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Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
6
Field Exploration Procedures Our field exploration for this project included one (1) PIT test completed on August 3, 2015. The approximate location of the test site is shown on Figure 1, Exploration Plan. A private excavating contractor subcontracted to SSGC excavated the test hole. Soil samples were collected and stored in moisture tight containers for further identification. Explorations were backfilled with excavated soils and tamped when completed. Please note that backfill in the explorations will likely settle with time.
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
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Appendix B
Laboratory Testing
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
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Laboratory Testing Select soil samples were tested to measure Cation Exchange Capacity (CEC) and organic content. Northwest Agricultural Consultant of Kennewick, Washington completed the testing. Results of the laboratory testing are included in this appendix.
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015
Rep
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5648
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Sample ID Loss on Ignition OM Cation Exchange Capacity
IT-1, S-1 1.18% 2.8 meq/100g
CEC EPA Method 9081
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South Sound Geotechnical Consulting
P.O. Box 39500, Lakewood, WA 98496 (253) 973-0515
August 10, 2015 AHBL, Inc. 2215 North 30th Street, Suite 300 Tacoma, WA 98403-3350
Attention: Mr. William Fierst, P.E. Subject: Geotechnical Engineering Report Warehouse Road Drainage Improvements - McChord
JBLM, Washington IDIQ Contract No.W912DW-11-D-1014 SSGC Project No. 15057
Dear Mr. Fierst South Sound Geotechnical Consulting (SSGC) has completed an assessment of the planned Warehouse Road stormwater facility at Joint Base Lewis-McChord (JBLM) in Pierce County, Washington. Our scope of services included on-site infiltration testing, laboratory testing, engineering analyses, and preparation of this report. PROJECT INFORMATION A new stormwater control facility is planned on the east side of Warehouse Road near the Rainier Park soccer field at McChord (JBLM). This facility includes wet ponds for treatment of stormwater and an infiltration pond per plans provided to us by AHBL. A preliminary geotechnical report for this project was completed by AMEC Environmental and Infrastructure, Inc in December 2014. AMEC completed five borings on the site with borings extending to depths ranging from 19 to slightly deeper than 25 feet. SITE CONDITIONS The proposed infiltration pond site is in a forested area and is generally level. Ground surface to the northwest of the pond drops in elevation several feet. Vegetation consists of principally medium sized fir trees with a sparse understory of ferns and brush.
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
2
SUBSURFACE CONDITIONS Subsurface conditions at this facility were characterized by completing one Pilot Infiltration Test (PIT) hole on August 3, 2015. Approximate location of the test hole is shown on Figure 1, Exploration Plan. A summary description of observed subgrade conditions is provided below.
Soil Conditions Topsoil consisting of sand with silt, gravel and some organics was observed at the surface of the PIT test hole and extended to a depth of about 1.5 feet. Sandy gravel to gravelly sand with trace silt was observed below the topsoil and continued to the bottom of the test hole at 12 feet. Sloughing/caving of the gravelly soil prevented deeper excavation. Similar soils were reported in AMEC’s 2014 report.
Groundwater Conditions Groundwater was not observed at the infiltration test site to the maximum depth of the excavation at about 12 feet. However, AMEC reported encountering groundwater at an elevation of about 270 feet in one of their borings on the site in December 2014.
Geologic Setting Soils within the project area have been classified by the Washington State Department of Natural Resources (DNR). The mapping of the area is presented in the “Geologic Map of the South Half of the Tacoma Quadrangle, Washington” issued in 1987. Surface geology is mapped as Vashon drift, “undifferentiated – which consists chiefly of recessional and proglacial stratified outwash sand and gravel. This unit can locally contain silt and clay, lacustrine deposits, and ice-contact stratified drift.” Native soil observed in the test hole is interpreted to be glacial outwash.
Infiltration Characteristics One Pilot Infiltration Test (PIT) was performed within the planned footprint of the infiltration pond in general conformance with Section 3.3.6 of the 2012 Washington State Department of Ecology (DOE) Stormwater Management Manual for Western Washington. This test was completed in the native sandy gravel/gravelly sand. Results of the infiltration tests are presented in the table below.
Infiltration Test Results
Infiltration Test No.
Depth of Test from surface
(feet)
Uncorrected (Field) Infiltration Rate
(in/hr)
Corrected Infiltration Rate
(in/hr)
Correction Factors* (CFv/CFt/CFm)
IT-1 4 395 133 (0.5/0.75/0.9) *Correction Factors from Table 3.3.1 of the 2012 DOE Stormwater Management Manual for Western Washington.
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
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The corrected infiltration rate of 133 inches per hour (in/hr) is considered appropriate for the soils observed and infiltration testing in similar soils at other sites at JBLM. However, we recommend that a design long-term infiltration rate of 40 in/hr is used to account for possible soil variation across the pond footprint and future maintenance considerations. Other appropriate measures should be included in design plans to modify infiltration rates as necessary to comply with DOE (or other governing agency) requirements. Groundwater was reported at an elevation of around 270 feet by AMEC. This groundwater level is at least 6 feet below the planned bottom of pond elevation and will not adversely impact infiltration characteristics of soil below the pond, in our opinion. A Cation Exchange Capacity (CEC) and organic content test were completed on soils from the base of the PIT test hole. Test results are summarized in the table below.
CEC and Organic Content Results
Sample Number CEC Results
(milliequivalents) CEC Required*
(milliequivalents) Organic Content
Results (%) Organic Content Required* (%)
IT-1 2.8 ≥ 5 1.18 ≥1.0 *Per the 2012 DOE Stormwater Management Manual for Western Washington.
The organic test result satisfies current DOE requirements. The CEC result is lower than required. We understand pretreatment facilities (wet ponds) are planned to provide the required treatment of storm runoff prior to infiltration. REPORT CONDITIONS
This report has been prepared for the exclusive use of AHBL for specific application to the project discussed and has been prepared in accordance with generally accepted geotechnical engineering practices in the area. No warranties, either express or implied, are intended or made. The analysis and recommendations presented in this report are based on observed soil conditions and test results at the indicated locations, laboratory test results, and from other geologic information discussed. This report does not reflect variations that may occur across the site, or due to the modifying effects of construction or weather. The nature and extent of such variations may not become evident until during or after construction. If variations appear, we should be immediately notified so that further evaluation and supplemental recommendations can be provided. The scope of services for this project does not include any environmental or biological assessment of the site including identification or prevention of pollutants, hazardous materials, or conditions. Other studies should be completed if the owner is concerned about the potential for contamination or pollution.
NN
South Sound Geotechnical Consulting P.O. Box 39500
Lakewood, WA 98496 (253) 973-0515
Figure 1 – Exploration Plan
Warehouse Road Stormwater Facility McChord - JBLM, WA
SSGC Project #15057
Legend
PIT-1
PIT - 1Approximate Infiltration Test
Scale: NTS Base map from Google Maps.
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
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Appendix A
Field Exploration Procedures
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
6
Field Exploration Procedures Our field exploration for this project included one (1) PIT test completed on August 3, 2015. The approximate location of the test site is shown on Figure 1, Exploration Plan. A private excavating contractor subcontracted to SSGC excavated the test hole. Soil samples were collected and stored in moisture tight containers for further identification. Explorations were backfilled with excavated soils and tamped when completed. Please note that backfill in the explorations will likely settle with time.
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
7
Appendix B
Laboratory Testing
Warehouse Road Drainage Improvements SSGC Contract No. W912DW-11-D-1014 McChord - JBLM, Washington SSGC Project No. 15057 August 10, 2015
8
Laboratory Testing Select soil samples were tested to measure Cation Exchange Capacity (CEC) and organic content. Northwest Agricultural Consultant of Kennewick, Washington completed the testing. Results of the laboratory testing are included in this appendix.
Nor
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gric
ultu
ral C
onsu
ltant
s25
45 W
est F
alls
Ken
new
ick,
WA
993
36(5
09) 7
83-7
450
Fax:
(509
) 783
-530
5
SOU
TH S
OU
ND
GEO
TEC
HN
ICA
L C
ON
SULT
ING
PO B
OX
3950
0LA
KEW
OO
D, W
A 9
8496
SOIL
Clie
nt N
o.: 2
5078
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e R
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ved:
08-
05-2
015
Rep
ort N
o.: 3
5648
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e: 1
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cent
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Cal
cium
(meq
.pe
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% B
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.ac
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Sample ID Loss on Ignition OM Cation Exchange Capacity
IT-1, S-1 1.18% 2.8 meq/100g
CEC EPA Method 9081
X__
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CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 01 22 00.00 10 Page 1
SECTION 01 22 00.00 10
MEASUREMENT AND PAYMENT
PART 1 GENERAL
1.1 GENERAL
The price for each contract line item shall constitute full compensation for furnishing all plant, labor, materials, appurtenances, and incidentals and performing all operations necessary to construct and complete the items in accordance with these specifications and the applicable drawings, including surveying performed by the Contractor. The bid schedule shall define the contract line items. Work paid for under one contract line item will not be paid for under any other contract line item. Payments shall be considered as full compensation, notwithstanding that minor features may not be mentioned herein. No separate payment will be made for the work, services, or operations required by the Contractor, as specified in DIVISION 01, GENERAL REQUIREMENTS, to complete the project in accordance with these specifications; all costs thereof shall be considered as incidental to the work.
1.2 PROGRESS PAYMENT INVOICE
Requests for payment shall be submitted in accordance with Federal Acquisition Regulations (FAR) Subpart 32.9, entitled "PROMPT PAYMENT", and Paragraphs 52.232-5 and 52.232-27, entitled "Payments Under Fixed-PriceConstruction Contracts", and "Prompt Payment for Construction Contracts", respectively, as well as DFARS Clause 252.232-7003, entitled "ELECTRONIC SUBMISSION OF PAYMENT REQUESTS AND RECEIVING REPORTS". Requests for payments to be made by DFAS will be submitted via WIDE AREA WORK FLOW (WAWF). Requests for payments to be made by paying offices other than DFAS shall be submitted in the number of copies and to the designated billing office as indicated in the Task Order Contract.
1.2.1 Wide Area Work Flow
See DFARS Clause 252.232-7003
1.2.2 Submittal of Payment Requests
When submitting payment requests, the Contractor shall complete Blocks 1 through 12 of the "PAYMENT INVOICE" Form. (A sample form is attached at the end of this Section.) The completed form shall then become the coverdocument to which all other support data shall be attached.
1.2.3 Copies of Payment Requests
One additional copy of the entire request for payment, to include the "PROGRESS PAYMENT INVOICE" cover document, shall be forwarded to a separate address as designated by the Contracting Officer.
1.2.4 Subcontractor List
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Section 01 22 00.00 10 Page 2
The Contractor shall submit with each pay request, a list of subcontractors that have worked during that pay period. The listing shall be broken down into weeks, identifying each subcontractor that has worked during a particular week, and indicate the total number of employees that have worked on site for each subcontractor for each week. The prime Contractor shall also indicate the total number of employees for its on site staff for each week.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
Not Used
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Section 01 22 00.00 10 Page 3
PAYMENT INVOICESee Federal Acquisition Regulations (FAR) 32.900, 52.232-5, & 52.232-27
1. PROJECT AND LOCATION 2. DATE
3. CONTRACTOR NAME AND ADDRESS(Must be the same as in the Contract)
4. CONTRACT NO.______________________________
5. INVOICE NO.
6. DESCRIPTION OF WORK 7. PERIOD OF PERFORMANCE
From:
To:
8. DISCOUNT TERMS
9. OFFICIAL TO WHOM PAYMENTIS TO BE FORWARDEDName:Title:Phone: ( ) -
10. OFFICIAL TO BE NOTIFIED OF DEFECTIVE INVOICE Name: Title: Phone: ( ) -
11. CERTIFICATION: I hereby certify, to the best of my knowledge and belief, that(1) The amounts requested are only for the performance in accordance with the specifications, terms, and conditions of this contract;(2) Payments to subcontractors and suppliers have been made from previous payments received underthe contract, and timely payments will be made from the proceeds of the payment covered by this certification,in accordance with subcontract agreements and the requirements of Chapter 39 of Title 31, United States Code;
and(3) This request for progress payment does not include any amounts which the prime contractor intends towithhold or retain from a subcontractor or supplier in accordance with the terms and conditions of the subcontract.
