spraying systems tank wash

52
Experts in Spray Technology Spray Nozzles Spray Control Spray Analysis Spray Fabrication A Guide to Safe and Effective Tank Cleaning A Division of

Upload: avi07me4u

Post on 03-Feb-2016

190 views

Category:

Documents


0 download

DESCRIPTION

DFHDFH

TRANSCRIPT

Page 1: Spraying Systems Tank Wash

Experts in Spray TechnologySpray

NozzlesSpray

ControlSpray

AnalysisSpray

Fabrication

A Guide to Safe and Effective Tank Cleaning

A Division of

Page 2: Spraying Systems Tank Wash

Model TypeMax. TankDiameter

Flow Rate Range

PressureRange

Spray Pattern

Spray Coverage

AA090AGAA090EAA090EP

8.0 ft2.4 m

1.5 - 7.3 gpm5.7 - 28 l/min

100 - 500 psi7 - 35 bar

Solid Stream

AA190AGAA190EAA190EP

12 - 25 ft3.7 - 7.6 m

3.1 - 44 gpm11.8 - 170 l/min

100 - 500 psi7 - 35 bar

Solid Stream

AA190AGH20 - 34 ft

6.0 - 10.4 m7 - 20 gpm

26 - 78 l/min500 - 1000 psi

35 - 70 barSolid Stream

AA290AGAA290EP

80 ft24.4 m

22 - 200 gpm85 - 752 l/min

50 - 250 psi3.5 - 17 bar

Solid Stream

D26984-SS. 316SSD26984-PVDF

20 ft6.0 m

1.4 - 31 gpm5.3 - 128 l/min

15 - 230 psi1 - 16 bar

Flat Fan

D40159-SS, 316SSD40159-PVDFD40159-316SS

20 ft6.0 m

1.4 - 31 gpm5.3 - 128 l/min

15 - 230 psi1 - 16 bar

Flat Fan

D41800E12 ft3.7 m

2.7 - 34 gpm10 - 128 l/min

20 - 230 psi1.4 - 16 bar

Flat Fan

232403.0 ft0.9 m

3.5 - 22 gpm14 - 79 l/min

20 - 200 psi1.5 - 12 bar

Flat Fan

366403.0 ft0.9 m

.8 - 2.2 gpm3.4 - 7.9 l/min

10 - 60 psi1 - 4 bar

Flat Fan

21400A5.0 ft1.5 m

5 - 22 gpm23 - 82 l/min

10 - 60 psi1 - 4 bar

Flat Fan

21400AHT5.0 ft1.5 m

5 - 22 gpm23 - 82 l/min

10 - 60 psi1 - 4 bar

Flat Fan

D418926.5 ft2.0 m

4.0 - 7.5 gpm15.9 - 29 l/min

20 - 70 psi2 - 5 bar

Flat Fan

18250A8.0 ft 2.4 m

10.5 - 55 gpm48 - 205 l/min

10 - 60 psi1 - 4 bar

Flat Fan

18250AHT8.0 ft2.4 m

10.5 - 55 gpm48 - 205 l/min

10 - 60 psi1 - 4 bar

Flat Fan

304738.0 ft2.4 m

2.1 - 4.5 gpm7.8 - 18 l/min

10 - 50 psi0.7 - 4 bar

Flat Fan

2750027500R

10 - 25 ft3.0 - 7.6 m

4 - 391 gpm15.3 - 1490 l/min

10 - 50 psi.7 - 3.5 bar

Solid Stream2" - 7"

2850028500R

18 ft5.5 m

9 - 100.6 gpm34 - 384 l/min

10 - 50 psi.7 - 3.5 bar

Solid Stream

154982.0 ft0.6 m

5.5 - 11.7 gpm23 - 43 l/min

60 - 150 psi5 - 10 bar

Full Cone

31503.0 ft0.9 m

5.2 - 26 gpm23 - 91 l/min

10 - 150 psi1 - 10 bar

Full Cone

VSM5.0 ft1.6 m

2.7 - 72 gpm10.4 - 269 l/min

10 - 150 psi0.7 - 10 bar

Solid Stream

63536353-MFP

10 ft3.0 m

8.9 - 80 gpm35 - 301 l/min

20 - 50 psi1.5 - 3.5 bar

Full Cone

1290022 ft6.7 m

72 - 385 gpm280 - 1470 l/min

20 - 50 psi1.5 - 3.5 bar

Full Cone

63225 18 ft5.5 m

22 - 141 gpm83 - 534 l/min

15 - 30 psi1 - 2 bar

Solid Stream

Fluid Driven — Reactionary Force

Fluid Driven — Constant Speed Rokon™

Fixed Stationary

Motor Driven

Page 3: Spraying Systems Tank Wash

Min. TankOpening Size

InletConnection

Max. Temp.Materials ofWetted Parts

Page No.Table of Contents

Pages

Quick Reference Guide.............. 2-3

Benefits of Automated Tank Cleaning......... 4-5

Which Tank Cleaning Solution is Right for Your Application? ......................... 6-9

Motor Driven Tank Washers .............................. 10-21

Fluid Driven Tank Washing Nozzles

Reactionary Force............... 22-23

Constant Speed.................... 34-37

Fixed Tank Washing Nozzles............. 38-46

AutoJet®

Tank Cleaning Systems .............. 47

Lances ................................................ 48

Strainer and Mesh Information...........................49

Tank Cleaning Specification Sheet .................. 50-51

2.3"59 mm

1"200° F93° C

316SSPTFE

20-21

3.75"95 mm

1"200° F93° C

316SSPTFE

12-19

3.75"95 mm

1"200° F93° C

316SSPTFE

12-19

7.25", 8.25"84 , 210 mm

2"200° F93° C

316SSPTFE

10-11

2-1/4"54 mm

3/8", 1/2"160° F70° C

303SS, 316SSPVDF, PE

34-35

2-1/4"54 mm

3/8", 1/2"160° F70° C

303SS, 316SSPVDF, PE

34-35

1-1/4"32 mm

3/8",DN19

302° F150° C

303SS316LSS

36-37

1-1/32"26 mm

1/2"350° F177° C

316SS, HSS,PTFE

32

1-1/32"26 mm

1/4"200° F93° C

316SS, HSS,PTFE

31

2-1/4"60 mm

3/4"200° F93° C

316SS, HSS, PTFE

26-28

2-1/4"60 mm

3/4"350° F177° C

316SS, HSS, PTFE

26-28

1-1/2"37 mm

3/8", 1/2"160° F70° C

POM-DELRIN® 30

2-7/32"60 mm

3/4"200° F93° C

316SS, HSS, PTFE

26-27

2-7/32"60 mm

3/4"350° F177° C

316SS, HSS, PTFE

26-27

1"25 mm

1/4"200° F93° C

TEF 29

51 - 178 mm1/2", 3/4"1", 2", 3"

200° F93° C

PTFE, CTEF

22-23

2.5" - 4"64 - 102 mm

3/4", 1", 1-1/2", DN20, DN25, DN40

200° F93° C

PTFE 24-25

2"51 mm

1"212° F100° C

BRASS, 303SS,316SS

46

2"51 mm

1"212° F100° C

BRASS, 303SS,316SS

45

2"51 mm

1/2", 3/4"200° F93° C

NYL 44

6”152 mm

1-1/2"212° F100° C

BRASS, 303SS,316SS

38-41

10"254 mm

3"212° F100° C

BRASS,316SS

38-39

3.4", 3.9", 4.6"87, 100, 118 mm

3/4", 1", 2"400° F204° C

316L 42-43

Fluid Driven — Reactionary Force

Fluid Driven — Constant Speed Rokon™

Fixed Stationary

Motor Driven

Page 4: Spraying Systems Tank Wash

4

The primary objective of any tank cleaning application is to clean, maintain, and sanitize equipment at appropriate levels to prevent malfunctions orcontamination that would alter the safety, identity, strength, quality or purity of the finished product.

Tank cleaning can be a manual or automated process, however, manually cleaning the inside of tanks can be unproductive, unreliable and unsafe. Automated tank cleaning:

• Ensures process integrity to meet regulatory compliance

• Keeps workers safely away from hazardous chemicals

• Reduces cleaning cycle times and minimizes production downtime

• Significantly reduces labor, water, chemical and wastewater disposal costs

Automated tank cleaning is a process improvement that pays for itself quickly, and getting started is easy when you have an experienced partner. Whether your tanks require a light rinse or high-impact wash, Spraying Systems Co. has the spray technology and the expertise to increase the efficiency of your cleaning application.

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

The Benefits ofAutomated Tank Cleaning

Getting Started — Three Steps to Automation

3 Integrate all systemcomponents for optimal performance

2Ensure efficient delivery (Tank Wash Lance & Strainers)

1Select the right tank cleaning nozzle

To assist you through the three steps to automation, a tank cleaningspecification sheet is located at the center of this guide

Page 5: Spraying Systems Tank Wash

51.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

* Downtime estimated at $100/hour † Labor estimated at $25/hour1 Based on an average of 250 washes/year of a 1500 gallon (5600 liters) tank.

Save up to 82% with an automated tank wash system

80% less in production downtime

90% less in labor costs

Estimated Annual Savings . . . . . . . . . . . . . . . .US $51,250

Evaluate your current tank cleaning operation

If you’re cleaning your tanks manually or using a fill and drain method, you may be able to reduce your productiondowntime and labor costs up to 90%. Some of ourcustomers save as much as $50,000 a year per tank byswitching to automated cleaning. Studies show that mostcosts are associated with production downtime and labor.There will be added savings from water, chemical andwastewater disposal costs.

It only takes a few minutes to find out if you’re a goodcandidate for automation. Simply go to our online savingscalculator at www.spray.com/cleantanksand provide some information about your current operation.

Your potential savings will be calculated instantly online.

Annual Costs

Productiondowntime

cost *

Labor cost†

Total cost 1

Manual Scrub/Washdown

$50,000

$12,000

$62,500

Fill & Drain

$25,000

$6,250

$31,250

Automated System

$10,000

$1,250

$11,250

Savings Calculator Check List

Tank size in diameter or gallons

Number of tanks

Production downtime per tank in hours

Cost of production downtime per tank per hour

Time for manual labor per tank in hours

Labor cost per hour

Washes per year per tank

When using the online savings calculator, you will need to know this check list information.

Estimated Automated Tank Cleaning Savings

Page 6: Spraying Systems Tank Wash

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com6

Step 1Select the right tank cleaning nozzleEvaluating these factors will help you select the best automated tank cleaning nozzle to meet your cleaning objectives.

Assess the residue to be cleanedIs the substance sticky or easily cleaned? Can it bedissolved by the cleaning liquid? What is the level of impact required to dissolve it and wash it away?

Determine the level of cleaning requiredRinsing : Majority of residue is loosed and removed with water

Cleaning: Remaining residue is loosened and removed with water and cleaning agent

High Impact Cleaning: Utilizes the impact of the spray to break apart difficult and stubborn residues and wash them away

Sanitizing: Chemical agent is applied to all surfaces to kill micro-organisms to an acceptable level

Disinfecting: Kills most bacteria with the exception of spores

Sterilizing: Eliminates all forms of life

Identify your cleaning solution and therequired temperature of the cleaning liquidChemical additives are typically used to removecontaminants, improve tank wettability and reduce droplet formation. Heat can improve the cleaning action of many water-based detergent chemicals.

Evaluate the size of your tank and the spray distanceSpray distance is usually measured in terms of the tank diameter, however, it is important to consider the tank length and height. For example, if a tank is 20 ft. in diameter and 40 ft. long, use two tank washers that specify 20 ft. or a single tank washer that can clean up to 40 ft.

Determine the lowest possible flow raterequired to achieve your cleaning objectivesThe lower the flow, the less liquid required, less effluent for disposal and less energy consumed. A general guidelineis to work with a minimum of 0.2 gal/min/ft2 (7 l/min/m2). A more moderate recommendation is 0.4 gal/min/ft2

(15 l/min/m2). This guideline generally applies to stationarynozzles where all the surfaces of the tank are sprayed atthe same time. Nozzles that rotate usually contact part ofthe tank at one time, thus less flow rate is needed.

Determine the level of spray impact requiredHard-to-clean residues require a higher level of impactthan residues that are easily rinsed. It is difficult todetermine the exact impact value of each tank wash nozzle.However, a general rule of thumb can help you increase the level of impact when determining the optimum cleaningrequirements for your application. Increasing flow rate ismore effective than increasing pressure. As the chartbelow shows, doubling the flow rate increases impact asmuch as 100%, while doubling pressure provides only 40% more impact.

