smp tiltrotator user manual · 2016/6/14  · smp parts develops and manufactures all of its...

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Swingotilt ST6, ST10, ST12, ST15, ST18, ST22, ST28 SMP tiltrotator user manual ENGLISH

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Page 1: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

SwingotiltST6, ST10, ST12, ST15, ST18, ST22, ST28

SMP tiltrotator user manual ENGLISH

Page 2: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC
Page 3: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

3

Thank you for choosing SMP!Read this manual carefully before using the equipment.The manual explains safety aspects related to operating and handling the equipment, and explains how to get the best possible performance and service life from the equipment.If you show your SMP equipment a little bit of care, you will have a strong and reliable worker for many years!

We are pleased to have you as a customer of SMP Parts AB.Feel free to contact us whenever you need additional information. www.smpparts.com

Page 4: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

4

CONTENTS

Contents

IntroductionThis manual 6

General 6

EU Declaration of Conformity 8

Type plate 8

SafetySafety precautions and warnings 10

Technical dataTechnical data ST6 - ST15 12

Technical data ST18 - ST28 13

Technical data, grip module 14

Tightening torques, grip module 14

InstallationAttachment in excavator quick coupler 15

Max. lifting capacity 16

Residual pressure in the tiltrotator 17

Temperature during operation and storage 17

System overviewOverview 18

Control system 19

TXS control system 20

Fault messages, TXS control system 22

P control system 23

Fault messages, P control system 25

PRO and MACS ST control systems 26

Fault messages, PRO control system 27

Fault messages, MACS control system 29

Page 5: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

5

CONTENTS

Operation and handlingTemperature during operation and storage 31

Functions 32

Decals in the cabin 33

Tool attachment 34

Attaching and detaching a tool 35

Activating the tool lock function 35

Attaching a tool 36

Detaching a tool 38

Grip module 39

Activating and operating the grip module 39

Lifting with chains or slings 40

Troubleshooting 41

Service and maintenanceService and maintenance 42

Lubrication schedule 43

Replacing hoses 44

Environment 44

Lifting and transporting the tiltrotator 45

Storage 45

Spare partsST 6 46

ST 10 48

ST 12 50

ST 15 52

ST 18 54

ST 22 56

ST 28 58

Page 6: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

6

This manualThis manual is intended to be used for switching the tiltrotator and tools attached to the tiltrotator on/off, and for the operation and maintenance of the SMP tiltrotator and grip module (accessory).

It contains instructions for the correct use and maintenance of the tilt rotator.SMP reserves the rights to change the content of the manual at any time without prior notice. A new manual can be ordered from SMP Parts.

Anyone operating the equipment must first thoroughly read and understand the content of this manual. The safety information in this manual relates only to the SMP tiltrotator and does not apply to the excavator or tools.

This manual is the original manual in accordance with the Machinery Directive 2006/42/EC.

GeneralThe SMP tiltrotator is mounted to the excavator to enable the bucket or tool to tilt and rotate. The tools connected to the tiltrotator are assumed to be the type normally used for working with an excavator.

The tiltrotator is not designed for and must not be used for jobs requiring large torque, such as cable ploughing or work with a ripper.

To minimise the risk of injury and equipment damage, read and follow all warning texts and symbols on the equipment and in this manual before operating the equipment.

Lifting and/or transporting people with the tiltrotator or tool is not permitted under any circumstances.

Before each use, check that no unauthorised individuals are located in the work zone of the excavator.

Before use, check that the tiltrotator and connected tool are properly seated and locked in place in the tool couplers of both the machine and the tiltrotator.

INTRODUCTION

Page 7: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

7

A

B

D

CE

F

G

H

I

INTRODUCTION

Pos. Designation

A Dipper

B Quick coupler

C Tiltrotator

D Bucket/tool

E Hydraulic control valves

F Upper section/coupler

G Rotator housing

H Lower section/quick coupler

I Grip cassette mounting

Page 8: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

8

INTRODUCTION

EU Declaration of ConformitySMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC. The products are delivered with a CE certificate, which guarantees that the equipment is manufactured in accordance with applicable laws and regulations.

Type plateThe type plate specifies the model designation, serial number, and year of manufacture. The type plate also contains a CE symbol, indicating that the product complies with the Machinery Directive.

TIP!Fill in the fields with the information from the tiltrotator type plate to have it on hand if needed during servicing.

Bergsjövägen 3SE-820 71 Ilsbo

MPa

tonLifthook max

Option

Option

Top/Bottom

Year

Weight

Mfg.

Mod./Sys

P/N

smpparts.com

Max Pressure

Page 9: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

9

INTRODUCTION

Description of the product:

Responsible for the technical documentation:

SMP Parts AB

Bergsjövägen 3, SE-82071 ILSBO

Phone: +46 65035650 Email: [email protected]

This also complies with the following applicable regulation for this product.

Swedish Work Environment Authority Regulation: AFS2008:3 and following harmonized standards: SS-EN ISO 474-1:2006, A4:2013 and SS-EN 474-5:2006,A3:2013

We hereby confirm that the product described below, this particular

design and construction and this product version marketed by us, is consistent

with the Machinery Directive 2006/42/EC. We would like to state that any changes

to the product without our knowledge will invalidate this declaration and

assurance of conformity.

Appendix II A

According to the Machinery Directive 2006/42/EC from the 17th of May 2006

Ilsbo 2016-05-17 07:13:58.678000

EG Assurance of Conformity

Article number:

Attachment:

Control system:

Customer order number:

Machinetype:

Manufacturers serial number:

Type:

Page 10: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

10

SAFETY

Warning symbols on the machine

Safety precautions and warningsThis chapter contains safety information that must be considered before, during and after use of the equipment.

The terms DANGER, WARNING, CAUTION and NOTE are used in this manual to draw attention to information that is critical to safety or important in some other way. Always read the sections marked in this way to be able to work safely and avoid equipment damage. The terms are explained below.

DANGER indicates an imminent hazardous situation, which if not avoided could lead to death or serious injury. The word DANGER is only used to mark the most extreme situations.

WARNING indicates a potentially hazardous situation, which if not avoided could potentially lead to death or serious injury.

CAUTION indicates a potentially hazardous situation, which if not avoided could potentially lead to mild to moderate injury. It can also be used to mark unsafe practices.

NOTE is used to mark information that is important for installers, operators and maintenance technicians, but is not directly related to safety.

DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.

WARNING!

READ THE USER MANUAL

DO NOT STAND UNDER SUSPENDED LOADS

MOVING PARTS – CRUSH HAZARD

Page 11: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

11

SAFETY

WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.

WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.

WARNING!Check that the hydraulic system is completely depressurised before starting any maintenance or repair work. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.

WARNING!Never look for a leak by feeling with your hands. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.

WARNING!After the tiltrotator is installed, the tilt limit must b checked to minimise the risk of injury.

WARNING!Never use equipment connected to the quick coupler if the lock mechanism is not in the locked position and the bucket/tool is not properly locked.

WARNING!Wear protective clothing when working on the equipment.

WARNING!Lifting and/or transporting people with the tiltrotator or tool is not permitted under any circumstances. This could lead to injury or even death.

