solar array deployment test gravity offloader system · set of test panels to deploy with only 22%...

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Solar Array Deployment Test Gravity Offloader System Project Methods System Braden Call: [email protected] Matthew Calvin: [email protected] Chris Debenham: [email protected] Christian Marriott: [email protected] Mason Onkes: [email protected] With thanks to Richard Blomquist, Space Dynamics Lab, and Professor Spencer Wendel While gravity offloading systems have been designed in the past, a vacuum-compatible and passive design brings a new and unique challenge. Energy loss needed to be minimized while allowing for freedom of movement. Friction is the main source of the energy loss. Ceramic bearings in the rolling trolleys were used to minimize friction without lubrications restricted for a vacuum. Longitudinal and transversal rollers allow the panels to deploy naturally in the horizontal direction while a spring attachment allows for vertical movement. Space Dynamics Lab (SDL) has started to develop larger satellites and larger solar arrays are required to power the spacecrafts. These larger arrays are harder to test Larger solar panels need their weight from gravity offloaded to prevent damage to their joints. The joints are not designed to hold their own weight Space Dynamics Lab requested our design be able to function in a vacuum to simulate the microgravity environment as closely as possible. Conclusion The prototype was able to assist a set of test panels to deploy with only 22% of the energy required for the deployment lost to the offloader. SDL is able to use this offloader to verify that their panels operate correctly and learn the torque margin of their panel deployment. Many of the parts used for the prototype are able to be improved with a larger budget. The better parts will decrease the energy removed. One transverse rail is attached to each of the panels. The panels start folded together. As the panels deploy, they pull the rails with them until fully extended.

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Page 1: Solar Array Deployment Test Gravity Offloader System · set of test panels to deploy with only 22% of the energy required for the deployment lost to the offloader. • SDL is able

Solar Array Deployment Test Gravity Offloader System

Project

Methods

System

Braden Call: [email protected] Calvin: [email protected] Debenham: [email protected]

Christian Marriott: [email protected] Onkes: [email protected]

With thanks to Richard Blomquist, Space Dynamics Lab, and Professor Spencer Wendel

• While gravity offloading systems have been designed in the past, a vacuum-compatible and passive design brings a new and unique challenge.

• Energy loss needed to be minimized while allowing for freedom of movement.

• Friction is the main source of the energy loss. Ceramic bearings in the rolling trolleys were used to minimize friction without lubrications restricted for a vacuum.

• Longitudinal and transversal rollers allow the panels to deploy naturally in the horizontal direction while a spring attachment allows for vertical movement.

• Space Dynamics Lab (SDL) has started to develop larger satellites and larger solar arrays are required to power the spacecrafts. These larger arrays are harder to test

• Larger solar panels need their weight from gravity offloaded to prevent damage to their joints. The joints are not designed to hold their own weight

• Space Dynamics Lab requested our design be able to function in a vacuum to simulate the microgravity environment as closely as possible.

Conclusion• The prototype was able to assist a

set of test panels to deploy with only 22% of the energy required for the deployment lost to the offloader.

• SDL is able to use this offloader to verify that their panels operate correctly and learn the torque margin of their panel deployment.

• Many of the parts used for the prototype are able to be improved with a larger budget. The better parts will decrease the energy removed.

• One transverse rail is attached to each of the panels. The panels start folded together. As the panels deploy, they pull the rails with them until fully extended.