specialty carbon based solutions for thermal …€¦ · since polymers are inherently thermally...
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SPECIALTY CARBON BASED SOLUTIONSFOR THERMAL CONDUCTIVITY
GraphiteTIMREX
GraphiteTIMREX C-THERM™
Carbon BlackENSACO
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Stratmin Graphite Inc. starts operations in Canada partially ownedby French IMETAL Group
First SyntheticGraphite production
IMETAL changes name to IMERYS; TIMCAL and Stratmin are combinedinto TIMCAL Group
LONZA G+T is acquired by IMETAL and becomes TIMCAL Ltd.
Stratmin becomesTIMCAL Canada; new Terrebonne plant opens in Canada
TIMCAL changes nameand becomes Imerys Graphite & Carbon
2016 Joint Venture Agreement with Gecko Namibia to develop a graphite mine in Namibia
Acquisition of Officine del Gottardo by LONZA Ltd.
TIMCAL acquires the Carbon Black activities in Willebroek (Belgium)
Imerys Graphite & Carbonopens a Research &Development Centerin Japan
Acquisition of StratminGraphite by IMETAL
Officine delGottardo is foundedin Switzerland
TIMCAL proudly celebrates 100 years of production in its Swiss plant and begins another century of innovation and excellence
TIMCAL completes the acquisition of 85% of the shares of the natural processor Baotou Jing Yuan Graphite Co. Ltd. inInner Mongolia (China)
Sale of the «Lubricantsfor Hot Metal Forming»business
1908 1917 1924 1989 1994 1996 1999 2002 2003 2007 2008 2014 2015 2016
Imerys Graphite & Carbon
Imerys Graphite & Carbon, member of the Imerys Group, is the reference for innovative capability in the field of carbon-powder-based solutions: natural graphite and synthetic graphite powders, conductive carbon blacks, as well as silicon-carbon composites and water dispersions.High standards in terms employee health and safety, social behaviour and environmental responsibility are core values of the company, which is capturing opportunities by developing new products and applications, investing in assets & people, and growing its commercial presence worldwide.
Profitable company, part of Imerys, the world leader in mineral-based specialty solutions for industry, listed on the Paris stock exchange
FINANCIAL STRENGHT RELIABLE PARTNER RESPONSIBLE GROWTH
Since1908
5Industrial Sites
40Countries
2R&D
Centers
500EmployeesWorldwide
INNOVATION STRATEGY Focused on the market and the Customer’s needs
COMMITMENT TO Green Technology and Sustainable Development
SECURITY OF SUPPLY 6 Industrial sites
REDUCTION OF CO2 Footprint
OUR DRIVING FORCE Customer Service
ENGAGEMENT WITH Local CommunitiesIMERYS GROUP 2017
WORKFORCE 18,300REVENUE 4.6 BnOPERATING MARGIN 14.1 %
A STRONG COMPANY
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The use of polymers to achieve thermal conductivity offers substantial advantages compared to standard metal-based technologies in terms of:
Since polymers are inherently thermally insulating (<0.5 W/mK), conductive fillers have to be added in order to provide the required thermal conductivity. Carbon-based fillers are a strong alternative for enhancing conductivity in polymer applications that do not require electrical insulation. Graphite-based fillers are known to be the most effective conductive additives for polymers, combining the best features in terms of performance and price.
Carbon Solutions for Thermally Conductive Compounds
METAL REPLACEMENT
Thermally conductive graphite compounds can be found in automotive headlamps. LED lamps need to dissipate thermal energy in order to reduce the operating temperature which reduces the longevity of the lamp. In addition to the LED heat sink, many other components of the lighting unit and housing structure are made of plastics, and by increasing their thermal conductivity the operating temperature can be further reduced.
Conductive carbon black is a viable option when a moderate increase in thermal conductivity and minimal impact on mechanical properties are required.
AUTOMOTIVEHEADLAMPS
A world of specific applications requiring thermal conductivity can be found in the automotive sector, as well as in other sectors such as household appliances. Metal replacement is an increasing trend, and graphite is the most efficient and affordable additive, allowing for the management of thermal conductivity to the required specifications.
BEYOND LEDHEADLAMPS
LIGHTNING UNITBMC, PC-HT, PEI, PES, PSU
HOUSINGGF Reinforced PP, PBT, PSU or PES
• Weight reduction• Corrosion resistance
• Design flexibility• Manufacturing cost reduction
W/m
K
0
20
0.22 1.6 4.5
15 15
96
60
PA6
100
40
120
80
PA6+50%alumina
PA6+50%boron nitride
PA6+50%graphite
Stainlesssteel
Castaluminium
In-plane thermal conductivity of polyamide plastic compounds in comparison to steel and aluminium.