Page 12: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

12

DB

CA

Model ST6 ST10 ST12 ST15Machine weight class tonnes 3-6 6-10 8-12 10-15

Weight kg >140 >260 >320 >370

Height (A) mm 720-740* 870-890* 880 906-1002*

Length (B) mm 495* 590-640* 620 726-807*

Axle distance (C) mm 345-375* 430-480* 435 465-560*

Width (D) mm 415-470* 600 650 668-789*

Tilt angle ° 2 x 40°

Rotation ° Infinite 360°

Electrical system V 12/24

Oil flow min./max. l/min 30/70 30/60 30/60 40/80

Working pressure min./max. MPa 18/21 18/21 18/21 18/21

Tilt torque at 21 MPa kNm 12.3 20.6/25.3** 24/26.2** 23.4/34.1**

Rotation speed s/rotation 7 7 7 7

TECHNICAL DATA

Technical data ST6 - ST15

* Dimensions may vary depending on the type of tilt cylinders and quick coupler

** Tilt torque may vary depending on the type of tilt cylinders

Page 13: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

13

DB

CA

Model ST18 ST22 ST28Machine weight class tonnes 14-18 16-22 22-30

Weight kg >490 >550 >730

Height (A) mm 920* 1060-1130* 1080-1130*

Length (B) mm 770* 830-1000* 920-1040*

Axle distance (C) mm 505* 570-620* 570-710*

Width (D) mm 810* 830-850* 860-920*

Tilt angle ° 2 x 40°

Rotation ° Infinite 360°

Electrical system V 12/24

Oil flow min./max. l/min 40/80 40/80 50/100

Working pressure min./max. MPa 18/21 18/21 18/21

Tilt torque at 21 MPa kNm 37/46 41/52 42/53

Rotation speed s/rotation 7 7 10

TECHNICAL DATA

Technical data ST18 - ST28

* Dimensions may vary depending on the type of tilt cylinders and quick coupler

** Tilt torque may vary depending on the type of tilt cylinders

Page 14: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

14

TECHNICAL DATA

Technical data, grip module

Couplers S40 S45, S50 S60, S70, S1

Max. opening 450 mm 600 mm 800 mm

Gripping force * 5.9 kN 9.0 kN 10.3 kN

Max. lifting capacity 400 kg 600 kg 800 kg

Weight 40 kg 70 kg 135 kg

Width rear/front** 480 mm/430 mm 625 mm/560 mm 736 mm/804 mm

Parallelism solution Counter pressure Gripping synch Gripping synch***

Max. hydraulic pressure 21 MPa 21 MPa 21 MPa

* The gripping force applies at 21 Mpa hydraulic pressure and claw tip to claw tip.

** Varies depending on the coupler system used.

*** Not on all couplers

Tightening torques, grip moduleThese tightening torques apply to screws mounted between the grip module and the lower part of the tiltrotator.

M12 136 Nm

M14 217 Nm

M16 333 Nm

Page 15: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

15

INSTALLATION

Attachment in excavator quick couplerTo ensure proper attachment, place the tiltrotator on a flat surface with no obstacles.

1. Attach the tiltrotator in the excavator quick cou-pler and lock the quick coupler according to the excavator manufacturer's instructions. Check that the tiltrotator is properly locked.

2. When the tiltrotator is properly locked, lift it slightly off the ground to relieve any hydraulic pressure. Connect the hydraulic lines and electrical cables. Check that the hoses and cables are a suitable length and there is no risk of the hydraulic hoses or electrical cables being pinched or stretched as this could result in oil leakage or short circuiting.

3. Test tiltrotator operation. Check for any risk of collision between the bucket/tool and the machine.

4. Check all daily inspection points before using the equipment.

Page 16: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

16

KGKG

MAX

KG

KGKG

MAX

KG

INSTALLATION

WARNING!Make sure the hydraulic system is completely depressurised before disconnecting the pressure hoses of the lock mechanism. Hydraulic oil under high pressure could penetrate the skin and cause serious injury. Plug the hydraulic hoses so that the excavator arm can be manoeuvred during installation.

WARNING!Risk of the tool colliding with the machine. A mounted tiltrotator changes the geometry of the base machine, leading to a risk of collision between the tool and the machine. Careless operation could cause serious machine damage and/or operator injury.

WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.

WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.

Max. lifting capacityThe maximum lifting capacity of the machine must not be exceeded. It is therefore important to subtract the weight of the tiltrotator from the maximum lifting capacity value indicated by the machine manufacturer.

Page 17: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

17

INSTALLATION

WARNING!Never completely detach a connection with residual pressure. Hydraulic oil under high pressure could penetrate the skin and cause serious injury.

Residual pressure in the tiltrotatorIn some cases, there may be residual pressure in the tiltrotator hydraulic system. To drain this residual pressure, carefully undo the hydraulic connections to the machine. Be aware of the pressure.

Temperature during operation and storageThe tiltrotator and grip module should be warmed up for 1 minute before beginning operation.

Operating temperature -30° to +50°C

Temperature range during storage

-30° to +50°C

In cases of prolonged storage, this should be done indoors, protected from moisture and sunlight, and at a maximum temperature of +50°C.

Page 18: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

18

16

7

5

4

3

2

SYSTEM OVERVIEW

Pos. No. Description1 Control unit

2 Joystick handle

3 Connector on dipper arm

4 Tiltrotator valves

5 Tool lock switch

6 Power supply from base machine

7 Hydraulics from base machine

OverviewThe tiltrotator receives its oil flow from the base machine and is operated via buttons or rollers in the joystick handles. The tiltrotator is supplied with different control systems and valve solutions depending on the configuration. A general overview that applies to most of the control systems is found below. A more detailed overview is found in the overview of the specific control system.

Page 19: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

19

SYSTEM OVERVIEW

Control system

The tiltrotator is equipped with different types of valves and control systems depending on the tiltrotator model and customer needs.

TS-TSX control systemThe tiltrotator is connected to the excavator's existing double-acting accessory sockets. It is operated using the joystick or foot pedal of the excavator control system.

TXC-TXSSC control systemThe tiltrotator is connected to the excavator's existing double-acting accessory sockets.It is operated using the joystick or foot pedal of the excavator control system.The bucket lock function is integrated in the tiltrotator.

P, PRO and MACS ST control systemsThe tiltrotator is connected to the excavator single-acting accessory hydraulic socket and is operated using SMP's control system. The tilt and rotation functions in the PRO system have proportionally-controlled hydraulic valves for good precision in the work.

NOTEThe quick coupler lock mechanism only works properly with SMP quick couplers. Contact SMP for information related to function and mounting if a different type of quick coupler is installed.

Page 20: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

20

1

2

3

4

5

Black Red

Supply

Buzzer

Dump

TXS control system

SYSTEM OVERVIEW

TXS control system overview

Pos. No. Description1 Controller

2 Keypad

3 Dipper connector

4 Tiltrotator valves

5 Tool lock switch

Function descriptionThe TXS control system is based on different configurations of NG6 valves, and is supplied with the machine's accessory hydraulics. A dump function activates the accessory hydraulics to distribute oil flow to the tiltrotator. The controller is protected against short circuits and limits automatic flows in case of overload. The tiltrotator is operated using the supplied keypad.

