smart layer sensors catalog - haopute.com
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SMART LAYER SENSORS CATALOG
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
SMART LAYER
Our patented SMART Layer® is a thin flexible dielectric film with an embedded network of pre-positioned piezoelectric actuator/sensors. Lighter than traditional wiring, it is easy to install on new or existing structures. The SMART Layer® can incorporate additional sensor types such as strain and temperature, making it ideal for multimodal sensing (MMS). The SMART Layer® can either be surface-mounted on existing structures or integrated into composite structures during fabrication, providing built-in nondestructive assessments of the internal and external state of the structure.
• Thin, dielectric film with embedded pre network of sensors/actuators
• Precise sensor positioning with consistently repeatable signals • Flexible and adaptable to any structure and geometry • Incorporation of multiple types of sensors (Piezoelectric, Strain
gages, fiber-optic etc.) • Durable and reliable under variable and harsh environments • Embedded in composite structures or surface mounted on existing
metal and composite structures
• Mil-standard connector option for robust connection to hardwire
• Multiple-path wiring option to enhanced survivability • Flight-tested, Mechanical and Electric Fatigue Tested • Adapts to virtual any structural geometry • Shielding option to reduce EM noise • Excellent electrical insulation properties
Acellent SMART Layers® have the following characteristic features:
Standard SMART Layers
Custom SMART layers
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
SMART Layer Grading Chart
Smart Layer
Grade
Industry
Subcategories
Features
Adhesives
Connectors
SL-A
Aerospace
SL-A1: Circular PZT
SL-A2: Square PZT SL-A3: Custom
PZT
Type 1: EA9394 (vacuum or room
temp cure) Type 2: EA9696
film adhesive (vacuum bag
heating required for curing)
Type 1: Milgrade- d-sub and circular
C38999 Type 2: C37 38999 Type 3: C13 38999 Type 4: C13 38999 Type 5: C45 38999
SL-B
Automotive and Rotary Machines
SL-A1: Circular
PZT SL-A2: Square PZT
SL-A3: Custom PZT
Type 1: EA 9696 film adhesive
Type 2: EA 9394
Type 1: D-sub
Type 2: Milgrade connector
applicable(option)
SL-C
Civil Infrastructure
SL-A1: Circular
PZT SL-A2: Square PZT
SL-A3: Custom PZT
Type 1: EA 9394
Type 1: D-sub 37 Type 2: D-sub 15
(standard strip)
SL-L
Laboratory
SL-A1: Circular
PZT SL-A2: Square PZT
SL-A3: Custom PZT
Type 1: 3M Tape: pressure sensitive adhesive (PSA)
Type 2: EA9394
Type 1: D-sub Type 2: Milgrade
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
GRADE SPECIFICATIONS – SL-A
Model
SL-A Aerospace Grade
Adhesives
Type 1: EA9394 (vacuum or room temp cure)
Type 2: EA9696 film adhesive (vacuum bag heating required for curing)
Connectors
Type 1: Milgrade- d-sub and circular C38999
Type 2: C37 38999 Type 3: C13 38999 Type 4: C13 38999 Type 5: C45 38999
Subcategories
SL-A1: Circular PZT SL-A2- Square PZT SL-A3: Custom PZT
Please contact [email protected] for further details on thickness and shapes
Operational Conditions
High Fatigue (<0.2%) and High Temperature (390F)
High Fatigue (<0.2%) and Low Temperature (-65F to 250F)
Description
Acellent’s patented SMART Layer is a thin dielectric film with an embedded network of distributed piezoelectric actuators/sensors. The layer can also incorporate other types of sensors including strain, temperature , moisture and fiber optic sensors. The layer can be surface-mounted on structures or integrated into composite structures during fabrication.
Features
Ease of installation Actuating and Sensing Capabilities Signal Consistency Sensor Reliability Environmental Resilience
Dimensions
Sensors Diameter= 6.35 mm (0.25”), Thickness=0.254 mm (10 mil), Layer thickness without PZT~7 mil (0.18 mm), while layer thickness with PZT~15 mil (0.38 mm). Other shapes, sizes and thicknesses are also available. Please contact sales @acellent.com for more information.
