smc ps oml0003 c

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    No.PS##-OML0003-C

    Table of Contents

    Safety Instructions 2

    Model Indication and How to order 8Summary of Product parts 10

    Definition and terminology 11

    Mounting and Installation 14

    Installation 14

    Piping 17

    Wiring 18

    Pressure Setting 21

    Measurement mode 21

    Function Setting 24

    Function selection mode 24

    Default setting 24

    F0 Unit selection function 26

    F1 Setting of OUT1 27

    F2 Setting of OUT2 30

    F3 Response time 30

    F4 Display resolution 31

    F5 Auto-preset function 32

    F6 Fine adjustment of display value 34

    F7 Power saving mode 35

    F8 Security code 36

    Special function setting 37

    F90 Setting of all functions 37

    F97 Copy function 39

    F98 Check of output 41

    F99 Reset to default settings 43

    Other Settings 44

    Maintenance 47

    If the security code is forgotten 48

    Troubleshooting 49

    Specifications 57

    Dimensions 59

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    Safety Instructions

    These safety instructions are intended to prevent hazardous situations and/or equipment damage.These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or"Danger". They are all important notes for safety and must be followed in addition to International

    standards (ISO/IEC) 1) and other safety regulations.1) ISO 4414: Pneumatic fluid power -- General rules relating to systems

    ISO 4413: Hydraulic fluid power -- General rules relating to systemsIEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)ISO 10218-1992: Manipulating industrial robots -Safety.etc.

    Caution :CAUTION indicates a hazard with a low level of risk which, if not avoided,could result in minor or moderate injury.

    Warning :WARNING indicates a hazard with a medium level of risk which, if notavoided, could result in death or serious injury.

    Danger:DANGER indicates a hazard with a high level of risk which, if not avoided,

    will result in death or serious injury.

    Warning1. The compatibility of the product is the responsibility of the person who designs the

    equipment or decides its specifications.Since the product specified here is used under various operating conditions, its compatibility with specific

    equipment must be decided by the person who designs the equipment or decides its specifications based on

    necessary analysis and test results. The expected performance and safety assurance of the equipment will be

    the responsibility of the person who has determined its compatibility with the product. This person should also

    continuously review all specifications of the product referring to its latest catalog information, with a view to giving

    due consideration to any possibility of equipment failure when configuring the equipment.

    2. Only personnel with appropriate training should operate machinery and equipment.The product specified here may become unsafe if handled incorrectly. The assembly, operation and

    maintenance of machines or equipment including our products must be performed by an operator who is

    appropriately trained and experienced.

    3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent

    falling or runaway of the driven objects have been confirmed.

    2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented

    and the power from any appropriate source is cut, and read and understand the specific product precautions of

    all relevant products carefully.

    3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

    4. Contact SMC beforehand and take special consideration of safety measures if the product is

    to be used in any of the following conditions.1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct

    sunlight.

    2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles,

    military, medical treatment, combustion and recreation, or equipment in contact with food and beverages,

    emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications

    unsuitable for the standard specifications described in the product catalog.

    3. An application which could have negative effects on people, property, or animals requiring special safety

    analysis.

    4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a

    mechanical protective function, and periodical checks to confirm proper operation.

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    Caution

    The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries.If considering using the product in other industries, consult SMC beforehand and exchange specifications or

    a contract if necessary.

    If anything is unclear, contact your nearest sales branch.

    Limited warranty and Disclaimer/Compliance RequirementsThe product used is subject to the following "Limited warranty and Disclaimer" and "ComplianceRequirements".Read and accept them before using the product.

    Limited warranty and Disclaimer1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.

    2)

    Also, the product may have specified durability, running distance or replacement parts. Pleaseconsult your nearest sales branch.

    2. For any failure or damage reported within the warranty period which is clearly our responsibility, areplacement product or necessary parts will be provided.This limited warranty applies only to our product independently, and not to any other damageincurred due to the failure of the product.

    3. Prior to using SMC products, please read and understand the warranty terms and disclaimers notedin the specified catalog for the particular products.

    2) Vacuum pads are excluded from this 1 year warranty.

    A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.

    Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to

    the deterioration of rubber material are not covered by the limited warranty.

    Compliance Requirements

    1. The use of SMC products with production equipment for the manufacture of weapons of massdestruction (WMD) or any other weapon is strictly prohibited.

    2. The exports of SMC products or technology from one country to another are governed by therelevant security laws and regulation of the countries involved in the transaction. Prior to theshipment of a SMC product to another country, assure that all local rules governing that export areknown and followed.

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    Operator

    This operation manual is intended for those who have knowledge of machinery using pneumatic

    equipment, and have sufficient knowledge of assembly, operation and maintenance of suchequipment. Only those persons are allowed to perform assembly, operation and maintenance.

    Read and understand this operation manual carefully before assembling, operating or providingmaintenance to the product.

    Safety Instructions

    WarningDo not disassemble, modify (including changing the printed circuit board) or repair.

    An injury or failure can result.

    Do not operate the product outside of the specifications.

    Do not use for flammable or harmful fluids.

    Fire, malfunction, or damage to the product can result.

    Verify the specifications before use.

    Do not operate in an atmosphere containing flammable or explosive gases.

    Fire or an explosion can result.

    This product is not designed to be explosion proof.

    Do not use the product in a place where static electricity is a problem.

    Otherwise it can cause failure or malfunction of the system.

    If using the product in an interlocking circuit:

    Provide a double interlocking system, for example a mechanical system

    Check the product regularly for proper operation

    Otherwise malfunction can result, causing an accident.

    The following instructions must be followed during maintenance:

    Turn off the power supply

    Stop the air supply, exhaust the residual pressure and verify that the air is released before performing

    maintenance

    Otherwise an injury can result.

    CautionDo not touch the terminals and connectors while the power is on.

    Otherwise electric shock, malfunction or damage to the product can result.

    After maintenance is complete, perform appropriate functional inspections and leak tests.

    Stop operation if the equipment does not function properly or there is a leakage of fluid.

    When leakage occurs from parts other than the piping, the product might be faulty.

    Disconnect the power supply and stop the fluid supply.

    Do not apply fluid under leaking conditions.

    Safety cannot be assured in the case of unexpected malfunction.

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    Do not use a load which generates surge voltage.

    When a surge-generating load such as a relay or solenoid is driven directly, use a Pressure switch with a built-in

    surge absorbing element.

    The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikesin the system.

    Mount the product in a place that is not exposed to vibration or impact.

    Otherwise failure or malfunction can result.

    Prevent foreign matter such as remnant of wires from entering the Pressure switch.

    Take proper measures for the remnant not to enter the Pressure switch in order to prevent failure or malfunction.

    Do not use the product in an environment that is exposed to temperature cycle.

    Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.

    Do not expose the product to direct sunlight.

    If using in a location directly exposed to sunlight, shade the product from the sunlight.

    Otherwise failure or malfunction can result.

    Keep within the specified fluid and ambient temperatures range.

    The fluid and ambient temperatures should be 0 to 50 C. Operation under low temperature (5 C or less) leads tocause damage or operation failure due to frozen moist in the fluid or air.

    Protection against freezing is necessary. Air dryer is recommended for elimination of drain and water.

    Avoid sudden temperature change even within specified temperature.

    Do not operate close to a heat source, or in a location exposed to radiant heat.

    Otherwise malfunction can result.

    *Adjustment and Operation

    Turn the power on after connecting a load.

    Otherwise it can cause excess current causing instantaneous breakage of the Pressure switch.

    Do not short-circuit the load.

    Although error is displayed when the Pressure switch load is short circuit, generated excess current lead to cause

    the damage of the Pressure switch.

