spray water system (stem torbine)

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ESIGN VERIFICATION

EVEL 1 o LEVEL 2 o NOT APPLY o

New and Renewable Energy Authority

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FICMTNER

inspection and Test Plan

I lnspection Points HP=Hold Point I I

Legeicies

1 ScopeOf Supply 1.1 This ~n~pecion and lesl plan covers Ihe minimum scope of ~nspeclion tor labieation 01 Mechanical work

Project: lntergratej SOLAR Comb~ned cycle power plant of Kuraymat Document 15PC-09-YDP-OPQ-PSC-028

2 Applicable codes and specifications 2.1 Projecl spedcat'on and ASME standard

WP=Witness Polnt

RI=Random lnspectlon RD=Review Document

Ver~fylng Document

3 Inspermion and lesl sequences 3.1 mndmcein 'Inspeclm Points' Shall be read as;

Acceptance Cr~ter ia Number

Fabr. llnspechon polnls manufaclurer I Subconlraclor subconktor IPSC OC/Suoervisar

0 REV

Contracor llberdrola Vrndor SIEMENS cfienl INREWICHTNFR

A c t ~ v ~ t y

Clarlfica )on Inspecbon polnls

lnspecbon Pornts 1 REV P S C I lberdrola 1 S IEMENS 1 NREA or F ~ c h t n e r 1 D

14 Om49 Date

Procedure

5 Notes 1. P.SC resews the right to alter this plan indicating any third party inspection involvement. 2. b r k i n g s b l l be appear within visual range after final assembly (and heat treatment, where applicable) 3. Fiaal ~nspeztion shall at least include: document review, cleanliness verification and conformity to specificatran 4. The customer or his acceptance authority will be informed of the readiness fur such witnessing in writen with at least 2 days of expectation of the date on and the place at which any part will be ready for testing. The sontrastn shall confirm test dale with 24hr notice. 5. If n case o-~nspect~ons deflned as wltness points and hold polnk, the witness party 1s unable to part~cipate on Ihe announced date and hme w~thin '/, hr. the ~nspection will be performed by an inernal inspection unlt. independent dmanufacturing, and the work will be continued. 6. The Clien shall be informed for any hold point or witness po~nt at !east 24 hours before the expected date and time.

PSC Subcontractor

IBO Contractor

NREAFICHTNER Client

INSPECTION AND TEST PROGRAM (ITP)

EQUIPMENTS or COMPONENTS KKS affected by this ITP:

lNSPECTlON AND TEST PROGRAM (ITP)

EQUIPMENTS or COMPONENTS KKS affected by this ITP:

DESCRIPTION

Cover Sheet Report

Test Pack No: TP- SW-04 Location: ST

CONTENTS 1 YES NO REMARKS 1

2

VALVE LlST I I

COVER SHEET

TEST Ll M ITS

4

SUPPORT LlST

WELD MAP ISOMETRIC

LlNE INSPECTION SUMMARY LlST

LINE LIST

1 Page

1 Page

1 Page

QC RELEASE REPORT 1 Page

10 TEST GAUGES CERTIFICATES

I l2 13

4Page

. . PIPING PRESSURE TEST REPORT

PSC

1 Page

CHECK LIST REPORT

IBERDROLA

/ 'i

NREA/Consultant -;(

1 Page

This docurnen1 e issued 8" Pulse

S I ~ A L TO P r o C ~ d MAROIhRE S E Y E N ~ BY COSNMER ~ W T R O L S m E Y

r - - - - - - - - l

TO BE LOCATED CLOSE TO ESV MA820 AAOOS

C 5

IN THE FILE REOUIREMENTS AND RECOMMEhDATlDNS ST1 0700- 01 S C A M PURITY REOUIREMENTS FOR TURBINE OPESATION sn 0700-3 STEAM CONDITIONS A T TURBINE CONNECI ONS S l i 3010-02 LOOSE DELIMRED PIPES AN0 PIPE DETAILS sn 3400-01 DRAINS FOR CONDENSING STEAM TURBINES ST1 5000- 01 TURBINE STEAM INLET PIPING S n 5100- 01 STEAM BLOWING OF ADMISSION STEAM PIPING TO STEAM NRBINES AND CONDENSERS WIRI BYPASSES sn 6340-1 PREVENTION OF WATER DAMAGE TO THE TURBIYE K- 8 2 7- 2 CALCULATING MARGINS STI 0 4 0 0 - 0 5 LIMITS OF VAR ATION OF RATED STEAM CQNDITIONS ST1 9100- 01 GENERAL DESCRIPTION OF FORCES AND MOMENTS

