source term challenges and use of innovation for solutions
TRANSCRIPT
Source Term Challenges and Use
of Innovation for Solutions
IIS Benchmarking Meeting
Hot Springs, AR
June 2, 2015
John Moser
Lasalle Station
Unique Challenges
High source term plants
◦ CRE performance in lower quartiles
◦ High radiological risk activities performed
more frequently than at other facilities
◦ Higher contamination levels experienced
Failed fuel
Design challenges
◦ ECCS piping
◦ Cavity
Current Conditions
BRAC dose rates
◦ U1
135 and trending lower
◦ U2
245 and trending higher
Fuel integrity
◦ Recent history of failed fuel on U2
Coolant activity
◦ U1 approximately 1E-4
◦ U2 approximately 9E-3
Unit 2 Status
Crud Resins Crud Resins
Shutdown HWC
DZO
NMCA NMCA
Pleated Filters
LTNC
0
2
4
6
8
10
12
14
16
0
100
200
300
400
500
600
700
800
Jun-84 Jun-87 May-90 May-93 May-96 May-99 May-02 May-05 May-08 May-11 May-14
Co
-60 A
cti
vit
y (
µC
i/cm
2)
Do
se R
ate
(m
R/h
r)LaSalle 2
BRAC Milestones Chem Decon LTNCBRAC (alt) Power Uprate OLNC Co-60 Activity
Typical Unit 2 Conditions
Most Recent Refuel – Feb 2015
◦ Valve internals – to 80 Rad/hr/100cm2
◦ Valve internals – to 82 Rem/hr
◦ CRD’s >100 Rem/hr
◦ Vessel nozzles 30-60 Rem/hr
◦ BHD 27 Rem/hr
◦ >1500 mr/hr authorized regularly
Traditional Solutions to Radiological
Challenges Source term reduction
◦ Elimination of hot spots
◦ HRA/LHRA elimination
◦ Improved filtration (temporary)
◦ Reduced inventory of elemental cobalt
◦ Improved clean-up system capacities and
performance
◦ Shielding
◦ Flushing
Enhancing Traditional Solutions
Source term reduction
◦ Hazards of the environment
Remove/eliminate hazards
Remove worker from environment
Improved execution
◦ Improve communication
Precision
Speed
Proposed Permanent Solutions
Off load core and perform full vessel and bottom head vacuuming
Vacuum all guide tubes
Chemical decontamination of RR and RT systems
Fuel cleaning
Cut out and replace BHD
Cut out and replace RR discharge isolation valves
While We Wait
Superhydrophobic compounds
ROV Cavity decontamination robot
DTS filtration module
Custom shielding applications
◦ Condensate demin filter carts
◦ Tungsten tape on instrument lines
◦ High inventory of composite shielding
Superhydrophobic compounds
Nano-technology that prevents
adherence of water and oils to surfaces
◦ Lotus effect
Technology rapidly expanding
Several product lines available
◦ Consumer/industrial grades
Superhydrophobic compounds
Primary chemistry sample sinks
◦ Routinely decontaminated
◦ Rapidly re-contaminated
◦ Non-safety related
◦ Pre-application
55-80 mR/hr
75 mRad/hr/100cm2
◦ Post application (6 months)
20-35 mR/hr
5-50K DPM/100cm2
Superhydrophobic compounds
Expanded use to other sample sinks
Reapplication just performed on primary
sample sinks
◦ Approximately 18 months
Robinson using for dry cask operations
◦ TIP award
Looking for EPRI to qualify for broad use
ROV Cavity Decontamination
Robot Historically high dose rates and
contamination levels
Configuration prevents effective conventional cleaning
60 segments or compartments around circumference
Needed capability to remotely vacuum and brush
Engaged expertise of ROV
◦ Designed specific to LAS
ROV Cavity Decontamination
Robot
ROV Cavity Decontamination
Robot
ROV Cavity Decontamination
Robot
ROV Cavity Decontamination
Robot Results
◦ Dose rates under water after decon 40-60%
lower than initial dose rates
◦ Dose rates upon drain down 15-20% lower
than historical
Reduction in percentage caused by system testing
and subsequent settling
Expanded use to include Nine Mile 2
Open Cavity Filtration
New filtering strategy
◦ DTS system
Filter bank assembly
Self contained
Adequate surface area
