specifications - s & c electric · • phase-unbalance detection • synchronization check •...

September 16, 2019

© S&C Electric Company 2012-2019, all rights reserved Specification Bulletin 766A-31

Pad-Mounted Style IntelliRupter® PulseCloser® Fault InterrupterOutdoor Distribution (15.5 kV and 27 kV)

Conditions of SaleSTANDARD: The seller’s standard conditions of sale set forth in Price Sheets 150 and 181 apply, except as modified by the “SPECIAL WARRANTY PROVISIONS” and “WARRANTY QUALIFICATIONS” on pages 6 and 7.

SPECIAL TO THIS PRODUCT AND ASSOCIATED SERVICES:

NOTE: S&C Pad-Mounted Style IntelliRupter fault inter-rupters accommodate separable insulated connectors and accessories. This equipment must be operated by qualified persons who are thoroughly trained in, and who understand any hazards that may be involved with, the operation of separable insulated connectors and related accessories.

INCLUSIONS: A Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupter is a unitized package of fault-interrupting and control components that pro-vides fault-isolation and circuit-restoration functions on an underground distribution system. IntelliRupter fault interrupters can operate as stand-alone fault inter-rupters or, with appropriate options, can be integrated into a SCADA system and/or an S&C IntelliTeam® SG Automatic Restoration System.

IntelliRupter fault interrupters feature PulseClosing® Technology—a unique test for verifying the line is clear of faults before initiating a close operation. PulseClosing Technology is superior to conventional reclosing. It greatly reduces stress on system components as well as voltage sags experienced by customers upstream of the fault.

IntelliRupter fault interrupters provide full live-switch-ing performance under all conditions. The circuit-making, circuit-breaking, and use of PulseClosing Technology are accomplished within the interrupters; there are no external moving parts.

Each IntelliRupter fault interrupter is factory-assem-bled in a freestanding, self-supporting enclosure with provisions for cable entrance and exit through the bottom. The enclosure meets the requirements of ANSI C57.12.28 (enclosure integrity).

Pad-Mounted Style IntelliRupter fault interrupters have these features:

• Three-pole vacuum interrupters rated 630 amperes continuous, 16,000 amperes interrupting at 15.5 kV, and 12,500 amperes interrupting at 27 kV

• Unique magnetic latching actuators that provide single- phase tripping/single-phase lockout, single-phase tripping/three-phase lockout, or three-phase tripping/three-phase lockout of the interrupters (IntelliRupter

fault interrupters can also be manually tripped by a manual OPEN/CLOSE/READY lever.)

• Sensors for three-phase monitoring of line current and three-phase monitoring of line voltage on both sides of the interrupters

• Choice of one integral power module, which derives necessary control power directly from the distribu-tion feeder or an external power supply for use when user-provided control power is available (Other control power source options are available. See Table 4 on page 9; one control power source must be specified.)

• An OPEN/CLOSED indicator for each phase

• An external power supply connector (This permits pre-installation uploading and downloading of configu-ration settings, plus radio programming and battery charging, as applicable, indoors in the user’s service center or lab.)

• A manually actuated OPEN/CLOSE/READY lever

• A manually actuated GROUND TRIP BLOCK toggle switch

• A manually actuated HOT-LINE TAG toggle switch to enable or disable a hot line-tag or disable an electroni-cally set hot-line tag

• A control group featuring a protection and control module and a communication module mounted in a low-voltage compartment (The IntelliRupter fault inter-rupter is easily configured and operated from the safety and security of a vehicle parked near the Pad-Mounted Style IntelliRupter fault interrupter by means of a secure Wi-Fi communication link to a laptop computer. The protection and control module and communication module can be easily removed from service using the included module stub handle, catalog number 4435.)

• A unique multifunction status light that shows the con-trol group operation (The blink rate changes if a Wi-Fi connection is made, control power is lost, or the position of the OPEN/CLOSE/READY lever has been changed. A separate Hot-Line Tag indicator shows a “set” tag.)

• An integrated Global Positioning System (The system provides 1-ms accurate time-stamping of events to speed post-event analysis as well as IntelliRupter fault interrupter location data for entry in the user’s graphical information system.)

• Access to compartments controlled by the S&C Penta-Latch® Mechanism, which provides automatic door latching and permits padlocking only when the door is securely latched (The doors can be opened only with a pentahead socket wrench or tool.)

Specifications

2 S&C Specification Bulletin 766A-31

Pad-Mounted Style IntelliRupter® PulseCloser® Fault Interrupter

Conditions of Sale—Continued• An enclosure roof undercoated with an insulating “no-

drip” compound (A resilient closed-cell gasket on the enclosure bottom flange protects the finish from being scratched during installation and isolates it from the alkalinity of a concrete foundation. The enclosure is protected from corrosion by S&C’s olive green Ultradur® II Outdoor Finish.)

• Terminals equipped with 600-ampere bushings, with studs (The bushing interfaces are in accordance with ANSI/IEEE Standard 386 to accept all standard sepa-rable insulated connectors. Parking stands are provided adjacent to each bushing. Grounding provisions suit-able for use with separable insulated connectors and related accessories are located in the termination compartment.)

• A hinged roof section over the cable-termination compartment

• Application Note: The cable-termination compart-ment can accommodate either single 600-ampere deadbreak connectors equipped with elbow-style surge arresters or stacked (two) 600-ampere deadbreak con-nectors without elbow-style surge arresters. See the “Application Notes” section on page 6 concerning the need for surge arresters on both sides of the IntelliRupter fault interrupter.

Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters are available with or without an integral disconnect for visible air-gap isolation of switched-open circuits. A status point for remote monitoring of the dis-connect position is included. Interrupters may be operated with the disconnect in either position.

IntelliRupter fault interrupter pole-units are molded of S&C Cypoxy™ Insulator insulation. The sensors are embedded, eliminating the cost, clutter, and complexity associated with separately mounted sensors. Sensing accuracy is ±0.5% for both voltage and current; total system accuracy for fault detection, including sensing, control, and interrupting time, is ±2%.

IntelliRupter fault interrupters include on-site user training on setup, configuration, and operation. These ser-vices apply to first-time orders only; they can be provided for subsequent orders at the charge indicated in Table 14 on page 15.

