smp tiltrotator user manual · 2016/6/14 · smp parts develops and manufactures all of its...
TRANSCRIPT
SwingotiltST6, ST10, ST12, ST15, ST18, ST22, ST28
SMP tiltrotator user manual ENGLISH
3
Thank you for choosing SMP!Read this manual carefully before using the equipment.The manual explains safety aspects related to operating and handling the equipment, and explains how to get the best possible performance and service life from the equipment.If you show your SMP equipment a little bit of care, you will have a strong and reliable worker for many years!
We are pleased to have you as a customer of SMP Parts AB.Feel free to contact us whenever you need additional information. www.smpparts.com
4
CONTENTS
Contents
IntroductionThis manual 6
General 6
EU Declaration of Conformity 8
Type plate 8
SafetySafety precautions and warnings 10
Technical dataTechnical data ST6 - ST15 12
Technical data ST18 - ST28 13
Technical data, grip module 14
Tightening torques, grip module 14
InstallationAttachment in excavator quick coupler 15
Max. lifting capacity 16
Residual pressure in the tiltrotator 17
Temperature during operation and storage 17
System overviewOverview 18
Control system 19
TXS control system 20
Fault messages, TXS control system 22
P control system 23
Fault messages, P control system 25
PRO and MACS ST control systems 26
Fault messages, PRO control system 27
Fault messages, MACS control system 29
5
CONTENTS
Operation and handlingTemperature during operation and storage 31
Functions 32
Decals in the cabin 33
Tool attachment 34
Attaching and detaching a tool 35
Activating the tool lock function 35
Attaching a tool 36
Detaching a tool 38
Grip module 39
Activating and operating the grip module 39
Lifting with chains or slings 40
Troubleshooting 41
Service and maintenanceService and maintenance 42
Lubrication schedule 43
Replacing hoses 44
Environment 44
Lifting and transporting the tiltrotator 45
Storage 45
Spare partsST 6 46
ST 10 48
ST 12 50
ST 15 52
ST 18 54
ST 22 56
ST 28 58
6
This manualThis manual is intended to be used for switching the tiltrotator and tools attached to the tiltrotator on/off, and for the operation and maintenance of the SMP tiltrotator and grip module (accessory).
It contains instructions for the correct use and maintenance of the tilt rotator.SMP reserves the rights to change the content of the manual at any time without prior notice. A new manual can be ordered from SMP Parts.
Anyone operating the equipment must first thoroughly read and understand the content of this manual. The safety information in this manual relates only to the SMP tiltrotator and does not apply to the excavator or tools.
This manual is the original manual in accordance with the Machinery Directive 2006/42/EC.
GeneralThe SMP tiltrotator is mounted to the excavator to enable the bucket or tool to tilt and rotate. The tools connected to the tiltrotator are assumed to be the type normally used for working with an excavator.
The tiltrotator is not designed for and must not be used for jobs requiring large torque, such as cable ploughing or work with a ripper.
To minimise the risk of injury and equipment damage, read and follow all warning texts and symbols on the equipment and in this manual before operating the equipment.
Lifting and/or transporting people with the tiltrotator or tool is not permitted under any circumstances.
Before each use, check that no unauthorised individuals are located in the work zone of the excavator.
Before use, check that the tiltrotator and connected tool are properly seated and locked in place in the tool couplers of both the machine and the tiltrotator.
INTRODUCTION
7
A
B
D
CE
F
G
H
I
INTRODUCTION
Pos. Designation
A Dipper
B Quick coupler
C Tiltrotator
D Bucket/tool
E Hydraulic control valves
F Upper section/coupler
G Rotator housing
H Lower section/quick coupler
I Grip cassette mounting
8
INTRODUCTION
EU Declaration of ConformitySMP Parts develops and manufactures all of its products in accordance with European legislation and the Machinery Directive 2006/42/EC. The products are delivered with a CE certificate, which guarantees that the equipment is manufactured in accordance with applicable laws and regulations.
Type plateThe type plate specifies the model designation, serial number, and year of manufacture. The type plate also contains a CE symbol, indicating that the product complies with the Machinery Directive.
TIP!Fill in the fields with the information from the tiltrotator type plate to have it on hand if needed during servicing.
Bergsjövägen 3SE-820 71 Ilsbo
MPa
tonLifthook max
Option
Option
Top/Bottom
Year
Weight
Mfg.
Mod./Sys
P/N
smpparts.com
Max Pressure
9
INTRODUCTION
Description of the product:
Responsible for the technical documentation:
SMP Parts AB
Bergsjövägen 3, SE-82071 ILSBO
Phone: +46 65035650 Email: [email protected]
This also complies with the following applicable regulation for this product.
Swedish Work Environment Authority Regulation: AFS2008:3 and following harmonized standards: SS-EN ISO 474-1:2006, A4:2013 and SS-EN 474-5:2006,A3:2013
We hereby confirm that the product described below, this particular
design and construction and this product version marketed by us, is consistent
with the Machinery Directive 2006/42/EC. We would like to state that any changes
to the product without our knowledge will invalidate this declaration and
assurance of conformity.
Appendix II A
According to the Machinery Directive 2006/42/EC from the 17th of May 2006
Ilsbo 2016-05-17 07:13:58.678000
EG Assurance of Conformity
Article number:
Attachment:
Control system:
Customer order number:
Machinetype:
Manufacturers serial number:
Type:
10
SAFETY
Warning symbols on the machine
Safety precautions and warningsThis chapter contains safety information that must be considered before, during and after use of the equipment.
The terms DANGER, WARNING, CAUTION and NOTE are used in this manual to draw attention to information that is critical to safety or important in some other way. Always read the sections marked in this way to be able to work safely and avoid equipment damage. The terms are explained below.
DANGER indicates an imminent hazardous situation, which if not avoided could lead to death or serious injury. The word DANGER is only used to mark the most extreme situations.
WARNING indicates a potentially hazardous situation, which if not avoided could potentially lead to death or serious injury.
CAUTION indicates a potentially hazardous situation, which if not avoided could potentially lead to mild to moderate injury. It can also be used to mark unsafe practices.
NOTE is used to mark information that is important for installers, operators and maintenance technicians, but is not directly related to safety.
DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.
WARNING!
READ THE USER MANUAL
DO NOT STAND UNDER SUSPENDED LOADS
MOVING PARTS – CRUSH HAZARD
11
SAFETY
WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.
WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.
WARNING!Check that the hydraulic system is completely depressurised before starting any maintenance or repair work. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.
WARNING!Never look for a leak by feeling with your hands. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.
WARNING!After the tiltrotator is installed, the tilt limit must b checked to minimise the risk of injury.
WARNING!Never use equipment connected to the quick coupler if the lock mechanism is not in the locked position and the bucket/tool is not properly locked.
WARNING!Wear protective clothing when working on the equipment.
WARNING!Lifting and/or transporting people with the tiltrotator or tool is not permitted under any circumstances. This could lead to injury or even death.
