spot welding · slim profile for high density spacing and for reaching into confined spaces reduced...

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Six-axis MS165 and MS210 spot welding robots feature optimized vibration control, high-rigidity speed reducers and high-speed spot gun motion which reduces air cut time and improves productivity. Expanded wrist motion range eliminates interference and improves application flexibility. New, streamlined design features slim base and wrist profiles, and compact gas spring which allow for high density robot spacing. Robots can easily reach into confined spaces, improving application flexibility. Up to 70% less power consumption during motion and 25% savings during idle periods compared to previous models. Servo gun cables and air and water lines are routed through robot base and upper arm to increase cable life, enhance safety and reduce teaching time. Controller connectivity provides simple wiring to spot timers and robot pendant weld programming for Medar® and Nadex® brand timers. Numerous spot welding functions to take advantage of servo gun control including: • Work thickness detection • Multi-step pressure file • Tip wear compensation • Work search function • Servo tip dresser • Pendant o-scope Spot harness connections • Connections from base to upper arm • DeviceNet signal and power • Connections from base to wrist (gun) • Servo motor and encoder • Air hose (2) 6.5 mm ID, (1) 8 mm ID • Water hose (4) 8 mm ID • Weld power (2) 22 mm 2 , (1) 14 mm 2 • Transformer thermostat (3) 0.75 mm 2 • User I/O (9) twisted pair + (1) 0.3 mm 2 MS165 MS210 Reduced life cycle cost and increased cable life with proven integrated power and utility cable harness Increased payload and speed with optimized robot and control for reduced cycle time Slim profile for high density spacing and for reaching into confined spaces Reduced energy consumption and improved maintainability KEY BENEFITS DX200 FS100 MLX200 CONTROLLERS MS165 payload: 165 kg with spot harness 180 kg without spot harness MS210 payload: 210 kg with spot harness 225 kg without spot harness 2,702 mm horizontal reach 3,393 mm vertical reach ±0.2 mm repeatability Floor mounted SPECIFICATIONS SPOT WELDING HIGH-SPEED, LOW-PROFILE DESIGN

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Page 1: SPOT WELDING · Slim profile for high density spacing and for reaching into confined spaces Reduced energy consumption and improved maintainability KEY BENEFITS DX200 FS100 MLX200

• Six-axis MS165 and MS210 spot welding robots feature optimized vibration control, high-rigidity speed reducers and high-speed spot gun motion which reduces air cut time and improves productivity.

• Expanded wrist motion range eliminates interference and improves application flexibility.

• New, streamlined design features slim base and wrist profiles, and compact gas spring which allow for high density robot spacing. Robots can easily reach into confined spaces, improving application flexibility.

• Up to 70% less power consumption during motion and 25% savings during idle periods compared to previous models.

• Servo gun cables and air and water lines are routed through robot base and upper arm to increase cable life, enhance safety and reduce teaching time.

• Controller connectivity provides simple wiring to spot timers and robot pendant weld programming for Medar® and Nadex® brand timers.

• Numerous spot welding functions to take advantage of servo gun control including:• Work thickness detection• Multi-step pressure file• Tip wear compensation• Work search function• Servo tip dresser• Pendant o-scope

• Spot harness connections• Connections from base to upper arm• DeviceNet signal and power• Connections from base to wrist (gun)• Servo motor and encoder• Air hose (2) 6.5 mm ID, (1) 8 mm ID• Water hose (4) 8 mm ID• Weld power (2) 22 mm2, (1) 14 mm2

• Transformer thermostat (3) 0.75 mm2 • User I/O (9) twisted pair + (1) 0.3 mm2

MS165MS210

Reduced life cycle cost and increased cable life with proven integrated power and utility cable harnessIncreased payload and speed with optimized robot and control for reduced cycle timeSlim profile for high density spacing and for reaching into confined spacesReduced energy consumption and improved maintainability

