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Flex coil a/s Knøsgårdvej 115 | DK-9440 Aabybro Tel.: +45 98 24 49 99 | Fax +45 98 24 49 90 Specialists in heat transfer products & services

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Page 1: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

Flex coil a/s

Knøsgårdvej 115 | DK-9440 Aabybro

Tel.: +45 98 24 49 99 | Fax +45 98 24 49 90

Specialists in

heat transfer products & services

Page 2: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

2

Flex coil a/s was founded in 1992 by

a team of four colleagues who had

already been specializing for several

years in all types of heat exchangers

for cooling, heating and ventilation.

Today Flex coil is a wholly owned

subsidiary of EVAPCO inc. Since its

founding in 1976, EVAPCO Inc. has

become an industry leader in the

engineering and manufacturing of

quality heat transfer products around

the world. EVAPCO’s mission is to

provide first class service and quality

products that are designed to offer

the following operating benefits:

Higher system efficiency

Environmentally friendly

Lower annual operating costs

Reliable, simple operation

and maintenance

With an ongoing commitment to

Research & Development programs,

EVAPCO provides the most advanced

products in the industry –

Technology for the future,

available today!

Technology and Environment

Flex coil consistently uses the latest and

most advanced computer and production

technology in the design and manufacture of

its heat exchangers, which means that

production is always based on the most

modern design and control concepts.

The Flex coil management team is

supported by a highly qualified staff with

unique experience and expertise in

developing, manufacturing and using heat

exchangers. This is supplemented by the

most advanced engineering and production

equipment in the industry.

Flex coil works actively for long-term,

sustainable development that gives due

respect both to people and the

env i ronmen ta l . Ac co rd ing ly , we

continuously optimize our environment

activities in order to prevent or minimize

any adverse impact on the environment and

health and safety in the workplace. We do

this by using sustainable, energy-efficient

and recyclable materials, by open dialogue

and close cooperation with customers and

other stakeholders.

Flex coil experts are always available to

provide advice and guidance on topics such

as relevant materials, sound specifications,

assembly, operating and maintenance

instructions for our products.

Page 3: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Flex Coils’ CoilCalc Selection program is where your custom selection begins.

CoilCalc allows the designer to input the system values and then customize the unit

for specific conditions. Material selections, Fin Configuration, Fin spacing, Numbers

of Fans and many other unit characteristics can be pre-defined when making a

selection.

Coilcalc calculation options

In coilcalc you can do calculations on the following product types:

Fluid heating/cooling coils

Condenser

Evaporators

Heat recovery systems

Dry coolers

Sandwich coolers

Air cooled condensers

FlexSpray/FlexPad/FlexCooler

Electrical coils

And each product can be tailor made to the specific customer needs.

Page 4: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Flexibility at its best

A wide range of products for:

Offshore

Power

Commercial HVAC

District Heating/Cooling

Dairy/Food

Exhaust gas/fumes

Sea or ground water

Ammonia

Corrosive media

High pressure

The flexibility of Flex Coil

Flex coil supplies coils in all sizes and virtually all material combinations in accord-

ance with the needs, wishes and requirements of the customers.

Optimal project solutions are adopted in all cases and customers benefit automati-

cally from Flex coil expertise in the areas of thermo, aero and hydrodynamics

and acoustics.

Only the customer’s imagination sets the limit.

A world of flexibility

Page 5: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Custom coil replacement program

Heating and Cooling Coils come in all shapes and sizes. Depending on the applicati-

on, cooling medium and coil geometries can span a wide range of material choices

and configurations.

In many instances, a customer may have an old coil in need of replacement and not

have all of the original design conditions. Or perhaps, the old coil has failed due to

a misapplication of material and a new coil is required. In any case, Flex coil, with

it’s coil selection and manufacturing flexibility can offer solutions ranging from

exact replacement of an existing coil or upgrades to an existing system requiring

more applicable material or even performance enhancement.