12
DB
CA
Model ST6 ST10 ST12 ST15Machine weight class tonnes 3-6 6-10 8-12 10-15
Weight kg >140 >260 >320 >370
Height (A) mm 720-740* 870-890* 880 906-1002*
Length (B) mm 495* 590-640* 620 726-807*
Axle distance (C) mm 345-375* 430-480* 435 465-560*
Width (D) mm 415-470* 600 650 668-789*
Tilt angle ° 2 x 40°
Rotation ° Infinite 360°
Electrical system V 12/24
Oil flow min./max. l/min 30/70 30/60 30/60 40/80
Working pressure min./max. MPa 18/21 18/21 18/21 18/21
Tilt torque at 21 MPa kNm 12.3 20.6/25.3** 24/26.2** 23.4/34.1**
Rotation speed s/rotation 7 7 7 7
TECHNICAL DATA
Technical data ST6 - ST15
* Dimensions may vary depending on the type of tilt cylinders and quick coupler
** Tilt torque may vary depending on the type of tilt cylinders
13
DB
CA
Model ST18 ST22 ST28Machine weight class tonnes 14-18 16-22 22-30
Weight kg >490 >550 >730
Height (A) mm 920* 1060-1130* 1080-1130*
Length (B) mm 770* 830-1000* 920-1040*
Axle distance (C) mm 505* 570-620* 570-710*
Width (D) mm 810* 830-850* 860-920*
Tilt angle ° 2 x 40°
Rotation ° Infinite 360°
Electrical system V 12/24
Oil flow min./max. l/min 40/80 40/80 50/100
Working pressure min./max. MPa 18/21 18/21 18/21
Tilt torque at 21 MPa kNm 37/46 41/52 42/53
Rotation speed s/rotation 7 7 10
TECHNICAL DATA
Technical data ST18 - ST28
* Dimensions may vary depending on the type of tilt cylinders and quick coupler
** Tilt torque may vary depending on the type of tilt cylinders
14
TECHNICAL DATA
Technical data, grip module
Couplers S40 S45, S50 S60, S70, S1
Max. opening 450 mm 600 mm 800 mm
Gripping force * 5.9 kN 9.0 kN 10.3 kN
Max. lifting capacity 400 kg 600 kg 800 kg
Weight 40 kg 70 kg 135 kg
Width rear/front** 480 mm/430 mm 625 mm/560 mm 736 mm/804 mm
Parallelism solution Counter pressure Gripping synch Gripping synch***
Max. hydraulic pressure 21 MPa 21 MPa 21 MPa
* The gripping force applies at 21 Mpa hydraulic pressure and claw tip to claw tip.
** Varies depending on the coupler system used.
*** Not on all couplers
Tightening torques, grip moduleThese tightening torques apply to screws mounted between the grip module and the lower part of the tiltrotator.
M12 136 Nm
M14 217 Nm
M16 333 Nm
15
INSTALLATION
Attachment in excavator quick couplerTo ensure proper attachment, place the tiltrotator on a flat surface with no obstacles.
1. Attach the tiltrotator in the excavator quick cou-pler and lock the quick coupler according to the excavator manufacturer's instructions. Check that the tiltrotator is properly locked.
2. When the tiltrotator is properly locked, lift it slightly off the ground to relieve any hydraulic pressure. Connect the hydraulic lines and electrical cables. Check that the hoses and cables are a suitable length and there is no risk of the hydraulic hoses or electrical cables being pinched or stretched as this could result in oil leakage or short circuiting.
3. Test tiltrotator operation. Check for any risk of collision between the bucket/tool and the machine.
4. Check all daily inspection points before using the equipment.
16
KGKG
MAX
KG
KGKG
MAX
KG
INSTALLATION
WARNING!Make sure the hydraulic system is completely depressurised before disconnecting the pressure hoses of the lock mechanism. Hydraulic oil under high pressure could penetrate the skin and cause serious injury. Plug the hydraulic hoses so that the excavator arm can be manoeuvred during installation.
WARNING!Risk of the tool colliding with the machine. A mounted tiltrotator changes the geometry of the base machine, leading to a risk of collision between the tool and the machine. Careless operation could cause serious machine damage and/or operator injury.
WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.
WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.
Max. lifting capacityThe maximum lifting capacity of the machine must not be exceeded. It is therefore important to subtract the weight of the tiltrotator from the maximum lifting capacity value indicated by the machine manufacturer.
17
INSTALLATION
WARNING!Never completely detach a connection with residual pressure. Hydraulic oil under high pressure could penetrate the skin and cause serious injury.
Residual pressure in the tiltrotatorIn some cases, there may be residual pressure in the tiltrotator hydraulic system. To drain this residual pressure, carefully undo the hydraulic connections to the machine. Be aware of the pressure.
Temperature during operation and storageThe tiltrotator and grip module should be warmed up for 1 minute before beginning operation.
Operating temperature -30° to +50°C
Temperature range during storage
-30° to +50°C
In cases of prolonged storage, this should be done indoors, protected from moisture and sunlight, and at a maximum temperature of +50°C.
18
16
7
5
4
3
2
SYSTEM OVERVIEW
Pos. No. Description1 Control unit
2 Joystick handle
3 Connector on dipper arm
4 Tiltrotator valves
5 Tool lock switch
6 Power supply from base machine
7 Hydraulics from base machine
OverviewThe tiltrotator receives its oil flow from the base machine and is operated via buttons or rollers in the joystick handles. The tiltrotator is supplied with different control systems and valve solutions depending on the configuration. A general overview that applies to most of the control systems is found below. A more detailed overview is found in the overview of the specific control system.
19
SYSTEM OVERVIEW
Control system
The tiltrotator is equipped with different types of valves and control systems depending on the tiltrotator model and customer needs.
TS-TSX control systemThe tiltrotator is connected to the excavator's existing double-acting accessory sockets. It is operated using the joystick or foot pedal of the excavator control system.
TXC-TXSSC control systemThe tiltrotator is connected to the excavator's existing double-acting accessory sockets.It is operated using the joystick or foot pedal of the excavator control system.The bucket lock function is integrated in the tiltrotator.
P, PRO and MACS ST control systemsThe tiltrotator is connected to the excavator single-acting accessory hydraulic socket and is operated using SMP's control system. The tilt and rotation functions in the PRO system have proportionally-controlled hydraulic valves for good precision in the work.
NOTEThe quick coupler lock mechanism only works properly with SMP quick couplers. Contact SMP for information related to function and mounting if a different type of quick coupler is installed.
20
1
2
3
4
5
Black Red
Supply
Buzzer
Dump
TXS control system
SYSTEM OVERVIEW
TXS control system overview
Pos. No. Description1 Controller
2 Keypad
3 Dipper connector
4 Tiltrotator valves
5 Tool lock switch
Function descriptionThe TXS control system is based on different configurations of NG6 valves, and is supplied with the machine's accessory hydraulics. A dump function activates the accessory hydraulics to distribute oil flow to the tiltrotator. The controller is protected against short circuits and limits automatic flows in case of overload. The tiltrotator is operated using the supplied keypad.
