softst - elpim electrical systems type psr overview ..... 3/4 ordering details ..... 3/5 technical...

SoftstSoftstarters

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Contents

1SDC007200C0202

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Softstarters

t

Softstarters, the complete range .................................................................................. 3/3

Softstarters type PSR Overview ...................................................................................................................... 3/4 Ordering Details ............................................................................................................ 3/5 Technical Data .............................................................................................................. 3/6

Softstarters type PSS Overview ...................................................................................................................... 3/8 Application and Description .......................................................................................... 3/9 Ordering Details Normal Starts, Class 10, In-Line .............................................................................. 3/10 Normal Starts, Class 10, Inside Delta ...................................................................... 3/11 Heavy duty starts, Class 30, In-Line ........................................................................ 3/12 Heavy duty starts, Class 30, Inside Delta ................................................................. 3/13 Accessories ............................................................................................................. 3/14 Technical Data .............................................................................................................. 3/15

Softstarters type PST and PSTB Overview ...................................................................................................................... 3/17 Application and Description .......................................................................................... 3/18 Ordering Details Normal Starts, Class 10, In-Line .............................................................................. 3/20 Normal Starts, Class 10, Inside Delta ...................................................................... 3/21 Heavy duty starts, Class 30, In-Line ........................................................................ 3/22 Heavy duty starts, Class 30, Inside Delta ................................................................. 3/23 Accessories ............................................................................................................. 3/24 AS-Interface Fieldbus Connectors and Accessories, Orange cable ............................... 3/25 DeviceNet Fieldbus Connectors and Accessories, Black cable ..................................... 3/26 Profi bus DP Fieldbus Connectors and Accessories, Lilac cable .................................... 3/28 Technical Data .............................................................................................................. 3/30

Dimensions PSR ............................................................................................................................. 3/34 PSS .............................................................................................................................. 3/35 PST and PSTB ............................................................................................................. 3/36

Wall mounting instruction .............................................................................................. 3/37

Circuit diagrams PSR ............................................................................................................................. 3/38 PSS .............................................................................................................................. 3/39 PST and PSTB ............................................................................................................. 3/40

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3/21SDC007200C0202

Adjustableramp slope

DoL Star/Delta Softstart

58 %

70 %

30 %

Time

100 %

V

The solution to both mechanical and elec tri cal problemsAC motors, “the workhorse of the industry”, that are used to drive fans, crushers, agitators, pumps, conveyors etc., are unnecessarily causing unwanted load peaks day in and day out in production plants all over the world. These violent starts cause damage in several ways. Among them are:• Electrical problems due to voltage and current transients arising

from Direct-on-Line or Star-Delta starts. Such transients may overload the local supply network and cause unacceptable voltage variations that interfere with other electrical equipment connected to the network.

• Mechanical problems that address the entire drive chain, from motor to driven equipment, to severe stress.

• Operational problems, such as pressure surges in pipelines, damage to products on conveyor belts and uncomfortable escalator rides.

The fi nancial consequences are considerable: every technical problem and every breakdown, costs money – in terms of repairs as well as lost production. The easy solution to all of these problems is to install an ABB Softstarter type PSS or PST. With ABB Softstarters, it is possibleto start and stop smoothly while keeping mechanical and electrical stresses to a minimum.

Graphs showing the basic differences between direct-on-line start-ing (DoL), star-delta starting and soft starting in terms of the motor voltage (V), motor current (I) and motor torque (T).

Motor voltage

Motor current

DoL

Softstart

Star/Delta

Motor speed

T

Torque

Softstart

I

Star/DeltaDoL

Motor speed

SoftstartersFrom the moment the fi rst electrical motors appeared, en gi neers have been searching a way to avoid electrical and mechanical problems that occur using Direct-on-Line and Star-Delta starters. ABB has been producing softstarters since the beginning of the 1980’s. The valuable experience gained since the early 80’s has been incorporated into the design of today’s product ranges. With the latest series named PST, ABB has taken a signifi cant step further in soft starting technology. Matching modern power electronics with smart circuitry and software, the new PST softstarter offers superior electronic control of the current and voltage during motor start-up, in addition to several new design features.

Softstarters


1SDC007200C0202

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30 - 1050 A ( 60 - 1810 Inside Delta)

18 - 300 A (30 - 515 A Inside Delta)

3 - 45 A

AdvancedPST Range

FlexiblePSS Range

CompactPSR Range

Full load current (A)

Fun

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• Standardo Optional- Not available

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ABB offers three types of softstarters to cover every customer need from 3 A to 1810 A. The overview table at the very bottom of this page shows the main characteristics of the different types. For more specifi c technical details and ordering data, see the following pages.

PSR3... 45 The compact range covers motor currents from 3 to 45 A and has the following advantages:• Compact: Ideal for installation in places where space is limited

and where there is a demand for easy installation.• Easy to install: The device is snapped onto a DIN mounting rail.

Clear instructions are provided on the front.

PSS18... 300 The fl exible range for motor currents from 18 to 515 A offers a solution possible to adapt to almost any application:• Flexible: With two connection possibilities, either in line with the

motor or inside the motor delta. Can also be equipped with current limit.

• Easy to set up: With just three clearly labeled rotary switches on the front of the unit it is possible to adjust the PSS Softstarter for a wide range of applications.

• Solid state electrical circuit: This ensures the highest reliability and reduces maintenance to a minimum, even in applications with frequent starts and stops.

PST30... PSTB1050 The new PST Softstarter range covers motor currents from 30 to 1810 A and offers you many advanced Softstarter functionalities:• Advanced integrated protections: For the motor; integrated

electronic overload relay, phase monitoring relays, high current and PTC protection. For the Softstarter; advanced thyristor protection.

• Flexible bus communication system: By using the ABB FieldBusPlug (FBP), you can decide at any time which bus system to select within the ABB FBP range. The interface between the PST Softstarter and the ABB FBP is always the same, independent of size and delivery date.

• LCD display: With 12 languages, a menu system similar to your mobile phone, preprogrammed application settings and automatic status and event logging, it couldn’t be easier to set up and operate!

• Programmable signal relays: gives you several possibilities for signalling warnings, faults and other events.

SoftstartersThe Complete Range

PSR PSS PST PSTB 3 ... 45 18/30 ... 300/515 30...300 370...1050

Field bus communication enabled o - • •Real time clock - - • • Programmable fault supervision functions - - • •Programmable warning functions - - • •PTC input for motor protection - - • •High current protection - - • •Phase imbalance /phase reversal protection - - • •Locked rotor protection - - • •Thyristor overtemperature protection - - • •Motor overload protection - - • •Four button keypad - - • •External keypad - - o oCurrent limit control - o • •In Line and Inside Delta connection - • • •Built-in by-pass contactor • - - •Ramp Start/ Stop • • • •


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SoftstartersType PSROverview

Normal start, 400 V kW 1.5 3 4 5.5 7.5 Type PSR3 PSR6 PSR9 PSR12 PSR16 400 V • • • • • 480 V • • • • • 690 V - - - - - Rated current Ie , A 3.9 6.8 9 12 16Fuse protection 400 V, 65 kA, 40 ºC gGFuse 10 A 16 A 25 A 32 A 32 A Switch fuse OS32D OS32D OS32D OS32D OS32D Line contactor A9 A9 A9 A12 A16Thermal overload relay TA25DU TA25DU TA25DU TA25DU TA25DU

By- pass contactors Built-in Built-in Built-in Built-in Built-in

PSR25 and PSR30 PSR37 and PSR45

PSR3...PSR161S

FC

1321

37F

0001

1SF

C13

2136

F00

01

1SF

C13

2135

F00

01

Normal start, 400 V kW 11 15 18.5 22 Type PSR25 PSR30 PSR37 PSR45 400 V • • • • 480 V • • • • 690 V - - - - Rated current Ie , A 25 30 37 45 Fuse protection 400 V, 65 kA, 40 ºC gGFuse 50 A 63 A 100 A 125 A Switch fuse OS32D OS32D OS63D OS125D Line contactor A26 A30 A40 A50 Thermal overload relay TA25DU TA25DU TA42DU TA75DU

By- pass contactors Built-in Built-in Built-in Built-in


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SoftstartersType PSR3 ... PSR45Ordering details

Motor power IEC

230 V 400 V 500 V Max rated motor WeightPe Pe Pe current, Ie kgkW kW kW A Type Order code 1 piece

208 – 600 V ACSupply voltage 100-240 V AC

0.75 1.5 2.2 3.9 PSR3-600-70 1SFA 896 103 R7000 0.45 1.5 3 4 6.8 PSR6-600-70 1SFA 896 104 R7000 0.45 2.2 4 4 9 PSR9-600-70 1SFA 896 105 R7000 0.45 3 5.5 5.5 12 PSR12-600-70 1SFA 896 106 R7000 0.45 4 7.5 7.5 16 PSR16-600-70 1SFA 896 107 R7000 0.45 5.5 11 15 25 PSR25-600-70 1SFA 896 108 R7000 0.65 7.5 15 18.5 30 PSR30-600-70 1SFA 896 109 R7000 0.65 7.5 18.5 22 37 PSR37-600-70 1SFA 896 110 R7000 1.00 11 22 30 45 PSR45-600-70 1SFA 896 111 R7000 1.00

Supply voltage 24 V DC

0.75 1.5 2.2 3.9 PSR3-600-81 1SFA 896 103 R8100 0.45 1.5 3 4 6.8 PSR6-600-81 1SFA 896 104 R8100 0.45 2.2 4 4 9 PSR9-600-81 1SFA 896 105 R8100 0.45 3 5.5 5.5 12 PSR12-600-81 1SFA 896 106 R8100 0.45 4 7.5 7.5 16 PSR16-600-81 1SFA 896 107 R8100 0.45 5.5 11 15 25 PSR25-600-81 1SFA 896 108 R8100 0.65 7.5 15 18.5 30 PSR30-600-81 1SFA 896 109 R8100 0.65 7.5 18.5 22 37 PSR37-600-81 1SFA 896 110 R8100 1.00 11 22 30 45 PSR45-600-81 1SFA 896 111 R8100 1.00

PSR3 ... PSR16

PSR25, PSR30

PSR37 ... PSR45

WeightDescription Type Order code kg 1 piece

Fieldbus Plug Connection AccessoryThe same accessory for all sizes PSR-FBPA 1SFA 896 312 R1001 0.06

Connection kit PSR3-16 and MS116 PSR16-MS116 1SFA 896 211 R1001 0.03

Connection kit PSR37-45 and MS450 PSR45-MS450 1SFA 896 213 R1001 0.03

Fan All sizes can be equipped with auxiliarycooling fan for increased starting capacity. PSR-FAN 1SFA 896 311 R1001 0.01

ABB Field Bus Plug The same accessory for all sizes,see Catalogue 1SFC132001C0201,May 2005 or later revisions.

Accessories

PSR-FBPA

PSR16-MS116

PSR-FAN

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SoftstartersType PSR3 ... PSR45Technical data

Technical data

Settings

Rated insulation voltage, Ui 600 V

Rated operational voltage, Ue 208...600 V

Rated supply voltage,Us 100...240 V AC or 24 V DC

Rated operational current,Ir PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45

3.9 A 6.8 A 9 A 12 A 16 A 25 A 30 A 37 A 45 A

Starting capacity at Ir 4 x Ir for 6 sec.

Number of starts per hour, standard 10 (4 x Ie during 6 s) with aux. fan 20 (4 x Ie during 6 s)

Service factor 100 %

Ambient temperature during operation 1) -25 °C to +60 °C during storage -40 °C to +70 °C

Maximum altitude 2) 4000 m

Degree of protection, PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45 main circuit IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP10 IP10 control circuit IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20

Connectable cable area, PSR3 - PSR16 PSR25 - PSR30 PSR37 - PSR45

main circuit 1 x 2.5 mm2 1 x 10 mm2 1 x 35 mm2

2 x 2.5 mm2 2 x 10 mm2 2 x 16 mm2

PSR3 - PSR16 PSR25 - PSR45 control circuit 1 x 2.5 mm2 1 x 2.5 mm2

2 x 2.5 mm2 2 x 1.5 mm2

Signal relays PSR3 - PSR16 PSR25 - PSR45 for Run signal Resistive load 240 V, 2 A 250 V, 5 A AC-15 (Contactor) 240 V, 0.5 A 250 V, 0.5 A for Top of Ramp signal Resistive load - 250 V, 2 A AC-15 (Contactor) - 250 V, 0.5 A

LED for On/Ready Green for Run/Top Of Ramp Green

Setting of Start Ramp 1-10 sec.

Stop Ramp 0-20 sec.

Initial- and End Voltage 40-70%

1) Above 40 °C up to max. 60 °C reduce the rated current with 0.8 % per °C.2) When used at high altitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.

[ % of Ie = 100 - ––––––– ]

x = actual altitude for the softstarter

x - 1000150

1

2

3

3

21Start Stop

Uini

U

time

Ramp time START = 1 ... 10 sec

Ramp time STOP = 0 ... 20 sec

Initial voltage Uini =40 ... 70 % (also set ”end voltage”)

1

2

3


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Motor Max Ie Manual Soft- Switch gG Fuse Line Overload Softstarter Motor starter fuse contactor protetion StarterkW A Type Type Type Type Type Type

1.5 3.9 MS116 PSR3 OS32D 10A gG A9 TA25DU PSR33 6.8 MS116 PSR6 OS32D 16A gG A9 TA25DU PSR64 9 MS116 PSR9 OS32D 25A gG A9 TA25DU PSR95.5 12 MS116 PSR12 OS32D 32A gG A12 TA25DU PSR127.5 16 MS116 PSR16 OS32D 32A gG A16 TA25DU PSR16 11 25 MS325 PSR25 OS32D 50A gG A26 TA25DU PSR2515 30 MS450 PSR30 OS32D 63A gG A30 TA25DU PSR3018.5 37 MS450 PSR37 OS63D 100A gG A40 TA42DU PSR3722 45 MS450 PSR45 OS125D 125A gG A50 TA75DU PSR45

SoftstartersType PSR3 ... PSR45Technical data

Recommended Starter Combinations at 400 V acc. to IEC60947.

UL ratings

M

Alternative withManual Motor Starter

Alternative withgG Fuses

Softstarter Motor power P (hp) and full load current FLA (A) Max. fuse Ue Ue Ue Ue FLA 208 V 240 V 480 V 600V Type A hp hp hp hp A, Type

208 –600 V AC

Supply voltage 100-240 V AC alt. 24 V DC

PSR3 3.4 0.5 0.75 2 2 40 A J-TypePSR6 6.1 1 1.5 3 5 40 A J-TypePSR9 9 2 2 5 7.5 40 A J-TypePSR12 11 3 3 7.5 10 40 A J-TypePSR16 15.2 3 5 10 10 40 A J-TypePSR25 24.2 7.5 7.5 15 20 60 A J-TypePSR30 28 7.5 10 20 25 70 A J-TypePSR37 34 10 10 25 30 100 A J-TypePSR45 46.2 15 15 30 40 100 A J-Type


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Normal start, 400 VIn Line connected kW 7.5 15 18.5 22 25 30 37Inside Delta connected kW 15 25 30 37 45 55 59 Type PSS18/30 PSS30/52 PSS37/63 PSS44/76 PSS50/85 PSS60/105 PSS72/124 400 V • •• • • • • • 480 V • • • • • • • 690 V • • • • • • • Rated current Ie , A 18 30 37 44 50 60 72Fuse protection 400 V, 65 kA, 40 ºC Bussmann Type 170M1364 170M1366 170M1368 170M1369 170M1369 170M1370 170M1371Switch fuse OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380Line contactor A26 A30 A40 A50 A50 A63 A75 Thermal overload relay TA25DU TA25DU TA42DU TA75DU TA75DU TA75DU TA75DUCurrent transformers PSCT-60 PSCT-40 PSCT-50 PSCT-60 PSCT-75 PSCT-75 PSCT-100 2 turns 1 turn 1 turn 1 turn 1 turn 1 turn 1 turnBy- pass contactor A9 A16 A26 A26 A30 A40 A50

Typical applications

Standard selectionType PSS:

Quick guide for selection

• Bow thruster • Centrifugal pump• Compressor • Conveyor belt (short)• Elevator • EscalatorSize according to the rated motor power

• Centrifugal fan • Conveyor belt (long)• Crusher • Mill• Mixer • StirrerOne size larger than the rated motor power

PSS85/147... PSS142/245 PSS175/300...PSS300/515

PSS18/30... PSS44/76 PSS50/85... PSS72/124

Normal start Class 10 Heavy duty start Class 30

SoftstartersType PSSOverview

Note: if more than 10 starts /h select one size larger than the standard selection.

Normal start, 400 VIn Line connected kW 45 55 75 90 132 160 Inside Delta connected kW 75 90 132 160 220 257 Type PSS85/147 PSS105/180 PSS142/245 PSS175/300 PSS250/430 PSS300/515 400 V • • • • • • 480 V • • • • • • 690 V • • • • • • Rated current Ie , A 18 85 105 142 175 250 300Fuse protection 400 V, 65 kA, 40 ºC Bussmann Type 170M1372 170M3019 170M3020 170M3021 170M5013 170M5015 Switch fuse OS160RD0380 OESA250R03D80 OESA250R03D80 OESA250R03D80 OESA400R03D80 OESA400R03D80Line contactor A95 A110 A145 A185 A260 A300 Thermal overload relay TA110DU TA110DU TA200DU TA200DU TA450DU TA450DU Current transformers PSCT-125 PSCT-150 PSCT-200 PSCT-250 PSCT-400 PSCT-400 1 turn 1 turn 1 turn 1 turn 1 turn 1 turn By- pass contactor A50 A63 A95 A145 A145 A210


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1SF

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8899

-031

In-Line

58 A

100 A

Inside Delta

100 A

100 A

Operator panel

PSS18/30 … PSS300/515ApplicationThe softstarter range PSS18/30 ... PSS300/515 is a very fl exible solution suitable for most applications and for replacements of Star-Delta starters. Since the unit can be connected inside the motor delta (compare the connection for standard Star-Delta starters), the current through the softstarter is reduced by 42 %. It will then be possible, for example, to run a 100 A motor using a 58 A PSS Softstarter.

In-Line and Inside Delta connection of PSS18/30 … PSS300/515

Description• Wide main voltage range 208 - 690 V AC

• Supply voltage range 110-120 V AC and 220-240 V AC

• Current ratings 18 ... 300 A (In Line) and 30 ... 515 A (Inside Delta)

• Same unit can be used for both In Line and Inside Delta connection

• Start ramp, Stop ramp and Initial voltage included

• Current limit function as option

• Solid state electrical circuit

• Designed for continuous operation without by-pass

• 15 % overcurrent capability during continuous run (10 % for PSS300)

• Accessories for connection and installation available: See the ordering pages

The PSS Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, el e va tors, escalators, short conveyor belts and bow thrusters –see page 3/10-3/11.

For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter frompage 3/12-3/13.

Built-in signal relaysfor fault and by-pass

Transparent lid toprotect the settings

Three rotating switches setting:-Start ramp (1–30 sec)-Stop ramp (0–30 sec)-Initial voltage (30–70 % of Ue)

-Current limit 1.5 –4 x Ir (If used: Initial voltage fi xed at 40 % of Ue)

Dip-switch for In Line/Inside Delta connection

LED indications:

Power supply on

Completed start ramp

General fault (motor side or unit)

External fault

SoftstartersPSS18/30... PSS300/515 for Normal StartsApplication and Description


3/101SDC007200C0202

PSS18/30-500 ... 44/76-500

PSS50/85-500 ...72/124-500PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500PSS175/300-690 ... 300/515-690

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230 – 500 VMotor power

400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type *) Order code **) kg7.5 11 - 18 PSS18/30-500 1SFA 892 001 R 00 2.3015 18.5 - 30 PSS30/52-500 1SFA 892 002 R 00 2.3018.5 22 - 37 PSS37/64-500 1SFA 892 003 R 00 2.3022 25 - 44 PSS44/76-500 1SFA 892 004 R 00 2.3025 30 - 50 PSS50/85-500 1SFA 892 005 R 00 3.6030 37 - 60 PSS60/105-500 1SFA 892 006 R 00 3.8037 45 - 72 PSS72/124-500 1SFA 892 007 R 00 3.8045 55 - 85 PSS85/147-500 1SFA 892 008 R 00 8.6055 75 - 105 PSS105/181-500 1SFA 892 009 R 00 10.4075 90 - 142 PSS142/245-500 1SFA 892 010 R 00 10.4090 110 - 175 PSS175/300-500 1SFA 892 011 R 00 20.50132 160 - 250 PSS250/430-500 1SFA 892 013 R 00 22.00160 200 - 300 PSS300/515-500 1SFA 892 014 R 00 22.00


400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type *) Order code **) kg 7.5 11 15 18 PSS18/30-690 1SFA 893 001 R 00 2.3015 18.5 25 30 PSS30/52-690 1SFA 893 002 R 00 2.3018.5 22 30 37 PSS37/64-690 1SFA 893 003 R 00 2.3022 25 37 44 PSS44/76-690 1SFA 893 004 R 00 2.3025 30 45 50 PSS50/85-690 1SFA 893 005 R 00 3.6030 37 55 60 PSS60/105-690 1SFA 893 006 R 00 3.8037 45 59 72 PSS72/124-690 1SFA 893 007 R 00 3.8045 55 75 85 PSS85/147-690 1SFA 893 008 R 00 8.6055 75 90 105 PSS105/181-690 1SFA 893 009 R 00 10.4075 90 132 142 PSS142/245-690 1SFA 893 010 R 00 10.4090 110 160 175 PSS175/300-690 1SFA 893 011 R 00 20.50132 160 220 250 PSS250/430-690 1SFA 893 013 R 00 22.00160 200 257 300 PSS300/515-690 1SFA 893 014 R 00 22.00

SoftstartersPSS, for Normal Starts, class 10 – In-LineOrdering Details

**) Add code number in Order code for: Supply voltage, Us

1 = 110-120 V, 50/60 Hz 2 = 220-240 V, 50/60 Hz Fault signal relay 1 = NO 2 = NC

*) Add code letter in Type for: Supply voltage, Us

F = 110-120 V, 50/60 Hz L = 220-240 V, 50/60 Hz Fault signal relay no code letter = NO C = NC


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PSS18/30-500 ... 44/76-500

PSS50/85-500 ...72/124-500PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500PSS175/300-690 ... 300/515-690

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400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type *) Order code **) kg

15 18.5 - 30 PSS18/30-500 1SFA 892 001 R 00 2.3025 30 - 52 PSS30/52-500 1SFA 892 002 R 00 2.3030 37 - 64 PSS37/64-500 1SFA 892 003 R 00 2.3037 45 - 76 PSS44/76-500 1SFA 892 004 R 00 2.3045 55 - 85 PSS50/85-500 1SFA 892 005 R 00 3.6055 75 - 105 PSS60/105-500 1SFA 892 006 R 00 3.8059 80 - 124 PSS72/124-500 1SFA 892 007 R 00 3.8075 90 - 147 PSS85/147-500 1SFA 892 008 R 00 8.6090 110 - 181 PSS105/181-500 1SFA 892 009 R 00 10.40132 160 - 245 PSS142/245-500 1SFA 892 010 R 00 10.40160 200 - 300 PSS175/300-500 1SFA 892 011 R 00 20.50220 295 - 430 PSS250/430-500 1SFA 892 013 R 00 22.00257 355 - 515 PSS300/515-500 1SFA 892 014 R 00 22.00



15 18.5 25 30 PSS18/30-690 1SFA 893 001 R 00 2.3025 30 45 52 PSS30/52-690 1SFA 893 002 R 00 2.3030 37 55 64 PSS37/64-690 1SFA 893 003 R 00 2.3037 45 59 76 PSS44/76-690 1SFA 893 004 R 00 2.3045 55 75 85 PSS50/85-690 1SFA 893 005 R 00 3.6055 75 90 105 PSS60/105-690 1SFA 893 006 R 00 3.8059 80 110 124 PSS72/124-690 1SFA 893 007 R 00 3.8075 90 132 147 PSS85/147-690 1SFA 893 008 R 00 8.6090 110 160 181 PSS105/181-690 1SFA 893 009 R 00 10.40132 160 220 245 PSS142/245-690 1SFA 893 010 R 00 10.40160 200 257 300 PSS175/300-690 1SFA 893 011 R 00 22.00220 295 400 430 PSS250/430-690 1SFA 893 013 R 00 22.00257 355 500 515 PSS300/515-690 1SFA 893 014 R 00 22.00

SoftstartersPSS, for Normal Starts, class 10 – Inside DeltaOrdering Details






3/121SDC007200C0202

PSS30/52-500 ... 44/76-500

PSS50/85-500 ...72/124-500PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500PSS175/300-690 ... 300/515-690

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004



7.5 11 - 18 PSS30/52-500 1SFA 892 002 R 00 2.3015 18.5 - 30 PSS37/64-500 1SFA 892 003 R 00 2.3018.5 22 - 37 PSS44/76-500 1SFA 892 004 R 00 2.3022 25 - 44 PSS50/85-500 1SFA 892 005 R 00 3.6025 30 - 50 PSS60/105-500 1SFA 892 006 R 00 3.8030 37 - 60 PSS72/124-500 1SFA 892 007 R 00 3.8037 45 - 72 PSS85/147-500 1SFA 892 008 R 00 8.6045 55 - 85 PSS105/181-500 1SFA 892 009 R 00 10.4055 75 - 105 PSS142/245-500 1SFA 892 010 R 00 10.4075 90 - 142 PSS175/300-500 1SFA 892 011 R 00 20.5090 110 - 175 PSS250/430-500 1SFA 892 013 R 00 22.00132 160 - 250 PSS300/515-500 1SFA 892 014 R 00 22.00



7.5 11 15 18 PSS30/52-690 1SFA 893 002 R 00 2.3015 18.5 25 30 PSS37/64-690 1SFA 893 003 R 00 2.3018.5 22 30 37 PSS44/76-690 1SFA 893 004 R 00 2.3022 25 37 44 PSS50/85-690 1SFA 893 005 R 00 3.6025 30 45 50 PSS60/105-690 1SFA 893 006 R 00 3.8030 37 55 60 PSS72/124-690 1SFA 893 007 R 00 3.8037 45 59 72 PSS85/147-690 1SFA 893 008 R 00 8.6045 55 75 85 PSS105/181-690 1SFA 893 009 R 00 10.4055 75 90 105 PSS142/245-690 1SFA 893 010 R 00 10.4075 90 132 142 PSS175/300-690 1SFA 893 011 R 00 20.5090 110 160 175 PSS250/430-690 1SFA 893 013 R 00 22.00132 160 220 250 PSS300/515-690 1SFA 893 014 R 00 22.00

SoftstartersPSS, for Heavy duty Starts, class 30 – In-LineOrdering Details






1SDC007200C0202

3/13

PSS30/52-500 ... 44/76-500

PSS50/85-500 ...72/124-500PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500PSS175/300-690 ... 300/515-690

1SF

T98

889-

036

1SF

T98

889-

037

1SF

T98

889-

038

1SF

T98

800-

004

So

ftst

arte

rs

230 – 500 VMotor power 400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type *) Order code **) kg

15 18.5 - 30 PSS30/52-500 1SFA 892 002 R 00 2.3025 30 - 52 PSS37/64-500 1SFA 892 003 R 00 2.3030 37 - 64 PSS44/76-500 1SFA 892 004 R 00 2.3037 45 - 76 PSS50/85-500 1SFA 892 005 R 00 3.6045 55 - 85 PSS60/105-500 1SFA 892 006 R 00 3.8055 75 - 105 PSS72/124-500 1SFA 892 007 R 00 3.8059 80 - 124 PSS85/147-500 1SFA 892 008 R 00 8.6075 90 - 147 PSS105/181-500 1SFA 892 009 R 00 10.4090 110 - 181 PSS142/245-500 1SFA 892 010 R 00 10.40132 160 - 245 PSS175/300-500 1SFA 892 011 R 00 20.50160 200 - 300 PSS250/430-500 1SFA 892 013 R 00 22.00220 295 - 430 PSS300/515-500 1SFA 892 014 R 00 22.00

400 – 690 VMotor power 400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type *) Order code **) kg

15 18.5 25 30 PSS30/52-690 1SFA 893 002 R 00 2.3025 30 45 52 PSS37/64-690 1SFA 893 003 R 00 2.3030 37 55 64 PSS44/76-690 1SFA 893 004 R 00 2.3037 45 59 76 PSS50/85-690 1SFA 893 005 R 00 3.6045 55 75 85 PSS60/105-690 1SFA 893 006 R 00 3.8055 75 90 105 PSS72/124-690 1SFA 893 007 R 00 3.8059 80 110 124 PSS85/147-690 1SFA 893 008 R 00 8.6075 90 132 147 PSS105/181-690 1SFA 893 009 R 00 10.4090 110 160 181 PSS142/245-690 1SFA 893 010 R 00 10.40132 160 220 245 PSS175/300-690 1SFA 893 011 R 00 20.50160 200 257 300 PSS250/430-690 1SFA 893 013 R 00 22.00220 295 400 430 PSS300/515-690 1SFA 893 014 R 00 22.00

SoftstartersPSS, for Heavy duty Starts, class 30 – Inside DeltaOrdering Details






3/141SDC007200C0202

1SF

T98

099-

011C

1

1SF

T98

099-

095C

2

SB

854C

2

1SF

T98

099-

019C

3

1SF

T98

099-

125

LZ...

PSCT..

1SF

T98

000-

011C

3

LW...

PSLW-44

LE185

LT ... -AC LT ... -AL

1SF

C13

2010

F02

011S

FC

1320

12F

0201

Current transformer for current limit functionTo be connected to terminals 11 and 12 on the softstarter.The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio.Technical data below shows transformer ratio and number of turns for the primary winding.You can also use your own current transformer with corresponding transformer ratio and with minimum 1VA.