If your coil has reached the end of it’s life cycle, is corroded or leaking due to age

or harsh environments, Flex coil is able to replace your unit with an exact duplicate

for fit, upgrade for capacity enhancement or additional longevity for your process.

Flexibility at its best

Flex coil a/s

Your Flexible Coil Partner

Page 6: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Fan Coils

Flex coil a/s has delivered fan coils for the offshore industry for the past 15

years. The products delivered are con-densers, evaporators, heating and cool-

ing coils fitted with fans. The choice of materials for offshore installations are

vital for the equipment’s longevity.

Fins Maritime environments are one of the

reasons for short lifetime when inappropriate materials are used. When corrosion be-gins, the fins exhibit reduced heat transfer and thus a lower efficiency of the coil. Tests

conducted in a salt spray chamber confirmed that a pretinned copper fin give superior resistance to corrosion.

Tubes / Safety Tubes

The coil tubes in addition to being resistant to maritime atmosphere, must also be re-sistant to the medium inside the tubes. For condensers, evaporators and heating coils it

is sufficient using pretinned copper or CuNi alloys. For seawater cooling coils however, it has been problematic finding materials. Previously, CuNi alloys were recommended

by experts, then SMO took over as the best material. We have trailed materials in a salt spray chamber and came to the conclusion that Titanium is the most resistant materi-

al. For extra security we option safety tubes that gives controlled leaking if the tubes are damaged.

Casing

The casing and the fan coil will also be exposed to a maritime atmosphere,

therefore we use corrosion resistant steel with extra strengthening in the

most exposed points.

Fans/motors When selecting fans/motors we use a special software

to design and ensure good quality and also to optimize the fan selection. Zone definition, temperature and type of protection

will dictate the type of motor as well as materials for the fan unit.

Fields of application

Offshore/Marine Process industries

Corrosive environments Exhaust gas/fumes

Flex Coil is one of the leading suppliers of Titanium heat Exchangers for harsh environments that demand extra durable

products.

Page 7: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Casing Material options

AluZinc –185

Aluminium Magnesium

304 AISI

316 AISI

Coil Tubes and Headers

Copper

Aluminium

304 AISI

316 AISI

Titanium

Fins

Aluminium .

Copper

Electro-Tinned Copper (CuSn)

Aluminium Magnesium (AlMg)

Pre-Coated Aluminium (AlEp)

Hydrophilic (AlHy)

Add value with FlexShield

The right material at the right

price. The FlexShield material

array allows the design engi-

neer complete flexibility in

chosing materials for best

heat transfer and construction

concerns. Flex coil’s versatile

manufacturing capabilities

allow stocked materials to be

readily selected with no

delivery restraints.

Material combination

TUBES

Cu Ai AISI 304L AISI 316L SMO Titanium

FINS

AL

AlMg

AlHy

Cu

CuSn

AiEp

AISU 304L

AISI 316L

Cu

HEA

DER

S

Al

AISI 304L

AISI 316L

SMO

St.00

Titanium

Ø15

Ø10/15

Can’t combine

Page 8: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Custom at competitor - Standard at Flex coil

The CoilCalc calculation software gives the user standard calculation options, normally

considered custom and special.

Example of standard options in CoilCalc:

Sandwich Cooler

Heat Recovery

Adiabtic cooler

FlexSpray

ForceDraft

Multiple fin geometry options

Automatic fin pitch and geometry selection for optimization

Wide range of custom coil dimensions

Custom accessories selections

A : 60x30-Ø15

Staggered

B : 30x30-Ø15

In-line

C : 40x35-Ø15

Staggered

Z : 25x22-Ø9.52

Staggered

Page 9: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Starter Panel – 3x400V/50 Hz

IP65 enclosure

Main lockable isolating switch

Manual/auto control switch

Common run lamp (green)

Common fault lamp (red)

Motor contactors : AC motor only

MCBs (fuses)

