specification for transfer panel_b1 reply 141022.pdf

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MMC Oil & Gas Engineering Sdn Bhd

Malaysia LNG Sdn. Bhd. (39964-H) (125442-W)

(A subsidiary of PETRONAS)

PROJECT TITLE . PROVISION OF DESIGN AND ENGINEERING SERVICES FOR . MALAYSIA LNG SON. BHD.

CONTRACT NUMBER . SMSO/MLNG/2013/0145 .

PROJECT NUMBER . MLNG-A-089(MR) .

CLIENT . MALAYSIA LNG SON. BHD. .

WORK ORDER TITLE RESTORATION OF BOILER FEED WATER CAPACITY . PROJECT (W0-0001)

'

WORK ORDER NUMBER . 0001 OWNER REVIEW

O•Fc 0AFC

DOCUMENT TITLE SPECIFICATION FOR TRANSFER PANEL ~~ 0Mart Up

0 FOe 0 As Built

DOCUMENT NUMBER MLNG-A-089(MR)/0001/ELISP/0002 ~Approved 0 Approved wftfl Minor

Comment

0 Not ApPI'OV'fd •

Resubmit

0 for lllfomlitlon £)

' ~. '"~ Lint ~ '1."1 . r'"'L.Jl E.o.J ~ ~....,.,,.

.. ~Mf(n! ~,..tt ' PrejH( Dt:l t -~ D•t•

/1

81 14.10.14 RE-APPROVED FOR ~# MNA Cf HK ifl DETAILED DESIGN (FEED)

B 23.09.14 APPROVED FOR DETAILED

ZHD MNA HK DESIGN {FEED)

A 25.08.14 ISSUED FOR COMMENTS ZHD MNA HK {FEED)

ISSUED CHK'D APP'D SEEN SEEN DATE REV DATE DESCRIPTION

MMCOG MLNG

MMC Oil & Gas Engineering Sdn Bhd (125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION FOR TRANSFER PANEL

TABLE OF CONTENTS

1.0 INTRODUCTION

2.0 OBJECTIVE

3.0 DEFINITION AND ABBREVIATION

3.1 Definition

3.2 Abbreviation

4.0 SCOPE

4.1 Package Limits

4.2 Operating Conditions

4.3 Technical Integrity

4.4 Design Life, Availability/Reliability

4.5 Acceptance Criteria

5.0 APPLICABLE CODES, STANDARDS AND REGULATIONS

5.1 Order of Precedence

6.0 INSPECTION AND TESTING REQUIREMENTS

6.1 Scope

6.2 Factory Acceptance Tests (FAT)

7.0 SPARE PARTS AND SPECIAL TOOLS


8.1 Documents Required with Bid

8.2 Documents Review

9.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS

10.0 VENDOR ASSISTANCE

11.0 PERrDRMANCE GUARANTEE

12.0 QUALI'fY ASSURANCE . ' 13.0 PREPARATION FOR SHIPMENT

14.0 PACKAGING AND STORED MAINTENANCE

MLNG-A-089(MR)/OOO 1 /ELISP/0002 PAGE 2 OF 12

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REV 81 I OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT {W0-0001) SPECIFICATION FOR TRANSFER PANEL

LIST OF ATTACHMENTS

ATTACHMENT 1 SCOPE OF SUPPLY

ATTACHMENT 2 DATA SHEETS

ATTACHMENT 3 REFERENCES DRAWINGS

ATTACHMENT 4 CODES, STANDARDS AND REGULATIONS

ATTACHMENT 5 VENDOR DATA REQUIREMENT LIST (VORL)

ATTACHMENT 6 VENDOR DATA MASTER LIST (VDML)

ATTACHMENT 7 SPARE PARTS LIST AND INTERCHANGEABILITY RECORD (SPIR)

ATTACHMENT 8 INSPECTION AND TESTING PLAN {ITP)

ATTACHMENT 9 OPERATIONAL AND MAINTENANCE PHILOSOPHY

ATTACHMENT 10 SITE AND UTILITY DATA

MLNG-A-089{MR)/0001/ELISP/0002 PAGE 3 OF 12 REV 81/ OCT 14



1.0 INTRODUCTION

MLNG engaged MMCOG to undertake the preparation of Detailed Feasibility Study DFS) and Front End Engineering Design (FEED) for the Restoration of Boiler Feed Water Capacity Project at PETRONAS LNG Complex, Bintulu.

In general, MMCOG is expected to deliver the following work scope: a) DFS (Detailed Feasibility Study):

The design of a facility that outlines the philosophies, basic working nature or concept of the facility. Typically the following activities will be considered part of the Detailed Feasibility Study: • Feasibility/preliminary studies, • Description of the facility, • Outlines of scope and schedule, • Selection of technology, • Description of the design parameters, • Size and production capacity, • Identification of potential design options for the purpose of capital budgetary cost

estimate and • Economic evaluation

b) FEED (Front End Engineering Design): The design phase that follows Detailed Feasibility Study, to further define specific requirements applicable to the Project. The product should be definitive to become a basis for detailed design and cost estimates. Typically the following activities will be considered as part of the Front End Engineering Design: • Pipeline route selection, • Plant layout, • Selection of design codes and standards requirements, • Site evaluation, • Material/process selection, • Optimized process design, • Equipment design parameters, • Power intake configuration

This project is aimed to achieve BFW makeup sparing of N+1 to provide secure steam supply hence support MLNG Business Plan; i.e to enable maximum production of MLNG Satu and MLNG Dua plants at design C02 of 6.5 mole % in the feed gas.

2.0 OBJECTIVE

The objective of this document together with the attached scope of supply, datasheet, applicable codes, standard and regulation is to define the functional requirements for the design, procurement of materials, manufacturing, supply, performance, inspection, testing, delivery, shipping, handling and storage of the 74-D-1A and 74-D-1 B Transfer Panel for installation and operation at Restoration of Boiler Feed Water Capacity Project.

MLNG-A-089(MR)/0001 /ELISP/0002 PAGE 4 OF 12 REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd {125442-W)

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 ) SPECIFICATION FOR TRANSFER PANEL

3.0 DEFINITION AND ABBREVIATION

3.1 Definition

3.2

COMPANY

PURCHASER

CONTRACTOR

VENDOR/ MANUFACTURER

WORK! SERVICES

Shall

Should

Abbreviation

A

AC

FAT

IEC

ITP

kW

kVAr

kVA

LV

MLNG-A-089(MR)/0001/ELISP/0002

Malaysia LNG Sdn Bhd (a subsdiary of PETRONAS) who is the owner and operator of the proposed Restoration Of Boiler Feed Water Capacity Project

The party which places the order or signs the contract as or on behalf of the COMPANY

The party that carries out all or part of the design, engineering, procurement, construction, commissioning or management of a project. The COMPANY may undertake all or part of the duties of the CONTRACTOR.

The manufacturer is the party that manufactures or supplies equipment and services to perform the duties specified by the CONTRACTOR

All Engineering, Procurement, Construction and Commission work, tasks and services to be performed, temporary or permanent in nature, by CONTRACTOR, as specified in or to be inferred from the CONTRACT necessary for the realization of a complete, safe, operable, reliable and efficient UNIT or SYSTEM.

Indicates a mandatory requirement.

Indicates a strong recommend

Ampere

Alternating Current

Factory Acceptance Test

International Electrotechnical Commission

Inspection and Testing Plan

Kilo Watts (Real Power)

Kilo VAR (Reactive Power)

Kilo Volt-Ampere (Apparent Power)

Low Voltage

PAGE 5 OF 12 REV 81 I OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 } SPECIFICATION FOR TRANSFER PANEL

MTO Material Take-Off

MLNG Malaysia LNG Sdn Bhd

PTS PETRONAS Technical Standards

SPIR Spare Part List And Interchangeability Record

SLD Single Line Diagram

v Voltage

VDML Vendor Data Master List

VORL Vendor Data Requirement List

QNQC Quality Assurance/Quality Control

4.0 SCOPE

4.1 Package Limits

The package shall be supplied with all the accessories and tested in accordance with the requirements as specify in the scope of supply in ATTACHMENT 1, taking into account preservation and transport requirements.

The package limit shall be regarded as including all the elements, which the PURCHASER shall provide inlet or off take connections or support points. The VENDOR shall indicate the package envelope and interface points in the bid documents, and no changes shall be made unless with written agreement.

4.2 Operating Conditions

The VENDOR is responsible for ensuring all equipment and components provided are suitable for all operating conditions stated in ATTACHMENT 10, Site and Utility Data. Where the VENDOR's standard or preferred design option does not meet the operating conditions, the VENDOR shall give details of the technical changes and commercial impact of complying with the stated conditions.

4.3 Technical Integrity

The VENDOR shall be responsible for the technical integrity of the package, including design, materials, manufacture, assembly, inspection, testing, performance and specified engineering services. All these activities are to be in accordance with the scope of supply, the functional specification, data and interface information supplied herein .

The VENDOR shall have single point responsibility for all aspects of the works, inclusive of all components sub-contracted or purchased from other parties.

MLNG-A-089(MR)/0001/ELISP/0002 PAGE 6 OF 12 REV 81 I OCT 14



4.4 Design Life, Availability/Reliability

VENDOR shall describe the design life and overall availability/reliability of the whole package. This shall be by reference to previous experience with proven designs which have operated in a field for several years with only planned outages for maintenance I replacement of normal wearing type components. VENDOR shall design the equipment for a minimum twenty five (25) years design life. VENDOR shall indicate total cost of ownership over the design life period.

In making assessments of availability I reliability, the VENDOR will need to estimate repair times. For the purpose of making such estimate, the VENDOR may assume that the spares holding are in accordance with his submitted recommendations unless otherwise stated. VENDOR may also neglect any delay caused by factors not directly related to the package in question unless a basis for estimating such delays is provided by the PURCHASER. In the case of failure modes of which makes a significant contribution to the overall unavailability, the VENDOR may be required to demonstrate that his assumed repair times can be achieved.

4.5 Acceptance Criteria

The final acceptance criteria for the package shall be in accordance with the Scope of Supply in ATTACHMENT 1, Data Sheets in ATTACHMENT 2, Single Line Diagrams in ATTACHMENT 3 and Codes, Standards and Regulations in ATTACHMENT 4.

