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SOLID-STATE MEMORY CAMCORDER PMW-EX1 WIDE CONVERSION LENS VCL-EX0877 SERVICE MANUAL 1st Edition (Revised 1)

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Sony PMW-EX1 service manual

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  • SOLID-STATE MEMORY CAMCORDER

    PMW-EX1WIDE CONVERSION LENSVCL-EX0877

    SERVICE MANUAL1st Edition (Revised 1)

  • PMW-EX1

    ! WARNINGThis manual is intended for qualified service personnel only.To reduce the risk of electric shock, fire or injury, do not perform any servicing other than thatcontained in the operating instructions unless you are qualified to do so. Refer all servicing toqualified service personnel.

    ! WARNUNGDie Anleitung ist nur fr qualifiziertes Fachpersonal bestimmt.Alle Wartungsarbeiten drfen nur von qualifiziertem Fachpersonal ausgefhrt werden. Um dieGefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind beiWartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegebenWartungsarbeiten drfen nur von Personen ausgefhrt werden, die eine spezielle Befhigungdazu besitzen.

    ! AVERTISSEMENTCe manual est destin uniquement aux personnes comptentes en charge de lentretien. Afinde rduire les risques de dcharge lectrique, dincendie ou de blessure neffectuer que lesrparations indiques dans le mode demploi moins dtre qualifi pour en effectuer dautres.Pour toute rparation faire appel une personne comptente uniquement.

  • PMW-EX1

    Vorsicht!

    Explosionsgefahr bei unsachgemem Austauschder Batterie.

    Ersatz nur durch denselben oder einen vomHersteller empfohlenen hnlichen Typ. Entsorgung

    gebrauchter Batterien nach Angaben desHerstellers.

    ATTENTION

    Il y a danger dexplosion sil y a remplacementincorrect de la batterie.

    Remplacer uniquement avec une batterie du mmetype ou dun type quivalent recommand par le

    constructeur.Mettre au rebut les batteries usages conformment

    aux instructions du fabricant.

    CAUTION

    Danger of explosion if battery is incorrectly replaced.

    Replace only with the same or equivalent typerecommended by the manufacturer.Dispose of used batteries according to themanufacturers instructions.

    ADVARSEL!

    Lithiumbatteri-Eksplosionsfare ved fejlagtighndtering.

    Udskiftning m kun ske med batteriaf samme fabrikat og type.

    Levr det brugte batteri tilbage til leverandren.

    ADVARSEL

    Lithiumbatteri - Eksplosjonsfare.Ved utskifting benyttes kun batteri som

    anbefalt av apparatfabrikanten.Brukt batteri returneresapparatleverandren.

    VARNING

    Explosionsfara vid felaktigt batteribyte.Anvnd samma batterityp eller en likvrdig typsom rekommenderas av apparattillverkaren.

    Kassera anvnt batteri enligt gllandefreskrifter.

    VAROITUS

    Paristo voi rjht jos se on virheellisestiasennettu.

    Vaihda paristo ainoastaan laitevalmistajansuosittelemaan tyyppiin.

    Hvit kytetty paristo valmistajan ohjeidenmukaisesti.

    1 (P)

  • 1PMW-EX1

    Table of Contents

    2-2-10. RE-250 Board/ RE-251 Board ............................ 2-102-2-11. Battery Case, TX-115 Board ............................... 2-112-2-12. DPR-289 Board ................................................... 2-132-2-13. Case L Assembly ................................................. 2-142-2-14. Case R Assembly ................................................ 2-152-2-15. Prism Assembly ................................................... 2-152-2-16. ND Filter ............................................................. 2-162-2-17. AU-313 Board, JK-77 Board,

    SW-1375 Board ................................................... 2-172-2-18. LENS UNIT ........................................................ 2-172-2-19. DR-621 Board ..................................................... 2-182-2-20. LED-465 Board ................................................... 2-192-2-21. Speaker ................................................................ 2-192-2-22. KSW-53 Board, HN-320 Board .......................... 2-202-2-23. Microphone Unit Assembly ................................ 2-212-2-24. Microphone Unit ................................................. 2-222-2-25. DET-44 Board ..................................................... 2-232-2-26. 3.5-inch LCD Assembly ...................................... 2-242-2-27. Replacing the Parts in the Lens Grip ................... 2-25

    3. SERVICE Menu

    3-1. SERVICE Menu List ...................................................... 3-13-2. SERVICE Menu Description .......................................... 3-3

    3-2-1. Basic Menu Operations ......................................... 3-33-2-2. SERVICE Menu Structure .................................... 3-33-2-3. Displaying the SERVICE Menu ........................... 3-3

    3-3. SERVICE Menu Description .......................................... 3-33-3-1. MAINTENANCE Menu ....................................... 3-33-3-2. RPN CORRECT Menu ......................................... 3-73-3-3. INFORMATION Menu ......................................... 3-8

    4. Alignment

    4-1. Servicing software ServiceNavi-EX ........................... 4-1

    5. Spare Parts

    5-1. Notes on Repair Parts ..................................................... 5-15-2. Exploded Views .............................................................. 5-25-3. Electrical Parts List ....................................................... 5-175-4. Supplied Accessories .................................................... 5-55

    6. Semiconductor Pin Assignments

    Manual Structure

    Purpose of this manual ................................................................. 4Related manuals ........................................................................... 4

    1. Service Overview

    1-1. External Connectors ........................................................ 1-11-1-1. Signal Inputs and Outputs ..................................... 1-1

    1-2. Location of the Printed Wiring Boards ........................... 1-31-3. Circuit Description .......................................................... 1-41-4. Service Tools/Measuring Equipment List .................... 1-10

    1-4-1. Service Tools ....................................................... 1-101-4-2. Measuring Equipment ......................................... 1-10

    1-5. Firmware Upgrade ........................................................ 1-111-6. Recommended Replacement Parts ............................... 1-121-7. Note on Service ............................................................. 1-13

    1-7-1. Requirements on Replacement of Boardsor Parts ................................................................. 1-13

    1-7-2. Requirements on Replacement of Lens ............... 1-131-7-3. Note on Replacement of Parts on the Board ....... 1-131-7-4. Description of Number Seal on the Prism ........... 1-131-7-5. Memory Backup Battery ..................................... 1-131-7-6. Unleaded Solder .................................................. 1-13

    1-8. Connector Location Diagram on Board ........................ 1-141-9. Replacing the Flexible Card Wires ............................... 1-141-10. Replacing the Coaxial Cable with Connector

    (Fine Pitch Coaxial Cable) ............................................ 1-151-11. List of Error Numbers on the LCD Display ................. 1-16

    2. Replacement of Main Parts

    2-1. Outline of Replacement Procedures ............................... 2-12-2. Replacement Procedures ................................................. 2-2

    2-2-1. Lithium Battery ..................................................... 2-22-2-2. Case (Bottom) L/R and Front Panel Assembly ..... 2-22-2-3. Microphone Holder Assembly .............................. 2-32-2-4. EVF Assembly ...................................................... 2-42-2-5. Handle Assembly .................................................. 2-52-2-6. BP-43 Board .......................................................... 2-62-2-7. Inside Panel Assembly/Outside Panel

    Assembly ............................................................... 2-62-2-8. Rear Panel Assembly ............................................ 2-72-2-9. Express Card Assembly ........................................ 2-8

  • 2 PMW-EX1

    7. Block Diagrams

    Overall ............................................................................ 7-2AU-313 (1/2) .................................................................. 7-3AXM-35 (1/2) .................................................................7-3BP-43 .............................................................................. 7-3HN-320 ........................................................................... 7-3HN-338 ........................................................................... 7-3KSW-53 (1/2) .................................................................7-3MA-161 ........................................................................... 7-3SW-1375 (1/2) ................................................................ 7-3BI-202 .............................................................................7-4BI-203 .............................................................................7-4BI-204 .............................................................................7-4DPR-289 .........................................................................7-4EC-62 .............................................................................. 7-5HN-319 (1/2) .................................................................. 7-5JK-77 ............................................................................... 7-6AXM-35 (2/2) .................................................................7-8DET-44 ........................................................................... 7-8DR-621 ........................................................................... 7-8KSW-53 (2/2) .................................................................7-8RM-213 ........................................................................... 7-8DC-143 ........................................................................... 7-9RE-250 ............................................................................ 7-9RE-251 .......................................................................... 7-10ASW-65 ........................................................................ 7-11AU-313 (2/2) ................................................................ 7-11HN-319 (2/2) ................................................................ 7-11LED-465 ....................................................................... 7-11SW-1375 (2/2) .............................................................. 7-11SW-1397 ....................................................................... 7-11SWC-47 ........................................................................ 7-11TX-115 .......................................................................... 7-12

    8. Schematic Diagrams

    ASW-65 .......................................................................... 8-2AU-313 ........................................................................... 8-5AXM-35 .......................................................................... 8-8BI-202 ............................................................................. 8-9BI-203 ........................................................................... 8-10BI-204 ........................................................................... 8-11BP-43 ............................................................................ 8-12CN-3006 ....................................................................... 8-12CN-3007 ....................................................................... 8-12DC-143 .........................................................................8-12DET-44 .........................................................................8-12DPR-289 ....................................................................... 8-13DR-621 .........................................................................8-44EC-62 ............................................................................ 8-45HN-318 .........................................................................8-45HN-319 .........................................................................8-45HN-320 .........................................................................8-46HN-338 .........................................................................8-46HN-339 .........................................................................8-46JK-77 .............................................................................8-46KSW-53 ........................................................................ 8-47LE-346 .......................................................................... 8-48LED-465 ....................................................................... 8-48MA-161 .........................................................................8-49RE-250 .......................................................................... 8-51RE-251 .......................................................................... 8-55RM-213 .........................................................................8-59SW-1375 ....................................................................... 8-59SW-1397 ....................................................................... 8-59SWC-47 ........................................................................ 8-60TX-115 .......................................................................... 8-62Frame Wiring ................................................................ 8-69

  • 3PMW-EX1

    9. Board Layouts

    ASW-65 .......................................................................... 9-2AU-313 ........................................................................... 9-2AXM-35 .......................................................................... 9-3BI-202 ............................................................................. 9-3BI-203 ............................................................................. 9-3BI-204 ............................................................................. 9-4BP-43 .............................................................................. 9-4CN-3006 ......................................................................... 9-4CN-3007 ......................................................................... 9-4DC-143 ........................................................................... 9-5DET-44 ........................................................................... 9-5DPR-289 ......................................................................... 9-5DR-621 ........................................................................... 9-6EC-62 .............................................................................. 9-7HN-318 ........................................................................... 9-7HN-319 ........................................................................... 9-7HN-320 ........................................................................... 9-7HN-338 ........................................................................... 9-8HN-339 ........................................................................... 9-8JK-77 ............................................................................... 9-8KSW-53 .......................................................................... 9-8LE-346 ............................................................................ 9-9LED-465 ......................................................................... 9-9MA-161 ........................................................................... 9-9RM-213 ........................................................................... 9-9SW-1375 ......................................................................... 9-9SW-1397 ......................................................................... 9-9RE-250 .......................................................................... 9-10RE-251 .......................................................................... 9-10SWC-47 ........................................................................ 9-11TX-115 .......................................................................... 9-11

  • 4 PMW-EX1

    Manual Structure

    Purpose of this manualThe service manual is intended for use by trained system and service engineers, andprovides the information of maintenance and detailed service.