________________________________ ________________________________________ __________ (Signature) (Title) (Date)12. OTHER INFORMATION OR DOCUMENTATION required by Contract. (check and attach if applicable):
_____ Updated Progress Chart/Schedule _____ Progress Narrative _____ Certified Payrolls (submitted weekly) _____ Safety Exposure Report _____ Updated Submittal \register _____ Progress Photos _____ Subcontractor/Employee Listings
(FOR GOVERNMENT USE ONLY)
Retainage: _____% Amt.: $____________
Withholdings: $ _________________
Reason: ______________________________________________________________________________________
Following items are current: As-Builts _____ Yes _____ No
O & M Manuals _____ Yes _____ No 1354 Data _____ Yes _____ No Submittal Register _____Yes _____ No
-- End of Section --
CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 01 45 00.10 10 Page 1
SECTION 01 45 00.10 10
QUALITY CONTROL SYSTEM (QCS)02/10
PART 1 GENERAL
1.1 CONTRACT ADMINISTRATION
The Government will use the Resident Management System for Windows (RMS) to assist in its monitoring and administration of this contract. The Contractor must use the Government-furnished Construction Contractor Module of RMS, referred to as QCS, to record, maintain, and submit various information throughout the contract period. The Contractor module, user manuals, updates, and training information can be downloaded from the RMSweb site (http://rms.usace.army.mil). This joint Government-Contractor use of RMS and QCS will facilitate electronic exchange of information and overall management of the contract. QCS provides the means for the Contractor to input, track, and electronically share information with the Government in the following areas:
AdministrationFinancesQuality ControlSubmittal MonitoringSchedulingImport/Export of Data
1.1.1 Correspondence and Electronic Communications
For ease and speed of communications, both Government and Contractor will, to the maximum extent feasible, exchange correspondence and other documents in electronic format. Correspondence, pay requests and other documentscomprising the official contract record will also be provided in paper format, with signatures and dates where necessary. Paper documents will govern, in the event of discrepancy with the electronic version.
1.1.2 Other Factors
Particular attention is directed to Contract Clause, "Schedules for Construction Contracts", Contract Clause, "Payments", Section 01 32 01.00 10PROJECT SCHEDULE, Section 01 33 00 SUBMITTAL PROCEDURES, and Section 01 45 00.00 10 QUALITY CONTROL, which have a direct relationship to the reporting to be accomplished through QCS. Also, there is no separate payment for establishing and maintaining the QCS database; all costs associated therewith will be included in the contract pricing for the work.
1.2 QCS SOFTWARE
QCS is a Windows-based program that can be run on a stand-alone personal computer or on a network. The Government will make available the QCS software to the Contractor after award of the construction contract. Prior to the Pre-Construction Conference, the Contractor will be responsible to download, install and use the latest version of the QCS software from the Government's RMS Internet Website. Upon specific justification and request
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by the Contractor, the Government can provide QCS on optical disk. Any program updates of QCS will be made available to the Contractor via the Government RMS Website as they become available.
1.3 SYSTEM REQUIREMENTS
The following is the minimum system configuration required to run QCS:
Minimum QCSSystem Requirements
Hardware
Windows-based PC 1000 MHz Pentium or higher processor
RAM 256+ MB for workstation / 512+ MB for server
Hard drive disk 1 GB space for sole use by the QCS system
Optical Disk (CD or DVD) Reader 8x speed or higher
Monitor SVGA or higher resolution (1024x768,256 colors)
Mouse or other pointing device
Windows compatible printer Laser printer must have 4 MB+ of RAM
Connection to the Internet minimum 56k BPS
Software
MS Windows 2000, XP, Vista or Windows 7
Word Processing software MS Word 2000 or newer
Internet browser Netscape Navigator, Microsoft Internet Explorer, or other browser that supports HTML 4.0 or higher
Email MAPI compatible
Virus protection software regularly upgraded with all issued manufacturer's updates
1.4 RELATED INFORMATION
1.4.1 QCS User Guide
After contract award, download instructions for the installation and use of QCS from the Government RMS Internet Website. In case of justifiable difficulties, the Government will provide an optical disk (CD/DVD) containing these instructions.
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1.4.2 Contractor Quality Control (CQC) Training
The use of QCS will be discussed with the QC System Manager during the mandatory CQC Training class.
1.5 CONTRACT DATABASE
Prior to the pre-construction conference, the Government will provide the Contractor with basic contract award data to use for QCS. The Government will provide data updates to the Contractor as needed, generally by using the Government's SFTP repository built into QCS import/export function.These updates will generally consist of submittal reviews, correspondence status, QA comments, and other administrative and QA data.
1.6 DATABASE MAINTENANCE
Establish, maintain, and update data in the QCS database throughout the duration of the contract at the Contractor's site office. Submit data updates to the Government (e.g., daily reports, submittals, RFI's, schedule updates, payment requests, etc.) using the Government's SFTP repository built into QCS export function. If permitted by the Contracting Officer, email or optical disk may be used instead of QCS (see Paragraph DATA SUBMISSION VIA OPTICAL DISK). The QCS database typically includes current data on the following items:
1.6.1 Administration
1.6.1.1 Contractor Information
Contain within the database the Contractor's name, address, telephone numbers, management staff, and other required items. Within 14 calendar days of receipt of QCS software from the Government, deliver Contractor administrative data in electronic format.
1.6.1.2 Subcontractor Information
Contain within the database the name, trade, address, phone numbers, and other required information for all subcontractors. A subcontractor must be listed separately for each trade to be performed. Assign each subcontractor/trade a unique Responsibility Code, provided in QCS. Within 14 calendar days of receipt of QCS software from the Government, deliver subcontractor administrative data in electronic format.
1.6.1.3 Correspondence
Identify all Contractor correspondence to the Government with a serial number. Prefix correspondence initiated by the Contractor's site office with "S". Prefix letters initiated by the Contractor's home (main) office with "H". Letters must be numbered starting from 0001. (e.g., H-0001 or S-0001). The Government's letters to the Contractor will be prefixed with "C".
1.6.1.4 Equipment
Contain within the Contractor's QCS database a current list of equipment planned for use or being used on the jobsite, including the most recent and planned equipment inspection dates.
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Section 01 45 00.10 10 Page 4
1.6.1.5 Management Reporting
QCS includes a number of reports that Contractor management can use to track the status of the project. The value of these reports is reflective of the quality of the data input, and is maintained in the various sections of QCS.Among these reports are: Progress Payment Request worksheet, QA/QC comments, Submittal Register Status, Three-Phase Control checklists.
1.6.1.6 Request For Information (RFI)
Exchange all Requests For Information (RFI) using the Built-in RFI generator and tracker in QCS.
1.6.2 Finances
1.6.2.1 Pay Activity Data
Include within the QCS database a list of pay activities that the Contractor must develop in conjunction with the construction schedule. The sum of all pay activities must be equal to the total contract amount, including modifications. Group pay activities Contract Line Item Number (CLIN); the sum of the activities must equal the amount of each CLIN. The total of all CLINs equals the Contract Amount.
1.6.2.2 Payment Requests
Prepare all progress payment requests using QCS. Complete the payment request worksheet, prompt payment certification, and payment invoice in QCS.Update the work completed under the contract, measured as percent or as specific quantities, at least monthly. After the update, generate a payment request report using QCS. Submit the payment request, prompt payment certification, and payment invoice with supporting data using the Government's SFTP repository built into QCS export function. If permittedby the Contracting Officer, email or a optical disk may be used. A signed paper copy of the approved payment request is also required, which will govern in the event of discrepancy with the electronic version.
1.6.3 Quality Control (QC)
QCS provides a means to track implementation of the 3-phase QC Control System, prepare daily reports, identify and track deficiencies, document progress of work, and support other Contractor QC requirements. Maintain this data on a daily basis. Entered data will automatically output to the QCS generated daily report. Provide the Government a Contractor Quality Control (CQC) Plan within the time required in Section 01 45 00.00 10QUALITY CONTROL. Within seven calendar days of Government acceptance, submit a QCS update reflecting the information contained in the accepted CQC Plan: schedule, pay activities, features of work, submittal register, QC requirements, and equipment list.
1.6.3.1 Daily Contractor Quality Control (CQC) Reports.
QCS includes the means to produce the Daily CQC Report. The Contractor may use other formats to record basic QC data. However, the Daily CQC Report generated by QCS must be the Contractor's official report. Summarize data from any supplemental reports by the Contractor and consolidate onto the
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QCS-generated Daily CQC Report. Submit daily CQC Reports as required by Section 01 45 00.00 10 QUALITY CONTROL. Electronically submit reports to the Government within 24 hours after the date covered by the report. Also provide the Government a signed, printed copy of the daily CQC report.
1.6.3.2 Deficiency Tracking.
Use QCS to track deficiencies. Deficiencies identified by the Contractor will be numerically tracked using QC punch list items. Maintain a current log of its QC punch list items in the QCS database. The Government will log the deficiencies it has identified using its QA punch list items. The Government's QA punch list items will be included in its export file to the Contractor. Regularly update the correction status of both QC and QA punch list items.
1.6.3.3 QC Requirements
Develop and maintain a complete list of QC testing and required structural and life safety special inspections required by the International Code Council (ICC), transferred and installed property, and user training requirements in QCS. Update all data on these QC requirements as work progresses, and promptly provide this information to the Government via QCS.
1.6.3.4 Three-Phase Control Meetings
Maintain scheduled and actual dates and times of preparatory and initial control meetings in QCS.
1.6.3.5 Labor and Equipment Hours
Log labor and equipment exposure hours on a daily basis. This data will be rolled up into a monthly exposure report.
1.6.3.6 Accident/Safety Reporting
The Government will issue safety comments, directions, or guidance whenever safety deficiencies are observed. The Government's safety comments will be included in its export file to the Contractor. Regularly update the correction status of the safety comments. In addition, utilize QCS to advise the Government of any accidents occurring on the jobsite. This brief supplemental entry is not to be considered as a substitute for completion of mandatory reports, e.g., ENG Form 3394 and OSHA Form 300.
1.6.3.7 Features of Work
Include a complete list of the features of work in the QCS database. A feature of work may be associated with multiple pay activities. However, each pay activity (see subparagraph "Pay Activity Data" of paragraph "Finances") will only be linked to a single feature of work.
1.6.3.8 Hazard Analysis
Use QCS to develop a hazard analysis for each feature of work included in the CQC Plan. Address any hazards, or potential hazards, that may be associated with the work.
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Section 01 45 00.10 10 Page 6
1.6.4 Submittal Management
The Government will provide the initial submittal register in electronic format. Thereafter, maintain a complete list of all submittals, including completion of all data columns. Dates on which submittals are received and returned by the Government will be included in its export file to the Contractor. Use QCS to track and transmit all submittals. ENG Form 4025, submittal transmittal form, and the submittal register update must be produced using QCS. QCS and RMS will be used to update, store and exchangesubmittal registers and transmittals, but will not be used for storage of actual submittals.
1.6.5 Schedule
Develop a construction schedule consisting of pay activities, in accordance with Section 01 32 01.00 10 PROJECT SCHEDULE. Input and maintain in the QCS database this schedule either manually or by using the Standard Data Exchange Format (SDEF) (see Section 01 32 01.00 10 PROJECT SCHEDULE).Include with each pay request the updated schedule.
1.6.6 Import/Export of Data
QCS includes the ability to export Contractor data to the Government and to import submittal register and other Government-provided data from RMS, and schedule data using SDEF.
1.7 IMPLEMENTATION
Contractor use of QCS as described in the preceding paragraphs is mandatory.Ensure that sufficient resources are available to maintain its QCS database, and to provide the Government with regular database updates. QCS shall be an integral part of the Contractor's management of quality control.
1.8 DATA SUBMISSION VIA OPTICAL DISK
The Government-preferred method for Contractor's submission of QCS data is by using the Government's SFTP repository built into QCS export function. Other data should be submitted using email with file attachment(s). For locations where this is not feasible, the Contracting Officer may permit use of optical disk for data transfer. Export data onto optical disks using the QCS built-in export function. If used, submit optical disks in accordance with the following:
1.8.1 File Medium
Submit in English required data on optical disk conforming to industry standards used in the United States.
1.8.2 Optical Disk Labels
Affix a permanent exterior label to each optical disk submitted. Indicate on the label in English, the QCS file name, full contract number, contract name, project location, data date, name and telephone number of person responsible for the data.
1.8.3 File Names
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Section 01 45 00.10 10 Page 7
The files will be automatically named by the QCS software. The naming convention established by the QCS software must not be altered.
1.9 MONTHLY COORDINATION MEETING
Update the QCS database each workday. At least monthly, generate and submit an export file to the Government with schedule update and progress payment request. As required in Contract Clause "Payments", at least one week prior to submittal, meet with the Government representative to review the planned progress payment data submission for errors and omissions.