Page 21: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

21

Pin Cable no. Designation Modified configuration1 1 Lock output 4 Not changed

2 2 Lock ground Not changed

3 3 Ground Not changed

4 4 Output 1A

5 5 Output 1B

6 6 Output dump 1 Not changed

7 7 Output option

Joystick operationA keypad is included in the system. If you are replacing the handle and do not have an equivalent connector, cut the cable between the connector and the handle. This makes it possible to restore the machine to its original design at a later point in time.

SYSTEM OVERVIEW

Function change (TXS system)The simplest way to change function is to swap the cables on pins of the connector in the dipper. Note the new configuration in the table below for future reference.

Page 22: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

22

7.5

Art

nr: 6

3598

Inpu

t jum

per

Error

+12/24V Output

Switch Input

Fuse 7.5 AmpQuickcoupler

Dump

Bucket

1A3B

1B

2A3A

2B

Gnd

(Gnd) +out

+in

Gnd

Gnd

1A 1B 2A 1B 3A

3BGnd GndGnd

+

(+) +

+

1A 1B 2A 1B 3A 3B

+/- +/- +/- +/- +/- +/-

+

7.5

Art

nr: 6

3598

Inpu

t jum

per

Error

+12/24V Output

Switch Input

Fuse 7.5 AmpQuickcoupler

Dump

Bucket

1A3B

1B

2A3A

2B

Gnd

(Gnd) +out

+in

Gnd

Gnd

1A 1B 2A 1B 3A

3BGnd GndGnd

+

(+) +

+

1A 1B 2A 1B 3A 3B

+/- +/- +/- +/- +/- +/-

+

Fault messages, TXS control system

A faulty input signal to the controller is indicated by the segment (1A, 1B, etc.) of the function in question not going out when the pushbutton is activated. This indicates and open circuit between the pushbutton and the controller.

If the display is not lit when the machine is running, it could indicate an open circuit in the power supply to the controller. Check the controller fuse, and then check the power supply between the machine and the controller.

NOTEStarting the excavator with a jump-starting device:Always disconnect the controller to protect it from power surges.

SYSTEM OVERVIEW

Segment indication

Segment explanation

Page 23: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

23

1

2

3

4

5

Black Red

Supply

Buzzer

Dump

P control systemFunction descriptionThe controller can drive 6 +1 valves and 1 dump valve. The dump signal is active when any of the other functions are activated. The dump function activates the accessory hydraulics of the excavator to distribute oil flow to the tiltrotator. The controller is protected against short circuits and limits automatic flows in case of overload.

P control system overview

Pos. No. Description1 Controller

2 Joystick handle

3 Dipper connector

4 Tiltrotator valves

5 Tool lock switch

SYSTEM OVERVIEW

Page 24: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

24

Pin Cable no. Designation Modified configuration1 1 Output signal to quick coupler Do not change

2 2 Ground from quick coupler Do not change

3 3 Ground Do not change

4 4 Ground Do not change

5 5 Extra function right

6 6 Tilt left

7 7 Tilt right

8 8 Rotation left

9 9 Rotation right

10 10 Extra function left

10-pin connection

Connections on stick, P control system

SYSTEM OVERVIEW

Page 25: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

25

7.5

Art

nr: 6

3598

Inpu

t jum

per

Error

+12/24V Output

Switch Input

Fuse 7.5 AmpQuickcoupler

Dump

Bucket

1A3B

1B

2A3A

2B

Gnd

(Gnd) +out

+in

Gnd

Gnd

1A 1B 2A 1B 3A

3BGnd GndGnd

+

(+) +

+

1A 1B 2A 1B 3A 3B

+/- +/- +/- +/- +/- +/-

+

7.5

Art

nr: 6

3598

Inpu

t jum

per

Error

+12/24V Output

Switch Input

Fuse 7.5 AmpQuickcoupler

Dump

Bucket

1A3B

1B

2A3A

2B

Gnd

(Gnd) +out

+in

Gnd

Gnd

1A 1B 2A 1B 3A

3BGnd GndGnd

+

(+) +

+

1A 1B 2A 1B 3A 3B

+/- +/- +/- +/- +/- +/-

+

Fault messages, P control systemShort flashes:The fault indicator lamp flashes when a function is activated. This is normal.

Steady light:If the fault indicator lamp shines with a steady light when a function is activated, there is a short circuit in the output.

Steady light when a quick coupler function is activated (P control system only):The fault indicator lamp shines with a steady light if any output circuit is broken, i.e. if there is no contact with the magnetic coil of the valve.The fault indicator lamp goes out when the broken output circuit is closed. NOTE If multiple output circuits are broken, all output circuits must be closed for the fault indicator lamp to go out.

NOTEStarting the excavator with a jump-starting device:Always disconnect the controller to protect it from power surges.

SYSTEM OVERVIEW

Segment indication

Segment explanation

Page 26: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

26

PRO and MACS ST control systemsWith the PRO and MACS ST control systems, you primarily control the tiltrotator functions, but the system can be supplemented with additional functions, such as wheel or track steering, etc. Steering is controlled with joysticks equipped with proportional rollers. The rollers make it possible to control the functions proportionally, i.e. the speed increases at pace with how quickly you move the roller. This steering enables you to operator the machine more smoothly, producing great precision and good ergonomics.

Pos. No. Description1 GP controller

2 Joystick handle

3 Dipper connector

4 Tiltrotator valves

5 Switch, tool lock and wheel control

6 Prop control valve (feeder)

PRO control system overview

SYSTEM OVERVIEW

1

2

3

4

56

Black Red

Supply

Page 27: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

27

Fault messages, PRO control systemThe GP Controller monitors all input and output signals, and can detect any faults that occur in the system. The output related to the fault is switched off to prevent a dangerous situation from arising. For some faults, simply releasing the joysticks and rollers is enough to get the output running again. When a fault is detected, a four-digit code is shown in the display. If the fault persists, contact an installer or dealer of SMP products.

Connections on stick, PRO control system

PRO connection, 14-pin connection

Pin Cable no. Designation1 1, 12 Ground, solenoid valve 1A, 1B

2 2 Solenoid valve 1A tilt left

3 3 Solenoid valve 1B tilt right

4 4, 13 Ground, solenoid valve 2A, 2B

5 5 Solenoid valve 2A rotation right

6 6 Solenoid valve 2B rotation left

7 7, 14 Ground, solenoid valve 3A, 3B

8 8 Solenoid valve 3A extra 1

9 9 Solenoid valve 3B extra 1

10 10 Ground from quick coupler

11 11 Output signal to quick coupler

12 15, 17 Ground, solenoid valve 5A, 5B

13 16 Solenoid valve 5A extra 2

14 18 Solenoid valve 5B extra 2

SYSTEM OVERVIEW

Error 3111 Disconnected

Page 28: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

28

Ritn. -nr:

Dat.

SkalaKontr. / Godk.Konstr. Ritad

Bladnr.

Rev.

A A

BB

C C

DD

E E

FF

5678

Denna ritning är SVAB Hydraulik AB:s egendom och skyddad enligt gällande lag.Den får ej utan vårt medgivande kopieras, delgivas eller obehörigen användas.