WeightFor softstarter Transformer ratio, Packing kgtype Number of turns Type Order code piece 1 piece

PSS18/30 60/1 – 2 turns PSCT-60 1SFA 899 001 R1060 1 0.30PSS30/52 40/1 – 1 turn PSCT-40 1SFA 899 001 R1040 1 0.30PSS37/64 50/1 – 1 turn PSCT-50 1SFA 899 001 R1050 1 0.30PSS44/76 60/1 – 1 turn PSCT-60 1SFA 899 001 R1060 1 0.30PSS50/85 75/1 – 1 turn PSCT-75 1SFA 899 001 R1075 1 0.30PSS60/105 75/1 – 1 turn PSCT-75 1SFA 899 001 R1075 1 0.30PSS72/124 100/1 – 1 turn PSCT-100 1SFA 899 001 R1100 1 0.25PSS85/147 125/1 – 1 turn PSCT-125 1SFA 899 001 R1125 1 0.25PSS105/181 150/1 – 1 turn PSCT-150 1SFA 899 001 R1150 1 0.25PSS142/245 200/1 – 1 turn PSCT-200 1SFA 899 001 R1200 1 0.25PSS175/300 250/1 – 1 turn PSCT-250 1SFA 899 001 R1250 1 0.25PSS250/430 400/1 – 1 turn PSCT-400 1SFA 899 001 R1400 1 0.25PSS300/515 400/1 – 1 turn PSCT-400 1SFA 899 001 R1400 1 0.25

Cable connectors for Cu cablesFor Wire Tightening Weightsoftstarter range torque Packing kgtype mm2 max. Nm Type Order code piece 1 piece

PSS85/147…142/245 6-120 16 – 1SDA 013 598 R1000 6 0.20PSS85/147…142/245 2x(50-120) 16 LZ185-2C/120 1SFN 074 709 R1000 3 0.30PSS175/300…300/515 16-240 25 – 1SDA 023 368 R1000 6 0.40

Cable connectors for Al and Cu cablesFor Wire Tightening Weightsoftstarter range torque Packing kgtype mm2 max. Nm Type Order code piece 1 piece

PSS85/147…142/245 35-95 13.5 – 1SDA 023 356 R1000 6 0.10PSS85/147…142/245 25-150 31 – 1SDA 023 357 R1000 6 0.10PSS175/300…300/515 120-240 43 – 1SDA 023 370 R1000 6 0.10

Terminal shroudsFor Weightsoftstarter Packing kgtype Suitable for Type Order code piece 1 piece

PSS85/147…142/245 Cable connectors LT185-AC 1SFN 124 701 R1000 2 0.10PSS85/147…142/245 Compression lugs LT185-AL 1SFN 124 703 R1000 2 0.10PSS175/300…300/515 Cable connectors LT300-AC 1SFN 125 101 R1000 2 0.20PSS175/300…300/515 Compression lugs LT300-AL 1SFN 125 103 R1000 2 0.20

Terminal nut washerFor Weightsoftstarter Packing kgtype Type Order code piece 1 piece

PSS85/147…142/245 LE185 1SFN 074 716 R1000 2 0.20PSS175/300…300/515 LE300 1SFN 075 116 R1000 2 0.30

Terminal enlargementsFor Wire Weightsoftstarter range Packing kgtype mm2 Type Order code piece 1 piece

PSS18/30-500 ...44/76-500 1x6...35 2x6...16 PSLW-44 1SFN 899 002 R1044 1 0.10PSS50/85-500…72/124-500PSS18/30-690 ... 72/124-690 1x10...50 2x10...25 PSLW-72 1SFA 899 002 R1072 1 0.15PSS85/147…142/245 LW185 1SFN 074 707 R1000 1 0.25PSS175/300…300/515 LW300 1SFN 075 107 R1000 1 0.40

SoftstartersPSS AccessoriesOrdering Details


1SDC007200C0202

3/15

So

ftst

arte

rs

PSS18/30…PSS300/515

Rated insulation voltage, Ui V 690

Rated operational voltage, Ue V 208 – 690 400 – 415 480 – 500 600 Starting capacity at max. rated current, Ie 4 x Ie for 10 sec

Number of starts per hour 30 5) Overload capability Overload class 10 Service factor % 115 (PSS18/30…250/430) 110 (PSS300/515

Ambient temperatureDuring operation °C -25 – +60 1) During storage °C -40 – +70

AltitudesMaximum altitude m 4000 6)

Degree of protectionMain circuit IP 20 (PSS18/30-500…44/76-500) IP 10 (PSS50/85 500…72/124-500) IP 10 (PSS18/30-690…72/124-690) IP 00 (PSS85/147…300/515)Supply and control circuit IP 20

SettingsRamp time during start s 1 – 30 Ramp time during stop s 0 – 30 Initial voltage during start % 30 – 70 Current limit function x CT-ratio 1.5 ... 4 3)

Switch forInside Delta connection ON/OFF Yes

Signal relayBy-pass signal Yes Fault signal Yes (NO or NC) Rated operational voltage, Ue V 250 Rated thermal current, Ith A 5 Rated operational current Ie at AC-15 (Ue=250 V) A 1.5

Signal indication LEDReady to start/stand by ON GreenRamping up/down – Completed start ramp T.O.R. GreenGeneral fault RedExternal fault Red1) Above 40 °C, up to max 60 °C, reduce the rated current with 0.8 % per °C.2) When more than 6 starts per hour are required, contact your sales offi ce.3) Only if current transformer is connected (accessory).4) The unit has built in by-pass contacts (AC-53a).5) Valid for 50 % on time and 50 % off time. 3.5 x Ie for 7 sec., if other data is required, contact your sales offi ce.6) When used at high altitudes above 1000 meters up to 4000 meters you need to derate rated current using the following formula.

x - 1000[ % of Ie = 100 - ––––––– ] 150x = actual altitude for the softstarter

SoftstartersPSSTechnical Data


3/161SDC007200C0202

Cross section of connection cables PSS18/30 … PSS300/515

Type PSS 18/30-500 … 50/85-500 … 85/147-500 … 175/300 … 44/76-500 72/124-500 142/245-500 300/515-500 18/30-690 … 85/147-690 … 175/300 … 72/124-690 142/245-690 300/515-690

Main circuitConnection clamp Solid/Stranded 1 x mm2 2.5 – 16 6 – 50 See accessories See accessories Solid/Stranded 2 x mm2 2.5 – 16 6 – 25 See accessories See accessories

Tightening torque (recommended) Nm 2.6 4.5 See accessories See accessories

Connection bar Width and thickness mm – – 17.5 x 5 20 x 5 Hole diameter mm – – 8.5 10.2

Tightening torque (recommended) Nm – – 9 18

Supply and control circuitConnection clamp Solid/Stranded 1 x mm2 2.5 2.5 2.5 2.5 Solid/Stranded 2 x mm2 – – – –

Tightening torque (recommended) Nm 0.5 0.5 0.5 0.5

Size related technical data PSS18/30 ... PSS300/515

Recommended ABB Overload protection Max 2) Power re-For Current power loss Max fuse rating main circuit 1),65kA quirementsSoftstarter range at rated /e Bussman fuses Ferraz fuses circuit of supplySize Type A W A Type Holder A Type VA

PSS18/30 TA 25 DU 6–18 65 50 170M1364 170H1007 63 6.6 URB 000 D08 V 0063 9PSS30/52 TA 25 DU 10–30 100 80 170M1366 170H1007 100 6.6 URB 000 D08 V 0100 9PSS37/64 TA 42 DU 22–37 120 125 170M1368 170H1007 160 6.6 URB 000 D08 V 0160 9PSS44/76 TA 75 DU 29–44 142 160 170M1369 170H1007 200 6.6 URD 30 D08 A 0200 9PSS50/85 TA 75 DU 29–50 160 160 170M1369 170H1007 200 6.6 URD 30 D08 A 0200 10PSS60/105 TA 75 DU 29–60 190 200 170M1370 170H1007 250 6.6 URD 30 D08 A 0250 10PSS72/124 TA 75 DU 45–72 226 250 170M1371 170H1007 315 6.6 URD 30 D08 A 0315 10PSS85/147 TA 110 DU 65–85 291 315 170M1372 170H1007 400 6.6 URD 30 D08 A 0400 36PSS105/181 TA 110 DU 65–105 351 400 170M3019 170H3004 400 6.6 URD 30 D08 A 0400 36PSS142/245 TA 200 DU 100–142 462 450 170M3020 170H3004 500 6.6 URD 30 D08 A 0500 36PSS175/300 TA 200 DU 100–175 590 500 170M3021 170H3004 530 6.6 URD 30 D08 A 0550 65 PSS250/430 TA 450 DU 130–250 815 700 170M5013 170H3004 630 6.6 URD 31 D08 A 0630 65 PSS300/515 TA 450 DU 130–300 965 900 170M5015 170H3004 900 6.6 URD 32 D11 A 0900 651) For the supply circuit 6 A delayed, for MCB use C characteristics.2) Calculated power loss at optional current (Iop) without bypass.Ptot = 3 x Iop + VA valueExample: PSS 60/105 running at 52APtot = 3 x 52 + 10 = 166WWhen using bypass, the powerloss is reduced to the VA value only.

SoftstartersPSSTechnical Data


1SDC007200C0202

3/17

1SDC007200C0201

3/17

1SF

C13

2013

F02

01

1SF

C13

2017

F02

01

1SF

C13

2014

F02

01

1SF

C13

2015

F02

01

1SF

C13

2018

F02

01

So

ftst

arte

rs

Normal start, 400 V

In Line connected kW

Inside Delta connected kW

Type

400 V

500 V

690 V

Rated current Ie , A

Fuse protection 400 V, 65 kA, 40 ˚C

Bussmann Type

Switch fuse

Line contactor

By- pass contactor

Normal start, 400 V

In Line connected kW

Inside Delta connected kW

Type

400 V

500 V

690 V

Rated current Ie , A

Fuse protection 400 V, 65 kA, 40 ˚C

Bussmann Type

Switch fuse

Line contactor

By- pass contactor

PST175 ... PST300 PSTB370 ... PSTB470 PSTB570 ... PSTB1050

PST30 ... PST72 PST85 ... PST142

15

25

PST30

•••30

170M1366

OS160RD0380

A30

A16

18.5

30

PST37

•••37

170M1368

OS160RD0380

A40

A26

22

37

PST44

•••44

170M1369

OS160RD0380

A50

A26

25

45

PST50

•••50

170M1369

OS160RD0380

A50

A30

30

55

PST60

•••60

170M1370

OS160RD0380

A63

A40

37

59

PST72

•••72

170M1371

OS160RD0380

A75

A50

45

75

PST85

•••85

170M1372

OS160RD0380

A95

A50

15

25

PST105

•••105

170M3019

OESA250R03D80

A110

A63

15

25

PST142

•••142

170M3020

OESA250R03D80

A145

A95

90

160

PST175

•••175

170M3021

OESA250R03D80

A185

A145

110

184

PST210

•••210

170M5012

OESA400R03D80

A210

A145

132

220

PST250

•••250

170M5013

OESA400R03D80

A260

A145

160

257

PST300

•••300

170M5015

OESA400R03D80

A300

A210

200

355

PSTB370

•••370

170M5013

OESA400R03D80

AF400

Built in

250

450

PSTB470

•••470

170M5015

OESA630R03D80

AF580

Built in

315

475

PSTB570

•••570

170M5015

OESA630R03D80

AF580

Built in

400

670

PSTB720

•••720

170M5018

OESA800R03D80

AF750

Built in

450

780

PSTB840

•••840

170M60181)

AF1350

Built in

560

875

PSTB1050

•••1050

170M60202)

1)

AF1650

Built in1) PSTB840 and PSTB1050: Switch fuse not available, use fuseholder, see page 1/131.2) PST1050- 690- 70 has 170M6019

Typical applications

Standard selectionType PST:

•Bow thruster •Centrifugal pump•Compressor •Conveyor belt (short)•Elevator •EscalatorSize according to the rated motor power

•Centrifugal fan •Conveyor belt (long)•Crusher •Mill•Mixer •StirrerOne size larger than the rated motor power

Quick guide for selection

Note: If more than 10 starts /h select one size larger than the standard selection.

SoftstartersPST and PSTBOverview


3/181SDC007200C0202

58 A

100 A

In-Line Inside Delta

100 A

100 A

Application

The PST range is a microprocessor based softstarter designed with the latest technology for soft start and soft stop of motors. The PST Softstarter has several advanced motor protection features as stan dard. The four button keypad and the logic structure of the menu make the installation, commissioning and operation easy. It is pos-sible to choose between 12 different languages.

The PST Softstarter can be used with or without a by-pass contactor except for the larger sizes PSTB370 ... PSTB1050 where the by-pass contactor is already built-in.

The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, el e- va- tors, escalators, short conveyor belts and bow thrusters.See page 3/20-3/21

For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter frompage 3/22-3/23.

In-Line and Inside Delta connection of PST 30 … 1050

LCD-display withplain words inyour language

Four button keypad

Clear information

Fieldbus communication

LED indications:

Power on

Fault

Protection

Three separate terminalsprepared for external by-pass

Programmablesignal inputs

Programmablesignal relays

Terminals for PTC

SoftstartersPST and PSTBApplication and Description

Integrated advancedmotor protection

Description• Wide main voltage range 208 - 690 V• Wide supply voltage range 100 - 250 V, 50/60 Hz• Current ratings 30 ... 1050 A (In Line) and 52 ... 1810 A (Inside Delta)• Same unit can be used for both In LIne and Inside Delta connection• Premium adjustable Softstarter functions like start/stop ramp, kick start, jog, step down voltage and sequential starts.• Current limit adjustable between 2 - 7 x Ie• Thermistor (PTC) supervision of motor winding• Real time clock• Logging of last 20 events with time marking• Prepared for fi eldbus communication• Motor overload protection with simulated motor temperature from measured current. Select between 10A, 10, 20 and 30.• Locked rotor protection• Motor underload protection• Phase imbalance protection• Phase reversal protection


1SDC007200C0202

3/19

External keypad PSTEK

So

ftst

arte

rs

LCD displayThe display of the PST gives you information presented in plain words - in required language. You can choose between 12 differ-ent languages including English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Portuguese, Russian and Turkish. On the PST display, you get all the information you need to set up, adjust and trouble-shoot. This makes the PST extremely easy to handle and reduces the risk of mis in ter pre ta tions.

At any time, you can read output current, output voltage, number of starts, total run time and motor temperature on the display. If a fault should occur, this is also indicated on the LCD. The fault messages are presented in clear text in the selected language.

Four button keypadThe PST employs the same basic user concept as today’s advanced mobile telephones. Using the four buttons on the keypad, you can easily adjust your own start and stop profi le and motor protection functions for any type of application. There are standard settings for many common applications including pumps, conveyors, fans, mixers and compressors for quick and easy set up.

You can also set the advanced warning parameters to allow potential problems to be identifi ed before real problems occur. A password protection function is available to prevent unauthorized changes to the programming.

Starting several motorsYou can store as many as three different starting parameter sets for optimal sequence start of three different motors. You can use this function for two or three speed motors as well.

Integrated advanced motor protectionInside the PST Softstarter, you will fi nd useful features for advanced motor and softstarter protection, including; programmable overload protection, high current, underload, phase imbalance, phase reversal, thyristor overload protection, and bypass monitoring to ensure proper by-pass operation.

Programmable signal relaysAll PST units have three programmable signal relays where each relay can signal Run, Top of Ramp or Event. The Event setting can be used to signal protections, faults and warnings. The supervisory func-tions monitor not only software and critical softstarter functionality but also phase loss and out of frequency range.

Integrated by-pass contactorOn the larger sizes (PSTB 370 ... PSTB1050), there is an ABB AF contactor integrated. This gives you advantages in terms of cost-sav-ing, space saving and last but not least energy saving. With a by-pass contactor you can reduce the power losses during normal run by 90 % or more.The smaller units, PST30 up to PST300, which are not equipped with a built-in by-pass contactor, have an extra set of three terminals on the line side. The terminals are marked B1, B2 and B3 and shall be used when connecting an external by-pass contactor. This will enable the integrated protection functions also when the softstarter is by-passed.

External keypad (option)An external keypad is available as option. The keypad can be mounted on a panel door for example to view/control the soft-starter without opening the door. The keypad can also be used to copy parameters between different softstarters.

Fieldbus communicationThe PST Softstarter has a built-in interface on the front for con-nection of the ABB FieldBusPlug used for fi eldbus communica-tion. Through this interface it is possible to control the softstarter, achieve status in for ma tion, up- and down load of parameters. The interface between the soft-starter and the FieldBusPlug is always the same. Independently of PST Softstarter size or delivery date it is possible to connect to any fi eldbus protocol later on since this is defi ned in the FieldBusPlug itself. As a start, AS-Inter-face, DeviceNet and Profi bus DP are available. To connect the PST Softstarter to a fi eldbus system you need the accessories described on page 3/25 to 3/26 as well as specifi c software for PLC set-up, which is available at www.abb.com/lowvoltage on the Softstarter pages.

PSTB1050 with integrated by-pass contactor.

SoftstartersPST and PSTBFunctional Description


3/201SDC007200C0202

PST30...PST72

PST85...PST142

PST175...PST300

PSTB370...PSTB470

PSTB570...PSTB1050

1SF

C13

2013

F02

011S

FC

1320

14F

0201

1SF

C13

2015

F02

011S

FC

1320

17F

0201

1SF

C13

2018

F02

01

PST30 ... PST300230 – 600 V*)

Motor power

400 V 500 V 690 V Rated motor Pe Pe Pe current, Ie WeightkW kW kW A Type Order code kg

15 18.5 - 30 PST30-600-70 1SFA 894 002 R7000 4.818.5 22 - 37 PST37-600-70 1SFA 894 003 R7000 4.822 25 - 44 PST44-600-70 1SFA 894 004 R7000 4.825 30 - 50 PST50-600-70 1SFA 894 005 R7000 4.830 37 - 60 PST60-600-70 1SFA 894 006 R7000 5.037 45 - 72 PST72-600-70 1SFA 894 007 R7000 5.045 55 - 85 PST85-600-70 1SFA 894 008 R7000 11.255 75 - 105 PST105-600-70 1SFA 894 009 R7000 13.075 90 - 142 PST142-600-70 1SFA 894 010 R7000 13.090 110 - 175 PST175-600-70 1SFA 894 011 R7000 21.5110 132 - 210 PST210-600-70 1SFA 894 012 R7000 21.5132 160 - 250 PST250-600-70 1SFA 894 013 R7000 23.0160 200 - 300 PST300-600-70 1SFA 894 014 R7000 23.0

400 – 690 V*)

Motor power


15 18.5 25 30 PST30-690-70 1SFA 895 002 R7000 4.818.5 22 30 37 PST37-690-70 1SFA 895 003 R7000 4.822 25 37 44 PST44-690-70 1SFA 895 004 R7000 4.825 30 45 50 PST50-690-70 1SFA 895 005 R7000 4.830 37 55 60 PST60-690-70 1SFA 895 006 R7000 5.037 45 59 72 PST72-690-70 1SFA 895 007 R7000 5.045 55 75 85 PST85-690-70 1SFA 895 008 R7000 11.255 75 90 105 PST105-690-70 1SFA 895 009 R7000 13.075 90 132 142 PST142-690-70 1SFA 895 010 R7000 13.090 110 160 175 PST175-690-70 1SFA 895 011 R7000 21.5110 132 184 210 PST210-690-70 1SFA 895 012 R7000 21.5132 160 220 250 PST250-690-70 1SFA 895 013 R7000 23.0160 200 257 300 PST300-690-70 1SFA 895 014 R7000 23.0

PSTB370 ... PSTB1050 with integrated by-pass230 – 600 V*)

Motor power


200 257 - 370 PSTB370-600-70 1SFA 894 015 R7000 31.0250 315 - 470 PSTB470-600-70 1SFA 894 016 R7000 31.0315 400 - 570 PSTB570-600-70 1SFA 894 017 R7000 52.0400 500 - 720 PSTB720-600-70 1SFA 894 018 R7000 55.0450 600 - 840 PSTB840-600-70 1SFA 894 019 R7000 60.0560 730 - 1050 PSTB1050-600-70 1SFA 894 020 R7000 60.0

400 – 690 V*)

Motor power


200 257 355 370 PSTB370-690-70 1SFA 895 015 R7000 31.0250 315 450 470 PSTB470-690-70 1SFA 895 016 R7000 31.0315 400 560 570 PSTB570-690-70 1SFA 895 017 R7000 52.0400 500 710 720 PSTB720-690-70 1SFA 895 018 R7000 55.0450 600 800 840 PSTB840-690-70 1SFA 895 019 R7000 60.0560 730 1000 1050 PSTB1050-690-70 1SFA 895 020 R7000 60.0

*) Supply voltage 100... 250 V, 50/60 Hz

SoftstartersPST and PSTB, class 10 – In-LineOrdering Details


1SDC007200C0202

3/21

PST30...PST72

PST85...PST142

PST175...PST300

PSTB370...PSTB470

PSTB570...PSTB1050

1SF

C13

2013

F02

011S

FC

1320

14F

0201

1SF

C13

2015

F02

011S

FC

1320

17F

0201

1SF

C13

2018

F02

01

So

ftst

arte

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PST30 ... PST300230 – 600 V*)

Motor power


25 30 - 52 PST30-600-70 1SFA 894 002 R7000 4.830 37 - 64 PST37-600-70 1SFA 894 003 R7000 4.837 45 - 76 PST44-600-70 1SFA 894 004 R7000 4.845 55 - 85 PST50-600-70 1SFA 894 005 R7000 4.855 75 - 105 PST60-600-70 1SFA 894 006 R7000 5.059 80 - 124 PST72-600-70 1SFA 894 007 R7000 5.075 90 - 147 PST85-600-70 1SFA 894 008 R7000 11.290 110 - 181 PST105-600-70 1SFA 894 009 R7000 13.0132 160 - 245 PST142-600-70 1SFA 894 010 R7000 13.0160 200 - 300 PST175-600-70 1SFA 894 011 R7000 21.5184 250 - 360 PST210-600-70 1SFA 894 012 R7000 21.5220 295 - 430 PST250-600-70 1SFA 894 013 R7000 23.0257 355 - 515 PST300-600-70 1SFA 894 014 R7000 23.0

400 – 690 V*)

Motor power


25 30 45 52 PST30-690-70 1SFA 895 002 R7000 4.830 37 55 64 PST37-690-70 1SFA 895 003 R7000 4.837 45 59 76 PST44-690-70 1SFA 895 004 R7000 4.845 55 75 85 PST50-690-70 1SFA 895 005 R7000 4.855 75 90 105 PST60-690-70 1SFA 895 006 R7000 5.059 80 110 124 PST72-690-70 1SFA 895 007 R7000 5.075 90 132 147 PST85-690-70 1SFA 895 008 R7000 11.290 110 160 181 PST105-690-70 1SFA 895 009 R7000 13.0132 160 220 245 PST142-690-70 1SFA 895 010 R7000 13.0160 200 257 300 PST175-690-70 1SFA 895 011 R7000 21.5184 250 315 360 PST210-690-70 1SFA 895 012 R7000 21.5220 295 400 430 PST250-690-70 1SFA 895 013 R7000 23.0257 355 500 515 PST300-690-70 1SFA 895 014 R7000 23.0

PSTB370...PSTB1050 with integrated by-pass230 – 600 V*)

Motor power



400 – 690 V*)

Motor power


355 450 600 640 PSTB370-690-70 1SFA 895 015 R7000 31.0450 600 800 814 PSTB470-690-70 1SFA 895 016 R7000 31.0540 700 960 987 PSTB570-690-70 1SFA 895 017 R7000 52.0710 880 1200 1247 PSTB720-690-70 1SFA 895 018 R7000 55.0800 1000 1400 1455 PSTB840-690-70 1SFA 895 019 R7000 60.0 1000 1250 1700 1810 PSTB1050-690-70 1SFA 895 020 R7000 60.0


SoftstartersPST and PSTB, class 10 – Inside DeltaOrdering Details


3/221SDC007200C0202

PST30...PST72

PST85...PST142

PST175...PST300

PSTB370...PSTB470

PSTB570...PSTB1050

1SF

C13

2013

F02

011S

FC

1320

14F

0201

1SF

C13

2015

F02

011S

FC

1320

17F

0201

1SF

C13

2018

F02

01

PSTB570...PSTB1050

PST37 ... PST300230 – 600 V*)

Motor power


15 18.5 - 30 PST37-600-70 1SFA 894 003 R7000 4.818.5 22 - 37 PST44-600-70 1SFA 894 004 R7000 4.822 25 - 44 PST50-600-70 1SFA 894 005 R7000 4.825 30 - 50 PST60-600-70 1SFA 894 006 R7000 5.030 37 - 60 PST72-600-70 1SFA 894 007 R7000 5.037 45 - 72 PST85-600-70 1SFA 894 008 R7000 11.245 55 - 85 PST105-600-70 1SFA 894 009 R7000 13.055 75 - 105 PST142-600-70 1SFA 894 010 R7000 13.075 90 - 142 PST175-600-70 1SFA 894 011 R7000 21.590 110 - 175 PST210-600-70 1SFA 894 012 R7000 21.5110 132 - 210 PST250-600-70 1SFA 894 013 R7000 23.0132 160 - 250 PST300-600-70 1SFA 894 014 R7000 23.0

400 – 690 V*)

Motor power


15 18.5 25 30 PST37-690-70 1SFA 895 003 R7000 4.818.5 22 30 37 PST44-690-70 1SFA 895 004 R7000 4.822 25 37 44 PST50-690-70 1SFA 895 005 R7000 4.825 30 45 50 PST60-690-70 1SFA 895 006 R7000 5.030 37 55 60 PST72-690-70 1SFA 895 007 R7000 5.037 45 59 72 PST85-690-70 1SFA 895 008 R7000 11.245 55 75 85 PST105-690-70 1SFA 895 009 R7000 13.055 75 90 105 PST142-690-70 1SFA 895 010 R7000 13.075 90 132 142 PST175-690-70 1SFA 895 011 R7000 21.590 110 160 175 PST210-690-70 1SFA 895 012 R7000 21.5110 132 184 210 PST250-690-70 1SFA 895 013 R7000 23.0132 160 220 250 PST300-690-70 1SFA 895 014 R7000 23.0

PSTB370 ... PSTB1050 with integrated by-pass230 – 600 V*)

Motor power



400 – 690 V*)

Motor power




SoftstartersPST and PSTB, Heavy duty starts, class 30 – In-LineOrdering Details


1SDC007200C0202

3/23

PSTB570...PSTB1050

PST30...PST72

PST85...PST142

PST175...PST300

PSTB370...PSTB470

PSTB570...PSTB1050

1SF

C13

2013

F02

011S

FC

1320

14F

0201

1SF

C13

2015

F02

011S

FC

1320

17F

0201

1SF

C13

2018

F02

01

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PST37 ... PST300230 – 600 V*)

Motor power


25 30 - 52 PST37-600-70 1SFA 894 003 R7000 4.830 37 - 64 PST44-600-70 1SFA 894 004 R7000 4.837 45 - 76 PST50-600-70 1SFA 894 005 R7000 4.845 55 - 85 PST60-600-70 1SFA 894 006 R7000 5.055 75 - 105 PST72-600-70 1SFA 894 007 R7000 5.059 80 - 124 PST85-600-70 1SFA 894 008 R7000 11.275 90 - 147 PST105-600-70 1SFA 894 009 R7000 13.090 110 - 181 PST142-600-70 1SFA 894 010 R7000 13.0132 160 - 245 PST175-600-70 1SFA 894 011 R7000 21.5160 200 - 300 PST210-600-70 1SFA 894 012 R7000 21.5184 250 - 360 PST250-600-70 1SFA 894 013 R7000 23.0220 295 - 430 PST300-600-70 1SFA 894 014 R7000 23.0

400 – 690 V*)

Motor power


25 30 45 52 PST37-690-70 1SFA 895 003 R7000 4.830 37 55 64 PST44-690-70 1SFA 895 004 R7000 4.837 45 59 76 PST50-690-70 1SFA 895 005 R7000 4.845 55 75 90 PST60-690-70 1SFA 895 006 R7000 5.055 75 90 105 PST72-690-70 1SFA 895 007 R7000 5.059 80 110 124 PST85-690-70 1SFA 895 008 R7000 11.275 90 132 147 PST105-690-70 1SFA 895 009 R7000 13.090 110 160 181 PST142-690-70 1SFA 895 010 R7000 13.0132 160 220 245 PST175-690-70 1SFA 895 011 R7000 21.5160 200 257 300 PST210-690-70 1SFA 895 012 R7000 21.5184 250 315 360 PST250-690-70 1SFA 895 013 R7000 23.0220 295 400 430 PST300-690-70 1SFA 895 014 R7000 23.0

PSTB370...PSTB1050 with integrated by-pass230 – 600 V*)

Motor power



400 – 690 V*)

Motor power




SoftstartersPST and PSTB, Heavy duty starts, class 30 – Inside deltaOrdering Details


3/241SDC007200C0202

1SF

T98

099-

011C

1

1SF

T98

099-

095C

2

SB

854C

2

1SF

T98

099-

019C

3

1SF

T98

099-

125

1SF

T98

000-

011C

3

LX...

1SF

T98

000-

012C

3

LZ...

LT ... -AC LT ... -AL

LW...

LE185 1SF

C13

2010

F02

01

Cable connectors for Cu cablesFor PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.For Wire Tightening Weightsoftstarter range torque Packing kgtype mm2 max. Nm Type Order code piece 1 piece

PST85 …142 6-120 16 – 1SDA 023 354 R1000 6 0.20PST85 …142 2 x (50-120) 16 LZ185-2C/120 1SFN 074 709 R1000 3 0.30PST175 …300 16-240 25 – 1SDA 023 368 R1000 6 0.40

Cable connectors for Al and Cu cablesFor PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.For Wire Tightening Weightsoftstarter range torque Packing kg type mm2 max. Nm Type Order code piece 1 piece

PST85 …142 35-95 13.5 – 1SDA 023 356 R1000 6 0.10PST85 …142 25-150 31 – 1SDA 023 357 R1000 6 0.10PST175 …300 120-240 43 – 1SDA 023 370 R1000 6 0.10

Terminal extensionsFor Dimensions Weightsoftstarter hole ø bar Packing kgtype mm2 mm Type Order code pieces 1 piece

PST85…142 8.5 17.5 x 5 LX185 1SFN 074 710 R1000 1 0.250PST175…300 10.5 20 x 5 LX300 1SFN 075 110 R1000 1 0.350PSTB370...470 10.5 25 x 5 LX460 1SFN 075 710 R1000 1 0.500PSTB570...1050 13 40 x 6 LX750 1SFN 076 110 R1000 1 0.850

Terminal enlargementsFor Dimensions Weightsoftstarter hole ø bar Packing kgtype mm2 mm Type Order code pieces 1 piece

PST30…72 6.5 15 x 3 LW110 1SFN 074 307 R1000 1 0.100PST85…142 10.5 17.5 x 5 LW185 1SFN 074 707 R1000 1 0.250PST175...300 10.5 20 x 5 LW300 1SFN 075 107 R1000 1 0.450PSTB370...470 10.5 25 x 5 LW460 1SFN 075 707 R1000 1 0.730PSTB570...1050 13 40 x 6 LW750 1SFN 076 107 R1000 1 1.230

Terminal nut washerFor Weightsoftstarter Packing kgtype Type Order code piece 1 piece

PST85…142 LE185 1SFN 074 716 R1000 2 0.20PST175…300 LE300 1SFN 075 116 R1000 2 0.30

Terminal shroudsFor Weightsoftstarter Packing kgtype Req. qty Type Order code pieces 1 piece

PST85…142 1 pcs and LT185-AC 1SFN 124 701 R1000 2 0.050 1 pcs LT460-AC 1SFN 125 701 R1000 2 0.100PST85…142 1 pcs and LT185-AL 1SFN 124 703 R1000 2 0.220 1 pcs LT460-AL 1SFN 125 703 R1000 2 0.800PST175...300 3 pcs LT300-AC 1SFN 125 101 R1000 2 0.070PST175...300 3 pcs LT300-AL 1SFN 125 103 R1000 2 0.280PSTB370...470 2 pcs LT460-AC 1SFN 125 701 R1000 2 0.100PSTB370...470 2 pcs LT460-AL 1SFN 125 703 R1000 2 0.800PSTB570...1050 2 pcs LT750-AC 1SFN 126 101 R1000 2 0.120PSTB570...1050 2 pcs LT750-AL 1SFN 126 103 R1000 2 0.825

External keypadFor Weightsoftstarter Packing kgtype Type Order code piece 1 piece

PST30…300 PSTB370…1050 PSTEK 1SFA 899 003 R1000 1 0.40

Marine KitFor Weightsoftstarter Packing kgtype Type Order code piece 1 piece

PST85...1422 PSTM-2 1SFA 899 004 R1000 1 0.24

SoftstartersPST and PSTB AccessoriesOrdering Details

PSTEK

1SF

C13

2113

F02

01


1SDC007200C0202

3/25

ASM11-FBP.0, ASF11-FBP.0

ASX11-FBP

ASD11-FBPASP22-FBP

ASF11-FBP, ASM11-FBP

AST11-FBP.0

Orange cable

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AS-Interface FieldBusPlug DirectReady-made AS-Interface Slave fi eldbus interface with various cable lengths.• Applicable on all MSD11-FBP and terminal devices with max. 2 input and 1 output signals• Degree of protection IP65, diagnostic LED

WeightDesignation Packing kgFieldBusPlug Cable length Type Order code pieces 1 piece

AS-Interafce FBP Direct 0.25 m ASD11-FBP.025 1SAJ 210 000 R0003 1 0.09AS-Interafce FBP Direct 0.50 m ASD11-FBP.050 1SAJ 210 000 R0005 1 0.10AS-Interafce FBP Direct 1.00 m ASD11-FBP.100 1SAJ 210 000 R0010 1 0.13AS-Interafce FBP Direct 5.00 m ASD11-FBP.500 1SAJ 210 000 R0050 1 0.36

AS-Interface FieldBusPlug PerformanceReady-made AS-Interface Slave fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and devices with max. 4 input signals and 3 output signals• Degree of protection IP65, diagnostic LED

WeightDesignation Packing kgFieldBusPlug Cable length Type Order code pieces 1 pieceAS-Interafce Performance 0.25 m ASP22-FBP.025 1SAJ 220 000 R0003 1 0.09AS-Interafce Performance 0.50 m ASP22-FBP.050 1SAJ 220 000 R0005 1 0.10AS-Interafce Performance 1.00 m ASP22-FBP.100 1SAJ 220 000 R0010 1 0.13AS-Interafce Performance 5.00 m ASP22-FBP.500 1SAJ 220 000 R0050 1 0.36

Accessories for AS-Interface Bus ConnectionAS-Interface Round Cable for Bus JunctionsReady-made bus cable with an M12 connector and an open cable end.• Application on bus junctions such as e.g. AS-Interface couplers or devices with an integrated AS-Interface

Weight Packing kgDesignation Cable length Type Order code pieces 1 piece

AS-Interface Round Cable with female connector 0.30 m ASF11-FBP.030 1SAJ 922 002 R0003 1 0.04AS-Interface Round Cable with male connector 0.30 m ASM11-FBP.030 1SAJ 922 003 R0003 1 0.04

AS-Interface Round Cable for Bus ExtensionReady-made bus cable with M12 male and female connectors


AS-Interface Extension Cable 1.00 m ASX11-FBP.100 1SAJ 922 001 R0010 1 0.08AS-Interface Extension Cable 3.00 m ASX11-FBP.300 1SAJ 922 001 R0030 1 0.20AS-Interface Extension Cable 5.00 m ASX11-FBP.500 1SAJ 922 001 R0050 1 0.31AS-Interface Extension Cable 100 m ASC11-FBP.999 1SAJ 922 004 R1000 1 5.60

AS-Interface Round Cable and Accessories for Bus ExtensionBus cable and coupling accessories

Weight Packing kgDesignation Type Order code pieces 1 piece

AS-Interface Round Cable, male conn. ASM11-FBP.0 1SAJ 922 005 R0001 5 0.15AS-Interface Round Cable, female conn. ASF11-FBP.0 1SAJ 922 006 R0001 5 0.15AS-Interface Flat-Cable Branch Circuit with M12 socket AST11-FBP.0 1SAJ 922 007 R0001 1 0.15

AS-Interface Addressing Device, miscellaneous accessories


AS-Interface Addr. Device, includingplug-in power unit ASA21-FBP.0 1SAJ 922 010 R0001 1 0.56Address Signs for FieldBusPlug CAL11-FBP.0 1SAJ 929 005 R0001 400 0.15

FBP FieldBusplugAS-Interface Fieldbus Connectors and AccessoriesOrange cable (Ordering Details)


3/261SDC007200C0202

DNP21-FBPCOP21-FBPMRP21-FBP

Black cable

DeviceNet FieldBusPlugReady-made DeviceNet fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and other devices• Degree of protection IP65, diagnostic LED

WeightDesignation Packing kg FieldBusPlug Cable length Type Order code pieces 1 piece

DeviceNet 0.25 m DNP21-FBP.025 1SAJ 230 000 R0003 1 0.09




CANopen FieldBusPlugReady-made CANopen fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and other devices• Degree of protection IP65, diagnostic LED


CANopen 0.25 m COP21-FBP.025 1SAJ 230 100 R0003 1 0.09




MODBUS-RTU FieldBusPlugReady-made MODBUS-RTU fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and other devices• Degree of protection IP65, diagnostic LED


MODBUS-RTU 0.25 m MRP21-FBP.025 1SAJ 250 000 R0003 1 0.09




To connect the PST Softstarter to a DeviceNet fi eldbus system...you need specifi c software for PLC set-up, (EDS fi le) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB offi ce.