    Do not press the setting buttons with a sharp pointed object.It may damage the setting buttons.

    If using the product to detect very small pressure rates, warm up the product for 10 to 15 minutes first.

    There will be a drift on the display and the analogue output of approximate 1% immediately after the power supply

    is turned on, within 10 minutes.

    Perform settings suitable for the operating conditions.

    Incorrect setting can cause operation failure.

    For details of each setting, refer to page 21 to 46 of this manual.

    The Pressure switch is compulsory turned off for 4 seconds after power supplied.

    For 4 seconds after supplying power, the measurement output is turned off.

    Do not touch the LCD during operation.

    The display can vary due to static electricity.

    *MaintenanceTurn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of

    air before performing maintenance.

    There is a risk of unexpected malfunction.

    Perform regular maintenance and inspections.

    There is a risk of unexpected malfunction.

    Perform drainage regularly.

    If condensate enters the secondary side, it can cause operating failure of pneumatic equipment.

    Do not use solvents such as benzene, thinner etc. to clean the Pressure switch.

    They could damage the surface of the body and erase the markings on the body.

    Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully

    squeezed, then wipe up the stains again with a dry cloth.

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    Model Indication and How to order

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    Accessories / Part numbersIf an accessory is required independently, order with the following part number.

    Description Part number Remarks

    Bracket A ZS-38-A1 Mounting screw (M3x5L, 2 pcs)

    Bracket B ZS-38-A2 Mounting screw (M3x5L, 2 pcs)

    Bracket C ZS-38-A3 Mounting screw (M3x5L, 2 pcs)

    Panel mount adapter ZS-27-C Mounting screw (M3x8L, 2 pcs)

    Panel mount adapter + Front protective cover ZS-27-D Mounting screw (M3x8L, 2 pcs)

    Front protective cover ZS-27-01 -

    Lead wire with connector ZS-38-3L 3 cores for 1 output, 2 m

    Lead wire with connector ZS-38-4L 4 cores for 2 outputs, 2 m

    Lead wire with connector + connector cover ZS-38-3G 3 cores for 1 output, 2 m

    Lead wire with connector + connector cover ZS-38-4G 4 cores for 2 outputs, 2 m

    Lead wire with connector for copy function ZS-38-5L 3 cores (for copy function), 1 m

    Lead wire with connector unit for copy function ZS-38-U for copy function (10 slaves max)

    One-touch fitting 4 mm straight ZS-38-C4H O-ring and one-touch clip included

    One-touch fitting 6 mm straight ZS-38-C6H O-ring and one-touch clip included

    One-touch fitting 1/4 inch straight ZS-38-N7H O-ring and one-touch clip included

    One-touch fitting 4 mm elbow ZS-38-C4L O-ring and one-touch clip included

    One-touch fitting 6 mm elbow ZS-38-C6L O-ring and one-touch clip included

    One-touch fitting 1/4 inch elbow ZS-38-N7L O-ring and one-touch clip included

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    Summary of Product parts

    Names of individual parts

    Indicator LED (Green OUT1 and Red OUT2): Displays the switch output condition.

    LCD display: Displays the current status of pressure, setting mode, selected indication unit and error

    code. Four display modes can be selected: display always in red or green, or display

    changing from green to red, or red to green, according to the output status.

    button: Selects the mode or increases the ON/OFF set value.

    Press this button to change to the peak display mode.

    button: Selects the mode or decreases the ON/OFF set value.

    Press this button to change to the bottom display mode.

    button: Press this button to change to another mode and to set a value.

    Unit indication: Displays the unit currently selected. (only for kPa and MPa unit indication).

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    Definition and terminology

    Terms Meaning

    22-colour display 2 colours are used to indicate a value, which change according to the output

    status.

    77-segment display

    When "8" is shown on the display. It is called 7-segment because 8 consists of

    7 pieces of "- (segments)".

    Analogue current output Refer to "Analogue output (function)".

    Analogue output function A function to output the voltage or current in proportion to the pressure.

    Analogue voltage output Refer to "Analogue output (function)".

    A

    Auto preset

    A function to automatically set up the pressure by having equipment hold and

    release a workpiece via vacuum adsorption. This function is used in an

    application where vacuum adsorption of a workpiece is confirmed by a

    Pressure switch.

    B Bottom value display Displays the minimum pressure reached up to that moment.

    ChatteringThe problem of the switch output turning ON and OFF repeatedly around the

    set value at high frequency due to the effect of pulsation.

    Chattering prevention functionA function to delay the response time of switch output in order to prevent

    chattering.

    C

    Copy functionA function to copy a pressure setting value and function setting (excluding fine

    adjustment of display value).

    D

    Digit (Minimum setting unit)

    Shows how precisely the pressure can be displayed or set by the digital

    Pressure switch. When 1 digit=1 kPa, the pressure is given with an increment

    of 1kPa, e.g., 1, 2, 3, , 99, 100.

    EError indication

    With the self-diagnostic function of the Pressure switch, this indicates that thereis an error which could cause a switch failure.

    Fine adjustment mode Refer to "Fine adjustment of display value".

    Fine adjustment of display value

    A displayed pressure value can be adjusted within the range of 5%R.D.

    (5% of the displayed value). It is used if a true pressure value is known or to

    correct the difference of a displayed value of the measurement equipment

    nearby which measures the same pressure.

    F.S. (full span/full scale)

    Abbreviation for full span or full scale; this means the maximum fluctuation

    range of the Pressure switch rated value. For example, when the output

    voltage is 1 to 5[V], the F.S. will be 5-1=4[V]. (Ref: 1%F.S.=4 0.01=0.04[V])

    F

    Function selection mode

    This is a mode in which each function is set up, and is a separate menu fromthe pressure setup. If the setting needs to be changed, "F*", each item can be

    set up. The items to be set up are: display colour, operation mode, output type,

    response time, display resolution, fine adjustment of display value, auto preset,

    power-saving mode and security code number.

    HysteresisThe difference between the pressure switch ON and OFF points, used to

    prevent chattering.

    H

    Hysteresis mode Refer to "List of output modes" on page 29.

    Indication accuracy The deviation between displayed pressure value and the true pressure.I

    Indication colourThe colour of the digital display. There are four choices: normally green,

    normally red, green (off) to red (on), and red (off) to green (on).

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    Terms Meaning

    Insulation resistanceInsulation resistance of the product itself. The resistance between an

    electricical circuit and the pressure switch body.

    Indication resolution

    How fine the rated pressure range can be displayed (example: If a product for

    0 to 1 MPa can display pressure by 0.001 MPa, the display resolution is

    1/1000.)

    Indicator LED The LED that turns on when the switch output is on.

    I

    Indication unit The unit of pressure used on the display.

    KKey lock (function)

    A function that locks the setting buttons so that no accidental setting changes

    can be made.

    L Load impedance Refer to "Max. load impedance".

    Manual set upManual pressure set up without using auto preset. This term is used to

    distinguish from the pressure set up using auto preset.

    Master Pressure switch A Pressure switch whose settings are copied when using the copy function.

    Max. applied voltageThe maximum value of applied voltage available to the output wire of the NPN

    output.

    Max. load current The maximum current available to the output wire of the switch output.

    Max. (Min.) load impedanceThe maximum (minimum) load (resistance value and impedance) which can be

    connected to the output (output wire) of the analogue current output.

    Measurement modeThe condition in which the pressure is detected and displayed and the switch

    output is operating.

    M

    Min. setting unit Refer to "digit".