***I SLOPE TOWARDS M E CChDEPSEC. M E PIPING NATERIAL VLST EE I N 5-,UNLESS STEEL EACH CONNECION ON THE CONtENSES bLST BE EOUIPPED WITH AN IMPI\.CEMWT P.IIE

..) CONTROL V A L E MA820 AAOlG 5 1 - c l RE _OCATED AS CLOSE AS POSSIBLE TO THE TURBINE SONNECTION h U 3 C U E R TO INFORM SIEMthS *BOUT THE DISTAVCE BETKLN T M WRBWE CUWEC-ION AND THE L035E CUIKREO CONTROL VALVE MPBZO A M 1 3

') EXHAUST CONIiECTlON FO? HEITIhG :[CAN TO BE LOCATCD AS CI OSE AS POSSIBLE TO FSV MABlC AAOC5 A'IC U A B 2 0 AA005

NOTE 4: FOR DEFINInJN OF -:,ATE" C3NDITICNS SEE DOCUMZNT CONDITIONS 'OR TWBINE 3 P W h - O N .

LEGEND FOR SYMBOLS 3: DELIVERY LIMIT. C=CUSTOMER

C 5 S=SIEMENS

7 SYSTEM LlMlT / PlPE LlMlT P DESIGN DATA LlMlT

I /T j DESIGN PRESS /TEMP,

ST1 9 9 0 0- 0 3 CONSERVATION DURING STAND STILL 1CS0379639: CONDITIONS FOR TURBINE OPERATIDN lCSD378676: MAXIMUM ALLOWED FORCES AND MOMENTS ON IP TURBINES. ICSO379641: DIMENSIONAL SKETCH THERMAL EXPANSION. 2 6 3 3 3 3 LOCATION OF PRESSURE IMPULSE PIPE CONNECTIQNS. 316018 INSULATION INSTRUCTIONS.

NOTE 2 - SEE STI 3400- 01 "DRAINS FOR CONDENSING STEAM TURBINES", REGARDING HOW THE DRAINS SHALL BE ROUTED AND INSTALLED. DRAINS MARKED WITH M I S NOTE ARE NOT SUPPLIED B Y SIEMENS

NOTE 3: FOR DEFINITION OF DESIGN DATA. SEE lCSD414371 TECHNICAL DATA FROM PURCHASER. IN T ~ E FILE "REQUIREMENTS AND RECOMMENDATIONS"

S T E A M I N L E T V A L V E A R R A N G E M E N T

LINE LIST

Test Pack No. : TP-SW-04 Location: ST

1 NO 1 Line No. 1 Rev. I Size 1 Thickness 1 Material I Remarks 2

1 Date :

I

L C E l O B R O l O A

: ~ x ' ? t. a i .. t ..-

2

, ,

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2.9

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P235GH

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8n!~tr~a 'ON --

~s :UO!)E~O? PO-MS -dL : 'ON Y3Ed )sa,L

I For pipe s 196 F o r p ipe > 196

SSG SSG 7005- Type 12BL + Re ta i ne r SSG 7155 Type D (2x1 33.7 150

1 SSG 7005-Type 12BL + Re ta i ne r 5 5 6 7155 Type D (2x1 I 00 .1 1 200 1 135 1 100 1

D Y

SSG 7005- Type 12BL + Re ta i ne r SSG 7155 Type D (2x1 SSG 7005- Type 12BL + Re ta i ne r S S G 7155 Type D (2x1

1 SSG 7005-Type 128L + Reka iner SSG 7155 Type D (4x1 / 7 6 , l 1 203 1 143 / 100 1

I I 102

I SSG 7005- Type 128L + R e i i i n e r 550 1151 Type D (4x1 1 8 8 9 ( 200 1 149 1 100 1

L 8 0

106

100

1 SSG 7005- Type 12BL + Re ta i ne r SSG 715,s Type D 14x1 1 11C.3 I 300 1 1 8 1 1 120 1

8 0

8 0

) SSG 7005 -Typ r 12BL + Re ta i ne r SSG 7155 Type D (4x1 1 139.7 300 198 120 I I I I