Control GroupsPad-Mounted Style IntelliRupter PulseCloser Fault Interrupters are available with a variety of control groups. Each features easy configuration and operation—and examination of waveforms and events—using secure wireless communication to a nearby laptop computer.

The protection and control module and the communi-cation module are easily removed from the compartment with a module stub handle. This flexible, low-maintenance

arrangement offers excellent immunity to surges and noise induced by normal power-line events such as faults and lightning strikes. IntelliRupter fault interrupters are powered from the distribution feeder through the integral power module(s) or the external power supply, if furnished.

The protection and control module provides point-on- wave closing to minimize asymmetric fault current and inrush current. It features a complete set of protection and control functions, including:

• Simultaneous independent Directional-Phase, Ground, Negative-Sequence, and Sensitive-Earth Time-Overcurrent, Instantaneous-Overcurrent, and Definite-Time elements

• Directional blocking of Overcurrent elements

• Over/Under Voltage elements

• Over/Under Frequency elements

• Phase-unbalance detection

• Synchronization check

• Cold-load pickup modifier

• User-selectable single-phase or three-phase tripping at any point in the test sequence with single-phase or three-phase lockout

• Comprehensive diagnostics, including data and wave-form capture

The protection group is automatically selected in response to the system configuration for optimized protection.

The protection and control module provides sophisti-cated remote terminal unit (RTU) functionality, including remote reporting of IntelliRupter fault interrupter status points and operations, as well as current, voltage, watts, and vars.

A 20-channel global-positioning system (GPS) receiver in the communication module provides 1-ms accurate time-stamping of events to speed post-event analysis as well as IntelliRupter fault interrupter location data to help maintain the user’s graphical information system.

Select the control group that meets the requirements of the distribution system.

Standard Control GroupThe Standard Control Group is suitable for the following applications:

• The IntelliTeam SG Automatic Restoration System (Teams use peer-to-peer communication, real-time data, and distributed intelligence to make auto-matic operating decisions. No central processing or SCADA is required, though fully supported. Each IntelliRupter fault interrupter must be furnished with an S&C SpeedNet™ Radio or other approved communication device.)

S&C Specification Bulletin 766A-31 3


• Automatic source transfer using two IntelliRupter fault interrupters (The IntelliRupter fault interrupters ensure a high degree of critical-load continuity by minimizing interruptions resulting from the loss of one source. Each IntelliRupter fault interrupter must be furnished with an S&C SpeedNet Radio or other approved com-munication device.)

• Automatic loop restoration using normally closed IntelliRupter fault interrupters or conventional reclosers with a normally open IntelliRupter fault interrupter switching point (The feeder on either side of the switching point can be fed from a different source. If a fault occurs on either feeder, the normally closed devices in that feeder open and then test the circuit using PulseClosing Technology (or reclosing) sequentially to sectionalize and isolate the fault. Service is automatically restored to unfaulted line segments by closing the normally open IntelliRupter fault interrupter.)

• Wide-area SCADA, when equipped with an S&C SpeedNet Radio or other approved communication device

• Standalone (noncommunicating) applications

Approved communication devices permit configuration, operation, interrogation, and software maintenance of IntelliRupter fault interrupters from any location having access to the communication system using IntelliLink® Setup Software.

No batteries are required for standalone applications and applications with operating times of 30 seconds or less; ac line voltage must be available on the side of the IntelliRupter fault interrupter with the integral power mod-ule, or control power must be available from the external power supply, if furnished.

The Standard Control Group includes IntelliTeam SG Bronze Level Software. When furnished with optional IntelliTeam SG Silver Level Software, the Standard Control Group is additionally suitable for basic closed-loop applications. When furnished with optional IntelliTeam SG Gold Level Software, the Standard Control Group is additionally suitable for basic closed-loop applications and applications on systems with three or more sources. IntelliTeam® Designer configuration and license- management software is required to activate IntelliTeam SG software.

Standard Control Group with Battery BackupThis control group is identical to the Standard Control Group and is suitable for the same applications. It additionally includes batteries that support operation for a minimum of four hours after loss of ac line voltage on both sides of the IntelliRupter fault interrupter, permitting extended dead-line switching.

Universal Control GroupThis control group is identical to the Standard Control Group with Battery Backup but includes either IntelliTeam SG Gold Level Software and IntelliTeam® Designer configuration and license-management software or an IntelliTeam® II Automatic Restoration System software license, as specified. When the former is specified, the Universal Control Group is suitable for all applications of the Standard Control Group with Battery Backup as well as basic closed-loop applications and applications on systems with three or more sources. When the latter is specified, the Universal Control Group is suitable for all IntelliTeam II applications.

Equipment/Services PackagesComplete equipment/services packages are available for three- through 12-member IntelliRupter fault interrupter teams, as listed in Table 14 on page 15. Each team member includes the IntelliTeam SG Automatic Restoration System and a SpeedNet Radio. One SpeedNet Repeater Radio is also included with the team.

Each package includes the following services:

• A communication site survey

• IntelliTeam SG system factory acceptance testing

• IntelliTeam SG system training

• IntelliTeam SG system commissioning

• IntelliRupter fault interrupter training

Services-Only PackagesServices-only packages are also available for Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters as listed in Table 15 on page 16. Offerings include:

• Communication site surveys

• Overcurrent protective device-coordination studies

• IntelliTeam SG system device settings determination

• IntelliTeam SG system factory acceptance testing

• IntelliTeam SG system training

• IntelliTeam SG system commissioning

• IntelliTeam SG system SCADA integration

• IntelliTeam SG system monitoring

• Loop-restoration training

• IntelliRupter fault interrupter training

• IntelliRupter fault interrupter maintenance

• IntelliRupter fault interrupter project and construction management



Communication Site SurveysA communication site survey is required for new IntelliTeam SG system applications and is critical to ensure acceptable signal strength between the IntelliRupter fault interrupters in the team and the head-end SCADA radio, if applicable. A site survey includes:

• An engineering review of selected team member sites that considers distance, topological constraints, and other factors that can affect signal strength

• An on-site survey of team member sites to confirm feasibil ity and, i f necessary, determination of alternative sites that will provide better signal strength

• A detailed report defining the GPS coordinates of all team and repeater radios

• Establishment of baseline communication statistics for monitoring communication system performance

• Training on installation and configuration of SpeedNet Radios or UtiliNet Radios

The user will need to supply a line truck and the engineer/technician responsible for the project.

