR7A5
TR7F5
TR7A5C
TR7F5C
TC_ _ 16 T3_ _
CC_ _ 09 T3_ _
TC_ _ 16 T3_ _
CC_ _ 09 T3_ _
R7A5L
R7F5L
TR7A5L
TR7F5L
R7A595
R7F595
R7F595C
TR7A595
TR7F595
TR7F595C
TR7F595C
8.35
20.00
6.35
20.00
8.35
20.00
6.35
20.00
0.328
0.787
0.250
0.787
0.328
0.787
0.250
0.787
‘R’Units
‘TR’Units
Boring Unit & Approach Angle 90° 75° 95°
Boring Range ‘d’ mm inch
Boring Bar Order Reference B
Type 300 Boring Flanges
142-198
163-220
191-248
221-278
241-298
263-320
292-349
323-380
343-400
373-430
394-450
F302S
F303S
F304S
F304AL
F305S
F305AL
F306S
F306AL
F307S
F307AL
F308S
F308AL
F309AL
F310AL
F311AL
F312AL
5.590-7.795
6.417-8.661
7.520-9.764
8.700-10.945
9.488-11.732
10.354-12.598
11.496-13.740
12.716-14.960
13.504-15.748
14.685-16.929
15.512-17.717
Boring Range ‘d’ mm inch
R10A5
R10F5
R10A5C
R10F5C
TR10A5
TR10F5
TR10A5C
TR10F5C
TC_ _ 16 T3_ _
CC_ _ 1204_ _
TC_ _ 16 T3_ _
CC_ _ 1204_ _
R10A5L
R10F5L
TR10A5L
TR10F5L
R10F595
R10A595C
R10F595C
TR10F595
TR10A595C
TR10F595C
9.5
25.4
9.5
25.4
9.5
25.4
9.5
25.4
.375
1.000
.375
1.000
.375
1.000
.375
1.000
‘R’Units
‘TR’Units
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
L
K
STYLE 7F -- UNIT
STYLE 7A -- UNIT
K
STYLE 10F -- UNIT
STYLE 10A -- UNIT
d
ANSI (B5-50) -CAT 40 : 50ISO 7388(DIN 69871)
BT 40 : 50MAS (403)
DIN 2080 40 : 50NMTB
HSK 63 : 100 (& specify form)
48,0mm
1.890’’
30,0mm1.181’’
d
63
100
26,0mm1.023’’
50,0mm1.968’’
31,5mm1.240’’55,0mm2.165’’
STEEL FLANGES
ALUMINIUM FLANGES
New Picture Here New Picture Here
8 Rigibore® Innovation, Technology and Quality in Design and Manufacture Rigibore® Innovation, Technology and Quality in Design and Manufacture 9
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Spares and Accessories
BORING TOOL / UNIT HEXAGONWRENCH
ADJUSTINGSPANNER
INSERTSCREW DRIVER
INSERTSCREW KEY
INSERTSCREW
‘TR’ ADJUSTING SPRING STACK
BOLT/SCREW & WASHERINSERT
R2A5LR2B2L
R2B5L
TR2A5LTR2B3
R3A2LR3A5LR3B2L
TR3A2LTR3A5LTR3B2L
R3A5C
TR3A5C
R5A2LR5A5LR5B2L
TR5A2LTR5A5LTR5B2L
R7A2LR7A5LR7F5L
TR7A2LTR7A5LTR7F5L
R10A2LR10A5LR10F5L
TR10A2LTR10A5LTR10F5L
R2A545
R2B545
R3A295R3A545R3B295
TR3A295
TR3B295
R5A295R5A545R5B295R5F595
TR5A295TR5A595TR5B295TR5F595R5A295C
TR5A295C
R7A295R7A595R7F595
TR7A295TR7A595TR7F595R7A295C
R7F595CTR7A295C
TR7F595C
R10A295
R10F595TR10A295
TR10F595R10A295C
R10F595CTR10A295C
TR10F595C
TC_ _06
TC_ _09
CC_ _06
TC_ _11
CC_ _06
TC_ _16
CC_ _09
TC_ _16
CC_ _12
R23AR23B
R23BSR23BR23AR23ATR23A
R33B1R33BT
R33AR33AR33BR33AR33ATR33ATR33BTR33ATR33AR33BR33ATR33BT
R53AR53AR53BR53AR53ATR53ATR53BTR53ATR53AR53AR53BR53AR53ATR53ATR53BTR53AT
R73A
R73AT
R73A
R73AT
R103A
R103AT
R103A
R103AT
---
R29R29---
R39
---
R39
------
R39R39
---
R59
---
R59
---
R79
---
R79
---
R109
---
R109
RS2045
RS2263
RS2565
RS2565
RS4084
RS35120
RS40120
R27
R37
R37
R77
R77
R87
R27D
R37D
R37D
R77D
R77D
R87D
R26
R36R36
R36
R36
R76
R76
R76
R28
R38R38
R38
R58
R78
R108
R108
R2A5R2B2
R2B2SR2B5R2F5
TR2A5TR2B2L
R3B1TR3B1
R3A2R3A5R3B2R3F5
TR3A2TR3A5TR3B2TR3F5R3A2CR3B2C
TR3A2CTR3B2C
R5A2R5A5R5B2R5F5
TR5A2TR5A5TR5B2TR5F5R5A2CR5A5CR5B2CR5F5C
TR5A2CTR5A5CTR5B2CTR5F5C
R7A2R7A5R7F5
TR7A2TR7A5TR7F5R7A2CR7A5CR7F5C
TR7A2CTR7A5CTR7F5C
R10A2R10A5R10F5
TR10A2TR10A5TR10F5R10A2CR10A5CR10F5C
TR10A2CTR10A5CTR10F5
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
Tool Shank Dimensions for Rigibore® Boring Bars
For values of L1 refer to the boring bar charts on pages 2-4.