FBP FieldBusplugDeviceNet Fieldbus ConnectorsBlack cable (Ordering Details)


1SDC007200C0202

3/27

DNR11-FBP.999

DNF11-FBP.0

DNM11-FBP.0

DNX11-FDP

DNM-11FBP.050

DNF-11FBP.050

Black cable

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Accessories for the DeviceNet, CANopen, MODBUS-RTU Bus ConnectorDeviceNet, CANopen, MODBUS-RTU round cable for bus junctionsReady-made bus cable with an M12 connector and an open cable end.


Round Cable with female connector 0.50 m DNF11-FBP.050 1SAJ 923 002 R0005 1 0.04

Round Cable with male connector 0.50 m DNM11-FBP.050 1SAJ 923 003 R0005 1 0.04

DeviceNet, CANopen, MODBUS-RTU Round Cable for Bus ExtensionReady-made bus cable with M12 male and female connectors


Extension Cable 1.00 m DNX11-FBP.100 1SAJ 923 001 R0010 1 0.08



Round Cable 100 m DNC11-FBP.999 1SAJ 923 004 R0001 1 5.6

DeviceNet, CANopen, MODBUS-RTU Round Cable and Accessories for Bus ExtensionBus cable and coupling accessories Weight

Packing kgDesignation Cable length Type Order code pieces 1 piece

Round CableMale Connector DNM11-FBP.0 1SAJ 923 005 R0001 5 0.15

Round Cable Female Connector DNF11-FBP.0 1SAJ 923 006 R0001 5 0.15

DeviceNet, CANopen, MODBUS-RTU Termination Resistor, Power Unit, Miscellaneous Accessories

Weight

Packing kgDesignation Type Order code pieces 1 piece

Termination Resistor, 120 Ohm DNR11-FBP.120 1SAJ 923 007 R0001 1 0.02

To connect the PST Softstarter to a DeviceNet fi eldbus system...you need specifi c software for PLC set-up, (EDS fi le) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB offi ce.

FBP FieldBusplugDeviceNet, CANopen, MODBUS-RTU AccessoriesBlack cable (Ordering Details)


3/281SDC007200C0202

PDP21-FBPPDP22-FBP

Lilac cable

Profi bus DP/V0 FieldBusPlugReady-made Profi bus DP/V0 fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and other devices• Degree of protection IP65, diagnostic LED


Profi bus DP/V0-FBP 0.25 m PDP21-FBP.025 1SAJ 240 000 R0003 1 0.09Profi bus DP/V0-FBP 0.50 m PDP21-FBP.050 1SAJ 240 000 R0005 1 0.10Profi bus DP/V0-FBP 1.00 m PDP21-FBP.100 1SAJ 240 000 R0010 1 0.13Profi bus DP/V0-FBP 5.00 m PDP21-FBP.500 1SAJ 240 000 R0050 1 0.36

Profi bus DP/V1 FieldBusPlugReady-made Profi bus DP/V1 fi eldbus interface with various cable lengths.• Applicable on all FBP motor starters and other devices• Degree of protection IP65, diagnostic LED WeightDesignation Packing kg FieldBusPlug Cable length Type Order code pieces 1 piece

Profi bus DP/V1-FBP 0.25 m PDP22-FBP.025 1SAJ 240 100 R0003 1 0.09Profi bus DP/V1-FBP 0.50 m PDP22-FBP.050 1SAJ 240 100 R0005 1 0.10Profi bus DP/V1-FBP 1.00 m PDP22-FBP.100 1SAJ 240 100 R0010 1 0.13Profi bus DP/V1-FBP 5.00 m PDP22-FBP.500 1SAJ 240 100 R0050 1 0.36

To connect the PST Softstarter to a Profi bus DP fi eldbus system...you need specifi c software for PLC set-up, (GSD fi le) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB offi ce.

FBP FieldBusplugProfi bus DP/V0, DP/V1 Fieldbus ConnectorsLilac cable (Ordering Details)


1SDC007200C0202

3/29

PDF11-FBP.50

PDM11-FBP.50

PDX11-FBP

PDF11-FBP.0

PDM11-FBP.0

Lilac cable

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Accessories for the Profi bus DP/V0, DP/V1 Bus ConnectorProfi bus DP/V0, DP/V1 Round Cable for Bus JunctionsReady-made bus cable with an M12 connector and an open cable end.• Application on bus junctions such as e.g.Profi bus DB couplers or devices with an integrated Profi bus DB interface


Round Cable with female connector 0.50 m PDF11-FBP.050 1SAJ 924 002 R0005 1 0.04Round Cable with male connector 0.50 m PDM11-FBP.050 1SAJ 924 003 R0005 1 0.04

Profi bus DP/V0, DP/V1 Round Cable for Bus ExtensionReady-made bus cable with M12 male and female connectors


Extension Cable 1.00 m PDX11-FBP.100 1SAJ 924 001 R0010 1 0.08Extension Cable 3.00 m PDX11-FBP.300 1SAJ 924 001 R0030 1 0.20Extension Cable 5.00 m PDX11-FBP.500 1SAJ 924 001 R0050 1 0.31Round Cable 100 m PDC11-FBP.999 1SAJ 924 004 R1000 1 5.60

Profi bus DP/V0, DP/V1 Accessories for Bus Extension


Male Connector PDM11-FBP.0 1SAJ 924 005 R0001 5 0.03Female Connector PDF11-FBP.0 1SAJ 924 006 R0001 5 0.03

Profi bus DP/V0, DP/V1 Termination Resistor, Miscellaneous Accessories


Termination resistor, 150 ohm PDR11-FBP.150 1SAJ 924 005 R0001 1 0.02Feeding connector 240V DC Code B-A PDV11-FBP.0 1SAJ 924 008 R0001 1 0.04Feeding connrvtor 240V DCCode A-A PDV12-FBP.0 1SAJ 924 011 R0001 1 0.04Adaptor M12-Dsub9-M12Cable length 0.50m PDA11-FBP.050 1SAJ 924 009 R0001 1 0.04Adaptor M12-Dsub9-M12Cable lenght 2 x 0.50m PDA12-FBP.050 1SAJ 924 010 R0001 1 0.04

To connect the PST Softstarter to a Profi bus DP fi eldbus system...you need specifi c software for PLC set-up, (GSD fi le) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB offi ce.

FBP FieldBusplugProfi bus DP/V0, DP/V1 AccessoriesLilac cable (Ordering Details)


3/301SDC007200C0202

PST30 … 300 PSTB370 ... 1050

Rated insulation voltage Ui 690 V 690 VRated operational voltage Ue 208 ... 690 V 208 ... 690 VStarting capacity at max rated current Ir 3 x Ir for 15 sec. 3 x Ir for 15 secNumber of starts per hour 30 1) 10 1) Overload capability, Overload Class 10 10Service factor 115 % 115 % (PSTB370...

PSTB840)

100 % (PSTB1050)

Ambient temperature During operation ±0 … +50 °C 2) ±0 … +50 °C 2)

During storage -25… +70 °C -25… +70 °CAltitudes Maximum altitude 4000 m 3) 4000 m 3)

Degree of protection Main circuit IP10 (PST30 ... 72) IP00 (all)

IP00 ( PST85 ... 300)

Supply and Control circuit IP20 IP20Main circuit Built in By-pass contactor No Yes Cooling system - Fan cooled (thermostat controlled) Yes YesSupply circuit Supply voltage – one range 100 ... 250 V, 100 ... 250 V 50/60 Hz 50/60 Hz +10 %/-15 % +10 %/-15 %HMI for settings(Human Machine Interface) 20 segment display Yes Yes

Keypad with two selection keys and two navigating keys Yes Yes

Plain text in 12 languages (English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Russian Dutch, Portuguese and Turkish) Yes Yes Signal relays Number of programmable signal relays (Each relay can be programmed to be Run, By-pass or Event signal) 3 3 K4 – Default as Run signal Yes Yes K5 – Default as By-pass signal Yes Yes K6 – Default as Event signal Yes Yes Rated operational voltage Ue 250 V 250 V Rated thermal current Ith 5 A 5 A Rated operational current Ie at AC-15 (Ue = 250 V) 1.5 A 1.5 A

PST30 … 300 PSTB370 ... 1050

Control circuit /Hardware inputs Internal 24 V DC (10 mA closed) Yes Yes Start / Stop inputs Yes Yes Two extra programmable inputs (Each input can be programmed to be either; Non, Reset, Enable, Jog, DOL- On, Start motor 2 or Start motor or 3, FB-Dis). Yes YesSignal indication LED’s Power on – Green Yes Yes Fault - Red Yes Yes Protection - Yellow Yes YesProtections Electronic overload Yes Yes Adjustable tripping classes - Class 10 A, 10, 20 and 30 Yes Yes Dual overload (separate overload function for start and run) Yes Yes PTC connection Yes Yes Locked rotor protection Yes Yes Underload protection Yes Yes Phase imbalance Yes Yes High current (8 x Ie) Yes Yes Phase reversal protection Yes YesWarnings (pre-warning) High current Yes Yes Low current (underload) Yes Yes Overload trip Yes Yes Overtemp. thyristors (SCR) Yes YesStart of several motors Possible to set up and start three different motors Yes Yes Field bus connection Connection for ABB FieldBusPlug Yes YesPTC input Switch off resistance 2825 ohm ± 20 % 2825 ohm ± 20 % Switch on resistance 1200 ohm ± 20 % 1200 ohm ± 20 %External keypad Display LCD type Ambient temperature During operation ± 0...+50 °C During storage -25...+70 °C Degree of protection IP661) Valid for 50 % on time and 50 % off time, with 3.5 x Ie for 7 seconds. If other data is required, please contact your sales offi ce2) Above 40 ºC up to max. 50 ºC reduce the rated current with 0.8 % per ºC.3) When used at high altitudes above 1000 meters up to 4000 meters you need to derate rated current using the following formula.

PSTB Integrated by-pass ratings

PSTB370 PSTB470 PSTB570 PSTB720 PSTB840 PSTB1050

Contactor type AF300 AF300 AF460 AF580 AF750 AF750AC-3 rating A 305 305 460 580 750 750

x - 1000[ % of Ie = 100 - ––––––– ] 150x = actual altitude for the softstarter

SoftstartersPST and PSTBTechnical Data


1SDC007200C0202

3/31

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Major possible settings and the displayed text and the set default values

Description Text on display (Eng) Values on display Default value

Setting current for overload, locked rotor etc. Setting Ie 9.0 ...1207 A divided into 19 overlapping ranges. See table, page 3/30Time for start ramp Start Ramp 1 ... 30 s, 1 ... 120 s (Range depends on Start Range) 10 s

Time for stop ramp Stop Ramp 0 ... 30 s, 0 ... 120 s (Range depends on Stop Range) 0 s

Initial voltage for start ramp Init Volt 30 ... 70 % 30 %

End voltage for stop ramp End Volt 30 ... 70 % 30 %

Step down voltage Step Down 30 ...100 % 100 %

Level of the current limit. Current Lim 2.0 ... 7.0 x Ie 4.0 x Ie

Selection of Kick start Kick Start Yes, No No

Level of Kick start if selected Kick Level 50 ... 100 % 50 %

Time for Kick start if selected Kick Time 0.1 ... 1.5 s 0.2Selectable range for start ramp Start Range 1 ... 30 s, 1...120 s 1 ... 30 sSelectable range for stop ramp Stop Range 0 ... 30 s, 0 ... 120 s 0 ... 30 sOverload protection Overload No, Normal, Dual NormalOverload Class OL Class 10 A, 10, 20, 30 10Overload Class, Dual type, Start Class OL Class S 10A, 10, 20, 30 10Overload Class, Dual type, Run Class OL Class R 10A, 10, 20, 30 10Type of operation for overload protection OL Op Stop-M, Stop-A, Ind Stop-MLocked rotor protection Locked Rotor Yes, No NoTrip level for locked rotor protection Lock R Lev 0.5 ... 8.0 x Ie 4.0 x Ie

Trip time for locked rotor protection Lock R Time 0.2 ... 10 s 1.0 sType of operation for locked rotor protection Lock R Op Stop-M, Stop-A, Ind Stop-MUnderload protection Underload Yes, No NoTrip level for Underload protection Underl Lev 0.4 ... 0.8 x Ie 0.5 x Ie

Trip time for Underload protection Underl Time 1...30 s 10 sType of operation for Underload protection Underl Op Stop-M, Stop-A, Ind Stop-MPhase imbalance protection Phase Imb Yes, No NoTrip level for phase imbalance protection Ph Imb Lev 10...80 % 80 %Type of operation for phase imbalance protection Ph Imb Op Stop-M, Stop-A, Ind Stop-MHigh current protection High I Yes, No NoType of operation for high current protection High I Op Stop-M, Stop-A, Ind Stop-MPhase reversal protection Phase Rev Yes, No NoType of operation for phase reversal protection Ph Rev Op Stop-M, Stop-A, Ind Stop-MPTC protection PTC Yes, No NoType of operation for PTC protection PTC Op Stop-M, Stop-A Stop-MAn external Bypass contactor is used Ext ByPass Yes, No NoHigh current warning Warn I=High Yes, No NoTrip level for high current warning Wa I=H Lev 0.5 ... 5.0 x Ie 1.2 x Ie

Low current warning Warn I=Low Yes, No NoTrip level for low current warning Wa I=L Lev 0.4 ...1.0 x Ie 0.8 x Ie

Overload warning Warn OL Yes, No NoTrip level for overload warning Wa OL Lev 40...99 % 90 %Thyristor overload warning Warn SCR OL Yes, No YesType of operation for phase loss fault Ph Loss Op Stop-M, Stop-A Stop-MType of operation for by-pass doesn’t close BP open Op Stop-M, Stop-A Stop-MType of operation for by-pass doesn’t open BP closed Op Stop-M, Stop-A Stop-MType of operation for fi eldbus fault FB Fault Op Stop-M, Stop-A Stop-MType of operation for frequency fault Freq F Op Stop-M, Stop-A Stop-MType of operation for heat sink over temperature fault HS Temp Op Stop-M, Stop-A Stop-MType of operation for thyristor short circuit fault SCR SC Op Stop-M, Stop-A Stop-MFunction of programmable input In_0 In0 None, Reset, Enable, Jog, DOL, Start 2,FB-Dis ResetFunction of programmable input In_1 In1 None, Reset, Enable, Jog, DOL, Start 3, FB-Dis ResetFunction of programmable relay output K4 Relay K4 Run, TOR, Event RunFunction of programmable relay output K5 Relay K5 Run, TOR, Event TORFunction of programmable relay output K6 Relay K6 Run, TOR, Event EventControl of the softstarter with fi eldbus Fieldb Ctrl Yes, No NoNumber of sequences for sequence start. No of Seq No, 2, 3 NoLanguage to use on display Language US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN US/UKTime for display automatic turn off LCD Auto Off 1 ... 255 min 15 minPassword for display Password No, 1 ... 255 1Type of date presentation Date Type ISO, CE, US ISOYear Date Year 2001...2060 IndividualMonth Date Month 1 ...12 IndividualDay Date Day 1 ... 31 IndividualHour Time Hour 0 ... 23 IndividualMinutes Time Min 0 ... 59 Individual



3/321SDC007200C0202

Tripping curves for the integrated electronic overload protection.

All units have an integrated electronic overload protection possible to set on four different tripping classes.Below you fi nd a curve for each tripping class in cold state.

Class 30Class 20Class 10Class 10A

87654321

10 000

1000

100

10

1

00

Time (s)

Current (x Ie)Tripping curves for electronic overload protection (Cold)

ABB FieldBusPlugControlling possibilities when using different fi eld buses


AS-Interface DeviceNet Profi bus DP V0 Profi bus DP V1 Modbus-RTU

Simple control (start/stop etc) X X X X X

Complete control – X X X X

Simple status information X X X X X

Detailed status information – X X X X

Possibilities to write parameters – X X X X

Possibilities to read parameters – X – X –

For more detailed information, please see the Installation and Commissioning manual available at www.abb.com/lowvoltage on the Softstarter pages.

1SF

C13

2134

F02

01


1SDC007200C0202

3/33

E18

58D

17.5

ø 8.5

5

E18

59D

20

ø 10.2

5

E18

60D

25

ø 6.5

22.5

ø 10.5

6

E18

61D

40

ø 6.5

22.5

ø 12.5

6

So

ftst

arte

rs

Cross section of connectable cables

Type of softstarter

PST30 ... 72 PST85 ... 142 PST175 ... 300 PSTB370 ... 470 PSTB570 ... 1050

Main circuitAvailable terminals: L1, L2, L3 Yes Yes Yes Yes Yes T1, T2, T3 Yes Yes Yes Yes Yes

(For external by-pass): B1, B2, B3 Yes Yes Yes No No

Connection clamp

Solid/Stranded 1 x mm2 10 ... 95 See accessories See accessories – – Solid/Stranded 2 x mm2 6 ... 35 See accessories See accessories – –Tightening torque (recommended), Nm 6.0 See accessories See accessories – –

Connection bar No

Width and thickness mm – Hole diameter mm –

Tightening torque (recommended), Nm – 9 18 40 49

Supply and control circuitConnection clamp Yes Yes Yes Yes Yes

Solid/Stranded 1 x mm2 2.5 2.5 2.5 2.5 2.5

Solid/Stranded 2 x mm2 1.5 1.5 1.5 1.5 1.5

Tightening torque (recommended), Nm 0.5 0.5 0.5 0.5 0.5

Fuse ratings and power losses Recommended Max Power ABB Overload protection power requirements Current loss at Maximum fuse ratings - main circuit 1),65 kA supplyFor range rated Ie Bussmann fuses Ferraz fuses circuitsoftstarter Type A W A Type Holder A Type VA/VA pull in

PSTPST30 Integrated 9... 35 100 80 170M1366 170H1007 100 6,6 URB 000 D08V 0100 5PST37 Integrated 11…43 120 125 170M1368 170H1007 160 6,6 URB 000 D08V 0160 5PST44 Integrated 13…51 140 160 170M1369 170H1007 200 6,6 URD 30 D08A 0200 5PST50 Integrated 15…58 160 160 170M1369 170H1007 200 6,6 URD 30 D08A 0200 5PST60 Integrated 18…69 190 200 170M1370 170H1007 250 6,6 URD 30 D08A 0250 5PST72 Integrated 22…83 230 250 170M1371 170H1007 315 6,6 URD 30 D08A 0315 5PST85 Integrated 25…98 270 315 170M1372 170H1007 400 6,6 URD 30 D08A 0400 10PST105 Integrated 32…120 325 400 170M3019 170H3004 400 6,6 URD 30 D08A 0400 10PST142 Integrated 43…163 435 450 170M3020 170H3004 500 6,6 URD 30 D08A 0500 10PST175 Integrated 53…201 540 500 170M3021 170H3004 550 6,6 URD 30 D08A 0550 15PST210 Integrated 63…241 645 630 170M5012 170H3004 630 6,6 URD 31 D08A 0630 15PST250 Integrated 75…288 765 700 170M5013 170H3004 630 6,6 URD 31 D08A 0630 15PST300 Integrated 90…345 920 900 170M5015 170H3004 900 6,6 URD 32 D11A 0900 15

PSTB 600V PSTB370 Integrated 111…425 90 700 170M5013 170H3004 630 6,6 URD 31 D08A 0630 20/480PSTB470 Integrated 141…540 110 900 170M5015 170H3004 900 6,6 URD 32 D11A 0900 20/480PSTB570 Integrated 171…655 105 900 170M5015 170H3004 900 6,6 URD 32 D11A 0900 25/900PSTB720 Integrated 216…828 110 1250 170M5018 170H3004 1250 6,6 URD 33 D11A 1250 25/860PSTB840 Integrated 252…966 170 1500 170M6018 170H3004 1600 6,6 URD 33 D11A 1250 25/860PSTB1050 Integrated 315…1207 170 1800 170M6020 170H3004 2000 6,6 URD 33 PLAF 2000 25/860

PSTB 690V PSTB370 Integrated 111…425 90 700 170M5013 170H3004 630 6,6 URD 31 D08A 0630 20/480PSTB470 Integrated 141…540 110 900 170M5015 170H3004 900 6,6 URD 31 D11A 0900 20/480PSTB570 Integrated 171…655 105 900 170M5015 170H3004 900 6,6 URD 31 D11A 0900 25/900PSTB720 Integrated 216…828 110 1250 170M5018 170H3004 1250 6,6 URD 33 D11A 1250 25/860PSTB840 Integrated 252…966 170 1500 170M6018 170H3004 1600 6,6 URD 33 TTFA 1600 25/860PSTB1050 Integrated 315…1207 170 1600 170M6019 170H3004 1600 6,6 URD 33 TTFA 1600 25/860 1) For the supply circuit 6A delayed, for MCB use C characteristics.



3/341SDC007200C0202

SoftstartersPSR Dimensions

PSR25 ... 30

PSR37 ...45

PSR3 ... 16 PSR3 ... 16

PSR25 ... 30

PSR37 ...45

Dimensions in mm. The design, data and dimensions are subject to modifi cation without previous notice.

1SFB536147G1103


1SDC007200C0202

3/35

1SF

C13

124F

0201

1SF

C13

125F

0201

1SF

C13

126F

0201

1SF

C13

127F

0201

1SF

C13

129F

0201

1SF

C13

123F

0201

1SF

C13

2122

F02

01

10

162

ø6,5(4x)

200

9

2

184

120

7,5105

10

162

ø6,5(4x)

250

9

2

234

7,5125

140

2655

3535

132,

5

17,5

1032

0

340

ø7 (4x)

11,5158

181

1SF

C13

128F

0201

20

264,

5

132,

55

43,7543,75

ø7 (4x)

1032

0

340

11,5333

356S

oft

star

ters

PSS85/147-500 … 142/245-500PSS85/147-690 … 142/245-690

PSS50/85-500 … 72/124-500PSS18/30-690 … 72/124-690

PSS18/30-500 … 44/76-500

PSS 175/300-500 … 300/515-500PSS 175/300-690 … 300/515-690

SoftstartersPSS Dimensions


3/361SDC007200C0202

460

Dimensions in mm

1SF

C13

2130

F02

01

1SF

C13

2131

F02

01

PST30 ... 72

PST175 ... 300

PST85 ...142

PSTB370 ... 470 PSTB570 ... 1050

SoftstartersPST and PSTBDimensions

PST85...142, Marine kit

270

12

7

46,5

262

52,5

251

64,5

390

46,5 155


1SDC007200C0202

3/37

135

138

3

23

1SF

C13

2117

F02

01

Dotted line denotes area covered by external keypad

135

1SF

C13

2118

F02

01

107

53.5 53.5

14

4.8

22.5 118

138

9.5

28

External keypad PSTEK

Minimum distance to wall/front

DimensionsSoftstarter type A B C E F H

PSS_-500 for 500 V

PSS18/30 ... 44/76 20 10 100 120 200 163PSS50/85 ... 72/124 20 10 100 140 250 163PSS85/147 ... 142/245 20 10 100 181 340 265PSS175/300 ... 300/515 20 10 100 356 340 265

PSS_-690 for 690 V PSS18/30 ... 72/124 20 10 100 140 250 163PSS85/147 ... 142/245 20 10 100 181 340 265PSS175/300 ... 300/515 20 10 100 356 340 265

PST - allPST30 ... 72 20 10 100 160 260 196PST85 ... 300 20 10 100 186 390 270PST175 ... 300 20 10 100 360 420 270

PSTB - allPSTB370 ... 470 20 15 150 365 460 361PSTB570 ... 1050 20 15 150 435 515 381

Dimensions in mm

SoftstartersPSS, PST and PSTBDimensional details, Wall Mounting instructions

Dimensional Details

So

ftst

arte

rs


3/381SDC007200C0202

PSR3 ...16

PSR25 ... 45

1SF

B53

6105

G10

01

1SF

B53

6105

G10

02

1SF

B53

6105

G10

03

1SF

B53

6105

G10

04

1SF

B53

6105

G10

05

1SF

B53

6105

G10

06

A) With MMS B) With MMS and auxiliary contact C) With fuses, contactor and O.L.

D) With MMS E) With MMS and auxiliary contact F) With fuses, contactor and O.L.

SoftstartersPSRCircuit Diagrams


1SDC007200C0202

3/39

So

ftst

arte

rs

PSS18/30…300/515

1SF

T 9

8800

-001

ed

.3

F6 Temperature monitor

K5 Relay, actuated at full voltage (Ue = 100%)

K6 Relay, fault signal

T1 Control transformer

T2 Current transformer

V1-V6 Thyristor

SoftstartersPSS Circuit Diagrams


3/401SDC007200C0202

1SF

CB

5360

01G

1001

1SF

CB

5360

01G

1002

PST30...300

PSTB370...1050

SoftstartersPST and PSTBCircuit Diagrams


Notes

1SDC007200C0202

3/41

So

ftst

arte

rs


Low volta AC driv

Low voltage AC drives

0302_LVACdrives.indd 420302_LVACdrives.indd 42 1-12-2006 9:20:331-12-2006 9:20:33

3/43

Low voltage AC drives

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1SDC007200C0202

av

Contents

Low voltage AC drives The complete range ..................................................................................................... 3/44 Quickfi nder ................................................................................................................... 3/46 Products overview ........................................................................................................ 3/48 Component drives ................................................................................................... 3/48 General machinery drives ........................................................................................ 3/48 High performance machinery drives......................................................................... 3/48 Standard drives ....................................................................................................... 3/48 Industrial drives ....................................................................................................... 3/49 Stand-alone single drives......................................................................................... 3/49 Multidrives ............................................................................................................... 3/50 Modules .................................................................................................................. 3/51

Component drives, ACS50 Main features ................................................................................................................ 3/52 Technical specifi cation .................................................................................................. 3/53 Raitings, types, voltages and dimensions ..................................................................... 3/54 Options ........................................................................................................................ 3/55

Component drives, ACS150 Main features ................................................................................................................ 3/56 Technical specifi cation .................................................................................................. 3/57 Raitings, types, voltages and dimensions ..................................................................... 3/58 Options ........................................................................................................................ 3/59 Cooling and fuses ......................................................................................................... 3/60

General machinery drives Main features ................................................................................................................ 3/61 Technical specifi cation .................................................................................................. 3/62 Ratings, types, voltages, construction and dimensions ................................................. 3/63 Options ........................................................................................................................ 3/64 Cooling and fuses ......................................................................................................... 3/67

High performance machinery drives Main features ................................................................................................................ 3/68 Ratings, types and dimensions ..................................................................................... 3/69

Standard drives Main features ................................................................................................................ 3/70 Technical specifi cation .................................................................................................. 3/71 Ratings, types and voltages .......................................................................................... 3/72 Assistant control panel and options .............................................................................. 3/73 Options ........................................................................................................................ 3/74 Dimensions and fuse connections ................................................................................ 3/76

Industrial drives, single drives Main features ................................................................................................................ 3/78 Technical specifi cation .................................................................................................. 3/79 Wall-mounted drives ..................................................................................................... 3/80 Wall-mounted regenerative drives ................................................................................. 3/82 Wall-mounted low harmonic drives ............................................................................... 3/84 Free-standing drives ..................................................................................................... 3/86 Summary of features and options ................................................................................. 3/88

Industrial drives, single drive modules Main features ................................................................................................................ 3/90 Modules ....................................................................................................................... 3/91 Technical specifi cation .................................................................................................. 3/92 Ratings and voltage ...................................................................................................... 3/93 Summary of features and options ................................................................................. 3/96


3/441SDC007200C0202

Applications where drives are used vary widely in terms of control requirements

and environmental conditions. To meet the different demands ABB has

designed an extensive portfolio of products that is made available through

ABB sales offi ces and channel partners. This low voltage AC drives chapter

gives an overview of ABB’s portfolio of drives. To help you fi nd the right

product we have grouped the drives into four broad categories:

Machinery drives

Standard drives

Industrial drives

www.abb.com/motors&drives

Low voltage AC drivesThe complete range

Channel partner information

Documents

Industry specifi c drives

Energy saving

ABB training courses

Optimization PC tools

Programming tools

ABB drives contacts

Technology

Products

Service contacts


LV A

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3/45

Po

wer

rat

ing

kW

1-phase 3-phase

ABB low voltage AC drives portfolio

Low voltage AC drivesThe complete range

ABB machinery drivesABB offers machinery builders AC drives from basic components up to high

performance machinery systems. Global support and service guarantees

lifelong satisfaction. ABB machinery drives provide speed control of diverse

applications from spa bath motors to treadmill motors, as well as high-

precision applications such as positioning and synchronization systems.

These drives are designed to be the fastest to obtain, install, set-up and

commission.

ABB standard drivesABB standard drives are simple to buy, install, confi gure and use, saving

considerable time. They are widely available through ABB’s distributors,

hence the use of the term standard. The drives have common user

and process interface with fi eldbus, common software tools for sizing,

commissioning, maintenance and common spare parts.

ABB industrial drivesABB industrial drives are designed for industrial applications, and especially

for applications in process industries such as the pulp & paper, metals,

mining, cement, power, chemical, and oil & gas. ABB industrial drives

are available both as complete AC drives and as modules to meet the

requirements of the users, OEMs and system integrators. These drives are

highly fl exible AC drives that can be confi gured to meet the precise needs

of industrial applications, and hence order-based confi guration is an integral

part of the offering. The complete drives and drive modules cover a wide

range of powers and voltages, including industrial voltages up to 690 V. ABB

industrial drives come with a wide range of inbuilt options. A key feature

of these drives is programmability, which makes adaptation to different

applications easy.

ABB drives for specifi c industries and applicationsIn order to meet the requirements of our different customers, ABB offers

a wide range of segment and application specifi c solutions, ranging from

pump and HVAC applications to demanding crane and marine solutions.

Please contact ABB or one of ABB’s channel partners for more information.

basi

c

Flexibility

adva

nced engineered

standard

Functionality

machinery drives

standard drives

industrial drives

The fi gure shows how each class of drives is positioned

with regard to fl exibility and functionality.