Weight per sensor
1g (+- 0.2g) (Based on given dimensions above)
Bonding Agents
For best performance over the entire temperature range, high temperature epoxy adhesives are recommended for bonding the layer on the existing structure.
Coatings
A protective coating or encapsulation is recommended if used in a high humidity aggressive or chemical
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
GRADE SPECIFICATIONS – SL-B
Model
SL-B Automotive and Rotary Machines Grade
Adhesives
Type 1: EA 9696 film adhesive
Type 2: EA 9394
Connectors
Type 1: D-sub
Type 2: Milgrade connector applicable(option)
Subcategories
SL-B1: Circular PZT SL-B2- Square PZT SL-B3: Custom PZT
Please contact [email protected] for further details on thickness and shapes
Operational Conditions
High Fatigue (<0.2%) and High Temperature (390F)
High Fatigue (<0.2%) and Low Temperature (-65F to 250F)
Description
Acellent’s patented SMART Layer is a thin dielectric film with an embedded network of distributed piezoelectric actuators/sensors. The layer can also incorporate other types of sensors including strain, temperature , moisture and fiber optic sensors. The layer can be surface-mounted on structures or integrated into composite structures during fabrication.
Features
Ease of installation Actuating and Sensing Capabilities Signal Consistency Sensor Reliability Environmental Resilience
Dimensions
Sensors Diameter= 6.35 mm (0.25”), Thickness=0.254 mm (10 mil), Layer thickness without PZT~7 mil (0.18 mm), while layer thickness with PZT~15 mil (0.38 mm). Other shapes, sizes and thicknesses are also available. Please contact sales @acellent.com for more information.
Weight per sensor
1g (+- 0.2g) (Based on given dimensions above)
Bonding Agents
For best performance over the entire temperature range, high temperature epoxy adhesives are recommended for bonding the layer on the existing structure.
Coatings
A protective coating or encapsulation is recommended if used in a high humidity aggressive or chemical
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
GRADE SPECIFICATIONS – SL-C
Model
SL-C Civil Infrastructure Grade
Adhesives
EA 9394
Connectors
Type 1: D-sub 37
Type 2: D-sub 15 (standard strip)
Subcategories
SL-C1: Circular PZT SL-C2- Square PZT SL-C3: Custom PZT
Please contact [email protected] for further details on thickness and shapes
Operational Conditions
High Fatigue (<0.2%) and High Temperature (390F) High Fatigue (<0.2%) and Low Temperature (-65F to 250F)
Description
Acellent’s patented SMART Layer is a thin dielectric film with an embedded network of distributed piezoelectric actuators/sensors. The layer can also incorporate other types of sensors including strain, temperature , moisture and fiber optic sensors. The layer can be surface-mounted on structures or integrated into composite structures during fabrication.
Features
Ease of installation Actuating and Sensing Capabilities Signal Consistency Sensor Reliability Environmental Resilience
Dimensions
Sensors Diameter= 6.35 mm (0.25”), Thickness=0.254 mm (10 mil), Layer thickness without PZT~7 mil (0.18 mm), while layer thickness with PZT~15 mil (0.38 mm). Other shapes, sizes and thicknesses are also available. Please contact sales @acellent.com for more information.
Weight per sensor
1g (+- 0.2g) (Based on given dimensions above)
Bonding Agents
For best performance over the entire temperature range, high temperature epoxy adhesives are recommended for bonding the layer on the existing structure.
Coatings
A protective coating or encapsulation is recommended if used in a high humidity aggressive or chemical
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
GRADE SPECIFICATIONS – SL-L
Model
SL-L Laboratory Grade
Adhesives
Type 1: 3M Tape: pressure sensitive adhesive (PSA)
Type 2: EA9394
Connectors
Type 1: D-sub
Type 2: Milgrade
Subcategories
SL-L1: Circular PZT SL-L2- Square PZT SL-L3: Custom PZT
Please contact [email protected] for further details on thickness and shapes
Operational Conditions
High Fatigue (<0.2%) and High Temperature (390F)
High Fatigue (<0.2%) and Low Temperature (-65F to 250F)
Description
Acellent’s patented SMART Layer is a thin dielectric film with an embedded network of distributed piezoelectric actuators/sensors. The layer can also incorporate other types of sensors including strain, temperature , moisture and fiber optic sensors. The layer can be surface-mounted on structures or integrated into composite structures during fabrication.