    Normal output

    The switch output operation in which the switch is turned on when pressure

    equal to or greater than the set value is detected. In the (hysteresis mode)

    window comparator mode, it is the operation in which the switch is turned on

    when pressure is within the switch output range (P1L to P1H or P2L to P2H).

    (Refer to "List of output modes" on page 29).

    N

    NPN (open collector) output The switch output which uses the NPN transistor for output.

    Operating mode There are two choices, hysteresis mode and window comparator mode.

    Output impedance

    The resistance value of a component between the voltage output element and

    the analogue voltage output. It is indicated as a resistance value which is

    converted in accordance with the condition in which resistance is directly

    connected to the voltage output element. There may be an error in the output

    voltage depending on this output impedance and the input impedance of

    customers' equipment. (example: If the Pressure switch with output impedance

    of 1 k is connected to the A/D converter to detect the analogue output of 5 V,

    the detected voltage by the A/D converter becomes 5(V) 1(M)/(1(k) +

    1(M))4.995(V), and there is an error of approximate 0.005 V).

    O

    Output typeThe operation type of the switch output. Either normal output or reversed

    output can be selected. (Refer to "List of output modes" on page 29).

    Peak value display Displays the maximum pressure reached up to that moment.

    Piping-port size The size of the port on the switch body with which a device can be connected.

    P

    PNP (open collector) output The switch output that uses the PNP transistor for output.

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    Terms Meaning

    Power saving mode The condition in which the display is turned off to reduce current consumption.

    Pressure-sensing part The pressure-detecting part of a pressure-detecting element.

    Pressure settingThe setting of pressure to determine the point at which the Pressure switch

    turns on and off.

    P

    Proof pressure The pressure beyond which the Pressure switch will be damaged.

    Rated pressure range

    The pressure range in which the Pressure switch meets the specifications.

    Values outside of this range can be set if they are within the set pressure

    range, but cannot be guaranteed to meet the product specifications.

    R.D.

    The value currently displayed.

    For example, when the displayed value is 1.000, 5%R.D. will be 0.05,

    which is 5% of 1.000, while for a displayed value of 0.800 it will be 0.04.

    RepeatabilityReproducibility of the displayed value for pressure and ON-OFF output

    operating point when the pressure changes.

    Residual voltageThe difference between the ideal ON voltage and the actual voltage when the

    switch output is on. It depends on the load current and ideally should be "0".

    Resolution Refer to "Indication resolution".

    Response time

    The elapsed time until the ON-OFF output begins operating, since the

    pressure supplied to the Pressure switch has reached the set value. Generally,

    the shorter the response time, the better the performance.

    Reversed output

    The switch output operation in which the switch is turned on when pressure

    equal to or less than the set value is detected. In the (hysteresis mode) window

    comparator mode, it indicates the operation in which a switch is turned on

    when pressure is outside the switch output range (n1L to n1H or n2L to n2H).(Refer to "List of output modes" on page 29.)

    R

    Ripple A type of chattering.

    Setting of function Refer to "Function selection mode".

    Setting pressure range The pressure range within which the switch output can be set.

    Slave Pressure switch A Pressure switch whose settings are copied to when using the copy function.

    S

    Switch output Alternatively called "ON-OFF output".

    U

    Unit selection function

    Function to change the unit in which the value of pressure is displayed. Only a

    product with this function can change the unit. A product with Unit selection

    function cannot be purchased if it is used within Japan. Pressure is indicated

    only by SI units in Japan.

    Wetted part

    (or part exposed to fluid)

    The part of the Pressure switch which is in contact with the detected fluid, such

    as a pressure sensor, seal, or fitting.

    Window comparator modeAn output type which holds the output when the pressure is within a certain

    range. (Refer to "List of output modes" on page 29).

    W

    Withstand voltage

    The ability to withstand a voltage applied between an electrical circuit and the

    body. If more voltage is applied to the product, the product may be damaged.

    (voltage mentioned here is not power voltage to activate the product).

    Z Zero clear function The function which can adjust the displayed pressure value to "0".

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    Mounting and Installation

    Installation

    Mounting with bracket: The required tightening torque of the piping port is 7 to 9 Nm.

    The required tightening torque of the mounting bracket screws is 0.5 to 0.7 Nm.

    Fix the bracket to the Pressure switch with the set screws M35 L (2 pcs) supplied.

    Bracket A (Model: ZS-38-A1)

    Bracket B (Model: ZS-38-A2)

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    Bracket C (Model: ZS-38-A3)

    : The bracket A/B/C can be mounted in 4 ways.

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    Mounting with panel mount adapter

    Fix the panel mount adapter to the Pressure switch with the set screws M38 L (2 pcs) supplied.

    Panel mount adapter (Model: ZS-27-C)

    Panel mount adapter + Front protective cover (Model: ZS-27-D)

    : The panel mount adapter can be rotated by 90 degrees for mounting.

    Note when removing the switch

    The Pressure switch with panel mount adapter can be removed from the installation

    by removing 2 screws and releasing the hooks at the sides, as illustrated.

    Take care not to damage the Pressure switch and panel mount adapter.

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    Piping

    Connection using One-touch fitting1. Cut the tube end perpendicular.

    2. Hold the tube and insert it into the One-touch fitting slowly until it bottoms out.

    WarningDo not use the Pressure switch in a place where electrical static charge will be a problem.

    It can cause an error and damage to the system.

    Allow sufficient tube length to prevent twist and tensile or moment loads from being applied to the fitting

    or tube.

    When using a tube manufactured by a company other than SMC, check that its outside diameter

    tolerance satisfies the following values:

    1) Nylon tube: 0.1 mm maximum

    2) Soft nylon tube: 0.1 mm maximum

    3) Polyurethane tube: +0.15 mm/-2 mm maximum

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    Wiring

    ConnectionConnections should only be made with the power supply turned off.

    Use a separate route for the Pressure switch wiring and any power or high voltage wiring. Otherwise,

    malfunction may result due to noise.

    Ensure that the FG terminal is connected to ground when using a commercially available switch-mode

    power supply. When a switch-mode power supply is connected to the product, switching noise will be

    superimposed and the product specification can no longer be met. This can be prevented by inserting a

    noise filter, such as a line noise filter and ferrite core, between the switch-mode power supply and the

    product, or by using a series power supply instead of a switch-mode power supply.

    Connector

    Connecting/Disconnecting

    When mounting the connector, insert it straight into the socket, holding the lever and connector body, and

    push the connector until the lever hooks into the housing, and locks.

    When removing the connector, press down the lever to release the hook from the housing and pull the

    connector straight out.

    Connector pin numbers

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    Internal circuit and wiring example

    Z/ISE30A(F)- - -

    Output specification

    -N

    NPN open collector 1 output

    Max. 28 V, 80 mA

    Residual voltage 1 V or less

    -P

    PNP open collector 1 output

    Max. 80 mA

    Residual voltage 1 V or less

    -ANPN open collector 2 outputs

    Max. 28 V, 80 mA

    Residual voltage 1 V or less

    -B

    PNP open collector 2 outputs

    Max. 80 mA

    Residual voltage 1 V or less

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    -CNPN open collector 1 output

    Max. 28 V, 80 mA

    Residual voltage 1 V or less

    Analogue voltage output

    Output impedance approx. 1 k

    -D

    NPN open collector 1 output

    Max. 28 V, 80 mAResidual voltage 1 V or less

    Analogue current output

    Max. load impedance

    300 at 12 V power supply voltage

    600 at 24 V power supply voltage

    Min. load impedance 50

    -E

    PNP open collector 1 outputMax. 80 mA

    Residual voltage 1 V or less

    Analogue voltage output

    Output impedance approx. 1 k

    -F

    PNP open collector 1 output

    Max. 80 mA

    Residual voltage 1 V or lessAnalogue current output

    Max. load impedance

    300 at 12 V power supply voltage

    600 at 24 V power supply voltage

    Min. load impedance 50

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    Pressure Setting

    Measurement mode

    The measurement mode is the condition where the pressure is detected and displayed, and the switch

    function is operating.