Thermal conductivity of a generic graphite loaded compound.
Graphite content (% w/w)
W/m
K
00 1 20 30 40 50
10
2
14
12
8
4
6
In plane
Through plane
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Different applications have different thermal conductivity requirements. In many cases, the high thermal conductivity of metal is unnecessary. To cool down a heating element, most of the heat transfer is usually convection limited (air cooling).REDUCED
THERMALCONDUCTIVITY
The different requirements of each application must be taken into consideration when selecting the additives that are used in the compound.
Graphite is a flaky material characterised by anisotropic thermal conductivity. Depending on the application requirements, a specific graphite grade can be chosen, increasing the thermal conductivity in the desired direction. Imerys Graphite & Carbon has the expertise to advise you on the best grade according to both your thermal conductivity and mechanical property requirements.
SPECIFICAPPLICATIONS
Heat sinks require high in plane conductivity while pipe applications require high through plane conductivity
Thermal conductivity of propylene compounds loaded with two different grades of graphite. Differnt graphites give different anisotropy.
AIR CONVECTION
HEAT SINK
HEAT SOURCE
W/m
K
0
10
2
0 10 20 30 40 50 60 70 80
14
16
12
8
18
20
4
6
80x150
KS44
PPh
Graphite content (% w/w)
in-plane conductivity
through-plane conductivity
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Imerys Graphite & Carbon’s Timrex C-THERM™ graphites are special solutions with an extremely high aspect ratio.
The main advantages of this product range are:•Weight saving due to the lower loading needed to meet compound thermal conductivity requirements;•As low loading is required they can be used with fibre reinforced materials to enhance the mechanical properties.
Timrex C-THERM™ can be used with lower loading to reach similar thermal conductivity (injection moulding), both for through plane and in plane applications compared to standard graphites.
®
®
W/m
K
Graphite content ( % w/w)
00 40 502010 30 60 70 80
10
2
14
12
8
4
16
18
20
6
In Plane thermal conductivuty of TIMREX C_THERM 011 and natural graphite 80x150 in polypropylene.High thermal conductivity at low loading can be achieved wit TIMREX C-THERM additives.
TIMREX C-THERM® ™ GRAPHITE
Portfolio of Carbon Based Solutions for Thermal Conductivity
C-THERM001 (9%) PP44 (21%)
MPa
0
100
20
120
80
40
60
Tensile strength
C-THERM001 (9%) PP44 (21%)
MPa
0
5000
10000
7000
8000
6000
4000
9000
10000
2000
3000
Tensile Modulus
C-THERM001 (9%) PP44 (21%)
kJ/m
2
0..0
25
5
35
30
20
10
15
Impact strength(Charpy unnotched)
C-THERM001 (9%) PP44 (21%)
%
0.0
2.5
0.5
2.0
1.0
1.5
Elongation at break
Mechanical properties of glass fiber reinforced aliphatic polyketones compounds containing graphite.
Electron microscope image of Timrex® C-ThermTM
80 x 150
C-THERM 011
®
®
™
™
PPh
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NATURALOR SYNTHETICGRAPHITE?
ENSACO® CARBON BLACK
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Graphite is a fascinating material found in nature and produced synthetically. Imerys Graphite & Carbon is able to provide both materials depending on the customer’s needs. Our synthetic graphite is very pure without any microcrystalline silica content, a contaminant that can pose health risks. Pure graphite is important for drinking water applications or applications that are exposed to severe environmen-tal conditions such as high temperatures, chemical or fuel contact etc. In these applications, contamination (transition metal ions) can catalyse polymer degrada-tion, or migrate to the surface, thus contaminating other materials.
Conductive carbon black can be an alternative to graphite where low thermal conductivity is required (less then 1W/mK) and where it is important to maintain mechanical properties. The high structure of ENSACO conductive carbon black enhances both thermal conductivity and dispersion in the polymer melt. The crystal-line microstructure also contributes to enhanced thermal conductivity. This is essential in certain applications, such as pressure pipes for example. Poorly disper-sed carbon black can create weak points that can cause the pipe to burst at high pressure. Compounds loaded with conductive carbon black maintain their mechani-cal properties better than those compounds loaded with graphite to achieve the same level of thermal conductivity.
