smartwire-dt™ panel wiring solutions

© 2012 Eaton Corporation. All rights reserved.

SmartWire-DT™ Panel Wiring Solutions

2© 2012 Eaton Corporation. All rights reserved.

Agenda

• What is SmartWire-DT?

• SmartWire-DT Video

• Savings / Customer Value

• System Overview

• PLC (Interface and Compatibility)

• SWD-Assist

• System Benefits and Key Takeaways

• Questions and additional resources


What is SmartWire-DT?

• SmartWire-DT is a control wiring

replacement system.

• It uses an eight conductor flat

cable to connect common

control components together

instead of using traditional point-

to-point wiring connections.

• Includes 24Vdc control voltage

for direct connection and power

to contactor coils

• Connecting is as simple as

adjust, crimp and connect.

• “DT” stands for Device

Technology


What is SmartWire-DT?

• A panel wiring solution that…

• Allows low cost connectivity to standard devices

• Is an easy method for connecting versus traditional hard-wiring

• Saves time and cost during assembly, test, and commissioning

• Reduces the overall footprint of control panel layout

• Connects to industry standard fieldbuses

• The outcome:

• Elimination of I/O modules

• Major reduction of control wiring

• Space savings in panel

From this….


SmartWire-DT Video

• Easy installation of components

• Auto config addressing of nodes

• Use of flat cable wiring harnesses

• Ideal for low enclosure volume requirements

• Quick test and verification of control wiring

• View the video online on the Eaton Canada SmartWire-DT webpage


Where’s the Savings?


Customer Value

• Productivity Increase SmartWire-DT reduces the amount of point-to-point control wiring and the labor required to install and test this wiring

• SmartWire-DT cabling and connectors enable the technique of “wire harnessing” even for low volumes – something that is not feasible with traditional custom control panels

• Time to design is reduced, almost no I/O cross reference list

• Increased Reliability• Less wires translates into less wiring errors, less potential faults, faster

testing, faster commissioning, and easier checking or troubleshooting

• Latch attachment pin connectors and spring-cage wire connections ensure consistent and reliable electrical connections, even under vibrating conditions

• Bi-color LED indicators on each node, show the communication status of each node during commissioning and normal running modes


Customer Value

• Intellectual Property (IP) Protection• SmartWire-DT protects the OEM’s IP for wiring, changes, and

additions; and deters unauthorized users from making ad hoc changes in the field

• Greater Flexibility • SmartWire-DT allows OEMs and panel builders to standardize on

their control panel layouts, irrespective of which PLC the end customer wants or needs

• Uses standard components

• No changes to the existing PLC program

• Space Savings• SmartWire-DT eliminates the need for traditional PLC I/O

modules and reduces the footprint of the PLC in the cabinet

• Reducing the control wiring also reduces the size and number of cable ducts inside the cabinet


1

23

4

5 6

7

8

9

10

11

12

7 M22 pilot devices

8 Enclosure feed thru plug

9 Round cable

11 XT contactors

1 Gateway

3 XT MMCs

4 Powerfeed module

5 Discrete I/O module

2 Flat cable

6 Flat cable coupling

10 M22 control stations

12 Terminating resistor

System Overview


� Can be used in and outside the control cabinet

� Up to 99 nodes or devices

� Up to 2000 feet cable long network

� Easy to mount

� Automatic addressing of the nodes

� Communication to PLC fieldbus via gateway (Ethernet, PROFIBUS-DP, CANopen)

Technic

al F

eatu

res

2000 feet (600 m)

1 2 3 … … 99

SmartWire-DT

Featu

re

� Enables communication with standard motor control components

System Overview (Features)


System Overview (Flat Cable Configuration)


System Overview (Gateways)

PROFIBUS-DP

• Up to 58 SmartWire-DT nodes

• Automatic baud rate detection up to 12Mbps

• Separate 24V supply for gateway and ~30 SmartWire-DT modules

• Contactors (24Vdc max. 2A)

• Address setting by DIP Switch

CANopen


• Automatic baud rate detection up to 1Mbps



• Address setting, bus termination by DIP

EU5C-SWD-DP

EU5C-SWD-CAN

EU5C-SWD-EIP-MODTCP

Ethernet

• Connection to EtherNet/IP or Modbus TCP


• Automatic baud rate detection 10/100Mbps



• Address setting by DIP Switch or DHCP


System Overview (Powerfeed Modules)