MACS ST Grundsystem STD SMP

1(1) 15-09-21

PBSMP150001

MASA HESC .

1234

5678 1234Rev. Pos. Blad Ändringsnot. Datum Sign. Godk.

SystemöversiktMACS ST Grundsystem STD

SMP

# SVAB art.number Description Quantity1 Pilotventilsats, dubbel 12V/25bar

1.1 135062-1225 2 Proptryckred. 12v/25bar m. Skyttel 11.2 200662 Adapter Deutsch 2P -- Amp JR 2P 11.3 200697 Pytsarkabel GP1 3xDeutsch 6m 11.4 200321 Fäste Pytsare 11.5 200725 Mont.sats skruv MACS RT grundsystem 1

2 Hyttmodulsats MACS ST - SMP2.1 SMP149110 GP 1 MACS ST SMP 12.2 210438 Montageplatta GP1 KPL 12.3 149213 Matning/CAN-kabel GP1 12.4 149207 Anslutningskabel CAN M8 PVC 2m 32.5 149274 Fördelningskablage GP1 Carling PWM 12.6 371053 Strömställare 2-läges 1-1 växl. 12.7 200341 Ram till Carlingswitch, SWF511 1

3 Displaysats MACS ST - SMP3.1 SMP149120 GPD MACS ST SMP 13.2 200688 Fäste MACS display 1

4 Anslutningenhetssats MACS ST4.1 149231 Anslutningsenhet MACS RT inkl.bygel 1

5 Maskinkabelsats MACS ST5.1 149201 Maskinkabel CAN 16m 15.2 149215 Redskapslåsbygel 15.3 200686 Fäste Ilme 8-pol 1

6 Dokument6.1 SMP Montageinstruktion MACS ST - SMP 16.2 SMP Förarmanual MACS ST - SMP 1

1

2

34

5

6

1

23

4

5

MACS control system overview

SYSTEM OVERVIEW

Connections on stick, MACS ST control system

MACS ST connections – See separate instructions

Components of the MACS ST Basic system STD

Pos. no. Description1 Cab module kit MACS ST - SMP

2 Display kit MACS ST - SMP

3 Connection unit kit MACS ST

4 Machine cable kit MACS ST

5 Pilot valve kit, double 12 V/20 bar

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29

01 Select Troubleshooting on menu page 1.Troubleshooting mode has multiple pages, which you can move between using the arrow buttons at the lower right-hand corner.

02 The first page shows what fault codes are currently active. Pressing a fault code button will open up more information about the fault.

03 The second page shows what fault codes have occurred and been stored since the last time they were cleared. The fault codes are shown in the order they occurred. More information is provided if you press on the fault code.

04 On the third page, you can test the system's input signals. By moving the rollers or pressing the buttons, you can see whether they are registered correctly by the system. Grey buttons are connected externally and thus cannot be tested in this mode. In addition, the signal from the machine's safety gate and double-pin tool lock switch is shown in the middle.

Fault messages, MACS control system

SYSTEM OVERVIEW

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30

05 Pressing on one of the roller icons will open a window with more detailed information about its analogue signals.

06 On the fourth page, you can see the status of the outputs. The arrows indicate which of the outputs' A or B outputs are active. A green indicator means that no faults were detected, yellow indicates an open circuit on the output, and red indicates a short circuit on the output.For proportional outputs, information is also provided on how much current is requested and how much the system is currently providing.

07 If the system's PWM outputs are used, e.g. for connection directly to the machine computer, you can see the status and settings of these.

If the fault persists, contact the installer or the dealer of SMP products

SYSTEM OVERVIEW

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31

OPERATION AND HANDLING

WARNING!Also carefully read all instructions for using and operating the tiltrotator before using it.

WARNING!This manual only covers the parts related to the tiltrotator and is intended to complement the user manual of the excavator. Carefully read all instructions for operating the excavator before using the tiltrotator.

DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.

WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.

WARNING!Never use equipment connected to the quick coupler if the lock mechanism is not in the locked position.

Temperature during operation and storageThe tiltrotator and grip module should be warmed up for 1 minute before beginning operation. Operator the tiltrotator's rotor function 2-3 rotations and all other functions to the end position.

Operating temperature -30° to +50°C

Temperature range during storage

-30° to +50°C

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32

FunctionsThe tiltrotator is activated using the switch or pedal in the operator's cab.

Left handle

Left handle

Right handle

Right handle

OPERATION AND HANDLING

Operating the tiltrotator with the machine original loystick

Operating the tiltrotator with the keypads

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33

Benämning

Projekt Ritn. Nr Rev.

67486

KLISTERMÄRKE / STICKER

OPERATION AND HANDLING

Decals in the cabinThe cabin decals describes the function of each roller and push button. It also describes that the machine maximum lifting capacity must be reduced with the weight of the tiltrotator.

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34

OPERATION AND HANDLING

WARNING!Before connection check that the attachment parts of the bucket/tool and the quick coupler are clean and free of dirt and debris that could jeopardise proper attachment.

Tool attachment

DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work. Risk zone: 3 metres.

WARNING!The lifting hook must not be used if the lock mechanism is damaged or not working properly.

WARNING!It is not permitted under any circumstances to attach and “pick up” a bucket or tool with the coupler jaws or the eccentric lock shaft, even though this is technically possible under certain conditions. Never lift a bucket or tool unless the quick coupler is completely locked.

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35

Attaching and detaching a tool

Activating the tool lock functionTo ensure that the tool lock is not accidentally opened, the lock function is blocked with a safety switch. For information on how to open the excavator tool lock, please refer to the excavator manufacturer's user manual. The tiltrotator's tool lock is often referred to as the “lower tool lock”. It is this lock that locks the bucket/tool that is attached to the tiltrotator.

To open and lock the tiltrotator tool lock 1. Activate the tiltrotator safety switch by pressing

the lock catch of the switch while simultaneously pressing the switch.

2. A signal indicating that the lock is open will sound.

3. The tool lock is opened by pressurising the tiltrotator. This is done by operating a tiltrotator function via a button or roller.

4. Check that the lock indicator/indicators (HardLock) are visible. The tool lock is now open and it is possible to attach or detach a tool.

OPERATION AND HANDLING

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36

OPERATION AND HANDLING

Tip!Attachment is easier if the tool and the excavator are aligned with each other and are on a flat surface.

1. Check that the lock indicator/indicators (HardLock) are visible – this indicates that the quick coupler is open.

Attaching a tool

2. Position the quick coupler on the tool coupler.

3. Operate the tilt function so that the quick coupler engages with the tool coupler.

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37

OPERATION AND HANDLING

4. When the tool is attached in the tiltrotator, it is locked by moving the safety switch to the locked position. The machine’s pressure will pressurise, lock, and maintain pressure on the lock. Always make sure that the tool is properly secured in the tiltrotator before starting work.

5. Check the indicators to ensure the quick coupler is locked. With the HardLock quick coupler, both indicators must be “hidden” to indicate proper locking.