5.0 APPLICABLE CODES, STANDARDS AND REGULATIONS

As a minimum, all equipment supplied as part of this package shall be designed, manufactured and delivered in accordance to the relevant sections of the National I International Codes, Standards and Regulations listed in ATTACHMENT 4. Where equivalent alternatives may be offered, these shall be identified and mutually agreed upon.

5.1 Order of Precedence

The order of precedence for the documents shall be as follows:

i) Malaysian legislation governing the equipment and installation

ii) Other relevant international legislation governing work sites in the absence of Malaysian legislation

iii) Data sheets

iv) Project technical requisition/specification requirements

v) PETRONAS Technical Standards (PTS)

vi) MLNG internal procedures and instructions.

vii) Industry codes and standards

viii) National and International codes and standards

In case of conflict between the requirements of this specification with its attachments and the referenced specifications or codes and standards,

MLNG-A-089(MR}/0001/ELISP/0002 PAGE 7 OF 12 REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd {1 25442-W)


VENDOR shall bring the matter to the PURCHASER's attention for resolution and approval in writing.

All deviation from the requirements of this specification, its attachment and the referenced specification, codes and standards shall be stated in the proposal. In the absence of such a statement, full compliance will be assumed.

Compliance by VENDOR with provisions of this specification does not relieve him of the responsibility to furnish equipment of a proper design for the specified service conditions and/or to meet the equipments of local government regulations concerning health and safety.

6.0 INSPECTION AND TESTING REQUIREMENTS

6.1 Scope

The VENDOR shall prepare an Inspection and Test Plan (ITP) generally in accordance with the sample ITP in ATTACHMENT 8. The ITP shall be discussed and agreed before placement of any purchase order. Inspection and Test Plan shall cover the design, purchasing of materials, fabrication , inspection and testing of the system/equipment. All "HOLD" points during the manufacturing and fabrication program shall be agreed to by mutual consent before placement of Purchase Order. Inspection by PURCHASER or his representatives shall in no way relieve the VENDOR of any of his responsibilities for ensuring that the system/equipment meets all the requirements and conforms in full to the contents of this specification. The VENDOR shall advise the PURCHASER with at least fourteen (14) days notice of the date and location where/when:

a) Manufacture will start;

b) Key production, inspection or testing activities (as identified in the inspection and Testing Plan) will occur; and

c) The 74-D-1A and 74-D-1 B Transfer Panel will be ready for final inspection.

The VENDOR shall provide to the PURCHASER or his representatives, without charge, all facilities and access for satisfying himself that the 7 4-D-1 A and 7 4-D-1 B Transfer Panel is being manufactured in accordance with the relevant data sheets, codes and standards.

Any manufactured 74-D-1A and 74-D-1 B Transfer Panel, which does not comply with the requirements or material, which shows defects during inspection, will be rejected. When a part of the unit is rejected, the VENDOR shall be notified in writing. If any rectification work required to be done, it shall be carried out by the VENDOR at his own expense and without delay to the work. PURCHASER's inspector shall have the right to request additional inspection or examinations, if required, to ensure that the 7 4-D-1 A and 7 4-D-1 B Transfer Panel complies with the relevant codes and standards. These inspections will be to the PURCHASER's account, unless such examination reveals defects not previously detected in which case the VENDOR shall bear the full cost of the inspection, replacement and subsequent examinations necessary to ensure the satisfactory manufacturing or installation of the 7 4-D-1 A and 7 4-D-1 B Transfer Panel.

M L N G-A-089( M R )/000 1/E LISP /0002 PAGE 8 OF 12 REV 81 / OCT 14



6.2 Factory Acceptance Tests (FAT)

All testing shall be done using certified test equipment, which has been calibrated/ checked prior to the test. The calibration records shall be furnished to the PURCHASER for review and approval.

Detailed testing , FAT procedure shall be submitted as specified in the VORL for PURCHASER's approval.


VENDOR shall provide list of recommended special tools with itemized prices (if applicable), required for installation.


8.1 Documents Required with Bid

VENDOR is required to submit the documents as per Vendor Data Requirement List (VORL) and Vendor Data Master List (VDML) per ATIACHMENT 5 and 6 respectively as a minimum, with their bid proposal.

8.2 Documents Review

Consistent with the attempt to minimize documentation, only documents that are listed in Vendor Data Requirement List (VORL) per ATIACHMENT 5 will be required for review by PURCHASER. This information will be written and agreed by both PURCHASER and VENDOR prior to order placement and shall form the basis of an agreed document schedule.

All final and approved documents as required in the VORL must be clean (without history), original copy or good master print and shall be submitted within the specific time frame.

All certificates and procedures must be stamped "Certified True Copy" by third party certification agency if it is not of original copy.

The following software will be used for VENDOR's information

• Drawings in AutoCad release 2007 or later

• Spreadsheets in Microsoft Excel 2007

• Manual/ documents in Microsoft Word 2007

• Database in Microsoft Access 2007

All other documents e.g. handwritten test reports shall be scanned image in PDF format.

All electronic files shall be compiled in CD-ROM and shall be properly organized in file directories for easy reference and review.

VENDOR shall provide detail execution plan in his bid proposal for electronic based documentation.

VENDOR shall check and verify the completeness of the VORL proposed and highlight any discrepancy or missing required documents.

MLNG-A-089(MR)/0001/ELISP/0002 PAGE 9 OF 12 REV 8 1 I OCT 14

/J



VENDOR shall prepare complete Vendor Data Master List (VDML) based on VORL.

VENDOR shall then complete the information required in the VDML and utilize the list for tracking VENDOR documentation later.

9.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS

The VENDOR shall be responsible for ensuring that the goods and services supplied meet all applicable regulations on health, safety and environmental issues.

The VENDOR shall provide his safety plan, which shall demonstrate the degree of compliance with the Occupational Safety and Health Act 1994, in particular Part V General Duties of Designers, Manufacturers and Vendor is achieved. The material safety data sheets and product data sheets are to be provided by the VENDOR.

VENDOR shall confirm commitment to COMPANY's objectives for the WORKS/SERVICES of zero fatalities, zero lost time injuries and better than 1.3 total recordable case frequency (TRCF).

A copy of VENDOR's Safety Management System Manual and accident statistics shall be provided with the bid.

10.0 VENDOR ASSISTANCE

VENDOR shall quote separately for Service Assistance during installation at site.

The quotation shall be on daily rate basis for each category of specialist. The daily rate quoted shall be inclusive of mobilization, demobilization, miscellaneous costs, accommodation, allowance, transportation and overtime costs. VENDOR shall at its own cost, ensure all its employee, agents and subcontractors preparing WORKS/SERVICES during Services Assistance have undergone safety training (green pass) organized by Construction and Industrial Development Board (CIDB) and National Institute of Occupational Safety and Health (NIOSH) or whichever applicable.

The VENDOR representative travelling to plant shall have valid COMPANY Safety Passport, medical authorization, applicable safety certificates and shall have with him proper personnel protective equipment. The PURCHASER will not provide transportation, accommodation and food whilst in job site location.

11.0 PERFORMANCE GUARANTEE

The VENDOR shall guarantee all equipment furnished to be in compliance with this specification and drawings.

The VENDOR shall guarantee all materials against defect, damage or non-conformity and /or workmanship.

If any defect or mal-performance occurs during the guarantee period of eighteen (18) months from delivery or twelve (12) months after commissioning, whichever is earlier, the VENDOR shall make all necessary alteration, repair and replacement immediately and at no charge to PURCHASER.

MLNG-A-089(MR)/0001/ELISP/0002 PAGE 10 OF 12 REV 81 I OCT 14



12.0 QUALITY ASSURANCE

VENDOR, and his sub-VENDORs, shall operate a quality system satisfying the ISO 9001 Quality Standard, or agreed equivalent standard, commensurate with the goods and services provided.

A detailed typical Quality Plan indicating the scope of testing and the "Hold Points" shall be provided with the bid for PURCHASER's approval prior to order placement.

The PURCHASER reserves the right to carry out quality and technical review at both the VENDOR's and sub-VENDOR's works including review of quality documentation.

13.0 PREPARATION FOR SHIPMENT

The equipment shall be delivered in accordance with the Purchase Order. The equipment shall be loaded out and tied down by VENDOR. All items shall be shipped simultaneously.

VENDOR shall notify PURCHASER at least one (1) week prior to the planned shipment. The VENDOR must obtain written authorization in the form of a "Shipping Release Form" from PURCHASER's Authorized representative prior to shipment.

The VENDOR shall provide certifications for all lifting devices and rigging, and assume sole responsibility for proper and safe execution of all load-out operations, including any disassembly required to avoid interference with slings and spreader bar and consequent damage to 74-D-1A and 74-D-18 Transfer Panel. The VENDOR shall be responsible for replace of all damages incurred during load out. Repair of damages, shall be in accordance with the applicable sections of this specification. All items shall be provided with a lift diagram, outlining weight, center of gravity and rigging arrangement required. Prior to shipping, dry weight shall be confirmed by weighing the equipment using a COMPANY approved method such as certified load cells or strain gauges.

Prior to shipment from the VENDOR's workplace, the package shall be properly packed and preserved to withstand twelve ( 12) months storage in a marine environment.

The package shall be properly protected from damage during sea freight and long-term storage in a tropical climate. The packing and preservation shall be in accordance with latest PTS 70.1 0. 70.11 .

Each item shall be clearly identified with the VENDOR's name, address purchase order and tag number. Exposed part/end shall be properly capped with an easily removable cap preventative. Items vulnerable to damage shall be packed separately for site installation. Any such item shall be tagged. The contents of all equipment shall be recorded in detail on the packing list. The transported equipment shall have the necessary fastenings , protections and lifting facilities to satisfy lifting and sea fastening loads and restraints.

14.0 PACKAGING AND STORED MAINTENANCE

Equipment storage and preservation shall comply with latest PTS 70.1 0. 70.11 "The Preservation of Old and New Equipment and Piping Standing Idle".

The individual package shall then be crated in a full wooden enclosure, if deemed necessary by the VENDOR. As a minimum, each crate or box shall be provided with the following markings:

M L N G-A-089( M R )/000 1 /E LISP /0002 PAGE 11 OF 12 REV 81/ OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION OF TRANSFER PANEL

ITEM DESCRIPTION MLNG'S REQUIREMENTS

be provided suitable for the type, size and number of cables as specified on the drawings.

Removable, undrilled gland plates with minimum thickness of 5mm shall be provided to accommodate cables and glands provided by OTHERS. Gland plates for single core cables (if use) shall be of non-magnetic material and shall have sufficient strength to support the weight of cables and cable glands.