21
Pin Cable no. Designation Modified configuration1 1 Lock output 4 Not changed
2 2 Lock ground Not changed
3 3 Ground Not changed
4 4 Output 1A
5 5 Output 1B
6 6 Output dump 1 Not changed
7 7 Output option
Joystick operationA keypad is included in the system. If you are replacing the handle and do not have an equivalent connector, cut the cable between the connector and the handle. This makes it possible to restore the machine to its original design at a later point in time.
SYSTEM OVERVIEW
Function change (TXS system)The simplest way to change function is to swap the cables on pins of the connector in the dipper. Note the new configuration in the table below for future reference.
22
7.5
Art
nr: 6
3598
Inpu
t jum
per
Error
+12/24V Output
Switch Input
Fuse 7.5 AmpQuickcoupler
Dump
Bucket
1A3B
1B
2A3A
2B
Gnd
(Gnd) +out
+in
Gnd
Gnd
1A 1B 2A 1B 3A
3BGnd GndGnd
+
(+) +
+
1A 1B 2A 1B 3A 3B
+/- +/- +/- +/- +/- +/-
+
7.5
Art
nr: 6
3598
Inpu
t jum
per
Error
+12/24V Output
Switch Input
Fuse 7.5 AmpQuickcoupler
Dump
Bucket
1A3B
1B
2A3A
2B
Gnd
(Gnd) +out
+in
Gnd
Gnd
1A 1B 2A 1B 3A
3BGnd GndGnd
+
(+) +
+
1A 1B 2A 1B 3A 3B
+/- +/- +/- +/- +/- +/-
+
Fault messages, TXS control system
A faulty input signal to the controller is indicated by the segment (1A, 1B, etc.) of the function in question not going out when the pushbutton is activated. This indicates and open circuit between the pushbutton and the controller.
If the display is not lit when the machine is running, it could indicate an open circuit in the power supply to the controller. Check the controller fuse, and then check the power supply between the machine and the controller.
NOTEStarting the excavator with a jump-starting device:Always disconnect the controller to protect it from power surges.
SYSTEM OVERVIEW
Segment indication
Segment explanation
23
1
2
3
4
5
Black Red
Supply
Buzzer
Dump
P control systemFunction descriptionThe controller can drive 6 +1 valves and 1 dump valve. The dump signal is active when any of the other functions are activated. The dump function activates the accessory hydraulics of the excavator to distribute oil flow to the tiltrotator. The controller is protected against short circuits and limits automatic flows in case of overload.
P control system overview
Pos. No. Description1 Controller
2 Joystick handle
3 Dipper connector
4 Tiltrotator valves
5 Tool lock switch
SYSTEM OVERVIEW
24
Pin Cable no. Designation Modified configuration1 1 Output signal to quick coupler Do not change
2 2 Ground from quick coupler Do not change
3 3 Ground Do not change
4 4 Ground Do not change
5 5 Extra function right
6 6 Tilt left
7 7 Tilt right
8 8 Rotation left
9 9 Rotation right
10 10 Extra function left
10-pin connection
Connections on stick, P control system
SYSTEM OVERVIEW
25
7.5
Art
nr: 6
3598
Inpu
t jum
per
Error
+12/24V Output
Switch Input
Fuse 7.5 AmpQuickcoupler
Dump
Bucket
1A3B
1B
2A3A
2B
Gnd
(Gnd) +out
+in
Gnd
Gnd
1A 1B 2A 1B 3A
3BGnd GndGnd
+
(+) +
+
1A 1B 2A 1B 3A 3B
+/- +/- +/- +/- +/- +/-
+
7.5
Art
nr: 6
3598
Inpu
t jum
per
Error
+12/24V Output
Switch Input
Fuse 7.5 AmpQuickcoupler
Dump
Bucket
1A3B
1B
2A3A
2B
Gnd
(Gnd) +out
+in
Gnd
Gnd
1A 1B 2A 1B 3A
3BGnd GndGnd
+
(+) +
+
1A 1B 2A 1B 3A 3B
+/- +/- +/- +/- +/- +/-
+
Fault messages, P control systemShort flashes:The fault indicator lamp flashes when a function is activated. This is normal.
Steady light:If the fault indicator lamp shines with a steady light when a function is activated, there is a short circuit in the output.
Steady light when a quick coupler function is activated (P control system only):The fault indicator lamp shines with a steady light if any output circuit is broken, i.e. if there is no contact with the magnetic coil of the valve.The fault indicator lamp goes out when the broken output circuit is closed. NOTE If multiple output circuits are broken, all output circuits must be closed for the fault indicator lamp to go out.
NOTEStarting the excavator with a jump-starting device:Always disconnect the controller to protect it from power surges.
SYSTEM OVERVIEW
Segment indication
Segment explanation
26
PRO and MACS ST control systemsWith the PRO and MACS ST control systems, you primarily control the tiltrotator functions, but the system can be supplemented with additional functions, such as wheel or track steering, etc. Steering is controlled with joysticks equipped with proportional rollers. The rollers make it possible to control the functions proportionally, i.e. the speed increases at pace with how quickly you move the roller. This steering enables you to operator the machine more smoothly, producing great precision and good ergonomics.
Pos. No. Description1 GP controller
2 Joystick handle
3 Dipper connector
4 Tiltrotator valves
5 Switch, tool lock and wheel control
6 Prop control valve (feeder)
PRO control system overview
SYSTEM OVERVIEW
1
2
3
4
56
Black Red
Supply
27
Fault messages, PRO control systemThe GP Controller monitors all input and output signals, and can detect any faults that occur in the system. The output related to the fault is switched off to prevent a dangerous situation from arising. For some faults, simply releasing the joysticks and rollers is enough to get the output running again. When a fault is detected, a four-digit code is shown in the display. If the fault persists, contact an installer or dealer of SMP products.
Connections on stick, PRO control system
PRO connection, 14-pin connection
Pin Cable no. Designation1 1, 12 Ground, solenoid valve 1A, 1B
2 2 Solenoid valve 1A tilt left
3 3 Solenoid valve 1B tilt right
4 4, 13 Ground, solenoid valve 2A, 2B
5 5 Solenoid valve 2A rotation right
6 6 Solenoid valve 2B rotation left
7 7, 14 Ground, solenoid valve 3A, 3B
8 8 Solenoid valve 3A extra 1
9 9 Solenoid valve 3B extra 1
10 10 Ground from quick coupler
11 11 Output signal to quick coupler
12 15, 17 Ground, solenoid valve 5A, 5B
13 16 Solenoid valve 5A extra 2
14 18 Solenoid valve 5B extra 2
SYSTEM OVERVIEW
Error 3111 Disconnected
28
Ritn. -nr:
Dat.
SkalaKontr. / Godk.Konstr. Ritad
Bladnr.
Rev.
A A
BB
C C
DD
E E
FF
5678
Denna ritning är SVAB Hydraulik AB:s egendom och skyddad enligt gällande lag.Den får ej utan vårt medgivande kopieras, delgivas eller obehörigen användas.
MACS ST Grundsystem STD SMP
1(1) 15-09-21
PBSMP150001
MASA HESC .
1234
5678 1234Rev. Pos. Blad Ändringsnot. Datum Sign. Godk.