6. Carefully check that the tool is properly seated by lightly scraping against the ground.

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38

OPERATION AND HANDLING

1. Set the tool on the ground before opening the lock and detaching it.

WARNING!Never open the lock mechanism with the machine in a position where the tool can fall from the quick coupler.

Detaching a tool

DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.

2. Open the quick coupler lock mechanism as described in the instructions “Activating the tool lock function”.

3. Carefully detach the tool.

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1 2

OPERATION AND HANDLING

Grip moduleThe grip module is a hydraulic tool designed for use as a picking and lifting tool for sewage pipes, small rocks, and the like. The grip must not be used for heavy lifting, such as pole erection. Similarly, the grip must not be used for lifting with slings or chains. Use the existing safety hook on the machine coupler.

The grip module is designed for and can be used with most tools and equipment attached to the tiltrotator.

Activating and operating the grip moduleThe grip module is connected to the tiltrotator extra function and is thus controlled by the extra function control. This can be done by shifting Tilt to Extra, as in the case of TX-TXSSC, or using the buttons, as in the case of P control.

Example of operation with the MACS system: Activate the grip function by pressing and holding the button (1) on the handle. The grip is operated via the tilt function roller (2). The grip and tilt functions are supplied oil from the same hydraulic circuit. For this reason, these functions cannot be run at the same time.

WARNING!Carelessness or an improperly mounted grip mod-ule could result in lift-threatening injuries. Heed all warning symbols found on the tiltrotator and grip module. The warnings are intended to prevent inju-ries and damage to the tiltrotator and grip module.

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40

KG

KG

Lifting with chains or slingsUse the tiltrotator lifting hook for lifting with chains or slings. The max. permitted lifting weight is indicated on the sticker next to the lifting hook. The max. permitted lifting weight must not be exceeded.

Always check and make sure that the lifting hook and lifting equipment function correctly, and that there are no damages that can affect the functionality.

DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress.

OPERATION AND HANDLING

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41

MPa

ton

Zaehne

Bef.

Max. Druck

Kleinbahnstraße 59 DE - 47906 KEMPEN

Tel: +49 (0) 2152 55669-0

Lasthaken max.

Baujahr

Gewicht

Fabrik nr.

Type

Art.nr.

Volume

Patentiert

Art

.nr 6

1215

CAUTION!Wear protective clothing when working on the equipment.

WARNING!The machine must always be switched off and unloaded while service or maintenance work is in progress.

TroubleshootingA malfunction can have many causes. The list below indicates provides checks that cover some of the main categories of potential causes of malfunction.

• Check for foreign objects, such as stones or debris, have become stuck and are blocking the tiltrotator's mechanical functions.

• Check for any mechanical damage.

• Check whether the excavator has any faults or malfunctions.

• Check for leaks.

• Check the fuses in the event of a short circuit.

Assess whether you can repair the fault yourself or you need to call in a service technician. Contact the dealer.

WARNING!Do not perform any repairs for which you do not have sufficient knowledge and experience.

OPERATION AND HANDLING

NOTEFor faster assistance with a support matter, please have your serial number, model designation and year of manufacture on hand when contacting SMP Parts. This information is found on page 8 of this manual.

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Daily inspection• Operate the tiltrotator and grip and check their functions.

• Visually check the lock pins and nuts of the shafts.

• Check the hydraulic system for leaks.

• Check for cracks and damage.

• Check that the quick coupler is properly attached to both the bucket and the excavator.

• Check that the gripping claws are not skewed.

• Clean the tiltrotator and grip.

• Lubricate as specified in the lubrication schedule.

• Check the axial clearance. Contact your SMP dealer if necessary.

• Check that attachment of the shafts; retighten lock screws and nuts if necessary.

Inspection every 6 months or every 500 operating hours (whichever occurs first)• Tighten the bracket of the tilt cylinder yoke.

• Check the screw joint at the tilt cylinder shafts and tighten if necessary.

Inspection every year or every 1000 operating hours (whichever occurs first)• Check the screw joint of the swivel joint and tighten if necessary

(performed by an authorised SMP workshop).

CAUTION!Wear protective clothing when working on the equipment.

WARNING!The machine must always be switched off and unloaded while service or maintenance work is in progress.

Service and maintenanceTo ensure the best possible service life and performance of the products, it is very important for service and maintenance to be carried out regularly. For SMP's product warranty to be valid, only genuine SMP parts may be used.

SERVICE AND MAINTENANCE

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43

Lubrication scheduleLubricate the tiltrotator with grease daily or every 8 operating hours. Pump 2-3 times at each grease nipple. If a grease nipple is not working properly, replace the nipple and clear the channel.

SERVICE AND MAINTENANCE

Option – Central lubricationCentral lubrication has one lubrication point at the hose assembly on the tilt frame.

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EnvironmentOil spillIf oil is spilled during maintenance or repair work, the oil must be collected and sent for destruction.

RecyclingReplaced parts must be turned in for recycling or returned to SMP.

SERVICE AND MAINTENANCE

Replacing hosesAlways make sure that hydraulic hoses to be replaced are manufactured by a certified manufacturer. Do not attempt to manufacture hoses without having the knowledge and certification required. Hoses must fulfil specifications according to standard: EN 857 2SC. Always use couplings that are pressed onto the hose. Re-usable couplings are not allowed due to pressure levels.

WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.

WARNING!Check that the hydraulic system is completely depressurised before starting any maintenance or repair work. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.

WARNING!Never look for a leak by feeling with your hands. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.

WARNING!Wear protective clothing when working on the equipment.

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SERVICE AND MAINTENANCE

Lifting and transporting the tiltrotatorTo ensure safe lifting of a non-attached tiltrotator, slings must be used. Make sure that the slings have been inspected for damage, and that they are suitable for the tiltrotator's weight. Refer to the type plate for the weight.Check that the slings cannot come loose, slide or in any other way allow the tiltrotator to fall or tip over.

During long-haul transport, the tool must be detached and the tiltrotator secured with straps as illustrated in the figure on the right.

StorageIn cases of prolonged storage, this should be done indoors, protected from moisture and sunlight, and at a maximum temperature of +40°C.

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ST 6

SPARE PARTS

Pos. Part no. Designation1 60753 GREASE NIPPLE R1/8"

2 61562 O-RING 85X2

3 63914 SHIM T=0.2

4 61555 ST6 SHIM T=0.5

5 63843 FRICTION PLATE 93/70x3

6 63838-B WORM

7 67154 BUSHING 65/70 x 30

8 60072 PIPE PLUG 3/8"

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47

9 72165 TILT SHAFT ASSY ST6

10 60401 SKREW MC6S 12.9 M12 x 45

11 60754 NORD-LOCK WASHER M12

12 60084 SLOTTED NUT LM6M M12 FZB

13 67153 BUSHING 40/44 x 30

14 63881 SLIDE PLATE

15 67189 SLIDE RING 191 x 186 x 2.5

16 63840 FRICTION PLATE 225 x 186.5 x 3

17 63846 SLIP RING DA17 225

18 63839-B FRICTION PLATE ST6

19 63884 O-RING 246 x 4

20 63145 GUIDE PIN L 20 x 30

21 61554 SHIM T=0.5

22 63913 SHIM T=0.2

23 63883 CABLE BUSHING 55 x 40 x 8

24 63221 HYDRAULIC MOTOR EPM-125-CUP

25 63222 SCREW 12.9 M12 x 25

26 57231 CYLINDER SHAFT ASSY ST9/14

27 63879-C ROTATOR HOUSING

28 60095 SCREW 12.9 M14 x 70

29 61295 NORD-LOCK WASHER M14

30 60753 GREASE NIPPLE 1/8"