t D3SHANK TYPE & SIZE L3 R
W25 SS - W32 SS - W40 SS - W50 SS -
W1.00 SS - W1.25 SS - W1.50 SS - W2.00 SS -
25 SS - 32 SS - 40 SS - 50 SS -
1.00 SS - 1.25 SS - 1.50 SS - 2.00 SS -
7388-40 - 7388-45 - 7388-50 -
ANSI 40 - ANSI 45 - ANSI 50 -
CAT 40 - CAT 45 - CAT 50 -
BT 30 - BT 40 - BT 45 - BT 50 -
DIN 2080 - 40 - DIN 2080 - 50 -
NMTB 40 -NMTB 50 -
HSK 50 A + C HSK 63 A + CHSK 80 A + C
HSK 100 A + C
------------
--- ---------
--- ---------
--- ---------
M16 x 2,0 M20 x 2,5 M24 x 3,0
M16 x 2,0 M20 x 2,5 M24 x 3,0
5/8 - 11 UNC 3/4 -10 UNC
1 - 8 UNC
M12 x 1,75 M16 x 2,0 M20 x 2,5 M24 x 3,0
M16 x 2,0 M24 x 3,0
5/8 - 11 UNC 1 - 8 UNC
--- --- --- ---
25,0032,0040,0050,00
1.000 1.250 1.500 2.000
25,00 32,0040,0050,00
1.000 1.250 1.500 2.000
63,50 82,50 97,50
63,50 82,50 98,40
2.500 3.250 3.875
46,00 63,00 85,00
100,00
63,00 97,50
2.480 3.838
50,00 63,00 80,00
100,00
56607080
2.2812.281 2.437 3.250
125 125 125 125
5 5 5 5
35 35 35
35 35 35
1.380 1.380 1.380
22 27 33 38
10 12
.394
.472
42 42 42 42
3333
.120
.120
.120
.120
3 33 3
.120
.120
.120
.120
3 33
3 33
.120
.120
.120
3 33 3
33
.120
.120
3 33 3
DIN 1835B (WELDON TYPE) - mm
WELDON (ANSI B94-19) - inch
PLAIN STRAIGHT SHANK - mm
PLAIN STRAIGHT SHANK - inch
ISO 7388 (DIN 69871A) - mm
ANSI B5-50 (1978) - mm
CAT (ANSI B5-50-1985) - inch
BT (MAS 403) - mm
DIN 2080 - mm
NMTB (ANSI-B5-18) - inch
HSK (DIN 69893) - mm
L3
D3
R L1
L3
D3
R L1
D3
L3R L1
D3
L3R L1
D3
L3R L1
D3
L3R L1
D3
L3R L1
New Picture Here New Picture Here
PictureHere
PictureHere
PictureHere
PictureHere
PictureHere
PictureHere
PictureHere
Rigibore® Innovation, Technology and Quality in Design and Manufacture 11
R71 (deg) inch mm inch mm inch mm inch mm inch mm
TCHW 06 T1 02 RC217, R22 0 .156 3.97 .270 6.87 .087 2.2 .078 1.98 .008 0.2 TCHW 06 T1 04 RC217, R22 0 .016 0.4 TCHW 06 T1 08 RC217 0 .031 0.8 TCHX 06 T1 01 - L22 R22 22 .004 0.106 TCHX 06 T1 02 - L08 R71 8 .008 0.2 TCHX 06 T1 02 - L14 R71 14 .008 0.2 TCHX 06 T1 02 - L22 R22 22 .008 0.2 TCHX 06 T1 04 - L08 R71 8 .016 0.4 TCHW 09 02 02 RC217, R22 0 .219 5.56 .379 9.63 .098 2.5 .094 2.38 .008 0.2 TCHW 09 02 04 RC217, R22 0 .016 0.4 TCHW 09 02 08 RC217, R22 0 .031 0.809 TCHX 09 02 01 - L22 R22 22 .008 0.2 TCHX 09 02 02 - L14 R71 14 .008 0.2 TCHX 09 02 02 - L22 R22 22 .008 0.2 TCHX 09 02 04 - L08 R71 8 .016 0.4 TCHX 09 02 04 - L14 R71 14 .016 0.4