    Related manualsThe following manuals are available in this model.If this manual is required, please contact your local Sony Sales Office/ServiceCenter.

    ..... Operating Instructions (Supplied with the unit)This manual is necessary for application and operation (and installation) of thisunit.

    ..... Semiconductor Pin Assignments CD-ROMThis Semiconductor Pin Assignments CD-ROM allows you to search forsemiconductors used in Broadcast and Professional equipment.This manual contains a complete list of semiconductors and their ID Nos., andthus should be used together with the CD-ROM.Part number: 9-968-546-06

  • PMW-EX1 1-1

    Section 1Service Overview

    1-1. External Connectors

    1-1-1. Signal Inputs and Outputs

    1 SDI OUT : BNC typeSDI output signal

    2 (HEADPHONES) : Stereo mini jackSound monitor, monaural/stereo selectable_20.5 dBu (Reference level 16 Z loaded)

    3 AUDIO IN CH-1, CH-2 : XLR (3P, Female)

    _____ EXT VIEW _____(0 dBu = 0.775 V rms)

    No. Signal I/O Specifications

    1 MIC/LINE (G) _ _60 dBu/_50 dBu/_40 dBu/2 MIC/LINE (H) IN +4 dBu, selectable3 MIC/LINE (C) IN High impedance, Balanced

    4 A/V OUT : Multiconnector (10P)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 LINE_MONI1_L (A/V) O LINE OUT (L)2 LANC_SIG _ NC

    3 S_GND _ GND4 LANC_DC _ NC5 S-C O S OUT (C)6 LINE_MONI2_R (A/V) O LINE OUT (R)7 AV_SW I8 VIDEO/AUDIO_GND _ GND9 VIDEO O Composite OUT10 S-Y O S OUT (Y)

    12

    3

    1

    2

    9

    10

    1

    2

    3

    4 5

    6

    7

    8

    9

    0

    SIDE VIEW

    FRONT VIEW

    REAR VIEW

  • 1-2 PMW-EX1

    5 COMPONENT OUT : Mini DV terminal (10P)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 Y O COMPONENT (Y)2 Y_GND _ Y GND3 PB O COMPONENT (Pb)4 PBPR_GND _ PBPR GND5 PR O COMPONENT (Pr)6 NC _7 NC _

    8 NC _9 SW_GND _

    10 SW I

    6 HDV : i.LINK connector (IEEE1394, S400) (4P)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 TPB_ I/O Strobe on receive, data ontransmit B (_)

    2 TPB+ I/O Strobe on receive, data ontransmit B (+)

    3 TPA_ I/O Data on receive, strobe ontransmit A (_)

    4 TPA+ I/O Data on receive, strobe ontransmit A (+)

    7 (USB) : Mini-B connector (5P)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 VCC _ USB Vcc

    2 D _ I/O USB_3 D + I/O USB+

    4 ID _ NC5 GND _ Ground

    19

    210

    14

    1 5

    8 DC IN : 2P (DC JACK TYPE 4)

    _____ EXT VIEW _____

    9 LENS REMOTE : (8P FEMALE)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 COMMON_V OUT GND2 ZOOM IN GND: WIDE 1.66V: STOP

    3.33V: TELE

    3 COMMON+V OUT 3.33V4 COMMON IN 1.66V5 REC IN GND: ON OPEN: OFF

    6 RET IN GND: ON OPEN: OFF7 SW COMMON OUT GND

    8 FRAME GND _

    0 Battery : (5P)

    _____ EXT VIEW _____

    No. Signal I/O Specifications

    1 BATT (+) _ +11 to +17 V dc2 BAT_SCL O

    3 BAT_SDA I/O4 BATT_ID_DATA I

    5 BATT (_) _

    GNDEXT DC

    1 82 73 64 5

    1 2 3 4 5

  • PMW-EX1 1-3

    1-2. Location of the Printed Wiring Boards

    1

    !;

    2

    3

    4

    5

    6

    7

    0

    8

    9

    !-

    !=

    ![

    !]!\

    !'

    !,

    !.

    @/

    @-

    @=

    @[

    @]

    @\

    @;

    @'

    @,

    @.

    #/

    #-

    #=

    1 ASW-65 board2 AU-313 board3 AXM-35 board4 BI-202 board5 BI-203 board6 BI-204 board7 BP-43 board8 CN-3006 board

    !' HN-320 board!, HN-338 board!. HN-339 board@/ IF-1072 board@- JK-77 board@= KSW-53 board@[ LE-346 board@] LED-465 board

    9 CN-3007 board0 DC-143 board!- DET-44 board!= DPR-289 board![ DR-621 board!] EC-62 board!\ HN-318 board!; HN-319 board

    @\ MA-161 board@; RE-250 board@' RE-251 board@, RM-213 board@. SW-1375 board#/ SW-1397 board#- SWC-47 board#= TX-115 board

  • 1-4 PMW-EX1

    1-3. Circuit Description

    1. CMOS Block System

    BI-202/203/204 BoardThe BI-202, BI-203 and BI-204 boards are the rigidflexible boards connecting the CMOS image sensors (IC1)to the DPR-289 board.

    The CMOS image sensor receives the three primary colorsof R, G and B that are separated from the incoming lightby the prism. The CMOS image sensor converts theincoming primary color to electric signal. The built-in 12-bit column A/D converters then convert the R, G and Banalog video signals to the digital video signals respective-ly.The electronic shutter, analog gain amplifier and blacklevel clamp functions are also provided in the aboveboards.

    The BI-202 board is for the R-channel signal, the BI -203board is for the G-channel signal and the BI -204 board isfor the B-channel signal.The CMOS image sensor receives the sync signal and theserial communication signal from the DPR-289 board. The12-bit digital video signals that are supplied from theCMOS image sensors pass through the EMI filters (FL1 toFL4) and are input to the DPR-289 board.Various decoupling capacitors and the damping resistorsare also mounted in the above boards.IC3 of the BI-203 board is a temperature sensor that sendsthe temperature data to the CAMERA MICON (camera u-processor: IC314) on the DPR-289 board via I2C bus.

    2. Camera Block System

    DPR-289 BoardThe DPR-289 board consists of the Camera Signal Proces-sor IC (IC100) and the CAMERA MICON (camera u-processor: IC314) whereas the Camera Signal Processor IC(IC100) performs various processing on the digital videosignal supplied from the CMOS image sensor, and theCAMERA MICON (IC314) performs control of IC100 andother various controls such as control of the CMOS imagesensor and of lens. The output digital video (Y/C) signal issent to the next circuit the video (baseband video) signalprocessing circuit.

    The 12-bit digital video (RGB) signals supplied from theCMOS block (BI-202, BI-203 and BI-204 boards) firstenter the camera signal processor IC (IC100). In thecamera signal processor IC (IC100), average value, peakvalue of the RGB digital video signals that are required for

    the following AUTO operations of the camera are detected.The detected signals are sent to the CAMERA MICON(camera u-processor: IC314).. Auto white balance. Auto black balance. Auto focus. Auto iris. Auto knee

    The digital video signal from the CMOS image sensorenters first the selector circuit selecting either the digitalvideo signal from the CMOS image sensor or the internalTEST signal. The output video signal from the selectorenters the compensation circuits consisting of the CMOSimager-related compensation circuit and the lens-relatedcompensation circuit. The video signal then receives thewhite balance processing, and the matrix signal and thedetail signal are added to the video signal. The video signalthen receives the pedestal control, knee compensation,gamma correction and white/black clip processing. Thevideo signal finally enters the baseband processing IC(IC400).The pixel number conversion processing from 1920/1080to 1440/1080 or 1280/720 is also performed inside IC100.

    The CAMERA MICON (camera u-processor: IC314)performs the overall control over the entire camera systemand is controlled by the camera system controller(IC1600).Peripheral ICs of the CAMERA MICON (camera u-processor: IC314) are FLAH ROM (IC312) and SRAM(IC313).

    3. Video Signal System

    DPR-289 BoardThe digital video (Y/C) signal output from the camerasignal processor IC (IC100) enters the baseband processingIC (IC400).The baseband processing IC (IC400) performs the overallbaseband processing of video and audio signals with asingle chip IC containing the various scaler functions(supporting the multiple format outputs), various OSDfunctions, PLL function (54 MHz 74 MHz) and CPU.The baseband processing IC (IC400) provides the follow-ing outputs:. HD/SD-SDI (digital): To TX-115 board. HD/SD Component (analog): To JK-77 board. Composite (analog): To JK-77 board. S-Video (analog): To JK-77 board. LCD signal (digital): To IF-1072 board. EVF signal (analog): To DR-621 boardThe input/output signals of the baseband processing IC(IC400) are the following signals:

  • PMW-EX1 1-5

    . MPEG encoder/decoder I/F signal (digital): To IC901

    . Audio I/F signal (digital): To IC804

    Peripheral circuits of the baseband processing IC (IC400)are the master clock 54 MHz VCXO (X500) control circuit(IC500 to IC504 and IC522) and the Mobile DDRSDRAM memory (IC700, IC701).Peripheral circuits of the built-in CPU are FLASH ROM(IC603) and SDRAM (IC607).The baseband processing IC (IC400) is controlled by thesystem controller (IC1600). The LCD driver IC, the EVFdriver IC, SDI Co-pro, the audio system and the powersave control of the output systems are controlled by thebuilt-in CPU inside IC400.