SystemöversiktMACS ST Grundsystem STD
SMP
# SVAB art.number Description Quantity1 Pilotventilsats, dubbel 12V/25bar
1.1 135062-1225 2 Proptryckred. 12v/25bar m. Skyttel 11.2 200662 Adapter Deutsch 2P -- Amp JR 2P 11.3 200697 Pytsarkabel GP1 3xDeutsch 6m 11.4 200321 Fäste Pytsare 11.5 200725 Mont.sats skruv MACS RT grundsystem 1
2 Hyttmodulsats MACS ST - SMP2.1 SMP149110 GP 1 MACS ST SMP 12.2 210438 Montageplatta GP1 KPL 12.3 149213 Matning/CAN-kabel GP1 12.4 149207 Anslutningskabel CAN M8 PVC 2m 32.5 149274 Fördelningskablage GP1 Carling PWM 12.6 371053 Strömställare 2-läges 1-1 växl. 12.7 200341 Ram till Carlingswitch, SWF511 1
3 Displaysats MACS ST - SMP3.1 SMP149120 GPD MACS ST SMP 13.2 200688 Fäste MACS display 1
4 Anslutningenhetssats MACS ST4.1 149231 Anslutningsenhet MACS RT inkl.bygel 1
5 Maskinkabelsats MACS ST5.1 149201 Maskinkabel CAN 16m 15.2 149215 Redskapslåsbygel 15.3 200686 Fäste Ilme 8-pol 1
6 Dokument6.1 SMP Montageinstruktion MACS ST - SMP 16.2 SMP Förarmanual MACS ST - SMP 1
1
2
34
5
6
1
23
4
5
MACS control system overview
SYSTEM OVERVIEW
Connections on stick, MACS ST control system
MACS ST connections – See separate instructions
Components of the MACS ST Basic system STD
Pos. no. Description1 Cab module kit MACS ST - SMP
2 Display kit MACS ST - SMP
3 Connection unit kit MACS ST
4 Machine cable kit MACS ST
5 Pilot valve kit, double 12 V/20 bar
29
01 Select Troubleshooting on menu page 1.Troubleshooting mode has multiple pages, which you can move between using the arrow buttons at the lower right-hand corner.
02 The first page shows what fault codes are currently active. Pressing a fault code button will open up more information about the fault.
03 The second page shows what fault codes have occurred and been stored since the last time they were cleared. The fault codes are shown in the order they occurred. More information is provided if you press on the fault code.
04 On the third page, you can test the system's input signals. By moving the rollers or pressing the buttons, you can see whether they are registered correctly by the system. Grey buttons are connected externally and thus cannot be tested in this mode. In addition, the signal from the machine's safety gate and double-pin tool lock switch is shown in the middle.
Fault messages, MACS control system
SYSTEM OVERVIEW
30
05 Pressing on one of the roller icons will open a window with more detailed information about its analogue signals.
06 On the fourth page, you can see the status of the outputs. The arrows indicate which of the outputs' A or B outputs are active. A green indicator means that no faults were detected, yellow indicates an open circuit on the output, and red indicates a short circuit on the output.For proportional outputs, information is also provided on how much current is requested and how much the system is currently providing.
07 If the system's PWM outputs are used, e.g. for connection directly to the machine computer, you can see the status and settings of these.
If the fault persists, contact the installer or the dealer of SMP products
SYSTEM OVERVIEW
31
OPERATION AND HANDLING
WARNING!Also carefully read all instructions for using and operating the tiltrotator before using it.
WARNING!This manual only covers the parts related to the tiltrotator and is intended to complement the user manual of the excavator. Carefully read all instructions for operating the excavator before using the tiltrotator.
DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.
WARNING!Do not install the tiltrotator until you have read and fully understood all instructions in this manual.
WARNING!Never use equipment connected to the quick coupler if the lock mechanism is not in the locked position.
Temperature during operation and storageThe tiltrotator and grip module should be warmed up for 1 minute before beginning operation. Operator the tiltrotator's rotor function 2-3 rotations and all other functions to the end position.
Operating temperature -30° to +50°C
Temperature range during storage
-30° to +50°C
32
FunctionsThe tiltrotator is activated using the switch or pedal in the operator's cab.
Left handle
Left handle
Right handle
Right handle
OPERATION AND HANDLING
Operating the tiltrotator with the machine original loystick
Operating the tiltrotator with the keypads
33
Benämning
Projekt Ritn. Nr Rev.
67486
KLISTERMÄRKE / STICKER
OPERATION AND HANDLING
Decals in the cabinThe cabin decals describes the function of each roller and push button. It also describes that the machine maximum lifting capacity must be reduced with the weight of the tiltrotator.
34
OPERATION AND HANDLING
WARNING!Before connection check that the attachment parts of the bucket/tool and the quick coupler are clean and free of dirt and debris that could jeopardise proper attachment.
Tool attachment
DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work. Risk zone: 3 metres.
WARNING!The lifting hook must not be used if the lock mechanism is damaged or not working properly.
WARNING!It is not permitted under any circumstances to attach and “pick up” a bucket or tool with the coupler jaws or the eccentric lock shaft, even though this is technically possible under certain conditions. Never lift a bucket or tool unless the quick coupler is completely locked.
35
Attaching and detaching a tool
Activating the tool lock functionTo ensure that the tool lock is not accidentally opened, the lock function is blocked with a safety switch. For information on how to open the excavator tool lock, please refer to the excavator manufacturer's user manual. The tiltrotator's tool lock is often referred to as the “lower tool lock”. It is this lock that locks the bucket/tool that is attached to the tiltrotator.
To open and lock the tiltrotator tool lock 1. Activate the tiltrotator safety switch by pressing
the lock catch of the switch while simultaneously pressing the switch.
2. A signal indicating that the lock is open will sound.
3. The tool lock is opened by pressurising the tiltrotator. This is done by operating a tiltrotator function via a button or roller.
4. Check that the lock indicator/indicators (HardLock) are visible. The tool lock is now open and it is possible to attach or detach a tool.
OPERATION AND HANDLING
36
OPERATION AND HANDLING
Tip!Attachment is easier if the tool and the excavator are aligned with each other and are on a flat surface.
1. Check that the lock indicator/indicators (HardLock) are visible – this indicates that the quick coupler is open.
Attaching a tool
2. Position the quick coupler on the tool coupler.
3. Operate the tilt function so that the quick coupler engages with the tool coupler.
37
OPERATION AND HANDLING
4. When the tool is attached in the tiltrotator, it is locked by moving the safety switch to the locked position. The machine’s pressure will pressurise, lock, and maintain pressure on the lock. Always make sure that the tool is properly secured in the tiltrotator before starting work.
5. Check the indicators to ensure the quick coupler is locked. With the HardLock quick coupler, both indicators must be “hidden” to indicate proper locking.
6. Carefully check that the tool is properly seated by lightly scraping against the ground.
38
OPERATION AND HANDLING
1. Set the tool on the ground before opening the lock and detaching it.
WARNING!Never open the lock mechanism with the machine in a position where the tool can fall from the quick coupler.