Wired motor thermal contacts

Transformer : 230V control circuit

Options

Individual run lamps and/or volt free terminals

Individual fault lamps and/or volt free terminals

Reset button (blue) and/or volt free terminals

Relays : when applicable

Bypass switch : if capacity controller fitted

Screen cabling termination

EMC compliant enclosure

Timer when interfacing with FlexSpray & FlexPad adiabatic systems

Capacity Control Alternatives – interfaces with Starter Panel

Step controller : 4 stage fan cycling

NTC temperature sensor or pressure transducer

Optional ModBus interface

Variable fan speed via …

Variable voltage : U-control

Interface

ModBus : standard

LONWorks : optional

Variable frequency : F-control

Interface

ModBus : standard

LONWorks : optional

EC control

Step control

Variable Voltage or

frequency control.

EC motors

Unicon via 0-10V : standard

ModBus : optional

LONWorks : optional

Control signal options

PTC temperature sensor

PT1000 temperature sensor

Pressure transducer 4-20 mA

0-10V signal

Page 10: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Certification

The success of a Company is mainly based on Product Quality and Customer Service.

Worldwide all customers are more and more interested in high quality products. This is the

reason for constant research and improvements to meet the market quality requirements.

Consequently, this has led to the development of quality system standards and guidelines that

complement relevant product or service requirements given in the technical specifications. The

International Standard (ISO 9001) includes the many and various activities in this field.

Available documentation

PMI

Norsok

Force

ISO

DTI

DNV

CE

PED

ERP compliant

ATEX

EN1090

GOST certification

Page 11: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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A small sample of Flex coil projects

arround the world

VSW - Brasil

Air Liquide

Saudi-Arabien power plant

Saudi-Arabien power plant

FlexSpray - France

VZ - France

Volvo

6 x 24 for South West Link

Page 12: Specialists in heat transfer products & servicesSpecialists in heat transfer products & services 2 Flex coil a/s was founded in 1992 by a team of four colleagues who had already been

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Flex coil a/s A subsidiary of EVAPCO, Inc.

Knøsgårdvej 115 ▪ 9440 Aabybro, Denmark

EVAPCO Asia/Pacific Headquarters

1159 Luoning Rd. Baoshan Industrial Zone Shanghai, P. R. China, Postal Code: 200949 Phone: (86) 21-6687-7786 Fax: (86) 21-6687-7008 E-mail: [email protected]

Evapco (Shanghai) Refrigeration Equipment Co., Ltd. 1159 Louning Rd., Baoshan Industrial Zone Shanghai, P.R. China, Postal Code: 200949 Phone: (86) 21-6687-7786 Fax: (86) 21-6687-7008 E-mail: [email protected]

Beijing EVAPCO Refrigeration Equipment Co., Ltd. Yan Qi Industrial Development District Huai Rou County Beijing, P.R. China, Postal Code: 101407 Phone: (86) 10 6166-7238 Fax: (86) 10 6166-7395 E-mail: [email protected]

EVAPCO Australia Pty Ltd..

A licensed manufacturer of Evapco, Inc. 34-42 Melbourne St., P.O. Box 436 Riverstone, N.S.W. Australia 2765 Phone: (61) 29 627-3322 Fax: (61) 29 627-1715 E-mail: [email protected]

EvapTech Asia Pacific Sdn. Bhd

A wholly owned subsidiary of EvapTech, Inc. IOI Business Park, 2/F Unit 21 Persiaran Puchong Jaya Selatan Bandar Puchong Jaya, 47170 Puchong, Selangor, Malaysia Phone: +(60-3) 8070 7255 Fax: +(60-3) 8070 5731 E-mail: evaptechinc.com

EVAPCO Europe, N.V. European Headquarters Industrieterrein Oost 4010 3700 Tongeren, Belgium Phone: (32) 12-395029 Fax: (32) 12-238527 E-mail: [email protected]

EVAPCO Europe, S.r.l.