Flow Rate Pressure Relative Impact

13 gpm (50 l/min) 45 psi (3 bar) 1.0

13 gpm (50 l/min) 90 psi (6 bar) 1.4

26 gpm (100 l/min) 45 psi (3 bar) 2.0

Impact values are based on theoretical total impact formula:Impact = .0526 x flow rate x √pressure

Page 7: Spraying Systems Tank Wash

71.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Identify the best spray pattern for your level of cleaningSolid stream sprays provide the greatest impact, followedby flat fan and full cone sprays. Typically, fixed spraynozzles with full cone sprays are used for gentle rinsing and washing. Fluid driven nozzles with flat fan sprays offer more impact and are commonly used for cleaning.High-pressure, motor driven and turbine driven nozzles use solid streams for maximum impact.

Select a nozzle material and connectiontype appropriate for your applicationFor most applications, stainless steel nozzles are used for their durability and ability to withstand hightemperatures. For corrosive applications, nozzles made of polytetrafluoroethylene (PTFE) or polyvinylidene fluoride(PVDF) are preferred. For sanitary applications, standardsmay require special materials, such as TEFLON®, andstringent design and mounting specifications.

Determine the duration of the cleaning cycleMost cleaning cycles last from 10 to 30 minutes andinclude three to four stages: pre-rinse, which shouldremove 90% of the soil; cleaning; post-rinse and sanitizing.

Types of Tank Cleaning Nozzles

High-pressure (motor driven)Two to four nozzles rotate on a motor driven gear hub

• Solid stream, high impact nozzles clean stubborn residue

• High impact reduces the water required for effective cleaning

• Lightweight, portable

• Recommended for cleaning medium to large tanks

• Liquid pressure and rotational speeds are independently controlled

Fluid driven (reactionary force)Rotational velocity increases as pressure increases

• Good impact and coverage, less fluid consumption

• Wide variety of materials available

• Sanitary design features

• Recommended for rinsing and cleaning small tanks

Fluid driven (constant speed)Rotates at constant speed as pressure fluctuates

• Slow rotational speed improves impact and throw

• Low liquid consumption

• Recommended for cleaning and sanitizing small tanks

Fixed (stationary)Multiple orifice assemblies stay in position while spraying

• Simple design, no moving parts

• Wide range of spray coverage

• No mounting limitations

• Recommended for rinsing small tanks

Evaluate your tank design to identify spray coverage and obstructionsCleaning coverage provided by various spray anglesranges from 65 to 360 degrees. Multiple nozzles may berequired if a spray cannot reach a part of the tank due tointernal obstructions such as a mixer or agitator.

Page 8: Spraying Systems Tank Wash

Model TW Strainer

8310A Strainer

Other Helpful ResourcesWe have an extensive library of bulletins and technical manuals available that may be of interest to you. Please call 1-800-95-SPRAY or visit www.spray.com to request additional literature.

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com8

Line StrainersLine strainers are another critical component of your automated system.Particulates in the liquid can clog nozzles or stop their rotation, whichresults in insufficient cleaning and potential product contamination.Filtering the liquid with line strainers prevents clogging and also extendsthe wear life of downstream equipment including nozzles and pumps.

For fine straining, woven wire mesh screens provide very small openingsto strain particulates down to 200 mesh (74 microns). The mesh screenshould be made of stainless steel for strength and corrosion resistance.The screen is critical to the operation of the strainer, and an extra screenshould be kept on hand for each strainer installed.

See page 49 for strainer and mesh recommendations.

Tank Wash LancesLances are more that just an installation component — they ensureefficient delivery of the liquid to the nozzle. For trouble-free systemperformance and the convenience of working with a single supplier,we can design and fabricate lances for any of our nozzles. Lances areavailable in different lengths for optimal positioning within the tank. For example, nozzles can be positioned so that the spray impactsdirectly on the heavily soiled areas or skim lines.

Custom Options• Nozzle • Pipe/Tube Size• Flange Type • Lance Length Above and Below• Pipe Fitting/Connector • Material

See page 48 for additional information on custom lances.

Tank Wash Technical PaperBulletin No. 526

Provides useful guidelines on evaluating your plant’s specific cleaning needs and selecting the most effective automated tank wash system for your application.

Tank Wash Application Center www.spray.com

Our Tank Wash Center is your online resource for safe and effective tank cleaning. Visitwww.spray.com/cleantanks for access to our free savings calculator.

Liquid StrainersCatalog 35

Protect nozzles, valves and pumps from damaging debris with a liquid strainer. Our catalog provides specifications, mesh and cleaning information to help you select the appropriate strainer.

Step 2Ensure efficient delivery to the nozzle

Duplex Strainers can be cleaned without shuttingdown the pipeline – when onebasket is full, the flow isswitched to the other basket.

Lance with 28500R Tank Wash Nozzle and Tri-Clover Flange

Lance with 6353 Tank Wash Nozzle and Raised Face Flange

Page 9: Spraying Systems Tank Wash

91.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

A Division of

AutoJet® Tank Cleaning SystemsAutoJet Technologies, our systems division, engineersturnkey tank cleaning systems that optimize theperformance of Spraying Systems Co. tank washing nozzles.

AutoJet Tank Cleaning Systems include pump/motor sets sized for best performance, inlet/outlet valves with pressure gauges and inlet strainers. Cycle timing control and chemical injection are optional features that enhance cleaning efficiency, effectiveness and consistency. The systems are easy to install, operate and maintain.

See page 47 for complete features and specifications.

Step 3Integrate all system components Even the best tank cleaning nozzle can only perform effectively when all components — including nozzles, pumps, motors, valves and strainers — are carefully integrated into an efficient system.

In addition to our broad line of tank cleaning nozzles, Spraying Systems Co. engineers complete Tank Cleaning Systems, custom lances, line strainers and other accessories.

Our sales engineers have helped solve hundreds of application problems — from clean-in-place systems for milk filling machines to washing heavily-soiled mixing vats at an automotive manufacturer. With sales offices located throughout the world, an automated solution to your tank cleaning operation is easily available.

Industrial Spray Products CatalogCatalog 70

Our full-product-line catalog is the industry’s most comprehensive resource for spray nozzles and accessories.

Application Drawings

Detailed examples of successful tank wash installations.Contact your local sales representativefor additional information.

Optimizing System Performance with Precision Spray ControlBulletin No. AT103B

Provides an overview of the benefits of automated spray systems. Applicationexamples show how to reduceoverspray, improve product quality,increase throughput and improve regulatory compliance.

Page 10: Spraying Systems Tank Wash

10 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 80' (24.4 m)

Max. Tank Diameter

SpecificationsMax. tank dia.: 80' (24.4 m)

Flow rate range: 22 to 200 gpm (85 to 752 l/min)

Pressure range: 50 to 250 psi (3.5 to 17 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 7.25" (184 mm) for two-nozzle hub8.25" (210 mm) for four-nozzle hub

Spray coverage: 360°

Inlet connection: 2" NPT or BSPT (F)

• Paint Tank Cleaning

• Fermentation Tank Cleaning

• Cleaning Flour Silos

• Mixing Batch Process Tanks

Typical Applications

The AA290AG Tank Washer adds liquid to a batch in a reactor vessel and then rinses the vessel when the reaction is finished.

AA290AG Tank Washers eliminated the challenge of cleaning 60' (18.3 m) flour silos for this bakery.

Motor DrivenTank Washers

• Versatile cleaning of large tanks, vats and vessels up to 80' (24.4 m) in diameter

• Choose either air (AG) or explosion-proof (EP) electric motors

• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions

• Easily customized to meet unique requirements – change flow rates through nozzle selection or adjustments to inlet pressure

• Long-life construction features corrosion-resistant 316SS and TEFLON® fluoropolymer resin seals

• For difficult cleaning, a four nozzle hub is available instead of the standard two solid stream nozzles

• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths

• Utilizes 55430 series solid stream nozzles with improved solid stream integrity for optimum impact. These nozzles feature stabilizer vanes that can be removed for maintenance purposes

Features and Benefits

Spray Head Tank Diameter Opening with Two Nozzles

7.25" (184 mm)Opening

1.6" (40 mm)

Spray Head Tank Diameter Opening with Four Nozzles

1.96" (50 mm)

8.25" (210 mm)Opening

Lubricator assembly is included with the air (AG) model only. Regular lubrication

of the air supply line will significantly increase the life of the air motor.

AA290AG

Adjustable FlangeFlange diameter:

10" (254 mm)Bolt circle diameter:

8-1/2" (216 mm), 8 x 45°Bore size:

8 x 7/8" (22.2 mm)

Page 11: Spraying Systems Tank Wash

111.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Approx.Speed(rpm)

Hp SupplyApprox. Time for

One Complete Cycle(min.)

5 1/7120 VAC

60 Hz13

Cycle Time Data –Explosion-Proof Motor (EP)

AirPressurepsi (bar)

AirConsumptionscfm (l/min)

Approx.Speed(rpm)

Approx. Time forOne Complete Cycle

(min.)5 (0.34) 1.4 (39.6) 3.2 197 (0.48) 2.0 (56.6) 6 11

10 (0.68) 3.1 (87.7) 8.2 8

Cycle Time Data –Air Motor (AG)

Motor DrivenTank Washers 80' (24.4 m)

Max. Tank Diameter

Model No. ExtensionLength

OverallLength Weight

AA290AG-3 3' (0.9 m) 60-7/8" (1.5 m) 46 lbs. (20.9 kg)

AA290AG-4 4' (1.2 m) 72-7/8" (1.8 m) 50 lbs. (22.7 kg)

AA290AG-6 6' (1.8 m) 96-7/8" (2.5 m) 59 lbs. (26.8 kg)

Dimensions and Weights –Air Motor (AG)

Dimensions and Weights –Explosion-Proof Motor (EP)

Model No. ExtensionLength

OverallLength Weight

AA290E-EP-3 3' (0.9 m) 61-3/4" (1.6 m) 56 lbs. (25.5 kg)

AA290E-EP-4 4' (1.2 m) 73-3/4" (1.8 m) 60 lbs. (27.3 kg)

AA290E-EP-6 6' (1.8 m) 97-3/4" (2.5 m) 69 lbs. (31.4 kg)

Accessories

Strainers

To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Spray Coverage

Type ofCoverage

360°

AA290 Motorized Tank Washer

Tank Washer Nozzle No.AA290AG – 3 – 4 + 55430-H 3/4 U – 00100

I l I I I I ITank

WasherType

ExtensionLength

4 NozzleHub Option

NozzleType

Prefix

NozzleInlet

Conn.

NozzleType

CapacitySize

Ordering Information

Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*(Double flow rates when using four nozzles.)

Nozzle No. 50 psi (3.5 bar)

100 psi (7 bar)

150 psi (10 bar)

200 psi (15 bar)

250 psi (17 bar)

55430-H3/4U-00100 22 (85) 32 (121) 39 (144) 45 (177) 50 (188)

55430-H3/4U-00200 45 (171) 63 (241) 77 (288) 89 (353) 100 (376)

55430-H3/4U-00250 56 (213) 79 (301) 97 (360) 112 (441) 125 (470)

55430-H3/4U-00350 78 (298) 111 (422) 136 (505) 157 (618) 175 (658)

55430-H3/4U-00400 89 (341) 126 (482) 155 (577) 179 (706) 200 (752)

*Note: Liquid inlet pressure measured near inlet connection of tank washing machine.

Performance Data

Page 12: Spraying Systems Tank Wash

12 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

AA190EP

AA190AG

• Cleans medium to large tanks up to 34' (10.4 m) in diameter

Features and Benefits

Spray Head Tank Diameter Opening with Two Nozzles

.85" (21 mm)

1.3" (33 mm)

3.75" (95 mm)Opening

3.6

" (8

5 m

m)

3.0" (76 mm)

• Choose air (AG), high-pressure air (AGH), electric (E) or explosion-proof electric (EP) motors

• Select from Standard Three-prong Mounting Flange, 150# Raised Face Flange or Sanitary Tri-clamp Flange. See page 14 for more information

• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions

• Powerful cleaning performance with high-impact solid stream MEG spray nozzles

• Reduces costs by using minimal liquid consumption

• Lightweight and portable – allows for maximum use and quick payback

• Long-life construction features corrosion-resistant 316SS and TEFLON® fluoropolymer resin seals

• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths

• Variable speed air motor means increased productivity through flexible wash cycle time from five to 11 minutes

• Thoroughly cleans all interior tank surfaces as the spray turret rotates in a spherical pattern

Lubricator assembly is included with the air (AG) and high-pressure air

(AGH) models. Regular lubrication of the air supply line will significantly increase the life of the air motor.