Detaching a tool
DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work.
2. Open the quick coupler lock mechanism as described in the instructions “Activating the tool lock function”.
3. Carefully detach the tool.
39
1 2
OPERATION AND HANDLING
Grip moduleThe grip module is a hydraulic tool designed for use as a picking and lifting tool for sewage pipes, small rocks, and the like. The grip must not be used for heavy lifting, such as pole erection. Similarly, the grip must not be used for lifting with slings or chains. Use the existing safety hook on the machine coupler.
The grip module is designed for and can be used with most tools and equipment attached to the tiltrotator.
Activating and operating the grip moduleThe grip module is connected to the tiltrotator extra function and is thus controlled by the extra function control. This can be done by shifting Tilt to Extra, as in the case of TX-TXSSC, or using the buttons, as in the case of P control.
Example of operation with the MACS system: Activate the grip function by pressing and holding the button (1) on the handle. The grip is operated via the tilt function roller (2). The grip and tilt functions are supplied oil from the same hydraulic circuit. For this reason, these functions cannot be run at the same time.
WARNING!Carelessness or an improperly mounted grip mod-ule could result in lift-threatening injuries. Heed all warning symbols found on the tiltrotator and grip module. The warnings are intended to prevent inju-ries and damage to the tiltrotator and grip module.
40
KG
KG
Lifting with chains or slingsUse the tiltrotator lifting hook for lifting with chains or slings. The max. permitted lifting weight is indicated on the sticker next to the lifting hook. The max. permitted lifting weight must not be exceeded.
Always check and make sure that the lifting hook and lifting equipment function correctly, and that there are no damages that can affect the functionality.
DANGER!Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress.
OPERATION AND HANDLING
41
MPa
ton
Zaehne
Bef.
Max. Druck
Kleinbahnstraße 59 DE - 47906 KEMPEN
Tel: +49 (0) 2152 55669-0
Lasthaken max.
Baujahr
Gewicht
Fabrik nr.
Type
Art.nr.
Volume
Patentiert
Art
.nr 6
1215
CAUTION!Wear protective clothing when working on the equipment.
WARNING!The machine must always be switched off and unloaded while service or maintenance work is in progress.
TroubleshootingA malfunction can have many causes. The list below indicates provides checks that cover some of the main categories of potential causes of malfunction.
• Check for foreign objects, such as stones or debris, have become stuck and are blocking the tiltrotator's mechanical functions.
• Check for any mechanical damage.
• Check whether the excavator has any faults or malfunctions.
• Check for leaks.
• Check the fuses in the event of a short circuit.
Assess whether you can repair the fault yourself or you need to call in a service technician. Contact the dealer.
WARNING!Do not perform any repairs for which you do not have sufficient knowledge and experience.
OPERATION AND HANDLING
NOTEFor faster assistance with a support matter, please have your serial number, model designation and year of manufacture on hand when contacting SMP Parts. This information is found on page 8 of this manual.
42
Daily inspection• Operate the tiltrotator and grip and check their functions.
• Visually check the lock pins and nuts of the shafts.
• Check the hydraulic system for leaks.
• Check for cracks and damage.
• Check that the quick coupler is properly attached to both the bucket and the excavator.
• Check that the gripping claws are not skewed.
• Clean the tiltrotator and grip.
• Lubricate as specified in the lubrication schedule.
• Check the axial clearance. Contact your SMP dealer if necessary.
• Check that attachment of the shafts; retighten lock screws and nuts if necessary.
Inspection every 6 months or every 500 operating hours (whichever occurs first)• Tighten the bracket of the tilt cylinder yoke.
• Check the screw joint at the tilt cylinder shafts and tighten if necessary.
Inspection every year or every 1000 operating hours (whichever occurs first)• Check the screw joint of the swivel joint and tighten if necessary
(performed by an authorised SMP workshop).
CAUTION!Wear protective clothing when working on the equipment.
WARNING!The machine must always be switched off and unloaded while service or maintenance work is in progress.
Service and maintenanceTo ensure the best possible service life and performance of the products, it is very important for service and maintenance to be carried out regularly. For SMP's product warranty to be valid, only genuine SMP parts may be used.
SERVICE AND MAINTENANCE
43
Lubrication scheduleLubricate the tiltrotator with grease daily or every 8 operating hours. Pump 2-3 times at each grease nipple. If a grease nipple is not working properly, replace the nipple and clear the channel.
SERVICE AND MAINTENANCE
Option – Central lubricationCentral lubrication has one lubrication point at the hose assembly on the tilt frame.
44
EnvironmentOil spillIf oil is spilled during maintenance or repair work, the oil must be collected and sent for destruction.
RecyclingReplaced parts must be turned in for recycling or returned to SMP.
SERVICE AND MAINTENANCE
Replacing hosesAlways make sure that hydraulic hoses to be replaced are manufactured by a certified manufacturer. Do not attempt to manufacture hoses without having the knowledge and certification required. Hoses must fulfil specifications according to standard: EN 857 2SC. Always use couplings that are pressed onto the hose. Re-usable couplings are not allowed due to pressure levels.
WARNING!Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear.
WARNING!Check that the hydraulic system is completely depressurised before starting any maintenance or repair work. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.
WARNING!Never look for a leak by feeling with your hands. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury.
WARNING!Wear protective clothing when working on the equipment.
45
SERVICE AND MAINTENANCE
Lifting and transporting the tiltrotatorTo ensure safe lifting of a non-attached tiltrotator, slings must be used. Make sure that the slings have been inspected for damage, and that they are suitable for the tiltrotator's weight. Refer to the type plate for the weight.Check that the slings cannot come loose, slide or in any other way allow the tiltrotator to fall or tip over.
During long-haul transport, the tool must be detached and the tiltrotator secured with straps as illustrated in the figure on the right.
StorageIn cases of prolonged storage, this should be done indoors, protected from moisture and sunlight, and at a maximum temperature of +40°C.