TCHW 11 02 02 RC217, R22 0 .250 6.35 .433 11.0 .110 2.8 .094 2.38 .008 0.2 TCHW 11 02 04 RC217, R22 0 .016 0.4 TCHW 11 02 08 RC217, R22 0 .031 0.811 TCHX 11 02 01 - L22 R22 22 .004 0.1 TCHX 11 02 02 - L08 R71 8 .008 0.2 TCHX 11 02 04 - L08 R71 8 .016 0.4 TCHX 11 02 04 - L14 R71 14 .016 0.4
TCHW 16 T3 02 R22 0 .375 9.525 .650 16.5 .173 4.4 .156 3.97 .008 0.2 TCHW 16 T3 04 RC217, R22 0 .016 0.4 TCHW 16 T3 08 RC217, R22 0 .031 0.816 TCHW 16 T3 12 RC217, R22 0 .047 1.2 TCHX 16 T3 04 - L14 R71 14 .016 0.4 TCHX 16 T3 08 - L22 R22 22 .031 0.8
CCHW 06 02 04 RC217, R22 0 .250 6.35 .250 6.35 .110 2.8 .094 2.38 .016 0.4 CCHW 06 02 08 RC217 0 .031 0.8 CCHX 06 02 04 - L14 RC217 14 .008 0.2 CCHX 06 02 02 - L22 R22 22 .008 0.206 CCHX 06 02 04 - L08 RC217, R22, R71 8 .016 0.4 CCHX 06 02 04 - R08 R22 8 .016 0.4 CCHX 06 02 04 - L14 R71 14 .016 0.4 CCHW 09 T3 04 RC217, R22 0 .375 9.525 .375 9.525 .173 4.4 .156 3.97 .016 0.4 CCHW 09 T3 08 RC217 0 .031 0.8 CCHX 09 T3 02 - L08 RC217 8 .008 0.209 CCHX 09 T3 04 - L08 RC217, R71 8 .016 0.4 CCHX 09 T3 08 - L08 RC217 8 .031 0.8
12 CCHW 12 04 08 RC217 0 .500 12.7 .500 12.7 .216 5.5 .187 4.74 .031 0.8
04 CPHW 04 T1 04 RC217, R22 0 .187 4.76 .189 4.8 .085 2.15 .078 1.98 .016 0.4
Size Order Code Available Grades R217 TOP d l* d1 s r R22 RAKE (I.C)
Inserts for All Uses L = Left hand (Boring) R = Right hand (turning)
TCHWTCHX CCHX CCHW
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
10 Rigibore® Innovation, Technology and Quality in Design and Manufacture
Grade I.S.O ANSI Description Coating Materials
RC217 M10 - M25 C2-C3 High-speed finishing. PVD Composite Cast iron K05 - K25 Exceptional resistance to wear, coated Heat-resisting oxidation & thermal shock. titanium alloy R71 P05-P25 P6-P7 Light roughing & finishing. Uncoated Steel, cast steel M10-M20 High cutting speeds with moderate feeds. High resistance to wear & thermal shock. R22 K10-K25 C2-C3 Wide range of applications. Micro-grain Cast Iron M10-M30 High resistance to wear & uncoated Ferrous materials, good edge sharpness. & heat resisting Moderate cutting titanium alloy & aircraft speeds & high feeds. materials & plastics aluminium
Inserts by Rigibore®
Durability and PerformanceAll areas of production catered for including low speed roughing, interrupted cuts and optimised machining of specialist materials.
Ground to ISO H tolerance, long lasting, fast metal removal.