KEY BENEFITS

DX200 FS100 MLX200

CONTROLLERS

MS165 payload: 165 kg with spot harness 180 kg without spot harness

MS210 payload: 210 kg with spot harness 225 kg without spot harness

2,702 mm horizontal reach3,393 mm vertical reach±0.2 mm repeatabilityFloor mounted

SPECIFICATIONS

SPOT WELDING

HIGH-SPEED, LOW-PROFILE DESIGN

Page 2: SPOT WELDING · Slim profile for high density spacing and for reaching into confined spaces Reduced energy consumption and improved maintainability KEY BENEFITS DX200 FS100 MLX200

MOTOMAN IS A REGISTERED TRADEMARK ALL OTHER MARKS ARE TRADEMARKS AND

REGISTERED TRADEMARKS OF THEIR RESPECTIVE OWNERS.TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICEDS-576-C ©2015 YASKAWA AMERICA, INC. MAY 2015

SPECIFICATIONS: MS165 | MS210 (WITH EXTERNAL CABLE)

AxesMaximum

motion range [°]

Maximum speed

[°/sec.]

Allowable moment [N•m]

Allowable moment of inertia

[kg•m2]

MS165 MS210

Controlled axes

Maximum payload [kg]

Repeatability [mm]

Horizontal reach [mm]

Vertical reach [mm]

Temperature [°C]

Humidity [%]

Weight [kg]

Power supply, average [kVA]

6

165

±0.2

2,702

3,393

0 to +45

20 - 80

1,020

1.5

6

210

±0.2

2,702

3,393

0 to +45

20 - 80

1,050

1.5

MS165 MS210 MS165 MS210 MS165 MS210 MS165 MS210

S

L

U

R

B

T

±180

+76/-60

+90/-147

±210*

±130*

±210*

±180

+76/-60

+90/-147

±210*

±125*

±210*

125

115

125

182

175

265

120

97

115

145

145

220

951

951

618

1,323

1,323

735

88

88

46.3

143

143

84

* Motion range limited by spot harness

MS165 | MS210 ROBOTS

OPTIONSExtended length manipulator cablesRobot risers and base platesExternal axis kits for servo gunsWide variety of fieldbus cardsVision systemsDigital interface (Dnet or EIP) for Medar MedWeld 6000 spot timer

Yaskawa America, Inc.Motoman Robotics Division

100 Automation WayMiamisburg, OH 45342Tel: 937.847.6200Fax: 937.847.6277

motoman.com

AXES LEGENDS-Axis: Swivel BaseL-Axis: Lower ArmU-Axis: Upper ArmR-Axis: Arm RollB-Axis: Wrist BendT-Axis: Tool Flange

325349

339 344

220

207

25540

R2702

325 1225 250

300

2702970

2450

153375

320420500

290450

295

210

230

25040

210

230

120

20935

240

R515

R713

Ø125

Ø92

160 210

60°

50220

10

20

4545

250185

224212

163

50

WTR1(Rc1/2)

WTR3(Rc1/2)

WTR4(Rc1/2)

Entry of welding power

Device net CM02-8DR5P-CF(D2) Matching connector type

is CM02A-8DP5S-D (provided by users)

Terminal box

Welding power cable connection side

DC Power CM03A-R4P-S-1Matching connector type is

CM03-J4P (provided by users)

Internal user wiring connector (Base side) JL05-2A24-28PC (with cap) Matching connector

type is JL05-6A24-28S(provided by users)

AIR2(Rc3/8) AIR3(Rc3/8)

AIR(Rc3/8) with pipe plug

WTR2(Rc1/2)

Trans thermo cable connection side

4X M8X1.25 x144X M6X1 x11

P-POINTMAX ENVELOPE

4X M12X1.75 x25

4X M8X1.25 x14

P-POINT

185

8X Ø22 THRU

2X Ø20 THRU

6X M10-1.5 x8.52X Ø10 x82X Ø9 x8

6X M10X1.5 x8.5

A

C

B

VIEW B

VIEW A

VIEW C

MS210 shown All dimensions are metric (mm) and for reference only. Request detailed drawings for all design/engineering requirements.