    This is the basic mode, and other modes should be selected for setting changes and other function settings.

    Setting the ON and OFF points of the Pressure switch.

    Operation

    When the pressure exceeds a set point, the Pressure switch will be turned ON.

    When the pressure falls below the set point by the amount of hysteresis or more, the Pressure switch will be

    turned OFF.

    The default setting of the output set value is the central value between the atmospheric pressure and the

    upper limit of the rated pressure range.

    If this condition, shown below, is acceptable, then keep these settings.

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    [Hysteresis mode]

    1, Press the button once in measurement mode.

    2, [P_1] or [n_1] and the set value are displayed in turn.

    3, Press the or button to change the set value.

    The button is to increase and the button is to decrease.

    Press the button once to increase by one digit, and press it continuously to keep increasing the

    set value.

    Press the button once to decrease by one digit, and press it continuously to keep decreasing the

    set value.

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    4, Press the button to finish the setting.

    For models with 2 outputs, [P_2] or [n_2] will be displayed. Set as above.

    The Pressure switch operates within a set pressure range (from P1L to P1H) during window comparator

    mode. Set P1L (switch lower limit) and P1H (switch upper limit) with the setting procedure above.

    (When reversed output is selected, [n1L] and [n1H] are displayed.)

    Zero clear of Display

    The display is reset to zero when the and buttons are pressed simultaneously for

    1 second. For the first operation, always perform zero clear with no pressure applied.

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    Function Setting

    Function selection mode

    In measurement mode, press the button for 2 seconds or longer to display [F 0]. Select to display the

    function to be changed, [F ].

    Press the button for 2 seconds or longer in function selection mode to return to measurement mode.

    : Some functions are not available depending on part number. All functions are displayed with [F ] followed by the function

    description. If a function is not available, the function is displayed as [---].

    Default settingAt the time of shipment, the following settings are provided.

    If this condition is acceptable, then keep these settings.

    To change the settings, enter function selection mode.

    [F 0] Unit selection function See page 26

    Unit specification Model Default setting

    ISE30A MPaNil or M

    ZSE30A(F) kPa

    ISE30AP

    ZSE30A(F)psi

    [F 1] Setting of OUT1 See page 27

    Item Description Default setting

    Output mode Select hysteresis mode or window comparator mode. Hysteresis mode

    Reversed output Select reversed output. Normal output

    Pressure setting Set the ON or OFF point of the switch output

    ISE30A: 0.500 MPa

    ZSE30A: -50.5 kPa

    ZSE30AF: 50.0 kPa

    Hysteresis Set the hysteresis to prevent chattering.

    ISE30A: 0.050 MPa

    ZSE30A: 5.1 kPa

    ZSE30AF: 5.0 kPa

    Display colour Select the display colour.ON: Green

    OFF: Red

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    [F 2] Setting of OUT2 See page 30

    Same setting as for [F 1] OUT1.

    The display colour is linked to the setting of OUT1, and can not be set for OUT2.

    Other parameter settings

    Item Page Default setting

    [F 3] Response time page 30 2.5 ms

    [F 4] Display resolution page 31 1000-split

    [F 5] Auto-preset function page 32 Manual

    [F 6] Fine adjustment of display value page 34 0%

    [F 7] Power saving mode page 35 OFF

    [F 8] Security code page 36 OFF

    [F90] Setting of all functions page 37 OFF

    [F97] Copy function page 39 OFF[F98] Check of output page 41 Normal

    [F99] Reset to the default setting page 43 OFF

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    [F 0] Unit selection function

    Only the product with Unit selection function can be set.The displayed unit can be changed, and depends on the pressure range.

    (kPa/MPa units are available when the product does not have the unit selection function).

    Press the or button in function selection mode to display [F 0].

    Press the button. Move on to select the display unit.

    Press the button to set. Return to function selection mode.

    Setting of [F 0] Unit selection function completed

    Display unit and minimum setting unit

    Unit ZSE30AF ZSE30A ISE30A

    MPa 0.001 0.001 0.001

    kPa 0.1 0.1 1

    kgf/cm2

    0.001 0.001 0.01

    bar 0.001 0.001 0.01

    psi 0.01 0.01 0.1

    InHg 0.1 0.1 -

    mmHg 1 1 -

    Select the Display Unit

    Press the or button to select the display

    unit.

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    [F 1] Setting of OUT1

    Set output method of OUT1.

    The output turns on when the pressure exceeds the set value. The default setting of the output set value is

    the central value between the atmospheric pressure and the upper limit of the rated pressure range.The display colour depends on the condition of OUT1.

    The default setting of the display colour is as follows: green display when the output is ON and red display

    when the output is OFF.

    For the operation of each setting, refer to "List of output modes" on page 29.

    Press the or button in function selection mode to display [F 1].

    Press the button. Move on to setting of output mode.

    Press the button to set. Move on to setting of reversed output.

    Press the button to set. Move on to setting of pressure.

    Press the button to set. Move on to setting of hysteresis.

    Select output mode

    Press the or button to select output mode.

    Select reversed output

    Press the or button to select reversed

    output.

    Pressure Setting

    Set the pressure based on the setting procedure on page 22.

    "P" becomes "n" when reversed output is selected. ([P_1] [n_1])

    Hysteresis mode: [P_1]

    Window comparator mode: [P1L][P1H]

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    Press the button to set. Move on to setting of display colour.

    Press the button to set. Return to function selection mode.

    Setting of [F 1] operation of OUT1 completed

    1: The selected parameter becomes effective after pressing the button.

    2: After setting, it is possible to move to measurement mode by pressing the button for 2 seconds or longer.

    Setting of Hysteresis

    Press the or button to select hysteresis.

    Selection of display colour

    Press the or button to select display colour.

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    List of output modes

    If the set point when the switch output is changed is outside the set pressure range due to switching

    between normal and reversed output, the hysteresis will automatically be compensated.

    : The above figure shows the operation of OUT1.

    For the operation of OUT2, "1" shown in the figure above becomes "2". (Ex) P_1 P_2

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    [F 2] Setting of OUT2

    Set output method of OUT2.

    The display colour is linked to the setting of OUT1, and can not be set for OUT2

    Press the or button in function selection mode to display [F 2].

    Press the button Moves on to setting of output mode

    Set [F 2] based on [F 1] setting of OUT1 (page 27 to 29)

    : If there is only 1 output or the analogue output is used, the display indicates [---], and this function cannot be set.

    [F 3] Response time

    Select the response time of the switch output.

    Output chattering can be prevented by setting the response time.

    Press the or button in function selection mode to display [F 3].

    Press the button. Move on to setting of response time.

    Press the button to set. Return to function selection mode.

    Setting of [F 3] Response time completed

    Setting of response time

    Press the or button to select response time.

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    [F 4] Display resolution

    This function is used to change the pressure display resolution.

    This can be used to prevent the digits from flickering on the display.

    Press the or button in function selection mode to display [F 4].

    Press the button. Move on to setting of display resolution.

    Press the button to set. Return to function selection mode.

    Setting of [F 4] Display resolution completed

    : Not selectable depending on the selected display units.

    The display resolution selectable unit is MPa, kPa (for ZSE only), kgf/cm2, bar, psi and inHg.

    The units kgf/cm2, bar, psi and inHg are selectable only for models with the unit selection function.