Make all required corrections prior to Government acceptance of the export file and progress payment request. Payment requests accompanied by incomplete or incorrect data submittals will be returned. The Government will not process progress payments until an acceptable QCS export file is received.
1.10 NOTIFICATION OF NONCOMPLIANCE
The Contracting Officer will notify the Contractor of any detected noncompliance with the requirements of this specification. Take immediate corrective action after receipt of such notice. Such notice, when delivered to the Contractor at the work site, will be deemed sufficient for the purpose of notification.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
Not Used
-- End of Section --
CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 01 57 23 Page 1
JBLM DESIGN STANDARDS
SECTION 01 57 23 - TEMPORARY STORMWATER POLLUTION CONTROL
1. Storm Water Management Manual for Western Washington.2. EPA NPDES Construction General Permit. Applies to all projects having a total ground disturbance of an acre or greater and will or have a potential to discharge to US Waters.3. Low Impact Development Technical Guidance Manual for Puget Sound.4. Erosion and Sediment Control. Provide appropriate erosion and sediment controls on all construction sites that will have ground disturbance. Proper implementation and maintenance of appropriate best management practices (BMPs) is critical to control any adverse water quality impacts from construction activities adequately. Discharges must not violate the state’s surface water quality standards (WAC Chapter 173-201A) and groundwater quality standards (WAC Chapter 173-200).
SECTION 01 57 23
TEMPORARY STORMWATER POLLUTION CONTROL
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
Construction General Permit (most current) Construction General Permit, Environmental Protection Agency NPDES General Permit for Stormwater Discharges From Construction Activities
Stormwater Management Manual (2012) Stormwater Management Manual for Western Washington, Washington State Department of Ecology Publication
1.2 SYSTEM DESCRIPTION
The work consists of implementing the stormwater pollution prevention measures to prevent sediments from entering United States bodies of water or municipal separate storm sewer systems leading to a United State body of water as specified in this Section in conformance with the requirements of Section 01 57 20.00 10 ENVIRONMENTAL PROTECTION, and the National Pollution Discharge Elimination System (NPDES) permit.
1.3 EROSION AND SEDIMENT CONTROLS
If applicable, contractors will comply with the EPA NPDES ConstructionGeneral Permit specific control measures. In addition, the control measures described in the Western Washington Stormwater Management Manual are
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Section 01 57 23 Page 2
authorized. Any deviation from the manual stated above must have approval from the DPW.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Stormwater Pollution Prevention Plan; G
JBLM has an NDPES Construction General Permit for the installation and a general Stormwater Pollution Prevention Plan (SWPPP). If applicable, the Contractor shall obtain individual permit coverage under the EPA's NDPES Construction General Permitby submitting a Notice of Intent to the EPA. A requirement of the permit is to prepare a SWPPP. The SWPPP must meet the requirements of the EPA's NPDES General Permit for Stormwater from Construction Activities, and must be approved prior to work beginning on the site.
The site specific SWPPP must be prepared in accordance with good engineering practices and must include the detailed areas required by the Construction General Permit. The SWPPP shall be submitted to the Water Program Office, Environmental Division, Public Works as early as possible for approval, in case changes or correctionsmust be made, but no later than 10 days prior to beginning work.
Approval of the Contractor's SWPPP will not relieve the Contractor of responsibility for adequate management of stormwater.The SWPPP is a dynamic document. The Contractor must implement the SWPPP in accordance with the Construction General Permitrequirements.
SD-06 Test Reports
Stormwater Inspection Reports for General PermitErosion and Sediment Controls
SD-07 Certificates
Mill Certificate or Affidavit
Certificate attesting that the Contractor has met all specified requirements.
SD-08 Closeout Submittals
Permit Termination
The permit must be terminated in accordance with the ConstructionGeneral Permit. The notice of termination must be submitted to the Environmental Protection Agency (EPA).
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Section 01 57 23 Page 3
The permit holder must request an inspection by a qualified member of Public Works Water Program before termination request is submitted to EPA. At the discretion of the Water Program, an inspection may or may not be conducted prior to permit termination.
SD-09 Closeout Submittals
A copy of the Notice of Termination and EPA confirmation letter must be submitted to Public Works Water Program.
SD-11 Closeout Submittals
The SWPPP must be terminated in accordance with the ConstructionGeneral Permit.
The site will be inspected by a qualified member of the Public Works Water Program before termination request is submitted.Contractors shall request inspection prior to termination.
1.5 DELIVERY, STORAGE, AND HANDLING
All identification, storage and handling will be in accordance with the 2012 version of the Stormwater Management Manual for Western Washington.
PART 2 PRODUCTS
Provide products that comply with the Stormwater Management Manual forWestern Washington.
PART 3 EXECUTION
Execute in accordance with the Stormwater Management Manual for Western Washington.
3.1 INSPECTIONS
3.1.1 General
Inspections shall be in accordance with the Construction General Permit.
-- End of Section --
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Section 01 78 00.00 Page 1
SECTION 01 78 00.00
DD FORM 1354 CHECKLIST
PART 1 GENERAL
1.1 PROCEDURES
The DD Form 1354, which is a part of this specification section, shall be completed for every Task Order. DD Form 1354 will be prepared in accordance with Unified Facilities Criteria (UFC) 1-300-08-Criteria for Transfer and Acceptance of Military Real Property, 16 April 2009.
1.2 SUBMITTAL
This form shall be submitted for approval, and be approved a minimum of 10 days before final inspection of the project. Failure to have this form completed and approved in time for the final inspection will result in delay of the inspection until the checklist is completed.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
Not Used
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Section 01 78 00.00 Page 2
INSTRUCTIONS FOR DD FORM 1354 CHECKLIST
The following checklist is only a guide to describe various parts of new and modified construction. Alter this form as necessary or create your own document to give complete accounting of the real property added or deleted for this contract. All items added, deleted, replaced, or relocated within the building 5 foot line, or onsite 5 feet beyond the building perimeter must be accounted for completely. Only a few of the most common items beyond the 5 foot line are included on the checklist under UTILITIES/SURFACE CONSTRUCTION; add additional items as required by the construction accomplished. Attach a continuation sheet and use the checklist format to describe other work related to this particular project. Listed on the last page are additional items with units of measure and descriptive terms.
Costs for each item must include material, tax, installation, overhead and profit, bond, and insurance costs. This form should be filled out as each item is installed or each phase of work is completed.
TOTAL FOR ALL ITEMS INCLUDING CONTRACT MODIFICATION COSTS ADDED TOGETHER SHOULD EQUAL THE TOTAL CONTRACT PRICE.
KEY TO ABBREVIATIONS
AC - AcresBL - Barrels, CapacityBTU - British Thermal UnitCY - Cubic YardsEA - EachGA - Gallons, CapacityHD - HeadkV - Kilovolt Amperes, Capacity (kVA)kW - Kilowatts, CapacitySE - SeatsSF - Square FeetSY - Square YardMB - Million British Thermal UnitsMI - MilesLF - Linear FeetKG - Thousand Gallons Per Day, CapacityTN - Ton# - Number; How Many
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Section 01 78 00.00 Page 3
DD FORM 1354 CHECKLISTTransfer of Real Property
CONTRACT NUMBER: W912DW-11-D-1014
CONTRACT TITLE: Correcting Drainage Near Warehouse Roadon McChord Airfield
LOCATION: JBLM-McChord, bounded by Rainier Field,Buildings 770, 691, 768, and Warehouse Road
1. DEMOLITION (Describe each item removed and the cost of removal.)*
Asphalt Concrete Pavement
Septic Tanks
Pumps
Storm Drainage Piping
Trees
2. RELOCATION (Describe each item relocated and the cost of relocation.)*
N/A
3. REPLACEMENTS (Describe each item replaced and replacement cost.)*
Asphalt Concrete Pavement
*Use a continuation sheet if more space is required. Items should be described by quantity and the correct unit of measure.
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Section 01 78 00.00 Page 4
4. NEW CONSTRUCTION OVERVIEW: BUILDING(S)/ADDITION(S) TO A BUILDING - Use a separate checklist for each building and/or addition.
N/A
5. BUILDING SYSTEMS (INTERIOR)
N/A
6. UTILITIES/SURFACE CONSTRUCTION:
(1) (812 42/812-226) SEC DISTR LINE UG-Lineal Meters (LF)-(type of conduit & size; type & size of wires in conduit; Lineal Meters (LF) of conduit & wire inside conduit; voltage)DESCRIPTION:____________________________________________________________________________________________________________________________________________________________________________________________________________________________________COST: ____________
(2) (851 10/12/851-147) ROAD-Square Meters (SY) & Lineal Meters (LF)-SquareMeters (SY); material used; thickness; Lineal Meters (LF))DESCRIPTION:____________________________________________________________________________________________________________________________________________________________________________________________________________________________________COST: ____________
(3) (871 10/871-183) STORM DRAIN DISPOSAL-Lineal Meters (LF)-(# Lineal Meters (LF) of pipe; sizes & types of pipe; # of catch basins & manholes & sizes of each)DESCRIPTION:____________________________________________________________________________________________________________________________________________________________________________________________________________________________________COST: ____________
(4) (87210/12/872-248) FENCE, INTERIOR-Lineal Meters (LF)-(# of Lineal Meters (LF); fence material; # & kind of gate(s)DESCRIPTION:____________________________________________________________________________________________________________________________________________________________________________________________________________________________________COST: ____________
(5) (135 10/135-583) TEL DUCT FACILITY-Lineal Meters (LF)-(# of Lineal Meters (LF); size & type of conduit; type of wire)DESCRIPTION:____________________________________________________________________________________________________________________________________________________________________________________________________________________________________COST: ____________
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Section 01 78 00.00 Page 5
7. INSTALLED EQUIPMENT: Furnish an Equipment-In-Place List. Any price related to equipment should already be included in this checklist.
N/A
8. SYSTEMS NOT PREVIOUSLY LISTED: Attach a separate sheet and use the same format to describe the system(s). Example: CATV system, intercom system, or other utilities and surface construction not described on this checklist.
Sanitary Sewer Grinder Pump and Enclosure
9. ASBESTOS REMOVAL: Furnish a description by building of the number of Lineal Meters (LF) of asbestos removed, number of Lineal Meters (LF) of reinsulation, number of Square Meters (SF) of soil encapsulation, and number and size of tanks, etc., where asbestos was removed. Also, identify buildings by their numbers and use.
N/A
10. MAINTENANCE/RENOVATIONS: List by building number and describe all additions and deletions by quantity and the correct unit of measure.Furnish a cost per building.
N/A
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Section 01 78 00.00 Page 6
UTILITIES/SURFACE CONSTRUCTION - Listed below are some additional items which may or may not apply to your contract. EACH item installed on site should be listed and priced separately even if not included on this checklist.
(1) (93210) SITE IMPROVEMENT-(JOB)(2) (93220) LANDSCAPE PLANTING (Hectare (Acre); EA; Square Meters (SF))(3) (93410) CUT AND FILL-Cubic Meters (CY)(4) (87210) FENCING OR WALLS-Lineal Meters (LF)(5) (15432) RIPRAP-Lineal Meters & Square Meters (LF & SY)
NOTE: 5-Digit Codes-Army; 6-Digit Codes-Air Force
-- End of Section --
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Section 33 32 13.14 Page 1
SECTION 33 32 13.14
PACKAGED SEWAGE LIFT STATIONS, GRINDER PUMP TYPE01/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by thebasic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C104/A21.4 (2013) Cement-Mortar Lining for Ductile-IronPipe and Fittings for Water
AWWA C110/A21.10 (2012) Ductile-Iron and Gray-Iron Fittings for Water
AWWA C111/A21.11 (2012) Rubber-Gasket Joints for Ductile-IronPressure Pipe and Fittings
AWWA C600 (2010) Installation of Ductile-Iron Water Mains and Their Appurtenances
AWWA M23 (2002; 2nd Ed) Manual: PVC Pipe - Design and Installation
ASME INTERNATIONAL (ASME)
ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)
ASME B31.3 (2014) Process Piping
ASTM INTERNATIONAL (ASTM)
ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D1785 (2012) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120
ASTM D2241 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series)
ASTM D2464 (2015) Standard Specification for Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
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Section 33 32 13.14 Page 2
ASTM D2466 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40
ASTM D2467 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals
ASTM F477 (2014) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
1.2 DESCRIPTION OF WORK
The work includes providing submersible sewage grinder pump station and related work. Provide system complete and ready for operations. Grinder pump station system including equipment, materials, installation, and workmanship as specified herein.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00SUBMITTAL PROCEDURES:
SD-03 Product Data
Pipe and fittings; G
Check valves; G
Submersible sewage grinder pumps; G
Pump motor; G
Flexible flanged coupling; G
Pump Warranty
SD-10 Operation and Maintenance Data
Submersible Sewage Grinder Pumps Data Package 3; G
Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.