46
ST 6
SPARE PARTS
Pos. Part no. Designation1 60753 GREASE NIPPLE R1/8"
2 61562 O-RING 85X2
3 63914 SHIM T=0.2
4 61555 ST6 SHIM T=0.5
5 63843 FRICTION PLATE 93/70x3
6 63838-B WORM
7 67154 BUSHING 65/70 x 30
8 60072 PIPE PLUG 3/8"
47
9 72165 TILT SHAFT ASSY ST6
10 60401 SKREW MC6S 12.9 M12 x 45
11 60754 NORD-LOCK WASHER M12
12 60084 SLOTTED NUT LM6M M12 FZB
13 67153 BUSHING 40/44 x 30
14 63881 SLIDE PLATE
15 67189 SLIDE RING 191 x 186 x 2.5
16 63840 FRICTION PLATE 225 x 186.5 x 3
17 63846 SLIP RING DA17 225
18 63839-B FRICTION PLATE ST6
19 63884 O-RING 246 x 4
20 63145 GUIDE PIN L 20 x 30
21 61554 SHIM T=0.5
22 63913 SHIM T=0.2
23 63883 CABLE BUSHING 55 x 40 x 8
24 63221 HYDRAULIC MOTOR EPM-125-CUP
25 63222 SCREW 12.9 M12 x 25
26 57231 CYLINDER SHAFT ASSY ST9/14
27 63879-C ROTATOR HOUSING
28 60095 SCREW 12.9 M14 x 70
29 61295 NORD-LOCK WASHER M14
30 60753 GREASE NIPPLE 1/8"
31 76367 CYLINDER BRACKET ST6
32 67176 BUSHING BWG 35/43/50 x 35
33 67147 CYLINDER 63/32 x 255 ST6
34 63896 SCREW 10.9 MF6S M10 x 20
35 60762 SCREW 8.8 M10 x 20
36 72164 COVER ST6
37 63992 BLEED NIPPLE M10 x 1
38 63844-B COVER ST6
39 61561 O-RING 220 x 2
40 63845 SLIP RING DA17 190
41 63895 SCREW MC6S 12.9 M14 x 120
42 67188 SLIDE RING 231 x 226 x 2.5
43 63837-B WORM WHEEL ST6
44 60302 GREASE NIPPLE 1/8" 45°
45 60141 SLOTTED NUT LM6M M10 FZB
46 60367 SCREW 12.9 M10 x 30
47 72168 SWIVEL HOLDER ST6
48 63870-A BEARING BLOCK ST6
49 62837 RIVET
50 63188 STICKER
SPARE PARTS
48
19
3038
40
16
43
26
15
1
3
67
10
12
18
35
214
17
50
47
48
49
21
3746
34 32
44
23
3133
27
45
39
8
24
36
25
20
542
419
411
13
ST 10
SPARE PARTS
Pos. Part no. Designation1 61628-A WORM WHEEL ST10
2 63290-C WORM
3 61629-A FRICTION PLATE ST10
4 61630 FRICTION PLATE 270/223 x 3
5 61631-A SLIDE RING 227/222 x 16
6 61632-A SLIDE RING 277/272 x 10
7 61633 COVER ST10
49
SPARE PARTS
8 61186 SCREW MC6S 12.9 M16 x 130
9 61646-B ROTATOR HOUSING ST10
10 61634 SLIP RING DA17 410
11 61635 SLIP RING DA17 270
12 61636 90/50.5 x 3
13 63221 HYDRAULIC MOTOR EPM-125-CUP
14 63334 FRICTION PLATE 118x81/4
15 58667-A BEARING BLOCK ST9/10
16 63148 CABLE BUSHING 65 x 50 x 8
17 67156 BUSHING 85/80 x 30
18 67157 BUSHING 50/55 x 40
19 73061 TILT SHAFT ASSY ST10
20 57231-A CYLINDER SHAFT ASSY ST6-10
21 73060 COVER
22* 61141 GREASE NIPPLE M6
23 60753 GREASE NIPPLE R1/8"
24 63145 GUIDE PIN L 20 x 30
25 63896 SCREW 10.9 MF6S M10 x 20
26 63992 BLEED NIPPLE M10 x 1
27 60928 SCREW M6S 8.8 M10 x 16 FZB
28* 61295 NORD-LOCK WASHER M14
29* 60411 SCREW MC6S 10.9 M14 x 30 FZB
30 60072 PIPE PLUG 3/8"
31 60754 NORD-LOCK WASHER M12
32 60734 SCREW MC6S 8.8 M12 x 40 FZB
33 60763 SCREW MCGS 8.8 M12 x 30 FZB
34 60084 SLOTTED NUT LM6M M12 FZB
35 63187 STICKER 95 x 45 GULD
36 63191 SCREW MCS M5 x 6 BRASS
37 73282 SWIVEL HOLDER ST10
38 61715 O-RING 285 x 4
39 62955 50/55 x 50
40 61716 O-RING 274 x 2
41 76439 CYLINDER YOKE
42 67176 BUSHING BWG 35/43/50 x 35
43 67198 CYLINDER 63/32-326
44 60749 NORD-LOCK WASHER M16
45 61794 SCREW MC6S 12.9 M16 x 75
46 74092 WASHER
47 63384 SHIM ST10 T=0,2
48 63385 SHIM 222/167 x 0.5
49 63386 SHIM T=0.5
50 63383 SHIM 222/167 x 0.2
50
11
22
12
10
46
5
8
1
15
2
9
3
7
13 16
1718
19
21
2324
1427
25
26
20
29
30
31
34
32
35
36
33
38
42
41
37
40
45
46
44
39
43
47
48
ST 12
SPARE PARTS
Pos. Part no. Designation1 67257 ROTATOR HOUSING ST12
2 67265 AXIAL BEARING 306.5 x 245.5 x 3
3 67267 SLIDE RING 244.5 x 16.5 x 3
4 67225 WORM WHEEL ST12
5 67230 SLIDE RING 316 x 10 x 3
51
SPARE PARTS
6 67229 SLIP RING DA17 250
7 67268-A COVER ST12
8 67323 BUSHING 80/85 x 40
9* 67324 BEARING SCREW ST12
10 67215-A WORM ST12
11 63148 CABLE BUSHING 65 x 50 x 8
12 66193 SLIP RING DA17 300
13 67270 BEARING BLOCK
14 63896 SCREW 10.9 MF6S M10 x 20
15 67259 FRICTION PLATE ST12
16 67272 SHIM T=0.2 mm
17 67273 SHIM T=0.2 mm
18* 67322 BUSHING 50/55 x 50
19 67275 O-RING 115 x 2
20 63145 GUIDE PIN L 20 x 30
21 67276 O-RING 322 x 2
22 63992 BLEED NIPPLE M10 x 1
23 67277 O-RING 323 x 6
24 67278 O-RING 241 x 2
25 61295 NORD-LOCK WASHER M14
26 63070 SCREW MC6S 12.9 M14 x 40
27 60753 GREASE NIPPLE 1/8"
28* 60037 PIPE PLUG 1/2"
29 76821 TILT SHAFT ASSY ST12
30 61636 FRICTION PLATE 90/50.5 x 3
31 76731-A COVER ST12
32 63221 HYDRAULIC MOTOR
33 60763 SCREW MCGS 12.9 M12 x 30
34 76705 CYLINDER SHAFT ASSY
35 67196 CYLINDER 63/32-326 ST10
36 76439 COVER, CYLINDER BRACKET ST6
37 76730 SWIVEL HOLDER ST12
38 61688 SWIVEL ST
39 62955 WB 802 50/55 x 50
40 76791 WASHER, SWIVEL COVER
41v 76729 WASHER ST12
42 63187 STICKER 95 x 45 GULD
43 63191 SCREW MCS M5 x 8 BRASS