    See [F 0] Unit selection function on page 26.

    Setting of display resolution

    Press the or button to select display

    resolution.

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    [F 5] Auto-preset function

    When hysteresis mode is selected, the auto-preset function can calculate an optimum pressure value

    automatically based on the on-going operation.

    Press the or button in function selection mode to display [F 5].

    Press the button. Move on to setting of auto-preset.

    Press the button to set. Return to function selection mode.

    Setting of [F 5] Auto-preset completed

    Press the button during measurement mode to set the pressure.

    Then press the button again to change the pressure setting, while the display is flashing.

    Setting of Auto-preset

    Press the or button to select auto-preset.

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    Auto-preset

    When auto-preset is selected in function selection mode, the set pressure can be calculated and stored

    from a measured pressure value. The set value is automatically optimized by repeating the suction and

    release of the workpiece during setting.

    1, Selection of auto-preset OUT1Press the button in measurement mode to display "AP1".

    (If OUT1 does not need to be set, press the and buttons

    simultaneously for 1 second or longer to move to "AP2").

    2, Preparation of OUT1 device

    Prepare the device for which the pressure of OUT1 is to be set.

    3, Setting of auto-preset value for OUT1

    Press the button to display "A1L".

    After measurement starts, operate the device and change the pressure.When the pressure change is detected, "A1H" will appear automatically,

    and so continue to operate the device.

    (If the and buttons are pressed simultaneously for 1 second or longer

    while "A1L" is displayed, measurement is stopped and "AP2" will appear).

    4, Selection of auto-preset OUT2Press the button to set "P_1" and "H_1" ("n_1" and "H_1" for reversed mode) and display "AP2".

    (If OUT2 does not need to be set, press the and buttons simultaneously for 1 second or longer to

    return to measurement mode).

    5, Preparation and setting of OUT2 device

    Prepare the device for which the pressure of OUT2 is to be set, and perform the setting of OUT2 in the

    same way as for OUT1.After "A2L" is displayed and measurement starts, the pressure change will be detected, and "A2H" will

    appear automatically.

    (If the and buttons are pressed simultaneously for 1 second or longer when "A2L" is displayed,

    measurement is stopped and the display will return to measurement mode).

    6, Completion of settingPress the button to set "P_2" and "H_2" ("n_2" and "H_2" for reversed output) and complete

    auto-preset mode. After that, the display will return to measurement mode.

    The set values for OUT1 are displayed in auto-preset mode as follows:

    Normal output Reversed output

    P_1 = A-(A-B)/4 n_1 = B+(A-B)/4 A = Max. pressureH_1 = (A-B)/2 H_1 = (A-B)/2 B = Min. pressure

    The set values of OUT2 become as follows "_", i.e. "P_2", "n_2", "H_2".

    If this setting is not necessary, press the and buttons simultaneously for 1 second or longer.

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    [F 6] Fine adjustment of display value

    This function is used to manually perform fine adjustment of the displayed pressure.

    It is adjustable within the range 5%R.D.

    Press the or button in function selection mode to display [F 6].

    Press the button. Move on to setting of fine adjustment of display value.

    Press the button to set

    Press the button to set. Return to function selection mode.

    Setting of [F 6] Fine adjustment of display value completed

    Setting of fine adjustment of display value

    Press the or button to change the set

    pressure value.

    If the and buttons are pressedsimultaneously for 1 second or longer while[FSC] is displayed, the adjusted value is set.

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    [F 7] Power saving mode

    Power saving mode is selectable.

    When the Pressure switch is left for 30 seconds with no key operation, it will enter power saving mode.

    Press the or button in function selection mode to display [F 7].

    Press the button. Move on to setting of power saving mode.

    Press the button to set. Return to function selection mode.

    Setting of [F 7] Power saving mode completed

    In power saving mode, any key operation will return the normal display. If there is no key operation for 30

    seconds, the display will return to power saving mode (only in measurement mode).

    In power saving mode, only the decimal points and

    indicator LEDs will flash (the LEDs flash only when

    the switch is ON).

    : The indicator LEDs will flash when the switch is ON, but it is not synchronized with the output.

    Setting of power saving mode

    Press the or button to select power saving

    mode.

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    [F 8] Security code

    A security code can be selected, which must be entered to unlock the keys when the keys are locked.

    Press the or button in function selection mode to display [F 8].

    Press the button. Move on to setting of security code.

    Press the button to set. Return to function selection mode.

    Setting of [F 8] Security code completed

    If the security code is used, it becomes necessary to enter the security code to release the key lock.The security code can be decided optionally by the operator.

    The default setting is "0000".

    Refer to page 45 for the security code input.

    Setting of security code

    Press the or button to select security code.

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    Special function setting

    [F90] Setting of all functions

    All functions can be set, one after the other.

    Press the or button in function selection mode to display [F90].

    Press the button. Move on to setting of all functions.

    [on] (used) selected

    Setting of each function 1

    [oFF] (unused)

    selected.

    Press the button

    to set.

    Return to function

    selection mode.

    After the change to [oFF] (unused),

    press the button to set.

    Return to function selection mode.

    Press the

    button for 2

    seconds or longer.

    [F90] Setting of all functions completed Measurement mode

    1: Setting of functions

    Every time the button is pressed, the function steps in the order of Function setting on page 38.

    Set using the or buttons.

    Refer to each section for further details of the setting.

    Setting of all functions

    Press the or button to select all functions.

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    Order of Function setting

    Order Function Applicable model

    1 Selection of display unit All models

    2 Select output mode (OUT1) All models

    3 Select reversed output (OUT1) All models

    4 Setting of pressure (OUT1) All models

    5 Setting of hysteresis (OUT1) All models

    6 Setting of display colour All models

    7 Select output mode (OUT2)

    8 Select reversed output (OUT2)

    9 Setting of pressure (OUT2)

    10 Setting of hysteresis (OUT2)

    Only for the product

    with output specification

    of NPN2 and PNP2

    11 Response time All models

    12 Display resolution All models

    13 Auto-preset function All models

    14 Fine adjustment of display value All models

    15 Power saving mode All models

    16 Security code All models

    : Measurement mode will return from any setting by pressing the button for 2 seconds or longer.

    : Function that will be set by the return to the measurement mode.

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    [F97] Copy function

    The set values of pressure and functions (except for corrected value of fine adjustment of display value) can

    be copied. When the pressure range, output and unit specifications are the same, this function becomes

    available. The set value can be copied to up to 10 pressure switches simultaneously.

    Connect the Pressure switches with the power supply turned off.

    Connect the FUNC terminals of the master Pressure switch and the slave Pressure switches, and then

    turn on the power supply.

    The master Pressure switch is the switch from which the setting is to be copied.

    The slave Pressure switch is the switch to which the setting is to be copied.

    Press the or button of the master Pressure switch in function selection mode to display [F97].

    Press the button. Move on to the selection of copy function.

    Press the button to set.

    Selection of copy function

    Press the or button to select copy function.

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    Press the button to start copying.

    The master Pressure switch The slave Pressure switch

    Sending/

    Receiving

    Copy

    completed

    (Red) (Green)

    Press the

    button.

    To complete the copy function,

    press the and buttons

    simultaneously for 1 second or longer. Setting of [F97] Copy function completed

    : If the copy to the slave pressure switch is not completed, it is detected as a copy function sending/receiving error.

    Press the and buttons simultaneously for 1 second or longer to return to measurement mode. Then, check the wiring and

    specifications of the switch and retry the copy function.

    The copy can be made continuously andthe copy ready status can be held evenif the power supply is turned off.

    Press the and

    buttons simultaneouslyfor 1 second or longer.

    Press the button.