Include pumps, alarms, and motors. Include all information on all equipment, alarm panel and controls, pumps and pump performance curves, and station layout in data for submersible sewage grinderpump station.
1.4 DELIVERY, STORAGE, AND HANDLING OF MATERIALS
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Section 33 32 13.14 Page 3
1.4.1 Delivery and Storage
Inspect materials delivered to site for damage. Unload and store with minimum handling. Store materials in enclosures or under protective covering. Store rubber gaskets not to be installed immediately under cover, out of direct sunlight. Do not store materials directly on the ground.Keep interior of pipes and fittings free of dirt and debris.
1.4.2 Handling
Handle pipe, fittings, valves, and other accessories in such manner as to ensure delivery to the trench in sound, undamaged condition. Avoid injury to coatings and linings on pipe and fittings; make satisfactory repairs if coatings or linings are damaged. Carry pipe to the trench; do not drag it.
1.5 EXCAVATION, TRENCHING, AND BACKFILLING
Provide in accordance with Section 31 00 00 EARTHWORK, except as specified herein. Excavation, trenching, and backfill for Pump Station shall be per manufacturer's recommendations or Section 31 00 00 EARTHWORK, whichever standard is more stringent.
PART 2 PRODUCTS
2.1 PIPE AND FITTINGS
Provide pressure piping, air release valves, and related accessories for force main piping outside the sewage wet well and valve vault in accordance with Section 33 30 00 SANITARY SEWERS.
2.1.1 PVC Plastic Pressure Pipe and Associated Fittings
2.1.1.1 Pipe and Fittings Less Than 4 inch Diameter
Use pipe, couplings and fittings manufactured of materials conforming to ASTM D1784, Class 12454-B.
a. Screw-Joint: Use pipe conforming to dimensional requirements of ASTM D1785 Schedule 80, with joints meeting requirements of 150 psiworking pressure, 200 psi hydrostatic test pressure, unless otherwise shown or specified. Use threaded pipe fittings conforming to requirements of ASTM D2464, threaded to conform to the requirements of ASME B1.20.1 for use with Schedule 80 pipe and fittings. Test pipe couplings when used, as required by ASTM D2464.
b. Push-On Joint: ASTM D3139, with ASTM F477 gaskets. Fittings for push-on joints: AWWA C110/A21.10 or AWWA C111/A21.11. Iron fittings and specials: cement-mortar lined (standard thickness) in accordance with AWWA C104/A21.4.
c. Solvent Cement Joint: Use pipe conforming to dimensional requirements of ASTM D1785 or ASTM D2241 with joints meeting the requirements of 150 psi working pressure and 200 psi hydrostatic test pressure. Use fittings for solvent cement jointing conforming to ASTMD2466 or ASTM D2467.
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Section 33 32 13.14 Page 4
2.1.2 Insulating Joints
Provide between pipes of dissimilar metals a rubber gasket or other approved type of insulating joint or dielectric coupling to effectively prevent metal-to-metal contact between adjacent sections of piping.
2.1.3 Accessories
Provide flanges, connecting pieces, transition glands, transition sleeves, and other adapters as required.
2.1.4 Flexible Flanged Coupling
Provide flexible flanged coupling applicable for sewage as indicated. Use flexible flanged coupling designed for a working pressure of 350 psi.
2.2 VALVES AND OTHER PIPING ACCESSORIES
2.2.1 Check Valves
Stainless steel ball valve curb stop and check valve with replaceable flapper, service port, and cleanout; design for a hydraulic working pressure of 235 psi.
2.2.2 Identification Tags and Plates
Provide valves with tags or plates numbered and stamped for their usage.Use plates and tags of brass or nonferrous material and mounted or attached to the valve.
2.2.3 Miscellaneous Metals
Use stainless steel bolts, nuts, washers, anchors, and supports for installation of equipment.
2.2.4 Wet Well Vent
2-inch PVC vent pipe.
2.3 SUBMERSIBLE SEWAGE GRINDER PUMPS
Provide complete factory-built and tested Wetwell/Drywell Grinder Pump Station, consisting of grinder pump suitably mounted in a basin constructed of high density polyethylene (HDPE) with dimensions and capacities as show on the Plans, NEMA 6P electrical quick disconnect (EQD), pump removal system, stainless steel discharge assembly/shut-off valve, anti-siphonvalve/check valve, each assembled in the basin, electrical alarm panel and all necessary internal wiring and controls. Component type grinder pump systems that require field assembly are not acceptable.
Grinder pump station shall have a cartridge type, easily removable core assembly consisting of pump, motor, grinder, all motor controls, check valve, anti-siphon valve, level controls, electrical quick disconnect and wiring. The core unit shall be installed in the basin by the manufacturer. Field assembly of the pump and controls into the basin is not acceptable,except in stations taller than 96 inches. Stations taller than 96 inches may be shipped on their side without the cores assembled in the basin for
CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 33 32 13.14 Page 5
freight purposes. The core unit shall seal to the tank deck with a stainless steel latch assembly. The latch assembly must be actuated utilizing a single quick release mechanism requiring no more than a half turn of a wrench. The watertight integrity of each core unit shall be established by a 100 percent factory test at a minimum of 5 PSIG. All maintenance tasks for the grinder pump station must be possible without entry into the grinder pump station.
The grinder pump core, including level sensor assembly, shall have two lifting hooks complete with lift-out harness connected to its top housing to facilitate easy core removal when necessary. The level sensor assembly must be easily removed from the pump assembly for service or replacement. All mechanical and electrical connections must provide easy disconnect capability for core unit removal and installation. Each EQD half must include a water-tight cover to protect the internal electrical pins while the EQD is unplugged. A pump push-to-run feature will be provided for field trouble shooting. The push-to-run feature must operate the pump even if the level sensor assembly has been removed from the pump assembly. All motor control components shall be mounted on a readily replaceable bracket for ease of field service.
Grinder pump station, including all appurtenances, shall be supplied by one grinder pump station manufacturer. Equipment shall be manufactured by a company experienced in the design and manufacture of grinder pumps for specific use in low pressure sewage systems. Manufacturer shall maintain a continuing inventory of grinder pump replacement parts. Manufacturer shall provide, upon request, a reference and contact list from ten of its largest contiguous grinder pump installations of the type of grinder pumps described within this specification.
Manufacturers shall have not less than 10 years of experience in the design and manufacture of units of identical size and performance to the specified units, and not less than 500 successful installations of low pressure sewer systems utilizing grinder pumps.
Provide a custom designed, integral, vertical rotor, motor driven, solids handling pump of the progressing cavity type with a single mechanical seal. Pump shall be capable of delivering 14 GPM against a rated total dynamic head of 15.3 feet (6.62 PSIG). The pump shall be capable of operating at negative total dynamic head without overloading the motor Provide double radial O-ring seals at all casting joints. All pump castings shall be cast iron, fully epoxy coated to 8-10 mil Nominal dry thickness, wet applied. The rotor shall be through-hardened, highly polished, precipitation hardened stainless steel. The rotor shall be of a specifically compounded ethylene propylene synthetic elastomer, suitable for domestic wastewater service, and shall include high tear and abrasion resistance, grease resistance, waterand detergent resistance, temperature stability, excellent aging properties, and outstanding wear resistance. Buna-N is not acceptable as a stator material.
Provide factory installed, gravity operated, flapper-type integral check valve built into the stainless steel discharge piping. The check valve will provide a full-ported passageway when open, and shall introduce a friction loss of less than 6 inches of water at maximum rated flow. Moving parts shall be made of a 300 Series stainless steel and fabric reinforced synthetic elastomer to ensure corrosion resistance, dimensional stability, and fatigue strength. A nonmetallic hinge shall be an integral part of the flapper assembly providing a maximum degree of freedom to assure seating
CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 33 32 13.14 Page 6
even at a very low back-pressure. The valve body shall be an injection molded part made of an engineered thermoplastic resin. The valve shall be rated for continuous operating pressure of 235 psi. Ball-type check valves are unacceptable.
Provide factory-installed, gravity-operated, flapper-type integral anti-siphon valve built into the stainless steel discharge piping. Moving parts shall be made of 300 Series stainless steel and fabric-reinforced synthetic elastomer to ensure corrosion resistance, dimensional stability, and fatigue strength. A nonmetallic hinge shall be an integral part of the flapper assembly, providing a maximum degree of freedom to ensure proper operation even at a very low pressure. The valve body shall be injection-molded from an engineered thermoplastic resin. Holes or ports in the discharge piping are not acceptable anti-siphon devices. The anti-siphon port diameter shall be no less than 60% of the inside diameter of the pump discharge piping.
The grinder pump shall be listed by Underwriters Laboratories, Inc. to be safe and appropriate for the intended use. UL listing of components of the station, or third-party testing to UL standard are not acceptable. The grinder pump shall bear the seal of NSF International. Third-party testing to NSF standard is not acceptable.
2.3.1 Impeller
The grinder shall be placed immediately below the pumping elements and shall be direct-driven by a single, one-piece motor shaft. The impeller assembly shall be securely fastened to the pump motor shaft by means of a threadedconnection attaching the impeller to the motor shaft. Attachment by means of pins or keys is not acceptable. The impeller shall be a one-piece, 4140 cutter wheel of the rotating type with inductively hardened cutter teeth. The cutter teeth shall be inductively hardened to Rockwell 50 - 60c for abrasion resistance. The shredder ring shall be of the stationary type and the material shall be white cast iron. The teeth shall be ground into the material to achieve effective grinding. The shredder ring shall have a staggered tooth pattern with only one edge engaged at a time, maximizing the cutting torque.
This assembly shall be dynamically balanced and operate without objectionable noise or vibration over the entire range of recommended operating pressures. The grinder shall be constructed so as to minimize clogging and jamming under all normal operating conditions including starting. Sufficient vortex action shall be created to scour the tank free of deposits or sludge banks which would impair the operation of the pump. These requirements shall be accomplished by the following, in conjunction with the pump:
a. The grinder shall be positioned in such a way that solids are fed in an upward flow direction.
b. The maximum flow rate through the cutting mechanism must not exceed 4 feet per second. This is a critical design element to minimize jamming and as such must be adhered to.
c. The inlet shroud shall have a diameter of no less than 5 inches. Inlet shrouds that are less than 5 inches in diameter will not be accepted due to their inability to maintain the specified 4 feet per second maximum inlet velocity which by design prevents unnecessary jamming of
CORRECTING DRAINAGE NEAR WAREHOUSE ROADON MCCHORD AIRFIELD
Section 33 32 13.14 Page 7
the cutter mechanism and minimizes blinding of the pump by large objects that block the inlet shroud.
d. The impeller mechanism must rotate at a nominal speed of no greater than 1800 rpm.
The grinder shall be capable of reducing all components in normal domestic sewage, including a reasonable amount of "foreign objects," such as paper, wood, plastic, glass, wipes, rubber and the like, to finely-dividedparticles which will pass freely through the passages of the pump and the 1-1/4 inch diameter stainless steel discharge piping.
2.3.2 Pump Warranty
Provide a parts and labor warranty on the complete station and accessories, including, but not limited to, the panel for a period of 24 months after notice of owner's acceptance. Any manufacturing defects found during the warranty period will be reported to the manufacturer by the owner and will be corrected by the manufacturer at no cost to the owner. Warranty shall detail any exclusions from the warranty or additional cost items required to maintain the equipment in warrantable condition.
2.4 PUMP MOTOR
Provide submersible sewage pump in wet well, 1,725 RPM, 240 volt, 1 phase, and 60 Hz cycle, capacitor start, ball bearing, air-cooled induction type with Class F installation, low starting current not to exceed 30 amperes and high starting torque of 8.4 foot pounds, compatible with existing electricalcircuit breaker. The motor shall be press-fit into the casting for better heat transfer and longer winding life. Inherent protection against running overloads or locked rotor conditions for the pump motor shall be provided by the use of an automatic-reset, integral thermal overload protector incorporated into the motor. This motor protector combination shall have been specifically investigated and listed by Underwriters Laboratories, Inc., for the application. The wet portion of the motor armature must be 300Series stainless. Oil-filled motors will not be accepted.