31 76367 CYLINDER BRACKET ST6

32 67176 BUSHING BWG 35/43/50 x 35

33 67147 CYLINDER 63/32 x 255 ST6

34 63896 SCREW 10.9 MF6S M10 x 20

35 60762 SCREW 8.8 M10 x 20

36 72164 COVER ST6

37 63992 BLEED NIPPLE M10 x 1

38 63844-B COVER ST6

39 61561 O-RING 220 x 2

40 63845 SLIP RING DA17 190

41 63895 SCREW MC6S 12.9 M14 x 120

42 67188 SLIDE RING 231 x 226 x 2.5

43 63837-B WORM WHEEL ST6

44 60302 GREASE NIPPLE 1/8" 45°

45 60141 SLOTTED NUT LM6M M10 FZB

46 60367 SCREW 12.9 M10 x 30

47 72168 SWIVEL HOLDER ST6

48 63870-A BEARING BLOCK ST6

49 62837 RIVET

50 63188 STICKER

SPARE PARTS

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48

19

3038

40

16

43

26

15

1

3

67

10

12

18

35

214

17

50

47

48

49

21

3746

34 32

44

23

3133

27

45

39

8

24

36

25

20

542

419

411

13

ST 10

SPARE PARTS

Pos. Part no. Designation1 61628-A WORM WHEEL ST10

2 63290-C WORM

3 61629-A FRICTION PLATE ST10

4 61630 FRICTION PLATE 270/223 x 3

5 61631-A SLIDE RING 227/222 x 16

6 61632-A SLIDE RING 277/272 x 10

7 61633 COVER ST10

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49

SPARE PARTS

8 61186 SCREW MC6S 12.9 M16 x 130

9 61646-B ROTATOR HOUSING ST10

10 61634 SLIP RING DA17 410

11 61635 SLIP RING DA17 270

12 61636 90/50.5 x 3

13 63221 HYDRAULIC MOTOR EPM-125-CUP

14 63334 FRICTION PLATE 118x81/4

15 58667-A BEARING BLOCK ST9/10

16 63148 CABLE BUSHING 65 x 50 x 8

17 67156 BUSHING 85/80 x 30

18 67157 BUSHING 50/55 x 40

19 73061 TILT SHAFT ASSY ST10

20 57231-A CYLINDER SHAFT ASSY ST6-10

21 73060 COVER

22* 61141 GREASE NIPPLE M6

23 60753 GREASE NIPPLE R1/8"

24 63145 GUIDE PIN L 20 x 30

25 63896 SCREW 10.9 MF6S M10 x 20

26 63992 BLEED NIPPLE M10 x 1

27 60928 SCREW M6S 8.8 M10 x 16 FZB

28* 61295 NORD-LOCK WASHER M14

29* 60411 SCREW MC6S 10.9 M14 x 30 FZB

30 60072 PIPE PLUG 3/8"

31 60754 NORD-LOCK WASHER M12

32 60734 SCREW MC6S 8.8 M12 x 40 FZB

33 60763 SCREW MCGS 8.8 M12 x 30 FZB

34 60084 SLOTTED NUT LM6M M12 FZB

35 63187 STICKER 95 x 45 GULD

36 63191 SCREW MCS M5 x 6 BRASS

37 73282 SWIVEL HOLDER ST10

38 61715 O-RING 285 x 4

39 62955 50/55 x 50

40 61716 O-RING 274 x 2

41 76439 CYLINDER YOKE

42 67176 BUSHING BWG 35/43/50 x 35

43 67198 CYLINDER 63/32-326

44 60749 NORD-LOCK WASHER M16

45 61794 SCREW MC6S 12.9 M16 x 75

46 74092 WASHER

47 63384 SHIM ST10 T=0,2

48 63385 SHIM 222/167 x 0.5

49 63386 SHIM T=0.5

50 63383 SHIM 222/167 x 0.2

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50

11

22

12

10

46

5

8

1

15

2

9

3

7

13 16

1718

19

21

2324

1427

25

26

20

29

30

31

34

32

35

36

33

38

42

41

37

40

45

46

44

39

43

47

48

ST 12

SPARE PARTS

Pos. Part no. Designation1 67257 ROTATOR HOUSING ST12

2 67265 AXIAL BEARING 306.5 x 245.5 x 3

3 67267 SLIDE RING 244.5 x 16.5 x 3

4 67225 WORM WHEEL ST12

5 67230 SLIDE RING 316 x 10 x 3

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51

SPARE PARTS

6 67229 SLIP RING DA17 250

7 67268-A COVER ST12

8 67323 BUSHING 80/85 x 40

9* 67324 BEARING SCREW ST12

10 67215-A WORM ST12

11 63148 CABLE BUSHING 65 x 50 x 8

12 66193 SLIP RING DA17 300

13 67270 BEARING BLOCK

14 63896 SCREW 10.9 MF6S M10 x 20

15 67259 FRICTION PLATE ST12

16 67272 SHIM T=0.2 mm

17 67273 SHIM T=0.2 mm

18* 67322 BUSHING 50/55 x 50

19 67275 O-RING 115 x 2

20 63145 GUIDE PIN L 20 x 30

21 67276 O-RING 322 x 2

22 63992 BLEED NIPPLE M10 x 1

23 67277 O-RING 323 x 6

24 67278 O-RING 241 x 2

25 61295 NORD-LOCK WASHER M14

26 63070 SCREW MC6S 12.9 M14 x 40

27 60753 GREASE NIPPLE 1/8"

28* 60037 PIPE PLUG 1/2"

29 76821 TILT SHAFT ASSY ST12

30 61636 FRICTION PLATE 90/50.5 x 3

31 76731-A COVER ST12

32 63221 HYDRAULIC MOTOR

33 60763 SCREW MCGS 12.9 M12 x 30

34 76705 CYLINDER SHAFT ASSY

35 67196 CYLINDER 63/32-326 ST10

36 76439 COVER, CYLINDER BRACKET ST6

37 76730 SWIVEL HOLDER ST12

38 61688 SWIVEL ST

39 62955 WB 802 50/55 x 50

40 76791 WASHER, SWIVEL COVER

41v 76729 WASHER ST12

42 63187 STICKER 95 x 45 GULD

43 63191 SCREW MCS M5 x 8 BRASS

44 61186 SCREW MC6S 12.9 M16 x 130

45 60099 NORD-LOCK WASHER M10

46 60788 SCREW M6S 8.8 M12 x 30

47 60411 SCREW MC6S 10.9 M14 x 30

48 60754 NORD-LOCK WASHER M12

49* 62890 PIPE PLUG 1/8"