Mechanical properties at similar thermal conductivities for E250 G and KS44 loaded HDPE compounds
HDPE
Ther
mal
con
duct
ivity
((W
/mK)
0
0.5
0.1
0.7
0.8
0.6
0.4
0.9
0.1
0.2
0.3
E250G at 22%KS44 at 20% E250G at 22%
Enlo
ngat
ion
at b
reak
(%)
0
25
5
35
40
30
20
45
50
10
15
KS44 at 20% E250G at 22%
Impa
ct s
treng
th (k
J / m
²)
0.0
2.5
0.5
2.0
1.0
1.5
SEM Natural Graphite SEM Synthetic Graphite
TEM of Carbon Black
®
E250G at 28%
40 nm
®
7
ok08.02.18
PORTFOLIO OFCARBON BASEDSOLUTIONS FORTHERMALCONDUCTIVITY
Imerys Graphite & Carbon can satisfy the thermal conductivity requirements of a large variety of applications by providing a wide range of carbon solutions for thermal management, technical support for in plane and through plane thermal management of polymer components, and advice with respect to carbon additive loading and processing techniques.
Through plane (light) and in plane (dark) thermal conductivity of injection moulded high density polyethylene samples, loaded with different graphite grades (left). Thermal conductivity measured by laser flash.
Through plane and in plane thermal conducti-vity of compression moulded (light) and injection moulded (dark) polypropylene samples loaded with 60% w/w of 80 x 150 graphite. Measurements by laser flash.
40% SFG44 40% PF44 20% C-THERM00140% KS44
Ther
mal
con
duct
ivity
(W/m
K)
0
2.5
0.5
3.5
4.0
3.0
2.0
4.5
1.0
1.5
in planeThrough plane
Compression molding
Ther
mal
con
duct
ivity
(W/m
K)
0
8
2
12
10
6
4
5
GRADE FORM PARTICLESIZE(APPROX)
SCOTTDENSITYASTM B329-98(g/cm³)
POURDENSITYASTM D1513(Kg/cm³)
ASH(%max)
KS44 Graphite Powder d90<44µm
SFG44 Graphite Powder d90<44µm
PP44 Graphite Powder d90<44µm
M100 Graphite Powder <150µm
50X80 Graphite Powder 100-180µm
80X150 Graphite Powder 180-300µm
20X50 Graphite Powder 300-850µm
C-THERM 001 Graphite nanoplatelet
-
-
C-THERM 011 Graphite nanoplatelet
-Carbon black soft granulesENSACO 250G®
®
®
0.1
0.1
4-6
4-6
4-6
4-6
4-6
0.3
2.5
0.01
BET(cm²/g)
9.0
5.0
4.8
<1
<1
<1
<1
25
25
65
0.19
0.19
0.11
0.48
0.62
0.59
0.57
0.19*
0.19*
-
-
-
-
-
-
-
-
-
-
180
For further information, product selection and sampling, please contact us or visit our website: www.imerys-graphite-and–carbon.com
Injection molding
*Tap Density DIN ISO 787-11
EUROPE, AFRICA, MIDDLE EAST, INDIA
Imerys Graphite & Carbon Switzerland Ltd. “Il Centro” Via Cantonale 65, CH-6804 Bironico, SwitzerlandTel: +41 91 873 20 10, Fax: +41 91 873 20 [email protected]
AMERICAS
Imerys Graphite & Carbon Canada Inc. 990 Rue Fernand-Poitras, Terrebonne, QC, J6Y 1V1, Canada Tel: +1 450 622 91 91, Fax: +1 450 622 86 [email protected]
CHINA
Imerys Graphite & Carbon 1438 Hong Qiao Road, Chang Ning District 6F,Gubei International Fortune Centre II, CN-201103 Shanghai, ChinaTel: + 86 21 2223 0136, Fax: + 86 21 2223 [email protected]
SOUTH KOREA
Imerys Graphite & Carbon South Korea 7F, Gyodae Venture Tower, 64, Saimdang-ro, Seocho-gu, KR-06640 Seoul, Korea Tel: +82 234 88 30 30, Fax: +82 234 88 30 [email protected]
JAPAN & SOUTH EAST ASIA
Imerys Graphite & Carbon Japan K.K. 13F Setagaya Business Square tower 4-10-1 Yoga, Setagaya-ku, JP-158-0097 Tokyo, JapanTel: +81 3 4570 [email protected]
Imerys Graphite & Carbon is a trademark of the Imerys Group
imerys-graphite-and-carbon.com
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