Finishing
Choice of geometries • Uncoated and coated gradesInserts for Cast Iron, Aluminium, Steel, Brass, Bronze and Titanium Alloys.
Rigibore Insert Grades
Chipbreaker Geometries
A choice of 4 geometries is available to suit most applicationsUltra-precision ground to I.S.O. “H” tolerance for indexing within .0005”/0.013mm
0 º T.R. Brass, S.G. Cast Iron, hardened steel, short-chipping Bronze
8 ºT.R. Alloy steels, tool steels, some bronzes, some grey cast irons & tougher materials
14 º T.R. Mild steels, stainless steels, some tool steels, heat-resisting steel alloys, hard plastics
22 º T.R. Aluminum, aluminum alloys, soft plastics, rubber, magnesium alloys, copper
Chipbreaker Geometries
Inserts for Aluminium
inch mm inch mm inch mm inch mm inch mm
TCHT 06 11 04 FN-AL R22 .156 3.97 .27 6.87 .087 2.2 .078 1.98 .016 0.4
06-16 TCHT 09 02 04 FN-AL .22 5.56 .38 9.63 .098 2.5 .094 2.38 .016 0.4
TCHT 11 02 04 FN-AL .25 6.35 .43 11.0 .11 2.8 .094 2.38 .016 0.4 TCHT 16 T3 08 FN-AL .375 9.525 .65 16.5 .17 4.4 .156 3.97 .031 0.8
CCHT 06 02 04 FN-AL R22 .25 6.35 .25 6.35 .11 2.8 .094 2.38 .016 0.4 06-12 CCHT 09 T3 08 FN-AL .375 9.525 .375 9.525 .17 4.4 .156 3.97 .031 0.8 CCHT 12 02 08 FN-AL .5 12.7 .5 12.7 .217 5.5 .187 4.74 .031 0.8
Size Order Code Available Grades d l* d1 s r R22 (I.C)
To order Global (excl. USA and Mexico) Call +44 (0) 1736 755 355 To order in USA and Mexico Call 262 363 3922
12 Rigibore® Innovation, Technology and Quality in Design and Manufacture
Grade I.S.O ANSI Description Coating Materials
Medium to heavy Multi-coated Steel RC62A P10-P35 C6-C7 machining. Combines wear Cast Steel M15-M35 resistance to deformation High Alloy Steels at higher cutting speeds. A multi-purpose grade for use as the outboard insert for drills & rough boring.
RC54A P20-P45 C5-C6 Medium to extreme roughing Multi-coated Steel M20-M45 conditions in steel, high alloy Cast Steels steels & cast steels. High Alloy Steels Recommended for unstable set-ups where vibration is likely to occur. Suitable for roughing & interrupted cuts in boring; for inboard & outboard inserts in drills.
RC22A K05-K25 C2-C3 Excellent wear resistance. Multi-coated Cast iron M10-M25 For use at higher cutting speeds. Abrasive materials Primarily a grade for cast iron but also a supplementary grade to RC26A where greater abrasion resistance is required. Not for use on aluminium or its alloys.
R56 P15-P35 C6 Drilling and boring in steels. Uncoated Cast steels, Alloy steels M15-M35 Recommended for inboard Stainless steel insert of drills in stable Heat-resisting steels conditions. Alloyed Grey Iron Modular & Malleable cast iron
R54 P30-P50 C5 Roughing & interrupted cuts Uncoated Steels M30-M40 at lower cutting speeds. Cast Steels High toughness, high strength & resistance to mechanical shock. Recommended as the inboard insert on drills in unstable conditions.
R22 K10-K25 C2-C3 High resistance to wear Micrograin Cast Iron M10-M30 & good edge sharpness. uncoated non-ferrous materials Rough boring and drilling. Moderate cutting speeds Heat-resisting titanium alloys & high feeds. Recommended alloys & plastics for both inboard & outboard insert when drilling cast iron and non-ferrous materials.
R19 M10-M20 C1-C2 Good abrasion and shock Micrograin High nickel materials K15-K35 resistance. Recommended uncoated Tool steels for the drilling and boring of high nickel materials & tools steels at low to medium speeds & feeds. Suitable for both inboard & outboard inserts in drills.
Rigibore Grades for WCGX Inserts - for rough boring
Inserts by Rigibore®
Durability and PerformanceAll areas of production catered for including low speed roughing, interrupted cuts and optimised machining of specialist materials. Ground to ISO H tolerance, long lasting, fast metal removal.
Roughing
Choice of geometries • Uncoated and coated gradesInserts for Cast Iron, Aluminium, Steel, Brass, Bronze and Titanium Alloys.