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52

12

3 4

5 4

6 7 8

1 213

12

11 10

27

14

24 2322

21

46 45

9

18

1920

25

4122

50

49

43

42

44

21

2240

353433

32

212229

26

3031

3736

39

28

4847

151617

14

38

51

52

ST 15

SPARE PARTS

Pos. Part no. Designation1 63070 SCREW MC6S 12.9 M14 x 40

2 61295 NORD-LOCK WASHER M14

3 63773 BEARING BLOCK ST15

4 62976 FRICTION PLATE 134 x 95/4

5 63732-B WORM ST15

6 63794 SHIM T=0.2 ST15

7 63795 SHIM T=0.5 ST15

8 63796 SHIM T=1.0 ST15

9 67157 BUSHING 50/55 x 40

10 63746 FRICTION PLATE 112 x 61/3 JM07

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53

SPARE PARTS

11 60603 BUSHING WB802 60/65 x 40

12 71390 TILT SHAFT CLUTCH ST15

13 61201 SLOTTED NUT LM6M M14 FZB

14 63734 SLIDE PLATE ST15

15 63793 SHIM 267/208 T=1.0 ST15

16 63792 SHIM 267/208 T=0.5 ST15

17 63791 SHIM 267/208 T=0.2 ST15

18 63733-B HUB ST15

19 63739 SLIP RING DA17 320

20 63737 O-RING 350 x 6

21 61718 SKREW MF6S 10.9 M12 x 25

22 ............ Not applicable

23 63404 HYDRAULIC MOTOR EPMH-200-SHUP

24 63148 CABLE BUSHING 65 x 50 x 8

25 67319 BUSHING 90/95 x 40

26 60753 GREASE NIPPLE R1/8"

27 63736 SLIDE RING 268 x 20 x 4 ST15

28 63730 ROTATOR HOUSING ST15

29 71388 CYLINDER SHAFT ASSY ST15

30 60373 SCREW MC6S 12.9 M16 x 75

31 60749 NORD-LOCK WASHER M16

32 63731-A WORM WHEEL ST15

33 63738 SLIP RING DA17 410

34 63735 SLIDE RING 324 x 12 x 4 ST15

35 63778 O-RING 315 x 2.5

36 76828 CYLINDER BRACKET

37 67311 BUSHING BWG 40/48 x 30

38 76828 CYLINDER BRACKET

39 67308 CYLINDER 70-40 x 355

40 63741-A COVER ST15

41 31008 SCREW M12 x 16

42 71539 SWIVEL HOLDER ST15

43 63764 SWIVEL

44 60084 SLOTTED NUT LM6M M14 FZB

45 63187 STICKER 95 x 45 GULD

46 63191 SCREW MCS M5 x 6 BRASS

47 71540 WASHER ST15

48 63055 SCREW MC6S 12.9 M16 x 140

49 60734 SKREW MC6S 12.9 M12 x 40

50 71382 COVER ST15

51 60037 PIPE PLUG 3/8"

52 63145 GUIDE PIN L 20 x 30

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54

4354

5534

56

57

60 5861

59

6263

41

4546

47

48495122

23

52 4425

50

5312

34

5

18

1917

6

616

1513

141211

10

9

20

2827

24

2526

2322

41

40

39

38

37

36

353433

32

69

67 66

19

682

65

6434

33

30

31

29

427

8

21

72

73

70

71

ST 18

SPARE PARTS

Pos. Part no. Designation1 61794 SCREW MC6S 12.9 M16 x 65

2 60749 NORD-LOCK WASHER M16

3 76590 TILT SHAFT ASSY ST22

4 62991 BUSHING WB700 70 x 75 x 60

5 67253 SLIDE PLATE 140 x 80.50/3

6 65819-B AXIAL BEARING WORM ST18

7 76661 SENSOR WHEEL ST18

8 60988 SKREW MC6S 12.9 M12 x 65

9 63187 STICKER 95 x 45 GULD

10 63191 SCREW MCS M5 x 8 BRASS

11 63070 SCREW MC6S 12.9 M14 x 40

12 61295 NORD-LOCK WASHER M14

13 66195-B BEARING BLOCK ST18

14 67241 INDUCTIVE SENSOR

Page 55: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

55

SPARE PARTS

15 65822 SHIM T=0.2

16 63134 O-RING 120 x 2

17 65814 WORM ST18

18 65792 BUSHING WB802 100/105 x 50

19 60753 GREASE NIPPLE R1/8"

20 60141 NUT LM6M M10 FZB

21 76587 SWIVEL HOLDER ST10

22 76998 SWIVEL HOLDER ST10

23 60734 SCREW MC6S 8.8 M12 x 40 FZB

24 76544 COVER ST22

25 60099 NORD-LOCK WASHER M10

26 60762 SCREW 8.8 M10 x 20

27 66163 SWIVEL

28 73214-C SWIVEL ST10 ASSY

29 61180 SCREW MC6S 12.9 M8 x 20

30 76588 WASHER ST18

31 60261 LOCK NUT LM6M M8 FZB

32 62617 GREASE NIPPLE M6 x 45

33 60763 SCREW MCGS 12.9 M12 x 30 FZB

34 60754 NORD-LOCK WASHER M12

35 63992 BLEED NIPPLE M10 x 1

36 65818 COVER ST18

37 209724 O-RING 350 x 2 NBR70

38 65815 SLIDE RING 354 x 12 x 3 ST18

39 66193 SLIP RING DA17 300

40 65813 WORM WHEEL ST18

41 65817 BEARING 350 x 294 x 3 ST18

42 65820-B ROTATOR HOUSING ST18

43 63151 BUSHING WB702 55/60 x 50

44 65816 SLIDE RING 294 x 20 x 3 ST18

45 65824 SHIM 217/294 T=0.2

46 61716 O-RING 274 x 2

47 66197 HUB ST22

48 66194 SLIP RING DA17 410

49 63145 GUIDE PIN L 20 x 30

50 63764-A SWIVEL ST

51 60084 SLOTTED NUT LM6M M12 FZB

52 76999 COVER ST22

53 61200 LOCK NUT LM6M M16 FZB

54 63150 RADIAL SHAFT SEAL 70 x 55 x 8

55 63404 HYDRAULIC MOTOR EPMH-200-SHUP

56 67097 SKREW MC6S 12.9 M12 x 40

57 76769 VALVE COVER ST18

58 76770 BRACKET ST18 MAC ST

59 149110 GP 1 MACS ST CAN SMP

60 61202 LOCK NUT LM6M M 6 FZB

61 60280 SCREW M6S 8.8 M6 x 10 FZB

62 60097 SCREW MC6S 12.9 M16 x 100

63 72509 SPACER T=18 mm

64 76593 CYLINDER SHAFT ASSY ST 28

65 60373 SCREW MC6S 12.9 M16 x 75

66 76828 COVER, CYLINDER BRACKET ST6

67 65184 BUSHING BWG 40/48/55 x 34

68 63405 HYDRAULIC CYLINDER 80/50-425

69 63568 TELESCOPIC CYLINDER 105/75-559

70 209722 O-RING 370 x 8 NBR70

71 60037 PIPE PLUG 1/2"