44 61186 SCREW MC6S 12.9 M16 x 130
45 60099 NORD-LOCK WASHER M10
46 60788 SCREW M6S 8.8 M12 x 30
47 60411 SCREW MC6S 10.9 M14 x 30
48 60754 NORD-LOCK WASHER M12
49* 62890 PIPE PLUG 1/8"
52
12
3 4
5 4
6 7 8
1 213
12
11 10
27
14
24 2322
21
46 45
9
18
1920
25
4122
50
49
43
42
44
21
2240
353433
32
212229
26
3031
3736
39
28
4847
151617
14
38
51
52
ST 15
SPARE PARTS
Pos. Part no. Designation1 63070 SCREW MC6S 12.9 M14 x 40
2 61295 NORD-LOCK WASHER M14
3 63773 BEARING BLOCK ST15
4 62976 FRICTION PLATE 134 x 95/4
5 63732-B WORM ST15
6 63794 SHIM T=0.2 ST15
7 63795 SHIM T=0.5 ST15
8 63796 SHIM T=1.0 ST15
9 67157 BUSHING 50/55 x 40
10 63746 FRICTION PLATE 112 x 61/3 JM07
53
SPARE PARTS
11 60603 BUSHING WB802 60/65 x 40
12 71390 TILT SHAFT CLUTCH ST15
13 61201 SLOTTED NUT LM6M M14 FZB
14 63734 SLIDE PLATE ST15
15 63793 SHIM 267/208 T=1.0 ST15
16 63792 SHIM 267/208 T=0.5 ST15
17 63791 SHIM 267/208 T=0.2 ST15
18 63733-B HUB ST15
19 63739 SLIP RING DA17 320
20 63737 O-RING 350 x 6
21 61718 SKREW MF6S 10.9 M12 x 25
22 ............ Not applicable
23 63404 HYDRAULIC MOTOR EPMH-200-SHUP
24 63148 CABLE BUSHING 65 x 50 x 8
25 67319 BUSHING 90/95 x 40
26 60753 GREASE NIPPLE R1/8"
27 63736 SLIDE RING 268 x 20 x 4 ST15
28 63730 ROTATOR HOUSING ST15
29 71388 CYLINDER SHAFT ASSY ST15
30 60373 SCREW MC6S 12.9 M16 x 75
31 60749 NORD-LOCK WASHER M16
32 63731-A WORM WHEEL ST15
33 63738 SLIP RING DA17 410
34 63735 SLIDE RING 324 x 12 x 4 ST15
35 63778 O-RING 315 x 2.5
36 76828 CYLINDER BRACKET
37 67311 BUSHING BWG 40/48 x 30
38 76828 CYLINDER BRACKET
39 67308 CYLINDER 70-40 x 355
40 63741-A COVER ST15
41 31008 SCREW M12 x 16
42 71539 SWIVEL HOLDER ST15
43 63764 SWIVEL
44 60084 SLOTTED NUT LM6M M14 FZB
45 63187 STICKER 95 x 45 GULD
46 63191 SCREW MCS M5 x 6 BRASS
47 71540 WASHER ST15
48 63055 SCREW MC6S 12.9 M16 x 140
49 60734 SKREW MC6S 12.9 M12 x 40
50 71382 COVER ST15
51 60037 PIPE PLUG 3/8"
52 63145 GUIDE PIN L 20 x 30
54
4354
5534
56
57
60 5861
59
6263
41
4546
47
48495122
23
52 4425
50
5312
34
5
18
1917
6
616
1513
141211
10
9
20
2827
24
2526
2322
41
40
39
38
37
36
353433
32
69
67 66
19
682
65
6434
33
30
31
29
427
8
21
72
73
70
71
ST 18
SPARE PARTS
Pos. Part no. Designation1 61794 SCREW MC6S 12.9 M16 x 65
2 60749 NORD-LOCK WASHER M16
3 76590 TILT SHAFT ASSY ST22
4 62991 BUSHING WB700 70 x 75 x 60
5 67253 SLIDE PLATE 140 x 80.50/3
6 65819-B AXIAL BEARING WORM ST18
7 76661 SENSOR WHEEL ST18
8 60988 SKREW MC6S 12.9 M12 x 65
9 63187 STICKER 95 x 45 GULD
10 63191 SCREW MCS M5 x 8 BRASS
11 63070 SCREW MC6S 12.9 M14 x 40
12 61295 NORD-LOCK WASHER M14
13 66195-B BEARING BLOCK ST18
14 67241 INDUCTIVE SENSOR
55
SPARE PARTS
15 65822 SHIM T=0.2
16 63134 O-RING 120 x 2
17 65814 WORM ST18
18 65792 BUSHING WB802 100/105 x 50
19 60753 GREASE NIPPLE R1/8"
20 60141 NUT LM6M M10 FZB
21 76587 SWIVEL HOLDER ST10
22 76998 SWIVEL HOLDER ST10
23 60734 SCREW MC6S 8.8 M12 x 40 FZB
24 76544 COVER ST22
25 60099 NORD-LOCK WASHER M10
26 60762 SCREW 8.8 M10 x 20
27 66163 SWIVEL
28 73214-C SWIVEL ST10 ASSY
29 61180 SCREW MC6S 12.9 M8 x 20
30 76588 WASHER ST18
31 60261 LOCK NUT LM6M M8 FZB
32 62617 GREASE NIPPLE M6 x 45
33 60763 SCREW MCGS 12.9 M12 x 30 FZB
34 60754 NORD-LOCK WASHER M12
35 63992 BLEED NIPPLE M10 x 1
36 65818 COVER ST18
37 209724 O-RING 350 x 2 NBR70
38 65815 SLIDE RING 354 x 12 x 3 ST18
39 66193 SLIP RING DA17 300
40 65813 WORM WHEEL ST18
41 65817 BEARING 350 x 294 x 3 ST18
42 65820-B ROTATOR HOUSING ST18
43 63151 BUSHING WB702 55/60 x 50
44 65816 SLIDE RING 294 x 20 x 3 ST18
45 65824 SHIM 217/294 T=0.2
46 61716 O-RING 274 x 2
47 66197 HUB ST22
48 66194 SLIP RING DA17 410
49 63145 GUIDE PIN L 20 x 30
50 63764-A SWIVEL ST
51 60084 SLOTTED NUT LM6M M12 FZB
52 76999 COVER ST22
53 61200 LOCK NUT LM6M M16 FZB
54 63150 RADIAL SHAFT SEAL 70 x 55 x 8
55 63404 HYDRAULIC MOTOR EPMH-200-SHUP
56 67097 SKREW MC6S 12.9 M12 x 40
57 76769 VALVE COVER ST18
58 76770 BRACKET ST18 MAC ST
59 149110 GP 1 MACS ST CAN SMP
60 61202 LOCK NUT LM6M M 6 FZB
61 60280 SCREW M6S 8.8 M6 x 10 FZB
62 60097 SCREW MC6S 12.9 M16 x 100
63 72509 SPACER T=18 mm
64 76593 CYLINDER SHAFT ASSY ST 28
65 60373 SCREW MC6S 12.9 M16 x 75
66 76828 COVER, CYLINDER BRACKET ST6
67 65184 BUSHING BWG 40/48/55 x 34
68 63405 HYDRAULIC CYLINDER 80/50-425
69 63568 TELESCOPIC CYLINDER 105/75-559
70 209722 O-RING 370 x 8 NBR70
71 60037 PIPE PLUG 1/2"
72 60367 SCREW 12.9 M10 x 30
73 63372 SCREW MC6S 12.9 M16 x 160
56
1312
9
15
7&
5
&
144&47
21
48
4
1&
45
4342
41
40
2239
34
19
18
17 20
2221
23
2425
2&
1&
28
2722
29
2&30
3231
93
3344
353&