5.3 Dimensions The estimated footprint of the 7 4-D-1 A and 7 4-D-1 B Transfer Panel are shown in the equipment layout drawings no. FEED-EL-DWG-001 0

5.4 Degree of Protection, The degree of ingress protection as per IEC 60529 for the 74-D-1A and 74-Internal Fault and D-1 B Transfer Panel shall be minimum IP 55. Short Circuit

Exposed parts within the outdoor transfer panel which have to be accessible during normal operation, maintenance or equipping of spare compartments, shall either not be live in the opened position or shall be protected to a degree of protection of at least IP 21 .

High breaking capacity (HBC) fuses and associated fuse carriers shall only be accessible when they are fully isolated or when they offer a degree of protection to live parts of at least IP 20 when the fuses are inserted.

Terminals of equipment installed on a compartment door and which can be live when the door is opened shall be shrouded to a degree of protection of at least IP 20.

Compartment doors or covers shall be interlocked to prevent opening when the isolating switch is in the 'ON' position. The isolating device shall only be operable when the door is closed.

*VENDOR to state in this column: C : Full Compliance. X : Exception I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 13 OF 24

Cor VENDOR'S OPTION I I

X* COMMENT I EXCEPTION I

REV 81 / OCT 14



ITEM DESCRIPTION

5.5 Enclosures

MLNG'S REQUIREMENTS

Interlock systems shall be of a mechanical lever type and shall not rely on the operation of springs or gravity.

All practicable measures shall be taken to prevent danger to personnel working on an isolated (shutdown) unit with adjacent units still in operation.

74-D-1A and 74-D-1B Transfer Panel shall comply with IEC 61641 with regard to internal arc testing .

Type test reports regarding internal arc withstand performance shall be made available in the quotation stage.

The prospective short circuit currents specified in this specification and attached drawings is based on parallel operations of all supplies which can be paralleled during normal operations and temporary operations during change-over periods. It also includes the contribution that can be expected from the connected load.

The values of the factor 'n', giving the relation between peak and r.m.s. value of the short circu it current, shall be as stated in Table 5 of IEC 60439-1 or as indicated in this specification, whichever is the higher.

The 74-D-1A and 74-D-1B Transfer Panel shall be completely enclosed, selfsupporting and suitable for free standing.

All hardware such as hinges, levers, screws, etc shall be of stainless steel or zinc coated high tensile steel. Bolts and nuts shall be of stainless steel or yellow chromium zinc plated high tensile steel. Bolted or screwed connections shall be anti-loosening type.

*VENDOR to state in this column: C : Full Compliance, X : Exception I Deviation MLNG-A-089(MR)/0001 /EUSP/0002 ATTACHMENT 1 PAGE 14 OF 24

Cor X*

VENDOR'S OPTION I COMMENT I EXCEPTION

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RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 ) SPECIFICATION OF TRANSFER PANEL

ITEM DESCRIPTION

6.0 I ELECTRICAL

6 .1

6 .1.1

REQUIREMENTS

Busbar Systems

Phase and Neutral Busbar

MLNG'S REQUIREMENTS

All components requiring periodic maintenance shall be easily accessible. Cable installation work on functional units (replacements or new installations) and equipping of spare panels must be safely possible without de-energising adjacent units.

The 7 4-D-1 A and 7 4-D-18 Transfer Panel shall have three-phase and neutral busbars located in a metal clad compartment.

The phase, neutral and earth busbars shall be of hard drawn, high conductivity copper.

The busbar system shall be accessible for construction and maintenance duties. In case of a busbar short circuit, it shall be possible to clean or replace the busbars and the support system without stripping the assembly.

The busbars and connections shall be adequately sized, braced and supported to withstand the dynamic, thermal and dielectric stresses due to rated momentary peak and short time short circuit currents specified.

Main busbars shall be rated for the nominal current over the entire length of the assembly and shall not be rated lower than the incoming and sectionaliser units.

Busbars shall be of proven design, type tested by independent third party authority such as ASTA or KEMA or equivalent to withstand one (1) second of the short circuit current as specified in the data sheet. The VENDOR shall

*VENDOR to state in this column: C : Full Compliance, X : Exception I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 15 OF 24

Cor X*


REV 81 I OCT 14




furnish type test certificates for short circuit and temperature rise.

Neutral busbars shall have the same cross section as the phase conductors.

In the busbar compartment the phase busbars shall be fully insulated. The neutral busbar shall be insulated in the compartment. The insulation shall be type tested for withstanding at least an AC test voltage of 2 kV for a period of 60 seconds applied between the bar and an aluminum foil wrapped closely around the insulation.

The neutral busbar shall be insulated from earth. This arrangement shall be in accordance with the TN-S system configuration.

A continuous earth busbar of high-strength, high conductivity copper shall be provided throughout the length of the assembly and solidly bolted to the steel framework. It shall be capable of carrying the rated short circuit current of any breaker in the assembly for a period of one second. A compression type connector for earthing conductor shall be provided at each end of the earth bus bar.

Busbar supports, insulation and barriers shall be made from nonhygroscopic, non-tracking, flame retardant , insulation materials.

The comparative tracking index (CTI as per IEC 60112) of the insulating material used for the supports and insulation of the busbar and support systems shall be at least 300. The CTI for the insulation materials used for the components protected by the short-circuit protective devices in the outgoing functional units shall be at least 175.

The busbars shall be provided with coloured PVC insulation sleeves to identify the phases _(BgQL_'(_ELLO_W_and BLUE for phase busbars and

* VENDOR to state in th is column: C : Full Compliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATIACHMENT 1 PAGE 16 OF 24

Cor X*

VENDOR'S OPTION I COMMENT/EXCEPTION

REV 81 I OCT 14




BLACK for neutral busbar). .

6.1.2 Earth Busbar Shall be located in the bottom compartments.

Shall be easily accessible.

Sufficient connection points with adequate terminating facilities shall be provided for terminating the cable earth leads.

One (1 ) earth bar shall be provided i.e. electrical protective earth bar.

The electrical earth bar shall be provided with yellow I green striped markings at suitable locations.

6.2 Switches Switches shall be of the independent manual operating, air-break type with quick snap action make and break features, load break type.

Switches shall comply with and be type tested to IEC 60947-3 and shall have a utilization category AC22 when switching mixed resistive and inductive loads, and AC23 when switching motor loads or other highly inductive loads.

Switches shall be easily accessible and operable from the front of the outdoor transfer panel without opening a cover.

Switching devices shall be of the 4-poles type for 3-phases and neutral systems and 2-poles for single-phase circuits.

Switches shall have a rated short-circuit making capacity in conformity with the prospective short-circuit currents, as specified for the busbar system.

All switches used for isolating a circuit shall be padlockable in the 'OFF' position.

6.3 Fuses Fuses shall be high br~~~illg caf)acity __ (r!BC) type, general _purpose fuse

* VENDOR to state in this column: C : Full Compliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 17 OF 24

Cor VENDOR'S OPTION I x• COMMENT I EXCEPTION

--

REV 81 / OCT 14



ITEM

6.4

DESCRIPTION

Measuring and, Indication Lights

MLNG'S REQUIREMENTS

links, utilisation category gG in accordance with IEC 60269-1 .

The breaking capacity of the fuses shall be equal to the short circuit rating of the busbar system as a minimum.

Fuse links with blade contacts ('DIN' fuses), in accordance with IEC 60269-2-1, shall be installed.

Metal removal tags of 'DIN' fuses_§h~ILt:>e po_!e~ntial free type.

All measuring and indicating meters installed shall conform to IEC 60051 .

Analogue indicating (e.g. ammeters, voltmeters, frequency meters, etc.}, where required, shall have an accuracy class of 1.5. They shall be of the square pattern type and mounted at a suitable height for easy reading from the front. Scales shall be in actual values.

Pilot lights shall be long-life low power consumption type, LED cluster type shall be provided for phase indication. The lamps shall maintain the degree of protection of the enclosures. The lens colour shall be in the glass and not an applied coating, and the different coloured lenses shall be fully interchangeable. The lenses shall be coloured as follows: -

For phases: -

RED - Phase L 1

YELLOW - Phase L2

BLUE - Phase L3

Failure of any lamp(s) shall not cause mal-operation of any device.

* VENDOR to state in this column: C : Full Compliance, X : Exception I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 18 OF 24

Cor

X* VENDOR'S OPTION I

COMMENT I EXCEPTION

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ITEM

6.5

6.6

DESCRIPTION

Internal Wirings

Electro mag netic Compatibility

MLNG'S REQUIREMENTS

Insulated copper wires, flame retardant with reduced flame propagation to IEC 60332-3 Cat.'A' shall be used for internal wiring. Standard PVC insulated copper wires are also acceptable. Minimum conductor crosssectional area shall be 2.5 mm.sq. for control and power. All wires shall be identified at both ends with ferrule markers.

Terminal block shall be arranged and positioned to afford easy access for carrying out external cable terminations, testing, inspection and maintenance. Each terminal block shall be provided with minimum 10% spare terminals.

Terminal blocks shall be segregated according to the voltage classification and signal (analogue, digital, etc.) application.

All electrical equipment and instruments including communication links shall meet the appropriate emission and immunity specifications for the intended operational environment in order to ensure :-

a) the equipment and its individual components has an adequate level of intrinsic immunity to external electromagnetic disturbances to enable it to operate as intended;

b) any electromagnetic disturbances generated by the equipment and its individual components do not exceed a level which would affect the correct operation of radio, telecommunications, computer and any other equipment;

c) harmonic current emissions, if any, in both the power supply input and output of electrical equipment (e.g. non-linear switching devices) are controlled within acceptable limits.

*VENDOR to state in this column: C : Full Compliance, X : ExcePtion I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 19 OF 24

Cor X*


REV 81 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-WJ


ITEM

6.7

7.0

DESCRIPTION

Insulating Materials

NAMEPLATES AND LABELS

MLNG'S REQUIREMENTS

EMC requirements shall be based on PTS 33.64.10.33 and the relevant IEC and CENELEC (EN) standards

Insulating materials for use with the 7 4-D-1 A and 7 4-D-1 8 Transfer Panel shall be high quality, mechanically strong, flame-retardant, moisture resistant, anti-tracking and halogen-free as far as practical

Permanent nameplates or labels shall be provided to identify each control device, meter, indicating light, circuit breaker compartment, etc. Equipment within the components shall be suitably identified as well. In addition, labels shall be provided as appropriate to convey operating instructions, warning plates, rating data and other general information.