Page 13: Spraying Systems Tank Wash

131.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

Typical Applications

• Cleaning Slurry Tanks

A large bread bakery is using AA190AG Tank Washers with an air motor and adjustable flange to clean slurry mixing tanks.

• Cleaning Fermentation Tanks

1/4MEG WashJet® spray nozzles mounted on an AA190E Tank Washer clean fermentation tanks for a beverage manufacturer.

• Cleaning Mixing Tanks

AA190AG Tank Washers are being used to clean heavily soiled mixing vats at an automotive manufacturer.

• Cleaning Paint Tanks

An AA190EP Tank Washer with an explosion-proof electric motor effectively cleans a paint processing tank at a chemical manufacturer.

SpecificationsMax. tank dia.: 34' (10.4 m)

Flow rate range: 3.1 to 44 gpm (11.8 to 170 l/min)

Pressure range: 100 to 500 psi (7 to 35 bar)up to 1000 psi (70 bar) with AA190AGH

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 3.75" (95 mm)

Spray coverage: 360°

Inlet connection: 1" NPT or BSPT (F)

Page 14: Spraying Systems Tank Wash

14 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

Accessories

Strainers

To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Spray Coverage

Type ofCoverage

360°

Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 500 psi (35 bar) 600 psi (40 bar) 700 psi (50 bar) 800 psi (55 bar) 900 psi (60 bar) 1000 psi (70 bar)1/4MEG-0010 7.0 (26) 7.6 (29) 8.2 (32) 8.8 (34) 9.3 (35) 9.8 (38)

1/4MEG-0015 10.5 (40) 11.5 (43) 12.4 (48) 13.3 (50) 14.1 (52) 14.9 (57)

1/4MEG-0020 13.9 (53) 15.2 (57) 16.4 (63) 17.5 (66) 18.6 (69) 19.6 (75)

1/4MEG-0025 17.2 (66) 18.8 (70) 20 (78) – – –

1/4MEG-0030 20 (78) – – – – –

*Note: Flow rates tabulated above include pressure drop through unit.

Performance Data – AA190 (AGH) Tank Washer

Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)1/4MEG-0010 3.1 (11.8) 4.4 (17.3) 5.4 (20) 6.3 (24) 7.0 (26)

1/4MEG-0015 4.7 (17.9) 6.6 (26) 8.1 (30) 9.4 (37) 10.5 (40)

1/4MEG-0020 6.2 (24) 8.8 (35) 10.8 (40) 12.4 (49) 13.9 (53)

1/4MEG-0025 7.7 (29) 10.9 (43) 13.3 (50) 15.4 (61) 17.2 (66)

1/4MEG-0030 9.1 (35) 12.9 (51) 15.8 (59) 18.2 (72) 20 (78)

1/4MEG-0035 10.5 (40) 14.8 (59) 18.1 (68) 21 (83) 23 (90)

1/4MEG-0040 11.8 (45) 16.7 (66) 20 (76) 24 (93) 26 (101)

1/4MEG-0050 14.2 (54) 20 (79) 25 (92) 28 (112) 32 (121)

1/4MEG-0060 16.4 (63) 23 (92) 28 (102) 33 (129) 37 (140)

1/4MEG-0070 18.3 (70) 26 (102) 32 (118) 37 (144) 41 (156)

1/4MEG-0080 19.9 (76) 28 (111) 34 (128) 40 (157) 44 (170)

*Note: Flow rates tabulated above include pressure drop through unit.

Performance Data – AA190 (AG, E and EP) Tank Washer

Pressure drop through the unit in shaded area should be evaluated when sizing pumps.Consult a Spraying Systems Co. rep for specific information.

AirPressurepsi (bar)

AirConsumptionscfm (l/min)

Approx.Speed(rpm)

Approx. Time forOne Complete Cycle

(min.)5 (.34) 1.4 (40) 3.2 11

7 (.48) 2.0 (57) 6.0 610 (.68) 3.1 (88) 8.2 5

Cycle Time Data – Air Motor (AG)

MotorType

ACFrequency

Speed(rpm)

Current(amps)

Power(watts)

Approx. Time forOne Complete Cycle

(min.)

Electric50 Hz. 4.0 0.6 40 9

60 Hz. 4.8 0.5 34 8

Explosion-Proof

50 Hz. 0.8 0.3 33 44

60 Hz. 1.0 0.3 28 35

Cycle Time Data – Electric Motor (E and EP)

Adjustable Flanges

See pages 18 and 19 for more information.

Page 15: Spraying Systems Tank Wash

151.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

Impact and Coverage DataThe following charts show the decrease in impact as distance is increased from the orifice of the AA190 Tank Washer. A comparison of the five charts illustrates the increase in impact as pressure increases.

In generating extra impact, increasing flow rate is more effective than increasing pressure. Doubling pressure gives approximately 40 percent more impact; doubling flow will increase impact up to 100 percent.

Data Sheet No. 45899–200.

RADIAL DISTANCE

AA190 TANK WASHER200 PSI

13.7 BAR

IMPA

CT F

ORCE

FOR

A S

INGL

E OR

IFIC

E(L

BF O

N O

NE

FOOT

SQU

ARE

TARG

ET)

9.00

8.00

7.00

6.00

5.00

4.00

3.00

2.00

1.00

0.00

40.0

35.5

31.1

26.6

22.2

17.8

13.3

8.8

4.4

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft.

Meters

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899–300.

RADIAL DISTANCE

AA190 TANK WASHER300 PSI

20.6 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET)

16.00

14.00

12.00

10.00

8.00

6.00

4.00

2.00

0.00

71.1

62.2

53.3

44.4

35.5

26.6

17.8

8.8

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft.

Meters

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899–400.

RADIAL DISTANCE

AA190 TANK WASHER400 PSI

27.5 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET)

18.00

16.00

14.00

12.00

10.00

8.00

6.00

4.00

2.00

0.00

80.0

71.1

62.2

53.3

44.4

35.5

26.6

17.8

8.8

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft.

Meters

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899-100.

RADIAL DISTANCE

AA190 TANK WASHER 100 PSI 6.9 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET

4.50

4.00

3.50

3.00

2.50

2.00

1.50

1.00

0.50

0.00

20.0

17.8

15.5

13.3

11.1

8.8

6.6

4.4

2.2

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft .Meters

RADIAL DISTANCE

AA190 TANK WASHER 500 PSI 34.4 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET)

25.00

20.00

15.00

10.00

5.00

0.00

111.2

89.0

66.7

44.4

22.2

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft.

Meters

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899-500.

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899-100.

RADIAL DISTANCE

AA190 TANK WASHER 100 PSI 6.9 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET

4.50

4.00

3.50

3.00

2.50

2.00

1.50

1.00

0.50

0.00

20.0

17.8

15.5

13.3

11.1

8.8

6.6

4.4

2.2

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft .Meters

RADIAL DISTANCE

AA190 TANK WASHER 500 PSI 34.4 BAR

IMPA

CT F

ORC

E FO

R A

SIN

GLE

ORI

FICE

(LB

F O

N O

NE

FOO

T SQ

UA

RE T

ARG

ET)

25.00

20.00

15.00

10.00

5.00

0.00

111.2

89.0

66.7

44.4

22.2

0.000 2 4 6 8 10 12 14 160 .6 1.2 1.8 2.4 3.0 3.6 4.2 4.8

lb N

Ft.

Meters

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Data Sheet No. 45899-500.

0010

0020

0015

0025

0030

0035

0040

0050

0060

0070

0080

Page 16: Spraying Systems Tank Wash

16 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

Model No. Extension Length

Overall Length Weight

AA190AG

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

AA190E

3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

AA190E-EP

3' (0.9 m) 51-7/8" (1.3 m) 14 lbs. (6.4 kg)

4' (1.2 m) 63-7/8" (1.6 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 87-7/8" (2.2 m) 18-1/2 lbs. (8.4 kg)

AA190AGH

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

Dimensions and Weights

Standard Three-prong Mounting Flange

Ordering Information

AA190 With Standard Three-prong Flange

Tank Washer Nozzle No.AA190AG – 3 + 1/4 MEG – 0010

I I I I ITank Washer

TypeExtension

LengthInlet

Conn.NozzleType

CapacitySize

Mounting FlangeOptions

AA190AG

Sanitary Tri-clamp Flange

Standard Three-prong Mounting Flange

(as shown)

150# Raised Face Flange

Page 17: Spraying Systems Tank Wash

171.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Model No. Extension Length

Overall Length Weight

AA190AG3F

3' (0.9 m) 54-1/4" (1.4 m) 24-1/2 lbs. (11.1 kg)

4' (1.2 m) 66-1/4" (1.7 m) 26 lbs. (11.8 kg)

6' (1.8 m) 90-1/4" (2.3 m) 29 lbs. (13.2 kg)

AA190E3F

3' (0.9 m) 48-7/8" (1.2 m) 24-1/2 lbs. (11.1 kg)

4' (1.2 m) 60-7/8" (1.5 m) 26 lbs. (11.8 kg)

6' (1.8 m) 84-7/8" (2.1 m) 29 lbs. (13.2 kg)

AA190AG4F

3' (0.9 m) 51-7/8" (1.3 m) 29-1/2 lbs. (13.4 kg)

4' (1.2 m) 63-7/8" (1.6 m) 31 lbs. (14.1 kg)

6' (1.8 m) 87-7/8" (2.2 m) 34 lbs. (15.4 kg)

AA190AE4F

3' (0.9 m) 54-1/4" (1.4 m) 29-1/2 lbs. (13.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 31 lbs. (14.1 kg)

6' (1.8 m) 90-1/4" (2.3 m) 34 lbs. (15.4 kg)

Dimensions and Weights

Model No. Extension Length

Overall Length Weight

AA190AG3SF

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

AA190E3SF

3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

AA190AG4SF

3' (0.9 m) 54-1/4" (1.4 m) 14-1/4 lbs. (6.5 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-3/4 lbs. (8.5 kg)

AA190E4SF

3' (0.9 m) 48-7/8" (1.2 m) 14-1/4 lbs. (6.5 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-3/4 lbs. (8.5 kg)

AA190AG6SF

3' (0.9 m) 54-1/4" (1.4 m) 17 lbs. (7.7 kg)

4' (1.2 m) 66-1/4" (1.7 m) 18-1/2 lbs. (8.4 kg)

6' (1.8 m) 90-1/4" (2.3 m) 21-1/2 lbs. (9.8 kg)

AA190E6SF

3' (0.9 m) 48-7/8" (1.2 m) 17 lbs. (7.7 kg)

4' (1.2 m) 60-7/8" (1.5 m) 18-1/2 lbs. (8.4 kg)

6' (1.8 m) 84-7/8" (2.1 m) 21-1/2 lbs. (9.8 kg)

Dimensions and Weights

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

150# Raised Face FlangeAvailable in 3" and 4".

Sanitary Tri-clamp FlangeAvailable in 3", 4" and 6".

AA190 With 150# Raised Face Flange

Tank Washer Nozzle No.AA190AG3 F – 3 + 1/4 MEG – 0010

I I I I I ITank

WasherType

150# RaisedFace

Flange

ExtensionLength

InletConn.

NozzleType

CapacitySize

Ordering Information

AA190 With Sanitary Tri-clamp Flange

Tank Washer Nozzle No.AA190AG3 SF – 3 + 1/4 MEG – 0010

I I I I I ITank

WasherType

SanitaryTri-clamp

Flange

ExtensionLength

InletConn.

NozzleType

CapacitySize

Ordering Information

Note: The 3" sanitary flange has a modified hub assembly that can fit through a 2.75" opening with nozzles orientated in vertical position.

Page 18: Spraying Systems Tank Wash

18 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

AccessoriesFeatures and Benefits• Adjustable accessories to achieve maximum

cleaning effectiveness

• Adjustable flanges allow maximum cleaning efficiencies by positioning nozzle turret to various spray depths along the length of extension

Adjustable Three-prong Flange

Ordering Info

22250 – 316SSI I

ModelNo.