100 120 200 240 200 240 380 415 480 500 690 V

560034002800240019001450

500400355200132110

755511

87.55.5

42.21.51.1

0.750.550.370.180.12


3/461SDC007200C0202

Low voltage AC drivesQuickfi nder

= standard

= option

– = not available = ACS50 only = ACS150 only

The table below lists some

important features of the ABB’s

low voltage AC drives. Its main

purpose is to highlight the

differences between the different

product categories. For each

category of products it is indicated

whether a feature is available.

Use this table to make your initial

choice and go to the next pages

to fi nd more details about each

product category.

Features ABB machinery drives,component drives

ABB machinery drives,general machinery drives high

Voltage & power 1-ph 100 - 120 V: 0.18 - 0.37 kW 1-ph 200 - 240 V: 0.37 - 2.2 kW 3-

1-ph 200 - 240 V: 0.12 - 2.2 kW 3-ph 200 - 240 V: 0.37 - 4 kW3-ph 200 - 240 V: 0.37 - 2.2 kW 3-ph 380 - 480 V: 0.37 - 11 kW

3-ph 380 - 480 V: 0.37 - 4 kW

Supply options 12 pulse diode – –Low harmonic – –

Regenerative – –

Enclosure class IP00 – –IP20IP21 – –IP22 – –IP42 – –IP54/ IP54R/ IP55 – –

IP65 – –Mechanical construction Module

Wall-mounted

Free-standing – –Cabinet-built – –

Motor control DTC (open/closed) – –

Vector control (open/closed) –

ScalarSoftware functionality/

features

Basic –Medium –Advanced – –

Programmability Parameter programming

Block programming –Control solutions for specifi c applications – –

I/O Analogue input/output 1 / 0 2 / 1Digital input/output 3(5**) / 1 5 / 2Speed feedback –

Inbuilt-motor thermal protection relay – –Fieldbuses Modbus –

PROFIBUS –

DeviceNet –

LONWORKS® – –Ethernet (Modbus/TCP, Ethernet IP) – –ControlNet – –CANopen –

InterBus-S – –TCP/IPconnection – –

Cooling method Direct air-coolingLiquid-cooled – –Cold plate – –

EMC compliance No EMC fi lter –

(EN 61800-3) 2nd unrestricted, C31st restricted, radiated only, C2

1st restricted, C2

1st unrestricted, conductive only, C1

Harmonic fi lter/choke ChokeSwinging choke – –Low harmonic fi lter – –

Dynamic (resistor) braking

HW options du/dt fi lters

Sine fi lters – –Coated boardsCommon mode fi lter – –Cabinet options – –

Switching frequency up to 16 kHz up to 16 kHzSafety options Prevention of unexpected start-up – –

Emergency stop – –Safe torque off – –

PC tools DriveWindow Light in PC –

DriveWindow – –DriveStudio – –DriveOPC – –DriveSize – –DriveAP – –

DrivePM

Approvals CE

UL

cUL

CSA – –

C-Tick

GOST RGo-Mark – –


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3/47

Low voltage AC drivesQuickfi nder

sABB machinery drives,

high performance machinery drivesABB standard drives ABB industrial drives,

drive modulesABB industrial drives,

single drivesABB industrial drives,

multidrives

2 kW 3-ph 380 - 480 V: 0.75 - 45 kW 3-ph 208 - 240 V: 0.75 - 75 kW 3-ph 230 V: 0.55 - 200 kW 3-ph 230 V: 0.55 - 200 kW –

kW 3-ph 380 - 480 V: 0.75 - 355 kW 3-ph 400 V: 1.1 - 1600 kW 3-ph 400 V: 1.1 - 2800 kW 3-ph 400 V: 1.1 - 2400 kWkW 3-ph 500 V: 1.5 - 2000 kW 3-ph 500 V: 1.5 - 3400 kW 3-ph 500 V: 1.5 - 2900 kW

3-ph 690 V: 5.5 - 1900 kW 3-ph 690 V: 5.5 - 5600 kW 3-ph 690 V: 5.5 - 5600 kW

– – – / – / – / – – – – / –

– – – / – / – / – – – –

– – / / – –– –– – –

– – –– –

– – – – –– – –

– – –

– – –– – –

–– – – –

– – – – –– – – –

–

–

–2+(3) / 2+(1) 2 / 2 3+(2) / 2+(2) 3+(2) / 2+(2) 3+(2) / 2+(2)9+(4) / 4+(6) 6 / 3+(3) 7+(6) / 3+(6) 7+(6) / 3+(6) 7+(6) / 3+(6)

– – –

–

–

–

–

– –

– / – – – – /

– – – ––

– / – – –

– / – / – / – – – –

–– – – –– –

– / / / – –

/ / – (> 132 kW) – / / – / / – / – – –

up to 16 kHz up to 12 kHz DTC DTC DTC–

– – –

– – – –

–

– –

– – – –

–

– –

– – – –

/ – /

/ – / – / – /

/ pending / pending / pending

– – – / – / –


3/481SDC007200C0202

ABB machinery drives

Component drivesABB component drives meet the requirements of OEMs, installation

companies and panel builders.

Series ACS50

Power range 0.18 to 0.37 kW (1-ph 110 to 120 V)

Power range 0.18 to 2.2 kW (1-ph 200 to 240 V)

IP20 as standard

No programming - easy and descriptive interface

Suitable for domestic environment as standard

Series ACS150

Power range 0.37 to 2.2 kW (1-ph/ 3-ph 200 to 240 V)

Power range 0.37 to 4 kW (3-ph 380 to 480 V)

IP20 as standard (NEMA 1 as option)

Integrated user interface

Unpowered drive confi guration in 2 sec.

General machinery drivesABB machinery drives are designed to meet the requirements of a wide

range of machinery applications.

Series ACS350

Power range 0.37 to 2.2 kW (1-ph 200 to 240 V),



IP20 as standard (NEMA 1 as option)

Advanced functionality with sequence programming

Unpowered drive confi guration in 2 sec.

High performance machinery drivesSeries ACSM1


IP20

For demanding machinery applications

For synchronous and induction motors

Wide range of feedback interfaces

Memory unit for easy drive management

Safe torque off

Standard drivesABB standard drives are simple to buy, install, confi gure and use, saving

considerable time. They are widely available through ABB’s distributors.

Wall-mounted drivesSeries ACS550-01

Power range 0.75 to 110 kW (3-ph 200 to 240 V, 380 to 480 V)

IP21 as standard (UL type 1), IP54 as option (UL type 12 in frame sizes R1-R4)

Swinging choke to reduce harmonics

Intuitieve use with assistant control panel

Sensorless vector control

Free-standing drivesSeries ACS550-02

Power range 132 to 355 kW (3-ph 200 to 240 V, 380 to 480 V)

IP21 as standard (UL type 1)

Intuitieve use with assistant control panel

Sensorless vector control

Low voltage AC drivesProducts overview

ACS50

ACS150

ACS550-02ACS550-01

ACS350

ACSM1


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1SDC007200C0202

3/49

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Industrial drivesSingle drives are complete AC drives, which can be installed without any

additional cabinet or enclosure.

Stand-alone single drivesWall-mounted drives

Series ACS800-01

Power range 0.55 to 110 kW (230 to 690 V)

IP21 as standard (UL type 1), IP55 as option (UL type 12)

Wide range of inbuilt options

Series ACS800-11, regenerative drives



Full scope regenerative drive in one package

Series ACS800-31, low harmonic drives



Harmonics solution incorporated into the drive

Free-standing drives

Series ACS800-02

Power range 45 to 560 kW (380 to 690 V)


Extremely compact

Cabinet-built drives

Series ACS800-07


IP21 as standard, IP22, IP42 (UL type 1), IP54 and IP54R as option

(UL type 12)

Up to 500 kW, based on a single module including rectifi er and inverter

Above 500 kW, separate rectifi er and inverter modules

Series ACS800-17, regenerative drives



(UL type 12)

Regenerative supply unit can feed energy back to the mains

Series ACS800-37, low harmonic drives



(UL type 12)

Low harmonic solution integrated in the drive.

Liquid-cooled single drives for high power applications


IP42 as standard, IP54 as option

Provides reliable operation under extremely adverse conditions

ACS800-07

liquid-cooled

single drive

ACS800-07

ACS800-17

ACS800-11

ACS800-31

ACS800-02ACS800-01

ACS800-37


3/501SDC007200C0202


Industrial drives

MultidrivesMultidrives are types of industrial drives, built from industrial drive modules

connected to a common DC bus. The common DC bus is used to supply

the drive modules with DC power. The DC power is derived from a single

supply unit built into the same installation. This construction simplifi es the

total installation and results in many benefi ts: savings in cabling, reduced

installation and maintenance costs, reduced line currents, and more.


IP21 as standard, IP22. IP42 (UL type 1), and IP54 as option (UL type 12)

Plug-in power connectors for easy maintenance and redundancy

Wide range of inbuilt options, including brake choppers, EMC fi lters,

fuse switches, contactors, communication options etc.

An ABB multidrive is made up of several different units.

These sections are called multidrive units and the most important units are:

Drive units ACS800-107

Regenerative IGBT supply units, ACS800-207

Diode supply units, 6- and 12-pulse ACS800-307 and -507

Regenerative thyristor supply units, 6- and 12-pulse ACS800-407 and -807

Braking unit, ACS800-607

Control units as option

Liquid-cooled multidrives for high power applications


IP42 standard, IP54 as option

Solution for harsh environment location

6-pulse and 12-pulse confi guration or a line regenerative unit is available

Multidrive, liquid-cooled

Multidrive


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Industrial drives

ModulesSingle drive modules

Single drive modules are designed to be installed into a customer’s own

cabinet. Modules enable OEMs, system integrators and panel builders

to build their own drive solutions using ABB drive technology. This gives

many of the advantages of ABB drives e.g. DTC motor control, adaptive

programming and a wide range of options: both inbuilt and external. ABB

provides detailed cabinet installation instructions and other support material

to help customers build their own solutions. Modules for single drives

require an AC supply.

Series ACS800-04


IP00, IP20

Depending on the size, various compact constructions are available,

see pictures

Motion control

Multidrive modules

Multidrive modules are designed for drive systems that feature a common

DC bus for the fl ow of energy from the supply modules to the drive modules.

Several types of modules are available: inverter modules that contain all

the drive technology and different types of supply units that convert the AC

supply from the mains into a DC supply for the inverter modules.

Inverter modules

Series ACS800-104


6-/12-pulse diode supply modules

Series ACS800-304 (6-pulse) and ACS800-704 (6-/12-pulse)


Thyristor supply modules

Series ACS800-404


Provide regenerative capacity

IGBT supply modules + LCL fi lters

IGBT supply ACS800-204 modules + LCL fi lters


Provide regenerative capacity plus additional fi ltering of harmonics

in the supply.

ACS800-104

ACS800-104

ACS800-04

ACS800-04

ACS800-304


3/521SDC007200C0202

Low voltage AC drivesComponent drives, ACS50Main features

ACS50

Frame size A Frame size B Frame size C Frame size D

Component drivesABB component drives meet the requirements of OEMs, installation

companies and panel builders. These drives are components that are

bought together with other components from a logistical distributor. The

drives are stocked, and the number of options and variants is optimized for

logistical distribution.

ApplicationsFans

Pumps

Gate control

Material handling

Conveyors

HighlightsNo programming - easy and descriptive interface

Suitable for domestic environment as standard

Straightforward installation and integration

Silent motor

Compact and slim

Fast availability and service

Features Benefi ts Notes

No programming Faster set-up

Easier confi guration

Easier drive for new users

All the inverter parameter settings are done with DIPswitches and potentiometers

Compact and slim Less space required for installation 0.18 to 0.37 kW 45 mm width,

0.75 kW 67.5 mm width

1.5 to 2.2 kW 70 mm width

Removable mounting clip Flexible and easy mounting Removable clip allows DIN-rail and wall mounting from back and side of the unit

EMC Low EMC emissions 1st environment

EMC fi lters as standard

Automatic switching frequency Provides lowest possible noise without

derating of the drive

Increases switching frequency automatically, when drive temperature is decreased


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Low voltage AC drivesComponent drives, ACS50Technical specifi cation

Motor connectionVoltage 3-phase, from 0 to USUPPLY

(for 110/115 V from 0 to 230 V)

Frequency 0 to 120/130 Hz

Overload capacity 150 % (60 s)

Switching frequency

Standard 5 kHz, adjustable up to 16 kHz with automatic

switching frequency reduction

Acceleration time 0.1 to 30 s

Deceleration time 0.1 to 30 s

Environmental limitsAmbient temperature

0 to 40oC

up to 50oC

-20oC

with nominal current and 5 kHz switching

frequency

with derating

with restrictions

Altitude

Output current Nominal current : 0 to 1000 m

reduced by 1 % per 100 m over 1000 m to 2000

m

Relative humidity lower than 95 % (without condensation)

Degree of protection IP20

Contamination levels No conductive dust allowed, corrosive liquids or

gases (IEC60721-3-3)

Control connectionsOne analog input

Voltage signal 0 (2) to 10 V, 200 kΩ single-ended

Current signal 0 (4) to 20 mA, 100 Ω single-ended

Potentiometer reference

value

10 V ±2 % max. 10 mA, 1kΩ ≤ R ≤ 10 kΩ

Response time ≤ 60 ms

Resolution 0.1 %

Accuracy ±1 %

Three digital inputs 12 V DC with internal or 12 V to 24 V DC

external supply, PNP

Input impedance 1.5 kΩResponse time ≤ 9 ms

One relay output

Switching voltage 12 to 250 V AC or max 30 V DC

Maximum continuous current 2 A

Product complianceLow Voltage Directive 73/23/EEC with supplements

EMC Directive 89/336/EEC with supplements

Quality assurance system ISO 9001 and Environmental system ISO 14001

CE, UL, cUL, C-Tick and GOST R approvals

Mains connectionPower range 0.18 to 2.2 kW (0.25 to 3 hp)

Voltage 1-phase, 110 to 120 V and 200 to 240 V, +10/-15

%

Frequency 48 to 63 Hz

EMC standards in generalEN 61800-3/A11 (2000),

product standard

EN 61800-3 (2004),

product standard

EN 55011, product

family standard for

industrial, scientifi c

and medical (ISM)

equipment

1st environment,

unrestricted distribution

Category C1 Group 1

Class B

1st environment, restricted

distribution

Category C2 Group 1

Class A

2nd environment,


Category C3 Group 2

Class A

2nd environment, restricted

distribution

Category C4 Not applicable


3/541SDC007200C0202

Low voltage AC drivesComponent drives, ACS50Ratings, types, voltages and dimensions

H1 = Height with mounting clip

H2 = Height without mounting clip

W = Width

D = Depth

H2H1

WD

Supply terminals L, N (R, S)

Confi guration switches

Control potentiometers

Relay output terminals

Analogue input signal selector (U/I)

Control terminal

Motor terminals T1, T2, T3 (U, V, W)

PN PN Output current Input Type/order code Frame H1 H2 W D Weight

Nominal Max current size

kW hp A mm mm mm mm kg

Inbuilt EMC fi lter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V

0.18 0.25 1.4 2.1 4.4 ACS50-01E-01A4-2 A 170 146.5 45 128 0.65

0.37 0.5 2.2 3.3 6.9 ACS50-01E-02A2-2 A 170 146.5 45 128 0.7

0.75 1 4.3 6.5 10.8 ACS50-01E-04A3-2 B 170 146.5 67.5 128 0.7

1.5 2 7.6 11.4 18.2 ACS50-01E-07A6-2 D 226 203 70 159 1.1

2.2 3 9.8 14.7 22 ACS50-01E-09A8-2 D 226 203 70 159 1.1




No EMC fi lter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V

0.18 0.25 1.4 2.1 4.4 ACS50-01N-01A4-2 A 170 146.5 45 128 0.65

0.37 0.5 2.2 3.3 6.9 ACS50-01N-02A2-2 A 170 146.5 45 128 0.7

0.75 1 4.3 6.5 10.8 ACS50-01N-04A3-2 B 170 146.5 67.5 128 0.7

1.5 2 7.6 11.4 18.2 ACS50-01N-07A6-2 C 194 171 70 159 1.1

2.2 3 9.8 14.7 22 ACS50-01N-09A8-2 C 194 171 70 159 1.1





0.18 0.25 1.4 2.1 6.4 ACS50-01E-01A4-1 A 170 146.5 45 128 0.65

0.37 0.5 2.2 3.3 9.5 ACS50-01E-02A2-1 A 170 146.5 45 128 0.7





0.18 0.25 1.4 2.1 6.4 ACS50-01N-01A4-1 A 170 146.5 45 128 0.55

0.37 0.5 2.2 3.3 9.5 ACS50-01N-02A2-1 A 170 146.5 45 128 0.6


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Input and output chokes

PotentiometerType/order code

ACS50-POT

EMC fi lter for 1st and 2nd environmentExternal EMC fi lter for frame sizes A and B to comply the European

EMC regulations with long motor cables.

*) To comply with European EMC regulations, motor cable length has to be limited as specifi ed in the ACS50 User’s Guide**) The maximum switching frequency with output chokes is 5 kHz

EMC fi lter

Potentiometer

Type/order code Height Width Depth Weight

mm mm mm kg

ACS50-IFAB-01 146.5 45 128 0.7

Low voltage AC drivesComponent drives, ACS50Options

Type code Frame size Choke type Max. motor cable length*)

Input choke Output choke**) with choke (m) without choke (m)


ACS50-01E-01A4-2 A CHK-A1 ACS-CHK-B3 75 50


ACS50-01E-04A3-2 B CHK-B1 ACS-CHK-B3 100 75

ACS50-01E-07A6-2 D CHK-C1 ACS-CHK-C3 100 75

ACS50-01E-09A8-2 D CHK-D1 ACS-CHK-C3 100 75


ACS50-01N-01A4-2 A CHK-A1 ACS-CHK-B3 75 50


ACS50-01N-04A3-2 B CHK-B1 ACS-CHK-B3 100 75

ACS50-01N-07A6-2 C CHK-C1 ACS-CHK-C3 100 75

ACS50-01N-09A8-2 C CHK-D1 ACS-CHK-C3 100 75



ACS50-01E-02A2-1 A CHK-B1 ACS-CHK-B3 75 50



ACS50-01N-02A2-1 A CHK-B1 ACS-CHK-B3 75 50


3/561SDC007200C0202

Low voltage AC drivesComponent drives, ACS150Main features

Component drivesABB component drives are designed for machine building. These drives

are components that are bought together with other components from a

logistical distributor. The drives are stocked, and the number of options and

variants is optimized for logistical distribution.

ApplicationsFans

Pumps

Gate control

Material handling

Conveyors

HighlightsFlashDrop

Integrated interface

Integrated potentiometer

Inbuilt EMC fi lter

Inbuilt brake chopper

Flexible installation

Coated boards



FlashDrop Faster and easier drive set up

and commissioning for volume

manufacturing.

New fast, safe and trouble free parametrization method without electricity. Patented.

Integrated interface Simple drive with comfortable and

robust interface.

Integrated control panel with clear LCD display, backlight and buttons.

Integrated potentiometer Intuitive speed setting. Integrated potentiometer. Settings shown on the control panel.

Inbuilt EMC fi lter No extra space, parts, time or cost

required.

2nd environment fi lter complying with IEC 61800-3 as standard.

Inbuilt brake chopper Reduced cost, saved space and simple

wiring.

100 % braking capability.

Flexible installation Optimum layout and effi cient cabinet

space usage.

Screw, DIN-rail, sideways and side-by-side mounting.

Unifi ed height and depth.

Coated boards Longer lifetime and reduced service. Protection against moisture and hostile particles as standard.

EMC fi lter grounding

screw (EMC)

Varistor grounding screw

(VAR)

Analogue input signal

selector (U/I)

Input, brake resistor and

motor connections

Removable clip for brand

labeling

Integrated interface

FlashDrop connection

Integrated potentiometer

I/O connections

ACS150


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Low voltage AC drivesComponent drives, ACS150Technical specifi cation

Programmable control connectionsOne analog input

Voltage signal

Current signal

Resolution

Accuracy

0 (2) to 10 V, Rin > 312 kΩ

0 (4) to 20 mA, Rin = 100 Ω

0.1 %

±1 %

Auxiliary voltage 24 V DC ±10 %, max. 200 mA

Five digital inputs 12 to 24 V DC with internal or external

supply, PNP and NPN, pulse train

0 to 10 kHz.

Input impedance 2.4 kΩ

One relay output

Type

Maximum switching voltage

Maximum switching current

Maximum continuous current

NO + NC

250 V AC/30 V DC

0.5 A/30 V DC; 5 A/230 V AC

2 A rms

Mains connectionVoltage and power range 1-phase, 200 to 240 V ±10 %

0.37 to 2.2 kW (0.5 to 3 hp)

3-phase, 200 to 240 V ±10 %

0.37 to 2.2 kW (0.5 to 3 hp)

3-phase, 380 to 480 V ±10 %

0.37 to 4 kW (0.5 to 5 hp)


Power factor 0.98

Product complianceLow voltage Directive 73/23/EEC with supplements

Machinery Directive 98/37/EC


Quality assurance system ISO 9001

Environmental system ISO 14001

UL, cUL, CE, C-Tick and GOST R approvals

EMC according to EN61800-32nd environment fi lter, unrestricted distribution, C3 with 30 m (98 ft) cable,

inbuilt as standard.Environmental limitsAmbient temperature -10 to 40ºC (14 to 104F), no frost allowed, 50ºC

(122F) with 10 % derating

Altitude

Output current Rated current available at 0 to 1000 m

(0 to 3281 ft) reduced by 1 % per 100 m

(328 ft) over 1000 to 2000 m (3281 to 6562 ft)

Relative humidity Lower than 95 % (without condensation)

Degree of protection IP20 / Optional NEMA 1 enclosure

Enclosure colour NCS 1502-Y, RAL 9002, PMS 420 C

Contamination levels

Transportation

Storage

Operation

IEC721-3-3

No conductive dust allowed

Class 1C2 (chemical gases)

Class 1S2 (solid particles)





ChokesAC input chokes External option.

For re duc ing THD in partial loads and to

comply with EN61000-3-2.

AC output chokes External option.

To achieve longer motor cables.

Motor connectionVoltage 3-phase, from 0 to Usupply


Continuous loading

capability

(constant torque at a max.

ambient temperature 40ºC)

Rated output current I2N

Overload capability

(at a max. ambient

temperature of 40ºC)

At heavy duty use 1.5 x I2N for 1 minute every 10

minutes

At start 1.8 x I2N for 2 s

Switching frequency

Default

Selectable

4 kHz

4 to 16 kHz with 4 kHz steps



Braking Inbuilt brake chopper as standard


product standard

EN 61800-3 (2004),

product standard

EN 55011, product

family standard for


and medical (ISM)

equipment

1st environment,


Category C1 Group 1

Class B


distribution

Category C2 Group 1

Class A

2nd environment,


Category C3 Group 2

Class A


distribution



3/581SDC007200C0202

Low voltage AC drivesComponent drives, ACS150Ratings, types, voltages, and dimensions

Type codeIn column 4 in the respective table is the unique reference number that

clearly indentifi es your drive by power rating and frame size. Once you have

selected the type code, the frame size (column 5) can be used to determine

the drives dimensions, shown below.

VoltagesThe ACS150 is available in two voltage ranges:

2 = 200 - 240 V

4 = 380 - 480 V

Insert either “2” or “4”, depending on your chosen voltage, into the type

code shown on the right.

Construction“01X” and “03X” within the type code varies depending on the drive phase

and EMC fi ltering. Choose below the one you need.

01 = 1-phase

03 = 3-phase

E = EMC fi lter connected, 50 Hz frequency

U = EMC fi lter disconnected, 60 Hz frequency

(In case the fi lter is required it can easily be connected.)

H1 = Height without fastenings and clamping plate.

H2 = Height with fastenings but without clamping plate.

H3 = Height with fastenings and clamping plate.

H4 = Height with fastenings and NEMA 1 connection box.

H5 = Height with fastenings, NEMA 1 connection box and hood.

W = Width

D = Depth

H1 H2 H3

DW

Cabinet-mounted drives (IP20 UL open)

H4 H5

D

W

Wall-mounted drives (NEMA 1)

Ratings Type/order code Frame

sizePN

kW

PN

hp

I2N

A

1-phase supply voltage 200 - 240 V units0.37 0.5 2.4 ACS150-01X-02A4-2 R00.75 1 4.7 ACS150-01X-04A7-2 R11.1 1.5 6.7 ACS150-01X-06A7-2 R11.5 2 7.5 ACS150-01X-07A5-2 R22.2 3 9.8 ACS150-01X-09A8-2 R2

3-phase supply voltage 200 - 240 V units0.37 0.5 2.4 ACS150-03X-02A4-2 R00.55 0.75 3.5 ACS150-03X-03A5-2 R00.75 1 4.7 ACS150-03X-04A7-2 R11.1 1.5 6.7 ACS150-03X-06A7-2 R11.5 2 7.5 ACS150-03X-07A5-2 R12.2 3 9.8 ACS150-03X-09A8-2 R2

3-phase supply voltage 380 - 480 V units0.37 0.5 1.2 ACS150-03X-01A2-4 R00.55 0.75 1.9 ACS150-03X-01A9-4 R00.75 1 2.4 ACS150-03X-02A4-4 R11.1 1.5 3.3 ACS150-03X-03A3-4 R11.5 2 4.1 ACS150-03X-04A1-4 R12.2 3 5.6 ACS150-03X-05A6-4 R13 4 7.3 ACS150-03X-07A3-4 R14 5 8.8 ACS150-03X-08A8-4 R1

DimensionsFrame

size

IP20 UL open NEMA 1

H1

mm

H2

mm

H3

mm

W

mm

D

mm

Weight

kg

H4

mm

H5

mm

W

mm

D

mm

Weight

kg

R0 169 202 239 70 142 1.1 257 280 70 142 1.5R1 169 202 239 70 142 1.3 257 280 70 142 1.7R2 169 202 239 105 142 1.5 257 282 105 142 1.9


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Low voltage AC drivesComponent drives, ACS150Options

FlashDropFlashDrop is a powerful palm sized tool for fast and easy parameter

selecting and setting. It gives the possibility to hide selected parameters

to protect the machine. Only the parameters needed in the application are

shown. The tool can copy parameters between two drives or between a

PC and a drive. All the above can be done without a power connection to

the drive – in fact, it is not even necessary to unpack the drive.

DrivePM

DrivePM (Drive parameter manager) is a tool to create, edit and copy

parameter sets for FlashDrop. For each parameter/group the user has a

possibility to hide it, which means that the drive user does not see the

parameter/group at all.

DrivePM requirements

Windows 2000/XP

Free serial port from a PC

FlashDrop tool includes

FlashDrop

DrivePM software on a CD-rom

User’s manual in pdf-format on the previous CD-rom

Cable for connection between the PC and FlashDrop

Battery charger

Brake resistorsThe brake resistor is selected using the respective table. For more

information about the selection of brake resistors, see the ACS150 User’s

Manual.

ACS150 is delivered with an integrated brake chopper as standard.

No additional space or installation time is needed.

Input and output chokesFor input and output chokes, please contact your nearest ABB drives

channel partner or local ABB offi ce.

Protection class NEMA 1The NEMA 1 kit includes a connection box for fi nger protection, conduit

tube installation, and a hood for protection against dirt and dust.

Brake resistors selection table

Type/order codeFrame

size

Rmin

ohm

Rmax

ohm

PBRmax

kW hp

1-phase supply voltage 200 - 240 V units

ACS150-01X-02A4-2 R0 70 390 0.37 0.5

ACS150-01X-04A7-2 R1 40 200 0.75 1

ACS150-01X-06A7-2 R1 40 130 1.1 1.5

ACS150-01X-07A5-2 R2 30 100 1.5 2

ACS150-01X-09A8-2 R2 30 70 2.2 3


ACS150-03X-02A4-2 R0 70 390 0.37 0.5

ACS150-03X-03A5-2 R0 70 260 0.55 0.75

ACS150-03X-04A7-2 R1 40 200 0.75 1

ACS150-03X-06A7-2 R1 40 130 1.1 1.5

ACS150-03X-07A5-2 R1 30 100 1.5 2

ACS150-03X-09A8-2 R2 30 70 2.2 3


ACS150-03X-01A2-4 R0 200 1180 0.37 0.5

ACS150-03X-01A9-4 R0 175 800 0.55 0.75

ACS150-03X-02A4-4 R1 165 590 0.75 1

ACS150-03X-03A3-4 R1 150 400 1.1 1.5

ACS150-03X-04A1-4 R1 130 300 1.5 2

ACS150-03X-05A6-4 R1 100 200 2.2 3

ACS150-03X-07A3-4 R1 70 150 3 4

ACS150-03X-08A8-4 R1 70 110 4 5

X within the type code stands for E or U.

FlashDrop


3/601SDC007200C0202

Low voltage AC drivesComponent drives, ACS150Cooling and fuses

CoolingACS150 is fi tted with cooling fans as standard. The cooling

air must be free from corrosive substances and must not be

above the maximum ambient temperature of 40 °C (50 °C

with derating). For more specifi c limits see the Technical

specifi cation - Environmental limits in this catalogue.


*) Frame size R0 with free convection cooling.

Cooling air fl ow

Type/order codeFramesize

Heat dissipation Air fl ow

w BTU/Hr m3/h ft3/min


ACS150-01X-02A4-2 R0 25 85 -*) -*)

ACS150-01X-04A7-2 R1 46 157 24 14ACS150-01X-06A7-2 R1 71 242 24 14ACS150-01X-07A5-2 R2 73 249 21 12ACS150-01X-09A8-2 R2 96 328 21 12


ACS150-03X-02A4-2 R0 19 65 -*) -*)

ACS150-03X-03A5-2 R0 31 106 -*) -*)

ACS150-03X-04A7-2 R1 38 130 24 14ACS150-03X-06A7-2 R1 60 205 24 14ACS150-03X-07A5-2 R1 62 212 21 12ACS150-03X-09A8-2 R2 83 283 21 12


ACS150-03X-01A2-4 R0 11 38 -*) -*)

ACS150-03X-01A9-4 R0 16 55 -*) -*)

ACS150-03X-02A4-4 R1 21 72 13 8ACS150-03X-03A3-4 R1 31 106 13 8ACS150-03X-04A1-4 R1 40 137 13 8ACS150-03X-05A6-4 R1 61 208 19 11ACS150-03X-07A3-4 R1 74 253 24 14ACS150-03X-08A8-4 R1 94 321 24 14

Free space requirementsEnclosure

type

Space above

mm

Space below

mm

Space on left/right

mm

All frame sizes 75 75 0


size

IEC Fuses UL Fuses

A

Fuse

type*) A

Fuse

type*)


ACS350-01X-02A4-2 R0 10 gG 10 UL class TACS350-01X-04A7-2 R1 16 gG 20 UL class TACS350-01X-06A7-2 R1 20 gG 25 UL class TACS350-01X-07A5-2 R2 25 gG 30 UL class TACS350-01X-09A8-2 R2 35 gG 35 UL class T


ACS350-03X-02A4-2 R0 10 gG 10 UL class TACS350-03X-03A5-2 R0 10 gG 10 UL class TACS350-03X-04A7-2 R1 10 gG 15 UL class TACS350-03X-06A7-2 R1 16 gG 15 UL class TACS350-03X-07A5-2 R1 16 gG 15 UL class TACS350-03X-09A8-2 R2 16 gG 20 UL class TACS350-03X-13A3-2 R2 25 gG 30 UL class TACS350-03X-17A6-2 R2 25 gG 35 UL class T


ACS350-03X-01A2-4 R0 10 gG 10 UL class TACS350-03X-01A9-4 R0 10 gG 10 UL class TACS350-03X-02A4-4 R1 10 gG 10 UL class TACS350-03X-03A3-4 R1 10 gG 10 UL class TACS350-03X-04A1-4 R1 16 gG 15 UL class TACS350-03X-05A6-4 R1 16 gG 15 UL class TACS350-03X-07A3-4 R1 16 gG 20 UL class TACS350-03X-08A8-4 R1 20 gG 25 UL class TACS350-03X-12A5-4 R3 25 gG 30 UL class TACS350-03X-15A6-4 R3 30 gG 35 UL class T


*) According to IEC-60269 standard.

Fuses selection table

FusesStandard fuses can be used with ABB general machinery drives. For

input fuse connections see table below.