The site survey ensures optimal communication when the system is commissioned. However, building construction, relocation of lines, vegetation growth, and other factors can degrade communication over time. A subsequent “tune-up” site survey may be desirable.

Overcurrent Protective Device Coordination StudiesA coordination study is used to select appropriately rated protective devices and their settings, including those of IntelliRupter fault interrupters. Proper protective device coordination minimizes the impact of short-circuits by isolating faults as quickly as possible while maintaining power to the rest of the system.

IntelliTeam SG System Device Settings DeterminationAppropriate device settings are essential to the successful implementation of the Intell iTeam SG Automatic Restoration System. These settings must be documented before factory acceptance testing and commissioning of the IntelliTeam SG Automatic Restoration System.

IntelliTeam SG System Factory Acceptance TestingFactory acceptance testing ensures all information required for a successful IntelliTeam SG implementation is gathered and understood before commissioning and is strongly recommended if there are any unusual system characteristics or loading limitations. It provides significant insight into how the IntelliTeam SG Automatic Restoration System will work on the user’s system—the specific system-protection settings, available fault currents, connected loads, etc. To perform this testing, the user must furnish the following:

• Substation breaker data, including overcurrent pickup levels and relay timer settings

• Available fault current at each IntelliRupter fault inter-rupter location or—if S&C is providing an overcurrent protective device coordination study and/or determina-tion of IntelliTeam SG device settings—information that will allow S&C to calculate these values

• Any substation-capacity, conductor-loading, or system-operating-rule limitations

• A written description of the desired system functionality

• A single-line diagram of the circuits on which the IntelliTeam SG Automatic Restoration System will be applied

• Completed IntelliTeam SG settings sheets (Determina-tion of device settings is the customer’s responsibility, or it can be provided by S&C.)

Factory acceptance testing is performed at S&C’s IntelliLab facility in Chicago. S&C will provide a detailed test plan. After testing has been completed, the user will receive a CD-ROM containing the results of each simula-tion, which the user can use for training.

IntelliTeam SG System TrainingIntelliTeam SG system training is conducted on-site and ensures the user’s personnel fully understand IntelliTeam SG functioning. Both operations and engineering sessions are provided.

Operations training is geared toward persons who will encounter the equipment in the field, dispatch personnel, or create switching orders. A typical agenda includes:

• An IntelliTeam SG Automatic Restoration System—what it is, how it works, and examples

• Operation of IntelliRupter fault interrupters in an IntelliTeam SG system

• Real-world examples of IntelliTeam SG system operation using IntelliTeam Designer in Instant Replay mode

Engineering training is geared toward engineers and technicians who will configure the controls and radios. A typical agenda includes:

• A detailed look at how the IntelliTeam SG Automatic Restoration System works

• Explanation of all control settings

• Software screens useful for troubleshooting

• Configuration of the radios

• Creation of a DNP lookup table



IntelliTeam SG System CommissioningIntelliTeam SG system commissioning ensures the IntelliRupter fault interrupters in the team have been set up correctly and are ready to be put into service. These services include:

• Assistance with configuring the IntelliRupter fault interrupters (Determination of device settings is the customer’s responsibility, or it can be provided by S&C.)

• Verification of acceptable peer-to-peer communication

• Verification of acceptable communication with the SCADA system

• Checking each IntelliRupter fault interrupter for conformance with installation recommendations

• Verification that each team is capable of achieving Ready status (Upon user request, the teams will be disabled after verification.)

IntelliTeam SG System SCADA IntegrationIf the IntelliTeam SG Automatic Restoration System is to communicate with a SCADA system, integration services may be desirable. These services include:

• Working with the SCADA supplier

• Designing and installing the communication infrastruc-ture linking the IntelliTeam SG Automatic Restoration System with the user’s LAN

• Developing the protocol conversion necessary to change DNP into the native language of the SCADA master

• Developing optimal SCADA settings and polling sequence

IntelliTeam SG System MonitoringOngoing remote system monitoring ensures IntelliTeam SG system operation meets agreed-upon service levels. It requires a SpeedGate™ Radio Interface System with a wireless telephone modem. If wireless telephone service is not available, a telephone modem and a user-supplied telephone line must be installed at the SpeedGate Radio Interface.

System monitoring allows S&C’s engineers to assist with any required troubleshooting, update configurations, and provide weekly “health reports” on the status of the system. Such reports can include:

• Team Ready status

• IntelliTeam SG system operational status

• Battery system status

• Active trouble conditions or alarms

The scope and format of the reports can be customized to meet specific user needs.

Loop-Restoration TrainingThis training is conducted on-site and ensures the user’s personnel know how to properly set up, configure, and operate IntelliRupter fault interrupters in a loop application comprised of normally closed IntelliRupter fault interrupters or conventional reclosers with a normally open IntelliRupter fault interrupter switching point.

IntelliRupter Fault Interrupter TrainingThis training is conducted on-site and ensures the user’s personnel know how to properly set up, configure, and operate IntelliRupter fault interrupters. These services include:

• Training on use of IntelliLink Setup Software

• Configuring IntelliRupter fault interrupters for use in a loop-restoration system, if applicable

• Use of security keys

• IntelliRupter fault interrupter operation, including PulseClosing Technology

These services are provided for first-time orders.

IntelliRupter Fault Interrupter MaintenanceIntelliRupter fault interrupter maintenance includes periodic field inspection and testing on a three-year interval. Services provided for each team member include:

• Visual inspection of the IntelliRupter fault interrupter, antenna, grounding, and wiring connections

• Verification of IntelliLink Setup Software operation through a secure Wi-Fi connection

• Downloading of a full report from the IntelliRupter fault interrupter, review of the data, and execution of any corrective actions necessary

• Replacement of the battery

• Operation of the IntelliRupter fault interrupter (if it can be bypassed) locally, manually, and from SCADA

• Inspection of the repeater radio and replacement of its battery

• Communication-statistics monitoring and comparison against the initial baseline

• Identif ication of recommended communication enhancements

All system maintenance is coordinated with the user’s designee. To facilitate the inspection process and ensure consistent and accurate reporting, S&C will work with the designee to develop an inspection checklist and train inspection crews on its importance and use.