MaterialCode

• For tanks with three-prong flange connections

• Use with either the AA090 or AA190 Tank Washers

Adjustable Flange• For tanks with Tri-clamp® Fitting

• Choice of 2-1/2", 3", 4" or 6" Tri-clamp Fitting

Ordering Info

39205 – 3 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

• For tanks with 150# flange connections

• Choice of 2", 3" or 4" 150# Raised Face Flange

Adjustable Flange

Ordering Info

46395 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

Note: When choosing an adjustable flange, make sure the nozzle hub will fit inside tank opening. If not, some modification of the nozzle hub will be necessary. Contact your local Spraying Systems Co. representative for more information.

1.1"(29 mm) .84" (22 mm)

.11"(3 mm)

.73"(18 mm)

2.0" (51 mm)

AA090Spray Head Tank Diameter Opening

2.3" (59 mm)Opening

AA190Spray Head Tank Diameter Opening

with Two Nozzles

.85" (21 mm)

1.3" (33 mm)

3.6

" (8

5 m

m)

3.0" (76 mm)

3.75" (95 mm)Opening

Page 19: Spraying Systems Tank Wash

191.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 34' (10.4 m)

Max. Tank Diameter

Ordering Info

45260 – CEI I

ModelNo.

MaterialCode

• 6-1/4" O.D.

• For tanks with 2" to 4" tank inlet sizes

• Install on any air or electrically driven AA090 or AA190 Tank Washers

• Long operational life assured through chemical resistant CELCON® (acetal) material with 304SS screws

Tank Washer Adapter

Ordering Info

43047 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

• Available in 4" and 6"

• Achieve the best possible cleaning by adjusting the ball swivel and changing the angle of spray head as much as 60°

• Precise positioning of spray head

• Helps clean around internal obstructions

Ball Swivel Adjustable Flange Dimensions and Weights

• Includes a 4" 316SS Raised Face Flange, stainless steel lock washers, bolts and TEFLON® gasket

• Use to mount the standard AA190 Three-prong Flange to a 4" 150# flange

Mounting Kit

Ordering Info

39204 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

Model No. Length O.D. Weight39205-2-1/2

4-3/4" (121 mm)

3" (76 mm) 2 lbs. (.9 kg)

39205-3 3.6" (91 mm) 2.1 lbs. (.95 kg)

39205-4 4.7" (119 mm) 2.5 lbs. (1.1 kg)

39205-6 6.6" (168 mm) 5.3 lbs. (2.4 kg)

22250 4-1/16" (103 mm) 5" (127 mm) 2.8 lbs. (1.3 kg)

46395-2 4-13/16" (122 mm) 6" (152 mm) 12 lbs. (5.4 kg)

46395-3 4-15/16" (125 mm) 7.5" (191 mm) 12.9 lbs. (5.9 kg)

46395-4 5" (127 mm) 9" (229 mm) 17.7 lbs. (8.0 kg)

43047-46-3/4" (172 mm)

9" (229 mm) 20 lbs. (9.1 kg)

43047-6 11" (279 mm) 30 lbs. (13.6 kg)

39204 15/16" (24 mm) 9" (229 mm) 15 lbs. (6.8 kg)

45260 3-13/16" (97 mm) 6.25" (159 mm) 1 lb. (.45 kg)

Page 20: Spraying Systems Tank Wash

20 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 8' (2.4 m)

Max. Tank Diameter

Motor DrivenTank Washers

AA090AG

2.3" (59 mm)Opening

1.1"(29 mm) .84" (22 mm)

.11"(3 mm)

.73"(18 mm)

2.0" (51 mm)

Spray Head Tank Diameter Opening

• Cleans small to medium size tanks up to 8' (2.4 m) in diameter

• Optional adjustable flange accurately positions turret within tank

Features and Benefits

• Drum Cleaning

• Tote Cleaning

Typical ApplicationsSpecificationsMax. tank dia.: 8' (2.4 m)

Flow rate range: 1.5 to 7.3 gpm (5.7 to 28 l/min)

Pressure range: 100 to 500 psi (7 to 35 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 2.3" (59 mm)

Spray coverage: 360°

Inlet connection: 1" NPT or BSPT (F)

• Provides maximum efficiency and cost reduction through high-impact cleaning with minimum liquid consumption

• Choose from air (AG), electric (E) or explosion-proof electric (EP) motors

• Lightweight and portable – allows for maximum use and quick payback

• Long-life construction features corrosion-resistant 316SS and TEFLON® fluoropolymer resin seals

• Easily mounted with choices of 1.5', 3', 4' or 6' (.5, .9, 1.2 or 1.8 m) shaft lengths

Lubricator assembly is included with the air (AG) model only. Regular lubrication

of the air supply line will significantly increase the life of the air motor.

Page 21: Spraying Systems Tank Wash

211.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Motor DrivenTank Washers 8' (2.4 m)

Max. Tank Diameter

MotorType

ACFrequency

Speed(rpm)

Current(amps)

Power(watts)

Approx. Time for One Complete Cycle

(min.)

Electric50 Hz. 4.0 0.6 40 9

60 Hz. 4.8 0.6 34 8

Explosion-Proof

50 Hz. 0.8 0.3 33 4460 Hz. 1.0 0.3 28 35

Cycle Time Data – Electric Motor (E and EP)

Cycle Time Data – Air Motor (AG)

Air Pressurepsi (bar)

AirConsumptionscfm (l/min)

Approx.Speed(rpm)

Approx. Time for One Complete Cycle

(min.)5 (0.34) 1.4 (40) 3.2 10

7 (0.48) 2.0 (57) 6 5.510 (0.68) 3.1 (88) 8.2 4

Model No. ExtensionLength

Overall Length Weight

AA090AG-1.5 1.5' (0.5 m) 35" (0.8 m) 12-1/2 lbs. (5.7 kg)

AA090AG-3 3' (0.9 m) 53" (1.3 m) 14 lbs. (6.4 kg)

AA090AG-4 4' (1.2 m) 65" (1.6 m) 15-1/2 lbs. (7 kg)

AA090AG-6 6' (1.8 m) 89" (2.2 m) 18-1/2 lbs. (8.4 kg)

Dimensions and Weights –Air Motor (AG)

Model No. ExtensionLength

Overall Length Weight

AA090E-1.5 1.5' (0.5 m) 29-5/8" (0.7 m) 12-1/2 lbs. (5.7 kg)

AA090E-3 3' (0.9 m) 47-5/8" (1.2 m) 14 lbs. (6.4 kg)

AA090E-4 4' (1.2 m) 59-5/8" (1.5 m) 15-1/2 lbs. (7 kg)

AA090E-6 6' (1.8 m) 83-5/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

Dimensions and Weights –Electric Motor (E)

Model No. ExtensionLength

Overall Length Weight

AA090E-EP-1.5 1.5' (0.5 m) 32-5/8" (0.8 m) 20 lbs. (9.1 kg)

AA090E-EP-3 3' (0.9 m) 50-5/8" (1.3 m) 22 lbs. (10 kg)

AA090E-EP-4 4' (1.2 m) 62-5/8" (1.6 m) 23 lbs. (10.5 kg)

AA090E-EP-6 6' (1.8 m) 86-5/8" (2.2 m) 26 lbs. (11.8 kg)

Dimensions and Weights –Explosion-Proof Motor (EP)

Ordering Information

AA090 Motorized Tank Washer

Tank Washer Nozzle No.

AA090E – 3 + W 0005I I I I

TankWasher

Type

ExtensionLength

NozzleType

CapacitySize

Performance DataTotal Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)W0005 1.5 (5.7) 2.0 (7.6) 2.4 (9.1) 2.8 (10.6) 3.2 (12.1)

W0010 2.7 (10.2) 3.7 (14.0) 4.5 (17.0) 5.1 (19.3) 5.8 (22.0)

W0014 3.5 (13.2) 4.7 (17.8) 5.8 (22.0) 6.6 (25.0) 7.3 (28.0)

*Note: Flow rates tabulated above include pressure drop through unit.

Accessories

Strainers

To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Adjustable Flanges

Spray Coverage

Type ofCoverage

360°

See pages 18 and 19 for more information.

Page 22: Spraying Systems Tank Wash

22 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 25' (7.6 m)

Max. Tank Diameter

Fluid DrivenTank Washing Nozzles

27500

SpecificationsMax. tank dia.: 25' (7.6 m)

Flow rate range: 4 to 391 gpm (15.3 to 1490 l/min)

Pressure range: 10 to 50 psi (.7 to 3.5 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 2" to 7" (51 to 178 mm)depending on capacity size

Spray coverage: 180° spraying up or down,270° spraying up or down and 360°

Inlet connection 27500: 1/2" to 3" NPT or BSPT

Inlet connection 27500R: 1/2" to 1" NPT or BSPT

Typical Applications

• Cleaning PCB Washers27500 nozzles are used to

• Cleaning Broke Chests27500 TEFLON nozzles are an ideal solution for cleaning liquid and pigment material from broke chest ceilings at a pulp and paper mill.

clean wash units in the manufacture of printed circuit boards.

Some 27500R sizes available in carbon-filled TEFLON.

27500R

• Ideal for rinsing tanks, vessels and containers up to 25' (7.6 m) in diameter

• Especially suited for CIP systems – no motor source is needed due to the reactionary force of the cleaning liquid to rotate the spray head

• Low pressure for cleaning and rinsing applications

• Long-life material of construction – corrosion- and chemical-resistant TEFLON® fluoropolymer resin

• 27500R nozzles in 1/2" and 3/4" inlet connections are available in carbon-filled TEFLON for improved thermal characteristics and higher mechanical strength over the standard material TEFLON

• Spray angles range from 180° to 360° to meet most application needs

Features and Benefits

• 27500R has a rotating spray head that can be easily removed from the body for inspection and maintenance

• To optimize performance of the rotating spray head, use liquid free of debris

Page 23: Spraying Systems Tank Wash

231.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 25' (7.6 m)

Max. Tank Diameter

NozzleNo.

OrificeDia.(mm)

Capacity gpm (l/min)Max. TankDia. (m)10 psi

(0.7 bar)20 psi

(1.5 bar)30 psi (2 bar)

40 psi (3 bar)

50 psi (3.5 bar)

l 27500 (A thru E)-R-1/2-8-TEF 3/32" (2.4) 4.0 (15.3) 5.7 (22) 6.9 (26) 8.0 (32) 8.9 (34) 10' (3.0)

l 27500 (A thru E)-R-3/4-18-TEF 3/32" (2.4) 9.0 (34) 12.7 (50) 15.6 (58) 18 (71) 20 (77) 15' (4.3)

27500 (A thru E)-R-3/4-32-TEF 5/32" (4.0) 16 (61) 23 (89) 28 (103) 32 (126) 36 (136) 15' (4.3)

27500 (A thru E)-R-3/4-46-TEF 15/64" (6.0) 23 (88) 33 (130) 40 (148) 46 (182) 51 (196) 15' (4.3)

27500 (A thru E)-R-1-50-TEF 5/32" (4.0) 25 (95) 35 (140) 43 (161) 50 (197) 56 (215) 18' (5.5)

27500 (A thru E)-R-1-70-TEF 7/32" (5.6) 35 (133) 49 (195) 61 (225) 70 (275) 78 (300) 18' (5.5)

27500 (A thru E)-R-1-90-TEF 19/64" (7.5) 45 (172) 64 (250) 78 (290) 90 (355) 101 (385) 18' (5.5)

27500 (A thru E)-2-100-TEF 15/64" (6.0) 50 (191) 71 (280) 87 (320) 100 (395) 112 (425) 20' (6.0)

27500 (A thru E)-2-125-TEF 17/64" (6.7) 63 (240) 88 (350) 108 (400) 125 (495) 140 (530) 20' (6.0)

27500 (A thru E)-2-150-TEF 5/16" (7.9) 75 (285) 106 (420) 130 (480) 150 (590) 168 (640) 20' (6.0)

27500 (A thru E)-2-175-TEF 3/8" (9.5) 88 (335) 124 (490) 152 (560) 175 (690) 196 (745) 20' (6.0)

27500 (A thru E)-2-200-TEF 27/64" (10.7) 100 (380) 141 (560) 173 (645) 200 (790) 224 (850) 20' (6.0)

27500 (A thru E)-3-250-TEF 25/64" (9.9) 125 (475) 177 (700) 217 (805) 250 (985) 280 (1065) 25' (7.6)

27500 (A thru E)-3-300-TEF 27/64" (10.7) 150 (570) 212 (840) 260 (965) 300 (1180) 335 (1280) 25' (7.6)

27500 (A thru E)-3-350-TEF 31/64" (12.3) 175 (665) 247 (975) 303 (1130) 350 (1380) 391 (1490) 25' (7.6)

l Models available in carbon-filled TEFLON®.