Powerfeed module 1

• 24Vdc power for the power supply of contactors (when current consumption of the contactors > 2A)

EU5C-SWD-PF1-1

EU5C-SWD-PF2-1

Powerfeed module 2

• 24Vdc power for the power supply of contactors(when current consumption of the contactors > 2A)

• 15Vdc network power for supplying additional SmartWire-DT nodes (when current consumption of the slaves in the SmartWire-DT network is > 0.7A)


Also available with “Man-0-Auto” switch for direct operation and troubleshooting

System Overview (Contactor Modules)

• Fits on standard XT contactors (B & C frames)

• Direct connection for 25HP @ 600V motors

• Can be used with XTRE control relays as interposing relays for larger motor loads – up to 1300 hp at 600V

• Directly powers the 24Vdc contactor coils

• Includes feedback circuit from the contactor

• Two additional inputs (e.g. trip, short circuit, additional auxiliary contact)


System Overview (PKE Contactor Modules)

Motor Data Using Our Upcoming

XTPE Electronic MMPs

• Maximum Current

• Thermal Capacity

• Overload Trip Indication

• Overload

• Short Circuit

• Phase Loss

• Overload Relay FLA Settings

• Overload Relay Class

• XTPE On-Off Status

• Contactor On-Off Status

PKE-SWD-32

COM-Module


System Overview (Pilot Device Modules – Front Mount)

• Fits on standard M22 pilot devices

• Replaces standard contact blocks or LED elements

• Combinations of (multiple) contact elements and LED elements are replaced by a single module


• Mounts in standard M22 control stations

• Integrated terminating resistor on PCB

• Connects to round cable via cable gland or IP67 plug/socket connectors

• Pilot Device Modules:• 1 contact (NO/NC form C)

• 2 contact (NO/NC form C)

• LED - R,G,B or W

• 1 contact (NO/NC form C) with LED - R,G,B or W

• 2 contact (NO/NC form C) with LED - R,G,B or W

System Overview (Pilot Device Modules – Base Mount)


System Overview Universal (Placeholder) Modules

M22-SWD-NOP(C) Universal Module

• Similar housing to M22-SWD

• Installation instead of designed SWD module

• Provides “universal module present” indication in the PLC

• Available as front mount (M22-SWD-NOP) or base mount to circuit board M22-SWD-I* (M22-SWD-NOPC)


System Overview (Digital Input & Output Modules)

EU5E-SWD-8DX

•I/O modules to connect devices without integrated SmartWire-DT interface

•EU5E-SWD-8DX 8 inputs

•EU5E-SWD-X8D 8 outputs 24V 0.5A

•EU5E-SWD-4DX 4 inputs 3-wire with 24V supply

•EU5E-SWD-4D4D 4 inputs, 4 outputs 24V 0.5A

•EU5E-SWD-4D2R 4 inputs, 2 relay, 3A

•Mounting on the desired place in the cabinet

•Remaining control wiring is further more reduced

•Direct control of contactors up to 60HP without auxiliary contactors

EU5E-SWD-4D4D

EU5E-SWD-4D2REU5E-SWD-XD8

EU5E-SWD-4DX


System Overview (Analog Input & Output Modules)

• EU5E-SWD-4AX

• 4 analog inputs 0-10V/0-20mA

• V/I (voltage/current) selectable for each input

• 12 bit resolution

• EU5E-SWD-2A2A

• 2 analog inputs 0-10V/0-20mA

• 2 analog outputs 0-10V/0-20mA

• V/I (voltage/current) selectable for each input/output

• 12 bit resolution

• EU5E-SWD-4PT

• 4 temperature inputs

• PT100,1000,NI1000

• 2/3 wire

• Temperature range

-50 .. +200°C (PT)

-50 ..+150°C (Ni)

• Representation 1/10°C,F,binary value

• Overrun / Underrun diagnostic

Analog I

12 bit0–10 V,0-20mA

Analog Q

12 bit0–10 V,0-20mA

Temperature

–50..+150(200)C


System Overview (Accessories)


System Overview (Polling Cycle Time)


• Addressing of elements is done automatically

1 2 3 4 5 6 7 ….