IntelliRupter Fault Interrupter Project and Construction ManagementS&C’s highly trained and experienced staff will assist the user’s automation team in the areas of project and construction management and work closely with them to ensure on-time project completion. Services may include working with the user’s contractor or crew to:

• Ensure proper installation of the IntelliRupter fault interrupters

• Supply the automation system as a complete turnkey or Engineer-Procure-Construct (EPC) project

EXCLUSIONS: Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters do not include separable insulated connectors. A connector suitable for grounding the enclosure is listed in Table 11 on page 13. Equipment/services packages and services-only packages do not include field installation or construction labor.

IntelliRupter fault interrupters furnished with Standard Control Group or Standard Control Group with Battery Backup do not include optional IntelliTeam SG Silver Level Software, IntelliTeam SG Gold Level Software, or IntelliTeam Designer Configuration and License Manage-ment Software.

For non-IntelliTeam SG applications, S&C may be able to furnish and install in the communication module or make provision for a customer-specified communication device not listed in Table 9 on page 12. S&C will need to evaluate the physical and electrical requirements of the communication device and its performance characteristics and conduct qualification testing to verify its suitability for the desired application. Refer to the nearest S&C Sales Office for scheduling information. S&C cannot furnish or install any communication device for which the supplier requires S&C to offer Tier I (i.e., “help desk”) support.

If a licensed radio is required for a SCADA interface, the frequency selection and FCC license application are to be provided by others. S&C can provide a radio propagation study as well as a general system review to ensure optimal application of distribution automation components.

APPLICATION NOTES: The following factors should be considered when applying Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters:

System voltage restrictions. For adequate power to be available from the integral power module(s), an IntelliRupter fault interrupter must be applied on a system that is solidly grounded, uni-grounded, grounded through a grounding transformer, or resonant-grounded through a Peterson coil. The base of the IntelliRupter fault inter-rupter must be grounded, and the line-to-line voltage must be in the range shown in Table 1:

Table 1. Line-to-Line VoltageRange, kV, at 60 Hz Range, kV, at 50 Hz

11.43 through 15.5 9.0 through 19.2

18.81 through 27 20 through 24

When furnished with the external power supply, an IntelliRupter fault interrupter may be applied at line-to-line voltage as low as 4.13 kV, 50/60 Hz.

For application on a completely ungrounded system, the external power supply must be specified, less inte-gral power module(s). Integral power modules cannot be applied on completely ungrounded systems.

Application of surge arresters. Elbow-style surge arresters are required on both sides of an IntelliRupter fault interrupter when installed on feeders to protect it from surges beyond its ratings. When installed in substa-tions or at the base of riser/dip poles, surge arresters are only required on the load side of the IntelliRupter fault interrupter.

SPECIAL WARRANTY PROVISIONS: The standard warranty contained in the seller’s standard conditions of sale, as set forth in Price Sheets 150 and 181, applies to the Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupter and its associated options, except for the control group, as applicable. For these devices, the first and second paragraphs of said warranty are replaced by the following:

(1) General: The seller warrants to the immediate purchaser or end user for a period of 10 years from the date of shipment that the equipment delivered, with the exception of S&C SpeedNet Radio, will be of the kind and quality specified in the contract description and will be free of defects of workman-ship and material. S&C's SpeedNet Radio is similarly warranted for a period of two years from the date of shipment. Should any failure to conform to this war-ranty appear under proper and normal use within 10 years after the date of shipment (two years for S&C SpeedNet Radios) the seller agrees, upon prompt notification thereof and confirmation that the equipment has been stored, installed, operated, and maintained in accordance with recommenda-tions of the seller and standard industry practice, to correct the nonconformity either by repairing any damaged or defective parts of the equipment, or (at the seller’s option) by shipment of necessary replacement parts. The seller’s warranty does not apply to any equipment that has been disassembled, repaired, or altered by anyone other than the seller. This limited warranty is granted only to the immedi-ate purchaser or, if the equipment is purchased by a third party for installation in third-party equipment,



the end user of the equipment. The seller’s duty to perform under any warranty may be delayed, at the seller’s sole option, until the seller has been paid in full for all goods purchased by the immediate purchaser. No such delay shall extend the warranty period.

The seller further warrants to the immediate purchaser or end user that for a period of two years from the date of shipment, the software will perform substantially in accordance with the then-current release of specifications if properly used in accor-dance with the procedures described in seller’s instructions. The seller’s liability regarding any of the software is expressly limited to exercising its reasonable efforts in supplying or replacing any media found to be physically defective or in cor-recting defects in the software during the warranty period. The seller does not warrant the use of the software will be uninterrupted or error-free.

For equipment/services packages, the seller war-rants, for a period of one year after commissioning, that the IntelliRupter fault interrupters will provide automatic fault isolation and system reconfiguration per agreed-upon service levels. The remedy shall be additional system analysis and reconfiguration of the IntelliTeam SG Automatic Restoration System until the desired result is achieved.

WARRANTY QUALIFICATIONS: The standard war-ranty contained in the seller’s standard conditions of sale, as set forth in Price Sheets 150 and 181, does not apply to major components not of S&C manufacture, such as batteries, customer-specified remote terminal units, and communication devices, as well as hardware, software, resolution of protocol-related matters, and notification of upgrades or fixes for those devices. The seller will assign to the immediate purchaser or end user all manufacturers’ warranties that apply to such major components.

The seller’s standard warranty does not apply to any components not of S&C manufacture that are supplied and installed by the purchaser or to the ability of the seller’s equipment to work with such components.

Warranty of equipment/services packages is contingent upon receipt of adequate information on the user’s distri-bution system, sufficiently detailed to prepare a technical analysis. The seller is not liable if an act of nature or par-ties beyond S&C’s control negatively impact performance of equipment/services packages; for example, new con-struction that impedes radio communication or changes to the distribution system that affect protection systems, available fault currents, or system loading characteristics.

END USER LICENSE AGREEMENT: The end user is granted a nontransferable, non-sublicensable, nonexclu-sive license to use the LinkStart Connection Management Software, IntelliLink Setup Software, IntelliTeam Auto-matic Restoration Software, Loop Restoration Software, and/or other software furnished with the IntelliRupter PulseCloser Fault Interrupter only upon acceptance of all the terms and conditions of the seller’s end user license agreement set forth in Price Sheet 155.