Suggested optimum operating range – 20 to 40 psi (1.5 to 3 bar).

Performance Data

Spray Coverage

Type ofCoverage

180° Up 180° Down 270° Up 270° Down 360°

A B C D E

Dimensions and Weights

Nozzle Type Inlet Dia.NPT or BSPT X Dia. Y Z Flats

27500, 27500R 1/2" 1-15/16" (49.2 mm) 2-3/8" (60.3 mm) 1-1/8" (28.6 mm)

27500, 27500R 3/4" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 1-5/16" (33.3 mm)

27500, 27500R 1" 2-3/4" (69.8 mm) 3" (76.2 mm) 1-5/8" (45.3 mm)

27500 2" 4-7/8" (123.8 mm) 4-3/8" (111 mm) 2-3/4" (69.8 mm)

27500 3" 6-7/8" (174.6 mm) 5-7/8" (149.2 mm) 3-7/8" (98.4 mm)

Y

X Dia.

Z

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

27500 Tank Washing Nozzle

27500 E – R – 3/4 – 18 – TEF*I I I I I I

NozzleType

CoverageType

RemovableSprayHead

InletConn.

CapacitySize

MaterialCode

*Indicate CTEF for carbon-filled TEFLON.

Ordering Information

Page 24: Spraying Systems Tank Wash

24 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 18' (5.5 m)

Max. Tank Diameter

Features and Benefits

Fluid DrivenTank Washing Nozzles

• Pharmaceutical Processing Tanks

• Food Processing

SpecificationsMax. tank dia.: 18' (5.5 m)

Flow rate range: 9 to 100.6 gpm (34 to 384 l/min)

Pressure range: 10 to 50 psi (0.7 to 3.5 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 2.5" to 4" (64 to 102 mm) depending on capacity size

Spray coverage: 180° up or down, 270° up or down and 360°

Inlet connections: 3/4", 1", 1-1/2", DN20, DN25 and DN40 sanitary tubing

A dairy manufacturer uses 28500R tank washing nozzles in their clean-in-place system for a milk filling machine.

Typical Applications

Threadless design and steel locking pin provide better seal and prevent

contamination.

28500

28500RConforms to 3A

standards for CIP.

• Ideal for cleaning tanks, vessels and containers up to 18' (5.5 m) in diameter

• An advantage for sanitary applications, the threadless and tapered design promotes self-draining to prevent buildup on nozzle

• Secured to inlet connection with 316SS locking pin

• Conforms to 3A sanitary standard 78-01 for spray cleaning devices to remain in place (does not apply to 180° spraying up coverage)

• Constructed of TEFLON® fluoropolymer resin – ideal for harsh cleaning chemicals

• 28500R has a rotating spray head that can be easily removed from the body for inspection and maintenance

• To optimize performance of the rotating spray head, use liquid free of debris

Page 25: Spraying Systems Tank Wash

251.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 18' (5.5 m)

Max. Tank Diameter

Spray Coverage

Type ofCoverage

180° Up 180° Down 270° Up 270° Down 360°

A B C D E

Ordering Information

28500 Tank Washing Nozzle

28500 E – R – 3/4 – 23 – TEFI I I I I I

NozzleType

CoverageType

RemovableSprayHead

InletConn.

CapacitySize

MaterialCode

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Performance Data

Nozzle No.OrificeDia.(mm)

Capacitygpm (l/min)

10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)28500 (A thru E)-3/4-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)

28500 (A thru E)-DN20-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)28500 (A thru E)-3/4-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)

28500 (A thru E)-DN20-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)28500 (A thru E)-3/4-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)

28500 (A thru E)-DN20-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)28500 (A thru E)-3/4-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)

28500 (A thru E)-DN20-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)28500 (A thru E)-1-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)

28500 (A thru E)-DN25-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)28500 (A thru E)-1-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)

28500 (A thru E)-DN25-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)28500 (A thru E)-1-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)

28500 (A thru E)-DN25-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)28500 (A thru E)-1-1/2-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)28500 (A thru E)-DN40-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)28500 (A thru E)-1-1/2-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)28500 (A thru E)-DN40-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)

Dimensions and Weights

Y

Z

X Dia.Nozzle Inlet ID Inlet Dia. X Dia. Y Z

3/4" .76" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)

DN20 22.2 mm 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)

1" 1.02" 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)

DN25 28.2 mm 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)

1-1/2" 1.52" 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)

DN40 40.2 mm 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)

Page 26: Spraying Systems Tank Wash

26 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 8' (2.4 m)

Max. Tank Diameter

• Effectively washes interior of small tanks and drums up to 8' (2.4 m) in diameter

Fluid DrivenTank Washing Nozzles

Features and Benefits

• Tank Cleaning

• Barrel Cleaning

• Vessel Cleaning

Typical Applications

21400A nozzles are used by a textile manufacturer to keep the sides of their processing vessels free from dust particles.

21400A

18250A

• Features three high-impact flat sprays mounted in a rotating spray head that is driven by the flow of the cleaning liquid

• The precisely positioned orifices provide complete orbital coverage of all interior surfaces

• Can be installed in either vertical or horizontal positions

• Maximum wear life and corrosion resistance results from construction made of 316SS with bearing retainers constructed of RYTON® (polyphenylene sulfide); sleeves of 50% stainless steel TEFLON®

• High temperature versions available up to 350°F (177°C) with optional all 316SS sleeve

• To optimize performance of the rotating spray head, cleaning liquid should be single pass or free of particulate

Page 27: Spraying Systems Tank Wash

271.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 8' (2.4 m)

Max. Tank Diameter

NozzleNo.

Capacity gpm (l/min)

10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)18250A-316SS21-316SS 10.5 (48) 14.8 (59) 18.2 (68) 21 (76) 23 (83) 26 (96)

18250A-316SS45-316SS 23 (103) 32 (126) 39 (145) 45 (162) 50 (178) 55 (205)

Performance Data

A B C Hex. Weight

5-29/64"(138.4 mm)

4-35/64"(115.5 mm)

2-6/13"(53.6 mm)

1-5/8"1.6 lbs.

(0.73 kg)

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Dimensions and Weights

A

C

B

SpecificationsMax. tank diameter: 8' (2.4 m)

Flow rate range: 10.5 to 55 gpm (48 to 205 l/min)

Pressure range: 10 to 60 psi (1 to 4 bar)

Max. operating temp.: 200°F (93°C);350°F (177°C) with high temp. version

Min. tank opening size: 2-7/32" (60 mm) in diameter

Spray coverage: 360°

Inlet connection: 3/4" NPT or BSPT

18250A Rotary Tank Washing Nozzle

18250A HT – 316SS 45 – 316SSI I I I I

NozzleType

HighTemperature

Option

Bearingsand Races

Material Code

CapacitySize

MaterialCode

Ordering Information Spray Coverage

Type ofCoverage

360°

18250A

Page 28: Spraying Systems Tank Wash

28 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

21400A

NozzleNo.

Capacity gpm (l/min)

10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)21400A-316SS10-316SS 5.0 (23) 7.1 (28) 8.7 (32) 10 (36) 11.2 (39) 12.2 (46)

21400A-316SS18-316SS 9.0 (41) 12.7 (50) 15.6 (58) 18 (65) 20 (71) 22 (82)

Performance Data

SpecificationsMax. tank diameter: 5' (1.5 m)

Flow rate range: 5.0 to 22 gpm (23 to 82 l/min)

Pressure range: 10 to 60 psi (1 to 4 bar)

Max. operating temp.: 200°F (93°C);350°F (177°C) with high temp. version

Min. tank opening size: 2-1/4" (60 mm)

Spray coverage: 360°

Inlet connection: 3/4" NPT or BSPT

21400A Rotary Tank Washing Nozzle

21400A HT – 316SS 18 – 316SSI I I I I

NozzleType

HighTemperature

Option

Bearingsand Races

Material Code

CapacitySize

MaterialCode

Ordering Information

Dimensions and WeightsA B C Hex. Weight

5-9/32"(134 mm)

4-25/64"(111.5 mm)

1-3/4"(44.5 mm)

1-5/8"1.5 lbs.

(0.68 kg)

AB

C

Accessories

Spray Coverage

Type ofCoverage

360°

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Fluid DrivenReactionary Force 5' (1.5 m)

Max. Tank Diameter

Page 29: Spraying Systems Tank Wash

291.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Typical Applications• Chemical Container Cleaning

• Cylinder Cleaning

• Pipe/Duct Work Cleaning

NozzleNo.

Capacity gpm (l/min)

10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2.0 bar) 40 psi (3.0 bar) 50 psi (4.0 bar)30473-1/4-TEF 2.1 (7.8) 2.9 (11.3) 3.5 (13) 4.0 (15) 4.5 (18)

Performance Data

SpecificationsMax. tank dia.: 8' (2.4 m)

Flow rate range: 2.1 to 4.5 gpm (7.8 to 18 l/min)

Pressure range: 10 to 50 psi (0.7 to 4 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 1" (25 mm)

Spray coverage: approx. 360°

Inlet connection: 1/4" NPT or BSPT (M)

30473 Rotary Tank Washing Nozzle

30473 – 1/4 – TEFI I I

NozzleType

InletConn.

MaterialCode

Ordering Information Spray Coverage

Type ofCoverage

~360°

NozzleNo. A B Dia. Weight

304731-3/4"

(44.4 mm)7/8"

(22.3 mm)0.5 oz.

(0.02 kg)

Dimensions and Weights Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Fluid DrivenReactionary Force 8' (2.4 m)

Max. Tank Diameter

Fluid DrivenTank Washing Nozzle

30473

B Dia.

A

Chemical-resistant TEFLON® construction with removable Viton® O-ring that allows rotating spray head to be easily removed for inspection and maintenance.

Page 30: Spraying Systems Tank Wash

30 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenReactionary Force 6.5' (2.0 m)

Max. Tank Diameter

NozzleNo.

Capacity gpm (l/min)

20 psi (1.5 bar) 30 psi (2.0 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar) 70 psi (5 bar)D41892-POM-6 4.0 (15.9) 4.9 (18.3) 5.7 (20.5) 6.4 (22.5) 7.0 (26) 7.5 (29)

Performance Data

SpecificationsMax. tank dia.: 6.5' (2.0 m)

Flow rate range: 4.0 to 7.5 gpm (15.9 to 29 l/min)

Pressure range: 20 to 70 psi (2 to 5 bar)

Max. operating temp.: 160°F (70°C)

Min. tank opening size: 1-1/2" (37 mm)

Spray coverage: 360°

Inlet connection: 3/8", 1/2" NPT or BSPT (F)

Typical Applications

Dimensions and Weights

Strainers

Accessories

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

NozzleNo. A B Weight

D418922.7"

(68 mm)1.46"

(37 mm)1.4 oz.

(0.04 kg)

Spray Coverage

Type ofCoverage

360°

D41892

Self-cleaning sliding bearing means minimal maintenance.

Lightweight body and flat spray inserts are constructed of POM-DELRIN® for durability and corrosion resistance.

CIP connection and ATEX certified versions available upon request.

• Chemical Container Cleaning

• Small Tank Cleaning

Ordering Information

B

A

B

A

UniRokon™ Fluid DrivenTank Washing Nozzle

D41892 Rotary Tank Washing Nozzle

D41892 – B 1/2 – POM – 6I I I I I

NozzleType

BSPT InletConn.

MaterialCode

CapacitySize

Page 31: Spraying Systems Tank Wash

311.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

NozzleNo.

Capacity gpm (l/min)

10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)36640-1.7-SS 0.8 (3.4) 1.2 (4.9) 1.5 (5.3) 1.7 (6.1) 1.9 (6.8) 2.2 (7.9)

Performance Data

NozzleNo. A B Dia. C Hex. Weight

366401-7/8"

(47.6 mm)1"

(25.4 mm)1-9/16"

(39.7 mm)7/8"

(22.2 mm)3 oz.