3722
38
50
51
49
22
21
1110
8
ST 22
SPARE PARTS
Pos. Part no. Designation1 63070 SCREW MC6S 12.9 M14 x 40
2 61295 NORD-LOCK WASHER M14
3 65996 O-RING 139.29 X 3.53 (ORAR00254)
4 65787 SLIDE RING ST22 T=22
5 65782-B WORM ST22
6 65785 SLIDE PLATE 140 x 100/4 JM07
57
SPARE PARTS
7 63878 BUSHING WB702 110/115 x 50
8 60372 SCREW MC6S 12.9 M16 x 60
9 60749 NORD-LOCK WASHER M16
10 61200 SLOTTED NUT LM6M M16 FZB
11 71327 TILT SHAFT COUPLING ST22
12 63406 SLIDE PLATE 140 x 80.50/3
13 63491 BUSHING WB700 80 x 85 x 60
14 65997 SHIM ST22 BEARING BLOCK T=0.2
15 60037 PIPE PLUG 3/8"
16 65784 SLIDE PLATE ST22
17 65793 O-RING 417.96 x 7
18 65783 HUB ST22
19 63145 GUIDE PIN L 20 x 30
20 65790 SLIP RING DA17 410
21 60734 SKREW MC6S 12.9 M12 x 40
22 60754 NORD-LOCK WASHER M12
23 63404 HYDRAULIC MOTOR EPMH-200-SHUP
24 65788 CABLE BUSHING 80 x 60 x 8
25 65791 BUSHING WB802 60/65 x 40
26 60753 GREASE NIPPLE 1/8"
27 59088 CYLINDER SHAFT ASSY ST 21
28 60373 SCREW MC6S 12.9 M16 x 75
29 60763 SCREW MCGS 12.9 M12 x 30
30 76828 CYLINDER BRACKET
31 65796-B ROTATOR HOUSING ST22
32 63428 BUSHING BWG 40/48 x 30 x 30
33 63405 HYDRAULIC CYLINDER 80/50-425
34 62983 BLEED NIPPLE M10 x 1
35 63763 SCREW MC6S 12.9 M16 x 180
36 57702 WASHER ST22
37 71396 COVER ST22
38 61253 SCREW 12.9 M12 x 20
39 63222 SCREW 12.9 M12 x 25
40 65794 COVER ST22
41 65995 O-RING 405.26 x 3.53 (ORARA00282)
42 65786 SLIDE RING ST22 T=15
43 65789 SLIP RING DA17 350
44 65781 WORM WHEEL ST22
45 65144 SHIM ST22 HUB T=0.2
46 65987 BEARING BLOCK ST22
47 63187 STICKER 95 x 45 GULD
48 63191 SCREW MCS M5 x 6 BRASS
49 71395 STICKER ST22
50 63764 SWIVEL
51 60084 SLOTTED NUT LM6M M14 FZB
58
25
21
43
44
7
54
3
2
1
2829
109 23
2221
19
18
1716
15
26
20
67
50
49
8
14
6
5152
21
22
34
35
36
37
38
39
4041
42
48
46
45
47
2728 29
30
10
3233
2
31
24
1112
13
ST 28
SPARE PARTS
Pos. Part no. Designation1 63191 SCREW MCS M5 x 6 BRASS
2 60753 GREASE NIPPLE R1/8"
3 63187 STICKER 95 x 45 GULD
4 58944 BEARING BLOCK ST28
5 63360 O-RING 150 x 4
6 63350-B WORM ST28
7 63355 SLIDE PLATE 150 x 120/3
8 63354 BUSHING WB802 120/125 x 50
59
SPARE PARTS
9 60392 SCREW MC6S 12.9 M16 x 35
10 60749 NORD-LOCK WASHER M16
11 59086 TILT SHAFT ASSY ST 28
12 63491 BUSHING WB700 80 x 85 x 60
13 63406 SLIDE PLATE 140 x 80.50/3
14 60037 PIPE PLUG 3/8"
15 63359 O-RING 470 x 6
16 63347 SLIDE RING ST28 T=25
17 63352 SLIDE PLATE ST28
18 64011 SHIM AV ST28 T=0.5
19 63351-C HUB ST28
20 63368 GUIDE PIN 25 x 95
21 60754 NORD-LOCK WASHER M12
22 60734 SKREW MC6S 12.9 M12 x 40
23 63404 HYDRAULIC MOTOR EPMH-200-SHUP
24 63361 CABLE BUSHING 80 x 65 x 8
25 63353 BUSHING WB802 65/70 x 40
26 63357 O-RING 450/10
27 59088 CYLINDER SHAFT ASSY ST 28
28 61295 NORD-LOCK WASHER M14
29 63070 SCREW MC6S 12.9 M14 x 40
30 60373 SCREW MC6S 12.9 M16 x 75
31 63405 HYDRAULIC CYLINDER 80/50-425
32 67311 BUSHING
33 76828 CYLINDER BRACKET
34 63349-B WORM WHEEL ST28
35 63346 SLIDE RING ST28 T=12
36 63358 O-RING 418 x 8
37 63370 O-RING 400 x 6
38 63369 O-RING 457 x 2
39 63885 COVER ST28
40 6221 STEEL WASHER WITH RUBBER SEAL
41 63992 BLEED NIPPLE M10 x 1
42 72317 SWIVEL COVER ST28
43 63210 SCREW MC6S 12.9 M6 x 8
44 60763 SCREW MCGS 12.9 M12 x 30
45 92076 WASHER ST28
46 63510 SCREW MC6S 12.9 M14 x 180
47 63509 SCREW MC6S 12.9 M18 x 180
48 63764 SWIVEL
49 63390-C ROTATOR HOUSING ST28
50 64013 SHIM ST28 BEARING BLOCK T=0.5
51 60084 SLOTTED NUT LM6M M12 FZB
52 72138 SWIVEL HOLDER ST28
Head office/factory
SMP Parts ABBergsjövägen 3, SE-820 71 Ilsbo, SwedenTel.: +46 (0)650 35650, Fax: +46 (0)650 [email protected]
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About SMP Parts
Since 1980 SMP Parts has been developing and producing equipment for excavators and loaders
and today we are one of the leading industry players. We offer a full range of SMP developed
quick couplers, tiltrotators, buckets and other accessories which improve our customers daily
work tasks. We are proud to produce high quality products and our processes always meet
the industry’s highest quality and safety standards. By customizing our products, we can find
an optimal solution for each customers specific working environment and task. The whole
company works towards the same goal - putting yours and other customers’ wishes and
needs first.
SMP Parts has over 100 employees in Sweden Norway, Finland and Germany and
has dealers in Sweden, Norway, Finland, Denmark, Germany the UK, France and the
Benelux countries. All development and manufacturing is carried out at the main
headquarters and factory in Ilsbo, Sweden.