How to Order1. Obtain the catalog number of the desired Pad-Mounted

Style IntelliRupter fault interrupter from Tables 2 and 3 on page 8.

2. Add the suffix of the desired control power source option from Table 4 on page 9.

3. Add the suffix of the desired control group option from Table 6 on page 10.

4. Add the suffix(s) of desired optional features and special optional features from Tables 7 and 8 on page 11.

5. If wide-area network capability is desired for the Standard Control Group, Standard Control Group with Battery Backup, or Universal Control Group, add the suffix of the desired communication device from Table 9 on page 12.

6. Obtain the catalog number of the desired connector from Table 11 on page 13.

7. Obtain the catalog numbers of desired accessories and touch-up kit components from Tables 10, 12, and 13 on pages 13 through 15.



① For adequate power to be available from the integral power module(s), the base of the IntelliRupter fault interrupter must be grounded.

② When applied on a system that is not solidly grounded, uni-grounded, grounded through a grounding transformer, or resonant-grounded through a Peterson coil, total system phase-to-ground capacitance must be sufficient to reduce the neutral-voltage shift produced by the integral power module(s). Refer to the nearest S&C Sales Office.

③ Standard Mounting/Operating Arrangement drawing 2488xx-dim-rv003-3d.

④ Includes on-site user training on setup, configuration, and operation of IntelliRupter fault interrupter. These services apply to first-time orders only; they can be provided for subsequent orders as indicated in Table 15 on page 16.

● 24.8-kA asymmetrical interrupting and making.

■ 20-kA asymmetrical interrupting and making.

Table 2. Non-Disconnect Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters①②③

Circuit Diagram

Ratings

Catalog Number④kV Amperes, RMS

Max BIL Cont.Interrupting Symmetrical

COMPARTMENT-2

COMPARTMENT-1

CVL

Y3 X3 Y2 X2 Y1 X1

15.527

95125

630630

16 000●

12 500■248812R1248813R1

Table 3. Disconnect Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters①②④

Circuit Diagram

Ratings

Catalog Number③kV Amperes, RMS

Max BIL Cont.Interrupting Symmetrical

COMPARTMENT-2

COMPARTMENT-1

CVL

Y3 X3 Y2 X2 Y1 X1

15.527

95125

630630

16 000●

12 500■248822R1248823R1

① For adequate power to be available from the integral power module(s), the base of the IntelliRupter fault interrupter must be grounded.

② When applied on a system that is not solidly grounded, uni-grounded, grounded through a grounding transformer, or resonant-grounded through a Peterson coil, total system phase-to-ground capacitance must be sufficient to reduce the neutral-voltage shift produced by the integral power module(s). Refer to the nearest S&C Sales Office.

③ Includes on-site user training on setup, configuration, and opera-tion of IntelliRupter fault interrupter. These services apply to first-time orders only; they can be provided for subsequent orders as indicated in Table 15 on page 16.

④ Standard Mounting/Operating Arrangement drawing 2488xx- dim-rv003-3d.

● 24.8-kA asymmetrical interrupting and making.

■ 20-kA asymmetrical interrupting and making.



Table 4. Control Power Source—One Control Power Source Must Be Specified

Control Power Source Voltage Range, kV L-LSuffix to be Added to

Catalog Number

Integral power modules for use on 60-Hz systems

One integral power module fed from one phase on one side

7.5–9.2 -P161

10.8–15.9 -P162

18.7–27.4 -P163

16.0–22.0 -P164

One integral power module fed from one phase on one side plus an external power supply①

7.5–9.2 -P361

10.8–15.9 -P362

18.7–27.4 -P363

16.0–22.0 -P364

Two integral power modules fed from a different phase on both sides

7.5–9.2 -P261

10.8–15.9 -P262

18.7–27.4 -P263

16.0–22.0 -P264

Two integral power modules fed from a different phase on both sides plus an external power supply①

7.5–9.2 -P461

10.8–15.9 -P462

18.7–27.4 -P463

16.0–22.0 -P464

External power supply only① – -P300

Integral power modules for use on 50-Hz systems

One integral power module fed from one phase on one side

9.0–12.1 -P151

13.5–19.6 -P152

18.0–26.0 -P153

One integral power module fed from one phase on one side plus an external power supply①

9.0–12.1 -P351

13.5–19.6 -P352

18.0–26.0 -P353

Two integral power modules fed from a different phase on both sides

9.0 –12.1 -P251

13.5–19.6 -P252

18.0–26.0 -P253

23.0–33.0 -P254

Two integral power modules fed from a different phase on both sides plus an external power supply①

9.0–12.1 -P451

13.5–19.6 -P452

18.0–26.0 -P453

External power supply only① – -P350

① The external power supply accepts 90-Vac to 259-Vac, 50/60-Hz, primary source input; and accepts 90-Vac to 259-Vac, 50/60-Hz; 19-Vdc to 60-Vdc; or 100-Vdc- to 360-Vdc, secondary source input.

Table 5. Interrupter Options

ItemSuffix to be Added to Catalog Number

15.5-kV IntelliRupter fault interrupter furnished with interrupters tested and certified to meet 27 kV -Z3



Table 6. Control Groups—One Control Group Must Be Specified

ItemSuffix to be Added to

Catalog Number

Standard Control Group—For IntelliTeam SG Automatic Restoration, automatic source transfer, automatic loop restoration, SCADA, and stand-alone (non-communicating) applications. Includes IntelliTeam SG Bronze Level Software. Optional IntelliTeam SG Silver Level Software provides suitability for basic closed-loop applications. Optional IntelliTeam SG Gold Level Software provides suitability for basic closed-loop applications and applications on systems with three or more sources.No batteries are required for standalone applications and applications with operating times of 30 seconds or less; ac line voltage must be available on the side of the IntelliRupter fault interrupter with the integral power module or control power must be available from the external power supply, if furnished.Specify communication device, if required for the application, from Table 9 on page 12. All team devices must be furnished with the same type of communication device.IntelliTeam Designer configuration and license-management software is required to activate IntelliTeam SG software.