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Low voltage AC drivesGeneral machinery drivesMain features

General machinery drivesABB general machinery drives are designed for machine building. In serial

type manufacturing the consumed time per unit is critical. The drives are

designed to be the fastest drives in terms of installation, setting parameters

and commissioning. The basic products have been made as user-friendly

as possible, yet providing high intelligence. The drives offer diverse

functionality to cater for the most demanding needs.

ApplicationsABB general machinery drives are designed to meet the requirements of

an extensive range of machinery applications. The drives are ideal for food

and beverage, material handling, textile, printing, rubber and plastics, and

woodworking applications.

HighlightsFlashDrop

Sequence programming

Impressive software and compact hardware

Optimized interfaces for users and machines

Unifi ed height and depth

Convenient installation



FlashDrop Faster and easier drive set up and commissioning for

volume manufacturing.

New fast, safe and trouble-free parametrization method without electricity.

Patented.

Sequence programming Logic programming included as standard.

Reduces the need for external PLC.

Application specifi c 8-state programming with comprehensive transition and

triggering conditions.

Software High technology and performance with exceptional

fl exibility.

Sensorless vector control with a set of innovative features.

User interfaces Cost effi cient approach without control panels.

Different control panels available according to

functionality need.

Panel cover for protection as standard.

Assistant control panel with clear alphanumerical dynamic menus, real time

clock and 14 languages.

Basic panel with numerical display.

Fieldbuses High speed communication with compact and robust

fi eldbus design.

Enclosed plug-in type of fi eldbus adapters.

Cabinet compatibility Optimum installation layout and effi cient cabinet space

usage.

Screw, DIN-rail, sideways and side-by-side mounting. Unifi ed height and

depth.

Inbuilt EMC fi lter No extra space, parts, time or cost required. 2nd environment fi lter complying with IEC 61800-3 as standard.

Inbuilt brake chopper Reduced cost, saved space and simple wiring. 100 % braking capability.

Drive protection Latest solutions to protect the drive and offer trouble

free use and the highest quality.

Motor output and IO protected against miswiring.

Protection against unstable supply networks.

Coated boards included as standard.

Frame size R0 Frame size R1 Frame size R2 Frame size R3

ACS350


3/621SDC007200C0202

Low voltage AC drivesGeneral machinery drivesTechnical specifi cation



Continuous loading

capability

(constant torque at a max.

am bi ent temperature of

400C)


Overload capacity

(at a max. ambient

tem per a ture of 400C)

At heavy duty use 1.5 x I2N for 1 minute every 10

minutes

At start 1.8 x I2N for 2 s

Switching frequency

Default

Selectable

4 kHz

4 to 16 kHz with 4 kHz steps



Braking Inbuilt brake chopper as standard

Speed control

Static accuracy

Dynamic accuracy

20 % of motor nominal slip

< 1 % s with 100 % torque step

Torque control

Torque step rise time

Non-linearity

< 10ms with nominal torque

± 5 % with nominal torque

Mains connectionVoltage and

power range

1-phase, 200 to 240 V ±10 %

0.37 to 2.2 kW (0.5 to 3 hp)

3-phase, 200 to 240 V ±10 %

0.37 to 4 kW (0.5 to 5 hp)

3-phase, 380 to 480 V ±10 %

0.37 to 11 kW (0.5 to 15 hp)


Power factor 0.98

Environmental limitsAmbient temperature -10 to 40oC (14 to 104oF), no frost allowed

50oC (122oF) with 10 % derating

Altitude

Output current Rated current available at 0 to 1000 m

(0 to 3281 ft) reduced by 1 % per 100 m

(328 ft) over 1000 to 2000 m

(3281 to 6562 ft)

Relative humidity Lower than 95 % (without condensation)

Degree of protection IP20 / optional NEMA 1 enclosure



Transportation

Storage

Operation

IEC721-3-3


Class 1C2 (chemical gas es)









Quality assurance system ISO 9001

En vi ron men tal sys tem ISO 14001


Programmable control connectionsTwo analog inputs

Voltage signal

Unipolar

Bipolar

Current signal

Unipolar

Bipolar

Potentiometer reference value

Resolution

Accuracy

0 (2) to 10 V, Rin > 312 kΩ

-10 to 10 V, Rin > 312 kΩ

0 (4) to 20 mA, Rin = 100 Ω

-20 to 20 mA, Rin = 100 Ω

10 V ±1 % max. 10 mA, R < 10 kΩ

0.1 %

±1 %

One analog output 0 (4) to 20 mA, load < 500 Ω


Five digital inputs

Input impedance

12 to 24 V DC with internal or external supply,

PNP and NPN, pulse train 0 to 10 kHz

2.4 kΩ

One relay output

Type



Maximum continuous current

NO + NC

250 V AC/30 V DC

0.5 A/30 V DC; 5 A/230 V AC

2 A rms

One digital output

Type



Frequency

Resolution

Accuracy

Transistor output

30 V DC

100 mA/30 V DC, short circuit protected

10 Hz to 16 kHz

1 Hz

0.2 %

Serial communicationFieldbuses

Refresh rate

Plug-in type

< 10 ms (between drive and fi eldbus module)

PROFIBUS DP 9-pin D-connector

Baud rate up to 12 Mbit/s

PROFIBUS DP and PROFIBUS DPV1

Network side based on “PROFIdrive” profi le.

DeviceNet 5-pin screw type connector

Baud rate up to 500 kbit/s

Network side based on ODVA “AC/DC drive”

profi le.

CANopen 9-pin D-connector

Baud rate up to 1 Mbit/s

Network side based on CiA DS402 profi le.

Modbus 4-pin screw type connector

Baud rate up to 115 kbit/s

ChokesAC input chokes External option

For re duc ing THD in partial loads and to

comply with EN61000-3-2.

AC output chokes External option

To achieve longer motor cables

EMC according to EN61800-32nd environment fi lter, unrestricted distribution, C3 with 30 m (98 ft) cable,

inbuilt as standard.


product standard

EN 61800-3 (2004),

product standard

EN 55011, product

family standard for


and medical (ISM)

equipment

1st environment,


Category C1 Group 1

Class B


distribution

Category C2 Group 1

Class A

2nd environment,


Category C3 Group 2

Class A


distribution



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Low voltage AC drivesGeneral machinery drivesRatings, types, voltages, construction and dimensions


Ratings


sizePN

kW

PN

hp

I2N

A


0.37 0.5 2.4 ACS350-01X-02A4-2 R00.75 1 4.7 ACS350-01X-04A7-2 R11.1 1.5 6.7 ACS350-01X-06A7-2 R11.5 2 7.5 ACS350-01X-07A5-2 R22.2 3 9.8 ACS350-01X-09A8-2 R2



5.5 7.5 12.5 ACS350-03X-12A5-4 R37.5 10 15.6 ACS350-03X-15A6-4 R311 15 23.1 ACS350-03X-23A1-4 R3

1 2 3 4 5

ACS350 - 01E - 02A4 - 2 + J400

In column 4 in the respective table and above is the unique

reference number that clearly identifi es your drive by power

rating and frame size. Once you have selected the type code,

the frame size (column 5) can be used to determine the drive

dimensions.

1 Product series

2 Construction

“01E” within the type code (shown above) varies depending

on the drivephase and EMC fi ltering. Choose below the one

you need.

01 = 1-phase

03 = 3-phase

E = EMC fi lter connected, 50 Hz frequency

U = EMC fi lter disconnected, 60 Hz frequency

(In case the fi lter is required it can easily be connected.)

3 Ratings, types and dimensions

4 Voltages

ACS350 is available in two voltage ranges:

2 = 200 - 240 V

4 = 380 - 480 V

Insert either “2” or “4”, depending on your chosen voltage,

into the type code shown above.

5 Options

See “Options” for more details about the option + codes.

H1 = Height without fastenings and clamping plate

H2 = Height with fastenings but without clamping plate

H3 = Height with fastenings and clamping plate

H4 = Height with fastenings and NEMA 1 connection box

H5 = Height with fastenings, NEMA 1 connection box and hood

W = Width

D = Depth

Cabinet-mounted drives (IP20 UL open) Wall-mounted drives (NEMA 1)

H1 H2 H3

D W

H4 H5

W

D

DimensionsFrame

size

IP20 UL open NEMA 1

H1

mm

H2

mm

H3

mm

W

mm

D

mm

Weight

kg

H4

mm

H5

mm

W

mm

D

mm

Weight

kg

R0 169 202 239 70 161 1.1 257 280 70 169 1.5R1 169 202 239 70 161 1.3 257 280 70 169 1.7R2 169 202 239 105 165 1.5 257 282 105 169 1.9R3 169 202 236 169 169 2.5 260 299 169 177 3.1

Type/order code:


3/641SDC007200C0202

Low voltage AC drivesGeneral machinery drivesOptions

How to select optionsThe options shown in the respective table are available within the ACS350

range. Each has an associated 4-fi gure option code, which is shown in the

fi rst column. It is this code that replaces J400 in the example type/order

code (previous page). You can order as many options as required, simply by

extending the code as necessary.




shown. The tool can copy parameters between two drives or between a PC

and a drive. All the above can be done without a power connection to the

drive – in fact, it is not even necessary to unpack the drive.

DrivePM






Windows 2000/XP



FlashDrop


User’s manual in pdf-format on the CD-rom

Cable OPCA-02 for connection between the PC and FlashDrop

Battery charger

Selection tableProtection class

- *)

- *)

NEMA 1 (R0, R1, R2)

NEMA 1 (R3)

MUL1-R1

MUL1-R3

Control panel

J400 Assistant control

panel

ACS-CP-A

J404 Basic control panel ACS-CP-C

- *) Panel mounting kit ACS/H-CP-EXT

Potentiometer

J402 Potentiometer MPOT-01

Fieldbus

K451

K454

K457

K458

DeviceNet

PROFIBUS DP

CANopen

ModBus RTU

FDNA-01

FPBA-01

FCAN-01

FMBA-01

External options

- *)

- *)

FlashDrop

DriveWindow Light 2

MFDT-01

DriveWindow Light 2

*) Ordering with a separate MRP code number.

FlashDrop


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DriveWindow Light 2DriveWindow Light 2 is an easy-to-use start-up and maintenance

tool for ACS350 drives. It can be used in an offl ine mode, which

enables parameter setting at the offi ce even before going to the

actual site. The parameter browser enables viewing, editing and

saving of parameters. The parameter comparison feature makes

it possible to compare parameter values between the drive and

the fi le. With the parameter subset you can create your own

parameter sets. Controlling of the drive is naturally one of the

features in DriveWindow Light. With this software tool, you can

monitor up to four signals simultaneously. This can be done in

both graphical and numerical format. Any signal can be set to

stop the monitoring from a predefi ned level.

Sequence programming tool

For ACS350, DriveWindow Light 2 offers sequence programming,

which is a tool for setting up the sequence programming

parameters. The tool draws the program graphically on the PC

screen showing used states, active state, transition conditions,

possible transition delay as well as used reference and ramp.

Sequence programming enables application specifi c

programming. This new and easy way to preset sequences

reduces the need for an external programmable logic control

(PLC). In simple applications an external PLC can be left out.

Start-up wizards

Start-up wizards make the setting of parameters easy. Simply

launch the wizard, select an appropriate assistant e.g. for setting

analog outputs, and all parameters related to this function are

shown together with help pictures.

Highlights

Sequence programming tool for ACS350

Editing, saving and downloading parameters

Graphical and numerical signal monitoring

Drive control

Start-up wizards

DriveWindow Light requirements

Windows NT/2000/XP


Free control panel connectorstandard.

Brake resistor selection table


size

Rmin

ohm

Rmax

ohm

PBRmax

kW hp


ACS350-01X-02A4-2 R0 70 390 0.37 0.5

ACS350-01X-04A7-2 R1 40 200 0.75 1

ACS350-01X-06A7-2 R1 40 130 1.1 1.5

ACS350-01X-07A5-2 R2 30 100 1.5 2

ACS350-01X-09A8-2 R2 30 70 2.2 3


ACS350-03X-02A4-2 R0 70 390 0.37 0.5

ACS350-03X-03A5-2 R0 70 260 0.55 0.75

ACS350-03X-04A7-2 R1 40 200 0.75 1

ACS350-03X-06A7-2 R1 40 130 1.1 1.5

ACS350-03X-07A5-2 R1 30 100 1.5 2

ACS350-03X-09A8-2 R2 30 70 2.2 3

ACS350-03X-13A3-2 R2 30 50 3 4

ACS350-03X-17A6-2 R2 30 40 4 5


ACS350-03X-01A2-4 R0 200 1180 0.37 0.5

ACS350-03X-01A9-4 R0 175 800 0.55 0.75

ACS350-03X-02A4-4 R1 165 590 0.75 1

ACS350-03X-03A3-4 R1 150 400 1.1 1.5

ACS350-03X-04A1-4 R1 130 300 1.5 2

ACS350-03X-05A6-4 R1 100 200 2.2 3

ACS350-03X-07A3-4 R1 70 150 3 4

ACS350-03X-08A8-4 R1 70 110 4 5

ACS350-03X-12A5-4 R3 40 80 5.5 7.5

ACS350-03X-15A6-4 R3 40 60 7.5 10

ACS350-03X-23A1-4 R3 30 40 11 15

Brake resistorsThe brake resistor is selected using the respective table. For more

information about the selection of brake resistors, see the ACS350

User’s Manual.

ACS350 is delivered with an integrated brake chopper as standard.

Therefore no additional space or installation time is needed.

Input and output chokesFor input and output chokes, please contact your nearest ABB drives

channel partner or local ABB offi ce.


3/661SDC007200C0202


Clamping plates

(included as standard)

Terminal cover


FlashDrop connection

Analog I/O

Relay output

Digital inputs

Digital output

LEDs

Panel connector

EMC fi lter

grounding

screw (EMC)

Varistor

grounding

screw (VAR)

Removable clip for

brand labeling

Panel cover


Basic control panel

Potentiometer

Assistant control panel

User interfacesPanel cover

The purpose of the panel cover is to protect the drive’s connection

surfaces.The ACS350 drive is delivered with a panel cover as standard. In

addition there are two alternative control panels available as options.

Basic control panel

The basic control panel features a single line numeric display. The panel

can be used to control the drive, set the parameter values or copy them

from one drive to another.


The assistant control panel features a multilingual alphanumeric display for

easy drive programming. The control panel has various assistants and an

inbuilt help function to guide the user. It includes a real time clock, which

can be used during fault logging and in controlling the drive, such as start/

stop. The control panel can be used for copying parameters for back up or

for downloading to another drive. A large graphical display and soft keys

make it extremely easy to navigate.

Potentiometer

Potentiometer MPOT-01 with two switches: start/stop and forward/reverse.

Polarity is selected with DIP switches. No external power source is needed

for the potentiometer.

Panel mounting kit

The panel mounting kit enables mounting of control panels on cabinet

doors. This kit includes a 3 m extension cable, a gasket, mounting screws

and a mounting template.

Machine interfacesThe plug-in fi eldbus modules bring connectivity to major automation

systems. A single twisted pair avoids large amounts of conventional

cabling, thereby reducing costs and increasing system reliabilty.

The ACS350 supports the following fi eldbus options:

DeviceNet

PROFIBUS DP

CANopen

Modbus RTU

Protection and installationNEMA 1 kit

The NEMA 1 kit includes a connection box for fi nger protection, conduit

tube installation, and a hood for protection against dirt and dust.

Terminal cover

The terminal cover is for protection of the I/O connections.

Clamping plates

The clamping plates are used for protection against electrical disturbances.

The clamping plates with the clamps are included in the drive package as

standard.

PROFIBUS DP

NEMA 1 kit


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Low voltage AC drivesGeneral machinery drivesCooling and fuses

FusesStandard fuses can be used with ABB general machinery drives. For

input fuse connections see table below.

X within the type code stands for E or U.*) According to IEC-60269 standard.

Fuses selection table


size

IEC Fuses UL Fuses

A

Fuse

type*) A

Fuse

type*)


ACS350-01X-02A4-2 R0 10 gG 10 UL class T


























CoolingACS350 is fi tted with cooling fans as standard. The cooling air

must be free from corrosive substances and must not be above

the maximum ambient temperature of 40 °C (50 °C with derating).

For more specifi c limits see ACS350 Technical specifi cation -

Environmental limits in this catalogue.

Free space requirements

X within the type code stands for E or U.*) Frame size R0 with free convection cooling.

Enclosure

type

Space above

mm

Space below

mm

Space on left/

right

mm

All frame sizes 75 75 0

Cooling air fl ow


size


w BTU/Hr m3/h ft3/min


ACS350-01X-02A4-2 R0 25 85 -*) -*)

ACS350-01X-04A7-2 R1 46 157 24 14

ACS350-01X-06A7-2 R1 71 242 24 14

ACS350-01X-07A5-2 R2 73 249 21 12

ACS350-01X-09A8-2 R2 96 328 21 12


ACS350-03X-02A4-2 R0 19 65 -*) -*)

ACS350-03X-03A5-2 R0 31 106 -*) -*)

ACS350-03X-04A7-2 R1 38 130 24 14

ACS350-03X-06A7-2 R1 60 205 24 14

ACS350-03X-07A5-2 R1 62 212 21 12

ACS350-03X-09A8-2 R2 83 283 21 12

ACS350-03X-13A3-2 R2 112 383 52 31

ACS350-03X-17A6-2 R2 152 519 52 31


ACS350-03X-01A2-4 R0 11 38 -*) -*)

ACS350-03X-01A9-4 R0 16 55 -*) -*)

ACS350-03X-02A4-4 R1 21 72 13 8

ACS350-03X-03A3-4 R1 31 106 13 8

ACS350-03X-04A1-4 R1 40 137 13 8

ACS350-03X-05A6-4 R1 61 208 19 11

ACS350-03X-07A3-4 R1 74 253 24 14

ACS350-03X-08A8-4 R1 94 321 24 14

ACS350-03X-12A5-4 R3 130 444 52 31

ACS350-03X-15A6-4 R3 173 591 52 31

ACS350-03X-23A1-4 R3 266 908 71 42


3/681SDC007200C0202

Low voltage AC drivesHigh performance machinery drives, ACSM1Main features

High performance machinery drivesACSM1 drives provide high performance speed, torque and motion control

for demanding machines. They can control induction, synchronous and

asynchronous servo and high torque motors with various feedback devices.

The compact hardware and programming fl exibility ensure the optimum

solution. The innovative memory unit concept enables fl exible drive

confi guration.

HighlightsFor demanding machinery applications

For synchronous and induction motors

Wide range of feedback interfaces

Memory unit for easy drive management

Safe torque off

Two control variants

Speed and torque control

Motion control

Modular and compact design

Four compact frame sizes

Optimum assembly and cooling methods

Flexibility with different external options

(Mains choke, mains fi lter, braking resistor)

Global compatibility with machinery environment and standards

Control and communication

Control interface with versatile standard connections

Complete drive confi guration and settings are stored in memory unit

Scalability with different plug-in control options (Analogue and digital I/O,

feedback interfaces, master communication)

Solution programming

In addition to standard programmable speed and position control functions,

drive functionality can be easily modifi ed or extended using solution

programming with optional technology function blocks or ready-made

solution programs.

Drive tools

DriveSize helps to select the optimum ACSM1 drive, motor and gear

combination for the required motion profi le

DriveStudio provides professional tools from programming to start-up

Assistant control panel for simple drive confi guration

ACSM1


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Low voltage AC drivesHigh performance machinery drivesRatings, types and dimensions

Main connectionsSupply voltage 3-phase 380 to 480 V +10 /- 15 %

Frequency 50 to 60 Hz +/- 5 %

Total harmonic distortion

(THD)

With optional mains choke (external) to meet

limits acc. to EN61000-3-2, Draft IEC61000-3-12,

IEC 61000-3-4

DC connectionDC voltage level Nominal range: 436 to 710 V DC

Charging Internal

Motor connectionMotor types Asynchronous motors (standard induction

motors, servo) and synchronous motors

(servo, high torque)

Output frequency 0 to 500 Hz

Switching frequency 2 to 16 kHz, 4 kHz as default.

Output current derating above 4 kHz

Braking power connectionBraking chopper As standard in all types

Braking resistor External resistor connected to drive

Operating conditionsDegree of protection IP20 acc. to EN 60529; Open Type acc. to UL

508.

EMC

(According to EN61800-3)

Noise emission:

- Standard: No fi ltering

- With fi lter: Category C2

Compliance CE, UL, cUL, CSA, C-Tick

Control interfaceControl voltage supply Internal or 24 V DC external

PC-tools / control panel Connection as standard

Status display 7-segment display as standard

Memory unit Standard

Drive to drive link Galvanic RS-485 as standard

Digital I/O 6 x DI, 3 x DI/O, 1 x RO

Analogue I/O 2 x AI, 2 x AO

Thermistor input PTC, KTY

Safe torque off

(EN 61800-5-2)

SIL3 / IEC 61508, Cat. 3

EN 954-1

Option slots Three slots to have plug-in options for

analogue and digital I/O, feedback and

communication

Control and communication optionsAnalogue & digital extension

FIO-01 4 x DI/O, 2 x RO

FIO-11 3 x AI, 1 x AO, 2 x DO

Feedback interface

FEN-01 2 inputs (TTL incremental encoder), 1 output

FEN-11 2 inputs (SinCos absolute, TTL incremental

encoder), 1 output

FEN-21 2 inputs (Resolver, TTL incremental encoder),

1 output

Communication

FPBA-01 PROFIBUS

FCAN-01 CANopen

FDNA-01 DeviceNet

FENA-02 Ethernet/IP

Feature / frame size A B C D

Current & Power

Nominal current

Maximum current

2.5 - 7.0 A

5.3 - 14.7 A

9.5 - 16 A

16.6 - 28 A

24 - 46 A

42 - 81 A

60 - 90 A

105 - 158 ATypical motor power 0.75 - 3 kW 4 - 7.5 kW 11 - 22 kW 30 - 45 kW

Dimensions *)

(H x D x W/mm)

364 x 146 x

90

381 x 224 x

100

467 x 225 x

165

467 x 225 x

220Weight (kg) 3 5 10 17Braking chopper

Braking resistor

Mains choke

Mains fi lter (EMC)

Mounting and cooling

Removable power

connectors– –

Removable control

connectors

Air-cooled variant

- Back plate mounting

- DIN-rail mounting – –Cold plate variant – –

Ratings

Ratings

Type/order code Frame

sizePN

1)

kW

PN1)

hp

I2N2)

A

I2max3)

A

0.75 1 2.5 5.3 ACSM1-04x4)x5)-02A5-4 A1.1 1.5 3 6.3 ACSM1-04x4)x5)-03A0-4 A1.5 2 4 8.4 ACSM1-04x4)x5)-04A0-4 A2.2 3 5 10.5 ACSM1-04x4)x5)-05A0-4 A3 3 7 14.7 ACSM1-04x4)x5)-07A0-4 A4 5 9.5 16.6 ACSM1-04x4)x5)-09A5-4 B

5.5 7.5 12 21 ACSM1-04x4)x5)-012A-4 B7.5 10 16 28 ACSM1-04x4)x5)-016A-4 B11 15 24 42 ACSM1-04x4)x5)-024A-4 C15 20 31 54 ACSM1-04x4)x5)-031A-4 C

18.5 25 40 70 ACSM1-04x4)x5)-040A-4 C22 30 46 81 ACSM1-04x4)x5)-046A-4 C30 40 60 105 ACSM1-04x4)x5)-060A-4 D

37 50 73 128 ACSM1-04x4)x5)-073A-4 D45 60 90 158 ACSM1-04x4)x5)-090A-4 D

1) PN: Typical motor power with I2N current. A and B frame sizes with or without

mains choke, C and D frame sizes with mains choke.2) I2N: Nominal continuous output current.3) I2MAX : Maximum short time output current. Overload capacity ( I2max/I2N ) is 210 %

in A frame sizes and 175 % in other frame sizes.4) x4) A = Air-cooling, C = Cold plate5) x5) = Control (torque, speed, motion)

= standard = product variant

= option, external – = not available

* ) All dimensions and weights are without options.


3/701SDC007200C0202

Low voltage AC drivesStandard drivesMain features

Standard drivesABB standard drives are simple to buy, install, confi gure and use, saving

considerable time. They are widely available through ABB channel partners,

hence the use of the term standard. The drives have common user and

process interfaces with fi eldbuses, common software tools for sizing,

commissioning, maintenance and common spare parts.

ApplicationsABB standard drives can be used in a wide range of industries. Typical

applications include pump, fan and constant torque use, such as conveyors.

ABB standard drives are ideal in those situations where there is a need for

simplicity to install, commission and use and where customizing or special

product engineering is not required.

HighlightsFlashDrop

Intuitive use with assistant control panel

Swinging choke for superior harmonic reduction

Flux vector control

Coated boards for harsh environments

Inbuilt category C2 EMC fi lter for 1st and 2nd environment as standard

Flexible fi eldbus system with inbuilt Modbus and numerous internally

mountable fi eldbus adapter

UL, cUL, CE, C-Tick and GOST R approved

RoHS compliant


FlashDrop Faster and easier drive set up and commissioning Patented, fast, safe and trouble-free

parametrization method without electricity

Assistant control panel Two soft-keys, function of which changes according to the state of the panel Easy commissioning

Inbuilt help-button Fast set-up

Real-time clock, allows timed tracing of faults and setting of parameters to activate at

various times of day

Easier confi guration

Rapid fault diagnosis

Changed parameters -menu Quick access to recent parameter changes

Commissioning assistants PID controller, real-time clock, serial communications assistant, drive optimizer, start-

up assistant

Easy set up of parameters

Maintenance assistant Monitors consumed energy (kWh), running hours or motor rotation Takes care of preventative maintenance of

drive, the motor or run application

Intuitive features Noise optimisation:

Increases switching frequency of drive when drive temperature is reduced Considerable motor noise reduction

Controlled cooling fan: the drive is cooled only when necessary Reduces inverter noise and improves energy

effi ciency

Choke Patented swinging choke - matches the right inductance to the right load, thereby

suppressing and reducing harmonics

Reduces Total Harmonic Distortion (THD)

emissions up to 25 %

Flux vector control Improved motor control performance Enables wider range of applications

Inbuilt EMC fi lter Category C2 (1st environment) and category C3 (2nd environment) FRI fi lter as standard No need for additional external fi ltering

Fieldbus Inbuilt Modbus using RS 485 Reduced cost

Brake chopper Inbuilt up to 11 kW Reduced cost

Connectivity Simple to install: Reduced installation time

Easy connection of cables Secure cable connections

Easy connection to external fi eldbus systems through multiple

I/Os and plug-in options

Mounting template Supplied separately with unit Quick and easy to mark mounting screw holes

on installation surface

RoHS compliant ACS550 drives comply with the EU’s RoHS 2002/95/CE Directive restricting the use of

certaing hazardous substances

Environmentally friendly product


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Low voltage AC drivesStandard drivesTechnical specifi cation

EMC according to EN61800-31st environment restricted distribution for frame sizes R3, R4 with 75 m motor

cables and for frame sizes R1, R2, R5, R6 with 100 m motor cables as standard.

2nd environment unrestricted distribution for frame sizes R1 to R4 with

300 m motor cables and for frame sizes R5 to R8 with 100 m motor cables as

standard.

These cable lengths are for EMC purposes only. Operational cable lengths are

available in the output choke selection table.For longer motor cable lengths,

external EMC fi lters are available on request.


product standard

EN 61800-3 (2004),

product standard

EN 55011, product

family standard for


and medical (ISM)

equipment

1st environment,


Category C1 Group 1

Class B


distribution

Category C2 Group 1

Class A

2nd environment,


Category C3 Group 2

Class A


distribution



power range

3-phase, 380 to 480 V, +10/-15 %, 0.75 to 355 kW

3-phase, 208 to 240 V, +10/-15 %, 0.75 to 75 kW

Auto-identifi cation of input line


Power factor 0.98



Continuous loading

capability

(constant torque at a max

ambient temperature of

400C)


Overload capacity

(at a max. ambient

temperature of 400C)

At normal use 1.1 x I2N for 1 minute every

10 minutes

At heavy-duty use 1.5 x I2hd for 1 minute every

10 minutes

Always 1.8 x I2hd for 2 seconds every 60 seconds

Switching frequency

Standard

Selectable

Default 4 kHz

0.75 to 110 kW 1 kHz, 4 kHz, 8 kHz, 12 kHz

up to 355 kW 1 kHz, 4 kHz



Speed control

Open loop

Closed loop

Open loop

Closed loop

20 % of motor nominal slip

0.1 % of motor nominal speed

< 1 % s with 100 % torque step

0.5 % s with 100 % torque step

Torque control

Open loop

Closed loop

Open loop

Closed loop

< 10 ms with nominal torque

< 10 ms with nominal torque




-15 to 40oC

40 to 50oC

No frost allowed

fswitch 4 kHz, derating please contact supplier

Altitude

Output current

Rated current available at 0 to 1000 m

reduced by 1 % per 100 m over 1000 to 2000 m

Relative humidity lower than 95 % (without condensation)

Degree of protection IP21 or IP54 ( ≤ 110 kW)



Transportation

Storage

Operation

IEC 721-3-3


Class 1C2 (chemical gases),






Programmable control connectionsTwo analog inputs

Voltage signal

Current signal

Potentiometer reference

value

Maximum delay

Resolution

Accuracy

0 (2) to 10 V, Rin > 312 kΩ single-ended

0 (4) to 20 mA, Rin = 100 Ω single-ended

10 V ±2 % max. 10 mA, R < 10 kΩ

12 to 32 ms

0.1 %

±1 %

Two analog outputs

Accuracy

0 (4) to 20 mA, load < 500 Ω

± 3 %


Six digital inputs

Input impedance

Maximum delay

12 to 24 V DC with internal or external

supply, PNP and NPN

2.4 kΩ

5 ms ± 1 ms

Three relay outputs

Maximum switching

voltage

Maximum switching

current

Maximum continuous

current

250 V AC/30 V DC

6 A/30 V DC; 1500 V A/230 V AC

2 A rms

Serial communication

RS 485 Modbus protocol

Protection limitsOvervoltage trip limits

Running V DC

Start inhibit V DC

842 (corr. to 595 V input)

661 (corr. to 380 - 415 V input),

765 (corr. to 440 - 480 V input)

Undervoltage trip limits

Running V DC

Start inhibit V DC

333 (corr. to 247 V input)

436 (corr. to 380 - 415 V input),

505 (corr. to 440 - 480 V input)




Quality assurance system ISO 9001 and Environmental system ISO 14001


RoHS directive


3/721SDC007200C0202

Low voltage AC drivesStandard drivesRatings, types, voltages and construction

Normal use vs heavy-duty use. For the majority of pump, fan and conveyor

applications, select “Normal use” fi gures. For high overload requirements, select

“Heavy-duty use” fi gures.

PN for kW = Typical motor power in 400 V at normal use

PN for hp = Typical motor power in 460 V at normal use

Phd for kW = Typical motor power in 400 V at heavy-duty use

Phd for hp = Typical motor power in 460 V at heavy-duty use

1 2 3 4 5

ACS550 - 01 - 03A3 - 4 + B055

In column 7 in the respective table and above is the unique

reference number that clearly identifi es your drive by power rating

and frame size. Once you have selected the type code, the frame

size (column 8) can be used to determine the drives dimensions.

1 Product series

2 Construction

“01” within the type code varies depending on the drive

mounting arrangement, and power rating.

01 = wall-mounted

02 = free-standing

3 Ratings, types and dimensions

4 Voltages

ACS550 is available in two voltage ranges:

4 = 380 to 480 V

2 = 208 to 240 V

Insert either “4” or “2”, depending on your chosen voltage, into

the type code shown above.

5 Options

See “Options” for more details about the option + codes.