The pump/core shall be provided with a mechanical shaft seal to prevent leakage between the motor and pump. The seal shall have a stationary ceramic seat and carbon rotating surface with faces precision lapped and held in position by a stainless steel spring.
2.5 PUMP CONTROL SYSTEM
Provide motor starting controls located in the cast iron enclosure of the core unit secured by stainless steel fasteners. Locating the motor starting controls in a plastic enclosure is not acceptable. The wastewater level sensing controls shall be housed in a separate enclosure from motor starting controls. The level sensor housing must be sealed via a radial type seal; solvents or glues are not acceptable. The level sensing control housing must be integrally attached to pump assembly so that it may be removed from the station with the pump and in such a way as to minimize the potential for the accumulation of grease and debris accumulation, etc. The level sensinghousing must be a high-impact thermoplastic copolymer over-molded with a thermo plastic elastomer. The use of PVC for the level sensing housing is not acceptable.
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Section 33 32 13.14 Page 8
Non-fouling wastewater level controls for controlling pump operation shall be accomplished by monitoring the pressure changes in an integral air column connected to a pressure switch. The air column shall be integrally molded from a thermoplastic elastomer suitable for use in wastewater and with excellent impact resistance. The air column shall have only a single connection between the water level being monitored and the pressure switch. Any connections are to be sealed radially with redundant O-rings. The level detection device shall have no moving parts in direct contact with the wastewater and shall be integral to the pump core assembly in a single, readily-exchanged unit. Depressing the push to run button must operate the pump even with the level sensor housing removed from the pump.
All fasteners throughout the assembly shall be 300 Series stainless steel. High-level sensing will be accomplished in the manner detailed above by a separate air column sensor and pressure switch of the same type. Closure of the high-level sensing device will energize an alarm circuit as well as a redundant pump-on circuit. For increased reliability, pump ON/OFF and high-level alarm functions shall not be controlled by the same switch. Float switches of any kind, including float trees, will not be accepted. To assure reliable operation of the pressure switches, each core shall be equipped with a factory installed equalizer diaphragm that compensates for any atmospheric pressure or temperature changes. Tube or piping runs outside of the station tank or into tank-mounted junction boxes providing pressure switch equalization will not be permitted. The grinder pump will be furnished with a 6 conductor 14 gauge, type SJOW cable, pre-wired and watertight to meet UL requirements with a factory-installed NEMA 6P EQD half attached to it.
2.5.1 Sewage Pump Alarm
Provide NEMA 4X, UL-listed alarm panel suitable for wall or pole mounting. Enclosure shall be manufactured of thermoplastic polyester to ensure corrosion resistance. Enclosure shall include a hinged, lockable cover with padlock, preventing access to electrical components, and creating a secured safety front to allow access only to authorized personnel. The enclosure shall not exceed 10.5 inches wide by 14 inches high by 7 inches deep.
Alarm panel shall contain one 15-amp, single-pole circuit breaker for the alarm circuit. Panel shall contain a complete alarm circuit.
Alarm panel shall include the following features: external audible and visual alarm; push-to-run switch; push-to-silence switch; redundant pump start; and high level alarm capability. The alarm sequence is to be as follows when the pump and alarm breakers are on:
a. When liquid level in the sewage wet-well rises above the alarm level, the contacts on the alarm pressure switch activate, audible and visual alarms are activated, and the redundant pump starting system is energized.
b. The audible alarm may be silenced by means of the externally mounted, push-to-silence button.
c. Visual alarm remains illuminated until the sewage level in the wet-welldrops below the "off" setting of the alarm pressure switch.
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Section 33 32 13.14 Page 9
Visual alarm lamp shall be inside a red, oblong lens at least 3.75 inches long by 2.38 inches wide by 1.5 inches high. Visual alarm shall be mounted to the top of the enclosure in a manner that maintains NEMA 4X rating. Audible alarm shall be externally mounted on the bottom of the enclosure, capable of 93 dB at 2 feet. Audible alarm shall be capable of being deactivated by depressing a push-type switch that is encapsulated in a weatherproof silicone boot and mounted on the bottom of the enclosure (push-to-silence button).
The entire alarm panel, as manufactured and including any of the following options shall be listed by Underwriters Laboratories, Inc.
2.5.2 Electrical Distribution Components
All electrical distribution components are design-build by the contractor.The contractor shall meter the existing panel prior to construction to verify adequate capacity. All conduits shall be sealed with explosion-prooffittings. Wire the dry alarm contact to the auxiliary alarm contact to the box in the building.
2.6 UNDERGROUND EQUIPMENT ENCLOSURE
2.6.1 Wet Well/Dry Well
Provide high density polyethylene wet well/dry well, with a grade selected to provide the necessary environmental stress cracking resistance. Corrugated sections are to be made of a double wall construction with the internal wall being generally smooth to promote scouring. The corrugations of the outside wall shall be a minimum amplitude of 1-1/2 inch. Any incidental sections of a single wall construction shall be 0.250 inch thick, minimum. All seams created during tank construction shall be thermally welded and factory tested for leak tightness. The tank wall and bottom must withstand the pressure exerted by saturated soil loading at maximum burial depth. All station components must function normally when exposed to 150 percent of the maximum external soil and hydrostatic pressure.
The tank shall be furnished with one EPDM grommet fitting to accept a 4.50 inch OD DWV or Schedule 40 pipe. The tank capacities shall be as shown on the contract drawings.
The Drywell accessway shall be an integral extension of the Wetwell assembly and shall include a lockable cover assembly providing low profile mounting and watertight capability. The accessway design and construction shall enable field adjustment of the station height in increments of 4" or less without the use of any adhesives or sealants requiring cure time before installation can be completed.
The station shall have all necessary penetrations molded in and factory sealed. To ensure a leak free installation no field penetrations will be acceptable.
All discharge piping shall be constructed of 304 stainless steel. The discharge shall terminate outside the accessway bulkhead with a stainless steel, 1-1/4 inch Female NPT fitting. The discharge piping shall include a stainless steel ball valve rated for 235 psi WOG; PVC ball valves or brass ball/gate will not be accepted. The bulkhead penetration shall be factory installed and warranted by the manufacturer to be watertight.
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Section 33 32 13.14 Page 10
The accessway shall include a single NEMA 6P Electrical Quick Disconnect (EQD) for all power and control functions, factory installed with accessway penetrations warranted by the manufacturer to be watertight. The EQD will be supplied with Electrical Supply Cable (ESC) outside the station, to connect to the alarm panel, located in the nearest building. The ESC shall be installed in the basin by the manufacturer. Field assembly of the ESC into the basin is not acceptable because of potential workmanship issues. The EQD shall require no tools for connecting, seal against water before the electrical connection is made, and include radial seals to assure a watertight seal regardless of tightening torque. Plug-type connections of the power cable onto the pump housing will not be acceptable due to the potential for leaks and electrical shorts. A junction box shall not be permitted in the accessway due to the large number of potential leak points. The EQD shall be so designed to be conducive to field wiring as required.
PART 3 EXECUTION
3.1 INSTALLATION
Provide pump station in accordance with drawings and requirements of the respective equipment manufacturers. Dampen and isolate equipment vibration.
3.1.1 Installation of PVC Plastic Pressure Pipe and Fittings
Unless otherwise specified, install pipe and fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the recommendations for pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7, "Installation."
a. Pipe Less than 4 Inch Diameter:
(1) Make threaded joints by wrapping the male threads with joint tape or by applying an approved thread lubricant, than threading the joining members together. Tighten joints with strap wrenches that will not damage the pipe and fittings. Do not tighten joint more than 2 threads past hand-tight.
(2) Push-On Joints: Bevel ends of pipe for push-on joints to facilitate assembly. Mark pipe to indicate when the pipe is fully seated. Lubricate gasket to prevent displacement. Exercise care to ensure that the gasket remains in proper position in the bell or coupling while making the joint.
(3) Solvent-weld joints: comply with the manufacturer's instructions.
3.1.2 Valves
Installation of Valves: Install check valves in accordance with the applicable requirements of AWWA C600 for valve-and-fitting installation or the manufacturer's recommendations. Make and assemble joints to check valves as specified for making and assembling the same type joints between pipe and fittings.
3.1.3 Steel Piping
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Section 33 32 13.14 Page 11
Install steel piping in accordance with ASME B31.3. Use PTFE pipe thread paste or PTFE powder and oil for jointing compound for pipe threads.
3.1.4 Force Main
Provide in accordance with Section 33 30 00 SANITARY SEWERS.
3.1.5 Equipment Installation
Install equipment in accordance with these specifications and the manufacturer's installation instructions. Grout equipment mounted on concrete foundations before installing piping. Install piping to avoid imposing stress on any equipment. Match flanges accurately before securing bolts.
3.2 FIELD TESTS AND INSPECTIONS
Perform all field tests, and provide all labor, equipment, and incidentals required for testing, except that water and electric power needed for field tests will be furnished as set forth in Division 01. Produce evidence, when required, that any item of work has been constructed in accordance with contract requirements. Allow concrete to cure a minimum of 5 days before testing any section of piping where concrete thrust blocks have been provided.
3.2.1 Testing Procedure
Test piping in accordance with the Section 33 30 00 SANITARY SEWERS. Test in operation all equipment to demonstrate compliance with the contract requirements.
3.2.2 Sewage Grinder Pump
Prior to delivery, each grinder pump shall be submerged and operated for 1.5 minutes (minimum). Included in this procedure will be the testing of all ancillary components such as, the anti-siphon valve, check valve, dischargeassembly and each unit's dedicated level controls and motor controls. All factory tests shall incorporate each of the above listed items. Actual appurtenances and controls which will be installed in the field shall be particular to the tested pump only. Certified test results shall be available upon request showing the operation of each grinder pump at two different points on its curve. Additional validation tests include: integral level control performance, continuity to ground and acoustic tests of therotating components. The Contracting Officer reserves the right to inspect such testing procedures at the manufacturer's facility.
Test pumps and controls, in operation, under design conditions to insure proper operation of all equipment. Provide all appliances, materials, water, and equipment for testing, and bear all expenses in connection with the testing. Conduct testing after all equipment is properly installed, electrical services and piping are installed, liquid is flowing, and the pump station is ready for operation. Correct all defects discovered to the satisfaction of the Contracting Officer, and all tests repeated, at the expense of the Contractor, until the equipment is in proper working order.
-- End of Section --
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SECTION 33 40 00 Page 1
JBLM DESIGN STANDARDS
SECTION 33 40 00 - STORM DRAINAGE UTILITIES
Design Requirements
1.Registration forms can be obtained at http://www.ecy.wa.gov/programs/wq/grndwtr/uic/registration/regforms.html. . The WA Department of Ecology has 60 days to determine if the UIC well is rule authorized and to approve the registration of the UIC well.
2.Stormwater Management (SWM) Systems. a. The Government’s Consultant or Contractor designers are responsible for
design, development, and installation of all stormwater facilities at their respective sites.
b. JBLM has adopted the Washington State Department of Ecology (Ecology) Western Washington Stormwater Management Manual (Ecology stormwatermanual). By adoption, JBLM Department of Public Works (PW) is not transferring regulatory compliance of the design process to Washington State. Send all requests for exceptions from or clarifications of the requirements within the Ecology stormwater manual to JBLM PW for consideration. Use the most current version of the stormwater manual as a guide for stormwater designs.
c. Management of stormwater must be integrated into other project aspects to meet the sustainability goals of the installation as a whole. Design stormwater systems to maintain the hydrologic functions of the site. Consider reusing stormwater on site for irrigation and landscaping. This contributes to the installation’s water savings and reuse goals.
d. Design and size stormwater facilities d to accommodate stormwater runoff from all site development surfaces and all runoff from buildings in conformance with the latest adopted edition of the Ecology stormwater manual. Design goals should be to reduce or eliminate offsite stormwater flows and restore the pre-development hydrology of the project area. Designs must meet all of the requirements below.
The designs must comply with Section 438 of the Energy Independence and Security Act (EISA).Fence all standing water facilities with side slopes exceeding 3h:1v for safety. Complete all standing water facilities with a minimum of 6 inches of topsoil and plantings appropriate for the pond function.Within housing, commercial, and organizational areas, ponds cannot be constructed with side slope exceeding 3h:1v or deeper than 2.5 feet.All ponds, swales, or other like stormwater features must be vegetated and/or have amended soils added to provide appropriate function.All ponds, swales, or other like stormwater features shall blend with project landscaping to the maximum extent practicable.Storm drain lines and branches within the site shall be polyvinyl chloride (PVC) plastic, ductile-iron, CPEP, or HDPE pipe.Infiltration rates (including topsoil and vegetation), amended or on-site soils mixes, and seed mixtures should all be addressed in the design.