    4. Media Recording and Playback

    DPR-289 boardOutput from the baseband processing IC (IC400) is inputinto the MPEG encoder/decoder (IC901).The MPEG encoder/decoder (IC901) is the single-chipMPEG Codec IC that encodes and decodes both the high-quality HD video signal and audio signal in real-time. Ithas various interfaces with signals such as MPEG video,video input/output, MPEG audio, audio input/output, bitstream input/output, and interface with the host.IC901 output is then input into LSI (IC900) for AVITsignal processing.LSI (IC900) for AVIT signal processing contains the built-in CPU and has interfaces for DDR2 SDRAM memory(IC1000, IC1001), PCI bus, PCI-Express bus, I/O forIC901, and serial communication with system controller(IC1600).IC900 is also connected to the NOR-type Flash ROM(IC1100) to read the CPU program in the IC900 duringinitial startup.LSI (IC900) for AVIT signal processing is controlled bythe system controller (IC1600), in the same way as othermain devices, and provides the following types of func-tions: video/audio stream control, access to the SxSmemory card, mass storage operations when connected toUSB and HDV device controls when connected to i-LINK.

    Explanation of peripheral devices

    Two memory card slot boards (EC-62) are connected to thedual channel PCI-Express signals coming from IC900through a 0.5 mm pitch, 30-pin fine coaxial cables con-nected to CN1300 and CN1301.Furthermore, dual channel USB host signals output fromUSB host controller (IC1302) are connect to the EC-62board through fine coaxial cables just as with the PCI-Express signals.IC1302 is controlled by PCI bus from IC900.

    USB device signal output from USB device controller(IC1101) is connected to output board (JK-77) through theboth-sided flexible board (HN-339) from CN1805 connec-tor, and then it is connected to USB Mini-B connector(CN6) on the JK-77 board.IC1101 is controlled by the dedicated bus from IC900.If there is no USB connection, the power supply forIC1101 drops off.

    The i-Link signal output from the i-Link controller(IC1200) is connected to the 4-pin i-Link connector (CN3)on the HN-319 board passing through the both-sidedflexible board (HN-319) from the CN1803 connector.IC1200 is controlled by the PCI bus from IC900.

    5. Audio system

    This overview explains the audio system according to theaudio block diagram shown in Fig. 1.

    MA-161 boardThe MA-161 board contains a built-in microphone unit.The MA-161 board amplifies the audio signal with themicrophone bias power supply and head amplifier (Q5,Q7, and Q9, and Q6, Q8, and Q10). It provides the bal-anced output for the audio signal.

    AXM-35 boardThe AXM-35 board is a connector board on which XLR(3-pin) connector for external LINE/MIC input and the[LINE/MIC/MIC +48V] input selection switch for twochannels are mounted on this connector board.

    KSW-53 boardThis board performs the read and tally controls for theswitch on the handle. The audio signal block relays theaudio signal between the MA-161 board and AXM-35board.

    HN-320/HN-338 flexible boardThis board relays the audio signal between the KSW-53board and the AU-313 board.

    AU-313 board (Audio block)This board controls the analog audio input signal process-ing, as well as microphone +48 V power supply and serialsignal.(RTC is also built on this board, but the explanation hasbeen omitted here.). Audio signal from the built-in microphone on the MA-

    161 board is input to the balanced input amplifier IC101and IC201 of this board. Output of the balanced amplifi-er is connected to the analog switch (IC105, IC205) forswitching between [INT/EXT].

  • 1-6 PMW-EX1

    MIC/LINE1(XLR)

    MIXAMP

    MUTE

    MIC/LINE 2(XLR)

    SPEAKER

    MUTE

    HP Out(PHONE

    MINI)

    MUTE

    MUTE AMPAV Monitor

    Out1(Line Out1) AV Monitor

    Out2(Line Out2)

    AMP

    AMP

    AMP

    AMP

    +

    MONITOR LEVEL

    SEL/AMP1

    GPIO

    +48V /MIC / LINE -2

    -24

    +48V

    -24

    +48V

    A/D

    D/A

    I2SAUDIO IFFIL AGC LVL

    PGAGAIN

    PGAGAIN

    INT MIC1with

    HEAD AMP+12dB

    INT MIC2with

    HEAD AMP+12dB

    SEL/AMP2

    SEL/MIX1

    SEL/MIX2

    BALAMP

    BALAMP

    I2C

    MONI1-1,2-1,MONI2-2,2-1,BEEP,MUTE

    +48V /MIC / LINE -1

    PWR or DET MUTE

    BALAMP

    (GAIN SELCH1)

    BALAMP

    Linked/Separated

    LINE 3/4

    Digital AudioOUT 1

    CLOCK DIV(1fs,64fs,256fs)

    Digital AudioIN 1 or 3

    GAIN MAKEOUT 2

    Digital AudioIN 2 or 4

    CLOCK DIV(1fs,64fs,256fs)

    MONI CH2-2MONI CH2-2 BEEP

    BEEP(T-one)

    AUX IN( L)

    AUX IN( R)

    DisplayBlock

    (T-one)

    IC800(2/2)

    IC800

    IIC toGPIO

    DisplayBlock(T-on)I2C

    INT/EXT1,INT/EXT2MIC/LINE/+48V-1,MIC/LINE/+48V-2,

    COPY1to2, LINK2to1, LINK1to2

    A/D

    D/A

    I2SAUDIO IFFIL AGC LVL

    PGAGAIN

    PGAGAIN

    Q5,Q7,Q9

    IC101

    IC201

    INT/EXT 1

    INT/EXT 2

    CH1 CH1/CH2 Linked/Separated

    IC102

    IC202

    Q110,Q111

    (GAIN SELCH2)

    Q210,Q211

    Q103 to Q105, Q301,Q302

    Q203 to Q205, Q321,Q322

    IC105,IC205

    IC103,IC104

    IC203,IC204

    Q6,Q8,Q10

    I2C

    MONI CH-1MONI CH2-1

    CLOCK DIV(1fs,64fs,256fs)

    DP_O_CAM_AU_DT12O

    (DP_O_CAM_AU_DT34O)

    DP_I_CAM_AU_DT34O

    DP_I_CAM_AU_DT12O

    Q103

    Q104IC100,

    IC102(1/2)

    IC101,IC102(2/2)

    Q11

    Q12CN11

    Q100 to Q102

    IC803

    IC401 toIC404

    IC104, IC105 I2C MPX(DEVICE CONTROL)

    MA-161 AU-313

    JK-77 DPR

    -289

    (2/2)

    LED-465

    ASW-65

    DPR-289(1/2)

    HN

    -319

    (1/2)

    HN

    -339

    HN

    -319

    (2/2)

    KSW

    -53

    HN

    -320

    HN

    -338

    AXM-35

    IC800(1/2)

    IC801

    IC804C-PLD

    Recording signal

    Playback signal

    Fig. 1. Audio block diagram

    . The DC-DC converter (IC1, Q1) for microphone power+48 V is built-in, and when EXT MIC +48 V is going tobe supplied, the EXT MIC +48 V is supplied by theswitch (Q301, Q302, Q321 and Q322).

    . The audio input signals from MIC and LINE are input toa common circuit that receives both of the MIC inputlevel (_8 dBu to _65 dBu) and the LINE input level (+4dBu). The input attenuator is inserted in the circuitswitch (Q103 to Q105, Q203 to Q205) as required. Thisaudio input signal is received by the balanced inputamplifier (IC102, IC202) that performs amplification of0/+12 dB and switching (Q110, Q111, Q210, Q211) inaccordance with the level that is set by INPUT TRIM.After that, the audio signal is connected to the [INT/EXT] switch (IC105, IC205).

    . The [INT/EXT] switch (IC105, IC205) performs not onlythe INT/EXT switching but also performs the inputchannel mode selection [CH1/ (CH1/CH2)].

    . SEL/AMP (1, 2) is a signal selector and buffer amplifierto perform AGC link.

    . Serial controlThe I2C control signal from Display Block (T-one) isconverted into GPI, and performs switching such as[INT/EXT], [LINE/MIC/MIC+48], [CH1/ (CH/CH)],and AGC [Linked/Separated] for CH1 and CH2.

    DPR-289 board (Audio block)The AU-313 board is comprised of two pieces of theAudio Codec IC and the C-PLD.

    . Audio Codec (IC800, IC801)The analog audio signal from the AU-313 board isconnected to IC800 and IC801 that are the Audio Codec(PGA, ADC, DSP, Digital IF, headphones amplifier,speaker amplifier are built on one chip and the parame-ters are set with I2C).The Input TRIM (PGA) functions in the [MANUAL]mode, and AGC functions in the [AUTO] mode tocontrol the audio signal level. The analog signal after

  • PMW-EX1 1-7

    level adjustment is converted to the digital signal withthe ADC.The digital signal receives the audio level controlprocessing from the DSP. After the audio signal receivesthe [Wind Filter] (on/off) processing, the digital signal isoutput for audio recording.Playback output (including EE) is the digital signal thatis connected to Audio Codec where it is converted to theanalog signal with DAC and output to the ASW-65board.Furthermore, the audio signal that is processed for audiomonitoring in the ASW-65 board is connected to theheadphones amplifier and speaker amplifier through themonitor level control from the AUX input of IC800.

    . C-PLD (IC804)After the digital signal output signal from the AudioCodec is amplified by +12 dB, it is supplied to theDisplay Block (T-one). C-PLD (IC804) also receives theplayback output signal from the Display Block.The playback system selects CH1/CH2 or CH3/CH4,connects EE, and connects TEST TONE from theDisplay Block depending on the data.Furthermore, C-PLD divides the clock signal that issupplied from the Display Block to Audio Codec.

    . Serial controlThe I2C control from Display Block (T-one) selectseither IC800 or IC801 for the target with I2C MPX andsets the register of IC800 or IC801.

    HN-319 flexible boardIt relays the audio signal from the DPR-289 board to theASW-65 board.

    ASW-65 board (Audio block). Analog output from the DPR-289 board Audio Codec is

    buffered by IC103 and is output to the A/V connectorafter passing through the audio MUTE control.

    . Analog output from DAC on the DPR-289 board re-enters into the AUX input of the DPR-289 board AU-DIO CODEC after passing through the monitor selector/mixer (IC100, IC101, IC102), and becomes the monitorsignal.

    . Serial controlI2C control signal from Display Block (T-one) is outputat GPI, and performs the switching between MONITOR[CH1/CH2] / [CH1+CH2] / [CH1] / [CH2] for CH1 andCH2 respectively, and at the same time controls theBEEP on/off.