H

I SSG 7005- Type 12BL + Re ta i ne r SSG 7155 Type D ( L x l ( 168.3 1 300 231 1 140 1

B

SSG 7005- Type '1'2BL + Re ta i ne r SSG 7155 Type D (4x1 273.0 350 290 230 SSG 7005- Type 12BL + Re ta i ne r SSG 7155 Type D ( L x l

I NOTE 1; D I S I A N C I IS) BETWEEN GUIDE AND SUPPORT SEE ISOMETRIC DRAWING. I

219.1

SSG 7005- Type 12BL + R e i a i n e r 5SG 7155 Type D (4x1

1 SIEMENS 1 "'"'i'o 1

M A T S KOHLER A B

350

323.9 1 350 266

314

210

250

~

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NOTE 1: WELDING AND HEAT TREATMENT 7 0 RE PERFORMED ACC. TO APPROVE0 WPAR EN288. CERTIFIED WELDER ACC. TO EN 287.

DISTME BETWEEN

DISTANCE BmYEE GUIDE AND SJPPO NOTE 3: WHEN CONNECTING PARTS WITH DIFFERENT THICKNESS. THE THICKER 3-brm EACH SIDE PART TO BE MACHINED ACCORDING TO FIGURE BELOW

600 N (xxx N) NOTE L: LOAD FIGURES SHOWS MAXIMAL LOADS FOR NORMAL LOAD CASE.

FIGURE IN BRACKETS SHOWS HAXlMAL OCCASIONAL LOADS.

Q C REL ZASE FOR TEST

Test Pack No : TP- SW-04 Location: ST

NDT

Legend Ver.: Verified N/A: Not Applic

I PWHT Hardness Test

Notes:

* This document verifies that (welding, NDT, NCR, Punch list & effective supports, and valve list) activities related t o the system listed below has been checked and verified.

1 - ,

*All QA/QC certification documents has done and satisfactory and all these system has been released for hydro test.

--i

IS0 no : ' 1CSD417494 From SH.NO2 TO 3 REV. A

Date : 1 iai$/~gi;i

Arab Organization For Industrialization

CALIBRATION CERTIFICATE

Name of applicant : fikgpdI &LA 64 Elate of receipt : 1411 0 12009 Date sf Calibration : 1411 012009 Next Calibration:I 311 0/2010

Calibration method: The Item under calibration has been calibrated according to :

Calibration procedure No : QP/52 .National Standard No : ES:I440-2000

Issued In accordance wlth the requlrernents of the Natlonal Standard IS0 17025 It provldes traceablllty of recognized Natlonal Standard ( NIS- EOS ) Thls certlflcate shall not be reproduced except In full , w~thout wrltten

4 5 Krn Suze Road P 0 Box 2 sakr factory post Calro

Arab Organization For Industrialization

CALIBRATION CERTIFICATE

Name of applicant : &k3+l 6s Date of receipt : 1411 0 12009 Date of Calibration : 1411 012009 Next Calibration: 1311 012010

Calibration method: The Item under calibration has been cal~brated according to :

Calibration procedure No : QP/52 .National Standard No : ES: 1440-2000

Name :Mahros Mohamed

4 5 Km Suze Road GJIP-JI wdl y-om CJ& f 0 O N I P 0 Box 2 sakr factory post, Ca~ ro O ~ W I - & - + ~ Y u p

LS :U0!$??307 PO-MS -dL I, 'ON Jla??d WaL

PSC Quality Procedure

Hydrostatic Test Form

CHECK LIST REPORT

Test Pack No. : TP- SW-04 Location: ST

Description of Check

Punch list 'A' items are signed off.

PSC Signature 1 Ilenlarb Signature

As built P&ID and lso~netric are marked lip 4 . .

Check test pack isometric (s) as against P & ID drawing and verify installed system confor~ns.

Check line pipe material installed as per Piping Class Specifications Confirms Pipe Supports are installed and complete as per project drawings and project specifications. All in line valves to be fi~lly Verify valves flow

B...

direction.

Confirm in-line filterslstrainers, Instruments, Control valves have been removed. All test preparation are completed (i.e. spades installed Instruments protected, vents drains are correctly installed. VerifL slope tbr lines, if required, is as per design.

VISUAL INSPECTION REPORT

According To The Drawing Specification.

* All N.D.T. Carried Out According To The

Quality Control Plan.