Via Ciro Menotti 10 I-20017 Passirana di Rho, Milan, Italy Phone: (39) 02-939-9041 Fax: (39) 02-935-00840 E-mail: [email protected]

Flex Coil a/s

A subsidiary of Evapco, Inc. Knøsgårdvej 115 9440 Aabybro, Denmark Phone: (45) 9824-4999 Fax: (45) 9824-4990 E-mail: [email protected]

Flex coil Deutschland GmbH Borchersstr. 12 D-30559 Hannover Tel: +49 (511) 5248895 Fax: +49 (511) 5294987 [email protected]

EVAPCO Europe, GmbH

Bovert 22 D-40670 Meerbusch, Germany Phone: (49) 2159-69560 Fax: (49) 2159-695611 E-mail: [email protected]

EVAPCO S.A. (Pty.) Ltd.

A licensed manufacturer of Evapco, Inc. 18 Quality Road Isando 1600, Republic of South Africa Phone: (27) 11 392-6630 Fax: (27) 11-392-6615 E-mail: [email protected]

Tiba Engineering Industries Co.

A licensed manufacturer of Evapco, Inc. 5 Al Nasr Road St. Nasr City, Cairo, Egypt Phone: (20) 2-290-7483/ (20) 2-291-3610 Fax: (20) 2-404-4667/ (20) 2-290-0892 E-mail: [email protected]

EVAPCO East

5151 Allendale Lane Taneytown, MD 21787 USA Phone: 410-756-2600 Fax: 410-756-6450 E-mail: [email protected]

EVAPCO Midwest

1723 York Road Greenup, IL 62428 USA Phone: 217-923-3431 Fax: 217-923-3300 E-mail: [email protected]

EVAPCO West

1900 West Almond Avenue Madera, CA 93637 USA Phone: 559-673-2207 Fax: 559-673-2378 E-mail: [email protected]

EVAPCO Iowa

925 Quality Drive Lake View, IA 51450 USA Phone: 712-657-3223 Fax: 712-657-3226

EVAPCO Iowa

Sales & Engineering 1234 Brady Boulevard Owatonna, MN 55060 USA Phone: 507-446-8005 Fax: 507-446-8239 E-mail: [email protected]

Refrigeration Valves & Systems Corporation A wholly owned subsidiary of EVAPCO, Inc. 1520 Crosswind Dr. Bryan, TX 77808 USA Phone: 979-778-0095 Fax: 979-778-0030 E-mail: [email protected]

McCormack Coil Company, Inc.

A wholly owned subsidiary of EVAPCO, Inc. P.O. Box 1727 6333 S.W. Lakeview Boulevard Lake Oswego, OR 97035 USA Phone: 503-639-2137 Fax: 503-639-1800 E-mail: [email protected]

EvapTech, Inc.

A wholly owned subsidiary of EVAPCO, Inc. 8331 Nieman Road Lenexa, KS 66214 USA Phone: 913-322-5165 Fax: 913-322-5166 E-mail: [email protected]

Tower Components, Inc.

A wholly owned subsidiary of EVAPCO, Inc. 5960 US HWY 64E Ramseur, NC 27316 Phone: 336-824-2102 Fax: 336-824-2190 E-mail: [email protected]

EVAPCO Newton

701 East Jourdan Street Newton, IL 62448 USA Phone: 618-783-3433 Fax: 618-783-3499 E-mail: [email protected]

Evapco products are manufactured

worldwide

EVAPCO, Inc. World Headquarters

P.O. Box 1300 ▪ Westminster, MD 21158 USA

Phone: 410-756-2600 ▪ Fax: 410-756-6450 ▪ E-mail: [email protected]

Version: fc-260412-nt

For further information please visit www.flexcoil.dk

EVAPCO North America EVAPCO Europe EVAPCO Asia/Pacific

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