    JK-77 board (Audio block)This is the connector board. The audio output from theASW-65 board is connected to A/V multi-connector.

    LED-465 board (Audio block)The headphones output signal is connected to the head-phones jack of the DPR-289 board, and the speaker outputsignal is connected to the speaker connector.The headphones output is muted by the MUTE (Q11, Q12).

    Switch/Volume control/Menu panel (Audiocontroller block)Operation panel functions relating to audio signal are builtinto the following blocks.

    ASW-65 board (Audio block)For CH1 and CH2, the switches [INT/EXT] and [AUTO/MANUAL] are connected to PIO of CPU (IC104), and thevolume control [AUDIO LEVEL] is connected to ADC ofCPU (ICl04).

    KSW-53 board (Audio block)The switch [LINE/MIC/MIC+48] on the AXM-35 board isconnected to PIO of CPU (IC100) for CH1 and CH2respectively. The switch [MONITOR (AUDIO) +/_] thatis common to CH1 and CH2 is connected to PIO of CPU(IC100).

    MENU processing(1) Audio Input

    . CH1, CH2 [INPUT TRIM]: _8 dBu to _65 dBu

    . CH1, CH2 common [AGC Link]: Linked/Separated

    . CH1, CH2 [WIND FILTER]: ON/OFF

    . CH1, CH2 common [EXT CH Select]: [CH1] /[CH1/CH2] selection

    (2) Audio Output. [MONITOR CH]: [CH1/CH2] / [CH1+CH2] /

    [CH1] / [CH2] selection. [Alarm Level]: 0 to 10. [Beep]: ON/OFF. [BARS]: TEST TONE (DPR-289 board Display

    Block internal processing)

    6. System Control

    DPR-289 boardThe 32-bit RISC CPU (ARM) with ARM core is built-in asthe system controller (IC1600).It has the peripheral interface functions of SDRAM, USB,SCI, and I2C. It operates on a 27 MHz clock (X1600).FLASH ROM (IC1603), SDRAM (IC1604), and EE-PROM (IC1703) are mounted as the peripheral ICs.It performs the system control through serial communica-tion with IC314 of the camera block system, IC400 of thevideo signal system, and IC900 of the media recording/playback system.

  • 1-8 PMW-EX1

    Main functions of the system controller andperipherals(1) Reading operation switch information

    Reading the switch information and the LED controlare performed by I2C bus communication with eachsub-microprocessor.. Handle switch: IC100 on the KSW-53 board. Inside panel switch: IC200 on the SWC-47 board. Rear panel switch: IC106 on the ASW-65 board. Power supply switch: IC1001 on the RE-251 board

    (2) Watch IC (RTC) controlThe watch IC (IC50) is built onto the AU-313 board.The watch IC (IC50) is backed up by a lithium coinbattery, and the current time is read or set via IC200 on theSWC-47 board.

    (3) Infrared remote control demodulationThe RM-213 board has an IC (IC1) for infrared remotecontrol signal demodulation, and it receives the commandcodes via IC100 on the KSW-53 board.

    (4) Info-Battery communicationThe Info-Battery of SM bus specifications is supported.The serial terminal of the battery connector is connected toIC1001 on the RE-251 board. This IC1001 reads thebattery authentication, battery type, remaining power, andother information and send them to the system controllervia I2C bus communication.

    (5) Power supply voltage detectionThe power supply voltage at the DC IN connector ismeasured by the A/D port on IC1001 on the RE-251 board,and it is posted to the system controller as the input voltagevalue.

    (6) Power system controlIC1001 on the RE-251 board checks that the power switchon the PMW-EX1 is turned ON, and turns on the systemcontroller of IC1600. After that, it controls the power foreach circuit block according to the system controller.The system controller controls the respective power supplysystems in the RE-250 and RE-251 boards according to theoperation mode of the device, via the power supply u-processor on the RE-251 board.By turning off the power systems to unnecessary circuitsblocks, power can be saved.

    7. EVF/SDI System

    EVF blockDR-621 boardThis block is composed of the drive circuits for the colorLCD panel of EVF.IC1 performs adjustment on the contrast, black level, whitebalance, and other factors in the video signal processing ICfor the LCD panel. It also includes DAC for adjusting thebacklight brightness.These controls are carried out through serial communica-tion from IC400 on the DPR-289 board.IC2 also performs backlight ON/OFF control through thetiming generator for the LCD drive. CN2 is a connector forEVF block adjustment, and the adjustment data is stored inIC603 on the DPR-289 board.

    LE-346 boardThis is the LED board for the backlight of the color LCDpanel.

    SDI blockTX-115 boardThis board receives the parallel video signal with FPGA(IC100) and outputs the SDI signal.Furthermore, it performs audio or timecode embedding.The video and audio signals are supplied from CN400 onthe PR-289 board to CN100 on the TX-115 board with a0.4 mm pitch, 40-pin fine coaxial cable.The power voltages are supplied from CN401 on the DPR-289 board to CN700 on the TX-115 board with a 15-pinharness.Output SDI signals are supplied to CN200 through thecable driver (IC200).Output SDI signals are then supplied from CN200 to thecoaxial connector via the mini coaxial connector and minicoaxial cable.The PLL circuit is used to reduce jitter of the HD-SDIclock signal.The FPGA (IC100) is controlled by IC400 on the DPR-289board through 4-line serial communication.The FPGA program is stored in the IC600 ROM, andJTAG can be used to overwrite the data from IC1600 onthe DPR-289 board.When not using SDI, the power to this block is turned off.

  • PMW-EX1 1-9

    . Power supply reverse connection protectionIf the input power has reverse voltage, Q301 on the RE-250 board is immediately turned off and UNREG poweris stopped on the GND side, and the protection functionworks.

    (2) DC/DC converter functionThe power supply output is divided into 25 systems, whichare separated into four blocks as seen below.

    . CMOS/camera block system, 7 systems(+4.6 V, +3.1 V, UNREG, etc.)

    . Audio/video signal system, 7 systems(+13.5 V, _4.6 V, +4.6 V, etc.)

    . System controller system, 5 systems(+4.6 V, +3.1 V, +2.5 V, etc.)

    . Media recording/playback system, 6 systems(+3.1 V, +2.5 V, +1.8 V, etc.)

    The sequence control (powering up and powering down)for the power supply system is controlled by the POW-ER SUPPLY MICON (power supply u-processor:IC1001) for the respective power supply blocks of eachblock.By turning off the power for each block according to theoperation mode (camera mode or media mode), theoptimal power consumption for each operation isachieved.

    . Short-circuit protection for each power supply systemThe circuit settings monitor each output voltage orcurrent for each power supply system and operate theprotection circuits per block.Even after the protection circuit is cleared, automaticrecovery is not performed and the power must be turnedon again.Even after short-circuit is cleared, the protection circuitdoes not recover automatically and the power must beturned on again.

    Battery information functions. Battery authentication function

    The authentication function checks whether the battery isof the specified type. This helps prevent one cause ofmajor accidents when using batteries as a power supply.If the attached batter is not the specified type of batter,the camera immediately turns off.

    . Battery Info functionIn an intelligent (specified) battery, the battery canmonitor information, such as how many times the batteryhas been recycled or the internal temperature for thebattery. This helps provide detailed information aboutthe battery, including whether the battery is damaged orhow long the life is, in order to provide optimal operations.

    8. Power supply system

    RE-250/251 boardThis board is comprised of the power supply circuit andthe POWER SUPPLY MICON (power supply u-processor:IC1001 on the RE-251 board).However, part of the low-voltage power supply is mountedon the DPR-289 board.

    (1) Input power supply (UNREG) system operationsWhen the UNREG power is input, the EVER power stateis established.In this state, the ON/OFF state of the Power switch can berecognized.If the POWER SUPPLY MICON (power supply u-processor: IC1001) recognizes that Power switch is ON,the power is turned on for the system control system andthe POWER SUPPLY MICON (power supply u-processor:IC1001) controls the power supply for each block accord-ing to the system controller (DPR-289 board: IC1600).The normal value for the input power supply (UNREG) isin the range of about +10.5 V to +18 V.. Battery/EXT-DC select

    Input power comes in two systems: Battery and EXT-DC. This switch monitors the input voltage for eachinput and automatically switches the circuit settings withpriority given to EXT-DC.

    . Input overvoltage protectionIf the voltage is too high in the UNREG power supply,the overvoltage protection circuit starts operating aroundthe set value of +17.9 V, and the camera shuts down.When the input power supply voltage to this circuitbecomes less than +17.9 V, the power supply immedi-ately switches on with automatic recovery.

    . Input low-voltage protectionIf the voltage is too low in the UNREG power supply,the low-voltage protection circuit starts operating aroundthe set value of +10.5 V according to the control by thePOWER SUPPLY MICON (power supply u-processor:IC1001), and the camera shuts down. When the inputpower supply voltage becomes higher than +10.5 V, thepower supply immediately switches on with automaticrecovery according to the control by the POWERSUPPLY MICON (power supply u-processor: IC1001).

    . Overcurrent detectionThe overcurrent detection circuit is comprised of IC308on the RE-250 board. The setting value is approximately4.3 (A). Even after clearing IC308 after overcurrentdetection, automatic recovery is not performed and thepower must be turned on again.

  • 1-10 PMW-EX1

    1-4. Service Tools/Measuring Equipment List

    1-4-1. Service Tools

    Part No. Name Usage/Note

    Commercially available Grayscale chart Reflective type (16 : 9), Camera adjustment on marketCommercially available Star chart Reflective type, camera adjustment on marketJ-6394-080-A Grayscale chart Transparent type (16 : 9), Camera adjustment on marketJ-6029-140-B Pattern box PTB-500 Camera adjustment* Mini USB cable For firmware version-upgrade

    3-292-755-01 XLR JIGU For removing the mounted circuit board* : This cable is supplied with PMW-EX1.

    1-4-2. Measuring Equipment

    Use the calibrated equipment or equivalent as listed below for the adjustments.Equipment Model name

    Oscilloscope Tektronix TDS3054 or equivalent (150 MHz or more)HD waveform monitor LEADER ELECTRONICS CORP.LV5152DA or equivalent

    Frequency counter Advantest TR5821AK or equivalent

    Digital voltmeter Advantest TR6845 or equivalent

    Color monitor Sony HDM-20E1U/14E1U/14E5U or equivalentLuminance meter Konica Minolta LS-110 or equivalent

  • PMW-EX1 1-11

    1-5. Firmware Upgrade

    Upgrade the firmware for the PMW-EX1 through a USB connection to a computer.For detailed information about the upgrade procedure, check the readme file that comes with the upgradesoftware.For inquiry or comments about the firmware upgrade, please contact the Sony service center.