3-phase supply voltage 380 to 480 VWall mounted units

Ratings

Normal use Heavy-duty use Type/order code Frame

size

PN

kW

PN

hp

I2N

A

Phd

kW

Phd

hp

I2hd

A

1.1 1.5 3.3 0.75 1 2.4 ACS550-01-03A3-4 R1

1.5 2 4.1 1.1 1.5 3.3 ACS550-01-04A1-4 R1

2.2 3 5.4 1.5 2 4.1 ACS550-01-05A4-4 R1

3 4 6.9 2.2 3 5.4 ACS550-01-06A9-4 R1

4 5.4 8.8 3 4 6.9 ACS550-01-08A8-4 R1

5.5 7.5 11.9 4 5.4 8.8 ACS550-01-012A-4 R1

7.5 10 15.4 5.5 7.5 11.9 ACS550-01-015A-4 R2

11 15 23 7.5 10 15.4 ACS550-01-023A-4 R2

15 20 31 11 15 23 ACS550-01-031A-4 R3

18.5 25 38 15 20 31 ACS550-01-038A-4 R3

22 30 45 18.5 25 38 ACS550-01-045A-4 R3

30 40 59 22 30 45 ACS550-01-059A-4 R4

37 50 72 30 40 59 ACS550-01-072A-4 R4

45 75 87 37 60 72 ACS550-01-087A-4 R4

55 100 125 45 75 87 ACS550-01-125A-4 R5

75 125 157 55 100 125 ACS550-01-157A-4 R6

90 150 180 75 125 156 ACS550-01-180A-4 R6

110 150 195 90 125 162 ACS550-01-195A-4 R6

Free standing units132 200 245 110 150 192 ACS550-02-245A-4 R7

160 200 289 132 200 224 ACS550-02-289A-4 R7

200 300 368 160 250 302 ACS550-02-368A-4 R8

250 400 486 200 350 414 ACS550-02-486A-4 R8

280 450 526 250 400 477 ACS550-02-526A-4 R8

315 500 602 280 450 515 ACS550-02-602A-4 R8

355 500 645 315 500 590 ACS550-02-645A-4 R8

3-phase supply voltage 208 to 240 V Wall mounted units

Ratings

Normal use Heavy-duty use Type/order code Frame

size

PN

kW

PN

hp

I2N

A

Phd

kW

Phd

hp

I2hd

A

0.75 1.0 4.6 0.75 0.8 3.5 ACS550-01-04A6-2 R1

1.1 1.5 6.6 0.75 1.0 4.6 ACS550-01-06A6-2 R1

1.5 2.0 7.5 1.1 1.5 6.6 ACS550-01-07A5-2 R1

2.2 3.0 11.8 1.5 2.0 7.5 ACS550-01-012A-2 R1

4.0 5.0 16.7 3.0 3.0 11.8 ACS550-01-017A-2 R1

5.5 7.5 24.2 4.0 5.0 16.7 ACS550-01-024A-2 R2

7.5 10.0 30.8 5.5 7.5 24.2 ACS550-01-031A-2 R2

11.0 15.0 46.2 7.5 10.0 30.8 ACS550-01-046A-2 R3

15.0 20.0 59.4 11.0 15.0 46.2 ACS550-01-059A-2 R3

18.5 25.0 74.8 15.0 20.0 59.4 ACS550-01-075A-2 R4

22.0 30.0 88.0 18.5 25.0 74.8 ACS550-01-088A-2 R4

30.0 40.0 114 22.0 30.0 88.0 ACS550-01-114A-2 R4

37.0 50.0 143 30.0 40 114 ACS550-01-143A-2 R6

45.0 60.0 178 37.0 50 150 ACS550-01-178A-2 R6

55.0 75.0 221 45.0 60 178 ACS550-01-221A-2 R6

75.0 100 248 55.0 75 192 ACS550-01-248A-2 R6

Type/order code:


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Low voltage AC drivesStandard drivesAssistant control panel and options

Assistant control panelThe assistant control panel, which is delivered as standard, features a

multilingual alphanumeric display, (EN, DA, DE, ES, FI, FR, IT, NL, PT, SE,

US) or alternatively with code J416 (EN, DE, CZ, HU, PT, RU, TR) for easy

drive programming. The control panel has various assistants and an inbuilt

help function to guide the user. It includes a real time clock, which can be

used during fault logging and in controlling the drive, such as start/stop.

The control panel can be used for copying parameters for back up or for

downloading them to another drive. A large graphical display and soft keys

make it extremely easy to navigate.

Options

Basic control panelThe basic control panel features a single line numeric display. The panel can

be used to control the drive, set the parameter values or copy them from one

drive to another.

Panel mounting kitThe panel mounting kit enables mounting of control panels on cabinet doors.

This kit includes a 3 m extension cable, a gasket, mounting screws and a

mounting template. The control panel has IP22, IP54 and IP66 degree of

protection if installed correctly.

How to select optionsThe options shown in the table are available within the ACS550 range. Each

has an associated 4-fi gure option + code, which is shown in the table. It is

this code that replaces B055 in the example type/order code (previous page).

You can order as many options as required, simply by extending the code as

necessary.


Basic control panel

Panel mounting kit

1) Ordering with a separate material code number.2) One slot available for relay or encoder.3) One slot available for fi eldbus adapter. Modbus inbuilt as standard.

Control interfaces

Available optionsProtection class

B055 IP54

Control panel

0J400 If no control panel is required

J404 Basic control panel ACS-CP-C- 1) Panel mounting kit ACS/H-CP-EXT

I/O options2)

L511 Relay output extension OREL-01

Control option2)

- 1) Encoder OTAC-01

Fieldbus3)

K451 DeviceNet RDNA-01

K452 LonWorks RLON-01

K454 Profi bus-DP RPBA-01- 1) CANOpen RCAN-01- 1)

- 1)

ControlNet

Ethernet

RCNA-01

RETA-01

External options- 1)

- 1)

FlashDrop

DriveWindow Light 2

MFDT-01

DriveWindow Light 2


3/741SDC007200C0202

Low voltage AC drivesStandard drivesOptions

Analog I/O

Digital

inputs

Relay outputs

Built-in Modbus

using RS 485

Plug-in options

Relay output extension option module

This plug-in option offers three additional relay outputs. They can be used,

for example, in pump and fan control or many supervisory functions. All

the relays can be programmed to on/off by using the assistant control

panel’s clock. Alternatively, fi eldbus can be used to control any external

components in the system.

Encoder feedback option module

The standard drives can accommodate an encoder module. Using an

encoder for speed feedback is a straight forward way to increase motor

control in many applications.

Plug-in fi eldbus module

The plug-in fi eldbus options bring connectivity to major automation systems.

A single twisted pair avoids large amounts of conventional cabling, thereby

reducing cost and increasing system reliability.

The ACS550 supports the following fi eldbus options:

DeviceNet

LONWORKS®

PROFIBUS DP

CANopen

ControlNet

Ehternet

External options

Brake units and choppersFrame sizes R1 to R2 are delivered with integrated brake choppers as

standard. Other units can use the compact-sized brake units which include

brake chopper and resistor. For more information please refer to the ACS-

BRK Brake Units Installation and Start-up Guide.

For type/order codes see previous page

Brake units technical dataFrequency

converter

input voltage

Resistor

ohm

Continuous

output W

Max.

output

20 s W

Brake unit

type code

200 - 240 V AC 32 2000 4500 ACS-BRK-C380 - 480 V AC 12000200 - 240 V AC 10.5 7000 14000 ACS-BRK-D380 - 480 V AC 42000

Brake units dimensionsWidth (W)

mm

Height (H)

mm

Depth (D)

mm

Weight

kg

Brake unit

type code150 500 347 7.5 ACS-BRK-C270 600 450 20.5 ACS-BRK-D

ACS550-01

Brake units

WD

H


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Low voltage AC drivesStandard drivesOptions

LV A

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External options (continued)




shown. The tool can copy parameters between two drives or between a PC

and a drive. All the above can be done without a power connection to the

drive – in fact, it is not even necessary to unpack the drive.

DrivePM






Windows 2000/XP



FlashDrop


User’s manual in pdf-format on the CD-rom

Cable OPCA-02 for connection between the PC and FlashDrop

Battery charger

DriveWindow Light 2DriveWindow Light 2 is an easy-to-use start-up and maintenance tool for

ACS550 drives. It can be used in an offl ine mode, which enables parameter

setting at the offi ce even before going to the actual site. The parameter

browser enables viewing, editing and saving of parameters. The parameter

comparison feature makes it possible to compare parameter values between

the drive and the fi le. With the parameter subset you can create your own

parameter sets. Controlling of the drive is naturally one of the features in

DriveWindow Light. With this software tool, you can monitor up to four

signals simultaneously. This can be done in both graphical and numerical

format. Any signal can be set to stop the monitoring from a predefi ned level.

Start-up wizards

Start-up wizards make the setting of parameters easy. Simply launch the

wizard, select an appropriate assistant e.g. for setting analog outputs, and

all parameters related to this function are shown together with help pictures.

Highlights

Sequence programming tool for ACS350

Editing, saving and downloading parameters

Graphical and numerical signal monitoring

Drive control

Start-up wizards

DriveWindow Light requirements

Windows NT/2000/XP


Free control panel connector

FlashDrop

DriveWindow Light


3/761SDC007200C0202

Low voltage AC drivesStandard drivesOptions and dimensions

1) The last digit of the output choke type defi nes the degree of protection; X stands for 2 = IP22 or 5 =IP54, 0 = IP002) Cable lengths according to 4 kHz switching frequency3) Minimum switching frequency to be used with du/dt fi lter is 4 kHz

External options (continued)

Output chokesOutput chokes are used when motor cables above normal length are

required. Cable can be roughly 1.5 times standard cable length, see below.

*) The dimensions apply to bookshelf mounting. In fl at type mounting the width and depth change places.n/a = not applicable

Wall mounted units

Frame

size

Dimensions and weights

IP21 / UL type 1 IP54 / UL type 12

H1

mm

H2

mm

W

mm

D

mm

Weight

kg

H

mm

W

mm

W

mm

Weight

kg

R1 369 330 125 212 6.5 449 213 234 8.2

R2 469 430 125 222 9 549 213 245 11.2

R3 583 490 203 231 16 611 257 253 18.5

R4 689 596 203 262 24 742 257 284 26.5

R5 739 602 265 286 34 776 369 309 38.5

R6 880 700 300 400 69 924 410 423 80

Free standing unitsFrame

size

H1

mm

H2

mm

W

mm

D

mm

Weight

kgR7 1507 n/a 250*) 520*) 115R8 2024 n/a 347*) 617*) 230

H1

H2 H1

WD

DW

Dimensions

Output chokes selection tableType/order code Frame size Nominal current

I2N

A

Output choketype code 1)

Choke thermal currentIA

Max. cable lengthwithout choke 2)

m

Max. cable lengthwith choke 3)

m

UN = 380 - 480 V (380, 400, 415, 440, 460, 480 V)

ACS550-01-03A3-4 R1 3.3 NOCH-0016-6X 19 100 150

ACS550-01-04A1-4 R1 4.1 NOCH-0016-6X 19 100 150

ACS550-01-05A4-4 R1 5.4 NOCH-0016-6X 19 100 150

ACS550-01-06A9-4 R1 6.9 NOCH-0016-6X 19 100 150

ACS550-01-08A8-4 R1 8.8 NOCH-0016-6X 19 100 150

ACS550-01-012A-4 R1 11.9 NOCH-0016-6X 19 100 150

ACS550-01-015A-4 R2 15.4 NOCH-0016-6X 19 200 250

ACS550-01-023A-4 R2 23 NOCH-0030-6X 41 200 250

ACS550-01-031A-4 R3 31 NOCH-0030-6X 41 200 250

ACS550-01-038A-4 R3 38 NOCH-0030-6X 41 200 250

ACS550-01-045A-4 R3 45 NOCH-0070-6X 112 200 300

ACS550-01-059A-4 R4 59 NOCH-0070-6X 112 200 300

ACS550-01-072A-4 R4 72 NOCH-0070-6X 112 200 300

ACS550-01-087A-4 R4 87 NOCH-0070-6X 112 300 300

ACS550-01-125A-4 R5 125 NOCH-0120-6X 157 300 300

ACS550-01-157A-4 R6 157 FOCH-0260-70 289 300 300

ACS550-01-180A-4 R6 180 FOCH-0260-70 289 300 300

ACS550-01-195A-4 R6 195 FOCH-0260-70 289 300 300

ACS550-02-245A-4 R7 245 FOCH-0260-70 289 300 300

ACS550-02-289A-4 R7 289 FOCH-0320-50 445 300 300

ACS550-02-368A-4 R8 368 FOCH-0320-50 445 300 300

ACS550-02-486A-4 R8 486 FOCH-0610-70 720 300 300

ACS550-02-526A-4 R8 526 FOCH-0610-70 720 300 300

ACS550-02-602A-4 R8 602 FOCH-0610-70 720 300 300

ACS550-02-645A-4 R8 645 FOCH-0610-70 720 300 300

NoteAn output choke does not improve the EMC performance of the drive. To fulfi l local EMC requirements use suffi cient RFI fi ltering. For more information refer to the ACS550 Technical reference.


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Low voltage AC drivesStandard drivesCooling and fuse connections

Fuse connectionsStandard fuses can be used with ABB standard drives. For input

fuses see tables below.

*) According to IEC-60269 standard

Recommended input protection fuses for 380 to 480 V units


size

IEC fuses UL fuses

Fuse

type *)

Fuse

type

A A

ACS550-01-03A3-4 R1 10 gG 10 UL Class T





ACS550-01-012A-4 R1 16 gG 15 UL Class T




















Recommended input protection fuses for 208 to 240 V units


size

IEC fuses UL fuses

Fuse

type *)

Fuse

type

A A

















CoolingACS550 is fi tted with cooling air fans. The cooling air must be free

from corrosive materials and not above the maximum ambient

temperature of 40oC (50oC with derating). For more specifi c

environmental limits see page 12.

Cooling air fl ow 380 - 480 V unitsType/order code Frame

size


W BTU/Hr m3/h ft3/min

ACS550-01-03A3-4 R1 40 137 44 26

ACS550-01-04A1-4 R1 52 178 44 26

ACS550-01-05A4-4 R1 73 249 44 26

ACS550-01-06A9-4 R1 97 331 44 26

ACS550-01-08A8-4 R1 127 434 44 26

ACS550-01-012A-4 R1 172 587 44 26

ACS550-01-015A-4 R2 232 792 88 52

ACS550-01-023A-4 R2 337 1151 88 52

ACS550-01-031A-4 R3 457 1561 134 79

ACS550-01-038A-4 R3 562 1919 134 79

ACS550-01-045A-4 R3 667 2278 280 165

ACS550-01-059A-4 R4 907 3098 280 165

ACS550-01-072A-4 R4 1120 3825 280 165

ACS550-01-087A-4 R4 1440 4918 168 99

ACS550-01-125A-4 R5 1940 6625 405 238

ACS550-01-157A-4 R6 2310 7889 405 238

ACS550-01-180A-4 R6 2810 9597 405 238

ACS550-01-195A-4 R6 3050 10416 405 238

ACS550-02-245A-4 R7 3850 13148 540 318

ACS550-02-289A-4 R7 4550 15539 540 318

ACS550-02-368A-4 R8 6850 23394 1220 718

ACS550-02-486A-4 R8 7850 26809 1220 718

ACS550-02-526A-4 R8 7600 25955 1220 718

ACS550-02-602A-4 R8 8100 27663 1220 718

ACS550-02-645A-4 R8 9100 31078 1220 718

Cooling air fl ow 208 - 240 V unitsType/order code Frame

size


W BTU/Hr m3/h ft3/min

ACS550-01-04A6-2 R1 55 189 44 26

ACS550-01-06A6-2 R1 73 249 44 26

ACS550-01-07A5-2 R1 81 276 44 26

ACS550-01-012A-2 R1 118 404 44 26

ACS550-01-017A-2 R1 161 551 44 26

ACS550-01-024A-2 R2 227 776 88 52

ACS550-01-031A-2 R2 285 973 88 52

ACS550-01-046A-2 R3 420 1434 134 79

ACS550-01-059A-2 R3 536 1829 134 79

ACS550-01-075A-2 R4 671 2290 280 165

ACS550-01-088A-2 R4 786 2685 280 165

ACS550-01-114A-2 R4 1014 3463 280 165

ACS550-01-143A-2 R6 1268 4331 405 238

ACS550-01-178A-2 R6 1575 5379 405 238

ACS550-01-221A-2 R6 1952 6666 405 238

ACS550-01-248A-2 R6 2189 7474 405 238

Free space requirementsEnclosure

type

Space above

mm

Space below

mm

Space on left/right

mm

Wall mounted 200 200 0

Free standing 200 0 0


3/781SDC007200C0202

Low voltage AC drivesIndustrial drivesMain features

ABB industrial drivesABB industrial drives are designed for industrial applications, and especially

for applications in process industries such as the pulp & paper, metals,

mining, cement, power, chemical, and oil & gas. ABB industrial drives

are available both as complete AC drives and as modules to meet the

requirements of the users, OEMs and system integrators. These drives are

highly fl exible AC drives that can be confi gured to meet the precise needs

of industrial applications, and hence order-based confi guration is an integral

part of the offering. The complete drives and drive modules cover a wide

range of powers and voltages, including industrial voltages up to 690 V.

ABB industrial drives come with a wide range of inbuilt options. A key

feature of these drives is programmability, which makes adaptation to

different applications easy.

Industrial designABB industrial drives are designed with current ratings to be used in

industrial environment for applications requiring high overloadability.

The heart of the drive is DTC, Direct Torque Control, that provides high

performance and signifi cant benefi ts: e.g. accurate static and dynamic

speed and torque control, high starting torque and long motor cables.

Inbuilt drive options make the installation work fast and easy. The robust

enclosures and cabinets, with a wide range of enclosure classes, as well as

power terminals, are designed for harsh environments.

One of the most signifi cant design criteria of ABB industrial drives has

been the long lifetime. Wearing parts such as fans and capacitors have

been selected accordingly. This means - together with extensive protection

features - excellent reliability in the demanding industrial market.


Compact size, everything integrated Less space and installation work required. No need to install extra components such as input chokes or EMC

fi lter.Inbuilt harmonic fi lter in all ACS800

drives

Low harmonics, meaning less interference and less heating

in cables and transformers.

Filter also protects the drive from line side transients.

For the lowest harmonic level, ACS800-31/-37 offers almost a

harmonic free solution.

Wide range of options available Standard solutions available from ABB that meets most of

the customer needs.

Custom made solutions are available in the ACS800-07/-17/-37.

Versatile braking options Always the optimal braking option available.

No need for external braking chopper

thus reducing size and installation cost.

Brake chopper inbuilt in all frame sizes(standard/optional).

Regenerative braking with ACS800-11/-17.Versatile connections and

communications

Standard I/O covers most requirements.

Connectable to commonly used fi eldbuses.

Extensive standard and optional I/O.

I/O fulfi lls PELV (EN 50178).

Isolated input signals and relay outputs as standard.Extensive programmability Flexibility. Possible to replace relays or even PLC in some

applications.

Two levels of programmability:

1. Parameter programming (standard)

2. Adaptive programming (free block programming)

- standard feature

- more blocks available as options

- all I/Os are programmableWide power and voltage range One product series suits everywhere, meaning less training

and spare parts and standardized interface to drives.Wide range of robust enclosures

available

Suitable solutions available for different environments. IP21 - IP55.

Robust main circuit design Suitable for heavy industrial use.

Reliable.

Long motor cables can be used without extra output fi lters.

Components dimensioned for heavy duty and long lifetime.

Advanced thermal model allows high overloadability.

Extensive protections Enhanced reliability, fewer process interruptions.

Possibility also to protect motors and process.

Several adjustable limits to protect other equipment also.

DTC, accurate dynamic and static

speed and torque control

Excellent process control even without pulse encoder

- improved product quality, productivity, reliability and lower

investment cost.

No unnecessary trips or process intrerruptions.DTC - allows high overloadability and

gives high starting torque

Reliable, smooth start without overdimensioning the drive.


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Single drive

Rectifi er InverterDC link

Low voltage AC drivesIndustrial drives, single drivesTechnical specifi cation

Single drivesThe single drive confi guration contains a rectifi er, DC link and an

inverter in one single AC drive unit.

The single drives are complete AC drives that can be installed

without any additional cabinet or enclosure. The single drives

are available as wall-mounted, free-standing and cabinet-built

constructions. The protection class of the single drives is at least

IP21, and higher protection classes are available as an option.


power range

3-phase, U2IN = 208 to 240 V, ± 10 %,

except -07, -17, -37

3-phase, U3IN = 380 to 415 V, ± 10 %

3-phase, U5IN = 380 to 500 V, ± 10 %

3-phase, U7IN = 525 to 690 V, ± 10 %

(600 V UL, CSA)


Power factor cosϕ1= 0.98 (fundamental)

cosϕ = 0.93...0.95 (total)

Power factor (ACS800-11/-31/-17/-37)

cosϕ1= 1 (fundamental)

cosϕ = 0.99 (total)

Effi ciency (at nominal power)

ACS800-0x

ACS800-1x/-3x

98 %

97 %

Mains connectionVoltage

for > 500 V units

3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN

please see “Filter selection table for ACS800”

under the du/dt fi lters on page 37

Frequency 0...±300 Hz

(0...±100 Hz for -07/-17/-37 with du/dt fi lters)

Field weakening point 8...300 Hz

Motor control ABB’s Direct Torque Control (DTC)

Torque control:

Open loop

Closed loop

Torque step rise time:

<5 ms with nominal torque


Open loop

Closed loop

Non-linearity:

±4 % with nominal torque


Speed control:

Open loop

Closed loop

Open loop

Closed loop

Static accuracy:

10 % of motor slip

0.01 % of nominal speed

Dynamic accuracy:

0.3...0.4 % sec. with 100 % torque step



Transport

Storage

Operation

-40...+70°C

-40...+70°C

-15...+50°C, no frost allowed

40...50°C at reduced output current

(1 % / 1°C)

Cooling method: Dry clean air

Altitude

0...1000 m

1000...4000 m

without derating

with derating ~ (1 % / 100 m)

(690 V units 1000...2000 m with derating)

Relative humidity 5 to 95 %, no condensation allowed

Degree of protection

IP21

IP22

IP42

IP54

IP54R

IP55

standard for -01, -11, -31, -02, -07, -17, -37

option for -07, -17, -37

option for -07, -17, -37

option for -07, -17, -37

option for -07, -17, -37

option for -01

R = outlet air duct connection

Paint colour -07, -17, -37: RAL 7035

-01, -11, -31, -02: NCS 1502-Y

(RAL 90021, PMS 420 C)

Contamination levels No conductive dust allowed

Storage IEC60721-3-1, Class 1C2 (chemical gases),


Transportation IEC60721-3-2, Class 2C2 (chemical gases),


Operation IEC60721-3-3, Class 3C1/3C2* (chemical

gases), Class 3S2 (solid particles)

C = chemically active substances

S = mechanically active substances

* coated circuit boards

Product complianceCE

Low Voltage Directive 73/23/EEC with amendment 93/68/EEC


EMC Directive 89/336/EEC with amendment 93/68/EEC

Quality assurance system ISO 9001 and


UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R

EMC according to EN 61800-3/A11 (2000),EN 61800-3 (2004)2nd environment, unrestricted distribution, category C3 - standard in -07 (frame

size nxR8i), -17 and -37 (frame sizes R7i-nxR8i), option in the others

1st environment, restricted distribution (category C2) as options up to 1000 A

input current

Available options are shown in the Summary of features and options table.


3/801SDC007200C0202

Low voltage AC drivesIndustrial drives, single drivesWall-mounted drives

Compact and complete driveThe ACS800-01 offers all that you need in a single, extremely small, wall-

mounted package making it a compact and complete drive. The standard

degree of protection is IP21. Optional IP55 allows full performance without

derating. Power ratings start from

0.55 kW heavy-duty rating and go up to 110 kW continuous load rating.

There are fi ve different mechanical frame sizes covering the power range.

Each frame size is optimized in performance, size and weight.

Everything insideFrom the smallest to the biggest ACS800-01 there is an extensive range of

inbuilt features and options. Standard features include a choke for harmonic

fi ltering and drive protection, extensive and fl exible I/O, user-friendly control

panel with Start-up Assistant feature and a silent, long lifetime cooling fan.

Brake chopper is included as standard in the two smallest frame sizes R2

and R3 as well as in the 690 V R4 frame. In other frames the chopper is an

inbuilt option. Inbuilt options include EMC fi lters and extension modules for

additional I/O, fi eldbus and pulse encoder.

Main standard hardware featuresWall mounting

IP21 protection class

Compact design

Harmonic fi ltering choke inside

Input rectifi er protection

Brake chopper (in frame sizes R2-R3; R4 only 690 V)

Long lifetime cooling fan and capacitors

Extensive, programmable I/O with galvanically isolated inputs

Three I/O and fi eldbus extension slots inside

Alphanumeric, multilingual control panel with start-up assistant feature

Large power terminals allowing use of a wide range of cable sizes

Options for ACS800-01Inbuilt options:

IP55 protection class

Brake chopper (in frame sizes R4-R6)

EMC fi lter for 1st environment, restricted distribution according to EN

61800-3 (category C2)

EMC fi lter for 2nd environment, unrestricted distribution according to EN

61800-3 (category C3)

Analog and digital I/O extension modules

Fieldbus modules

Pulse encoder interface module

External options:

Brake resistor

Output fi lters

Ethernet module

ACS800-01

Frame size R6

Frame size R5

Frame size R4

Frame size R3

Frame size R2


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Low voltage AC drivesIndustrial drives, single drivesWall-mounted drives

Ratings and dimensionsNominal

ratings

No-overload

use

Light-overload

use

Heavy-duty

use Type/order code Frame

Icont. max Imax Pcont. max IN PN Ihd Phd size

A A kW A kW A kWUN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.

5.1 6.5 1.1 4.7 0.75 3.4 0.55 ACS800-01-0001-2 R26.5 8.2 1.5 6 1.1 4.3 0.75 ACS800-01-0002-2 R28.5 10.8 1.5 7.7 1.5 5.7 1.1 ACS800-01-0003-2 R210.9 13.8 2.2 10.2 2.2 7.5 1.5 ACS800-01-0004-2 R213.9 17.6 3 12.7 3 9.3 2.2 ACS800-01-0005-2 R219 24 4 18 4 14 3 ACS800-01-0006-2 R325 32 5.5 24 5.5 19 4 ACS800-01-0009-2 R334 46 7.5 31 7.5 23 5.5 ACS800-01-0011-2 R344 62 11 42 11 32 7.5 ACS800-01-0016-2 R455 72 15 50 11 37 7.5 ACS800-01-0020-2 R472 86 18.5 69 18.5 49 11 ACS800-01-0025-2 R586 112 22 80 22 60 15 ACS800-01-0030-2 R5103 138 30 94 22 69 18.5 ACS800-01-0040-2 R5141 164 37 132 37 97 30 ACS800-01-0050-2 R6166 202 45 155 45 115 30 ACS800-01-0060-2 R6202 282 55 184 55 141 37 ACS800-01-0070-2 R6

UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.5.1 6.5 1.5 4.7 1.5 3.4 1.1 ACS800-01-0003-3 R26.5 8.2 2.2 5.9 2.2 4.3 1.5 ACS800-01-0004-3 R28.5 10.8 3 7.7 3 5.7 2.2 ACS800-01-0005-3 R210.9 13.8 4 10.2 4 7.5 3 ACS800-01-0006-3 R213.9 17.6 5.5 12.7 5.5 9.3 4 ACS800-01-0009-3 R219 24 7.5 18 7.5 14 5.5 ACS800-01-0011-3 R325 32 11 24 11 19 7.5 ACS800-01-0016-3 R334 46 15 31 15 23 11 ACS800-01-0020-3 R344 62 22 41 18.5 32 15 ACS800-01-0025-3 R455 72 30 50 22 37 18.5 ACS800-01-0030-3 R472 86 37 69 30 49 22 ACS800-01-0040-3 R586 112 45 80 37 60 30 ACS800-01-0050-3 R5103 138 55 94 45 69 37 ACS800-01-0060-3 R5141 164 75 132 55 97 45 ACS800-01-0070-3 R6166 202 90 155 75 115 55 ACS800-01-0100-3 R6202 282 110 184 90 141 75 ACS800-01-0120-3 R6

UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.4.9 6.5 2.2 4.5 2.2 3.4 1.5 ACS800-01-0004-5 R26.2 8.2 3 5.6 3 4.2 2.2 ACS800-01-0005-5 R28.1 10.8 4 7.7 4 5.6 3 ACS800-01-0006-5 R210.5 13.8 5.5 10 5.5 7.5 4 ACS800-01-0009-5 R213.2 17.6 7.5 12 7.5 9.2 5.5 ACS800-01-0011-5 R219 24 11 18 11 13 7.5 ACS800-01-0016-5 R325 32 15 23 15 18 11 ACS800-01-0020-5 R334 46 18.5 31 18.5 23 15 ACS800-01-0025-5 R342 62 22 39 22 32 18.5 ACS800-01-0030-5 R448 72 30 44 30 36 22 ACS800-01-0040-5 R465 86 37 61 37 50 30 ACS800-01-0050-5 R579 112 45 75 45 60 37 ACS800-01-0060-5 R596 138 55 88 55 69 45 ACS800-01-0070-5 R5124 164 75 115 75 88 55 ACS800-01-0100-5 R6157 202 90 145 90 113 75 ACS800-01-0120-5 R6180 282 110 163 110 141 90 ACS800-01-0140-5 R6

UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.13 14 11 11.5 7.5 8.5 5.5 ACS800-01-0011-7 R417 19 15 15 11 11 7.5 ACS800-01-0016-7 R422 28 18.5 20 15 15 11 ACS800-01-0020-7 R425 38 22 23 18.5 19 15 ACS800-01-0025-7 R433 44 30 30 22 22 18.5 ACS800-01-0030-7 R436 54 30 34 30 27 22 ACS800-01-0040-7 R451 68 45 46 37 34 30 ACS800-01-0050-7 R557 84 55 52 45 42 37 ACS800-01-0060-7 R579 104 75 73 55 54 45 ACS800-01-0070-7 R693 124 90 86 75 62 55 ACS800-01-0100-7 R6113 172 110 108 90 86 75 ACS800-01-0120-7 R6

Nominal Ratings:

Icont.max: rated current available continuously without

overloadability at 40°C.

Imax: maximum output current. Available for 10 s

at start, otherwise as long as allowed by drive

temperature. Note: max. motor shaft power is 150

% Phd.

Typical Ratings:

No-overload use

Pcont.max: typical motor power in no-overload use.

Light-overload use

IN: continuous current allowing 110 % IN for 1min/ 5

min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use

Ihd: continuous current allowing 150 % Ihd for 1min/

5 min at 40°C.

Phd: typical motor power in heavy-duty use.

The current ratings are the same regardless of the

supply voltage within one voltage range.

The ratings apply at 40°C ambient temperature.

At higher temperatures (up to 50°C) the derating is

1 % / 1°C.

H1 = Height with cable connection box

H2 = Height without cable connection box

W1 = Width of the standard unitA) ACS800-01 without cable connection box does

not

fulfi ll IP21 requirements.

EnclosureDegree of Protection:

IP21 (Standard)

IP55 (Optional)

Paint color:

NCS 1502-Y (RAL 90021/PMS 420C)

Frame

size

IP21 IP55H1

mm

H2

mm

W1

mm

Depth

mm

Weight

kg

H1

mm

W1

mm

Depth

mm

Weight

kgR2 405 370 A) 165 226 9 528 263 241 16R3 471 420 A) 173 265 14 528 263 273 18R4 607 490 A) 240 274 26 774 377 278 33R5 739 602 A) 265 286 34 775 377 308 51R6 880 700 A) 300 399 67 923 420 420 77


3/821SDC007200C0202

ACS800-11

Frame size R5

Frame size R6

Low voltage AC drivesIndustrial drives, single drivesWall-mounted regenerative drives

Wall-mounted regenerative driveThe ACS800-11 is a wall-mounted drive equipped with active supply unit. It

offers a full performance regenerative drive in one compact package. The

drive has extensive selection of inbuilt features and options. The power

ratings start from 5.5 kW heavy-duty rating and go up to 110 kW continuous

rating. It is available with IP21 protection class.

Complete regenerative driveThe ACS800-11 offers you a complete regenerative drive in a single,

compact wall-mounted package. All the functions of a regenerative drive,

such as active supply unit, LCL line fi lter and charging circuitry, are

integrated inside the drive. All this makes it possible to save installation time

and space on the site, and also prevents installation mistakes as the drive is

tested at the factory as a complete package.

Energy savingsThe regenerative drive offers signifi cant energy savings compared with other

braking methods such as mechanical and resistor braking, as energy is fed

back to the network. No external brake resistor is needed, which translates

into simplifi ed installation and no wasted heat.