Name, identification, instruction and warning plates and their fixing materials shall be of durable, corrosion resistant material. They shall be provided with indelible inscriptions in the English Language. Plates mounted on the outside of the equipment shall be fixed by means of durable self-threading screws or pop rivets.

Nameplate I label colours shall be as follows:

a) Black letters on white background for equipment I device labels;

b) Black letters on yellow background for instruction; and

c) White letters on red background for warning or caution.

Each circuit of the assembly shall be provided with the following circuit identification labels :

a) Circuit identification tag number in accordance with standard drawing 867.021 . The circuit labels shall be installed on the front of the fixed.

• VENDOR to state in this column: C : Full Comoliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATIACHMENT 1 PAGE 20 OF 24

Cor X*


REV 81 I OCT 14




b) Identification number of connected equipment or circuit destination as specified in the attached drawings.

Assemblies shall be provided with a durable one-line synoptic diagram, clearly indicating the busbar circuit and the specific function of the different compartments.

Synoptic diagrams are not required when the busbar system and the branch circuits can be viewed via transparent covers.

When the operating sequence or procedure of certain equipment items in the assembly is not evident, e.g. mechanical interlocking features , instruction plates shall be provided fixed near the point of operation. The instruction shall be given as far as possible in a pictorial manner.

In locations where dangerous situations may inadvertently be created, warning plate(s) or caution notice(s) shall be installed, identifying the danger point(s). This may be either in a compartment or on the outside of an assembly.

8.0 SURFACE Surface preparation and painting shall be in accordance with Manufacturer's PREPARATION AND standard PAINTING

9.0 FACTORY Each 74-D-1A and 74-D-1 8 Transfer Panel assembly component I material ACCEPTANCE TEST shall be tested in accordance with the standards and codes listed in (FAT) ATTACHMENT 4 and witnessed by the PURCHASER's representative.

Testing shall be carried out as per a PURCHASER approved test program. - ~ -

*VENDOR to state in this column: C : Full Comoliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001/EUSP/0002 A TI ACHMENT 1 PAGE 21 OF 24

Cor VENDOR'S OPTION I

X* COMMENT I EXCEPTION

REV 81 / OCT 14




The test shall include, but not be limited to, the following :-

a) Power frequency voltage withstand test of main circuits;

b) Measurement of the resistance of the main circuits;

c) Measurement of the insulation resistance of the main circuit ;

d) Dielectric tests on auxiliary and control circuits;

e) Measurement of contact resistance of switch fuse;

f) Mechanical operation tests;

g) Electrical operation tests;

h) Polarity tests;

i) Sequence of operation, verification of electrical and mechanical interlocks and functional tests;

j) Primary and secondary injection tests for all metering and protection circuits including thermal overloads;

k) Interchangeability tests; and

I) Additional tests and inspections as specified in IEC 60439-1, IEC 60947, Sections 8.3 and A1 .8 of PTS 33.67.01 .31(FEBRUARY 2011 ) and Attachment 8 of this specification shall be conducted by the VENDOR

PURCHASER may require additional testing if test results are unsatisfactory or marginal. Any components rejected shall be replaced to the PURCHASER's satisfaction and the relevant tests shall be repeated.

Type test certificates and reports for identical units, components and

* VENDOR to state in this column: C : Full Comoliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001 /EUSP/0002 ATIACHMENT 1 PAGE 22 OF 24

Cor X*


REV 81 I OCT 14



ITEM

10.0

DESCRIPTION

PACKING AND PRESERVATION

MLNG'S REQUIREMENTS

assembly (in accordance with IEC 60439 and IEC 60947) shall be provided with the VENDOR's bid proposal.

If type test records of an identical unit are not available for temperature rise test, rated current shall be applied to the 7 4-D-1 A and 7 4-D-1 8 Transfer Panel and temperature rise shall be checked for compliance with the relevant IEC publications and PTS 33.67.01 .31. The results shall be recorded and submitted for PURCHASER's approval.

The 74-D-1A and 74-D-18 Transfer Panel components shall be tested in the actual line-up arrangements with busbars fully connected. Testing of the above on disassembled shipping sections is not acceptable.

All tests shall be conducted by competent and suitably qualified personnel.

All tests shall be in compliance with EMC requirements as per PTS 33.64.1 0.33(FE8RUARY 201 0).

Tests shall be performed using calibrated test equipment. Calibration certificates for all test equipment shall be made available upon request by the PURCHASER.

VENDOR shall describe the standard practice for the packing and preservation of the 7 4-D-1 A and 7 4-D-1 8 Transfer Panel in the bid proposal.

VENDOR shall describe the standard practice for lifting of the 74-D-1A and 74-D-1 8 Transfer Panel in the bid proposal.

• VENDOR to state in this column: C : Full Compliance, X : Exception I Deviation MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 1 PAGE 23 OF 24

Cor X*


REV 8 1 I OCT 14



ITEM DESCRIPTION

11.0 WARRANTY

MLNG'S REQUIREMENTS

VENDOR shall warrant that the equipment package as stipulated in this specification is new, unused, comply fully with this technical specifications, free from defects in materials, free from defects in workmanship, fit and suitable for the purpose and use for a period of twenty four (24) months from the date when the package has been delivered in accordance with the delivery term which shall be specified upon Purchase Order issuance or twelve (12) months after the package has been successfully commissioned offshore, whichever occurs earlier.

The Scope of Warranty coverage shall include replacement of all materials found defective during warranty period at no cost to COMPANY & PURCHASER. VENDOR shall bear the cost of all technical services required for making good any defective J)art~_cjuring the warranty period.

*VENDOR to state in this column: C : Full Compliance, X : Exceotion I Deviation MLNG-A-089(MR)/0001 /EUSP/0002 ATTACHMENT 1 PAGE 24 OF 24

Cor X*


REV 81 I OCT 14



MLNG-A-089(MR)/0001 /ELISP/0002

ATTACHMENT 2

DATASHEET

ATIACHMENT2 PAGE 1 OF 1 REV 81 I OCT 14

ELECTRICAl OATASHEET IEquoPf'*"NO 74-D-1A and 74-0-1 B

DISTRIBUTION BOARD/PANEL IE~ Nome 4 15VTransfor Ponel

IOuon•tt 2 NOS

REQUIREMENTS AND CONDITIONS Specific requirements PTS 33.67.01 .31 Schedule N/A Power svstem type TN-S / Voltage: 415 v Frequency : 50/60 Hz Electrical supply characteristics As per PTS I R'lllF8 aReFa~e 33.64.10.10 and PTS 33.67.01 .31 Rated current of busbar system 800 A Prospective short time withstand current 50 kA; -1 Sec Ingress Protection IP 55 Form : 4 Service conditions As per PTS I R'lllF8 llR8Fall8 33.64.10.10 Location Land installation I iMoof&-1 outdoors Special service conditions no / Pollu1ion deoree 3 (as per PTS) I Special transPOrt conditions no / Anti condensation heaters required VTA Type of enclosure metal clad I · single-cubicle I single-box IMCS required no / Y&&-RRITRM relay bases required no /~

Measuring Instruments analogue I Gigilal-Transducers reQuired for sionals to PMCS no I ~- details soecifled separatelY Type of mounting freestanding / lloof: I wall ; FaGk R'lllllRt Framewor1t required : yes / oo Cable entries : incoming: below I abeYe Type of fuses : DIN /~ /IeG : outooino: below I abeYe Witnessed rou1ine testing I inspection : yes / oo Cable gland plate : IIFilkiG / llfKifilleG I predrilled Special tests required no I '1'86 Glands required : oo / yes Language on eQuipment English Glands type : TBA Language on documentation English Padlock hasp size : 5mm I mm minimum

INFORMATION TO BE SUBMITTED BY VENDOR WITH THE QUOTATION Make and type Manufacturing location : Assembly : · Main Comoonents : Rated short-circuit strenoth : thermal: kA rms 1 s· dynamic: kAcrest IMCS type Type of eoclosure Type of mountinQ De a ree of protection IP Anti condensation heaters included : yes / no Rain canopy : yes / no Total mass of equipment kg Specified tender documentation attached : yes / no Any deviations from specification : no ifves list deviations)

SPECIAL REQUIREMENTS AND REMARKS REMARKS ON REVISIONS

PROJECT TITLE : RESTORATION OF BOILER FEED

WATER CAPACITY PROJECT (W~1)

MMC PROJECT NUMBER : MLNG.A~89(MR)

B1 14 10 14 RE-APPROVED FOR DETAILED DESIGN (F ZHD MNA HK

CONTRACT NUMBER : SMSOIMLNGI2013/01451W00001 B 17 09 14 APPROVED FOR DETAILED DESIGN (FEED ZHD MNA HK

A 2508 14 ISSUED FOR COMMENTS (FEED) ZHD MNA HK

ISSUED CHK'D APP'D SEEN SEEN REV DATE REVISION DESCRIPTION

MMCOG MLNG

MMC Oil & Gas Engineering Sdn Bhd (125442-WJ s-No 1 c:ont'donshMII.No Eng By

Oetasttett No MLNG.A~89(MR)I000 1/EUOS/0003

Cl>ont MALAYSIA LNG SON BHD $pec~l'lca1ton No

MLNG.A-489(MR)I0001/EUSP/0002



ATTACHMENT 3

REFERANCES DRAWINGS

Drawing Number Title

FEED-EL-DWG-1 000 Electrical Overall Single Line Diagram

FEED-EL-DWG-001 0 Electrical Power Layout DEMIN Water System

MLNG-A-089(MR)/0001 /EL/SP/0002 ATTACHMENT 3 PAGE 1 OF 1 REV 81 I OCT 14

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MMC Oil & Gas Engineering Sdn Bhd (125442-Wl


ATTACHMENT 4

CODES, STANDARD AND REGULATIONS

MLNG-A-089( MR)/0001/EL/SP/0002 ATTACHMENT 4 PAGE 1 OF 4 REV B1 I OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W J

RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 ) SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

ATTACHMENT 4

CODES, STANDARDS AND REGULATIONS

1.0 GENERAL

The Outdoor LV Switchboard supplied shall be designed, fabricated, tested and supplied in accordance with drawings and applicable sections of standards and codes listed below, including any modifications, interpretation or additions thereto by PURCHASER All documents referenced herein shall be latest edition, revision or addendum in effect and small form an integral part of this requisition.