    Firmware Upgrade ProcedureDownload the software for the new firmware upgrade onto the computer before starting these operations.

    1. Check that the power switch on the PMW-EX1 is turned OFF.2. Remove the cover on the USB maintenance connector.

    3. Use the USB connector that comes with the PMW-EX1 to connect the computer and the USBmaintenance connector.

    4. Switch the power switch to CAMERA and turn the power ON.5. Run the software for the firmware upgrade on the computer.6. When the upgrade is complete, turn OFF the power and remove the USB cable.7. Attach the cover on the USB maintenance connector.

    When the PMW-EX1 is connected to the computer for the first time, the driver software will need to beinstalled into the computer. For more details, check the readme file that comes with the upgrade software.

    AUTOMANUAL INTEXT

    PICTUREPROFILE

    PMW-EX1

    DC IN

    CH-2

    AUTOMANUAL INTEXT

    CH-1

    AUDIOSELECT AUDIOIN

    OFFCAMERA

    CANCEL

    SEL/SET

    MEDIA

    BATTERYRELEASE

    A/V OUT

    COMPONEN

    T

    OUT

    SDI OUT

    THUMBNAILF REV

    PREV

    SEL/SETPLAY/PAUSE

    STOP

    CANCELF FWD

    NEXT

    RECSTART/STOP

    HOLD

    MONITOR VOL

    HLOFF

    SHOTTRANSITION

    B

    A

    B.LIGHT

    TC/U-BIT/

    DURATIONSTATUS

    BARS/CAM

    DISPLAYBATT

    INFO

    ONOFF

    AUDIO IN

    CH-1

    MIC

    LINEMIC+48V

    MIC

    LINEMIC+48V

    CH-2

    RELEASE

    A/V OUT COMPONENTOUT

    Cover

    USB maintenance connector

  • 1-12 PMW-EX1

    1-6. Recommended Replacement Parts

    This section describes the recommended replacement parts and recommended replacement time.

    1

    2

    ID Part name Sony part No. Recommended replacement timing

    1 Eye cup 3-278-319-01

    2 Lens hood 3-278-904-01

    Check for deformation and deterioration from time to time.Replace it as necessary.

  • PMW-EX1 1-13

    1-7. Note on Service

    1-7-1. Requirements on Replacement ofBoards or Parts

    This section explains the necessary setups required whenreplacing boards or parts.

    1. When any of the following boards is replaced, upgradethe firmware version.All data are written at once when upgrading thefirmware version. (Refer to Section 1-5.)

    Board name Ref. No.

    DPR-289 IC312, IC603, IC1100, IC1603

    KSW-53 IC100SWC-47 IC200ASW-65 IC106

    RE-251 IC1001

    TX-115 IC600

    2. Adjusted values are stored in the following boards andparts. The values need to be readjusted when they arereplaced.

    Board/part name Ref. No.

    DPR-289*1

    CMOS block IC312/DPR-289 board

    EVF block IC603/DPR-289 boardLCD module*2 IC202/IF-1072 board, IC603/DPR-

    289 board*1: The adjusted values for the CMOS block, the EVF block, and the LCD

    module are stored in the DPR-289 board.*2: The adjusted values for the LCD module are stored in the LCD module,

    but the adjusted values need to be copied to the DPR-289 board.

    3. The user setting values are stored in IC1703 on theDPR-289 board. The user data must be stored (Re-store) in SxS before replacing the board and it must beread (Recall) after replacing the board.

    1-7-2. Requirements on Replacement ofLens

    This section explains the necessary setups required whenreplacing lens. (Refer to Section 1-5.)

    1-7-3. Note on Replacement of Parts on theBoard

    1. The BI-202, BI-203 and BI-204 boards cannot bereplaced on the board-level service or part-level service.If parts become defective, replace the entire CMOSblock.

    2. Parts labels also cannot be replaced in the DPR-289board.If parts become defective, replace the entire mountedboard.

    1-7-4. Description of Number Seal on thePrism

    The number seal is put in the prism unit, the serial numberof prism unit.Every prism unit has its own number called prism serialnumber.

    1-7-5. Memory Backup Battery

    For replacing the battery, refer to Backup Battery of theAppendixes in the Operating Instructions.When the backup battery is replaced, the date and time inthe internal clock need to be set. Refer to Setting theClock of the Preparations in the Operating Instructions.

    1-7-6. Unleaded Solder

    Boards requiring use of unleaded solder are printed with alead free mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not comeprinted with the lead free mark due to their particular size.)

    : LEAD FREE MARK

    m. Be sure to use the unleaded solder for the printed circuit

    board printed with the lead free mark.. The unleaded solder melts at a temperature about 40 dC

    higher than the ordinary solder, therefore, it is recom-mended to use the soldering iron having a temperatureregulator.

    . The ordinary soldering iron can be used but the iron tiphas to be applied to the solder joint for a slightly longertime. The printed pattern (copper foil) may peel away ifthe heated tip is applied for too long, so be careful.

  • 1-14 PMW-EX1

    A

    A

    Connector : 1 Connector : 2

    Isolation surface(blue)

    Isolation surface(blue)

    1-8. Connector Location Diagram onBoard

    The PWM-EX1 uses flexible card wires and coaxial cableswith connector. The following diagrams indicate thelocation of each connector. The location of flexible cardcables are indicated by the circle number 1 and 2, whilethe coaxial cables with connector are not indicated by thecircle number.

    1-9. Replacing the Flexible Card Wires

    nThe flat cables, flexible card wires and boards are used toconnect between the following boards. Life of flexible cardwire will be significantly shortened if it is folded. Be verycareful not to fold the flat cables, flexible card wires andboards.The two types of different shape connectors are used inthis unit.Because the direction of the flat cables, flexible card wiresand boards are different depending on the shape of theconnector, be careful when connecting the flat cables,flexible card wires and boards.

    Disconnecting

    1. Turn off the power.2. Slide or lift up the portion A in the direction of the

    arrow to unlock and pull out the flexible card wire.

    Connecting

    m. Do not insert the coaxial cable with connector sideways.. Confirm that there is no stain or dust on the contact

    surface of the coaxial cable with connector.

    1. Slide or lift up the portion A in the direction of thearrow and securely insert the flexible card wire intothe deep end of the connector.

    2. Return the portion A to its original position and lockthe connector.

    nWhen connecting the flexible card wire, check the connec-tor shape, and great care should be taken for the directionof the contact surface or isolation surface (blue).

    CN1032

    CN41

    ASW-65 board (A side) AU-313 board (B side)

    CN400CN402

    CN601

    CN1804CN1301

    CN1300

    1

    DPR-289 board (A side) DPR-289 board (B side)

    CN4

    CN11 1

    DR-621 board (A side)

    CN1CN51

    EC-62 board (B side) KSW-53 board (A side)

    CN100

    TX-115 board (A side )

  • PMW-EX1 1-15

    1-10. Replacing the Coaxial Cable withConnector (Fine Pitch Coaxial Cable)

    The PWM-EX1 uses coaxial cables with connector.The following precautions must be observed when remov-ing or connecting the coaxial cable with connector.

    Note on Disconnecting

    The coaxial cable with connector uses fine pitch coaxialcables. Be careful when arranging the cable. When discon-necting the coaxial cable with connector, do not attempt toremove by pulling the cable. Be sure to hold the connectorto remove.

    Hold the connector to remove.OK

    Do not attempt to remove by pullingthe cables.

    NG

    Hold the connector to connect.OK

    Not to bend the cable.NG

    Polarity marks

    Contactsurface

    Note on Connecting

    . Do not insert the coaxial cable with connector at anangle.

    . Check that the contact on the coaxial cable with connec-tor is free from dirt or dust.

    . Always insert the coaxial cable with connector with thecontact surface up.

    . When connecting the coaxial cable with connecor, holdthe connector, and align the polarity marks. Thenconnect the coaxial cable wih connector to the connectorstraight.

  • 1-16 PMW-EX1

    1-11. List of Error Numbers on the LCD Display

    Error numbers are displayed as E-XXXXX (X indicates a number).

    Error No. Description Service action

    15030 System error Repair the DPR-298 board or replace it.17001 Abnormality in the Media ID data in Rewrite the media ID data in the EEPROM using

    the EEPROM ServiceNavi-EX.17002 The image processor block does not start up. Repair the DPR-298 board or replace it.17003 The display block does not start up

    17004 The media block does not start up

    17005 Abnormality in the start-up process ofthe image processor block

    17006 Abnormality in the start-up process ofthe display block

    17007 Abnormality in the start-up process ofthe media block

    17014 Abnormality in lens communication Check the connection with the lens unit. If there isno defect, replace the lens unit.

    17015 Abnormality in the media block Repair the DPR-298 or replace it.

    17016 Abnormality in obtaining the lens switch Check the connection with the lens unit. If there isno condition defect, replace the lens unit.

    17017 Internal error in the media block Repair the DPR-298 board or replace it.or4XXXX

  • PMW-EX1 2-1

    2-1. Outline of Replacement Procedures

    . The following figures show the flow for removing the main parts. Refer to Section 2-2 for details of thereplacement procedures.

    Section 2Replacement of Main Parts

    Handle cover(upper) assembly

    EVF assemblyHandle assembly

    Rear panelassembly

    Microphone holder

    Case (bottom) L

    Front panel assembly

    Battery lidBattery

    Bracket (tripod)

    Outside panelassembly

    Inside panelassembly

    TX-115 board

    Battery case

    Express cardassembly

    Case (bottom) R

    START

    RE-251 board

    RE-250 board

    DPR-289 board

    ND filter

    Prism assembly

    Cover (center) assembly

    Case R assembly

    Case L assembly

  • 2-2 PMW-EX1

    2-2. Replacement Procedures

    2-2-1. Lithium Battery

    1. Loosen the screw, and remove the lithiumbattery lid.

    2. Remove the lithium battery.

    Loosen the screw.