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SECTION 33 40 00 Page 2
Whenever possible, shrub beds, street plants, and similar features shall be used through rain garden type features for stormwater runoff management.
e. Onsite treatment and infiltration: Use the Ecology stormwater manual and the Low-Impact Development Technical Manual for Puget Sound. Request any exceptions for approval by JBLM PW. However, consider the portions of Section 3.3 of Volume III of the Ecology stormwater manual pertaining to the methods for determining infiltration rates as a recommended guideline. Conduct on-site soil tests in conformance with standard engineering practices and to the satisfaction of JBLM PW. Use the soil tests to determine a short-term infiltration rate. Once determined,apply appropriate factors of safety in conformance with standard engineering practices to the short-term infiltration rate to arrive at a long-term design infiltration rate based on site conditions, in conformance with the designer’s professional opinion and discretion, and the approval of JBLM PW, prior to full design. Include detailed information in the design regarding amended soil mixtures, soil depths, vegetation requirements and seed mixtures for all stormwater management features.
JBLM prefers stormwater infiltration methods that are small, distributed throughout the project site, and as visually unobtrusive as possible. Preferred methods include elements such as car parks, rain gardens, porous pavement, cisterns, or other low-impactdevelopment elements.Use pervious pavements to infiltrate stormwater for parking areas in housing, commercial, and organizational areas that are not subject to industrial activities or high traffic. If there is runoff that the pervious pavement cannot infiltrate, use car parks or rain gardens to infiltrate this runoff. Car parks shall meet the car park standard for landscape and shading.Use sheet flow runoff to infiltration features to the maximum extent practicable. Consider safety when sheet flowing large amounts ofrunoff.
f. The use of underground injection control for stormwater management must meet the requirements of Chapter 173-218 of the Washington Administrative Code (WAC) Underground Injection Control (UIC) Program.Submit completed registration forms to the JBLM Stormwater Office for registration with Ecology 65 days prior to any construction of UIC facilities. Obtain registration forms and any further information from the JBLM Environmental Division.
g. Low-impact development techniques shall comply with the Low Impact Development Technical Guidance Manual for Puget Sound.
h. Stormwater lines shall truncate at a logical point near the building but no closer than 5 feet to the building footprint. Connect building footing drains and roof drain lines where necessary. The SDC and Building Contractor shall coordinate the location of the stormwater extensions, including the roof drain connection locations. Building drains shall conform to the Ecology stormwater manual. Splash blocks require JBLM approval. The Building Contractor shall supply the SDC with the storm line sizes and logical extension points. The SDC will coordinate with the Building Contractor for service locations of downspouts, area drains, covered hardstands, and any surface within 5
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SECTION 33 40 00 Page 3
feet of the building perimeter that requires stormwater discharges. The Building Contractor shall be responsible for design, development, and installation of all stormwater systems from the building and any drainage surface in and around the building to the perimeter, and shallmake connection to stormwater lines as installed by the SDC.
3.Erosion and Sediment Control. Provide appropriate erosion and sediment controls on all construction sites that will have ground disturbance. Proper implementation and maintenance of appropriate best management practices (BMPs) is critical to control any adverse water quality impacts from construction activities adequately. Discharges must not violate the state’s surface water quality standards (WAC Chapter 173-201A) and groundwater quality standards (WAC Chapter 173-200).
a. Volume II, Chapter 4 of the Ecology stormwater manual provides standards and specifications for BMPs that are approved for use on JBLM. Consider other BMPs with proper review and approval by JBLM PW.
b. Preparation of a site-specific SWPPP is required for all construction activities that will have a land disturbance of one or more acres (or are part of a common plan of development that will disturb an acre or greater). Multiple construction sites under one contract must have an SWPPP prepared if the total land disturbance for all sites is greater than one acre.
c. Construction sites that will have a land disturbance of one or more acres (or are part of a common plan of development that will disturb an acre or greater) or projects that have multiple construction sites under one contract if the total land disturbance for all sites is greater than one acre, must be covered under the EPA’s NPDES CGP (Construction General Permit). See Permit Section 6.16 for details.
d. The government has determined that the site may potentially be a “significant contributor of pollutants” to waters of the state, even though the site is less than one acre. A site-specific SWPPP is required. Use the EPA template.
SECTION 33 40 00
STORM DRAINAGE UTILITIES
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO)
AASHTO HB-17 (2002; Errata 2003; Errata 2005) Standard Specifications for Highway Bridges
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SECTION 33 40 00 Page 4
AASHTO M 198 (2005) Standard Specification for Joints for Concrete Pipe, Manholes and Precast Box Sections Using Preformed Flexible Joint Sealants
AASHTO M 294 (2007) Standard Specification for Corrugated Polyethylene Pipe, 300- to 1200-mm Diameter
AMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION (AREMA)
AREMA Eng Man (2007) Manual for Railway Engineering
ASTM INTERNATIONAL (ASTM)
ASTM A 123/A 123M (2008) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A 48/A 48M (2003) Standard Specification for Gray Iron Castings
ASTM A 536 (1984; R 2004) Standard Specification for Ductile Iron Castings
ASTM A 716 (2003) Standard Specification for Ductile Iron Culvert Pipe
ASTM C 139 (2005) Standard Specification for Concrete Masonry Units for Construction of Catch Basins and Manholes
ASTM C 1433 (2007a) Standard Specification for Precast Reinforced Concrete Box Sections for Culverts, Storm Drains, and Sewers
ASTM C 231 (2008) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C 270 (2007a) Standard Specification for Mortar for Unit Masonry
ASTM C 32 (2005) Standard Specification for Sewer and Manhole Brick (Made from Clay or Shale)
ASTM C 425 (2004) Standard Specification for Compression Joints for Vitrified Clay Pipe and Fittings
ASTM C 443 (2005a) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets
ASTM C 478 (2008) Standard Specification for Precast Reinforced Concrete Manhole Sections
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SECTION 33 40 00 Page 5
ASTM C 55 (2006e1) Concrete Brick
ASTM C 564 (2003a) Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings
ASTM C 62 (2005) Building Brick (Solid Masonry Units Made from Clay or Shale)
ASTM C 877 (2002; E 2005) External Sealing Bands for Concrete Pipe, Manholes, and Precast Box Sections
ASTM C 923 (2008) Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals
ASTM D 1056 (2007) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D 1171 (1999; R 2007) Rubber Deterioration - SurfaceOzone Cracking Outdoors or Chamber (Triangular Specimens)
ASTM D 1557 (2007) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D 1751 (2004) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D 1752 (2004a) Standard Specification for PreformedSponge Rubber Cork and Recycled PVC Expansion
ASTM D 1784 (2007) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D 2167 (2008) Density and Unit Weight of Soil in Place by the Rubber Balloon Method
ASTM D 2321 (2005) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM D 2729 (2003) Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings
ASTM D 3034 (2006) Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings
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SECTION 33 40 00 Page 6
ASTM D 3212 (2007) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals
ASTM D 3350 (2006) Polyethylene Plastics Pipe andFittings Materials
ASTM D 6938 (2007a) Standard Test Method for In-PlaceDensity and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
ASTM F 1417 (1992; R 2005) Standard Test Method for Installation Acceptance of Plastic GravitySewer Lines Using Low Pressure Air
ASTM F 477 (2007) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
ASTM F 679 (2008) Poly(Vinyl Chloride) (PVC) Large-Diameter Plastic Gravity Sewer Pipe and Fittings
ASTM F 714 (2008) Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter
ASTM F 794 (2003) Standard Specification for Poly(Vinyl Chloride) (PVC) Profile Gravity Sewer Pipe and Fittings Based on Controlled Inside Diameter
ASTM F 894 (2007) Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe
ASTM F 949 (2006a) Poly(Vinyl Chloride) (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings
WASHINGTON STATE ADMINISTRATIVE CODE (WAC)
WAC 173-218-050 Exemptions from UIC well staus
STATE STANDARD SPECIFICATION
WSDOT (2014) Standard Specifications for Road, Bridge, and Municipal Construction, M41-10,prepared by the Washington State Department of Transportation.
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
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SECTION 33 40 00 Page 7
Preconstruction Registration Form for Underground Injection Control Well
SD-03 Product Data
Placing Pipe
Printed copies of the manufacturer's recommendations for installation procedures of the material being placed, prior to installation.
SD-04 Samples
Gravel Backfill for Drywells
30-lb. samples sealed in airtight containers, of BioretentionSoil Mix and Gravel Backfill for Drywells. Submit samples to Geotechnical Engineer at least 72 hours in advance of intended use.
SD-06 Test Reports
Gravel Backfill for DrywellsPost-Construction Pilot Infiltration Test (PIT)
SD-07 Certificates
Resin CertificationPipeline TestingHydrostatic Test on Watertight JointsDetermination of DensityFrame and Cover for Gratings
Certified copies of test reports demonstrating conformance to applicable pipe specifications, before pipe is installed.Certification on the ability of frame and cover or gratings to carry the imposed live load.
1.3 DELIVERY, STORAGE, AND HANDLING
1.3.1 Delivery and Storage
Materials delivered to site shall be inspected for damage, unloaded, and stored with a minimum of handling. Materials shall not be stored directly on the ground. The inside of pipes and fittings shall be kept free of dirt and debris. Before, during, and after installation, plastic pipe and fittings shall be protected from any environment that would result in damage or deterioration to the material. Keep a copy of the manufacturer's instructions available at the construction site at all times and follow these instructions unless directed otherwise by the Contracting Officer.Solvents, solvent compounds, lubricants, elastomeric gaskets, and any similar materials required to install plastic pipe shall be stored in accordance with the manufacturer's recommendations and shall be discarded if the storage period exceeds the recommended shelf life. Solvents in use shall be discarded when the recommended pot life is exceeded.
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1.3.2 Handling
Materials shall be handled in a manner that ensures delivery to the trench in sound, undamaged condition. Pipe shall be carried to the trench, not dragged.
1.4 UNDERGROUND INJECTION CONTROL WELLS
Most Class V Underground Injection Control (UIC) wells must be registered with the Washington State Department of Ecology. UIC wells that do not require registration are wells that are exempt from the UIC well status as stated in WAC 173-218-050. UIC wells at single-family homes that only receive residential roof runoff or are used to control basement flooding are exempt from registration.
Registration information required by the Department of Ecology must be provided to the JBLM Water Office, BLDG 2012 Room 323 for registration with Ecology. Registration forms are available for single and multiple sites and can be obtained from the JBLM Water Office or the Department of Ecology UIC program web site.
Wells must be registered prior to construction. Once registration forms are submitted, a 60-day wait period starts. After the 60-day wait period the well is considered registered and authorized for installation.
PART 2 PRODUCTS
2.1 PIPE FOR CULVERTS AND STORM DRAINS
Pipe for culverts and storm drains shall be of the sizes indicated and shall conform to the requirements specified.
2.1.1 Ductile Iron Culvert Pipe
ASTM A 716.
2.1.2 Cast-Iron Soil Piping
Cast-Iron Soil Pipe shall conform to ASTM A 74, service-weight; gasketsshall be compression-type rubber conforming to ASTM C 564.
2.1.3 Perforated Piping
2.1.3.1 PVC Pipe
ASTM D 2729.
2.1.4 PVC Pipe
The pipe manufacturer's resin certification, indicating the cell classification of PVC used to manufacture the pipe, shall be submitted prior to installation of the pipe.
2.1.4.1 Type PSM PVC Pipe
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SECTION 33 40 00 Page 9
ASTM D 3034, Type PSM, maximum SDR 35, produced from PVC certified by the compounder as meeting the requirements of ASTM D 1784, minimum cell class 12454-B.
2.1.4.2 Profile PVC Pipe
ASTM F 794, Series 46, produced from PVC certified by the compounder as meeting the requirements of ASTM D 1784, minimum cell class 12454-B.
2.1.4.3 Smooth Wall PVC Pipe
ASTM F 679 produced from PVC certified by the compounder as meeting therequirements of ASTM D 1784, minimum cell class 12454-B.
2.1.4.4 Corrugated PVC Pipe
ASTM F 949 produced from PVC certified by the compounder as meeting the requirements of ASTM D 1784, minimum cell class 12454-B.
2.1.5 PE Pipe
The pipe manufacturer's resin certification indicating the cell classification of PE used to manufacture the pipe shall be submitted prior to installation of the pipe. The minimum cell classification for polyethylene plastic shall apply to each of the seven primary properties of the cell classification limits in accordance with ASTM D 3350.