(0.09 kg)

Dimensions and Weights

AC

B

Fluid DrivenReactionary Force 3' (.9 m)

Max. Tank Diameter

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

36640 Rotary Tank Washing Nozzle

36640 – 1.7 – SSI I I

NozzleType

CapacitySize

MaterialCode

Ordering Information

SpecificationsMax. tank dia.: 3' (.9 m)

Flow rate range: .8 to 2.2 gpm (3.4 to 7.9 l/min)

Pressure range: 10 to 60 psi (1 to 4 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 1-1/32" (26 mm)

Spray coverage: side sprays

Inlet connection: 1/4" NPT or BSPT (F)

Typical Applications

Achieve maximum wear life and corrosion resistance with stainless steel and hardened stainless steel bearings and races. 36640

Fluid DrivenTank Washing Nozzle

• Keg Washing

• Cylinder Cleaning

• Pipe/Duct Work Cleaning

Spray Coverage

Type ofCoverage

Side Spray

Page 32: Spraying Systems Tank Wash

32 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Features and Benefits

Fluid DrivenReactionary Force 3' (.9 m)

Max. Tank Diameter

Typical Applications• Keg Washing

• Cylinder Cleaning

• Washing Dialysis Barrels23240 compact keg washing nozzles provide complete coverage needed for cleaning and sterilizing the inside of kidney dialysis barrels.

• Pipe/Duct Work CleaningEnclosed in a spring-loaded nozzle case to reduce contamination, the 23240 keg washing nozzle automates the cleaning of a duct and cyclone at a spray drier plant.

• Excellent for general rinsing and light cleaning in small containers, cylinders or duct work

• Choose from two designs: 23240-2 has two flat spray orifices positioned to produce the self-rotating force and provide side sprays. 23240-3 adds a top orifice resulting in a nearly full spherical spray coverage

• 316SS nozzle with bearings and races made of HSS for maximum wear life or choose 316SS throughout for maximum corrosion resistance

• Standard internal 50% stainless steel filled TEFLON® sleeve or optional TEFLON sleeve

SpecificationsMax. tank dia.: 3' (.9 m)

Flow rate range: 3.5 to 22 gpm (14 to 79 l/min)

Pressure range: 20 to 200 psi (1.5 to 12 bar)

Max. operating temp.: 350°F (177°C)

Min. tank opening size: 1-1/32" (26 mm)

23240-2 spray coverage: side sprays

23240-3 spray coverage: 360°

Inlet connection: 1/2" NPT or BSPT (F)

23240

Fluid DrivenTank Washing Nozzle

Page 33: Spraying Systems Tank Wash

331.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

NozzleNo.

Capacity gpm (l/min)

20 psi(1.5 bar)

40 psi(3 bar)

60 psi(4 bar)

80 psi(5 bar)

100 psi(6 bar)

120 psi(8 bar)

150 psi(10 bar)

200 psi(12 bar)

23240-2-_ _ _-5-316SS 3.5 (14) 5.0 (19.7) 6.1 (23) 7.1 (25) 7.9 (28) 8.7 (32) 9.7 (36) 11.2 (39)

23240-2-_ _ _-8-316SS 5.7 (22) 8.0 (32) 9.8 (36) 11.3 (41) 12.6 (45) 13.9 (52) 15.5 (58) 17.9 (63)

23240-3-_ _ _-5.7-316SS 4.0 (15.9) 5.7 (22) 7.0 (26) 8.1 (29) 9.0 (32) 9.9 (37) 11.0 (41) 12.7 (45)

23240-3-_ _ _-7-316SS 4.9 (19.5) 7.0 (28) 8.6 (32) 9.9 (36) 11.1 (39) 12.1 (45) 13.6 (50) 15.7 (55)

23240-3-_ _ _-10-316SS 7.1 (28) 10.0 (39) 12.2 (46) 14.1 (51) 15.8 (56) 17.3 (64) 19.4 (72) 22 (79)

Performance Data

Ordering Information

Dimensions and WeightsNozzle

No. A B Dia. Weight

232403-1/2"

(89 mm)1"

(25.4 mm)8 oz.

(0.23 kg)A

B

Fluid DrivenReactionary Force 3' (.9 m)

Max. Tank Diameter

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Accessories

Type ofCoverage

360° Side Spray

Spray Coverage

23240 Rotary Tank Washing Nozzle

23240 – 2 – 316SS – 5 – 316SSI I I I I

NozzleType

CoverageType

Bearingsand Races

Material Code

CapacitySize

MaterialCode

Page 34: Spraying Systems Tank Wash

34 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenConstant Speed 20' (6.0 m)

Max. Tank Diameter

Rokon™ Fluid Driven Tank Washing Nozzles

D40159-SS, 316SSD26984-SS, 316SS

D40159-PVDFD26984-PVDF

SpecificationsMax. tank dia.: 20' (6.0 m)

Flow rate range: 1.4 to 31 gpm (5.3 to 128 l/min)

Pressure range: 15 to 230 psi (1 to 16 bar)

Max. operating temp.: 160°F (70°C)

Min. tank opening size: 2.25" (54 mm)

Spray coverage D40159: 65°, 120°, 180° and 260°

Spray coverage D26984: 360°

Inlet connection SS, 316SS: 1/2" NPT or BSPT

Inlet connection PVDF: 3/8", 1/2" NPT or BSPT

Typical Applications• Rinsing Mixing Tanks

The D40159-PVDF nozzle is used to thoroughly clean the inside of food mixing tanks and to help prevent cross contamination.

• Washing Dry Powder TanksD26984-SS rotating nozzles clean the interior of dry powder tanks, between batches, to remove fine dust particles.

Stainless steel, ATEX-certified models are available for

explosion-proof environments.

Features and Benefits• Cleans, rinses and sanitizes medium-size tanks up to 20'

(6.0 m) in diameter

• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for more thorough cleaning

• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption

• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed

• PVDF nozzle body constructed of chemical- and corrosion-resistant KYNAR® with a TEFLON® washer and a polyethylene sleeve. D40159-PVDF and D26984-1/2-PVDF-2.3 nozzles have 303SS nozzle inserts

• 303SS or 316SS body available with a TEFLON sleeve and washer

• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments

• Sanitary tubing and wall mounting options available upon request

Page 35: Spraying Systems Tank Wash

351.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fluid DrivenConstant Speed 20' (6.0 m)

Max. Tank Diameter

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.

Request Catalog 35for more information on our complete line of strainers.

Performance DataNozzle Inlet

Connection

Nozzle Type CapacitySize

Capacity gpm (l/min)

PVDF SS, 316SS 30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)

3/8l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

l 4.5 3.8 (14.5) 4.4 (17.0) 6.9 (22) 8.5 (32) 10.5 (40)

1/2

l 2.3* 1.8 (7.1) 2.2 (8.8) 3.4 (11) 4.0 (15.3) 5.0 (19)

l l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

l l 4.5 3.8 (14.5) 4.4 (17) 6.9 (22) 8.5 (32) 10.5 (40)

l l 9.9 8.4 (31.8) 9.7 (40) 15.5 (52) 19.1 (73) 24 (93)

l l 13.6 11.3 (42.9) 14.0 (55) 21 (71) 26 (101) 31 (128)

*D40159-SS, -316SS not available in 2.3 capacity.

NozzleType

A(mm)

B Dia.(mm)

C Dia.(mm) Weight

PVDF5-3/4"(146)

1-15/16"(49)

1-59/64"(49)

.43 lbs.(0.19 kg)

SS, 316SS5-3/4"(146)

2"(50)

1-3/5"(41)

1.62 lbs.(0.73 kg)

Dimensions and Weights

A

B

C

A

B

C

PVDF SS, 316SS

D40159 Rokon Rotary Tank Washing Nozzle

D40159 – 3/8 – PVDF 3.2 – 260 A **I I I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

SprayAngle

SprayDir.

**Add “A” to the D40159 part number for upward spray toward inlet.

Ordering Information

D26984 Rokon™ Rotary Tank Washing Nozzle

D26984 – 3/8 – PVDF – 3.2I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

Spray Angle 260° Down 260° Up** 180° Down 180° Up** 120° Down 65° Down

CapacitySize

3.2 l l l l l l

4.5 l l l l l l

9.9 l l l l l l

13.6 l l l l

Spray Coverage – D40159

Spray Coverage – D26984

Type ofCoverage

360°

Page 36: Spraying Systems Tank Wash

36 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

• Cleans, rinses and sanitizes medium-size tanks up to 12' (3.7 m) in diameter

• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressure for more thorough cleaning

• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption

• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed

• Patented self-flushing water bearing design eliminates internal bearings or races

• Available in four capacity sizes – 3.2, 4.5, 9.9 and 13.6

• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments

Features and Benefits

Fluid DrivenConstant Speed 12' (3.7 m)

Max. Tank Diameter

SpecificationsMax. tank dia.: 12' (3.7 m)

Flow rate range: 2.7 to 34 gpm (10 to 128 l/min)

Pressure range: 20 to 230 psi (1.4 to 16 bar)

Max. operating temp.: 302°F (150°C)

Min. tank opening size: 1-1/4" (32 mm)

Spray coverage: 360°

Inlet connection: 3/8" NPT or BSPT, DN19

Typical Applications

Clean in place system uses multiple D41800E compact MiniRokon nozzles to clean large tanks in the manufacturing of cellulose.

• Tank Cleaning

Sanitary pin connection

conforms to 3A standards for CIP.

D41800E

D41800EThreaded version

• Sanitary pin version conforms to 3-A sanitary standard 78-01 for spray cleaning devices to remain in place (CIP)

MiniRokon™ Fluid Driven Tank Washing Nozzle

Page 37: Spraying Systems Tank Wash

371.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Type ofCoverage

360°

Spray Coverage

Ordering Information

MiniRokon™ Rotary Tank Washing Nozzle3/8" Threaded Connection

D41800E – 3/8 – 316L 9.9I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

MiniRokon Rotary Tank Washing NozzleDN19 Sanitary Connection

D41800E – 19 – 316L 9.9 – 3AI I I I l

NozzleType

InletConn.

MaterialCode

CapacitySize

3AVersion

NozzleType

InletConn.

A(mm)

B Dia.(mm)

C Dia.(mm)

D Dia.(mm) Weight

D41800E3/8" 3" (78) 1-3/16" (30) 27/32" (21) – .28 lbs. (0.13 kg)

DN19 3-7/32" (82) 1-3/16" (30) 27/32" (21) .094" (2.4) .29 lbs. (0.13 kg)

Dimensions and Weights

D

B

C

A

Performance Data

CapacitySize

Capacity gpm (l/min)

30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)

3.2 2.9 (10.8) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

4.5 4.0 (15.1) 4.8 (19) 7.5 (24) 9.1 (34) 11.3 (43)

9.9 8.8 (33.2) 10.1 (40) 16.1 (52) 19.7 (73) 24 (93)

13.6 12.1 (45.7) 14.0 (55) 22 (71) 27 (101) 34 (128)

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.

Request Catalog 35for more information on our complete line of strainers.

Fluid DrivenConstant Speed 12' (3.7 m)

Max. Tank Diameter

Page 38: Spraying Systems Tank Wash

38 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 22' (6.7 m)

Max. Tank Diameter

Fixed Tank Washing Nozzles

Features and Benefits• High capacity stationary tank washing nozzles feature

13 FullJet® nozzles for spraying numerous patterns and coverages

• Simple, reliable and does not contain any moving parts

• Constructed in a choice of materials: brass, mild steel and stainless steel

• On Model 6353-MFP, reliability and increased rinsing action are achieved through 3/8" Maximum Free Passage FullJet nozzles to help reduce clogging

• Can be specially designed for a wide range of coverages

• To rinse deeper tanks, use Model 12900-2 which has 1-1/2" bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

6353-MFP

Typical Applications• Rinsing Oil Additives

6353 Tank Washing Nozzles are used to rinse oil additives from the walls of 14' (4.3 m) tanks.

12900

6353

Page 39: Spraying Systems Tank Wash

391.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 22' (6.7 m)

Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.

Max. Free Passin. (mm)

Capacity gpm (l/min)

20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)12900-1-1/2 1/2 HH40 0.141 (3.6) 72 (280) 86 (320) 99 (390) 109 (415)

12900-1-3/4 3/4 HH7 0.203 (5.2) 148 (580) 180 (660) 205 (800) 225 (860)

12900-1-1 1 HH12 0.250 (6.4) 252 (1000) 306 (1130) 350 (1370) 385 (1470)

Performance Data

12900Adaptable assembly

accepts 1/2", 3/4" or 1" full cone nozzles.

12900-1 Nozzle

Assembly Nozzle

12900-1 – 3/4 – 316SS + 3/4HH – 316SS 7I I I I I I

NozzleNo.

InletConn.