    Lithium battery

    Lithium battery lid

    Lithium battery

    Battery holder

    Removing lithium battery

    a

    b

    b

    b

    b

    c

    a

    a : P2 lock ace 2 x 6b : P2 lock ace 2 x 4c : P2 lock ace 2 x 3

    Case (bottom ) L

    Case (bottom ) R

    Bracket (tripod)

    2-2-2. Case (Bottom) L/R and FrontPanel Assembly

    1. Remove the lithium battery. (Refer to Section2-2-1.)

    2. Remove the four screws of a, and removethe bracket (tripod).

    3. Remove the six screws of b and one screwof c, and remove case (bottom) L and case(bottom) R.

    3. Reinstall the lithium battery by reversing thesteps of removal.

  • PMW-EX1 2-3

    Two dowels

    Front panel assembly

    B2.6 x 6

    Microphone holder assembly

    3. Reinstall the microphone holder assembly byreversing the steps of removal.

    4. Remove the two dowels and remove the frontpanel assembly.

    5. Reinstall case (bottom) L/R and Front panelassembly by reversing the steps of removal.nWhen installing the front panel assembly,check if the position of the slide switchmatches the position of the SHUTTER knob.

    2-2-3. Microphone Holder Assembly

    1. Open the microphone holder assembly.2. Remove the two screws, and remove the

    microphone holder assembly.

    SHUTTER knob

  • 2-4 PMW-EX1

    P2 lock ace2 x 4

    Handle cover (Upper) assembly

    Two claws

    FP-984a : P2 lock ace 2 x 4b : P2 lock ace 2 x 4

    a

    b

    b

    Two claws

    fin

    DR-621 boardCN1

    EVF assembly

    Handle cover rear assembly

    3. Remove the screw of a .4. Disengage the two claws and fin, and remove

    the handle cover rear assembly.5. Disconnect the FP-984 (flexible board) from

    the connector (CN1) on the DR-621 board.nThe life of the flexible board and the flexiblecard wire will be significantly shortened ifthey are folded. Be very careful not to foldthem.

    6. Remove the four screws of b, and removethe EVF assembly.

    2-2-4. EVF Assembly

    1. Remove the microphone holder. (Refer toSection 2-2-3.)

    2. Remove the four screws and disengage thetwo claws, and remove the handle cover(upper) assembly.

    7. Reinstall the EVF assembly by reversing thesteps of removal.

  • PMW-EX1 2-5

    P2 lock ace2 x 4

    P2 lock ace2 x 4

    Cover (F handle)

    HN-338 boardCN1

    HN-320 boardCN12

    LED-465 boardCN2

    DR-621 boardCN4

    Flexible card wire (30 core)

    harness

    6. Remove the three screws of a that fix thecontrol switch block.

    7. Remove the four screws of b and one screwof c, and disconnect the coaxial cable withconnector (DPR-LCD) from the connector onthe DPR-289 board.

    8. Remove the handle assembly while pullingoff the flexible card wire (30 core).nThe coaxial cable with connector uses finepitch coaxial cables. Be careful when arrang-ing the cable. When disconnecting the coaxialcable with connector, do not attempt toremove by pulling the cable. Be sure to holdthe connector to remove.

    a : PSW 2 x 5b : Precision P2.6 x 5c : P2 x 4b

    b

    a

    c

    Coaxial cable with connector (DPR-LCD)

    Connector(DPR-289 board)

    Handle assembly

    Control switch block

    Flexible card wire (30 core)

    2-2-5. Handle Assembly

    1. Refer to Sections from 2-2-3 to 2-2-4 anddisassemble the unit up to EVF Assemblyremoval.

    2. Remove the two screws, and remove thecover (F handle).

    3. Disconnect the connector (CN12) on the HN-320 board from the connector (CN1) on theHN-338 board.nThe life of the flexible board and the flexiblecard wire will be significantly shortened ifthey are folded. Be very careful not to foldthem.

    4. Disconnect the harness from the connector(CN2) on the LED-465 board.

    5. Disconnect the flexible card wire (30 core)from the connector (CN4) on the DR-621board.

    9. Reinstall the handle assembly by reversingthe steps of removal.

  • 2-6 PMW-EX1

    2-2-7. Inside Panel Assembly/OutsidePanel Assembly

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Remove the three screws a, and remove theinside panel assembly.

    3. Remove the three screws b, and remove theoutside panel assembly.nWhen removing the outside panel assembly,be careful not to drop the battery releasebutton.

    Bottom support

    CN1

    A

    Ba : P2 lock ace 2 x 3b : P2 lock ace 1.4 x 2.5

    a

    bb

    BP-43 board

    Harness

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3

    a

    b

    b

    a

    Outside panel assembly

    Inside panel assembly

    Battery release button

    2-2-6. BP-43 Board

    1. Refer to Sections from 2-2-1 to 2-2-2 anddisassemble the unit up to Case Bottom L/Rand Front Panel Assembly removal.

    2. Remove the two screws of a, anddisconnect the harness from the connector(CN1) on the BP-43 board.

    3. Remove the three screws of b, and removethe BP-43 board.

    4. Reinstall the BP-43 board by reversing thesteps of removal.nWhen installing the bottom support, align thereference holes that are indicated as A andB in the figure with the protrusions of theunit.

    4. Reinstall the inside panel assembly/outsidepanel assembly by reversing the steps ofremoval.

  • PMW-EX1 2-7

    2-2-8. Rear Panel Assembly

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Section 2-2-7 and disassemble theunit up to Inside Panel Assembly/OutsidePanel Assembly removal.

    3. Remove the two screws of a.4. Remove the four screws of b.5. Disconnect the HN-319 (flexible board) from

    the connector (CN101) on the ASW-65board.nThe life of the flexible board and the flexiblecard wire will be significantly shortened ifthey are folded. Be very careful not to foldthem.

    6. Disconnect the harnesses from the connector(CN1) on the RE-250 board.

    HN-319

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 4

    a

    a

    b

    b

    CN1 (RE-250 board)

    CN101 (ASW-65 board)

    Harness

    7. Reinstall the rear panel assembly by revers-ing the steps of removal.nAfter connecting the harness that has beenremoved in Step 6, tuck the wires betweenthe RE-250 and RE-251 boards.

    Wires

    RE-251 boardRE-250 board

    The wires must be completely tucked in

  • 2-8 PMW-EX1

    Radiation sheetExpress card assembly

    c : P2 lock ace 2 x 3c

    FCC plate

    low-adhesive tapeCN1 (EC-62 board)

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3

    a

    b

    b

    Coaxial cable with connectors

    2-2-9. Express Card Assembly

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Sections from 2-2-7 to 2-2-8 anddisassemble the unit up to Rear PanelAssembly removal.

    3. Remove the screw of a, and remove theFCC plate.nA part of the heat transfer sheet is attached tothe back side of the FCC plate with a low-adhesive tape.

    4. Disconnect the coaxial cable with connectorfrom the connectors (CN1) on the two EC-62boards.nThe coaxial cable with connector uses finepitch coaxial cables. Be careful when arrang-ing the cable. When disconnecting the coaxialcable with connector, do not attempt toremove by pulling the cable. Be sure to holdthe connector to remove.

    5. Remove the two screws of b.

    6. Remove the three screws of c, and draw outthe express card assembly in the direction ofthe arrow.nBe careful not to drop the radiation sheet. Ifthe radiation sheet is dropped, install theexpress card assembly, and then attach theradiation sheet at the position shown in thefigure.

  • PMW-EX1 2-9

    For slot A For slot B

    (Fig1)

    ab

    7. Reinstall the express card assembly byreversing the steps of removal.m. When connecting the coaxial cable with

    connector that has been disconnected inStep 4, route the cable for slot A in thedirection of arrow a, and the cable forslot B in the direction of arrow b so thatthe cables cross each other as shown in thefigure 1. Be sure that the cable for slot Acomes under the cable for slot B.

    . When reinstalling the express card assem-bly, be careful not to drop the radiationsheet.

  • 2-10 PMW-EX1

    2-2-10. RE-250 Board/ RE-251 Board

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Sections from 2-2-7 to 2-2-9 anddisassemble the unit up to Express CardAssembly removal.

    3. Remove the screw of d and remove theconnector holder CN3006 assembly.

    4. Remove the four screws of a.5. Disconnect the connector that connects the

    RE-251 board and the RE-250 board.6. Disconnect the CN-3007 (flexible board)

    from the connector (CN1) on the RE-251board, and remove the RE-251 board.nThe life of the flexible board and the flatcable will be significantly shortened if theyare folded. Be very careful not to fold them.

    7. Remove the two screws of b and removebracket A.

    8. Remove the four screws of c and removebracket B.

    9. Disconnect the harnesses from the connectors(CN2) on the RE-250 board.

    10. Disconnect the CN-3006 (flexible board)from the connector (CN200) on the RE-250board.

    11. Reinstall the RE-250 board/ RE-251 board byreversing the steps of removal.nAfter connecting the harness that has beenremoved in Step 9, tuck the wires betweenthe RE-250 and RE-251 boards.

    a a

    bb

    d

    c

    c

    CN1

    CN200

    CN2

    CN-3007

    CN-3006

    Connector holderCN-3006 assembly

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3c : P2 lock ace 2 x 3d : P2 lock ace 2 x 3

    Connector

    harness

    Bracket A

    Bracket B

    RE-251 board

    RE-250 board

  • PMW-EX1 2-11

    c

    d

    c : P2 lock ace 2 x 3d : P2 lock ace 2 x 3

    Bracket

    6. Remove the two screws of c.7. Remove the three screws of d and remove

    the bracket.

    2-2-11. Battery Case, TX-115 Board

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Sections from 2-2-7 to 2-2-10 anddisassemble the unit up to RE-250 Board /RE-251 Board removal.

    3. Remove the tape that fixes the coaxial cableconnected to the BNC connector.

    4. Remove the five screws of a and removethe battery case assembly.

    5. Remove the screw of b.

    Tape

    Coaxial cable

    a : P2 lock ace 2 x 4b : P2 lock ace 2 x 2

    aa

    aaa

    b

    Battery case assembly

  • 2-12 PMW-EX1

    Radiation sheet

    gg

    h

    Heat transfer sheet

    g : P2 lock ace 2 x 3h : P2 lock ace 2 x 3

    TX-115 boardHD-SDIassembly

    Heat spreader

    Heat transfer sheet

    NoteDo not fold the heat transfer sheet (carbon sheet).