4. Start PLC

3. Connect gateway to PLC

2. Press configuration button

1. Set gateway slave address and apply 24Vdc power

• Commission network master/map gateway

PLC (Interface)


PLC (What You Need to Know)

• A PLC or controller is needed to run

SmartWire-DT

• The PLC must have a fieldbus polling master

• The fieldbus master must be EtherNet/IP,

Modbus TCP, PROFIBUS-DP or CANopen


PLC (Smart Wire-DT Compatible PLCs)

Note: This is only a snap shot in time of what PLCs are compatible as of Feb 2014.

Additional PLCs continue to become compatible over time.

PLC Brand PLC Model/Series

Eth

erN

et/

IP

PR

OF

INE

T

Eth

erC

AT

PO

WE

RL

INK

Mo

db

us

TC

P

PR

OF

IBU

S-D

P

CA

No

pe

n

De

vic

eN

et

B&R x x x EU5C-SWD-POWERLINK x x x x

Beckhoff x x Coming 3Q'14 x x x x x

Bosch Rexroth MLC x x x x EU5C-SWD-EIP-MODTCP x x x

Bosch Rexroth L20 x x x x x EU5C-SWD-DP x x

Bosch Rexroth V & VE x x x x x EU5C-SWD-DP x x

Bosch Rexroth XLC x EU5C-SWD-PROFINET x x x EU5C-SWD-DP x x

Eaton ELC PB, PA, PH x x x x x x x x

Eaton ELC PV x x x x EU5C-SWD-EIP-MODTCP x x x

Eaton XC-101, 201, 202 x x x x x EU5C-SWD-DP EU5C-SWD-CAN x

Fanuc R-30iA Mate EU5C-SWD-EIP-MODTCP x x x x EU5C-SWD-DP x x

GE RX3i x EU5C-SWD-PROFINET x x x x x x

Omron CJ Series x x x x EU5C-SWD-EIP-MODTCP EU5C-SWD-DP x x

Omron CP Seires x x x x x x x x

Omron CS Series x x x x x EU5C-SWD-DP x x

Omron NJ Series x x Coming 3Q'14 x EU5C-SWD-EIP-MODTCP x x x

Rockwell CompactLogix EU5C-SWD-EIP-MODTCP x x x x x x x

Rockwell ControlLogix EU5C-SWD-EIP-MODTCP x x x x EU5C-SWD-DP x x

Rockwell MicroLogix x x x x x x x x

Rockwell MicroLogix 1400 x x x x EU5C-SWD-EIP-MODTCP x x x

Schneider Modicon Momentum x x x x EU5C-SWD-EIP-MODTCP EU5C-SWD-DP EU5C-SWD-CAN x

Schneider Modicon TSX Micro x x x x EU5C-SWD-EIP-MODTCP EU5C-SWD-DP EU5C-SWD-CAN x

Schneider Twido x x x x x x EU5C-SWD-CAN x

Siemens S7-200 x x x x x x x x

Siemens S7-300 x EU5C-SWD-PROFINET x x x EU5C-SWD-DP x x




SWD-Assist Configuration Software


System Benefits

• Reduces design time

• Reduces the amount of control wiring

• Reduces time for wiring (up to 60%)

• Eliminates traditional PLC I/O and remote I/O modules

• Reduces testing and commissioning time

• Reduces the complexity of wiring

• Makes it easy to troubleshoot


Key Takeaways

• SmartWire-DT is a control wiring replacement system using an

eight conductor flat cable to connect common control

components together.

• Customer value generated by productivity & reliability

increases, IP protection, greater flexibility and space savings.

• Components include gateways, power feed, contactor, pilot

device and I/O modules, flat cable, and system accessories.

• Easy integration with third-party PLCs

• SWD-Assist available as a graphical planning tool for

SmartWire-DT networks.

• SmartWire-DT is a warehoused item in the Perth,

Ontario National Distribution Centre


Questions?

• Visit the Eaton Canada SmartWire-DT webpage

• Product Manager – Rahul Duggal

Email - [email protected]

Phone number - 905-631-4220

• Product Specialist – Eric Posma

Email – [email protected]

Phone number – 905-631-4226

• Application Support Engineer – Ann Sykes

Email – [email protected]

Phone number – 905-631-4219

smartwire-dt™ panel wiring solutions

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