2.0 LEGISLATIVE DOCUMENTS

VENDOR shall comply with the relevant Malaysian legislation for the equipment and for offshore installations. The following legislation has been identified as currently applicable:

i. Factories and Machinery (FMD) Act

ii. Occupation, Safety and Health Act

iii. Petroleum Safety Measure Act

These shall include all subsequent amendments

3.0 PETRONAS TECHNICAL STANDARDS (PTS) PTS 30.48.00.31

PTS 30.48.00.31 -P

PTS 33.64.1 0.10

PTS 33.64.10.33

PTS 33.67.01.31

PTS 33.67.01 .81

PTS 33.67.01 .82

PTS 33.67.20.80

PTS 33.67.01 .94

PTS 33.67.01.97

PTS 63.10.08.11

PTS 31.10.00.31

PTS 70.10.90.11

MLNG-A-089(MR)/0001/ELISP/0001

Painting and Coating of New Equipment

Protective Coatings and Linings

Electrical Engineering Guidelines

Electromagnetic Compatibility (EMC) Requirements

Low Voltage Switchgear and Controlgear Assemblies (Amendments I Supplements To IEC 60439-1)

Standard Form: Schedule for lighting distribution switchboard

Standard Form: Schedule for AC Instrument distribution switchboard

Schedule for DC instrument distribution switchboard

Requisition for lighting distribution switchboard

Requisition for AC instrument distribution switchboard

Field Commissioning and Maintenance of Electrical Installations and Equipment

Noise Control (amendments/supplements to ISO 15664)

Spare Parts

ATIACHMENT 4 PAGE 2 OF 4 REV 8 1 / OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

PTS 70.10.70.11 The Preservation of Old and New Equipment and Piping Standing Idle

3.1 PTS standard drawings

S 67.021 LV switchboard panel identification

s 67.022

s 67.024

Single line diagrams and control circuits for lighting distribution switchboards

Schematic diagram and control circuit for AC instrument distribution switchboards

4.0 INDUSTRIAL CODES AND STANDARDS

4.1 International Electrotechnical Commission

IEC 60038

IEC 60044

IEC 60050

IEC 60051

IEC 60059

IEC 60079

IEC 60112

IEC 60146

IEC 60255

IEC 60269

IEC 60331

IEC 60332-3

IEC 60391

IEC 60439-1

IEC 60445

IEC 60529

IEC 60664

IEC standard voltages

Instrument transformers

International Electrotechnical Vocabulary

Direct acting indicating analogue electrical measuring instruments and their accessories

IEC standard current ratings

Electrical apparatus for explosive gas atmospheres

Method for the determination of the proof and the comparative tracking indices of solid insulating materials

Semiconductor converters

Measuring relays and protection equipment

Low-voltage fuses

Tests for electric cables under fire conditions - Circuit integrity

Tests on electric and optical fibre cables under fire conditions

Marking of insulated conductors

Low-voltage switchgear and controlgear assemblies, part 1: Type-tested and partially type-tested assemblies.

Identification of equipment terminals and of terminations of certain designated conductors, including general rules of an alphanumeric system

Degrees of protection provided by enclosures (IP Code)

Insulation coordination for equipment within low-voltage systems

IEC 60688 .. Electrical Measuring Transducers for Converting AC. Electrical Quantities to Analogue or Digital Signals

MLNG-A-089(MR)/0001 /ELISP/0001 ATTACHMENT 4 PAGE 3 OF 4 REV B1 / OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION FOR OUTDOOR LOW VOLTAGE SWITCHBOARD

4.2

IEC 60947

IEC 61000

IEC 61293

Others

IP Part 15

Low-voltage switchgear and controlgear

Electromagnetic Compatibility

Marking of electrical equipment with ratings related to electrical supply - Safety requirements

Hazardous Area Classification

NFPA 72 and 12 Fire and Gas System

OSHA I Local Safety Mandatory Regulations

ISO 3746 Acoustic - Determination of Sound Power Levels of Noise Sources using Sound Pressure. Survey Method using an Enveloping Measurement Surface of a Reflecting Plan

API RP14C Recommended Practice for Analysis, Design, Installation and Testing of Basic Surface Safety System for Offshore Production

ISO 9001 (1994) Model for Quality Assurance in Design, Development, Production, Installation and Servicing

MLNG-A-089(MR)/0001 /EL/SP/0001 ATIACHMENT 4 PAGE 4 0F 4 REV B1 I OCT 14



ATTACHMENT 5

VENDOR DATA REQUIREMENT LIST (VORL)

MLN G-A-089( M R )/000 1/ELISP /0002 ATTACHMENT 5 PAGE 1 OF 8 REV 81/ OCT 14



ATTACHMENT 5

VENDOR DATA REQUIREMENT LIST

SUBMIT SUBMIT FOR REVIEW VORL WITH CODE DOCUMENT TITLE TENDER

NO. NO. OF DATE PRINTS PRINTS REQ'D

REQ'D

A.OO INTERFACE INFORMATION

Drawings and documents within this class shall comprise all information, which may interface with other facilities or PURCHASER, and are of major importance for platform/facilities design and project schedule.

A.01 OUTLINE AND FOUNDATION LOADING DIAGRAMS

A.02 GENERAL ARRANGEMENT 3 5 4WAFO DRAWINGS

A.03 ELECTRICAU INSTRUMENT ATION LAYOUT DRAWINGS

A.04 UTILITY FLOW DIAGRAM

A.05 PERFORMANCE CURVES 3 5 4 WAFO

A.06 PIPING AND INSTRUMENTATION DIAGRAMS (P&ID)

A.07 P&ID INSTRUMENTATION LIST

A.08 P&ID BILL OF MATERIAL

A.09 JUNCTION BOX TERMINATION DRAWINGS

A.10 CABLE SCHEDULE

A.11 LOGIC DIAGRAMS

A.12 FUNCTIONAL DESCRIPTION

A. 13 SINGLE LINE DIAGRAMS

A.14 UTILITY CONSUMPTION LIST

A.15 EQUIPMENT DATA SHEETS 3 5 4 WAFO

A.16 WEIGHT I CENTRE OF MASS DATA SHEETS

A.18 CAUSE AND EFFECT CHARTS

A.20 INTERFACE BLOCK DIAGRAM

A.21 CONTROL PANEL LAYOUT

A.22 FIELD EQUIPMENT GENERAL ARRANGEMENT DRAWING

A.23 EQUIPMENT TERMINAL DRAWING

A.24 PROCESS GUARANTEE STATEMENT

A.25 NOZZLE LOADING (Forces/Moments)

A.27 INSTRUMENT/EQUIPMENT SITE MOUNTED (LIST)

A.30 DESIGN MANUFACTURING, DELIVERY PLAN

A.32 LIST OF PROPOSED SUB-VENDOR 3 5 4 WAFO

FINAL DATA SUBMISSION

QUANTITY DATE REQUIRED REQUIRED

PRINTS ELECT.

10 2 2 WPTD

10 2 2WPTD

10 2 2WPTD

10 2 2WPTD

MLNG-A-089(MR)/0001/EL/SP/0002 ATIACHMENT 5 PAGE 2 OF 8 REV 81 / OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001} SPECIFICATION OF TRANSFER PANEL

ATTACHMENT 5

VENDOR DATA REQUIREMENT LIST (Cont'd)

SUBMIT SUBMIT FOR REVIEW FINAL DATA SUBMISSION VORL WITH CODE DOCUMENT TITLE TENDER

NO. NO. OF DATE QUANTITY DATE PRINTS PRINTS REQ'D REQUIRED REQUIRED

REQ'D

PRINTS ELECT.

A.33 ANCHOR BOLT LOCATION PLAN

A.34 NOISE DATA SHEET

A.35 MATERIAL SAFETY AND PRODUCT 3 5 4WAFO 10 2 2WPTD DATA SHEET

A.36 VENDOR'S SAFETY MANAGEMENT 3 5 4WAFO 10 2 2WPTD MANUAL

A.98 VENDOR DATA MASTER LIST (VDML) 3 5 4WAFO - VENDOR to complete the attached form or equivalent.

B.OO DESIGN INFORMATION

Drawings and documents within this class shall provide detail design information to allow verification of several compliances with PURCHASER's specifications.

B.01 ASSEMBLY DRAWINGS

B.02 CROSS-SECTION DRAWINGS OR 5 6WAFO 10 2 2WPTD VIEWS

B.03 DETAIL DRAWINGS

B.04 PARTS LISTS (Technical specification of materials)

B.05 CONTROURELIEF VALVE SIZING CALCULATIONS

B.08 SCHEDULE OF ROUTINE MAINTENANCE REQUIREMENT

B.09 CONTROL PANEL I SWITCHBOARD I 3 5 6WAFO 10 2 2WPTD SWITCHGEAR COMPONENTS LIST

B.15 DETAILED FUNCTIONAL DESIGN SPECIFICATION FOR THE CONTROL SYSTEM

B.16 SPECIFICATION OF PLC

B.17 PRESSURE VESSEL CALCULATIONS

8 .20 GENERAL STRUCTURAL, DEFLECTION AND STRESS ANALYSIS

B.23 CAPACITY CHARTS OF MATERIAL HANDLING EQUIPMENT

B.24 SCHEDULE OF MANUFACTURER'S 5 6WAFO 10 2 2WPTD RECOMMENDED SPARES FOR COMMISSIONING 1 START-UP, FIRST YEAR AND TWO YEARS OPERATION

8 .25 WEIGHT CALCULATION BACK-UP SHEET

B.28 SCHEMATIC DRAWINGS

B.29 INSTRUMENT HOOK-UPS

B.30 WIRING DIAGRAMS

ML N G-A-089( M R )/000 1/EL/S P /0002 ATTACHMENT 5 PAGE 3 OF 8 REV 81 I OCT 14



ATTACHMENT 5




REQ'D

PRINTS ELECT.