    OK NG

    HD-SDI assembly

    Bracket

    Coaxial cable

    HN-319

    CN100CN200

    CN700

    e

    e f

    f

    e

    e e : P2 lock ace 2 x 3f : P2 lock ace 2 x 3

    Coaxial cable with connector

    Harness

    13. Remove the four screws of g, and removethe heat spreader.

    14. Remove the two screws of h, and removethe TX-115 board.

    8. Remove the four screws of e.9. Remove the bracket carefully not to damage

    the HN-319 (flexible board).m. The life of the flexible board and the flat

    cable will be significantly shortened if theyare folded. Be very careful not to foldthem.

    . The coaxial cable with connector uses finepitch coaxial cables. Be careful whenarranging the cable. When disconnectingthe coaxial cable with connector, do notattempt to remove by pulling the cable. Besure to hold the connector to remove.

    10. Disconnect the harnesses from the connectors(CN100, CN700) on the HD-SDI assembly.

    11. Disconnect the coaxial cable from theconnector (CN200) on the HD-SDI assembly.nThe characteristic of the heat transfer sheet(carbon sheet) deteriorates if it is damaged orfolded. Be careful when handling it.

    12. Remove the three screws of f, and removethe HD-SDI assembly.

    15. Reinstall the battery case and the TX-115board by reversing the steps of removal.nWhen reinstalling the HD-SDI assembly, becareful not to drop the radiation sheet.

  • PMW-EX1 2-13

    ab

    b

    b

    c

    c HN-319

    CN-3006

    CN-3007

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3c : P2 lock ace 2 x 4

    DPR-289 board

    DPR-289 board

    HD-SDI connectorblock assembly

    Flexible boards

    Flexible boards

    Heat spreader

    10. Reinstall the DPR-289 board by reversing thesteps of removal.nWhen replacing CN-3007 (flexible board),attach the cushion CN3007 (Sony part No.: 3-286-759-01).

    2-2-12. DPR-289 Board

    1. Refer to Sections from 2-2-1 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Sections from 2-2-7 to 2-2-11 anddisassemble the unit up to Battery Case, TX-115 Board removal.

    3. Disconnect the HN-319 (flexible board) fromthe connector on the DPR-289 board.

    4. Remove the two screws of a, and removethe HD-SDI connector block assembly.

    5. Remove the four screws of b, and removethe bottom plate.

    6. Disconnect the flexible boards from the fiveconnectors on the DPR-289 board.

    7. Remove the four screws of c, and removethe heat spreader in the direction of thearrow.

    nThe characteristic of the heat transfer sheet(carbon sheet) deteriorates if it is damaged orfolded. Be careful when handling it.

    8. Disconnect the CN-3006 and CN- 3007(flexible boards) from the connectors on theDPR-289 board.

    9. Remove all the flexible boards from theconnectors on the DPR-289 board.

  • 2-14 PMW-EX1

    4. Remove the four screws of c, and removethe cover (center) assembly.

    5. Remove the two screws of d.6. Disconnect the SWC-47 (flexible board) from

    the connector (CN5) on the AU-313 board.7. Disconnect the HN-338 (flexible board) from

    the connector (CN4) on the AU-313 board.8. Remove the four screws of e.9. Remove the case L assembly carefully not to

    damage the flexible board.nThe life of the flexible board and the flexiblecard wire will be significantly shortened ifthey are folded. Be very careful not to foldthem.

    CN4HN-338

    SWC-47

    CN5c : P2 lock ace 2 x 4d : P2 lock ace 2 x 3e : P2 lock ace 2 x 3

    c

    c

    d

    e

    e

    AU-313 board

    Cover (center) Case L assembly

    10. Reinstall the case L assembly by reversingthe steps of removal.m. Check if the position of the ND filter knob

    matches the position of the lever.. Be careful with the position of the flexible

    board from the prism block when installingthe case L assembly.

    . When reinstalling the main frame that hasbeen removed in Step 3, reinstall the screwof b first.

    Flexible board from the prism assembly

    ND filter knob

    ab

    a

    Radiation sheet

    a : P2 lock ace 2 x 4b : P2 lock ace 2 x 4

    Main frame

    2-2-13. Case L Assembly

    1. Refer to Sections from 2-2-1 to 2-2-12 anddisassemble the unit up to DPR-289 boardremoval.

    2. Remove the three screws of a.3. Raise the radiation sheet, and remove the

    screw of b, and remove the main frame.

  • PMW-EX1 2-15

    CushionBI board (1)

    P2 tapping2 x 5

    P2 tapping2 x 5

    Prism assembly

    Case R assembly

    Jack cover

    a : P2 lock ace 2 x 4b : P2 lock ace 2 x 4

    a

    b

    b

    Connector cover

    5. Reinstall the case R assembly by reversingthe steps of removal.

    3. Reinstall the prism assembly by reversing thesteps of removal.nWhen replacing the prism assembly, attachthe BI board cushions (1) (Sony part No.: 3-291-890-01) to the three positions of the BIboard.

    2-2-14. Case R Assembly

    1. Refer to Sections from 2-2-1 to 2-2-13 anddisassemble the unit up to Case L Assem-bly removal.

    2. Open the connector cover.3. Remove the screw of a, and remove the

    jack cover.4. Remove the three screws of b, and remove

    the case R assembly.

    2-2-15. Prism Assembly

    1. Refer to Sections from 2-2-1 to 2-2-14 anddisassemble the unit up to Case R Assem-bly removal.

    2. Remove the four screws, and remove theprism assembly.

  • 2-16 PMW-EX1

    Washer

    CN3

    P2.6 x 5

    ND filter

    4. Reinstall the ND filter by reversing the stepsof removal.m. Apply thread lock to the screws removed in

    Step 3 when reinstalling them.. Check if the installation position of the ND

    filter aligns with the position of the tworeference pins.

    . When reinstalling the ND filter, loosely fixthe three screws, and then fully tightenthem while paying attention not to deformthe ND filter.

    2-2-16. ND Filter

    1. Refer to Sections from 2-2-1 to 2-2-15 anddisassemble the unit up to Prism Assemblyremoval.

    2. Disconnect the harness from the connector(CN3) on the AU-313 board.

    3. Remove the three screws and three washers,and remove the ND filter.

    Reference pin

  • PMW-EX1 2-17

    HN-339

    CN2CN3

    CN1

    CN1

    CN6

    HN-318

    CN1

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3c : P2 lock ace 2 x 3

    a

    c

    b

    b

    SW-1375 board

    JK-77 board

    AU-313board

    Harnesses

    Harness

    9. Reinstall the AU-313 board, the JK-77 board,and SW-1375 board by reversing the steps ofremoval.

    2-2-17. AU-313 Board, JK-77 Board,SW-1375 Board

    1. Refer to Sections from 2-2-1 to 2-2-14 anddisassemble the unit up to Case R Assem-bly removal.

    2. Disconnect the HN-339 (flexible board) fromthe connector (CN1) on the JK-77 board.

    3. Remove the two screws a, and remove theJK-77 board.

    4. Disconnect the HN-318 (flexible board) fromthe connector (CN6) on the AU-313 board.

    5. Disconnect the harnesses from the connectors(CN1, CN2, CN3) on the AU-313 board.

    6. Remove the four screws b, and remove theAU-313 board.

    7. Remove the two screws c that fix the SW-1375 board.

    8. Disconnect the harness from the connector(CN1) on the SW-1375 board.

    2-2-18. LENS UNIT

    1. Refer to Sections from 2-2-1 to 2-2-16 anddisassemble the unit up to ND filterremoval.

    2. Remove the five screws, and remove thefront sub assembly.

    P2.6 x 5

    Lens unit

    Front sub assembly

  • 2-18 PMW-EX1

    2-2-19. DR-621 Board

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Disconnect the harnesses from the connector(CN3) on the DP-621 board.

    3. Remove the two screws, and remove the DR-621 board.

    DR-621 board

    CN3 P2 lock ace2 x 3

    4. Reinstall the DR-621 board by reversing thesteps of removal.

    Reference pin

    3. Reinstall the lens unit by reversing the stepsof removal.nCheck if the installation position of the frontsub assembly aligns with the position of thereference pin.

  • PMW-EX1 2-19

    2-2-21. Speaker

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Section 2-2-20 and disassemble theunit up to LED-465 board removal.

    3. Remove the two screws, and remove thespeaker grill.

    4. Remove the speaker holder sheet, and removethe speaker harness from the slit of thespeaker holder.

    5. Remove the speaker from the speaker holder.

    a : P2 lock ace 2 x 3b : P2 lock ace 2 x 3

    a

    b

    a

    CN11

    Connector cover

    LED-465 bracket,LED-465 board

    M6 nutLED-465 board

    LED-465 bracket

    P2 lock ace2 x 3

    Speaker

    Speaker holder

    Speaker grill

    Speakerholder sheet

    Speakerharness

    6. Reinstall the LED-465 board by reversing thesteps of removal.

    2-2-20. LED-465 Board

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Remove the connector cover from the jack ofthe LED-465 board.

    3. Remove the three screws of a, and removethe LED-465 bracket and the LED-465 boardin the direction of the arrow.

    4. Remove the two screws of b and the M6nut, and remove the LED-465 bracket.

    5. Disconnect the harness from the connector(CN11) on the LED-465 board, and removethe LED-465 board.

    6. Reinstall the speaker by reversing the steps ofremoval.

  • 2-20 PMW-EX1

    KSW-53 board

    Control switch block(ZS-5610)

    AXM-35 boardHN-320 board

    P2 lock ace2 x 3

    CN7 CN6CN5

    CN2

    CN3

    Rubber SW key

    KSW-53 board

    CN4CN1 Control switch block(ZS-5610)

    HN-320 board

    5. Disconnect the control switch block (ZS-5610) from the connector (CN4) on theKSW-53 board.

    6. Disconnect the HN-320 board from theconnector (CN1) on the KSW-53 board.

    2-2-22. KSW-53 Board, HN-320 Board

    nThe life of the flexible board and the flexible cardwire will be significantly shortened if they arefolded. Be very careful not to fold them.

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Remove the rubber SW key.3. Disconnect the harnesses from the connectors

    (CN2, CN3, CN5, CN6, CN7) on the KSW-53 board.

    4. Remove the four screws, and remove theKSW-53 board.

    7. Reinstall the KSW-53 board and HN-320board by reversing the steps of removal.

  • PMW-EX1 2-21

    P2 lock ace2 x 4

    Blind plate

    Blind plate

    Four claws

    LCD block

    B

    A

    Microphone unit assembly

    P2 tapping2 x 5

    hole on the handle

    Harness (KSW53-MA161)Harness (KSW53-RM213)

    C

    D

    8. Reinstall the microphone unit assembly byreversing the steps of removal.

    2-2-23. Microphone Unit Assembly

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Section 2-2-22 and disassemble theunit up to KSW-53 board, HN-320 boardremoval.