◦ Supplement with portable demineralizer
Underwater cavity decontamination
◦ Suction provided by DTS system
Scope of DTS Use
Captured nozzle flushing plumes
Utilized as suction source for ROV
decontamination machine
Vacuum source for 56 guide tubes
Vacuum source for top of fuel bundles
Continuous source of cavity volume
cleaning
DTS Simplified Plan
View of DTS Assembly in 8-120B
DTS Suction/Discharge Piping
DTS Filtration Module
Positioning of filter membranes in SCF
Canister
DTS Filtration Module
SCF Canister being situated on liner
DTS Filtration Module
Top view of SCF liner with canisters
System Performance
5,550,000 gallons processed
Continuous operation from flood-up to drain down
Pressure drop
◦ 14 psi dp at start
◦ 13 psi dp at end
Flow
◦ 900 gpm at start
◦ 815 gpm at end (limited by suction source otherwise 860 gpm))
Dose rates on completion
◦ 6.5 R/hr at cask opening
◦ 3 mR/hr on side of cask
Cost savings
◦ Approximately $300K initial use
◦ Approximately $700K per outage after initial
Radiological Results
Approximately 150 Ci removed
Reduced radiation exposure
◦ 11.2 rem for disassembly reassembly window
(historical average approximately 25 rem)
Dose rates on scorpion did not exceed 5
mR/hr (no flushing required or
performed)
Cavity <50k dpm/100cm2 post decon
DTS Dose Rates – L2R15
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
160.00
0
20000
40000
60000
80000
100000
120000
140000
160000
180000
200000
2/4
/15 0
:00
2/6
/15 0
:00
2/8
/15 0
:00
2/1
0/1
5 0
:00
2/1
2/1
5 0
:00
2/1
4/1
5 0
:00
2/1
6/1
5 0
:00
2/1
8/1
5 0
:00
2/2
0/1
5 0
:00
2/2
2/1
5 0
:00
2/2
4/1
5 0
:00
Cu
ries
Co
60 R
em
oved
DT
S D
ose
Rate
mre
m/h
r
13 of 56 guide
tubes vacuumed
Fuel vacuuming
Start of control
rod guide
vacuuming (11
R/hr @ contact)
Dewatered DTS Dose Rates
Previous U1 Results
Remove Worker from the
Environment Google Glass
Telepresence Robot
Google Glass
Virtual Verification
◦ Virtual Verifier to see the action the
performer will take
◦ Virtual Verifier will monitor the performer in
an area free from distraction
◦ Virtual verifier can monitor up to 6
performers
◦ Performer and Virtual Verifier will maintain
communication utilizing a VOIP phone, radio,
Vocera, etc
Google Glass
Virtual Verification
◦ Performer will identify the correct component to be manipulated, and the card that will be applied
◦ Virtual Verifier will agree or disagree with the intended action
◦ Virtual Verifier will take a screen shot of the component in the correct position with the tag applied
◦ Screen shots will be printed and kept with the OOS package or saved on a network drive
Google Glass
Application
◦ Verification during Rx hydro
◦ Field supervisor in WEC and EO in field
◦ Video link to use of virtual verification
E:\
Telepresence Robot
Provides live video and audio streaming
Operated from an ipad
Evolution monitored
◦ Replace Shepherd-89 calibrator sources
40 milli-Curie (mCi) Cs-137
90 Curie (Ci) Cs-137 sources
Tasks performed
◦ Placekeeping
◦ Verification
◦ Oversight
Telepresence Robot
Presentation Title 36
Telepresence Robot
Improving Communication
Vocera◦ Wide scale deploymention
390 personnel
◦ Permanent wifi installed in both reactor buildings Includes over 100 cameras
◦ Temporary hot spots installed in turbine building
◦ Multidiscipline use RP
Operations
All maintenance disciplines
GE
Rx services
OCC/Senior Leadership team
◦ Performed comprehensive survey of users
Improving Communication
Vocera (cont’d)
◦ Survey results
Average efficiency improvement of 27 minutes per
shift per person (3159 person hours)
Immensely improved communication
Favored features
Hands-Free
Call by Name
Push to Talk
Find a person by location
Broadcast to a group