B.31 SPARE PARTS LIST AND INTERCHANGEABILITY RECORD (SPIR)

B.32 DESIGN. MANUFACTURING AND 3 5 2 WAFO DELIVERY PLAN

B.33 CO-ORDINATION PROCEDURE

B.34 QA QUESTIONNAIRE 3

B.35 QUALITY PLAN 3 5 2WAFO

B.36 QAMANUAL 3 5 2WAFO 10 2 2 WPTD

8 .37 COMPLETED VENDOR'S TECHNICAL 3 5 2 WAFO 10 2 2 WPTD EXCEPTION FORM

8 .38 EQUIPMENT BROCHURE I 3 5 4WAFO 10 2 2WPTD LITERATURE I DATA SHEETS

B.39 BILL OF MATERIALS 3 5 6WAFO 10 2 2 WPTD

B.40 CABLE I BUS DUCT VOLT AGE DROP CALCULATIONS

8 .41 EARTHING LAYOUT DETAILS

8.42 INTEGRATED MOTOR CONTROL SYSTEM (IMCS)- DETAILED DESCRIPTION

8 .43 IMCS SPECIFICATIONS

B.44 IMCS INPUT I OUTPUT LIST

B.45 IMCS USER I GRAPHIC SCREENS

B.46 IMCS ADDRESS MAPPING DOCUMENT

B.47 RELIABILITY I AVAILABILITY 5 2 WAFO 10 2 2 WPTD CALCULATIONS

B.96 INSPECTION AND TEST PLAN 3 5 8WPTT 10 2 2WPTD

B.97 HEAT LOSS DATA/CALCULATION

C.OO MANUFACTURING AND TESTING PROCEDURES

These documents shall demonstrate to PURCHASER that manufacturing and testing methods are acceptable.

C.01 WELDING SPECIFICATION AND WELDING PROCEDURE QUALIFICATION RESULTS (WPS AND WPQR)

C.02 WELDING REPAIR PROCEDURES

C.03 SURFACE CLEANING AND PAINTING PROCEDURES

C.04 NDE PROCEDURES

MLNG-A-089(MR)/0001/ELISP/0002 ATTACHMENT 5 PAGE 4 OF 8 REV 8 1/ OCT 14



ATTACHMENT 5




REQ'D

PRINTS ELECT.

C.05 DYE PENETRANT TEST PROCEDURES

C.06 MAGNETIC PARTICLE TEST PROCEDURES

C.D7 ULTRASONIC TEST PROCEDURES

c.oa HEAT TREATMENT PROCEDURE

C.10 PITTING CORROSION TEST PROCEDURE

C.11 HARDNESS TESTING PROCEDURES

C.12 MICROSTRUCTURE TEST PROCEDURE

C.13 MECHANICAL TEST SAMPLE LOCATION SKETCHES

C.15 OVERSPEEDTESTPROCEDURES

C.16 MECHANICAL RUN TEST PROCEDURES

C.17 FUNCTIONAL TEST/STRING TEST PROCEDURES

C.18 PERFORMANCE TEST PROCEDURES

C.19 INITIAL PRESERVATION AND PREPARATION FOR SHIPMENT I TRANSPORT PROCEDURES

C.20 WELDING CONSUMABLE HANDLING PROCEDURE

C.21 FLUSHING PROCEDURES

C.22 NOISE TEST/SURVEY PROCEDURES

C.23 VIBRATION TEST I SURVEY PROCEDURES

C.24 HYDROSTATIC TEST PROCEDURES

C.25 WEIGHT PROCEDURE

C.30 FACTORY ACCEPTANCE TEST 5 8WPTT 10 2 2WPTD PROCEDURES

C.31 IMCS TEST PROCEDURES {FAT, CIST, SAT)

0 .00 RECORDS, REPORTS AND CERTIFICATES

These documents are required in order to demonstrate that material and equipment comply with specifications.

0.01 WELD REPAIR REPORT

MLNG-A-089(MR)/0001 /EL/SP/0002 ATTACHMENT 5 PAGE 5 OF 8 REV 81/ OCT 14



ATTACHMENT 5




REQ'D

PRINTS ELECT.

0 .02 CASTING WELD REPAIR REPORT

0 .03 WELDER'S QUALIFICATION RECORD

0.04 SURFACE CLEANING AND PAINTING REPORT

0 .05 NDE TEST REPORTS

0 .06 DYE PENETRANT TEST REPORTS

0 .07 MAGNETIC PARTICLE TEST REPORTS

0 .08 ULTRASONIC TEST REPORTS

0 .09 NDE OPERATORS CERTIFICATES

0 .10 HEAT TREATMENT REPORT

0 .12 MICROSTRUCTURE REPORT

0 .13 PITTING CORROSION REPORT

0 .14 HARDNESS TEST REPORTS

0 .15 CRACK OPENING DISPLACEMENT TEST REPORTS

0 .16 MATERIAL {MILL) TEST REPORTS

0 .19 PRODUCTION TEST REPORTS

0 .20 OVERSPEED TEST REPORTS

0 .21 MECHANICAL RUN TEST REPORTS

0 .22 FUNCTIONAL TEST/STRING TEST REPORTS

0 .23 PERFORMANCE TEST REPORTS

0 .26 PRESERVATION RECORDS

0 .27 CERTIFICATE OF COMPLIANCE 5 2WAT 10 2 2WPTD

0 .28 NOISE TEST/SURVEY REPORTS

0 .29 HYDROSTATIC TEST REPORTS

0 .30 VIBR,ATION TEST CERTIFICATES

0 .31 CABLE CONTINUITY AND RESISTANCE TEST REPORT

0 .32 TUBING LEAK TEST REPORT

0 .33 INSTRUMENTS CALIBRATION REPORTS OR CERTIFICATE

0 .34 VIBRATION TEST CERTIFICATES

0 .36 EX. EQUIPMENT HAZARDOUS AREA CERTIFICATES. ELECT. AND INSTR.

0 .38 INGRESS PROTECTION CERTIFICATE

MLNG-A-089(MR)/0001 /ELISP/0002 ATTACHMENT 5 PAGE 6 OF 8 REV B1 I OCT 14



ATTACHMENT 5




REQ'O

PRINTS ELECT.

0 .39 LIFTING GEAR TEST CERTIFICATES

0.40 NDE REPORTS AND CERTIFICATES, SUMMARY LIST

0.41 STATUS REPORT 5 Bl-WEEKLY

0.42 CONTROL PANEL TEST REPORT

0.43 AS-BUlL T DOCUMENTATION 5 6WPTD 10 2 1 WAD

0 .44 INSPECTION COMPLETION 5 2WAT 10 2 2WPTD CERTIFICATES

0.45 ROUTINE I FUNCTIONAL TEST 5 2WAT 10 2 2WPTD CERTIFICATES (APPENDIX D)

0.46 CALIBRATION CERTIFICATES

0.47 COMPOSITE INSTRUMENT TEST CERTIFICATES

0.48 RELEASE CERTIFICATE

D.49 PROTECTIVE RELAY COORDINATION CERTIFICATE

0 .50 TYPE TEST CERTIFICATES 3 5 4WAFO 10 2 2WPTD (APPENDIX D)

0 .97 LIST OF CONTENTS FOR AS-BUlL T 5 10WPTD DOCUMENT AT ION

E.OO INSTRUCTION FOR INSTALLATION, OPERATION AND MAINTENANCE

These documents shall comprehensively cover the delivered equipment, and shall give personnel at all levels necessary and sufficient information for safe, correct, and efficient installation, operation and maintenance of the equipment, system and/or plant.

E.01 INSTRUCTION FOR LIFTING AND 5 6WPTD 10 2 2WPTD TRANSPORT TO FABRICATION YARD AND DURING LOAD-OUT

E.02 INSTRUCTION FOR UNPACKING, 5 6WPTD 10 2 2WPTD INSPECTION AND STORAGE

E.03 INSTRUCTION FOR INSTALLATION 5 6WPTD 10 2 2WPTD (ONSHORE AND OFFSHORE)

E.04 INSTRUCTION FOR PRESERVATION 5 6WPTD 10 2 2WPTD DURING TRANSPORT AND STORAGE BEFORE AND AFTER INSTALLATION

E.05 INSTRUCTION FOR COMMISSIONING 5 6WPTD 10 2 2WPTD

MLNG-A-089(MR)/0001/EUSP/0002 ATTACHMENT 5 PAGE 7 OF 8 REV 81 / OCT 14



ATTACHMENT 5



NO. NO. OF DATE QUANTITY PRINTS PRINTS REQ'D REQUIRED

REQ'D

PRINTS ELECT.

E.06 INSTRUCTION FOR OPERATION 5 6WPTD 10 2

E.07 INSTRUCTION FOR MAINTENANCE

E.08 LUBRICATION CHARTS

E.09 USER/OPERATING MANUALS-SYSTEM PACKAGE

E.10 LIST OF SPECIAL TOOLS FOR 3 5 6WAFO 10 2 OPERATION, REMOVAL, INSTALLATION AND MAINTENANCE PURPOSES

F.OO MISCELLANEOUS DOCUMENTS

These documents shall cover all documentation not specifically stated above but required by the PURCHASER for design, interface coordination, operations, maintenance, etc.

F.01 SPECIAL TEST (APPENDIX D) 5 4WAFO 10 2

F.02 TRAINING SYLLABUS

NOTES:

1. FINAL DATA SUBMISSION - ELECT.= ELECTRONIC IN CD ROM (.PDF FORMAT) 2. SIZE FOR DRAWINGS IS A1 AND A3 ONLY 3. DOCUMENTS SHALL BE IN A4 SIZE

Milestone Firm Order Production Start Test/Process

Delivery

Abbreviations Used WAFO - Weeks After Firm Order WPTP - Weeks Prior To Production WPTT - Weeks Prior To Test/Process WAT - Weeks After Test/Process WPTD - Weeks Prior To Delivery WAD - Weeks After Delivery

DATE REQUIRED

2WPTD

2WPTD

2WPTD

MLNG-A-089(MR)/0001 /EL/SP/0002 ATTACHMENT 5 PAGE 8 OF 8 REV 81 I OCT 14



ATTACHMENT 6

VENDOR DATA MASTER LIST (VDML)

MLNG-A-089( MR)/0001 /EL/SP/0002 ATIACHMENT6 PAGE 1 OF 1 REV 81 I OCT 14



ATTACHMENT 6

VENDOR DATA MASTER LIST

l iTEM VORL VENDOR

DESCRIPTION Planned

CODE DOCUMENT Date

STATUS CODES:

A B c D

Approved, Work may proceed

Revised and Resubmit. Work may proceed subject to incorporation of comments

Revise and Resubmit. Work may not proceed

For info only. Review not required

REV A

Return Status Date Code

Updated On

Client

Project No.