    3. Turn the LCD block in the direction of arrowA.

    4. Remove the four screws and disengage thefour claws, and remove the blind plate in thedirection of arrow B.

    5. Remove the two screws.6. Pull out the harness (KSW53-MA161) and

    the harness (KSW53-RM213) from the holeon the handle in the direction of arrow C.

    7. Remove the microphone unit assembly in thedirection of arrow D.nBe careful not to hook or damage the har-nesses.

  • 2-22 PMW-EX1

    Remove slightly.

    Sheet

    Microphone cover

    c : P2 tapping 2 x 5d : P2 tapping 2 x 5

    c

    d

    CN3

    CN2

    CN1

    CN1

    Harness(KSW53-MA161)

    MA-161 boardHarness(KSW53-RM213)

    RM-213 board

    Microphone unit

    6. Disconnect the harness (KSW53-MA161)(CN3) and the microphone unit harness(CN1, CN2) from the MA-161 board.

    7. Remove the two screws of c, and removethe MA-161 board.

    8. Disconnect the harnesses (KSW53-RM213)(CN1) from the RM-213 board.

    9. Remove the screw of d, and remove theRM-213 board.

    2-2-24. Microphone Unit

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Refer to Sections from 2-2-22 to 2-2-23 anddisassemble the unit up to Microphone UnitAssembly removal.

    3. Slightly remove the sheet attached to themicrophone cover.nWhen reinstalling the microphone unit, attachthe sheet to the original position.

    4. Remove the three screws of a, and removethe microphone case.

    5. Remove the screw of b and remove themicrophone cover.

    10. Reinstall the microphone unit by reversingthe steps of removal.

    a : P2 tapping 2 x 5b : P2 tapping 2 x 5

    a

    b

    Microphone case

    Microphone unit

    Microphone cover

  • PMW-EX1 2-23

    a : P2 lock ace 2 x 4b : P2 lock ace 1.4 x 2.5c : P2 lock ace 1.4 x 2.5

    a

    c

    c

    bCN1

    DET44 fit plate

    DET-44 board,DET44 fit plate

    DET-44 board

    LCD block

    Hinge cover top

    7. Reinstall the DET-44 board by reversing thesteps of removal.

    2-2-25. DET-44 Board

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Turn the LCD block in the direction of thearrow.

    3. Remove the two screws of a, and removethe hinge cover top.

    4. Disconnect the harnesses (CN1) from theconnector on the DET-44 board.

    5. Remove the screw of b, and remove theDET-44 board and the DET44 fit plate.

    6. Remove the two screws of c, and removethe DET-44 board from the DET44 fit plate.

  • 2-24 PMW-EX1

    B

    A

    LCD block

    LCD cabinet

    Two claws

    P2 lock ace2 x 4

    P2 lock ace2 x 3

    LCD packing

    Connector(IF-1072 board)

    LCD bezel

    3.5-inch LCD assembly

    4. Disconnect the harness from the IF-1072board.

    5. Remove the four screws and the LCDpacking, and remove the 3.5-inch LCDassembly.nThe coaxial cable with connector uses finepitch coaxial cables. Be careful when arrang-ing the cable. When disconnecting the coaxialcable with connector, do not attempt toremove by pulling the cable. Be sure to holdthe connector to remove.

    2-2-26. 3.5-inch LCD Assembly

    1. Refer to Sections from 2-2-3 to 2-2-5 anddisassemble the unit up to Handle Assem-bly removal.

    2. Turn the LCD block in the direction of arrowA.

    3. Remove the two screws and disengage thetwo claws, and remove the LCD cabinet inthe direction of arrow B.

    6. Reinstall the 3.5-inch LCD assembly byreversing the steps of removal.

  • PMW-EX1 2-25

    2-2-27. Replacing the Parts in theLens Grip

    Removing the grip cover1. Remove the three screws a, and remove the

    screw b. (Fig. 1)2. While pressing the RELEASE button, press

    the T side of the T/W zoom switch, and rotatethe grip cover in the direction of the arrow,then remove the grip cover. (Fig. 2)

    3. Disconnect the harness from the connector ofthe T/W zoom switch. (Fig. 3)

    Replacing the cap (START/STOP)1. Remove the cap (START/STOP) by pushing

    it in from the outside of the grip cover. (Fig.5)

    2. Install the new cap (START/STOP) byaligning its notch with the protrusion of thegrip cover. (Fig. 5)

    Replacing the rear cover and the grip belt1. Disengage the two claws from the inside of

    the grip cover, and remove the rear cover.(Fig. 4)

    2. Separate the grip belt from the buckle, andpull it off from the grip cover. (Fig. 6)

    3. Install the new grip belt by reversing thesteps of removal. (Fig. 6)

    4. Engage the rear cover with the grip cover.

    Installing the grip cover1. Connect the harness to the connector of the

    T/W zoom switch. (Fig. 3)2. Align the hole of the grip cover with the

    RELEASE button. While pressing the T sideof the T/W zoom switch, assemble it byrotating it in the direction opposite to thearrow. (Fig. 2)

    3. Install the three screws a, and the screw b.(Fig. 1)

    Fig.1

    a

    a

    a

    b

    Fig.2

    T sideW side

    T/W zoom switch

    Grip cover

    RELEASE button

    Fig.3

    Harness

    T/W zoom switch

    Fig.4

    Rear cover

    Claws

    Grip cover

    (Inside)Grip cover (inside)

    Cap(START/STOP)

    Fig.5

    Notch

    Protrusion

    Fig.6Grip belt

    BuckleGrip cover

  • PMW-EX1 3-1

    3-1. SERVICE Menu List

    1. MAINTENANCE menu list

    Menu Item Submenu Item Choice Function

    Test Saw _ On Turns On or Off the Test Saw.Off

    Auto BLK _ Execute Starts up the auto black balance adjustment.Balance Cancel

    Black Shading Setting On Turns On or Off the black shading correction.Off

    Channel Sel G Selects the channel (R-ch or G-ch or B-ch) toB execute black shading adjustment on.R (The present setup values of H Saw, H Para, V

    Saw and V Para for the selected channel aredisplayed automatically.)

    H Saw _99 to +99 Adjusts the black shading H Saw correction level.H Para _99 to +99 Adjusts the black shading H Para correction level.V Saw _99 to +99 Adjusts the black shading V Saw correction level.V Para _99 to +99 Adjusts the black shading V Para correction level.

    Auto BLK Shad Execute Starts up the auto black shading correction.Cancel

    White Shading Setting On Turns On or Off the white shading correction.Off

    Channel Sel G Selects the channel (R-ch or G-ch or B-ch) toB execute white shading adjustment on. (TheR present setup values of H Saw, H Para, V Saw

    and V Para of the selected channel are displayedautomatically.)

    H Saw _99 to +99 Adjusts the white shading H Saw correction level.H Para _99 to +99 Adjusts the white shading H Para correction level.V Saw _99 to +99 Adjusts the white shading V Saw correction level.V Para _99 to +99 Adjusts the white shading V Para correction level.

    Flare G Flare _99 to +99 Adjusts the G-ch flare compensation level.B Flare _99 to +99 Adjusts the B-ch flare compensation level.R Flare _99 to +99 Adjusts the R-ch flare compensation level.

    Auto FB Adjust _ Execute Starts up Auto flange back Adjustment.Cancel

    2. RPN CORRECT menu list

    Menu Item Submenu Item Choice Function

    Auto Detection _ Execute Starts up auto RPN.Cancel

    Correction Mode _ Concealment Selects the RPN correction mode that is used toCompensation register or delete the manual registration.

    Channel _ G Selects and displays the channel (R-ch or G-ch orB B-ch) to execute manual registration or detectionR of RPN correction on.

    Section 3SERVICE Menu

  • 3-2 PMW-EX1

    Menu Item Submenu Item Choice Function

    Cursor _ On Turns On or Off the RPN correction point indicatorOff cursor.

    Cursor H Position _ 1 to 1920 Displays and move the horizontal address of theRPN correction point indicator cursor.

    Cursor V Position _ 1 to 1080 Displays and move the vertical address of the RPNcorrection point indicator cursor.

    Cursor Next _ _ Moves the RPN correction point indicator cursorto the next RPN point.

    Cursor Prev _ _ Moves the RPN correction point indicator cursorto the previous RPN point.

    Compensation _ 0 to 255 Indicates the RPN compensation level.Level

    Recode _ Execute Registers the RPN.Cancel

    Delete _ Execute Deletes the RPN.Cancel

    Readout Mode _ Field Selects the CMOS readout mode.Frame

    Reset _ Execute Deletes all the RPN that are registered afterCancel shipment from the factory.

    3. INFORMATION menu list

    Menu Item Submenu Item Choice Function

    Serial Number _ _ Displays the serial number.Version _ _ Displays the software version number.Self Diag Diag Type Type1 Selects the self-diagnostic type.

    Type2Item1 Execute Executes self-diagnostic Item 1.

    CancelItem2 Execute Executes self-diagnostic Item 2.

    CancelItem3 Execute Executes self-diagnostic Item 3.

    CancelItem4 Execute Executes self-diagnostic Item 4.

    CancelItem5 Execute Executes self-diagnostic Item 5.

    CancelItem6 Execute Executes self-diagnostic Item 6.

    CancelItem7 Execute Executes self-diagnostic Item 7.

    CancelItem8 Execute Executes self-diagnostic Item 8.

    CancelItem9 Execute Executes self-diagnostic Item 9.

    CancelItem10 Execute Executes self-diagnostic Item 10.

    CancelItem11 Execute Executes self-diagnostic Item 11.

    CancelItem12 Execute Executes self-diagnostic Item 12.

    CancelItem13 Execute Executes self-diagnostic Item 13.

    Cancel

  • PMW-EX1 3-3

    3-2-3. Displaying the SERVICE Menu

    . To display the SERVICE menu, press the CANCELbutton, the MENU button, and the JOG dial at the sametime.Pressing the MENU button again closes the SERVICEmenu display.

    . Once the SERVICE menu has been displayed, simplypressing the MENU button displays the SERVICE menuinstead of the normal SETUP menu unless the power isturned off.

    3-3. SERVICE Menu Description

    3-3-1. MAINTENANCE Menu

    The MAINTENANCE menu enables setting for