MaterialCode

NozzleType

MaterialCode

CapacitySize

Ordering Information Accessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Nozzle No. A B Dia. Weight12900-1-1/2 6-17/32" (166 mm) 7-1/2" (191 mm) 13.7 lbs. (6.2 kg)

12900-1-3/4 6-27/32" (174 mm) 8-1/4" (210 mm) 15.3 lbs. (6.9 kg)

12900-1-1 7-7/32" (183 mm) 9" (229 mm) 18.1 lbs. (8.2 kg)

Dimensions and Weights

A

B

SpecificationsMax. tank dia.: 22' (6.7 m)

Flow rate range: 72 to 385 gpm (280 to 1470 l/min)

Pressure range: 20 to 50 psi (1.5 to 3.5 bar)

Max. operating temp.: 212°F (100°C)

Min. tank opening size: 10" (254 mm)

Materials: Brass or 316SS

Spray coverage: 360°

Inlet connection: 3" NPT or BSPT (F)

Spray Coverage

Type ofCoverage

360°

Page 40: Spraying Systems Tank Wash

40 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 10' (3.1 m)

Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.

Max. Free Passin. (mm)

Capacity gpm (l/min)

20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)6353 1/4 GG5 0.050 (1.3) 8.9 (35) 10.8 (40) 12.3 (48) 13.6 (52)

6353 1/4 GG10 0.063 (1.6) 17.9 (70) 22 (80) 25 (97) 27 (104)

6353 3/8 GG22 0.109 (2.8) 39 (155) 48 (177) 55 (215) 60 (230)

Performance Data

Ordering Information

6353 Nozzle

6353 – 1/4GG – 316SS 5I I I I

NozzleNo.

NozzleType

MaterialCode

CapacitySize

Accessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Dimensions and WeightsNozzle No. A B Dia. Weight6353-1/4GG5 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-1/4GG10 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-3/8GG22 4-3/4" (121 mm) 5" (127 mm) 4.5 lbs. (2.0 kg)A

B

SpecificationsMax. tank dia.: 10' (3.1 m)

Flow rate range: 8.9 to 60 gpm (35 to 230 l/min)

Pressure range: 20 to 50 psi (1.5 to 3.5 bar)

Max. operating temp.: 212°F (100°C)

Min. tank opening size: 6" (152 mm)

Materials: Brass, 303SS or 316SS

Spray coverage: 360°

Inlet connection: 1-1/2" NPT or BSPT (F)

6353Uses 1/4" or 3/8" full cone nozzles.

Spray Coverage

Type ofCoverage

360°

Page 41: Spraying Systems Tank Wash

411.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 10' (3.1 m)

Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.

Max. Free Passin. (mm)

Capacity gpm (l/min)

20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)6353 3/8 HHMFP6014 0.125 (3.2) 25 (93) 29 (108) 31 (118) 33 (123)

6353 3/8 HHMFP6022 0.156 (4.0) 38 (143) 44 (167) 49 (187) 54 (204)

6353 3/8 HHMFP6032 0.188 (4.8) 55 (206) 65 (246) 73 (276) 80 (301)

Performance Data

Accessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Ordering Information

6353-3/8HHMFP Nozzle

6353 – 3/8HHMFP – 316SS 14I I I I

NozzleNo.

NozzleType

MaterialCode

CapacitySize

Dimensions and WeightsNozzle No. A B Dia. Weight

6353-3/8HHMFP6014 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-3/8HHMFP6022 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-3/8HHMFP6032 4-3/4" (121 mm) 5" (127 mm) 3.7 lbs. (1.6 kg)A

B

6353-MFPMaximum Free Passage nozzles reduce clogging.

SpecificationsMax. tank dia.: 10' (3.1 m)

Flow rate range: 25 to 80 gpm (93 to 301 l/min)

Pressure range: 20 to 50 psi (1.5 to 3.5 bar)

Max. operating temp.: 212°F (100°C)

Min. tank opening size: 6" (152 mm)

Materials: Brass or 316SS

Spray coverage: 360°

Inlet connection: 1-1/2" NPT or BSPT (F)

Spray Coverage

Type ofCoverage

360°

Page 42: Spraying Systems Tank Wash

42 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 18' (5.5 m)

Max. Tank Diameter

• Ideal for rinsing and low-pressure washing

• Suitable for CIP – no moving parts

• 316L stainless steel construction permits the use of a wide array of CIP chemicals

• Low maintenance

• Deliver reliable, consistent performance

• Conforms to 3A sanitary 78-01 for spray cleaning devices to remain in place (CIP)

Features and Benefits

Fixed

SpecificationsMax. tank dia.: 18' (5.5 m)

Flow rate range: 22 to 141 gpm (83 to 534 l/min)

Pressure range: 15 to 30 psi (1.03 to 2.06 bar)

Max. operating temp.: 400°F (204°C)

Min. tank opening size: 3.4" to 4.6" (87 mm to 118 mm)

Spray coverage: 180° up or down, 360°

Inlet connection: 3/4", 1", 2"

• Food Processing Tanks

• Pharmaceutical Tanks

• Chemical Tanks

Typical Applications

Fixed spray balls are used for low-pressure washing and rinsing of tanks.

Spray Balls

Sanitary tank wash lances can be fabricated with 63225 nozzles

Page 43: Spraying Systems Tank Wash

431.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Fixed TankWashing Nozzles 18' (5.5 m)

Max. Tank Diameter

NozzleType/Size

Max. Free Pass.

in. (mm)

Capacity gpm (l/min)Max. TankDia. (m)15 psi

(1.03 bar)22 psi

(1.52 bar)30 psi

(2.06 bar)

63225E–3/4–22–316L .059 (1.45) 22 (83) 27 (102) 31 (117) 10' (3.0)

63225A–3/4–22–316L .076 (1.93) 22 (83) 27 (102) 31 (117) 10' (3.0)

63225B–3/4–22–316L .070 (1.78) 22 (83) 27 (102) 31 (117) 10' (3.0)

63225E–1–32–316L .068 (1.73) 32 (121) 39 (148) 45 (170) 13' (4.0)

63225A–1–32–316L .090 (2.29) 32 (121) 39 (148) 45 (170) 13' (4.0)

63225B–1–32–316L .086 (2.18) 32 (121) 39 (148) 45 (170) 13' (4.0)

63225E–2–100–316L .102 (2.59) 100 (379) 121 (458) 141 (534) 18' (5.5)

63225A–2–100–316L .136 (3.45) 100 (379) 121 (458) 141 (534) 18' (5.5)

63225B–2–100–316L .128 (3.25) 100 (379) 121 (458) 141 (354) 18' (5.5)

63225E–2–140–316L .125 (3.18) 140 (530) 170 (644) 198 (750) 21' (6.5)

63225A–2–140–316L .161 (4.09) 140 (530) 170 (644) 198 (750) 21' (6.5)

63225B–2–140–316L .154 (3.91) 140 (530) 170 (644) 198 (750) 21' (6.5)

63225E–2–180–316L .141 (3.73) 180 (681) 218 (825) 255 (965) 23' (7.0)

63225A–2–180–316L .185 (4.70) 180 (681) 218 (825) 255 (965) 23' (7.0)

63225B–2–180–316L .177 (4.50) 180 (681) 218 (825) 255 (965) 23' (7.0)

Performance Data

Type ofCoverage

180° Up 180° Down 360°

A B E

Spray Coverage

Fixed Spray Balls

63225 B – 3/4 – 22 – 316Ll l l l l

NozzleType

CoverageType

InletConn.

CapacitySize

MaterialCode

Ordering InformationAccessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

InletConnection

Inlet Size A(mm)

Ball Dia. B(mm)

Length C(mm)

Length D(mm)

Pin Dia. E(mm) Weight

3/4".765"

(19.43)2"

(51)2.83"(72)

.51"(13)

.13"(3.3)

.24 lb.(.11 kg)

1"1.015"(25.78)

2.5"(64)

3.61"(92)

.67"(17)

.13"(3.3)

.46 lb.(.21 kg)

2"2.015"(51.18)

3.75"(95)

4.83"(123)

.89"(23)

.16"(4.0)

1.42 lbs.(.65 kg)

Dimensions and Weights

D

A

B

E

C

Page 44: Spraying Systems Tank Wash

44 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

• Stationary nozzles ideal for cleaning or rinsing small vessels

• Forty spray orifices combine to produce a 240° spray angle

Features and Benefits

NozzleNo.

Max. Free Passin. (mm)

Capacity gpm (l/min)

10 psi (0.7 bar)

20 psi (1.5 bar)

40 psi (3 bar)

60 psi (4 bar)

80 psi (5 bar)

100 psi (7 bar)

130 psi (9 bar)

150 psi (10 bar)

VSM-1/2-28 0.031 (0.8) 2.7 (10.4) 3.9 (15.3) 5.5 (22) 6.7 (25) 7.8 (28) 8.7 (33) 9.9 (38) 10.6 (40)

VSM-1/2-44 0.039 (1.0) 4.3 (16.3) 6.1 (24) 8.6 (34) 10.6 (39) 12.2 (44) 13.7 (52) 15.6 (59) 16.7 (62)

VSM-1/2-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)

VSM-3/4-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)

VSM-1/2-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)

VSM-3/4-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)

VSM-1/2-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)

VSM-3/4-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)

Performance Data

SpecificationsMax. tank dia.: 5' (1.6 m)

Flow rate range: 2.7 to 72 gpm (10.4 to 269 l/min)

Pressure range: 10 to 150 psi (.7 to 10 bar)

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 2" (51 mm)

Spray coverage: 240°

Material: Nylon

Inlet connection: 1/2" or 3/4" NPT or BSPT (F)

Type ofCoverage

240° Down

Spray Coverage

Accessories

Strainers

Dimensions and WeightsNozzle

No.Inlet Conn.

NPT or BSPT A Dia. B C Weight

VSM1/2" F

9/16"(15 mm)

1-11/16"(45 mm)

1"(26 mm)

3 oz.(0.08 kg)

3/4" F3/4"

(20 mm)2-7/16"

(62 mm)1-1/2"

(40 mm)8 oz.

(0.225 kg)

VSM TankWashing Nozzle

Fixed TankWashing Nozzles 5' (1.6 m)

Max. Tank Diameter

VSM Tank Washing Nozzle

VSM – 3/4 140I I I

NozzleType

Inlet PipeConn.

CapacitySize

Ordering InformationTypical Applications• Container Cleaning

• Vessel Cleaning

C

B

A

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Page 45: Spraying Systems Tank Wash

451.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

3150

Fixed TankWashing Nozzles 3' (.9 m)

Max. Tank Diameter

• Low capacity stationary tank washing nozzle to clean interior of small distribution and process vessels up to 3.0' (0.9 m) in diameter

• Durable, corrosion-resistant design

• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only

• 3/4" (19 mm) neck allows drainage during washing

Features and Benefits

NozzleNo.

Max. Free Pass

in. (mm)

Capacity gpm (l/min)

10 psi (1 bar)

20 psi (2 bar)

30 psi (3 bar)

40 psi (4 bar)

60 psi (5 bar)

80 psi (6 bar)

100 psi (7 bar)

150 psi (10 bar)

3150-15 0.040 (1.0) 5.2 (23) 7.2 (32) 8.7 (39) 9.9 (44) 12.1 (49) 13.8 (54) 15.3 (57) 19.0 (67)

3150-21 0.040 (1.0) 7.0 (31) 9.8 (43) 11.7 (52) 13.3 (59) 16.2 (66) 18.5 (73) 21 (77) 26 (91)

Performance Data

Strainers

Accessories

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Dimensions and WeightsNozzle

No. A Dia. B C Dia. Weight

31501-11/16"(43 mm)

6-9/16"(167 mm)

3/4"(19 mm)

1-1/2 lbs.(0.68 kg)

A

B

C

Ordering Information

3150 Stationary Tank Washing Nozzle

B 3150 – SS 15I I I I

BSPT NozzleType

MaterialCode

Number ofFull Cone

Spray Tips

SpecificationsMax. tank dia.: 3' (.9 m)

Flow rate range: 5.2 to 26 gpm (23 to 91 l/min)

Pressure range: 10 to 150 psi (1 to 10 bar)

Max. operating temp.: 212°F (100°C)

Min. tank opening size: 2" (51 mm) diameter

Spray coverage: 210°, 360°

Materials: Brass, 303SS, mild steel, 316SS

Inlet connection: 1" NPT or BSPT (M)

Fixed Tank Washing Nozzle

Type ofCoverage

210° 360°

Spray Coverage

#3 _ _ full cone tips and vanes

For 3198-21- _ _ (Qty. 20)

For 3198-15- _ _ (Qty. 14) the bottom ring of full cone tips is eliminated

Typical Applications• Keg Washing

• Drum Washing

• Container Cleaning

• Vessel Cleaning

• Tube Cleaning

1/4 G10 cap and vane (Qty. 1).