    Flashing(Red)

    Flashing(Green)

    The copy ready status is held even if the power

    supply is turned off.

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    [F98] Check of output

    Output from the switch can be confirmed.

    It can be selected to provide or not provide the output.

    Press the or button in function selection mode to display [F98].

    Press the button. Move on to check of output.

    If [F] (forcibly output) is selected

    Press the button to set.If [A] (normal

    output) is

    selected,

    Press the

    button to set.

    Return to

    function

    selection mode.

    If OUT2 output

    is not provided,

    press the

    button to set

    after returning

    to [A] (normal

    output).

    Return to

    function

    selection mode.

    If OUT2 output is

    provided,

    press the button

    to set.

    Check of output

    Press the or button to select check of

    output.

    OUT1 check of output

    Press the or button toselect OUT1 check of output.

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    Press the

    button to setafter returning

    to [A] (normal

    output).

    Return tofunction

    selection mode.

    Press the

    buttonfor 2 seconds

    or longer.

    Setting of [F98] Check of output completed Measurement mode

    : If the button is pressed for 2 seconds or longer, the mode is returned to measurement mode regardless of the current mode.

    OUT2 check of

    output

    Press the orbutton to

    select OUT2

    check of output.

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    [F99] Reset to the default setting

    If the setting of the pressure switch becomes unknown, the default setting can be restored.

    Press the or button in function selection mode to display [F99].

    Press the button. Move on to reset to the default setting.

    [oFF] (unused) selected

    Press the button to set

    Return to function selection

    mode.

    The setting is reset to the

    default setting, and the mode

    returns to the function

    selection mode.

    Setting of [F99] Reset to the default setting completed

    Reset to the default setting

    Set the display [ON] by pressing the orbutton, then press the and buttons

    simultaneously for 5 seconds or longer.

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    Other Settings

    Peak/Bottom value display

    The maximum (minimum) pressure from when the power was supplied to this moment is detected and

    updated. In peak/bottom display mode, this pressure is displayed.

    For peak display, when the button is pressed for 1 second or longer, the maximum pressure and "Hi"starts flashing, and is held.

    To release holding the display of the maximum pressure, press the button for 1 second or longer again

    to return to measurement mode.

    For bottom display, when the button is pressed for 1 second or longer, the minimum pressure and "Lo"

    starts flashing, and is held.

    To release holding the display of the minimum pressure, press the button for 1 second or longer again

    to return to measurement mode.

    If the and buttons are pressed simultaneously for 1 second or longer while the pressure is being

    held, the maximum (minimum) values are reset.

    Zero clearThe displayed value can be adjusted to zero when the measured pressure is within 7%F.S. (3.5%F.S.

    for compound pressure) of the pressure, at the time of shipment from the factory.

    (A tolerance range of1%F.S. may apply due to individual product differences).

    Press the and buttons simultaneously for 1 second or longer, to clear the display to "0".

    The display will return to measurement mode automatically.

    Key lock

    The key lock function is used to prevent errors occurring due to unintentional changes of the set values.

    If a button operation is performed while the key lock setting is ON, "LoC" is displayed for approximately 1

    second.

    (When the button is pressed, the set pressure will be displayed following "LoC").

    1, Press the button for 5 seconds or longer in measurement mode.

    The current setting "LoC" or "UnL" will be displayed.

    (Selecting or releasing the key lock is carried out in a similar way).

    2, Press the or button to select key lock (or key unlock).

    3, Press the button to store the setting.

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    Locking

    1, Press the button for 5 seconds or longer in measurement mode.

    The current setting UnL is displayed.

    2, Press the or button to select keys lock LoC.

    3, Press the button to store the setting.

    Unlocking

    1, Press the button for 5 seconds or longer in measurement mode.

    The current setting LoC is displayed.

    2, Press the or button to select keys unlock UnL.

    3, When the button is pressed, input of the security code will be requested.

    For how to enter the security code, refer to "How to enter the security code" on page 46.

    4, If the security code entered is correct, the display will change to UnL. Press any of the , or

    buttons to release the key lock and return to measurement mode.

    If the security code entered is incorrect, FAL will be displayed and the security code must be entered

    again. If an incorrect security code is entered three times, LoC is be displayed and the display will

    return to measurement mode.

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    How to change the security code

    At the time of shipment, the security code is set to 0000, but this can be changed to any number.

    1, After the key lock setting has been completed, perform the first three steps in the unlocking

    procedure (page 45).

    2, After the security code has been entered and the display changes to UnL, press the and

    buttons simultaneously for 5 seconds or longer.

    0000 is displayed and a new security code can now be entered.

    For how to enter the security code, refer to "How to enter the security code".

    The new security code will be displayed.

    3, After checking the security code is as required, press the button for 1 second or longer.The display will return to measurement mode.

    At this time, if the or button is pressed, any security code changes are lost, and the

    change of security code procedure must be repeated.

    How to enter the security code

    The first digit will start flashing.

    Press the or button to select a value.

    Press the button to set and the next digit will start flashing.

    (If the button is pressed at the last digit, the

    first digit will start flashing again).

    After the setting is completed, press the button for

    1 second or longer.

    (If a key operation is not performed for 30 seconds

    while entering the security code, the measurementmode will return).

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    If the security code is forgotten

    The following procedure can be used when the security code has been forgotten.

    Press the button for 5 seconds or longer in measurement mode.The current setting "UnL" or "LoC" is displayed.

    Press the and buttons simultaneously for 5 seconds or longer.

    Then, press the and buttons simultaneously for 5 seconds or longer.

    : There will be no change to the display.

    (at this time, if another operation is performed or no key operation is performed for 30 seconds, the

    display will return to measurement mode).

    Press the and buttons simultaneously for 5 seconds or longer. The display will change to "0000"

    and the security code change mode will return.

    Refer to "How to change the security code" (page 46) and select a new security code.

    The new security code will be displayed.

    Check the security code is as required, and press the button for 1 second or longer.

    The display will return to measurement mode.

    At this time, if the or button is pressed, any security code changes will be lost, and the change of

    security code procedure must be repeated.

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    Troubleshooting

    Troubleshooting

    Applicable Pressure switch: ZSE30A(F)/ISE30A

    If the cause of the failure cannot be identified and normal operation can be recovered by replacement with anew Pressure switch, this indicates that the Pressure switch itself is faulty. Pressure switch damage can be

    caused by the operating environment (network construction, etc.), therefore contact SMC.

    Yes

    No

    The pressureswitch does notoperate correctly

    Refer to FaultNo.1

    The switch outputis ON

    The Indicator LEDis ON

    The indicator LEDoperates incorrectly

    The switch outputis OFF

    The switch outputis chattering

    The Indicator LEDis OFF

    The IndicatorLED is OFF

    The Indicator LEDis ON

    The product isfaulty

    Refer to FaultNo.2

    Refer to FaultNo.1

    Refer to FaultNo.4

    Refer to FaultNo.3

    The product isfaulty

    The product isfaulty

    Analogue outputis not provided

    (specified accuracyis not satisfied)

    Refer to FaultNo.6

    Slow switchoutput response

    Refer to FaultNo.5

    An Error isdisplayed

    Refer to FaultNo.7

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    The units cannotbe changed

    The buttons cannotbe operated

    The display

    fluctuates

    The product is

    noisy

    The productIs loose

    The displaydisappears

    The displayflashes

    Pressure displaydifference when using

    2 or more pressureswitches

    Refer to Fault

    No.8

    The display is

    not normal

    Refer to FaultNo.9

    Refer to FaultNo.9

    Refer to FaultNo.11

    Refer to FaultNo.14

    Refer to FaultNo.13

    Refer to FaultNo.15

    Refer to Fault

    No.16

    The displaybreaks off

    Refer to Fault

    No.19

    Refer to FaultNo.10

    The display accuracydoes not satisfy the

    specifications

    Refer to FaultNo.12

    Copy function error Not able to copy

    Slave pressureswitch does not

    complete copying

    Refer to FaultNo.17

    Refer to FaultNo.18

    Yes

    No

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    No.PS##-OML0003-C

    Faults and countermeasures

    Fault No. Fault Possible cause Investigation method Countermeasure

    Incorrect pressure

    setting

    (1) Check the set pressure.