2.1.5.1 Smooth Wall PE Pipe
ASTM F 714, maximum DR of 21 for pipes 3 to 24 inches in diameter and maximum DR of 26 for pipes 26 to 48 inches in diameter. Pipe shall be produced from PE certified by the resin producer as meeting the requirements of ASTM D 3350, minimum cell class 335434C.
2.1.5.2 Corrugated PE Pipe
AASHTO M 294, Type S or D, for pipes 12 to 48 inches and AASHTO M 294, Type S or D, for pipes 54 to 60 inches produced from PE certified by the resin producer as meeting the requirements of ASTM D 3350, minimum cell class in accordance with AASHTO M 294. Pipe walls shall have the following properties:
Minimum MomentNominal Minimum of Inertia ofSize Wall Area Wall Section(in.) (square in/ft) (in to the 4th/in)
_________________________________________________________
12 1.50 0.02415 1.91 0.05318 2.34 0.06224 3.14 0.11630 3.92 0.16336 4.50 0.22242 4.69 0.54348 5.15 0.54354 5.67 0.800
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SECTION 33 40 00 Page 10
60 6.45 0.800
2.1.5.3 Profile Wall PE Pipe
ASTM F 894, RSC 160, produced from PE certified by the resin producer as meeting the requirements of ASTM D 3350, minimum cell class 334433C. Pipe walls shall have the following properties:
Minimum MomentOf Inertia ofWall Section
(in to the 4th/in)___________________
Nominal Minimum Cell CellSize Wall Area Class Class(in.) (square in/ft) 334433C 335434C
_______________________________________________________
18 2.96 0.052 0.03821 4.15 0.070 0.05124 4.66 0.081 0.05927 5.91 0.125 0.09130 5.91 0.125 0.09133 6.99 0.161 0.13236 8.08 0.202 0.16542 7.81 0.277 0.22748 8.82 0.338 0.277
2.2 DRAINAGE STRUCTURES
2.2.1 Flared End Sections
Sections shall be of a standard design fabricated from zinc coated steel sheets meeting requirements of ASTM A 929/A 929M.
2.2.2 Precast Reinforced Concrete Box
Precast reinforced concrete box shall be manufactured in accordance with Section 03 40 00.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION. Boxes subjected to highway loadings shall conform to ASTM C 1433.
2.3 MISCELLANEOUS MATERIALS
2.3.1 Concrete
Unless otherwise specified, concrete and reinforced concrete shall conform to the requirements for 3000 psi concrete. The concrete mixture shall have air content by volume of concrete, based on measurements made immediately after discharge from the mixer, of 5 to 7 percent when maximum size of coarse aggregate exceeds 1-1/2 inches. Air content shall be determined in accordance with ASTM C 231. The concrete covering over steel reinforcing shall not be less than 1 inch thick for covers and not less than 1-1/2inches thick for walls and flooring. Concrete covering deposited directly against the ground shall have a thickness of at least 3 inches between steel and ground. Expansion-joint filler material shall conform to ASTM D 1751,
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or ASTM D 1752, or shall be resin-impregnated fiberboard conforming to the physical requirements of ASTM D 1752.
2.3.2 Mortar
Mortar for pipe joints, connections to other drainage structures, and brick or block construction shall conform to ASTM C 270, Type M, except that the maximum placement time shall be 1 hour. The quantity of water in the mixture shall be sufficient to produce a stiff workable mortar. Water shall be clean and free of harmful acids, alkalis, and organic impurities. The mortar shall be used within 30 minutes after the ingredients are mixed with water. The inside of the joint shall be wiped clean and finished smooth.The mortar head on the outside shall be protected from air and sun with a proper covering until satisfactorily cured.
2.3.3 Brick
Brick shall conform to ASTM C 62, Grade SW; ASTM C 55, Grade S-I or S-II; or ASTM C 32, Grade MS. Mortar for jointing and plastering shall consist of one part portland cement and two parts fine sand. Lime may be added to the mortar in a quantity not more than 25 percent of the volume of cement. The joints shall be filled completely and shall be smooth and free from surplus mortar on the inside of the structure. Brick structures shall be plastered with 1/2 inch of mortar over the entire outside surface of the walls. For square or rectangular structures, brick shall be laid in stretcher courseswith a header course every sixth course. For round structures, brick shall be laid radially with every sixth course a stretcher course.
2.3.4 Precast Reinforced Concrete Manholes
Precast reinforced concrete manholes shall be manufactured in accordance WSDOT requirements and conform to ASTM C 478. Joints between precast concrete risers and tops shall be made with flexible watertight, rubber-typegaskets meeting the requirements of paragraph JOINTS.
2.3.5 Prefabricated Corrugated Metal Manholes
Manholes shall be of the type and design recommended by the manufacturer.Manholes shall be complete with frames and cover, or frames and gratings.
2.3.6 Frame and Cover for Gratings
Frame and cover for gratings shall be cast gray iron, ASTM A 48/A 48M, Class 35B; cast ductile iron, ASTM A 536, Grade 65-45-12; or cast aluminum, ASTM B 26/B 26M, Alloy 356.OT6 and meet WSDOT requirements. Weight, shape, size, and waterway openings for grates and curb inlets shall be as indicated on the plans.
2.3.7 Joints
2.3.7.1 Flexible Watertight Joints
a. Materials: Flexible watertight joints shall be made with plastic or rubber-type gaskets for concrete pipe and with factory-fabricatedresilient materials for clay pipe. The design of joints and the physical requirements for plastic gaskets shall conform to AASHTO M 198, and rubber-type gaskets shall conform to ASTM C 443. Factory-fabricated
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resilient joint materials shall conform to ASTM C 425. Gaskets shall have not more than one factory-fabricated splice, except that two factory-fabricated splices of the rubber-type gasket are permitted if the nominaldiameter of the pipe being gasketed exceeds 54 inches.
b. Test Requirements: Watertight joints shall be tested and shall meet test requirements of paragraph HYDROSTATIC TEST ON WATERTIGHT JOINTS.Rubber gaskets shall comply with the oil resistant gasket requirements of ASTM C 443. Certified copies of test results shall be delivered to the Contracting Officer before gaskets or jointing materials are installed.Alternate types of watertight joint may be furnished, if specifically approved.
2.3.7.2 External Sealing Bands
Requirements for external sealing bands shall conform to ASTM C 877.
2.3.7.3 Flexible Watertight, Gasketed Joints
a. Gaskets: When infiltration or exfiltration is a concern for pipe lines, the couplings may be required to have gaskets. The closed-cellexpanded rubber gaskets shall be a continuous band approximately 7 inches wide and approximately 3/8 inch thick, meeting the requirements of ASTM D 1056, Type 2 A1, and shall have a quality retention rating of not less than 70 percent when tested for weather resistance by ozone chamber exposure, Method B of ASTM D 1171. Rubber O-ring gaskets shall be 13/16 inch in diameter for pipe diameters of 36 inches or smaller and 7/8 inch in diameter for larger pipe having 1/2 inch deep end corrugation. Rubber O-ring gaskets shall be 1-3/8 inches in diameter for pipe having 1 inch deep end corrugations. O-rings shall meet the requirements of AASHTO M 198 or ASTM C 443. Flexible plastic gaskets shall conform to requirements of AASHTO M 198, Type B.
b. Connecting Bands: Connecting bands shall be of the type, size and sheet thickness of band, and the size of angles, bolts, rods and lugs as indicated or where not indicated as specified in the applicable standards or specifications for the pipe. Exterior rivet heads in the longitudinalseam under the connecting band shall be countersunk or the rivets shall be omitted and the seam welded. Watertight joints shall be tested and shall meet the test requirements of paragraph HYDROSTATIC TEST ON WATERTIGHT JOINTS.
2.3.7.4 PVC Plastic Pipes
Joints shall be solvent cement or elastomeric gasket type in accordance with the specification for the pipe and as recommended by the pipe manufacturer.
2.3.7.5 Smooth Wall PE Plastic Pipe
Pipe shall be joined using butt fusion method as recommended by the pipe manufacturer.
2.3.7.6 Corrugated PE Plastic Pipe
Water tight joints shall be made using a PVC or PE coupling and rubber gaskets as recommended by the pipe manufacturer. Rubber gaskets shall conform to ASTM F 477. Soil tight joints shall conform to the requirements
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SECTION 33 40 00 Page 13
in AASHTO HB-17, Division II, Section 26.4.2.4. (e) for soil tightness and shall be as recommended by the pipe manufacturer.
2.3.7.7 Profile Wall PE Plastic Pipe
Joints shall be gasketed or thermal weld type with integral bell in accordance with ASTM F 894.
2.3.7.8 Ductile Iron Pipe
Couplings and fittings shall be as recommended by the pipe manufacturer.
2.4 STEEL LADDER
Steel ladder shall be provided where the depth of the storm drainage structure exceeds 12 feet. These ladders shall be not less than 16 inches in width, with 3/4 inch diameter rungs spaced 12 inches apart. The two stringers shall be a minimum 3/8 inch thick and 2-1/2 inches wide. Ladders and inserts shall be galvanized after fabrication in conformance with ASTM A 123/A 123M.
2.5 RESILIENT CONNECTORS
Flexible, watertight connectors used for connecting pipe to manholes and inlets shall conform to ASTM C 923.
2.6 HYDROSTATIC TEST ON WATERTIGHT JOINTS
2.6.1 Concrete, PVC, and PE Pipe
A hydrostatic test shall be made on the watertight joint types as proposed.Only one sample joint of each type needs testing; however, if the sample joint fails because of faulty design or workmanship, an additional sample joint may be tested. During the test period, gaskets or other jointing material shall be protected from extreme temperatures which might adverselyaffect the performance of such materials. Test requirements for joints in PVC and PE plastic pipe shall conform to ASTM D 3212.
2.7 EROSION CONTROL RIPRAP
Provide non-erodible rock not exceeding 15 inches in its greatest dimension and choked with sufficient small rocks to provide a dense mass with a minimum thickness as indicated.
2.8 GRAVEL BACKFILL FOR DRYWELLS
Gravel Backfill for Drywells: WSDOT Specification 9-03.12(5).
PART 3 EXECUTION
3.1 EXCAVATION FOR PIPE CULVERTS, STORM DRAINS, AND DRAINAGE STRUCTURES
Excavation of trenches, and for appurtenances and backfilling for culverts and storm drains, shall be in accordance with the applicable portions of Section 31 00 00 EARTHWORK and the requirements specified below.
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3.1.1 Trenching
The width of trenches at any point below the top of the pipe shall be as indicated in the plans to permit satisfactory jointing and thorough tamping of the bedding material under and around the pipe. Sheeting and bracing, where required, shall be placed within the trench width as specified, without any overexcavation. Where trench widths are exceeded, redesign with a resultant increase in cost of stronger pipe or special installation procedures will be necessary. Cost of this redesign and increased cost of pipe or installation shall be borne by the Contractor without additional cost to the Government.
3.1.2 Removal of Rock
Rock in either ledge or boulder formation shall be replaced with suitable materials to provide a compacted earth cushion having a thickness between unremoved rock and the pipe of at least 8 inches or 1/2 inch for each foot of fill over the top of the pipe, whichever is greater, but not more than three-fourths the nominal diameter of the pipe. Where bell-and-spigot pipe is used, the cushion shall be maintained under the bell as well as under the straight portion of the pipe. Rock excavation shall be as specified and defined in Section 31 00 00 EARTHWORK.
3.1.3 Removal of Unstable Material
Where wet or otherwise unstable soil incapable of properly supporting the pipe, as determined by the Contracting Officer, is unexpectedly encounteredin the bottom of a trench, such material shall be removed to the depth required and replaced to the proper grade with select granular material, compacted as provided in paragraph BACKFILLING. When removal of unstable material is due to the fault or neglect of the Contractor while performing shoring and sheeting, water removal, or other specified requirements, such removal and replacement shall be performed at no additional cost to the Government.
3.2 BEDDING
The bedding surface for the pipe shall provide a firm foundation of uniform density throughout the entire length of the pipe.
3.2.1 Ductile Iron and Cast-Iron Pipe
Bedding for ductile iron and cast-iron pipe shall be as shown on the drawings.
3.2.2 Plastic Pipe
Bedding for PVC and PE pipe shall meet the requirements of ASTM D 2321.Bedding, haunching, and initial backfill shall be either Class IB or II material.