72 60367 SCREW 12.9 M10 x 30

73 63372 SCREW MC6S 12.9 M16 x 160

Page 56: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

56

1312

9

15

7&

5

&

144&47

21

48

4

1&

45

4342

41

40

2239

34

19

18

17 20

2221

23

2425

2&

1&

28

2722

29

2&30

3231

93

3344

353&

3722

38

50

51

49

22

21

1110

8

ST 22

SPARE PARTS

Pos. Part no. Designation1 63070 SCREW MC6S 12.9 M14 x 40

2 61295 NORD-LOCK WASHER M14

3 65996 O-RING 139.29 X 3.53 (ORAR00254)

4 65787 SLIDE RING ST22 T=22

5 65782-B WORM ST22

6 65785 SLIDE PLATE 140 x 100/4 JM07

Page 57: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

57

SPARE PARTS

7 63878 BUSHING WB702 110/115 x 50

8 60372 SCREW MC6S 12.9 M16 x 60

9 60749 NORD-LOCK WASHER M16

10 61200 SLOTTED NUT LM6M M16 FZB

11 71327 TILT SHAFT COUPLING ST22

12 63406 SLIDE PLATE 140 x 80.50/3

13 63491 BUSHING WB700 80 x 85 x 60

14 65997 SHIM ST22 BEARING BLOCK T=0.2

15 60037 PIPE PLUG 3/8"

16 65784 SLIDE PLATE ST22

17 65793 O-RING 417.96 x 7

18 65783 HUB ST22

19 63145 GUIDE PIN L 20 x 30

20 65790 SLIP RING DA17 410

21 60734 SKREW MC6S 12.9 M12 x 40

22 60754 NORD-LOCK WASHER M12

23 63404 HYDRAULIC MOTOR EPMH-200-SHUP

24 65788 CABLE BUSHING 80 x 60 x 8

25 65791 BUSHING WB802 60/65 x 40

26 60753 GREASE NIPPLE 1/8"

27 59088 CYLINDER SHAFT ASSY ST 21

28 60373 SCREW MC6S 12.9 M16 x 75

29 60763 SCREW MCGS 12.9 M12 x 30

30 76828 CYLINDER BRACKET

31 65796-B ROTATOR HOUSING ST22

32 63428 BUSHING BWG 40/48 x 30 x 30

33 63405 HYDRAULIC CYLINDER 80/50-425

34 62983 BLEED NIPPLE M10 x 1

35 63763 SCREW MC6S 12.9 M16 x 180

36 57702 WASHER ST22

37 71396 COVER ST22

38 61253 SCREW 12.9 M12 x 20

39 63222 SCREW 12.9 M12 x 25

40 65794 COVER ST22

41 65995 O-RING 405.26 x 3.53 (ORARA00282)

42 65786 SLIDE RING ST22 T=15

43 65789 SLIP RING DA17 350

44 65781 WORM WHEEL ST22

45 65144 SHIM ST22 HUB T=0.2

46 65987 BEARING BLOCK ST22

47 63187 STICKER 95 x 45 GULD

48 63191 SCREW MCS M5 x 6 BRASS

49 71395 STICKER ST22

50 63764 SWIVEL

51 60084 SLOTTED NUT LM6M M14 FZB

Page 58: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

58

25

21

43

44

7

54

3

2

1

2829

109 23

2221

19

18

1716

15

26

20

67

50

49

8

14

6

5152

21

22

34

35

36

37

38

39

4041

42

48

46

45

47

2728 29

30

10

3233

2

31

24

1112

13

ST 28

SPARE PARTS

Pos. Part no. Designation1 63191 SCREW MCS M5 x 6 BRASS

2 60753 GREASE NIPPLE R1/8"

3 63187 STICKER 95 x 45 GULD

4 58944 BEARING BLOCK ST28

5 63360 O-RING 150 x 4

6 63350-B WORM ST28

7 63355 SLIDE PLATE 150 x 120/3

8 63354 BUSHING WB802 120/125 x 50

Page 59: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

59

SPARE PARTS

9 60392 SCREW MC6S 12.9 M16 x 35

10 60749 NORD-LOCK WASHER M16

11 59086 TILT SHAFT ASSY ST 28

12 63491 BUSHING WB700 80 x 85 x 60

13 63406 SLIDE PLATE 140 x 80.50/3

14 60037 PIPE PLUG 3/8"

15 63359 O-RING 470 x 6

16 63347 SLIDE RING ST28 T=25

17 63352 SLIDE PLATE ST28

18 64011 SHIM AV ST28 T=0.5

19 63351-C HUB ST28

20 63368 GUIDE PIN 25 x 95

21 60754 NORD-LOCK WASHER M12

22 60734 SKREW MC6S 12.9 M12 x 40

23 63404 HYDRAULIC MOTOR EPMH-200-SHUP

24 63361 CABLE BUSHING 80 x 65 x 8

25 63353 BUSHING WB802 65/70 x 40

26 63357 O-RING 450/10

27 59088 CYLINDER SHAFT ASSY ST 28

28 61295 NORD-LOCK WASHER M14

29 63070 SCREW MC6S 12.9 M14 x 40

30 60373 SCREW MC6S 12.9 M16 x 75

31 63405 HYDRAULIC CYLINDER 80/50-425

32 67311 BUSHING

33 76828 CYLINDER BRACKET

34 63349-B WORM WHEEL ST28

35 63346 SLIDE RING ST28 T=12

36 63358 O-RING 418 x 8

37 63370 O-RING 400 x 6

38 63369 O-RING 457 x 2

39 63885 COVER ST28

40 6221 STEEL WASHER WITH RUBBER SEAL

41 63992 BLEED NIPPLE M10 x 1

42 72317 SWIVEL COVER ST28

43 63210 SCREW MC6S 12.9 M6 x 8

44 60763 SCREW MCGS 12.9 M12 x 30

45 92076 WASHER ST28

46 63510 SCREW MC6S 12.9 M14 x 180

47 63509 SCREW MC6S 12.9 M18 x 180

48 63764 SWIVEL

49 63390-C ROTATOR HOUSING ST28

50 64013 SHIM ST28 BEARING BLOCK T=0.5

51 60084 SLOTTED NUT LM6M M12 FZB

52 72138 SWIVEL HOLDER ST28

Page 60: SMP tiltrotator user manual · 2016/6/14  · SMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC

Head office/factory

SMP Parts ABBergsjövägen 3, SE-820 71 Ilsbo, SwedenTel.: +46 (0)650 35650, Fax: +46 (0)650 [email protected]

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Tilt

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About SMP Parts

Since 1980 SMP Parts has been developing and producing equipment for excavators and loaders

and today we are one of the leading industry players. We offer a full range of SMP developed

quick couplers, tiltrotators, buckets and other accessories which improve our customers daily

work tasks. We are proud to produce high quality products and our processes always meet

the industry’s highest quality and safety standards. By customizing our products, we can find

an optimal solution for each customers specific working environment and task. The whole

company works towards the same goal - putting yours and other customers’ wishes and

needs first.

SMP Parts has over 100 employees in Sweden Norway, Finland and Germany and

has dealers in Sweden, Norway, Finland, Denmark, Germany the UK, France and the

Benelux countries. All development and manufacturing is carried out at the main

headquarters and factory in Ilsbo, Sweden.