MLNG-A-089(MR)/0001 /EL/SP/0002 ATTACHMENT 6 PAGE 2 OF 2

REV Return Status Rev B Date Code 0

MALAYSIA LNG SON BHD

MLNG-A-089(MR)

Return I Date

REV B1 I OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001} SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 7

SPARE PARTS LIST AND INTERCHANGEABILITY RECORD (SPIR)

MLNG-A-089(MR)/0001/EL/SP/0002 ATIACHMENT7 PAGE 1 OF 1 REV 81 I OCT 14

1 I-

~5 SPIR NUMBER . z w

SPARE PARTS LIST AND INTERCHANGEABILITY RECORD ::E<!l MESCGROUP . Q.W 5"' ~~ AUTHORISED FOR PURCHASE BY . 0 w

~l;l PROJECT EQUIPMENT NOTE: REQUIRED ON SITE DATE :

2 !l'w PLEASE REFER EXPLANATION OF "'a. PANTIILOCATION MANUFACTURER THE COLUMNS ON SHEET 3 SPARE PARTS SPARE PARTS ~~ ::la: BEFORE FILLING UP THE FORM UNIT PRICE RECOMMEDNOED RECOMMEONOED to CPU/COMPANY REQUISITION BY BY <..J u.w

VENDOR ::lO NO CURRRENTLY MANUFACTURER ADVISOR zo <f)

~:I; " MANUFACTURER'SISUPPLIER'S SPARE PARTS DATA UNIT w <f)

~~ w ~ (i) (i) 3 ir z ~d NAME OF THE SUPPLIER PART NUMBER "' - a: ~ "' ::l w <!l a: ~ a: ~ ::lZ DRAWING NO OR REFER NOTE ON SHEET 1

<f) VALIDITY ::!; z ~ z ~ ~ >- >-,___, ;:: z >- !::!. 0 >- !::!. ~$ MATERIAL INCLUDING BRAND NAME EQUIPMENT SUPPLIER OF MESC ::1! DATE >- 0

-' iii -' a: iii -' <i. u."' SPECIFICTION POSITION OR OF BOUGHT OUT ITEMS MANUFACTURER BOUGHT OUT NUMBER u. < () <f) () ::lw 0 w :E -' :E -' z<ll > < ::!; < ::1! < ITEM NUMBER OR ITEMS ,__ ::::; ::1! ;:: a: E ::1! ;:: a: ;:: ::1! REMARKS

z w 0 z 0 "' 0 z ~ 0: ::l 0 u z u u u

4 g:s 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 36 37 38 39 40 41

5 1

2

3

4 . ,__ z

5 ::l a: I w

I Q. 6 <f)

I ,__ a: 7 ~ ci z 8

9

10

11

12

"' 00 li:Z ou. ww

"' "' Oa: zw ~~ wO

29 STATUS OF 26 THIS SHEET 23 42 ::1! NOTES , (ANY INFORMATION NOT COVERED IN OTHER COLUMNS)

SPIR

REVISION 27 CUMULATIVE 24 43

UP TO THIS SHEET

DATE BROUGHT IN 25 44

FROM LAST SHEET

FOCAL POINT OF MANUFACTURER/SUPPLIER NAME 30 SIGNATURE IN LOCAL 45

DESIGNATION CURRENCY (RM = )

PHONE NUMBER ALL DRAWINGS AND PARTS LISTS 28 SHEET NO. 31 CLASSIFICATION OF EQUIPMENT ATTACHED

.. .. .. IX: 6 IX: w z 0:: IX: Cl. IX:

w ::> .... ::> z (/)

m 0 z .... 0 LL w g :E IX: w (.) .... ;:: (/) 0 z IX: ::> (!) :E < IX: (.) iii >< (/) 0 ::>

LL 8 (/) ~ .... z (.) Cl. ::> w .... 5 w ::> iii ~

.... IX: 5 0 ~ ~ w w (/) z z ::> 0 .... :E 5 ~ w 0:: w 0 < !!! IX: g; w 0 w

~ ~ ~ .... w (!) J: (/) :E w :E Cl. Cl. IX: z IX: ~ N "' ... ., JD ... ... "' ~ (/) IX: 0 iii (/)

~ N .., ... ~ N .., ... "' CD ... ... "' ~ :: ~ CD ;;:;

ON ~VJ.llO 3d AJ. ~0 130 0 1'1 "ON1VI~3S SJ.INn "' ON :13~ ~30~0 ~0

~3~ J.N3Wdln03 Sll3~nJ.:>V:InNVW Sll3~nJ.:JV:InNVW 10 Ot< J.INn ~3d S.J.~Vd :10 ON 1103 :10 ON :>S3rl

.L33HS NOU.VnNI.LNO::>

m:!0::>3~ A.LI118V3DNVH::>~3.LNI ONV .LSI1 S.L~Vd 3~VdS

SPARE PART LIST AND INTERCHAGEABILITY RECORD

THE COMPLETION OF THE SPIR FORM (S) BY MANUFACTURER (S)/SUPPLIER (S)

The SPIR form consists of a main sheet and con tinuation sheets, format A3. The completed forms shall be distributed on A3 formats as specified in the Purchase order. The manufacturer/supplier is requested to complete all the columns, except the bold faced/outlined columns of the form as described below. All information shall be clearly stated in English language.

Explanation of column no's

Column 1

Column 2

Column 3

Column 4

Column 5

Column6

Column 7

Column 8

Column 9

Column 10 -

Column 11

Column 12 -

Column 13 -

Column 14

Column 15

EQUIPMENT REG. or TAG NO. Enter lhe equipment registration -or lag number for each piece of equipment as staled in the requisition -or purchase order

MANUFACTURER'S MODEL or TYPE Slate model. type or other positive identification reference of the eqlllpmenlllnstrument ordered

MANUFACTURER'S SERIAL NO Slate serial number or other unique identification reference of the equipmenlllnstrumenl ordered.

NOOF UNITS Enter the total number of pieces of identical equipmenlllnslruments as quoted in column 1, 2 and 3

NUMBER OF PARTS PER UNIT For each unit or group of Identical units. enter in the appropriate space/number of parts fitted in each unit of equtpmenVinslrument

MESC NUMBER OF EQUiPMENTFOR ORDER REFERENCE NO. If know, filled in by manufacturer

TOTAL NUMBER OF IDENTICAL PARTS INSTALLED Enter lhe total number of Identical parts covered by the equipment specified in the case of identical unit multiply the quantity of column 5 by the number of units given 1n c.olumn 4.

ITEM NUMBER OF PARTS

DESCRIPTION OF PARTS List all parts which should be carried Ins lock for initial and normal operation Including slow.wearing parts. If an item IS interchangeable between two or more units it should be listed only once (refer to columns 13 & 14).

MATERIAL SPECIFICATION Enter material specification in tenms of full lntemational Standards and accepted conventions, NOT manufacturer's or sub-manufacturer's reference, induding materials certificates if required.

DRAWING NUMBER (Including POSITION ITEM NO"S) For each part in column 10. enter the manufacturer's parts list and/or drawing number. Documents referred to, must always be attached lo the SPIR fonm by lhe manu1acturer or supplier.

NAME OF THE SUPPLIERS AND/OR REMARKS Note supplier's name for items shown in column 14

EQUIPMENT MANUFACTURER'S PART NUMBER Enter the manufacturer's unique reference number or other Information which specifically Identifies each pan in the manufacturer's organization

SUPPLIER'S PART NUMBER Enter the supplier's unique identification number of item form thud party manufacturers ("bought-our items) such as ball bearings, 011 seals. mechanical seats, mechanical seals. gaskets. couplings. Instruments. electrical parts, fuses, relays etc..

NOTES FOR 13, 14 In lliew of the wide variety of system in use for identification of parts. it os not possible to lay down firm rules for completion of these column.

Manufacturers/suppliers should give whatever identification system they use to positively identify parts and to show interchangeability with other existing equipment.

Manufacturer"s/supplier's final cross-sectional drawongs. workshop drawings and real part numbers may not always be available 1n the early stage of manufacture. This should not delay the completion of the SPIR form and subsequent ordering.

M ESC NUMBER 00 SPARE PARTS II known to be filled in by manufacturer.

Column16

Column 17

Column 18

Column 19

Column 20

Column 21

Column 22

Column 23 To25

Column 26 and 27

Column 28

Column 29

Column 30

Column 31

Column 32

Column 33

Column 34

Column 35

Colurm 36

Column 37

Column 38

Column 39

Column 40

Column 41

Colurm 42 to45

NOTE: FOR DEFINITIONS ETC. REFER TO DEP 70.10.90.11 "SPARE PARTS FOR INITIAL AND NORMAL OPERATION"

-

UNIT OF MEASURE For example PC = Piece, ST = Set. The build-up of a set shall be explained in column 9

UNIT PRICE State the ex works price per piece of each part (the currency unit & validity to be entered at the top of the column)

DELIVERY TIME IN WEEKS

COMMISSIONING SPARE PARTS RECOMMENDED BY MANUFACTURER Cornnissioning spare parts are parts required to prepare the equipment ready for start up

INITIAL SPARE PARTS RECOMMENDED BY MANUFACTURER Initial spare parts are to safeguard the operation of the equipment during the running in and starting-up periods and the first year of operation.

SPARE PARTS FOR NORMAL OPERATION RECOMMENDED BY MANUFACTURER Spare paris for normal operation should adequately cover the requirements of lhe day to day maintenance for a penod of two years folloW'Ing the 1nitial operation.

CRITICAL SPARE PARTS Based on manufacturer experience

TOTAL VALUE Enter the total value of the spares recommended (current sheet and cumulative up to current sheet and total value of the SPIR bought in from the last sheet)

STATUS/REVISION OF SPIR LISTS F = Final. P = Prelininary. Revision to be marked as 0 = Original. a.b.c . etc

DRAWINGS AND PARTS LISTS Attach all documents and put a check mark in the box

NOTES lnformalion nor covered on other columns to be filled in here

MANUFACTURER'S FOCAL POINT Name and designation of the person to be f illed mcluding telephone number

CLASSIFICATION OF EQUIPMENT V=Vital. E=Essentiat. A=Auxiliary

SPIR NUMBER Enter the SPIR list number

MESCGROUP Refer coding schedule of the GENERAL INDEX TO MESC

AUTHROISED FOR PURCHASE BY Enter the name of responsible person

REQUIRED ON SITE DATE In case the SPIR form is used for purchase enter the required on-site date

COMMISSIONING SPARE PARTS RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

INITIAL SPARE PARTS RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

SPARE PARTS FOR NORMAL OPERATION RECOMMENDED BY SPARE PARTS ADVISOR OF OPU

CRITICAL SPARE PARTS Based on opu·s experience

PHYSICAL STOCK If part is an existing stock Item. the actual stock quantity shall be mentioned

QUANTITY TO BE ORDERED (TO BE FILLED IN BY MATERIALS DEPARTMENT OF OPU) Taking in to account the new established min/max stock levels

TOTAL VALUE (TO BE FILLED IN BY MATERIALS DEPARTMENT OF OPU) Enter the total value of spares to be ordered. cumulative value (if the SPIR compnses more than one sheet) , the currency exchange rate. if any. and the TOTAL VALUE OF THE SPIR.