3.3 PLACING PIPE
Each pipe shall be thoroughly examined before being laid; defective or damaged pipe shall not be used. Plastic pipe shall be protected from exposure to direct sunlight prior to laying, if necessary to maintain adequate pipe stiffness and meet installation deflection requirements.
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Pipelines shall be laid to the grades and alignment indicated. Properfacilities shall be provided for lowering sections of pipe into trenches.Lifting lugs in vertically elongated metal pipe shall be placed in the same vertical plane as the major axis of the pipe. Pipe shall not be laid in water, and pipe shall not be laid when trench conditions or weather are unsuitable for such work. Diversion of drainage or dewatering of trenches during construction shall be provided as necessary. Deflection of installed flexible pipe shall not exceed the following limits:
MAXIMUM ALLOWABLETYPE OF PIPE DEFLECTION (%)
Ductile Iron Culvert 3Plastic 7.5
Not less than 30 days after the completion of backfilling, the Government may perform a deflection test on the entire length of installed flexible pipe using a mandrel or other suitable device. Installed flexible pipe showing deflections greater than those indicated above shall be retested by a run from the opposite direction. If the retest also fails, the suspect pipe shall be replaced.
3.3.1 PVC, Ribbed PVC, Ductile Iron, and Cast-Iron Pipe
Laying shall proceed upgrade with spigot ends of bell-and-spigot pipe and tongue ends of tongue-and-groove pipe pointing in the direction of the flow.
3.3.2 Corrugated PE Pipe
Laying shall be with the separate sections joined firmly on a bed shaped to line and grade and shall follow manufacturer's recommendations.
3.3.3 Multiple Culverts
Where multiple lines of pipe are installed, adjacent sides of pipe shall be at least half the nominal pipe diameter or 3 feet apart, whichever is less.
3.3.4 Jacking Pipe Through Fills
Methods of operation and installation for jacking pipe through fills shall conform to requirements specified in Volume 1, Chapter 1, Part 4 of AREMAEng Man.
3.4 STORMWATER INFILTRATION POND EXCAVATION
a. Excavate pond to width and length indicated. Excavate the pond to the depth indicated. The geotechnical engineer shall approve the pond depth.
b. Avoid compacting the pond subgrade.
c. Prevent silt laden water from entering the pond.
d. Coordinate with the geotechnical engineer for infiltration testing ofthe subgrade.
e. Assemble and install components according to manufacturer's written instructions.
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f. The bottom of the sediment pond shall be 2 feet above the infiltration pond bottom elevation prior to stabilization of the remainder of the construction site. Excavate to bottom of infiltration pond bottom at the completion of construction.
g. Post-Construction Pilot Infiltration Test (PIT) shall meet all Washington State Department of Ecology requirements.
3.5 DRAINAGE STRUCTURES
3.5.1 Manholes and Inlets
Construction shall be of reinforced concrete, plain concrete, brick, precast reinforced concrete, precast concrete segmental blocks, prefabricated corrugated metal, or bituminous coated corrugated metal; complete with frames and covers or gratings; and with fixed galvanized steel ladders where indicated. Pipe studs and junction chambers of prefabricated corrugated metal manholes shall be fully bituminous-coated and paved when the connecting branch lines are so treated. Pipe connections to concrete manholes and inlets shall be made with flexible, watertight connectors.
3.6 STEEL LADDER INSTALLATION
Ladder shall be adequately anchored to the wall by means of steel inserts spaced not more than 6 feet vertically, and shall be installed to provide at least 6 inches of space between the wall and the rungs. The wall along the line of the ladder shall be vertical for its entire length.
3.7 BACKFILLING
3.7.1 Backfilling Pipe in Trenches
After the pipe has been properly bedded, selected material from excavation or borrow, at a moisture content that will facilitate compaction, shall be placed along both sides of pipe in layers not exceeding 6 inches in compacted depth. The backfill shall be brought up evenly on both sides of pipe for the full length of pipe. The fill shall be thoroughly compacted under the haunches of the pipe. Each layer shall be thoroughly compacted with mechanical tampers or rammers. This method of filling and compacting shall continue until the fill has reached an elevation of at least 12 inches above the top of the pipe. The remainder of the trench shall be backfilled and compacted by spreading and rolling or compacted by mechanical rammers or tampers in layers not exceeding 8 inches. Tests for density shall be made as necessary to ensure conformance to the compaction requirements specified below. Where it is necessary, in the opinion of the Contracting Officer, that sheeting or portions of bracing used be left in place, the contract will be adjusted accordingly. Untreated sheeting shall not be left in place beneath structures or pavements.
3.7.2 Backfilling Pipe in Fill Sections
For pipe placed in fill sections, backfill material and the placement and compaction procedures shall be as specified below. The fill material shall be uniformly spread in layers longitudinally on both sides of the pipe, not exceeding 6 inches in compacted depth, and shall be compacted by rolling parallel with pipe or by mechanical tamping or ramming. Prior to commencing
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normal filling operations, the crown width of the fill at a height of 12 inches above the top of the pipe shall extend a distance of not less than twice the outside pipe diameter on each side of the pipe or 12 feet, whichever is less. After the backfill has reached at least 12 inches above the top of the pipe, the remainder of the fill shall be placed and thoroughly compacted in layers not exceeding 8 inches.
3.7.3 Movement of Construction Machinery
When compacting by rolling or operating heavy equipment parallel with the pipe, displacement of or injury to the pipe shall be avoided. Movement of construction machinery over a culvert or storm drain at any stage of construction shall be at the Contractor's risk. Any damaged pipe shall be repaired or replaced.
3.7.4 Compaction
3.7.4.1 General Requirements
Cohesionless materials include gravels, gravel-sand mixtures, sands, and gravelly sands. Cohesive materials include clayey and silty gravels, gravel-silt mixtures, clayey and silty sands, sand-clay mixtures, clays, silts, and very fine sands. When results of compaction tests for moisture-density relations are recorded on graphs, cohesionless soils will show straight lines or reverse-shaped moisture-density curves, and cohesive soils will show normal moisture-density curves.
3.7.4.2 Minimum Density
Backfill over and around the pipe and backfill around and adjacent to drainage structures shall be compacted at the approved moisture content to the following applicable minimum density, which will be determined as specified below.
a. Under airfield and heliport pavements, paved roads, streets, parkingareas, and similar-use pavements including adjacent shoulder areas, the density shall be not less than 90 percent of maximum density for cohesive material and 95 percent of maximum density for cohesionless material, up to the elevation where requirements for pavement subgrade materials and compaction shall control.
b. Under unpaved or turfed traffic areas, density shall not be less than 90 percent of maximum density for cohesive material and 95 percent of maximum density for cohesionless material.
c. Under nontraffic areas, density shall be not less than that of the surrounding material.
3.7.5 Determination of Density
Testing is the responsibility of the Contractor and performed at no additional cost to the Government. Testing shall be performed by an approved commercial testing laboratory or by the Contractor subject to approval. Tests shall be performed in sufficient number to ensure that specified density is being obtained. Laboratory tests for moisture-densityrelations shall be made in accordance with ASTM D 1557 except that mechanical tampers may be used provided the results are correlated with
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those obtained with the specified hand tamper. Field density tests shall be determined in accordance with ASTM D 2167 or ASTM D 6938. When ASTM D 6938is used, the calibration curves shall be checked and adjusted, if necessary, using the sand cone method as described in paragraph Calibration of the referenced publications. ASTM D 6938 results in a wet unit weight of soil and ASTM D 6938 shall be used to determine the moisture content of the soil.The calibration curves furnished with the moisture gauges shall be checked along with density calibration checks as described in ASTM D 6938. Test results shall be furnished the Contracting Officer. The calibration checks of both the density and moisture gauges shall be made at the beginning of a job on each different type of material encountered and at intervals as directed.
3.8 PIPELINE TESTING
3.8.1 Leakage Tests
Lines shall be tested for leakage by low pressure air or water testing or exfiltration tests, as appropriate. Low pressure air testing for plastic pipe shall conform to ASTM F 1417. Low pressure air testing procedures for other pipe materials shall use the pressures and testing times prescribed in ASTM C 828 or ASTM C 924, after consultation with the pipe manufacturer.Testing of individual joints for leakage by low pressure air or water shall conform to ASTM C 1103. Prior to exfiltration tests, the trench shall be backfilled up to at least the lower half of the pipe. If required,sufficient additional backfill shall be placed to prevent pipe movement during testing, leaving the joints uncovered to permit inspection. Visible leaks encountered shall be corrected regardless of leakage test results.When the water table is 2 feet or more above the top of the pipe at the upper end of the pipeline section to be tested, infiltration shall be measured using a suitable weir or other device acceptable to the Contracting Officer. An exfiltration test shall be made by filling the line to betested with water so that a head of at least 2 feet is provided above both the water table and the top of the pipe at the upper end of the pipeline to be tested. The filled line shall be allowed to stand until the pipe has reached its maximum absorption, but not less than 4 hours. After absorption, the head shall be reestablished. The amount of water required to maintain this water level during a 2-hour test period shall be measured.Leakage as measured by the exfiltration test shall not exceed 0.2 gallonsper inch in diameter per 100 feet of pipeline per hour. When leakage exceeds the maximum amount specified, satisfactory correction shall be made and retesting accomplished.
3.8.2 Deflection Testing
Perform a deflection test on entire length of installed plastic pipeline on completion of work adjacent to and over the pipeline, including leakage tests, backfilling, placement of fill, grading, paving, concreting, and any other superimposed loads. Deflection of pipe in the installed pipeline under external loads shall not exceed 4.5 percent of the average inside diameter of pipe. Determine whether the allowable deflection has been exceeded by use of a pull-through device or a deflection measuring device.
a. Pull-through device: This device shall be a spherical or elliptical ball, a cylinder, or circular sections fused to a common shaft. Circular sections shall be so spaced on the shaft that distance from external faces of front and back sections will equal or exceed diameter of the circular
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section. Pull-through device may also be of a design promulgated by the Uni-Bell Plastic Pipe Association, provided that the device meets the applicable requirements specified in this paragraph, including those for diameter of the device. Ball, cylinder, or circular sections shall conform to the following:
1. A diameter, or minor diameter as applicable, of 95 percent of the average inside diameter of the pipe; tolerance of plus 0.5 percent will be permitted.
2. A homogeneous material throughout, with a density greater than 1.0 as related to water at 39.2 degrees F, and a surface Brinell hardness of not less than 150.
3. Center bored and through bolted with a 1/4 inch minimum diameter steel shaft having a yield strength of not less than 70,000 psi, with eyes or loops at each end for attaching pulling cables.
4. Each eye or loop shall be suitably backed with a flange orheavy washer such that a pull exerted on opposite end of shaft will produce compression throughout remote end.
b. Deflection measuring device: Sensitive to 1.0 percent of the diameter of the pipe being tested and accurate to 1.0 percent of the indicateddimension. Deflection measuring device shall be approved by the Contracting Officer prior to use.
c. Pull-through device: Pass the pull-through device through each run of pipe, either by pulling it through or flushing it through with water. If the device fails to pass freely through a pipe run, replace pipe which has the excessive deflection and completely retest in same manner and under same conditions as specified.
d. Deflection measuring device procedure: Measure deflections through each run of installed pipe. If deflection readings in excess of 4.5 percent of average inside diameter of pipe are obtained, retest pipe by a run from the opposite direction. If retest continues to show a deflection in excess of 4.5 percent of average inside diameter of pipe, remove pipe which has excessive deflection, replace with new pipe, and completely retest in same manner and under same conditions.
e. Warranty period test: Pipe found to have a deflection of greater than 5 percent of average inside diameter when deflection test is performed just prior to end of one-year warranty period shall be replaced with new pipe and tested as specified for leakage and deflection.
3.9 FIELD PAINTING
After installation, clean cast-iron frames, covers, gratings, and steps not buried in masonry or concrete to bare metal of mortar, rust, grease, dirt, and other deleterious materials and apply a coat of bituminous paint. Do not paint surfaces subject to abrasion.
-- End of Section --
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283.60
1+50
283.60
283.60
2+00
283.60
288.50
2+50
294.50 2+60
STA
: 0+2
9.09
ELE
V: 2
94.1
2S
TA: 0
+35.
09E
LEV
: 294
.00
STA
: 0+6
6.30
ELE
V: 2
83.6
0
STA
: 2+1
0.30
ELE
V: 2
83.6
0
STA
: 2+4
1.50
ELE
V: 2
94.0
0
STA
: 2+4
9.50
ELE
V: 2
94.1
6
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ELE
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