Main standard hardware featuresIP21 protection class

LCL line fi lter inside

Active supply unit inside





Large power terminals allowing the use of a wide range of cable sizes


EMC fi lter for 1st environment, restricted distribution according to

EN 61800-3 (category C2)

EMC fi lter for 2nd environment, unrestricted distribution according to



Fieldbus modules


Prevention of unexpected start-up

Motion control and other control solution software

External options:

Output fi lters

Ethernet module


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Low voltage AC drivesIndustrial drives, single drivesWall-mounted regenerative drives

Note:1) 65 A is allowed at 460 V.2) 156 A is allowed at 460 V3) 62 A is allowed at 575 V.4) 99 A is allowed at 575 V.

Nominal Ratings:






% Phd.

Typical Ratings:

No-overload use


Light-overload use

IN: continuous current allowing 110 % IN for 1min/ 5

min at 40°C.


Heavy-duty use

Ihd: continuous current allowing 150 % Ihd for 1min/

5 min at 40°C.






1 % / 1°C.

For sine fi lter selections and ratings, contact ABB.


rating

No-overload

use

Light-overload

use

Heavy-duty

use Type/order code Frame

Icont. max Imax Pcont. max IN PN Ihd Phd size


34 52 7.5 32 7.5 26 5.5 ACS800-11-0011-2 R547 68 11 45 11 38 7.5 ACS800-11-0016-2 R559 90 15 56 15 45 11 ACS800-11-0020-2 R575 118 22 69 18.5 59 15 ACS800-11-0025-2 R588 137 22 83 22 72 18.5 ACS800-11-0030-2 R5120 168 37 114 30 84 22 ACS800-11-0040-2 R6150 234 45 143 45 117 30 ACS800-11-0050-2 R6169 264 45 157 45 132 37 ACS800-11-0060-2 R6

UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.34 52 15 32 15 26 11 ACS800-11-0016-3 R538 61 18.5 36 18.5 34 15 ACS800-11-0020-3 R547 68 22 45 22 38 18.5 ACS800-11-0025-3 R559 90 30 56 30 45 22 ACS800-11-0030-3 R572 118 37 69 37 59 30 ACS800-11-0040-3 R586 137 45 83 45 65 30 ACS800-11-0050-3 R5120 168 55 114 55 88 45 ACS800-11-0060-3 R6150 234 75 143 75 117 55 ACS800-11-0070-3 R6165 264 90 157 75 132 75 ACS800-11-0100-3 R6

UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.31 52 18.5 29 18.5 25 15 ACS800-11-0020-5 R536 61 22 34 22 30 18.5 ACS800-11-0025-5 R547 68 30 45 30 37 22 ACS800-11-0030-5 R558 90 37 55 37 47 30 ACS800-11-0040-5 R570 118 45 67 45 57 37 ACS800-11-0050-5 R582 130 55 78 45 621) 37 ACS800-11-0060-5 R5120 168 75 114 75 88 55 ACS800-11-0070-5 R6139 234 90 132 90 114 75 ACS800-11-0100-5 R6156 264 110 1482) 90 125 75 ACS800-11-0120-5 R6

UN = 690 V (Range 525-690 V). The power ratings are valid at nominal ratings 690 V.57 3) 86 55 54 45 43 37 ACS800-11-0060-7 R679 120 75 75 55 60 55 ACS800-11-0070-7 R6

93 4) 142 90 88 75 71 55 ACS800-11-0100-7 R6


IP21 (Standard)

Paint color:

NCS 1502-Y (RAL 90021/PMS 420C)

Frame

size

IP21

Height

mm

Width

mm

Depth

mm

Weight

kg

R5 816 265 390 62R6 970 300 440 100


3/841SDC007200C0202

Low voltage AC drivesIndustrial drives, single drivesWall-mounted low harmonic drives

Easy low harmonic solutionThere is increasing concern among end users and power companies

about the harmful effects of harmonics. Harmonic distortion may disturb

or even damage sensitive equipment connected in the same environment.

Harmonics also cause additional losses in the network. Harmonic standards

are thus becoming stricter and there is a growing demand for low harmonic

solutions.

ABB’s low harmonic drives offer an easy low harmonic solution incorporated

in the drive. The solution to overcome harmonic issues simply comes with

the drive without the need for additional fi ltering equipment or complicated

multi-pulse transformer arrangements.

Compact solutionThe ACS800-31 is low harmonic drive in a single, complete wall-mounted

package. It has an active supply unit and low harmonic line fi lter integrated

in the drive resulting in less cabling and installation work on site. This

compact drive package itself has extremely low line harmonics and thus

meets the strictest harmonic standards without any need for additional

fi ltering equipment. Due to the active supply unit it always operates with

power factor 1.

The power ratings of the ACS800-31 start from 5.5 kW heavy duty rating and

go up to 110 kW continuous load rating. It is available in the IP21 protection

class. In line with the ACS800 series, an extensive range of inbuilt options

are available including EMC fi lters and extension modules for additional I/O.


Active supply unit inside

Low harmonic fi lter inside












Fieldbus modules


External options:

Output fi lters

Brake chopper and resistor

Ethernet module

ACS800-31

Frame size R6

Frame size R5


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Low voltage AC drivesIndustrial drives, single drivesWall-mounted low harmonic drives

Note:1) 65 A is allowed at 460 V.2) 156 A is allowed at 460 V.3) 62 A is allowed at 575 V.4) 99 A is allowed at 575 V.

Nominal Ratings:



Imax: maximum output current. Available for 10 s at start,

otherwise as long as allowed by drive temperature. Note:

max. motor shaft power is 150 % Phd.

Typical Ratings:

No-overload use


Light-overload use

IN: continuous current allowing 110 % IN for 1min/ 5 min

at 40°C.


Heavy-duty use

Ihd: continuous current allowing 150 % Ihd for 1min/ 5 min

at 40°C.


The current ratings are the same regardless of the supply

voltage within one voltage range.


At higher temperatures (up to 50°C) the derating is 1 %

/ 1°C.

For sine fi lter selections and ratings, contact ABB.


ratings

No-overload

use

Light-overload

use

Heavy-duty

use Type/order code FrameIcont. max Imax Pcont. max IN PN Ihd Phd size


34 52 7.5 32 7.5 26 5.5 ACS800-31-0011-2 R547 68 11 45 11 38 7.5 ACS800-31-0016-2 R559 90 15 56 15 45 11 ACS800-31-0020-2 R575 118 22 69 18.5 59 15 ACS800-31-0025-2 R588 137 22 83 22 72 18.5 ACS800-31-0030-2 R5120 168 37 114 30 84 22 ACS800-31-0040-2 R6150 234 45 143 45 117 30 ACS800-31-0050-2 R6169 264 45 157 45 132 37 ACS800-31-0060-2 R6

UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.34 52 15 32 15 26 11 ACS800-31-0016-3 R538 61 18.5 36 18.5 34 15 ACS800-31-0020-3 R547 68 22 45 22 38 18.5 ACS800-31-0025-3 R559 90 30 56 30 45 22 ACS800-31-0030-3 R572 118 37 69 37 59 30 ACS800-31-0040-3 R586 137 45 83 45 65 30 ACS800-31-0050-3 R5120 168 55 114 55 88 45 ACS800-31-0060-3 R6150 234 75 143 75 117 55 ACS800-31-0070-3 R6165 264 90 157 75 132 75 ACS800-31-0100-3 R6

UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.31 52 18.5 29 18.5 25 15 ACS800-31-0020-5 R536 61 22 34 22 30 18.5 ACS800-31-0025-5 R547 68 30 45 30 37 22 ACS800-31-0030-5 R558 90 37 55 37 47 30 ACS800-31-0040-5 R570 118 45 67 45 57 37 ACS800-31-0050-5 R582 130 55 78 45 621) 37 ACS800-31-0060-5 R5120 168 75 114 75 88 55 ACS800-31-0070-5 R6139 234 90 132 90 114 75 ACS800-31-0100-5 R6156 264 110 1482) 90 125 75 ACS800-31-0120-5 R6

UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.573) 86 55 54 45 43 37 ACS800-31-0060-7 R679 120 75 75 55 60 55 ACS800-31-0070-7 R6934) 142 90 88 75 71 55 ACS800-31-0100-7 R6

Frame

size

IP21

Height

mm

Width

mm

Depth

mm

Weight

kg

R5 816 265 390 62R6 970 300 440 100


IP21 (Standard)

Paint color:

NCS 1502-Y (RAL 90021/PMS 420C)


3/861SDC007200C0202

Low voltage AC drivesIndustrial drives, single drivesFree-standing drives

Compact and complete driveThe ACS800-02 single drive is a unique, extremely compact bookshelf-style

unit with a new innovative free-standing enclosure. The power ratings start

from 45 kW heavy duty rating and go up to 560 kW continuous load rating.

It is available in IP21 protection class.

Fits anywhereThe ACS800-02 drive is extremely compact without sacrifi cing user-

friendliness. When using bookshelf mounting, even side-by-side installation

is possible. In addition to bookshelf mounting, the ACS800-02 offers the

possibility for fl at type (sideways) mounting, making it possible to optimize

depth instead of width.

Everything insideThe ACS800-02 has an extensive selection of inbuilt features and options.

Standard features include a choke for harmonic fi ltering and drive protection,

extensive and fl exible I/O, user-friendly control panel with Start-up Assistant

feature and a silent, long lifetime cooling fan.

Inbuilt options include EMC fi lters, brake chopper, common mode fi lter

for motor protection and extension modules for additional I/O, fi eldbus

and pulse encoder. An enclosure extension is also available for incoming

apparatus, further enhancing the versatility of the drive.


Very narrow bookshelf design

Two mounting directions as standard enabling optimization of depth


Input rectifi er protection







Brake chopper






Fieldbus modules


Common mode fi lters for motor protection

Options available with enclosure extension:Fuse switch

Contactor with emergency stop push button

1 or 2 thermistor relays

3 Pt100 relays

Cable top entry and exit

Customer terminal block

External options:Brake resistor

Output fi lters

Ethernet module

ACS800-02

Frame size R7

Frame size R7 with enclosure extension


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Low voltage AC drivesIndustrial drives, single drivesFree-standing drives

Width 1 = Width of the standard unit

Width 2 = Width with the enclosure extension

A) The dimensions apply to bookshelf mounting. In

fl at type mounting the width and depth change

places.B) With enclosure extension the depth is increased

by 25 mm due to the switch fuse handle.*) Weights are for the basic confi guration with

switch fuse, but without contactor and other

options.

Nominal Ratings:

Icont.max: rated current available continuously

without overloadability at 40°C.

Imax: maximum output current. Available for 10 s at

start, otherwise as long as

allowed by drive temperature. Note: max. motor

shaft power is 150 % Phd.

Typical Ratings:

No-overload usePcont.max: typical motor power in no-overload use.

Light-overload useIN: continuous current allowing 110 % IN for 1 min / 5 min at 40°C.


Heavy-duty useIhd: continuous current allowing 150 % Ihd for 1 min / 5 min at 40°C.


The current ratings are the same regardless of the supply voltage within one voltage range.

The ratings apply at 40°C ambient temperature.At higher temperatures (up to 50°C) the derating is 1 % / 1°C.

Notes:1) 50 % overload available if Tamb < 35°C. If Tamb =

40°C, max overload is 45 %.2) 50 % overload available if Tamb < 30°C. If Tamb =



40°C, max overload is 37 %.5) Higher value available if output frequency is

above 41 Hz.


ratings

No-overload

use

Light-overload

use

Heavy-duty


A A kW A kW A kWUN = 230 V (Ranges 208-240 V). The power ratings are valid at nominal voltage 230 V.

214 326 55 211 55 170 45 ACS800-02-0080-2 R7253 404 75 248 75 202 55 ACS800-02-0100-2 R7295 432 90 290 90 240 1) 55 ACS800-02-0120-2 R7405 588 110 396 110 316 90 ACS800-02-0140-2 R8447 588 132 440 132 340 90 ACS800-02-0170-2 R8528 588 160 516 160 370 110 ACS800-02-0210-2 R8613 840 160 598 160 480 132 ACS800-02-0230-2 R8693 1017 200 679 200 590 2) 160 ACS800-02-0260-2 R8720 1017 200 704 200 635 3) 200 ACS800-02-0300-2 R8

UN = 400 V (Ranges 380-415 V). The power ratings are valid at nominal voltage 400 V.206 326 110 202 110 163 90 ACS800-02-0140-3 R7248 404 132 243 132 202 110 ACS800-02-0170-3 R7289 432 160 284 160 240 4) 132 ACS800-02-0210-3 R7445 588 200 440 200 340 160 ACS800-02-0260-3 R8521 588 250 516 250 370 200 ACS800-02-0320-3 R8602 840 315 590 315 477 250 ACS800-02-0400-3 R8693 1017 355 679 355 590 2) 315 ACS800-02-0440-3 R8720 1017 400 704 400 635 3) 355 ACS800-02-0490-3 R8

UN = 500 V (Ranges 380-500 V). The power ratings are valid at nominal voltage 500 V.196 326 132 192 132 162 110 ACS800-02-0170-5 R7245 384 160 240 160 192 132 ACS800-02-0210-5 R7289 432 200 284 200 224 160 ACS800-02-0260-5 R7440 588 250 435 250 340 200 ACS800-02-0320-5 R8515 588 315 510 315 370 250 ACS800-02-0400-5 R8550 840 355 545 355 490 315 ACS800-02-0440-5 R8602 840 400 590 400 515 2) 355 ACS800-02-0490-5 R8684 1017 450 670 450 590 2) 400 ACS800-02-0550-5 R8718 1017 500 704 500 632 3) 450 ACS800-02-0610-5 R8

UN = 690 V (Ranges 525-690 V). The power ratings are valid at nominal voltage 690 V.134 190 132 125 110 95 90 ACS800-02-0140-7 R7166 263 160 155 132 131 110 ACS800-02-0170-7 R7

166/2035) 294 160 165/1955) 160 147 132 ACS800-02-0210-7 R7175/2305) 326 160/2005) 175/2125) 160/2005) 163 160 ACS800-02-0260-7 R7

315 433 315 290 250 216 200 ACS800-02-0320-7 R8353 548 355 344 315 274 250 ACS800-02-0400-7 R8396 656 400 387 355 328 315 ACS800-02-0440-7 R8445 775 450 426 400 387 355 ACS800-02-0490-7 R8488 853 500 482 450 426 400 ACS800-02-0550-7 R8560 964 560 537 500 482 450 ACS800-02-0610-7 R8

Frame

size

IP21

Height

mm

Width 1

mm

Width 2

mm

Depth

mm

Width

mm

Weight with enclosure

extension *) kg

R7 1507 250 A) 602 524 A) B) 110 234R8 2024 347 A) 793 622 A) B) 240 450


IP21 (Standard)

Paint color: NCS 1502-Y (RAL 90021/PMS 420C)


3/881SDC007200C0202

Low voltage AC drivesIndustrial drives, single drivesSummary of features and options

Ordering - 01 - 11 - 31 - 02 - 07 - 07 - 17 - 17 - 37 - 37Power & voltage range Code R6-R8 nxR8i R6-R8i nxR8i R6-R8i nxR8i

230 V 0.55 - 55 kW 5.5 - 45 kW 5.5 - 45 kW 45 - 200 kW400 V 1.1 - 110 kW 11 - 90 kW 11 - 90 kW 90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW500 V 1.5 - 110 kW 15 - 110 kW 15 - 110 kW 110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW690 V 5.5 - 110 kW 37 - 90 kW 37 - 90 kW 90 - 560 kW 45 - 560 kW 500 - 2800 kW 37 - 450 kW 450 - 2500 kW 37 - 450 kW 450 - 2800 kW

MountingWall mounting - - - - - - -Free-standing - - -Two mounting directions: bookshelf / fl at (=sideways) - - - - - - - - -Cabling Bottom entry & exitTop entry & exit H351+

H353 - - - 1)Degree of protection IP21 (UL type 1)IP22 (UL type 1) B053 - - - -IP42 (UL type 1) B054 - - - -IP54 (UL type 12) B055 - - - -IP54R B059 - - - -IP55 (UL type 12) B056 - - - - - - - - -DTC motor controlDTCSoftware 2)Start-up assistant 3) 3) 3) 3) 3) 3) 3) 3) 3) 3)Adaptive programming 3) 3) 3) 3) 3) 3) 3) 3) 3) 3)Optional software optimized for different applications or for enhanced programmability: for more details see section “Application software and programming”Control panelAlphanumeric 4*20 character control panelControl connections (I/O) and communications3 pcs analog inputs, programmable, galvanically isolated2 pcs analog outputs, programmable7 pcs digital inputs, programmable, galvanically isolated - can be divided into two groups3 pcs relay outputs, programmableThermistor relay (1 or 2 pcs) L505 - - -Pt100 relays L506 - - - 4)Possibility for external control voltage Inbuilt I/O extension and speed feedback modules: for more details see section “Control connections and communications”Inbuilt adapters for several fi eldbuses: for more details see section “Control connections and communications”EMC fi ltersEMC 1st environment(category C2) E202 5) 5) 5) 6) 5) 6) 5) 6)EMC 2nd environment, earthed networks only (category C3) E200 - 7) - 8) 8)EMC 2nd environment, earthed and unearthed networks (category C3) E210 - - - 9) 9) 9)


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Low voltage AC drivesIndustrial drives, single drivesSummary of features and options

1) IP54 or IP54R require line fuses and load switch

F253 + F260.

2) Software compatibility with different option modules

must be checked from ACS800 software compatibility

(doc no. 64638211) in ABB Library.

3) Only in standard software.

4) Always 3 pcs.

5) Not for 690 V.

6) Only 07-0610-3, 07-0760-5, 17-0640-3, 17-0770-3,

17-0780-5, 17-0870-5, 37-0640-3, 37-0770-3,

37-0780-5 and 37-0870-5.

7) Available for R6 only.

8) Selectable option, inbuilt in frame size R6.

9) Not available for R6.

10) Standard in ACS800-01 frame sizes R2 and R3 and

at 690 V also in R4.

11) Not available as IP54 or IP54R, or with C129

(UL approved version of the frame sizes R6 - R8

ACS800-07/ -17/ -37).

12) Basic unit without line fuses and load switch can be

connected to 6- or 12- pulse operation

13) ACS800-02: standard in enclosure extension

(C111, C127).

14) UL-type 1 only.

15) Option if enclosure extension is used.

16) Type approval (ABS, Bureau Veritas, DNV, GL,

Lloyd’s and RINA) with option +C132.

Ordering - 01 - 11 - 31 - 02 - 07 - 07 - 17 - 17 - 37 - 37Power & voltage range Code R6-R8 nxR8i R6-R8i nxR8i R6-R8i nxR8i

230 V 0.55 - 55 kW 5.5 - 45 kW 5.5 - 45 kW 45 - 200 kW400 V 1.1 - 110 kW 11 - 90 kW 11 - 90 kW 90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW500 V 1.5 - 110 kW 15 - 110 kW 15 - 110 kW 110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW690 V 5.5 - 110 kW 37 - 90 kW 37 - 90 kW 90 - 560 kW 45 - 560 kW 500 - 2800 kW 37 - 450 kW 450 - 2500 kW 37 - 450 kW 450 - 2800 kW

Line fi lterAC or DC choke - - - - - -LCL - - - -Output fi ltersCommon mode fi lter E208 - - - 9) 9) 9)du/dt fi lters E205 X X X XBrakingBrake chopper D150 10) - X - -Brake resistor D151 X - X X 11) 11) - - 11) 11)Regenerative braking - - - - - - -Rectifi er bridge12-pulse A004 - - - - - 12) - - - -Line side apparatusaR line fuses F260 - - - -gG line fuses F251 - - - 13) - - - - -aR line fuses + main switch and input terminal cubicle

F253 +

F260 - - - - - - - - -Main switch - - - 13)Line contactor + emergency stop, category 0

F250+

Q951 - - -Line contactor + emergency stop, category 1

F250+

Q952 - - - -Line contactor without emergency stop - - - - - - - -Air circuit breaker + emergency stop, category 0

F255+

Q951 - - - - - - -Air circuit breaker + emergency stop, category 1

F255+

Q952 - - - - - - -Air circuit breaker - - - - - - - -Earthing switch F259 - - - - - - -Cabinet optionsControl voltage 115 VAC G304 - - -Control voltage 230 VAC G320 - - - 13)Cabinet heater (ext. supply) G300 - - - -Output for motor heater (ext. supply) G313 - - - -Customized options P902 - - - -Safety optionsPrevention of unexpected start-up Q950 - - - -Earth fault monitoring, earthed mainsEarth fault monitoring, unearthed mainsEmergency stop (see Line side apparatus)ApprovalsCEUL, cUL, CSA 14) 14) 14) 15)GOST R pending pending pending pending pending pendingC-Tick pending pending pending pending pending pending pending pendingMarine design 16) - - -

Standard

Selectable option, inbuilt

X Selectable option, external, no plus code

ACS800-02 Enclosure extension option

(requires also +C111 or +C127 code)

- Not available


3/901SDC007200C0202

Low voltage AC drivesIndustrial drives, single drive modulesMain features

ACS800-04 single drive modulesACS800-04 drives are single drive modules that are optimised for building

into customers’ own cabinets. They have been designed to minimise the

cabinet space used, make cabinet assembly as easy as possible, and give

maximum fl exibility. The power range is from 0.55 kW up to 1900 kW. All

the drives, regardless of the power and voltage, have the same customer

interface and I/O making system design and training easier.

The units have everything necessary inbuilt. That includes, for example, inbuilt

chokes for harmonic fi ltering as standard, inbuilt braking chopper and inbuilt

EMC fi ltering (both are optional in some frame sizes), making cabinet assembly

easier. There is also a wide selection of different I/O and communications

options. There is also a variety of external accessories available.

There is also a wide selection of different I/O and communications options.

In addition to them there is available a selection of external accessories.

To optimise the use of the cabinet space, most of the ACS800-04 modules

can be mounted side by side. The modules themselves are not only designed

for cabinet assembly, but covering documentation is also available. This

documentation provides examples of different cabinet installations and circuit

drawings, and hints on the selection of auxiliary equipment.

Main standard hardware featuresCommon:

Optimised design for cabinet assembly

Easy access to power terminals

Compact design

Side by side mounting (excl. versions with side exit)





Large power terminals allowing use of a wide range of cable sizes

Block programming possibility

Frame sizes R2 - R6:

Power range 0.55 to 132 kW

Voltage range 230 to 690 V

Mounting on the cabinet wall

IP20 enclosure class

Inbuilt brake chopper (R2-R3; at 690 V also R4)

Easy access to I/O terminals (control board inside the module)

Frame sizes R7 & R8:

Power range 45 to 560 kW


Mounting on the cabinet wall or fl oor


Input power cable connection from the top for optimising cabinet size and

cabling inside cabinet

Motor cable connection on the side of the module (side selectable) for

maximized fl exibility and optimised cabinet design (with ACS800-04M,

frame size R7, bottom exit can also be selected)

Modular design allowing a wide variety of variants

Free location and easy access of I/O terminals (control board outside the

module)

Instructions available for installing modules in Rittal TS8 cabinet

ACS800-04

Frame size R2

Frame size R3

Frame size R4

Frame size R5

Frame size R6


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Low voltage AC drivesIndustrial drives, single drive modulesMain features

ACS800-04/04M

ACS800-04

Frame size D4 Frame size R8i

Frame size R7

Frame sizes nxD4 + nxR8i:

Power range 400 to 1900 kW


Mounting on the cabinet fl oor


Wheels to make module manoeuvring easy

Load switch

du/dt fi lters inside of the module


Plug connector mechanical kits

Free location and easy access of I/O terminals (control board outside the

module)


Analogue and digital I/O extension modules

Fieldbus modules


Motion control and other control solution software

Prevention of unexpected start-up

Control panel

Options for frame sizes R2 - R6:

Inbuilt brake chopper (R4 - R6)


EN 61800-3 (Category C3)



Flange mounting

Options for frame sizes R7 & R8:

Inbuilt brake chopper

IP20 enclosure class (for some -04M mounting variants)




EN 61800-3 (Category C2) (-04M only requires also EMC enclosure)

Bottom exit of motor cables (frame size R7 -04M only)

Flat (= sideways) mounting (-04M only)

Various output busbar options (ACS800-04M)


Options for frame sizes nxD4 + nxR8i:

Brake chopper module

Inbuilt contactor

Examples of external options:

Control panel and mounting platform

Brake resistor

Output fi lters

Ethernet module

Control panel mounting platform for cabinet door or inside the cabinet

Front-end AC fuses (n*R8i only)

Air circuit breaker (n*R8i only)

DC-fuses, fuse bases, mechanical kits (n*R8i only)

Mechanical accessories in Rittal TS8 (n*R8i only)

IP21 - IP54 cabinet door / roof mechanical kits

Mechanical cabinet accessories kits


3/921SDC007200C0202

Low voltage AC drivesIndustrial drives, single drive modulesTechnical specifi cation


power range

3-phase, U2IN = 208 to 240 V, ± 10 %,

except multidrive and nxR8i ACS800-04 modules

3-phase, U3IN = 380 to 415 V, ± 10 %

3-phase, U5IN = 380 to 500 V, ± 10 %

3-phase, U7IN = 525 to 690 V, ± 10 %


Power factor cosϕ1= 0.98 (fundamental)

cosϕ = 0.93...0.95 (total)

Power factor (ACS800-11/-31/-17/-37)

ISU cosϕ1= 1 (fundamental)

cosϕ = 0.99 (total)

Effi ciency (at nominal power)

ACS800-04

ACS800-x04

98 %

98 %

97 % with IGBT supply unit

Mains connectionVoltage

for > 500 V units

3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN

fplease see “Filter selection table for ACS800”

under the du/dt fi lters on page 32

Frequency 0...±300 Hz

(0...±120 Hz with external du/dt or sine fi lters)

(0...±100 Hz with inbuilt du/dt fi lters)

Field weakening point 8...300 Hz

Motor control ABB’s Direct Torque Control (DTC)

Torque control:

Open loop

Closed loop

Torque step rise time:



Open loop

Closed loop

Non-linearity:



Speed control:

Open loop

Closed loop

Open loop

Closed loop

Static accuracy:

10 % of motor slip

0.01 % of nominal speed

Dynamic accuracy:




Transport

Storage

Operation

ACS800-04

ACS800-x04

-40...+70°C

-40...+70°C

-15...+50°C, no frost allowed


(1 % / 1°C)

0...+50°C, no frost allowed


(1 % / 1°C)

Cooling method: Dry clean air

Altitude

0...1000 m

1000...4000 m

without derating

with derating ~ (1 % / 100 m)

(690 V units 1000...2000 m with derating)

Relative humidity 5 to 95 %, no condensation allowed

Degree of protection

IP00

IP20

Standard for -04 and 04(M) frame sizes R7,

R8 and nxR8i

Standard for -04 frame sizes R2-R6 and

option for some -04(M) variants

Paint colour NCS 1502-Y

(RAL 90021, PMS 420 C)

Contamination levels No conductive dust allowed

Storage IEC60721-3-1, class 1C2 (chemical gases),


Transportation IEC60721-3-2, Class 2C2 or 3C2* (chemical gases),


Operation IEC60721-3-3, Class 3C2 (chemical gases), Class

3S2 (solid particles without airinlet fi lters)

C = chemically active substances

S = mechanically active substances

* coated circuit boards

Product complianceCE

Low Voltage Directive 73/23/EEC with amendment 93/68/EEC


EMC Directive 89/336/EEC with amendment 93/68/EEC

Quality assurance system ISO 9001 and


UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R

EMC according to EN 61800-3/A11 (2000),EN 61800-3 (2004)2nd environment, unrestricted distribution category C3 - as option in ACS800-04

up to frame size R8

1st environment, restricted distribution category C2 as option up to 1000 A input

current

Available options are shown in the Summary of features and options table.

Please see pages 3/86 - 87.


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Low voltage AC drivesIndustrial drives, single drive modulesRatings and dimensions

Nominal Ratings:Icont.max: rated current available continuously without





% Phd.

Typical Ratings:

No-overload use


Light-overload use

IN: continuous current allowing 110 % IN for 1min /

5 min at 40°C.


Heavy-duty use

Ihd: continuous current allowing 150 % Ihd for 1min /

5 min at 40°C.






