spe/iadc 173103 wellbore tortuosity analysed by a novel

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SPE/IADC 173103 Wellbore Tortuosity Analysed by a Novel Method May Help to Improve Drilling, Completion, and Production Operations Jon Bang, Onyemelem Jegbefume, Adrián Ledroz, Gyrodata Inc., Jay Thompson, SandRidge Energy

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SPE/IADC 173103

Wellbore Tortuosity Analysed by a Novel Method

May Help to Improve Drilling, Completion, and

Production Operations

Jon Bang, Onyemelem Jegbefume, Adrián Ledroz, Gyrodata Inc.,

Jay Thompson, SandRidge Energy

Contents

• Background

• Description of analysis

• Examples of field results

• Conclusions

Slide 2

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Background

Tortuosity = any deviation from straight hole

=> analysis of geometric shape

Slide 3

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Large scale

(wellbore)

100-1000m

Medium scale

(survey interval)

10-100m

Small scale

1-10m

Medium and small scale tortuosity

cause problems

Slide 4

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Drilling Completion Production

High friction, high torque and drag X

Stuck equipment Drill pipe, casing, liner, compl&prod equipment

X X

Reduced drilling length X

Excess bending, increased wear Casing, tubing, rods, rod guides

X X

Damage, premature failure of equipment Electrical submersible pumps (ESP)

X X

Consequences: - Increased energy consumption

- Equipment failure

- Increased work-over frequency

- Loss of production

- Increased costs, reduced profit

Dogleg severity – not good enough

Slide 5

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Lacks details Noisy

No simple way to «upscale» from short to long intervals

Novel tortuosity processing

Slide 6

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Input: High resolution survey data • Continuous gyro; interval ~1 ft

• Standard survey operation

• Standard conversion to position co-ordinates

Three output parameters, resolution >~1 ft

Single external parameter • S = length of analysis window

= length of equipment (physical device)

S

1. Tortuosity parameter: T

T = (S - L) / L

Slide 7

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

• S = along-hole distance = ΔMD

analysis window

L

• T = relative elongation

= deviation from straight trajectory on length scale S

• L = straight line distance (end to end)

• T is typically within [0 … 0.001]

2. Trend + displacements

Slide 8

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

analysis window

trend line

(best fit)

displacement

Surveyed positions = wellbore trend (smoothed trajectory)

+ transverse displacements

trend point = projection of

surveyed position on trend line

Trend + displacements

Slide 9

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

High side Smoothed traj.

(≈ Along hole)

Lateral

High side

MD

Lateral

3. Effective diameter: Deff

Slide 10

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Casing / wellbore ID = D0

Deff ≈ D0 / 2 Deff ≈ D0 / 6

Field case 1: Stuck casing, pump failure Slide 11

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Dogleg

severity

T curve

Azimuth

Deff (colour coding)

displacements x 100

MWD dogleg

2

4

6

de

g/1

00

ft

Field case 2:

Pump placement

Slide 12

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

T curve

Deff curve

MWD incl and az

Wellbore shape,100 ft section

Pump

length:

100 ft

D0

Field case 3: Pump placement Slide 13

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

MWD dogleg suggests 7750-7950ft

MWD dogleg

Deff curve Maximum D for device length 124ft

is 3.1in, at 7880ft.

• Pump size and location were

reconsidered

• Nominal ID = 6.28inches

• ESP (124ft / 4in) to be installed

in horiz. section (below 7500ft)

Conclusions (1)

• New method for analysis of wellbore tortuosity • Three outputs: T, trend+displacements, Deff

• Single external parameter => device length

• Intuitive interpretation of results

• Improvement over existing Dogleg severity criterion

Slide 14

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

• Standard surveying procedure • High resolution data, survey interval ~1 ft

• Continuous gyro survey

Conclusions (2)

• Benefits • Normal (i.e., within spec.) operating conditions and power

consumption

• Reduced wear, reduced failure rate

• Reduced work-over frequency

• Reduced idle time and production losses

• Increased profit by reducing production costs

Slide 15

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

• Applications • Drilling: Evaluation of bottom-hole assembly (BHA) and

drilling process

• Completion, Production: Optimal locations for equipment

• Casing, completion equipment

• Electrical submersible pumps (ESP)

• Rod-guide, tubing sleeves for rod based surface pumps

Acknowledgments

John Weston, Gyrodata

Rob Shoup, Gyrodata

Gyrodata Inc.

SandRidge Energy

Slide 16

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Thank you

Slide 17

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Appendix (in case of questions)

Slide 18

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Further developments Slide 19

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Rod guide placement

Permanent (acceptable)

bending of device

Slide 20

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Local trend + displacements

analysis window

trend line

(best fit)

displacement

Surveyed positions = wellbore trend (smoothed trajectory)

+ transverse displacements

trend point = projection of

surveyed position on trend line

Slide 21

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Deff versus depth

Displacements x100;

Deff shown by colour coding

MD (m)

Deff (in)

Slide 22

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Tortuosity result parameters

No tortuosity Low tortuosity High tortuosity

T (= relative elongation) 0 near 0 «large»

Transverse displacements 0 small «large»

Deff (= effective diameter) D0 near D0 small (→ 0)

Wellbore shape (local) Relative elongation T = (S-L) / L

Displacement span

Effective diameter Deff

0

0

D0 (= max.)

small

small

near D0

large

large

small

large

small

near D0

Deff and T are appr. complementary Slide 23

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Deff: Trend line vs. line of sight Slide 24

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

trend line

(best fit)

Trend line = least squares fit; displacements are «evenly»

distributed around trend line

Optimal line of sight may differ slightly (~0.1 deg.) from trend line;

requires small adjustment calculation

optimal line

of sight

(for Deff)

Slide 25

SPE/IADC 173103 • Wellbore tortuosity • Jon Bang

Single external parameter: S

S = length of analysis window (along MD)

• Window must cover >~ 10 survey stations

• User-defined

• Interpretation: S = tortuosity length scale

≈ length of device