1 jlCSD417494 Sh No. 3 1 3 1 PSS/01/001 I ACC /

Form # Q.C-200.8



All N.D.T. Carried Out According To The

~- -. . .. . . -.

- . . . -.

Form # Q.C-200.8


Accordiilg To T1ie Drawing Specification.

* A!I N.D.T. Carried Out According To The Ground

Quality Coiitrol Plan.

Test Proceciure According To : ASME Code Section V-2007, Add 2008a, Article 9

Visual Procedure No. : PSC-QD-NDE-05

DESCRIPTION (Drawing No JSheet No.)

I.............................+................j............t......................i........................i.................t. .............................. 3 i 12 / ok / - I PSS/01/001 / ACC 1 1 1 4 / 18 1 ok I j PSS/01/001 j ACC I I.......... ...................i................i............+......................{........................

VISUAL IlVSPECTlON REPORT

* All Dimensional Inspection Carried Out Surface Conditioi~ : Weldt?~i

i\ccorciii~g ?'o The Drawing S p e ~ i f i c ~ ~ t i o ~ ~ .

I I 3 WELD TYPE Butt w] inspectioil procedure

s. N, DESCRII.IION Weld No. Welder Welding 1 Final Remarks (Drawing No./Sheet No.) Fit-up ! ' Defects I WPS Inspecti011 ! 1

I 7 / 1 2 1 OI< / - i PSS/OI/OOI ACC / i r .............._ i_._.--------,----------.----"-----.>--------.--.---.-....---d-----------.---.-L---------------"---"-----.-..-., 10 18 j OK 1 j PSS/01/001 1 ACC .--------------.I------------ + ----------- :---- ------,*----------- ------------ < ----------------- + ----------

4 1 I 1 2 i 1 8 / OK 1 PSS/01/001 I ACC 1 ---"----------- j lCSD417494 Sh No2 j ............................. 4 -..-.--..-.-..-. 4 ------------ t ---------- --.-.----- 4 -----------.------------ 4 -------------..-. -----------------------.--.---.' j 1 5 I I 1 6 / 1 2 / OK / - i PSS/01/001 I ACC j , , --------------- :----"------.--.-..--.-.-.--..;------.--------- 7 - . . - - - - . . - - - , - - - - - - - - - - - - . - . . . . - . - . ~ - - . . . . . . . " . " . . - - . . - . . - . . .

6 1 20 1 1 8 / OK 1 i PSS/01/001 1 ACC 1 -----------.---, ;------.------.-"-------------+.--------------9----.---..-.,...--..---.:----------4"-----------------------7--------.-.-----r------.---.----.-.-----...-..-.

7 1 21 / 1 8 / OI< 1 - 1 PSS/01/001 1 ACC 1 . , ---------------

I ,-----------------------------+---------------*------.-----,-----.---.-----------.4--------.-----..--.-----+-------------- "-,-------------...--"---------.-. ~

8 j --

---.---------------....--...+----------------.----------- 9 1 I I

1--------------"------------------"-- .--,..--....-.-.-..------------.-*--------------. J--- --------- A....------------------d------.---.-----....-...L__"__"______~-~-L~-~~~..-.----------------.-----

10 1 I

Form tC Q.C-200 8


---------------

---------------.I--- 15 /

----.-.-.------.I--- 16 /

..---.---------,--- 17 /

- - -. . .

-. . .

Form # Q.C-200.8



* All N.D.T. Carried Out According To The

Form # Q.C-200.8

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I Project Services Co.

1 PT INSPECTION REPORT 1 NO.:ST-22 1

DATE: 09102/2010

I Page I of I Penetrant Padisle Examination Report form No. PSC-F-PT-01

Technique Description Equipment and Materials

Penetrant Application :

Excess Penetrant Removing: Developing Application :

PT INSPECTION REPORT NO.:ST-23

1 DATE: 091021201 0 Project Services Co. Page 1 of 1

Penetrant Particle Examinati~n Report form No. PSC-F-PT-01

Technique Description Equipment and Materials

Penetrant Method: SIR Penetrant Type : Visible

Excess Penetrant Removing: CleanerlRemover :SC-5 Developing Application :

Weld Reinforcement:

spray water system (stem torbine)

Documents

pulse s i

i n g s b

rev p s c i lberdrola

s iemens

test plan

s unable

p r o c

c h t n e r