    (2) Check the operation mode,

    hysteresis and output type.

    (hysteresis mode / window

    comparator mode, normal /

    reversed output)

    (1) Reset the pressure

    setting.

    (2) Reset the function

    settings.

    1

    Output remains

    ON.

    Indicator LED

    remains ON.

    Output remains

    OFF.

    Indicator LED

    remains OFF. Product failure Replace the product.

    Incorrect wiring

    Check the wiring of the output.

    Check if the load is connected

    directly to DC(+) or DC(-).

    Correct the wiring.2

    Output remains

    ON.

    Indicator LED

    works correctly. Product failure Replace the product.

    Incorrect wiring

    Check the wiring of the output.

    Check if the load is connected

    directly to DC(+) or DC(-).

    Correct the wiring.

    Unsuitable model

    selection

    Check if PNP is used when NPN

    should have been selected, or the

    other way around.

    Review the selected model

    (output type).

    Broken lead wire

    Check if there is bending stress

    applied to any parts of the lead wire.

    (bending radius and tensile force

    applied).

    Correct the wiring

    conditions. (adjust the

    tensile force and increase

    the bending radius).

    3

    Output remains

    OFF.

    Indicator LED

    works correctly.

    Product failure Replace the product.

    Incorrect wiring

    Check the wiring.

    Check that the brown and blue wires

    are connected to DC(+) and DC(-)

    respectively, and if the output wiring

    is loose (contact failure).

    Correct the wiring.

    Incorrect settings

    (1) Check the set pressure.

    (2) Check that the hysteresis range

    is not too narrow.

    (3) Check the response time set at

    initial setting.

    Check that the response time is

    not too short.

    (1) Reset the pressure

    setting.

    (2) Increase the hysteresis.

    (3) Reset the function

    settings.

    4

    Switch output

    generates

    chattering.

    Product failure Replace the product.

    5Slow switch

    output response

    Incorrect pressure

    setting

    Check the pressure setting.

    Check that the detected pressure

    and the set pressure value are not

    the same or not too close.

    Reset the pressure setting.

    Set the pressure setting

    value so it is not too close

    to the detected pressure.

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    No.PS##-OML0003-C

    Fault No. Fault Possible cause Investigation method Countermeasure

    Incorrect power

    supply

    Check that the power supply voltage is

    within the range 12 to 24 VDC 10%.

    Supply the correct voltage of

    12 to 24 VDC 10%.

    Incorrect wiring

    Check the wiring to the power supply.

    Check that the brown and blue wires

    are connected to DC(+) and DC(-)

    respectively and that the output wiring

    is not loose (contact failure).

    Correct the wiring.

    8Displayed value

    fluctuates.

    Factory pressure

    change

    Check if the factory pressure has

    changed.

    If the fluctuation is not

    acceptable, the pressure

    switch display resolution can

    be changed.

    Incorrect power

    supply

    Check that the power supply voltage

    is within the range of 12 to 24 VDC10%.

    Supply the correct voltage

    of 12 to 24 VDC 10%.

    Power saving

    mode

    Check if the power saving mode is

    selected.Reset the function settings.

    Incorrect wiring

    Check the power supply wiring.

    Check that the brown and blue wires

    are connected to DC(+) and DC(-)

    respectively and that the output

    wiring is not loose (contact failure).

    Correct the wiring.

    9

    Display turns

    OFF.

    Part of the

    display is

    missing.

    Product failure Replace the product.

    The peak /

    bottom value

    display mode is

    selected.

    Check if the peak value or bottomvalue display mode has been

    selected.

    Turn off the peak / bottomvalue display mode if not

    required.

    10Display is

    flashing.

    Wiring failure

    (1) Check the power supply wiring.

    (2) Check if there is bending stress

    applied to any parts of the lead

    wire.

    (1) Correct the wiring

    (2) Correct the wiring

    conditions (reduce the

    tensile force and

    increase the bending

    radius).

    Dispersion

    within the

    displayaccuracy range

    Check if the dispersion is within the

    display accuracy range.

    Use the fine adjustment

    mode to adjust the display if

    the dispersion is within thedisplay accuracy range.

    11

    Pressure display

    difference when

    using 2 or more

    Pressure

    switches.Product failure Replace the product.

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    No.PS##-OML0003-C

    Fault No. Fault Possible cause Investigation method Countermeasure

    Foreign matterCheck if any foreign matter has

    entered the pressure port.

    Install a 5 m filter to

    prevent foreign matter fromentering the pressure port.

    Also, clean the filter

    regularly to prevent

    drainage deposits.

    Air or fluid

    leakage

    Check if air or fluid are leaking from

    the piping.

    Rework the piping.

    If an excessive tightening

    torque is applied, the

    mounting bracket, screws or

    the product may be

    damaged.

    Insufficient

    warm-up time

    Check if the product satisfies the

    specified accuracy after 10 minutes

    warm up time.

    After energizing, the displayand output can drift. For

    detecting fine pressures,

    warm up the product for 10 to

    15 minutes.

    12

    The pressure

    display accuracy

    does not satisfy

    the specifications.

    Product failure Replace the product.

    Improper model

    selection

    (selection of

    model without

    unit selection

    function")

    Check if there is an "-M" at the end of

    the part number printed on the

    product.

    "M" in the part number

    means that the units cannot

    be changed.

    (kPaMPa can be selected)

    : The unit change function is

    not available in Japan due to

    a new measurement law.: It is fixed to the SI unit "kPa",

    "MPa".

    13

    The display units

    cannot be

    changed.

    Product failure Replace the product.

    Key lock modeCheck if the key lock mode is turned

    on.Turn off the key lock mode.

    14

    The buttons

    cannot be

    operated. Product failure Replace the product.

    Incorrect

    installation

    Check that the panel mount adapter

    and the product are correctly

    assembled.

    Mount the product on the

    panel correctly.15The product is

    loose.

    Product failure Replace the product.

    Air or fluid

    leakage

    Check if air or fluid are leaking from

    the piping.

    Rework the piping.

    If an excessive tightening

    torque is applied, the

    mounting bracket, screws or

    the product may be

    damaged.

    16The product is

    noisy.

    Product failure Replace the product.

    Incorrect wiring

    (1) Check the wiring connection at

    the FUNC terminal.

    (2) Check the power supply wiring.

    Correct the wiring.17

    Copy function

    error

    Unable to copy

    Product failure Replace the product.

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    No.PS##-OML0003-C

    Fault No. Fault Possible cause Investigation method Countermeasure

    Incorrect wiring

    (1) Check the wiring connection atthe FUNC terminal.

    Check the power supply wiring.

    (2) Check the lead wire lengths.

    (1) Correct the wiring.

    (2) The maximumtransmitting distance of

    the copy function is 4 m.

    Shorten the lead wire to

    4 m or less.

    Improper model

    selected

    The model number of the master

    Pressure switch and the slave

    Pressure switch are different from

    each other.

    Check the model numbers.

    Copying is available when

    the pressure range, output

    specification and units

    specification are identical.