-C0

Standard Control Group with battery backup—Identical to the Standard Control Group but additionally includes batteries that support operation for a minimum of four hours after loss of ac line voltage on both sides of IntelliRupter Fault Interrupter, permitting extended dead-line switching.Specify communication device, if required for the application, from Table 9 on page 12. All team devices must be furnished with the same type of communication device.IntelliTeam Designer configuration and license-management software is required to activate IntelliTeam SG software.

-C1

Universal Control Group—Identical to the Standard Control Group with Battery Backup. Includes either IntelliTeam SG Gold Level Software and IntelliTeam Designer Configuration and License Management Software or IntelliTeam II Software License, as specified. For the IntelliTeam SG Automatic Restoration System, specify one IntelliTeam Designer Slot part number 008-007006-01 and one IntelliRupter PulseCloser Fault Interrupter Gold License part number 008-007101-01. This license requires an IntelliTeam SG-qualified communication device from the communication device options listed in Table 8 on page 12.For the IntelliTeam II Automatic Restoration System, specify one IntelliTeam Designer Slot part number 008-

007006-03● and one IntelliRupter PulseCloser Fault Interrupter IntelliTeam II License part number 008-007106-01. This license requires an IntelliTeam II-qualified communication device from the communication device options listed in Table 9 on page 12.When ordering enter the selected licenses as separate line items as included in the above and specify communication device, if required for the application, from Table 9 on page 12. All team devices must be furnished with the same type of communication device.

-C7

● The 008-007106-01 license should not to be confused with IntelliTeam SG Automatic Restoration System operating in IntelliTeam II mode. An IntelliTeam SG Automatic Restoration System operating in IntelliTeam II mode requires an IntelliTeam SG Automatic Restoration System-qualified communication device.



Table 7. Optional Features

ItemSuffix to be

Added to Catalog Number

Light gray outdoor Ultradur® II Outdoor Finish instead of olive green -A2

Equipment green outdoor finish (Toronto standard) instead of olive green -A3

Seafoam green outdoor finish instead of olive green -A4

Special color Ultradur® II Outdoor Finish finish instead of olive green -A5

Stainless steel enclosure①

With olive green Ultradur® II Outdoor Finish -A10

With light gray Ultradur® II Outdoor Finish -A12

With equipment green outdoor finish -A13

With seafoam green outdoor finish -A24

With special color Ultradur® II Outdoor Finish -A15

Hexhead actuator for use in lieu of pentahead actuator on all Penta-Latch® Mechanisms -B

Key interlock—Prevents operation of disconnect unless IntelliRupter fault interrupter is locked open② -D1

Mounting provisions for fault indicator in cable-termination compartmentNote: Accommodates three-phase indicator with single-phase sensors

Without viewing window in door -J1

With viewing window in door -J2

Windows in control module cover—Permit viewing of status and hot-line tag indicators -V

Base spacer

Mild steel6 inches (152 mm) -K7

12 inches (305 mm) -K8

Stainless steel6 inches (152 mm) -K17

12 inches (305 mm) -K18

600-Ampere bushings without studs -M1

Provisions for remote pole-mounted antenna—Includes PolyPhaser® surge suppressor with female N-Type connector mounted in low-voltage compartment -S3

Ten-year IntelliRupter fault interrupter warranty—In lieu of standard two-year warranty. Matches standard 10-year warranty for control groups. Does not include enclosure -T1

Foreign language labels, and screens③

Spanish -L51

Portuguese -L52

French -L53

Chinese -L54

Arabic -L55

International crating—Wood products used in packaging are either hardwood or certified by the wood supplier as being “heat treated” (kiln dried) to a core temperature of 133°F (56°C) for a minimum of 30 minutes -L71

① When this optional feature is specified, the entire exterior of the enclosure will be fabricated from 11-gauge Type 304 stainless steel. When ordering optional hexhead actuators, provisions for fault indica-tors with viewing windows in doors, or base adapter, specify the correct suffix for use with a stainless-steel enclosure.

② When ordering, please furnish name of the end user and the location of gear.

③ All labels are available. Contact the nearest S&C Sales Office for screen availability.

Table 8. Special Optional Feature


Reversed colors for IntelliRupter fault interrupter OPEN/CLOSED indicators and OPEN/CLOSED/READY lever (green for closed, red for open) -F2



① These are the only wide-area network communication devices approved for use with the IntelliTeam SG Automatic Restoration sys-tem. For other communication devices, refer to the nearest S&C Sales Office.

② Antenna mounts directly to the roof of the low-voltage compartment. If a remote pole-mounted antenna is desired instead, see Table 7 on page 11.

③ Please see Specification bulletin 1075-31 for SpeedNet SDR 4 and SpeedNet SDR 4X4 radio-antenna options.

④ Please see Specification Bulletin 1072-31 for SpeedNet Radio antenna options and 1076-31 for SpeedNet Cell Edge Gateway antenna options.

⑤ Please see Specification Bulletin 1076-31 for SpeedNet Cell Edge Gateway antenna options.

⑥ A single-mode mating connector and termination kit must be speci-fied. See Table 10 on page 13.

⑦ A multi-mode mating connector and termination kit must be speci-fied. See Table 10 on page 13.

Table 9. Communication Devices for IntelliTeam SG, IntelliTeam II, Automatic Source Transfer, and Scada Applications


Communication Devices Suitable For IntelliTeam SG, IntelliTeam II, Automatic Source Transfer, and Scada Applications①

Factory-installed and wired S&C SpeedNet™ Radio, providing high-speed network communication via DNP 3.0 protocol and a 900-MHz, 3-dBi gain antenna② -R80

Factory-installed and wired SpeedNet™ SDR 4 Software Defined Radio③ -R254

Factory-installed and wired SpeedNet™ SDR 4x4 Software Defined Radio③ -R256

Factory-installed and wired iS5 Comm. Inc. - iES6-module with 2-SFP 100-Mbps multi-mode LC transceiver 550 m, 850 nm, low-voltage (Input 9-36 Vdc) -R278

Factory-installed and wired iS5 Comm. Inc. - iES6-module with 2-SFP 100-Mbps multi-mode LC transceiver 2 kM, 1310 nm, low-voltage (Input 9-36 Vdc) -R279