ATTACHMENT 8

INSPECTION AND TESTING PLAN (ITP)

MLNG-A-089( MR )/000 1/EL/S P/0002 ATIACHMENT 8 PAGE 1 OF 4 REV 8 1 I OCT 14



ATTACHMENT 8

INSPECTION AND TEST PLAN

REVIEW BY WITNESS AND

LINE ACTIVITIES PURCHASER

REVIEW BY PURCHASER

1.0 Pre-Manufacturing Meeting - X

2.0 Approved Drawings X -

3.0 Datasheets Approval X -

4.0 Material Test Reports X -

5.0 Type Test

5.1 Non-Electrical Type Test - X

5.1.1 Measurement of physical dimensions of cable sheath - X insulation and armour, etc.

5.1.2 Mechanical properties of insulation before and after - X ageing.

5.1.3 Ageing test on completed cables to test compatibility - X between materials.

5.1.4 Specific test for insulation X

material. -

5.1.5 Bending test. - X

5.1.6 Test under fire conditions. - X

5.1.7 Test on gases evolved during X

combustion electric cables. -

5.1.8 Mass of zinc on galvanised X

wires. -

MLNG-A-089( MR)/000 1 /E L/SP/0002 ATTACHMENT 8 PAGE 2 OF 4

REMARKS

H

H

H

H

H

H

H

H

H

REV B1 I OCT 14



REVIEW BY WITNESS AND LINE ACTIVITIES

PURCHASER REVIEW BY PURCHASER

5.2 Electrical Type Test

5.2.1 Insulation resistance measurement at ambient - X temperature.

5.2.2 Insulation resistance measurement at maximum - X conductor temperature.

5.2.3 Four (4) hour voltage test. - X

5.2.4 Impulse voltage withstand test - X

6.0 Routine Test

6.1 Spark test on conductor - X

insulation and oversheath.

6.2 Voltage test on completed - X cable.

6.3 Insulation resistance. - X

6.4 Conductor resistance. - X

6.5 Partial discharge test. - X

6.6 DC voltage test on oversheath - X

7.0 Special Test

7.1 Conductor examination by inspection and measurement - X for compliance to IEC 60228.

7.2 Measurement of thickness of X

insulation, sheath, armour, etc. -

7.3 Armour resistance test. - X

7.4 Four ( 4) hour voltage test. - X

MLNG-A-089(MR)/0001/ELISP/0002 ATIACHMENT 8 PAGE 3 OF 4

REMARKS

H

H

H

H

Note 2

H

H

H

H

H

H

H

H

H

H

REV B1 I OCT 14



REVIEW BY WITNESS AND

LINE ACTIVITIES REVIEW BY PURCHASER PURCHASER

7.5 Oxygen index, temperature - X index tests.

7.6 Acid gas generation as per - X IEC 60754-1 & 2.

7.7 Smoke density test to ASTM - X E662 / IEC 61034-2.

7.8 Test for flame retardance properties as per IEC 60332-3 - X Cat. A.

6.0 Final Inspection, Visual and - X Dimensional

7.0 Final Documentation (per VORL) X -

Note:

1. "H" indicates a hold point.

REMARKS

H

H

H

H

2. Routine test shall be performed on each manufactured cable length in accordance with IEC 60840 and IEC 60229

MLNG-A-089(MR)/0001/EL/SP/0002 ATIACH MENT 8 PAGE 4 OF 4 REV 81 I OCT 14



ATTACHMENT 9

OPERATIONAL AND MAINTENANCE PHILOSOPHY

MLNG-A-089(MR)/0001/EL/SP/0002 ATTACHMENT 9 PAGE 1 OF 4 REV 81 I OCT 14


RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 9

OPERATIONAL AND MAINTENANCE PHILOSOPHY

1.0 INTRODUCTION

This operation and maintenance philosophy is prepared for the 415V Transfer Panel package, which shall provide additional information to VENDOR to allow the determination of any impact on the technical Scope of Supply.

The main objectives of the proper operation and maintenance of the all equipment supplied are the following:

• Ensure safe operation of the equipment

• Ensure that all equipment will function when it is required as designed

• Prolong the life of the equipment, accessories, etc.

2.0 MAINTENANCE AND INSPECTION

The maintenance intent is to safeguard the technical integrity of the facilities thereby ensuring maximum possible availability. The following strategies shall be employed ;

• Design for extended maintenance intervals

• Maximise predictive maintenance

• Minimise periodic/planned maintenance

• Corrective maintenance

All equipment will undergo periodic inspection and maintenance. VENDOR is to provide and recommend the inspection and maintenance program for the life of the equipment. The program shall include but not be limited to:

• A detailed description of the activities including any specific manufacturer requirements and special tools required .

• Predicted frequency of each of the activities.

• Detailed execution instructions, durations and man-hours required per craft.

• Isolation requirements.

• Predicted spare part requirements.

• Re-commissioning procedure.

The planning I scheduling of maintenance and inspection for the equipment shall be undertaken.

VENDOR shall recommend the maintenance and inspection requirements (as applicable) for the following periods as a minimum: 3 monthly, 6 monthly, yearly, 2 yearly and 4 yearly.

MLNG-A-089(MR)/0001/ELISP/0002 ATIACHMENT 9 PAGE 2 OF 4 REV 8 1 / OCT 14


RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001 ) SPECIFICATION FOR TRANSFER PANEL

3.0 ACCESS AND LIFTING REQUIREMENTS

All major equipment shall have free flow space to allow access for operation, inspection and maintenance.

Consideration may be given to the use of portable lifting equipment for the removal of equipment.

4.0 SPARES

The VENDOR shall provide spares required for testing/commissioning and initial startup.

A completed Spare Parts and Interchangeability Record (SPIR) as per Attachment 7 shall be submitted in accordance with the VENDOR Data Requirements as per Attachment 5.

VENDOR shall provide a quotation for recommended insurance spares. Recommended spares shall take into account related factors of equipment reliability, cost of parts and availability of equipment service facilities in Malaysia.

VENDOR with his quotation shall include a list of recommended special tools with itemised prices, if applicable, required for maintenance of the equipment.

VENDOR shall with his quotation, demonstrate that he has adequate resources available to provide purchase with spare parts and maintenance support in Malaysia.

5.0 TRAINING REQUIREMENT

The VENDOR shall provide the training on the operation and maintenance of the equipment supplied.

6.0 PRE-COMMISSIONING I COMMISSIONING I START UP

All test procedures for all the supplied units will be reviewed and approved by MLNG prior to actual testing.

As part of the project scope, the commissioning plan will be produced by the project team, operation staff and commissioning engineers 3 months prior to load out. The plan will cover system I loop I equipment items testing using standard check sheets (in collaboration with VENDOR consumables and spares needed during commissioning.

7.0 RESOURCES

The project team will coordinate/execute the testing supported by other commissioning engineers, VENDOR full commissioning team, maintenance/operations staff and contractor's personnel.

MLNG-A-089(MR)/0001 /ELISP/0002 ATTACHMENT 9 PAGE 3 OF 4 REV 8 1 / OCT 14

MMC Oil & Gas Engineering Sdn Bhd (125442-W )

RESTRORATION OF BOILER FEED WATER CAPACITY PROJECT (W0-0001) SPECIFICATION FOR TRANSFER PANEL

8.0 HANDOVER DOCUMENTATION

Handover documentation to the operations/maintenance department will include the following;

• Completed commissioning check sheets

• Spare part list, drawing, equipment data sheets, performance test data and equipment manual consisting of general operating and maintenance instructions.

• Operating and start-up manuals

• As-built drawings

• Electronic versions of the above

9.0 PERFORMANCE AND MECHANICAL WARRANTY

VENDOR shall guarantee all equipment furnished to be in compliance with this specification and drawings.

VENDOR shall guarantee all material against defect, damage or non-conformity and/or workmanship. If any defect or mal-performance occurs during the guarantee period, VENDOR shall make all necessary alteration, repair and replacement immediately and at no charge to PURCHASER.

MLNG-A-089(MR )/000 1/EL/SP/0002 ATIACHMENT9 PAGE 4 OF 4 REV 81 / OCT 14



M L N G-A-089( MR )/000 1/E LISP /0002

ATTACHMENT 10

SITE & UTILITY DATA

ATIACHMENT 10 PAGE 1 OF 1 REV 81 I OCT 14


RESTORATION OF BOILER FEED WATER CAPACITY PROJECT (W 0 -0001) SPECIFICATION FOR TRANSFER PANEL

ATTACHMENT 10

SITE & UTILITY DATA

1.0 ENVIRONMENTAL CONDITION

Location

Site Environment

Ambient Temperature

Relative Humidity

Wind Velocity

Prevailing

2.0 AREA CLASSIFICATION

Onshore Bintulu, Sarawak, Malaysia

Tropical , dusty, saliferous, sulphurous and corrosive

40° C maximum (design)

19° C minimum

100% maximum

84% average

22 m/s @ 1Om above MSL

1 hour mean wind velocity ( 100 years storm)

NE and SW direction

The equipment shall be suitable for operation in non-hazardous area. The transfer panel shall be located in an outdoor environment.

3.0 UTILITIES

AC Power Systems

• Main Distribution System feeder

• Lighting and receptacle (Distribution)

• Lighting Fixture and receptacle

MLNG-A-089(MR)/0001/ELISP/0002 ATTACHMENT 10

415V, 50Hz, 3 phase, 4 wire Ground and neutral conductor separated (TN-S system)

415/240V, 50Hz, 3 phase, 4 wire, with PE cable (to the first distributed junction box)

240V, 50Hz , 1 phase, 2 wire with separate PE cable (via junction boxes)

PAGE 1 OF 1 REV 8 1 / OCT 14