    Too many

    pressureswitches

    connected

    Check the number of connectedslave Pressure switches.

    The number of connected

    products for which copying

    is possible is up to 10 pcs.

    Reduce the number to

    10 pcs or less.

    18

    Slave Pressure

    switch does not

    complete the

    copy function.

    Product failure Replace the product.

    Pressure source

    fluctuation, small

    hysteresis or the

    response time is

    too short.

    (1) Check the set pressure

    (hysteresis)

    (2) Check the response time

    (1) Check the pressure

    setting.

    (2) Reset the function

    settings.

    Incorrect wiringor broken lead

    wire

    (1) Check the power supply wiring.(2) Check if there is bending stress

    applied to any parts of the lead wire.

    (1) Correct the wiring

    (2) Correct the wiring

    conditions (reduce the

    tensile force and

    increase the bending

    radius).

    19

    The operation is

    unstable.

    (chattering)

    Product failure Replace the product.

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    No.PS##-OML0003-C

    Error indication

    This function is to display error location and content when a problem or an error occurs.

    Error Name Error Display Error Type Troubleshooting Method

    Over current

    Error

    The switch output load current is

    more than 80 mA.

    Turn the power off and remove the

    cause of the over current.

    Then turn the power on.

    Residual

    Pressure Error

    During zero clear operation, pressure

    above 7%F.S. (3.5%F.S. for

    compound pressure) has been

    applied. After 1 second, the mode will

    return to measurement mode. The

    zero clear range can vary 1%F.S.

    with individual product differences.

    Perform zero clear operation again

    after restoring the applied pressure to

    an atmospheric pressure condition.

    Pressure has exceeded the upper

    limit of the set pressure range.Pressurizing Error

    Pressure has exceeded the lower

    limit of the set pressure range.

    Adjust the applied pressure to a level

    within the set pressure range.

    System Error

    Displayed in the case of an internal

    data error.

    Turn the power off and turn it on

    again.

    If resetting fails, an investigation bySMC Corporation will be required.

    If the error can not be reset after the above measures are taken, then please contact SMC.

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    No.PS##-OML0003-C

    Specifications

    Specifications

    Model No.ZSE30A

    (vacuum)

    ZSE30AF

    (compound)

    ISE30A

    (positive pressure)

    Rated pressure range 0.0 to -101.0 kPa -100.0 to 100.0 kPa -0.100 to 1.000 MPa

    Set pressure range 10.0 to -105.0 kPa -105.0 to 105.0 kPa -0.105 to 1.050 MPa

    Withstand pressure 500 kPa 500 kPa 1.5 MPa

    Minimum display unit 0.1 kPa 0.1 kPa 0.001 MPa

    Applicable fluid Air, inert gases and incombustible gases

    Power supply voltage 12 to 24 VDC 10%, ripple (p-p) 10% or less (protected against reverse connection)

    Current consumption 40 mA or less

    Switch outputNPN or PNP open collector output : 1 output

    NPN or PNP open collector output : 2 outputs (selectable)

    Max. load current 80 mA

    Max. applied voltage 28 V (NPN output)

    Residual voltage 1 V or less (at 80 mA load current)

    Response time2.5 ms or less

    (with anti-chatter function: 20, 100, 500, 1000 or 2000 ms selected)

    Short circuit protection Provided

    Repeatability 0.2%F.S. 1 digit

    Hysteresis modeHys

    teresis Window comparator mode0 to variable

    1

    Output Voltage

    (rated pressure range)1 to 5 V 2.5%F.S.

    0.6 to 5 V

    2.5%F.S.

    Linearity 1%F.S.

    Voltage

    output2

    Output impedance approx. 1 k

    Output current

    (rated pressure range)4 to 20 mA 2.5%F.S.

    2.4 to 20 mA

    2.5%F.S.

    Linearity 1%F.S.Analogueoutput

    Current

    output3

    Load impedance

    Max. load impedance: 300 (at power supply voltage of 12 VDC)

    600 (at power supply voltage of 24 VDC)

    Min. load impedance: 50

    Display 4 digits, 7-segment, dual-colour display (red/green)

    Display accuracy 2%F.S. 1digit (at ambient temperature 253 C)

    Indicator LED LED is ON when output is ON OUT1: Green OUT2: Red

    Enclosure IP40Ambient temperature range Operation: 0 to 50 C, Storage: -10 to 60 C (no condensation or freezing)

    Ambient humidity range Operation, Storage: 35 to 85%RH (no condensation)

    Withstand voltage 1000 VAC, 1 minute between terminals and caseEnvironment

    Insulation resistance 50 M or more at 500 VDC between terminals and case

    Temperature characteristics 2%F.S. (25 C reference)

    Lead wire

    Oil resistant vinyl cabtyre cable

    3 cores 3.5, 2 m

    4 cores Sectional area of conductor: 0.15 mm2

    (AWG26)

    Outside diameter of insulator: 1.0 mm

    Standard CE, UL/CSA, RoHS

    1: If the applied voltage fluctuates around the set value, the hysteresis must be set to more than the fluctuation width. Otherwise,chattering will occur.

    2: If analogue voltage output is selected, the analogue current output cannot be selected.

    3: If analogue current output is selected, the analogue voltage output cannot be selected.

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    No.PS##-OML0003-C

    Piping specifications

    Model No. 01 N01 C4H C6H N7H C4L C6L N7L

    Port sizeR1/8

    M50.8

    NPT1/8

    M50.8 - - - - - -

    One-touch fitting

    straight type- -

    4 mm

    5/32 inch6 mm 1/4 inch - - -

    One-touch fitting

    elbow type- - - - -

    4 mm

    5/32 inch6 mm 1/4 inch

    Pressure

    sensing partSilicone

    Material

    of

    wetted

    parts Piping port

    C3602

    (electroless

    nickel plating)

    O-ring: HNBR

    PBT, POM, SUS304, C3604 (electroless nickel plating)

    O-ring: NBR

    With lead wire and

    connector attached

    (3-core, 2 m)

    81 g 70 g 71 g 73 g 75 g 73 g 75 g

    With lead wire and

    connector attached

    (4-core, 2 m)

    85 g 74 g 75 g 77 g 79 g 77 g 79 gWeight

    Without lead wire

    and connector43 g 32 g 33 g 35 g 37 g 35 g 37 g

    Analogue output

    Voltage output Current output

    Range Rated pressure range A B C

    Vacuum 0.0 to -101.0 kPa - 0 -101 kPa

    Compound -100.0kPa to 100.0 kPa - -100 kPa 100 kPa

    Positive pressure -0.100 to 1.000 MPa -0.1 MPa 0 1 MPa

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    No.PS##-OML0003-C

    Dimensions

    Body dimensions

    01/N01 type

    01: R1/8

    N01: NPT1/8

    C4H type

    One-touch fitting

    4 mm, 5/32 inch

    straight

    C4L type

    One-touch fitting

    4 mm, 5/32 inch

    elbow

    C6H type

    One-touch fitting

    6 mm straight

    C6L type

    One-touch fitting

    6 mm elbow

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    No.PS##-OML0003-C

    N7H type

    One-touch fitting

    1/4 inch straight

    N7L type

    One-touch fitting

    1/4 inchelbow

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    No.PS##-OML0003-C

    Mounting brackets

    Bracket A

    Bracket B

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    No.PS##-OML0003-C

    Bracket C

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    No.PS##-OML0003-C

    Panel mount adapter

    Panel mount adapter + Front protective cover

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    No.PS##-OML0003-C

    Panel cut-out dimensions

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    Revision history

    A: Modified errors in text.

    Add the bracket type C.

    B: Revision

    C: Modified errors in text.