Factory-installed and wired iS5 Comm. Inc. - iES6-module with 2-SFP 100-Mbps single mode LC transceiver 10 kM, 1310 nm, low-voltage (Input 9-36 Vdc) -R280





Factory-installed and wired SpeedNet™ Radio and SpeedNet™ Cell Edge Gateway 4G LTE cellular modem for AT&T Cellular Network (With Embedded AT&T SIM) -R322

Factory-installed and wired SpeedNet™ Radio and SpeedNet™ Cell Edge Gateway 4G LTE Cellular Modem with removable SIM card for USA and Canada ④ -R353

Provisions only for SpeedNet™ SDR 4 Software Defined Radio③ -R255

Provisions only for SpeedNet™ SDR 4x4 Software Defined Radio③ -R257

Provision only for iS5 Comm. Inc. - iES6-module – multimode LC transceiver use - Customer must provide an iES6 module with 2-SFP LC transceivers. -R276

Provision only for iS5 Comm. Inc. - iES6-module – single-mode LC transceiver use - Customer must provide an iES6 module with 2-SFP LC transceivers. -R277

Communication devices suitable for automatic source transfer and SCADA applications only

Factory-installed and wired SpeedNet™ ME Mesh End-Point Radio -R240

Provisions only for SpeedNet™ ME Mesh End-Point Radio -R241

Factory-installed and wired SpeedNet™ Cell Edge Gateway 4G LTE cellular modem for AT&T Cellular Network (With Embedded AT&T SIM) -R320

Factory-installed and wired SpeedNet™ Cell Edge Gateway 4G LTE Cellular Modem with removable SIM card for USA and Canada ⑤ -R352

Provision only for single-mode Dymec 5843SHRT fiber-optic modem⑥ -R42

Provision only for multi-mode Dymec 5843HRT fiber-optic modem⑦ -R43

Factory-installed and wired MDS TransNET 900 transceiver and 900-MHz, 3-dBi gain antenna② -R18

Factory-installed and wired MDS TransNET 900 transceiver with diagnostics and 900-MHz, 3-dBi gain antenna② -R19



Table 10. Fiber-Optic Connection Accessories

Item Catalog Number

Single-mode mating connector and termination kit—Includes connector hood, inserts, and fiber termination components SD-6607

Multi-mode mating connector and termination kit—Includes connector hood, inserts, and fiber termination components SD-6608

Table 11. Connector (For enclosure ground)

Illustration Description Accommodating Conductor Catalog Number

Bronze body, tin plated, two galvanized steel bolts,

two Belleville washers

No. 2 solid through 500 kc mil (335 mm2) stranded copper or aluminum 4745



Table 12. Accessories

Description Catalog Number

Battery charger output harness—For connecting battery pack to an 800-mA, current-limited 12-Vdc lead-acid battery charger 007-001551-01

Pre-configured laptop computer—a 14-inch Dell computer with 2-MB RAM, 80-GB hard drive, and factory-loaded IntelliLink Setup Software (not available for sale outside the United States) SDA-5697

Remote antenna kit—Includes a unidirectional Yagi antenna, a pole-mounted single antenna arm, and a 50-foot (1524 cm) coaxial cable with N-Type male connectors on both ends 903-002321-03

Detailed instruction manual—Binder containing printed copies of all IntelliRupter fault interrupter instruction sheets, erection drawings, and reference drawings RD-6949

Spare protection and control module SDA-4540R2

Spare communication module—less battery pack and radio SDA-4554-1

Spare 12-Vdc, 8-ampere-hour battery pack for communication module SDA-4605

Docking station—Powers the protection and control module and the communication module, removed from IntelliRupter fault interrupter base. Permits uploading and downloading of configuration settings plus programming of radio and charging of radio batteries, as applicable, in user’s service center or lab

SDA-4650R2

Power supply—Attaches to an external power supply connector. Powers the protection and control module and the communication module, for pre-installation uploading and downloading of configuration settings plus radio programming and battery charging, as applicable. For indoor use only in user’s service center or lab. Input voltage range is 88-264 Vac, 50/60 Hz

TA-3221

Shotgun clamp sticks for use with separable connectors and voltage testers

6-foot–5½-inch (197-cm) length 9933-150

8-foot–5½-inch (258-cm) length 9933-151

Storage bag for shotgun clamp stick, heavy canvas6-foot–6-inch (198-cm) length 9933-152

8-foot–6-inch (259-cm) length 9933-153

Voltage tester with audio and visual signals, includes a voltage tester, batteries, an adapter for shotgun clamp sticks, and a storage case①

9931-072

Pentahead socket, for ½-inch drive 9931-074

iS5 Comm. Inc. - iES6-module only with conformal coating, power terminal block and DB9 console cable, low-voltage (Input 9-36 Vdc), LC connector 110-003780-01

SFP 100-Mbps multimode LC transceiver 550 m, 850 nm 110-003774-01

SFP 100-Mbps multimode LC transceiver 2 km, 1310 nm 110-003774-02

SFP 100-Mbps single-mode LC transceiver 10 km, 1310 nm 110-003774-04





iS5 Comm. Inc. – iES22GF industrial Ethernet switch, High voltage (Input 130-370 Vdc or 90-264 Vac), 8 - 10/100/1000 Base TX RJ45 Ports, 4 - GSFP 110-003777-01

iS5 Comm. Inc. – iES22GF industrial Ethernet switch, Low voltage (Input 9-36 Vdc), 8 - 10/100/1000 Base TX RJ45 Ports, 4 - GSFP 110-003778-01

iS5 Comm. Inc. – iDS3 industrial single port RS232/422/485 to Ethernet serial device server, Low voltage (Input 9-36 Vdc), 1-serial port, 2-10/100 Base TX RJ45 Ports 110-003779-01

① For ultimate users other than electric utilities, also specify a shotgun clamp stick of the appropriate length.