1 % / 1°C.






above 41Hz.6) Please note that use of control panel or I/O

extension or communication options increases

the depth. 7) Bookshelf (in ACS800-04M +H354) / fl at (+H360) /

bottom exit (+H352) version.8) Bookshelf (in ACS800-04M +H354) / fl at (+H360)

mounting.9) Single module only.10) Cable connections need additional space

(about 200 mm) behind the module.


ratings

No-overload

use

Light-overload

use

Heavy-duty



5.1 6.5 1.1 4.7 0.75 3.4 0.55 ACS800-04-0001-2 R26.5 8.2 1.5 6 1.1 4.3 0.75 ACS800-04-0002-2 R28.5 10.8 1.5 7.7 1.5 5.7 1.1 ACS800-04-0003-2 R210.9 13.8 2.2 10.2 2.2 7.5 1.5 ACS800-04-0004-2 R213.9 17.6 3 12.7 3 9.3 2.2 ACS800-04-0005-2 R219 24 4 18 4 14 3 ACS800-04-0006-2 R325 32 5.5 24 5.5 19 4 ACS800-04-0009-2 R334 46 7.5 31 7,5 23 5.5 ACS800-04-0011-2 R344 62 11 42 11 32 7.5 ACS800-04-0016-2 R455 72 15 50 11 37 7.5 ACS800-04-0020-2 R472 86 18.5 69 18.5 49 11 ACS800-04-0025-2 R586 112 22 80 22 60 15 ACS800-04-0030-2 R5103 138 30 94 22 69 18.5 ACS800-04-0040-2 R5141 164 37 132 37 97 30 ACS800-04-0050-2 R6166 202 45 155 45 115 30 ACS800-04-0060-2 R6202 282 55 184 55 141 37 ACS800-04-0070-2 R6214 326 55 211 55 170 45 ACS800-04(M)-0080-2 R7253 404 75 248 75 202 55 ACS800-04(M)-0100-2 R7295 432 90 290 90 240 4) 55 ACS800-04(M)-0120-2 R7405 588 110 396 110 316 90 ACS800-04(M)-0140-2 R8447 588 132 440 132 340 90 ACS800-04(M)-0170-2 R8528 588 160 516 160 370 110 ACS800-04(M)-0210-2 R8613 840 160 598 160 480 132 ACS800-04(M)-0230-2 R8693 1017 200 679 200 590 2) 160 ACS800-04(M)-0260-2 R8720 1017 200 704 200 635 3) 200 ACS800-04(M)-0300-2 R8

UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.5.1 6.5 1.5 4.7 1.5 3.4 1.1 ACS800-04-0003-3 R26.5 8.2 2.2 5.9 2.2 4.3 1.5 ACS800-04-0004-3 R28.5 10.8 3 7.7 3 5.7 2.2 ACS800-04-0005-3 R210.9 13.8 4 10.2 4 7.5 3 ACS800-04-0006-3 R213.9 17.6 5.5 12.7 5.5 9.3 4 ACS800-04-0009-3 R219 24 7.5 18 7.5 14 5.5 ACS800-04-0011-3 R325 32 11 24 11 19 7.5 ACS800-04-0016-3 R334 46 15 31 15 23 11 ACS800-04-0020-3 R340 46 22 39 18.5 28 15 ACS800-04-0023-3 R344 62 22 41 18.5 32 15 ACS800-04-0025-3 R455 72 30 50 22 37 18.5 ACS800-04-0030-3 R459 72 30 57 30 41 22 ACS800-04-0035-3 R472 86 37 69 30 49 22 ACS800-04-0040-3 R586 112 45 80 37 60 30 ACS800-04-0050-3 R5103 138 55 100 55 69 37 ACS800-04-0060-3 R5141 164 75 132 55 97 45 ACS800-04-0070-3 R6166 202 90 155 75 115 55 ACS800-04-0100-3 R6202 282 110 184 90 141 75 ACS800-04-0120-3 R6225 282 110 220 110 162 4) 90 ACS800-04-0130-3 R6206 326 110 202 110 163 90 ACS800-04(M)-0140-3 R7248 404 132 243 132 202 110 ACS800-04(M)-0170-3 R7289 432 160 284 160 240 1) 132 ACS800-04(M)-0210-3 R7445 588 200 440 200 340 160 ACS800-04(M)-0260-3 R8521 588 250 516 250 370 200 ACS800-04(M)-0320-3 R8602 840 315 590 315 477 250 ACS800-04(M)-0400-3 R8693 1017 355 679 355 590 2) 315 ACS800-04(M)-0440-3 R8720 1017 400 704 400 635 3) 355 ACS800-04(M)-0490-3 R8879 1315 500 844 500 657 400 ACS800-04-0610-3 1xD4 + 2xR8i1111 1521 630 1067 630 831 450 ACS800-04-0770-3 2xD4 + 2xR8i1255 1877 710 1205 710 939 500 ACS800-04-0870-3 2xD4 + 2xR8i1452 1988 800 1394 800 1086 630 ACS800-04-1030-3 2xD4 + 2xR8i1770 2648 1000 1699 1000 1324 710 ACS800-04-1230-3 2xD4 + 3xR8i2156 2951 1200 2070 1200 1613 900 ACS800-04-1540-3 3xD4 + 3xR8i2663 3984 1450 2556 1450 1992 1120 ACS800-04-1850-3 3xD4 + 4xR8i


IP00 standard for 04 and 04(M) frame sizes R7,

R8 and nxR8i

IP20 standard for -04 frame sizes R2 - R6,

option for some 04(M) variants

Paint color: RAL 90021/PMS 420C)

Type Height Width Depth Weightmm mm mm kg

R2 370 165 193 6) 8R3 420 173 232 6) 13R4 490 240 253 6) 24R5 602 265 276 32R6 700 300 399 64R7 1121/1152/1126 7) 427/632/264 7) 473/259/467 7) 100R8 1564/1596 8) 562/779 8) 568/403 8) 205D4 1480 234 400 10) 180

2xD4 1480 234 9) 400 10) 3603xD4 1480 234 9) 400 10) 5402xR8i 1397 245 9) 596 3003xR8i 1397 245 9) 596 4504xR8i 1397 245 9) 596 600


3/941SDC007200C0202




R8 and nxR8i



Paint color: RAL 90021/PMS 420C


ratings

No-overload

use

Light-overload

use

Heavy-duty



4.9 6.5 2.2 4.5 2.2 3.4 1.5 ACS800-04-0004-5 R26.2 8.2 3 5.6 3 4.2 2.2 ACS800-04-0005-5 R28.1 10.8 4 7.7 4 5.6 3 ACS800-04-0006-5 R210.5 13.8 5.5 10 5.5 7.5 4 ACS800-04-0009-5 R213.2 17.6 7.5 12 7.5 9.2 5.5 ACS800-04-0011-5 R219 24 11 18 11 13 7.5 ACS800-04-0016-5 R325 32 15 23 15 18 11 ACS800-04-0020-5 R334 46 18.5 31 18.5 23 15 ACS800-04-0025-5 R338 46 22 37 22.0 27 19 ACS800-04-0028-5 R342 62 22 39 22 32 18.5 ACS800-04-0030-5 R448 72 30 44 30 36 22 ACS800-04-0040-5 R456 72 37 54 37 39 22 ACS800-04-0045-5 R465 86 37 61 37 50 30 ACS800-04-0050-5 R579 112 45 75 45 60 37 ACS800-04-0060-5 R596 138 55 88 55 69 45 ACS800-04-0070-5 R5124 164 75 115 75 88 55 ACS800-04-0100-5 R6157 202 90 145 90 113 75 ACS800-04-0120-5 R6180 282 110 163 110 141 90 ACS800-04-0140-5 R6209 282 132 204 132 162 2) 110 ACS800-04-0150-5 R6196 326 132 192 132 162 110 ACS800-04(M)-0170-5 R7245 384 160 240 160 192 132 ACS800-04(M)-0210-5 R7289 432 200 284 200 224 160 ACS800-04(M)-0260-5 R7440 588 250 435 250 340 200 ACS800-04(M)-0320-5 R8515 588 315 510 315 370 250 ACS800-04(M)-0400-5 R8550 840 355 545 355 490 315 ACS800-04(M)-0440-5 R8602 840 400 590 400 515 2) 355 ACS800-04(M)-0490-5 R8684 1017 450 670 450 590 2) 400 ACS800-04(M)-0550-5 R8718 1017 500 704 500 632 3) 450 ACS800-04(M)-0610-5 R8883 1321 630 848 630 660 500 ACS800-04-0760-5 1xD4 + 2xR8i1050 1524 710 1008 710 785 560 ACS800-04-0910-5 2xD4 + 2xR8i1258 1882 900 1208 900 941 630 ACS800-04-1090-5 2xD4 + 2xR8i1372 1991 1000 1317 1000 1026 710 ACS800-04-1210-5 2xD4 + 2xR8i1775 2655 1250 1704 1200 1328 900 ACS800-04-1540-5 2xD4 + 3xR8i2037 2956 1450 1956 1400 1524 1120 ACS800-04-1820-5 3xD4 + 3xR8i2670 3901 1900 2563 1850 1997 1400 ACS800-04-2310-5 3xD4 + 4xR8i


R2 370 165 193 6) 8R3 420 173 232 6) 13R4 490 240 253 6) 24R5 602 265 276 32R6 700 300 399 64R7 1121/1152/1126 7) 427/632/264 7) 473/259/467 7) 100R8 1564/1596 8) 562/779 8) 568/403 8) 205D4 1480 234 400 10) 180

2xD4 1480 234 9) 400 10) 3603xD4 1480 234 9) 400 10) 5402xR8i 1397 245 9) 596 3003xR8i 1397 245 9) 596 4504xR8i 1397 245 9) 596 600

Nominal Ratings:






% Phd.

Typical Ratings:

No-overload use


Light-overload use


5 min at 40°C.


Heavy-duty use


5 min at 40°C.






1 % / 1°C.










mounting.9) Single module only.10) Cable connections need additional

space



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R2 370 165 193 6) 8R3 420 173 232 6) 13R4 490 240 253 6) 24R5 602 265 276 32R6 700 300 399 64R7 1121/1152/1126 7) 427/632/264 7) 473/259/467 7) 100R8 1564/1596 8) 562/779 8) 568/403 8) 205D4 1480 234 400 10) 180

2xD4 1480 234 9) 400 10) 3603xD4 1480 234 9) 400 10) 5402xR8i 1397 245 9) 596 3003xR8i 1397 245 9) 596 4504xR8i 1397 245 9) 596 600



R8 and nxR8i



Paint color: RAL 90021/PMS 420C


ratings

No-overload

use

Light-overload

use

Heavy-duty



13 14 11 11.5 7.5 8.5 5.5 ACS800-04-0011-7 R417 19 15 15 11 11 7.5 ACS800-04-0016-7 R422 28 18.5 20 15 15 11 ACS800-04-0020-7 R425 38 22 23 18.5 19 15 ACS800-04-0025-7 R433 44 30 30 22 22 18.5 ACS800-04-0030-7 R436 54 30 34 30 27 22 ACS800-04-0040-7 R451 68 45 46 37 34 30 ACS800-04-0050-7 R557 84 55 52 45 42 37 ACS800-04-0060-7 R579 104 75 73 55 54 45 ACS800-04-0070-7 R693 124 90 86 75 62 55 ACS800-04-0100-7 R6113 172 110 108 90 86 75 ACS800-04-0120-7 R6134 190 132 125 110 95 90 ACS800-04(M)-0140-7 R7166 263 160 155 132 131 110 ACS800-04(M)-0170-7 R7

166/2035) 294 160 165/1955) 160 147 132 ACS800-04(M)-0210-7 R7175/2305) 326 160/2005) 175/2125) 160/2005) 163 160 ACS800-04(M)-0260-7 R7

315 433 315 290 250 216 200 ACS800-04(M)-0320-7 R8353 548 355 344 315 274 250 ACS800-04(M)-0400-7 R8396 656 400 387 355 328 315 ACS800-04(M)-0440-7 R8445 775 450 426 400 387 355 ACS800-04(M)-0490-7 R8488 853 500 482 450 426 400 ACS800-04(M)-0550-7 R8560 964 560 537 500 482 450 ACS800-04(M)-0610-7 R8628 939 630 603 630 470 500 ACS800-04-0750-7 1xD4 + 2xR8i729 1091 710 700 710 545 560 ACS800-04-0870-7 1xD4 + 2xR8i885 1324 800 850 800 662 630 ACS800-04-1060-7 1xD4 + 2xR8i953 1426 900 915 900 713 710 ACS800-04-1160-7 2xD4 + 2xR8i1258 1882 1200 1208 1200 941 900 ACS800-04-1500-7 2xD4 + 3xR8i1414 2115 1400 1357 1400 1058 1000 ACS800-04-1740-7 2xD4 + 3xR8i1774 2654 1700 1703 1700 1327 1250 ACS800-04-2120-7 2xD4 + 4xR8i1866 2792 1900 1791 1800 1396 1400 ACS800-04-2320-7 3xD4 + 4xR8i

Nominal Ratings:






% Phd.

Typical Ratings:

No-overload use


Light-overload use


5 min at 40°C.


Heavy-duty use


5 min at 40°C.






1 % / 1°C.










mounting.9) Single module only.10) Cable connections need additional

space



3/961SDC007200C0202

Low voltage AC drivesIndustrial drives, single drive modulesSummary of features and options

Ordering

Code

04 04 (M) 04 104 (inverters) 204 (ISU) 304 and 704

(supply units)Power & voltage range R2 - R6 R7 - R8 nxR8i R2i - 4*R8i R7i - 4*R8i D3 - 5*D4

230 V: 0.55 - 55 kW 230 V: 45 - 200 kW400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW 400 V: 145 - 2435 kW500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW 500 V: 185 - 3045 kW690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW 690 V: 250 - 4200 kW

MountingWall mounting - 10) 10) -Free-standing - 1) 16) 16)Two mounting directions: bookshelf / fl at (=sideways)

H354 or H360 - - - - -

Side by side mountingFlange mounting C135 - - - - -

Separate drive control unit (RDCU) - 11) -Wheels for easy manoeuvring ofthe module - - 12) 12) 12)Cabling Supply bottom entry (module terminals)

- 10)

Supply top entry (module terminals) - - 12) - -Bottom exit (module terminals) H352 2) - -Side exit (module terminals) H354 or

H360 - 3) - - - -Top exit in the module - - - -DC and brake chopper outputbusbars H356 - - - -DC and brake chopper outputs ondifferent sides of the module H363 - - - - -Vertical busbars for easy motor cable connection

(H355)- 3) - - - -

Vertical busbars for easy DC/brakechopper cable connection

(H362) 3) - - - -

Enclosure classIP00 (UL open chassis) -IP20 (UL open chassis) B060 4) - - - -DTC motor controlDTC -Software 5)Start-up assistant 6) 6) 6) 6) - -Adaptive programming 6) 6) 6) 6) - -Motion control N685 - -Optional softwares optimised fordifferent applications or for enhancedprogrammability: for more detailssee section “Application softwareand programming” - -Control panelAlphanumeric 4*20 charactercontrol panel J400 X X -Control panel mounting platform J410 or

J413 X -Control connections (I/O) and communications3 pcs analogue inputs, program-mable, galvanically isolated 9) 9)2 pcs analogue outputs, programmable

9) 9)

7 pcs digital inputs, programmable, galvanically isolated - can be divided into two groups 9) 9)3 pcs relay outputs, programmable 9) 9)Possibility for external control voltage In-built I/O extension and speed feedback modules: for more details see section “Control connections and communications” - -In-built adapters for several fi eldbuses: for more details see section “Control connections and communications”

-

EMC fi ltersEMC 1st enviroment (Category C2) E202 7) X 7) - - - -EMC 2nd enviroment, earthed networks only (Category C2)

E200- -

-- -

EMC 2nd enviroment, earthed and unearthed networks (Category C3) E210 - - - -

-


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Low voltage AC drivesIndustrial drives, single drive modulesSummary of features and options

Ordering

Code

04 04 (M) 04 104 (inverters) 204 (ISU) 304 and 704

(supply units)Power & voltage range R2 - R6 R7 - R8 nxR8i R2i - 4*R8i R7i - 4*R8i D3 - 5*D4

230 V: 0.55 - 55 kW 230 V: 45 - 200 kW400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW 400 V: 145 - 2435 kW500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW 500 V: 185 - 3045 kW690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW 690 V: 250 - 4200 kW

Line fi lterAC or DC choke - -LCL - - - - -Output fi ltersCommon mode fi lter E208 - 16) 16) -du/dt fi lters 14) - -

BrakingBrake chopper D150 8) - -

Brake resistor - -Regenerative braking - - - - -Rectifi er bridge6-pulse (can be connected as a 12-pulse one also) - - - - 15)

Line side apparatusIn-built load switch - - - -In-built contactor F250 - - - - -Safety optionsPrevention of unexpected start-up Q950 X 3) - -Earth fault monitoring, earthed networkEarth fault monitoring, unearthed mains

Approvals CEUL, cUL, CSA pendingGOST RC-Tick pending pending pending pending pendingAuxiliary optionsFuses , fuse bases - - Dc- fuse switch - - - - -Contactor or braker - - - Assembly kits for Rittal TS8 cabinets - - IP21 - IP54 door / roof kits - -

1) R7 frame size -04M: bottom exit version (+H352) has only wall mounting possibility.

2) R7 frame size only.

3) option in ACS800-04M.

4) Not available for all variants.

5) Software compatibility with different option modules must be checked from

ACS800 software compatibility (doc no. 64638211) in ABB Library.

6) Only in standard software.

7) Not for 690V.

8) Standard in frame sizes R2 and R3 and at 690 V also in R4.

9) Fixed I/O in ISU and DSU.

10) Frame sizes R2i-R7i.

11) Frame sizes R2i-R5i inside of the module.

12) Frame sizes R8i-4xR8i D3-5xD4.

13) Not in frame sizes R2i-R7i.

14) Optional in frame sizes R2i-R7i and 400V/500V R8i.

15) Not in frame size D3.

16) R8i-4xR8i.

Standard

Option inbuilt

X External accessory, with plus code

External accessory, no plus code

ACS800-04M option

- Not available


Medium AC driv

Medium voltage AC drives

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Medium voltage AC drives

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Medium voltage AC drives Overview ...................................................................................................................... 3/100 The complete range ..................................................................................................... 3/102 Products overview ........................................................................................................ 3/103 ACS 1000 ............................................................................................................... 3/103 ACS 1000i ............................................................................................................... 3/103 ACS 5000 ............................................................................................................... 3/104 ACS 6000 ............................................................................................................... 3/104 MEGADRIVE-LCI ..................................................................................................... 3/104

Contents

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3/1001SDC007200C0202

Product

Type of Converter

Typical Applications

Typical System Diagram

Converter Cooling

Power Range

Input Section

Output Section

Output Voltage

Maximum Output Frequency

Field Weakening

Speed-Torque Quadrants

Special Features & Benefi ts

Options

Type of Motor

ACS 1000 ACS 1000i

ACS 1000 Product Family

ACS 5000

VSI-NPCVoltage Source InverterNeutral-Point Clamped

VSI-MFVoltage Source InverterMultilevel-Fuselss

Pumps, fans, conveyors, extruders,mixers, compressors, grinding mills,Suitable for retrofi t of existing motors

Compressors, extruders, pumps, fans, grinding mills, conveyors, marine propulsion, bar and rod mills, blast furnance blowers

Air (A) / Water (W) Air (A) / Water (W)

A: 315kW–2MWW: 1.8–5MW

A: 2–7MWW: 5–24MW

Diodes: 36-pulse rectifi erDiodes: 12/24-pulse rectifi er

IGCTs: 5-level VSI-MF 9-level output waveform

IGCTs: 3-level VSI sinusoidal output

2.3/3.3/4.0/4.16 kV; optional: 6.0/6.6 kV with step-up transformer

6.0–6.9 kVOptional: 4.16 kV

66Hz (optional 82.5Hz) 75Hz (higher optional)

> 45Hz (max. 1:1.5) > 30Hz (lower optional)

* Sinusoidal output* Constant network power factor

over whole speed range* DTC (Direct Torque Control)* Fuseless

* Constant network power factor over whole speed range

* DTC (Direct Torque Control)* Fuseless

* Braking chopper* Synchronous bypass * Integrated input transformer

* Braking chopper* Application I/O supervision,

interlockings* Integrated input transformer

Induction motor Induction, synchronous or permanent magnet motor

Medium voltage AC drivesOverview


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ACS 6000 MEGADRIVE-LCI

VSI-NPCVoltage Source InverterNeutral-Point Clamped

LCILoad Commutated Inverter

Pumps, fans, conveyors, extruders,compressors, grinding mills, marine propulsion, rolling mills, mine hoists

Compressors, pumps, fans,blast furnace blowers,pump storage plants

Water (W) Air (A) / Water (W)

W: 3–27 MW A: 2–31MWW: 7–72MW / higher on request

Thyristors: 6/12/24-pulse rectifi erDiodes: 12/24-pulse rectifi er (LSU) orIGCT: Active rectifi er (ARU)

Thyristors: 6/12-pulse inverterIGCTs: 3-level VSI5-level output waveform

3.0–3.3kVOptional: 2.3 kV

2.1–10kV

75Hz (Twin: 250Hz) 60Hz (optional 120Hz)

> 6.25Hz (max. 1:5) Customized

* Constant network power factor over whole speed range

* Optimized pulse pattern to minimize network harmonics (with IGCT)

* DTC (Direct Torque Control)* Multi-motor drives with common

DC bus* Fuseless

* Soft start of large synchronous motors and generators

* Fuseless

* Reactive power compensation (ARU)

* Braking chopper* Customized

Customized

Synchronous motor

LSU ARU

Induction, synchronous or permanent magnet motor

Medium voltage AC drivesOverview

Product

Type of Converter

Typical Applications

Typical System Diagram

Converter Cooling

Power Range

Input Section

Output Section

Output Voltage

Maximum Output Frequency

Field Weakening

Speed-Torque Quadrants

Special Features & Benefi ts

Options

Type of Motor

MV

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3/1021SDC007200C0202

Medium voltage drivesABB, the world‘s leading supplier of drives, offers the entire range of variable speed drives and soft starters for medium voltage applications in the power range from 315 kW to more than 100 MW.

Medium voltage AC drives from ABB are used to control the speed and torque of induction and synchronous machines where high powers are needed. By delivering precise process control through ABB‘s patented Direct Torque Control (DTC), our drives ensure the highest control accuracy without the use of an encoder, despite input power variations or sudden load changes.

Medium voltage drives made by ABB adapt the machine speed to the actual need, thus optimizing energy consumption.

Product range ACS 1000 (315 kW – 5 MW)standard drive for new or existing motors

ACS 1000i (315 kW – 2 MW)with integrated input transformer, input contactor and on-board auxiliary power supply for applications where space is limited

ACS 5000 (2 MW – 24 MW)for motors up to 6.9 kV

ACS 6000 (3 MW – 27 MW)for high power ratings for synchronous and induction motors, also available as multidrive

MEGADRIVE-LCI (2 MW – 72 MW or higher)for speed control or soft starting of synchronous motors. It is an optimal solution for high voltage and high power applications

TechnologyThe ACS product family incorporates state-of-the-art technologies developed by ABB:

DTC (Direct Torque Control) for the highest torque and speed performance as well as lowest losses ever achieved in MV drives

IGCT (Integrated Gate Commutated Thyristor) semiconductor power switching devices for more effi cient, reliable and compact MV drives

Fields of applicationCement, Mining and Minerals

Mine hoists, conveyors, crushers, mills, pumps and fans

Chemical, Oil and Gas Pumps, compressors, extruders, mixers and blowers

Marine Main propulsion, thrusters, pumps and compressors

Metals Rolling mills, coilers, pumps and fans

Pulp and Paper Fans, pumps, refi ners and chippers

Power Generation Fans and pumps

Water and Waste Water Pump applications, fresh water and waste water

Other Applications Test stands and wind tunnels

Medium voltage AC drivesThe complete range


1SDC007200C0202

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ACS 1000 standard drive for new or existing motors

Air- or water-cooled Power range: 315 kW – 5 MW Compact design 12- or 24-pulse rectifi er Output sine fi lter

- for pure sinusoidal voltage and current output: standard motors, no motor derating, no voltage stress and no common mode voltages on motor insulation

IGCT power semiconductors - combines the best of two traditional semiconductor technologies:

the fast switching of the IGBT with the proven reliability of GTO, resulting in low parts count and highest effi ciency and reliability

DTC control platform - for exceptionally high torque and speed performance

Fuseless design - for reliable, non-aging, maintenance-free circuit protection

Sensorless control method For induction motors

ACS 1000 air-cooled (315 kW – 2 MW)

ACS 1000i (315 kW – 2 MW)

Medium voltage AC drivesProducts overview

ACS 1000i fully integrated drive

The ACS 1000i is a member of the ACS 1000 product family, incorporating the same features, such as DTC, IGCTs, output sine fi lter.

Air-cooled Power range: 315 kW - 2 MW Integrated input transformer and input contactor

- for reduced installation costs On-board auxiliary power supply

- no separate auxiliary supply needed “Three cables in / Three cables out“

- allows for quick installation and commissioning Built-in surge protection

- tolerant to network disturbances Tested as an integrated system

- minimizes on-site start-up time

ACS 1000 water-cooled (1.8 MW – 5 MW)

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3/1041SDC007200C0202

ACS 5000 for motors up to 6.9 kV

Air- or water-cooled Power range: 2 - 24 MW VSI-MF (VSI-Multilevel Fuseless) topology for reliable and effi cient operation

of standard motors up to 6.9 kV 36-pulse diode rectifi er for minimized harmonics IGCT power semiconductors for lowest parts count, highest reliability and

effi ciency DTC control platform for exceptionally high torque and speed performance High power density and a small footprint For induction, synchronous or permanent magnet motors

ACS 6000 (3 MW – 27 MW)

MEGADRIVE-LCI (2 MW – 72 MW or higher)

Medium voltage AC drivesProducts overview

ACS 6000 for single and multi-motor applications

Several motors can be linked to the ACS 6000 via the common DC bus, enabling multi-machine operation and energy recuperation

Water-cooled Power range: 3 – 27 MW Modular design

- for optimum confi gurations Line Supply Unit

- for two-quadrant operation with a constant power factor of 0.96 over the whole speed range

Active Rectifi er Unit - for four-quadrant operation and reduced harmonics,

adjustable power factor IGCT power semiconductors DTC control platform For induction, synchronous or permanent magnet motors

MEGADRIVE-LCI for speed control or soft starting of motors

ABB‘s MEGADRIVE-LCI converter is the optimal solution for high voltage and high power applications

Air- or water-cooled Power range: 4 – 72 MW (higher on request) 6, 12 or 24-pulse confi guration for optimal plant integration Fuseless converter design with thyristor power semiconductors For synchronous motors

ACS 5000 (2 MW – 24 MW)


Notes

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AC

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DC drDC drives

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DC drives

Contents

DC

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DC drives Product overview .......................................................................................................... 3/108 DCS 400 / DCS800 ................................................................................................. 3/108 Flexible DC drive solutions for modernization ........................................................... 3/109 DCS 400 data .............................................................................................................. 3/110 DCS800 data ............................................................................................................... 3/111

r


3/1081SDC007200C0202

DC drivesProduct overview

DCS 400 DCS800Power range 20...1000 A DC

10...580 kW (13...670 HP)20-5200A DC up to 20.000A parallel10...5000 kW / 18000 kW (13...6700 HP / 23000 HP)

AC-supply 3-phase 400...500 V, 50/60 Hz in one module 400...1200 V, 50/60 Hz (different modules)

Field supply Max. 20 A internal Factory built-in IGBT fi eld-exciter with

internal wiring and fusing

Up to 25 A internal 1-phaseUp to 60 A external 1-phase25...520 A external 3-phase

Overload capability Up to 200% Up to 200%

Protection degree of the modules IP 00 IP 00

High power applications - 12-pulse serial, parallel and hard parallel

Master - follower applications Via high-speed analogue connection Via high-speed digital connection

Available as enclosed version DCS 400 Easy Drive Cabinet DCS800-A Complete drive solution

DCS800-E Pre-assembled drive-kits

Tools Commissioning tool DriveWindow Lightvia standard RS232-cable

DriveWindow Light via RS232 cable

DriveWindow via fi bre-optical cable

ControlBuilder DCS800 for IEC 61131 programming

Options No options except fi eld bus adapter Wide range of options:

analogue and digital I/O-enhancements

various fi eld exciters

Protection of drive and motor Multiple default protection functions Multiple adjustable and user-defi ned protection functions

Serial communication Full range of fi eld bus adapters available Full range of fi eld bus adapters available

DDCS ModuleBus for AC 800 M

Commissioning Commissioning wizard for PC tool and panel and autotuning for all controllers

Very easy and fast commissioning

Several autotunings: speed, armature current, fi eld current control and fi eld weakening

Commissioning wizard for DWL

Flexibility 8 pre-defi ned application macros availabledesigned for Ease of Use

Programmable by means using prepared function blocks (Adaptive Programming)

Highly fl exible by programming with ControlBuilder DCS800

Speed feedback, built-in Analogue tacho, pulse encoder, EMF Analogue Tacho, Pulse Encoder, EMF

Typical applications Small machinery and OEM business e.g.

plastic machinery (extruders, mixers...)

food processing (centrifuges, decanter)

pump and fan control

All complex, demanding applications, e.g.

mining (mine hoists, conveyors)

metals (rolling mills, coilers)

paper (winder, unwinder)

cement (kiln drive)

crane (hoist, gantry, trolley)

test rigs

ski lifts

oil rigs

non-motoric, e.g. magnets, battery charging, electrolysis

Approvals


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DC drivesProduct overview

ABB offers fl exible DC drive solutions for all aspects of modernization

I. DCR800 rebuild kit

Replaces only control electronics and fring unit

Keep worthy and long-life components, like SCR, chokes, contactors or switches, cables, busbars and cabinets

For all kind of power stacks, up to 4 thyristors parallel

Available as classic rebuild kit for all purposes or as tailor made rebuild kit

Tailor made rebuild kits

Designed to meet your expectations in drive modernization projects: available for ASEA TYRAK drives, BBC Veritron/Verithyr, BBC PAD and many more

All auxiliary components pre-installed and pre-tested

Pre-engineered for fast installation

Very short power down time

II. DCE800 panel solution

25...450 A DC

DCS module PLUS all necessary auxiliary components pre-installed on a mounting plate

Wide range of options to adapt to customers needs

Reduces power-down-time in revamp projects to a minumum

III. DCA800 enclosed converter cabinets

25...5200 / 20000 A DC

Supply voltage from 230 to 1200 V

Line-Ups and stand-alone cabinets

Flexible and modular hardware structure

Wide range of options

Integrated automation system available

6- and 12-pulse confi guration up to 18 MW / 23,000 HP


3/1101SDC007200C0202

DC drivesDCS 400 data

Power spectrum of DCS 400 converters Technical ata of DCS 400 converters

Converter ratingsRated supply voltage: 230 to 500 V AC ±10%, 3-phRated frequency: 50 Hz or 60 HzDyn. frequency range: 50 Hz: ±5 Hz; 60 Hz: ± 5 HzDC current: 20...1000 A DCField output voltage: 50...440 V

Operating conditionsAmbient temperature: +5 to +40°C (-40...104°F)Storage temperature: -40 to +55°C (-40...130°F)Relative humidity: 5 to 95%, no condensationDegree of protection: IP 00

I/O- connections

8 digital inputs

5 digital outputs

2 analogue inputs1)

2 analogue outputs1)

1 tachogenerator input1)

1 encoder input

±10 V ref. voltage

Multiple fi eldbus adapters available1) accuracy 0.05%, resolution 12 bit incl. sign

Protection

Speed feedback loss

Overtemperature

Overload

Overspeed

Armature overcurrent

Armature overvoltage

Armature current ripple

Minimum fi eld current

Maximum fi eld current

Motor stalled

Tools

DriveWindow LightPC-based commissioning tool for:

Online start-up

Diagnosis

Maintenance

Troubleshooting

Serial communication

Profi bus

ModBus

CANopen

DeviceNet

DCS 400 panelRemovable control and display panel with plain text display in multiple languages for:

Reference and feedback display

Drive control

Parameter programming

Fault detection

Lockable operation

Overload capability: 150%

DCS 402 regenerative converters (4-Q)

DCS 401 non-regenerative converters (2-Q)

Converter type Continuous armaturecurrentIDC [A]

Fieldcurrent

IF [A]

Moduleframe size

DCS401.0020 20 0.1...4 A1DCS401.0045 45 0.1...6DCS401.0065 65DCS401.0090 90DCS401.0125 125DCS401.0180 180 0.3...16 A2DCS401.0230 230DCS401.0315 315 0.3...16 A3DCS401.0405 405DCS401.0500 500DCS401.0610 610 0.3...20 A4DCS401.0740 740DCS401.0900 900

Converter type Continuous armaturecurrentIDC [A]

Fieldcurrent

IF [A]

Moduleframe size

DCS402.0025 25 0.1...4 A1DCS402.0050 50 0.1...6DCS402.0075 75DCS402.0100 100DCS402.0140 140DCS402.0200 200 0.3...16 A2DCS402.0260 260DCS402.0350 350 0.3...16 A3DCS402.0450 450DCS402.0550 550DCS402.0680 680 0.3...20 A4DCS402.0820 820DCS402.1000 1000

Dimensions Moduleframe sizemm Inches

H D W H D W310 200 270 12.50 8.00 10.75 A1310 270 270 15.75 10.50 10.75 A2400 310 270 15.75 12.50 10.75 A3580 345 270 23.00 13.75 10.75 A4


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DC drivesDCS800 data

Technical data of DCS800 converters

Converter ratingsRated supply voltage: 230 to 1200 V AC ±10%, 3-phRated frequency: 50 Hz or 60 HzDyn. frequency range: 50 Hz: ±5 Hz; 60 Hz: ± 5 HzDC current range: 20...5200 A DC

Operating conditionsAmbient temperature: 0 to +40°C (32...104°F)Storage temperature: -40 to +55°C (-40...130°F)Relative humidity: 5 to 95%, no condensationDegree of protection: IP 00

Field supply

Up to 25 A incorporated in the drive module (not for D6 and D7-converters)

25...520 A external

I/O- connections

8 digital inputs

8 digital outputs

4 analogue inputs

3 analogue outputs

1 tachogenerator input

1 encoder input

±10 V ref. voltage

Multiple fieldbus adapters available

Protection

Speed feedback error

Overtemperature

Overload

Overspeed

Zero speed

Armature overcurrent

Armature ripple

Armature overvoltage

Minimum fi eld current

Field overcurrent

Motor stalled

Mains over- and undervoltage

Auxiliary undervoltage

Incorrect mains phase sequence

Tools

DCS800 PanelRemovable control and display panel with plain text display in multiple languages for:

Reference and feedback display

Drive control

Parameter programming

Fault detection

Parameter upload and download

Start-up assistant

DWLPC-based commissioning tool for:

Online start-up

Diagnosis and maintenance

Troubleshooting

Programming

Start-up assistant

Adaptive Programming

ControlBuilder DCS800PC-based programming tool for:

Creating software functions

Tracing and forcing

Documentation

Serial Communication

Profi bus

ModBus

CANopen

DeviceNet

ControlNet

Modbus TCP/IP

EtherNet/IP

Profi Net IO

Power spectrum of DCS800 converters

DCS800-S02 regenerative converters (4-Q)

DCS800-S01 non-regenerative converters (2-Q)

Continuous armature current IDC [A]

At supply Voltage [V AC]

Fram

e si

ze400 500 600 690 800 990 1200

25 l l D150 l l75 l l100 l l140 l l200 l l D2 260 l l320 l D3350 l l450 l l520 l l650 l680 l l D4820 l l1000 l l900 l l D51200 l l1500 l l l l2000 l l1900 l D62050 l l l2500 l l l l l3000 l l l l l2050 l D72600 l l*3300 l l l l l l l*4000 l l l l l l4800 l l l5200 l l

Continuous armature current IDC [A]

At supply voltage [V AC]

Fram

e si

ze400 500 600 690 800 990 1200

20 l l D145 l l65 l l90 l l125 l l180 l l D2 230 l l290 l D3315 l l405 l l470 l l590 l D4610 l l740 l l900 l l900 l l D51200 l l1500 l l l l2000 l l l l1900 l D62050 l l l2500 l l l l l3000 l l l l l2050 l D72600 l l*3300 l l l l l l l*4000 l l l l l l4800 l l l5200 l l

Dimensions Moduleframe sizemm Inches kg

H D W H D W310 200 270 12.50 8.00 10.75 11 D1310 270 270 13.75 10.75 10.75 16 D2400 310 270 15.75 12.50 10.75 25 D3580 345 270 23.00 13.75 10.75 38 D4

1050 410 510 41.50 16.25 20.25 110 D51750 410 460 69.00 16.25 18.25 180 D61750 570 760 69.00 22.50 30.00 315 D7

* on request

* on request
