stan suboleski senior vice president evan energy investments
TRANSCRIPT
Borrowed some slides from Virginia Tech Department of Mining & Minerals Engineering – thanks due to them
It will be apparent which of these are theirs
Field of mining engineering Technical areas that are special or unique
to mining Research projects that Evan Energy is
currently sponsoring Feel free to ask questions at any time.
BS, MS & PhD in Mining Engineering Taught at Virginia Tech and Penn State Initially worked as mining engineer at mine Advanced degrees led to work in computer
modeling and simulation (and banking) Moved into operations management and
executive management Post retirement positions at VT and on Mine
Health & Safety Commission in DC
Now working for Evan Energy Investments, a family-owned business
Evan Energy installed first modern longwall mine in China, sold in 2008
Own minority share of Asian-American Gas
Mining and trading coal in Venezuela and Colombia since 1992
Installing first mechanized underground mine in central Colombia
Stone9,871 lb/yr
Sand/Gravel7,811 lb/yr
Cement714 lb/yr
Clay204 lb/yr
Iron Ore377 lb/yr
Phosphate247 lb/yr
Aluminum84 lb/yr
Copper15 lb/yr
Zinc7 lb/yr
Manganese7 lb/yr
Salt400 lb/yr
Lead12 lb/yr
Study of the physical and chemical characteristics of the earth to locate potential ore deposits..
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
Analysis of the size, shape, properties and composition of a deposit to determine its economic potential.
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
Preparation of an ore body for mining (including surface and underground support facilities).
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation Application and supervision of modern mining systems for the removal of valuable materials from the earth.
Application and supervision of modern mining systems for the removal of valuable materials from the earth.
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
The recovery of salable components from mined ores by low-cost physical and chemical processes.
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
Protection and restoration of the environment (air, water and land) during and after the mining cycle.
Evaluation
Exploration
Extraction
Development
Mineral Processing
Conservation
$60,000 $70,000 $80,000 $90,000 $100,000 $110,000 $120,000 $130,000 $140,000
Civil
Materials
Industrial
Mechanical
Electrical
Agricultural
Aerospace
Chemical
Mining
Computer
Petroleum
Nuclear
(2010 NSPE Professional Engineer Survey)(2010 NSPE Professional Engineer Survey)
Median Annual Income by Branch of Engineering
Working in natural materials whose physical properties are only partially known
Working people safely at depth Controlling the environment over large
areas & often hostile conditions Working efficiently in confined spaces Sampling Separation of economic material from
mined rock
High volume mines are like underground cities, not tunnels
Must supply all functions – water; fresh air; power; transportation of mined material, people and materials; repairs; waste disposal
Roof must be supported, both globally and in the openings used for travel Use reinforcing rods and glue for the latter
Deepest mines at 10,000 feet today Most at 500-1000 feet vertical cover
Rock may flow or burst in very deep mines Rock temperature may be up to 140 F in these Ventilate & AC massive quantities of air
Minimize exposure of people Attempts at autonomous mining Memory cutting by machines
Large underground coal mine can be tens of miles long and wide
Air flow measured in hundreds of thousands or millions of cubic feet per minute
Methane emitted, oxygen depletes Proper air flow is vital Knowing what is happening is challenge Remote sensing difficult, introducing power
to remote areas introduces dangers
Mining rates can be very high In coal, range from 10 TPM to 50+ TPM Large equipment, large volumes of
material, and small openings Add supply handling, etc. and safe
movement is a challenge More deaths from “traffic accidents” than
roof falls Continuous miners have proximity
detection
Samples are often via drill holes (<3”) Use geostatistics to estimate reserves Gold, diamonds most difficult to sample May open mine in ore with 1/3 ounce per
ton and no visible gold Mine a million tons and throw a million
tons of rock away!!!! (less 330,000 ounces)
Recover about 10 tons of gold, worth $450 million dollars
Copper mineable to 0.4% or 8 lbs/ton of rock
Must grind very finely to liberate rock from copper
Most metal processes must use surface chemistry to do rock-ore separation
Others use gravity differences and surface chemistry
Two projects – both applied research A new separation process for coal and
rock that will work at the finest sizes The development of a new sensor that
requires no power source in the mine
All underground coal mines monitor certain gases
CO – to detect impending fires before they ignite
Oxygen levels Methane – to prevent explosions Last includes monitors on equipment that
automatically cut power at 1% (methane explosive at 5%-15% concentration)
No in-mine power source needed; allows sensing in very remote areas or potentially explosive areas
Uses laser and fiber-optic cable Individual gases will uniquely absorb
laser beam at certain frequencies, allowing the gas presence and concentration to be detected
Potential for multi-gas detection
Laser of certain frequency is fired from surface
Travels to the sensor in fiber optic cable Within sensor, laser travels across gap in
cable, through the mine atmosphere If gas is present, laser is partially absorbed Laser travels back to surface in fiber optic
cable on other end of gap, where amount of gas encountered is calculated.
Mulitple frequencies = unique gases
A method to clean and dry coal that is ultrafine in size
Now throw away much of this – can’t dry except by direct heating
Cannot use gravity methods (Sp G of coal < 1.4, rock > 1.6) with face powder particles
Process developed by Virginia Tech
Based on surface chemistry Coal is hydrophobic (rejects surface water) Rock is hydrophillic (attracts surface water) Fines are now recovered by adding surfactant,
and blowing bubbles through the mixture Coal attaches to bubbles and floats Rock will not attach But very fine coal too wet to sell (>35% H2O)
About <2 mm (think face powder) Use hydrophobic liquids (e.g., butane) to
both separate rock from coal and to repel water from the coal surface.
Done before, but coal particles surrounded by hydrophobic liquids then agglomerate around water particle and trap it
Able to de-agglomerate for first time
Works in laboratory, where volume is measured in grams per minute.
Building 100 lb/hr proof-of-concept unit to take to field and test.
Lab scale reduces moisture to below 10% from 35%, reduces ash to less than 5%
100 lb/hr unit is being built – all parts are ordered
Hope to make first tests in November If successful, will construct 1 ton/hr unit
on trailer(s?) and begin on-site testing Patent is pending, process details
unpublished