Table 14. IntelliRupter PulseCloser Fault Interrupter/Services Packages

Item

15.5-kV IntelliRupter PulseCloser Fault Interrupter/Services PackagesEach package includes Non-Disconnect Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters Catalog Number 248812-P262-C1-R80 or 248812-P262-C1-R201. Each IntelliRupter fault interrupter includes two Integral power modules for use on 11.43-kV to 15.5-kV, 60-Hz systems, Standard Control Group with Battery Backup, and SpeedNet Radio. One SpeedNet Extension-Arm-Mounted Repeater Radio is also included. Services furnished include a communication site survey, IntelliTeam SG factory acceptance testing, IntelliRupter fault interrupter training, IntelliTeam SG training, and IntelliTeam SG commissioning

27-kV IntelliRupter PulseCloser Fault Interrupter/Services PackagesEach package includes Non-Disconnect Pad-Mounted Style IntelliRupter PulseCloser Fault Interrupters Catalog Number 248813-P263-C1-R80 or 248813-P263-C1-R201. Each IntelliRupter fault interrupter includes two Integral power modules for use on 18.81-kV to 27-kV, 60-Hz systems, Standard Control Group with Battery Backup, and SpeedNet Radio. One SpeedNet Extension-Arm-Mounted Repeater Radio is also included. Services furnished include a communication site survey, IntelliTeam SG factory acceptance testing, IntelliRupter fault interrupter training, IntelliTeam SG training, and IntelliTeam SG commissioning

Three-member team

Four-member team

Five-member team

Six-member team

Seven-member team

Eight-member team

Nine-member team

Ten-member team

Eleven-member team

Twelve-member team

Table 13. Touch-Up Kit Components—Aerosol Coatings in 12-ounce cans

Item Catalog Number

S&C light gray outdoor finish 9999-080

S&C olive green (Munsell 7GY3.29/1.5) outdoor finish 9999-058

S&C red-oxide primer 9999-061



Table 15. IntelliRupter Fault Interrupter Services Packages

Item Catalog Number

Communication site survey. Field testing to confirm the user-proposed IntelliRupter fault interrupter locations will provide acceptable communication between team members and the head-end SCADA radio, if applicable. The user should make available their engineer/technician responsible for the project.

AS100

IntelliTeam SG training. On-site training on functioning of the IntelliTeam SG Automatic Restoration System. Includes operations and engineering training sessions. AS101

IntelliTeam SG commissioning. Ensures IntelliRupter fault interrupters have been set up correctly and the IntelliTeam SG system is ready to be put into service. AS102

IntelliTeam SG SCADA integration. Includes review of the user’s SCADA system, development of DNP points lists, coordination with the user’s SCADA supplier, and review of the SCADA database. AS103

IntelliTeam SG factory acceptance testing. Factory testing ensures all information required for successful IntelliTeam SG system implementation is gathered and understood before commissioning. Provides insight into how the IntelliTeam SG Automatic Restoration System will work on the user’s system. The user must travel to Chicago to witness the testing.

AS104

IntelliTeam SG monitoring. Factory testing ensures all information required for successful IntelliTeam SG system implementation is gathered and understood before commissioning. Provides insight into how the IntelliTeam SG Automatic Restoration System will work on the user’s system. The user must travel to Chicago to witness the testing.

AS105

IntelliRupter Fault Interrupter maintenance. Includes inspection, testing, and battery replacement on a three-year interval. AS106

IntelliRupter Fault Interrupter project and construction management. Determination of appropriately rated protective devices and their settings, including those of IntelliRupter fault interrupters. Proper coordination minimizes the impact of short-circuits by isolating faults as quickly as possible while maintaining power to the rest of the system.

AS107

Overcurrent Protective Device Coordination Study. Determination of appropriately rated protective devices and their settings, including those of IntelliRupter fault interrupters. Proper coordination minimizes the impact of short-circuits, by isolating faults as quickly as possible, while maintaining power to the rest of the system.

AS108

IntelliTeam SG device settings determination. Determination of these settings is essential to the successful implementation of the IntelliTeam SG Automatic Restoration System and must be documented before factory acceptance testing and commissioning.

AS109

Loop-restoration training. Covers setup, configuration, and operation of IntelliRupter fault interrupters in a loop application comprised of normally closed IntelliRupter fault interrupters or conventional reclosers with a normally open IntelliRupter Fault Interrupter switching point.

AS110

IntelliRupter Fault Interrupter training. Covers the IntelliLink Setup Software; configuring the IntelliRupter fault interrupter for use in an IntelliTeam SG, source-transfer, or loop restoration system, as appropriate; use of security keys; and operation.

AS111

IntelliRupter Fault Interrupter secondary injection testing. Validates settings, functions, and logic of IntelliRupter fault interrupter protection and control module using Omicron testing equipment. AS112



H2

60°

SIDE VIEW

F

D

DISCONNECT STYLE ONLY

H1

W 1⅜ (35)

FRONT VIEW

Dimensions in inches (mm)

15.5-kV and 27-kVNon-Disconnect and Disconnect Pad-Mounted Styles

Dimensions in Inches (mm) Net Wt, Lbs. (kg)A B1 B2 C D E F G H1 H2 J K L M1 M2 W

18¾ (476)

51¾ (1314)

44¾ (1137)

64¾ (1645)

81¼ (2064)

13¼ (337)

78½ (1994)

8¼ (210)

67⅝(1718)

86¾ (2203)

8¼(210)

17½(445)

9¼(235)

48¼ (1226)

26⅞ (683)

72¼(1835)

3100 (1406)

COMPARTMENT-2

COMPARTMENT-1

APPROXIMATE PROJECTEDCABLE CENTER LINES

ANCHOR BOLT

COVER OPENS 170°ON 9½–inch (241-mm) RADIUS

J

5¾ TYP.

EK K

GG

B1

L

A

C

B2

M2 (DOOR OPENS 90°)

2¼ TYP.

(DOOR OPENS 90°)M1

M1 (DOOR OPENS 90°) ANCHOR BOLT DETAIL

PADCONCRETE

BY S&CGASKET

ENCLOSURE

. .

.

. .

...

.. . ..

....

.. . . .....

..

..

..

..

..... .

....

..

...

. . . . ..

....

.....

...

... .. ..

ANCHOR BRACKET

(4) 5/8 DIA. ANCHOR BOLTS

BY S&C

BY USER

1-1/2 (38)MIN.

ANCHOR BOLT DETAIL

ANCHOR BOLT PLAN

(146)

(57)

(241)

specifications - s & c electric · • phase-unbalance detection • synchronization check •...

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