Page 46: Spraying Systems Tank Wash

46 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Type ofCoverage

210° 360°

Fixed TankWashing Nozzles 2' (.6 m)

Max. Tank Diameter

SpecificationsMax. tank dia.: 2' (.6 m)

Flow rate range: 5.5 to 11.7 gpm (23 to 43 l/min)

Pressure range: 60 to 150 psi (5 to 10 bar)

Max. operating temp.: 212°F (100°C)

Min. tank opening size: 2" (51 mm) diameter

Spray coverage: 210°, 360°

Materials: 303SS or 316SS

Inlet connection: 1" NPT or BSPT (M)

NozzleNo.

Max. Free Passin. (mm)

Capacity gpm (l/min)

60 psi (5 bar)

80 psi (6 bar)

100 psi (7 bar)

150 psi (10 bar)

15498-15-SS 0.094 (2.4) 5.5 (23) 6.3 (25) 7.0 (26) 8.5 (31)

15498-21-SS 0.094 (2.4) 7.7 (31) 8.7 (34) 9.6 (36) 11.7 (43)

Performance Data

• Specifically designed to clean kegs up to 2.0' (0.6 m) in diameter

Features and Benefits

Accessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

15498

15498 Stationary Tank Washing Nozzle

B 15498 – 15 – SSI I I I

BSPT NozzleType

Number ofFull Cone Spray Tips

MaterialCode

Ordering Information

NozzleNo. A Dia. B C Dia. Weight

154981-3/8"

(35 mm)6-1/8"

(156 mm)5/8"

(16 mm)1-1/8 lbs.(0.51 kg)

Dimensions and Weights

A

B

C

• Drum Washing

• Container Cleaning

Typical Applications• Keg Washing

• Duct Washing

Spray Coverage

• Durable, corrosion-resistant design

• Can pass through a standard keg bung and can fit on automatic keg washers

• Reduced neck design allows for drainage while washing

• Machined flats on base of nozzle make inlet connections easy

Fixed Tank Washing Nozzle

• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only

#1.5-SS full cone tips and #1-SS vanes

For 15498-21-SS (Qty. 20)For 15498-15-SS (Qty. 14)

the bottom ring of full cone tips is eliminated#3-SS full cone tip

and vane (Qty. 1).

Page 47: Spraying Systems Tank Wash

AutoJet®

Tank Cleaning Systems

471.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

AutoJet®

Tank Cleaning SystemsSystem Benefits• Standard pump/motor sets, sized for best

operating efficiency

• Repeatable performance facilitates regulatory compliance and ensures operator safety

• Decreases downtime, reduces chemical and water consumption, and related disposal costs

• Chemical injection option improves consistency and effectiveness of the wash

• 100% tested to ensure quick start-up

• Easy to install, operate and maintain

• Single-source convenience simplifies ordering, installation and technical support

Features & SpecificationsDesigned to NEMA 4 standards for non-hazardous locations

Control panel with ON/OFF switch

Inlet/outlet valves and pressure gauges

Inlet strainer and check valve

Inlet pressure switch

Wetted surfaces constructed of stainless steel grade 304 or better

Powder coated steel enclosure for maximum systemprotection and noise reduction

Power requirements: 230/460 VAC 3 Phase 60Hz

Low pressure systemsPump type: CentrifugalPressure range: 30 to 300 psiFlow rate range: 15 to 100 gpm

High pressure systemsPump type: Positive displacement Max. pressure: 500 or 1000 psiMax. flow rate: 20 gpm

System Options• Adjustable spray duration timing control

• Chemical injection

• Flow meter and flow totalizer

• Mobility casters

• Pump pressure gauge

A Division of

Page 48: Spraying Systems Tank Wash

Spray Fabrication Tank Wash Lances

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com48

Spray FabricationTank Wash LancesFeatures and Benefits• Provides efficient delivery of the liquid to the nozzle

• Offers the convenience of working with a single source supplier

• Customizable with any of our tank wash nozzles

• Design with pipe lengths, flanges, and materials of your choice

Sample Tank Wash Lances

Tank Wash lancefitted with 6353nozzle for gentlerinsing of tanks.

Tank Wash lancefitted with 28500nozzle used for sanitaryapplications.

Tank Wash lancefitted with a12900-2 nozzle has a bottom outlet connectionto a 6353 nozzle.Dual nozzleassembly is ideal for rinsingdeep tanks.

Tank Wash lancefitted with a flangethat slides freelyover the tubing and is fixed wheninstalled on thetank. This precisepositioning is idealfor cleaning hard to reach areas.

LENGTH B

FLANGE

LENGTH APIPE

CONNECTOR

PIPE/TUBESIZE

NOZZLE

Customize a Tank Wash Lance

1. Select a tank wash nozzle• Stationary nozzles

• Fluid driven reactionary force nozzles

• Fluid driven constant speed nozzles

2. Indicate what flanges, fittings,or connections are needed• NPT or BSPT connections

• Cam lock connections

• Raised face flanges

• Tri-clamp fittings

3. Determine the pipe or tube size and what length is needed

4. Confirm the materials of construction for each lance component• Stainless steel • Brass

• Teflon • Polypropylene

• Kynar PVDF

5. Document on Tank Wash Specification Sheet and submit for quote

Page 49: Spraying Systems Tank Wash

Strainers and MeshInformation

491.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com

Strainers and MeshFeatures and Benefits• Reduce nozzle clogging

• Keep liquid free of debris to maintain continuous movement of rotating spray heads

• Extend wear life of nozzles, valves and pumps

• Mesh provides very small openings down to 74 microns for fine straining applications

• Double basket strainers can be cleaned without shutting down the pipeline. When one basket is full the flow is switched to the other basket.

Strainer Compatibility Chart

Mesh to MicronConversion Chart

1/2TW

Heavy DutyStrainer

1TW

Heavy DutyStrainer

1-1/2TW

Heavy DutyStrainer

2-1/2TW

Heavy DutyStrainer

8310A-1/2

Heavy Duty HighPressure Strainer

Part No.

Description

•••

11 gpm(42 l/min)

••••

••

31.4 gpm(119 l/min)

71.6 gpm(271 l/min)

136.6 gpm(517 l/min)

••••

Pressure Side

80 l/min with 36.2 psi(2.5 bar) pressure

15498/3150 Nozzle6353 Nozzle12900 Nozzle

27500/28500 Nozzle36640 Nozzle23240 Nozzle21400 Nozzle18250 NozzleRokon Nozzle

AA090 Tank WasherAA190 Tank WasherAA290 Tank Washer

Installation

Max. flow rate with .035 bar pressure drop

Suction Or Pressure Side Of Pump Up To 130 psi (9 bar)

Mesh Recommendations

Nozzle Type

Motor Driven Tank Washer

Fluid Driven (Turbine)

Fluid Driven (Reactionary Force and Constant Speed)

Fixed Stationary

Mesh Recommendation

100 min.

30 – 50

200 min.

Refer to max. free passage on pp. 38-46 and Mesh to Micron Conversion Chart

Model TW Strainer

8310A Strainer Duplex Strainer

Mesh

16

20

30

50

60

80

100

200

Micron

1191

840

590

297

250

177

149

74

Inches

0.0469 (1.2)

0.0331 (.84)

0.0232 (.58)

0.0117 (.29)

0.0098 (.24)

0.0070 (.17)

0.0059 (.14)

0.0035 (.08)

Page 50: Spraying Systems Tank Wash

P.O. Box 7900, Wheaton, IL 60189-7900 USA | Tel: 1.800.95.SPRAY | Email: [email protected] | www.spray.com

Tank Cleaning Specification SheetPlease complete the front and back side of this form and fax to 1-888-95-SPRAY if you are located in the United States. If you are located outside the United States, fax to 1-630-260-0842. Contact your local Spraying Systems Co. representative for any questions.

Company ______________________________________________ Name __________________________________________________

Address_______________________________________________ Phone__________________________________________________

City/State/Zip/Country ____________________________________ Fax ____________________________________________________

Background on Your Current Tank Cleaning System

Please insert dimensions and locate obstructions on the tank drawing. Attach a separate sketch/drawing to this specification sheet if necessary.

Number of Tanks ______________ � Horizontal � Vertical

Diameter __________________ Length ________________________

Tank Opening Size ____________ Drain Hole Size _________________

How do you currently clean this tank?

� New Installation � Manual Cleaning � Fill and Drain � Existing Spray System

If you have an existing spray system, please provide the following

Manufacturer _____________________________ Model No. __________________ Operating Pressure _________________________

Cleaning Time _____________________________ Cleaning Frequency � Daily � Weekly � Monthly � Annually

What would you like to improve about your current cleaning system? _______________________________________________________

_______________________________________________________________________________________________________________

STEP 1: Selecting The Right Tank Cleaning Nozzle

Name/Description of Residue on Tank ________________________________________________________________________________

Type of Cleaning Required:

� Rinsing � Cleaning � High Impact Cleaning � Sanitizing � Disinfecting � Sterilizing

Name of Cleaning Solution _________________________________________________________________________________________

Temperature ___________________ � ˚F � ˚C Concentration _______________ pH Level _________________________________

Viscosity _________________________________ Density/Specific Gravity _________________________________________________

� Flammable � Corrosive � Abrasive

How much solution is available for cleaning? ________________________________ � GPM � LPM

How much pump pressure is available at tank? _______________________________ � PSI � BAR

How do you plan on validating that your tank has been cleaned?

� Visual � Microbial Swab Test � Riboflavin Test � Conductivity � Sensors Other ________________________

Spray Coverage: � 360˚ � 270˚ Up � 270˚ Down � 180˚ Up � 180˚ Down Other ________________________

What regulatory and/or classification society approvals are required?

� 3A � ATEX � NEMA � None Other ______________________________________________

Type of Tank Wash Nozzle Preferred:

� Fixed � Fluid Driven Motor Driven: � Air � Electric � Explosion Proof Electric

Tank Wash Nozzle Part Number (If Known)__________________________________ Quantity__________________________________

DIA.

DIA.

LENGTH

LENGTH

Page 51: Spraying Systems Tank Wash

Company ______________________________________________ Name __________________________________________________

STEP 2: Ensuring Efficient Delivery to The NozzleDo you want Spraying Systems Co. to recommend a strainer? � Yes � No

Would you like Spraying Systems Co. to quote a tank wash lance with the nozzle? � Yes � No

If yes please supply the following

Nozzle __________________________________________

Flange Type ______________________________________

Pipe Connector __________________________________

Pipe/Tube Size____________________________________

Lance Length A __________________________________

Lance Length B __________________________________

Materials________________________________________

STEP 3: Fluid Delivery SystemWould you like Spraying Systems Co. to provide a Pump System?

� Yes � No

If yes please supply the following

Normal Operating Conditions

Maximum and minimum operating ranges

___________________________ Max. � GPM � LPM Min. _______________________ � GPM � LPM

___________________________ Max. � PSI � BAR Min. _______________________ � PSI � BAR

Options Available

� Manual On/Timed Off � Flowmeter

� System Mobility Including Casters and Power Cord � Additional Pump Pressure Indicator

� System Enclosure � Brass Components

� GFCI (Ground Fault Circuit Interrupter)

� Chemical Injection

Injection Rates for Systems Up to 300 PSI � 18 GPH � 36 GPH

Injection Rates for Systems 500 PSI and 1000 PSI � 26 GPH � 51 GPH

Please provide MSDS to assist us in selecting the best chemical resistant materials for your system.

Details about your siteHow will you be feeding the system?

� Positive Pressure ______________________________________________ � PSI � BAR

� Gravity Feed From a Reservoir ____________________________________Height of Water Level

Reservior Location

� Above Ground ____________________________________________Distance From Pump System

� Below Ground ____________________________________________Distance From Pump System

LENGTH B

FLANGE

P.O. Box 7900, Wheaton, IL 60189-7900 USA | Tel: 1.800.95.SPRAY | Email: [email protected] | www.spray.com

LENGTH APIPE

CONNECTOR

PIPE/TUBESIZE

NOZZLE

Page 52: Spraying Systems Tank Wash

Experts in Spray TechnologySpray

NozzlesSpray

ControlSpray

AnalysisSpray

Fabrication

Catalog 15D Printed in the U.S.A. ©Spraying Systems Co. 2006

P.O. Box 7900, Wheaton, IL 60189-7900 USA

Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842www.spray.com