Features
Ease of installation Actuating and Sensing Capabilities Signal Consistency Sensor Reliability Environmental Resilience
Dimensions
Sensors Diameter= 6.35 mm (0.25”), Thickness=0.254 mm (10 mil), Layer thickness without PZT~7 mil (0.18 mm), while layer thickness with PZT~15 mil (0.38 mm). Other shapes, sizes and thicknesses are also available. Please contact sales @acellent.com for more information.
Weight per sensor
1g (+- 0.2g) (Based on given dimensions above)
Bonding Agents
For best performance over the entire temperature range, high temperature epoxy adhesives are recommended for bonding the layer on the existing structure.
Coatings
A protective coating or encapsulation is recommended if used in a high humidity aggressive or chemical
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
GRADE SPECIFICATIONS TABLE
References: SMART Layer Encyclopedia (Includes tests conducted for Salt Fog, temperature, Humidity etc and other Mil-Std tests)
Properties Features Units Values
Dimensional Stability, max., percent % 0.1
Solder Resistance 10 sec at 288°C Pass
Peel Strength (as received) Kg/cm 1.8
Basic Properties
Temperature Survivability
F 390 High and -65 Low
Tensile Strength Mpa
Data not available
Elongation %
Data not available
Fatigue % strain <0.2
Mechanical Properties
Modulus Gpa
Data not available
Dielectric Constant MHz
Data not available
Capacitance pF 1750 Maximum Input 50~70 VAC, VDC ~2!.
Dissipation Factor MHz
Data not available
Volume Resistivity megohm-cm (ambient) 109 Surface Resistivity megohm-cm (ambient) 108
Specifications
Electrical Properties
Insulation Resistance megohm 105
ABLE ABLE
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
SMART LAYER PORTFOLIO
Custom SMART Layer® Sensor Networks Custom SMART Layer® sensor networks provides the utmost flexibility in design, allowing it to conform to challenging geometries with precise sensor placement for consistent reliable damage detection results.
Standard SMART Layers®
Multi-Sensor SMART Layer® strips with predetermined sensor spacing allows for ease of installation and precise sensor spacing. allows for ease of installation and precise sensor spacing. allows for ease of installation and precise sensor spacing.
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Long sensor layers
Sensor configuration for aircraft bay
Sensors for Bolt-loosening and impact detection
Multi-layer cascading sensor network for single lap and double lap joints
Sensor configuration for embedding in body armor
Sensor configuration for detection of stress corrosion cracking
Sensors embedded in composite tank
Sensor configuration for Bifilar support structure
Sensors for corrosion/erosion monitoring in pipelines
Sensors for bonded repair monitoring
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
MULTI-MODAL SENSING
MMS SMART Layer® G-PatchTM
G-PatchTM includes PZTs, strain gauges, and a temperature sensor to deliver superior multimodal sensing (MMS) capabilities with a streamlined wiring footprint. .
G-PatchG-PatchTMTM
temperature sensor to deliver superior temperature sensor to deliver superior multimodal sensing (MMS) capabilities with a multimodal sensing (MMS) capabilities with a streamlined wiring footprint. streamlined wiring footprint.
G-PatchG-Patchtemperature sensor to deliver superior temperature sensor to deliver superior multimodal sensing (MMS) capabilities with a multimodal sensing (MMS) capabilities with a streamlined wiring footprint. streamlined wiring footprint. . . streamlined wiring footprint. streamlined wiring footprint.
Custom Hybrid SMART Layer® Sensor Networks
Custom Hybrid SMART Layer® sensor networks can include any number of sensor types. In this case PTZ and Fiber Brag Grating optical sensors are combined.
networks can include any number of sensor networks can include any number of sensor types. In this case PTZ and Fiber Brag types. In this case PTZ and Fiber Brag Grating optical sensors are combined. Grating optical sensors are combined.
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717
INSTALLATION KITS & CONNECTORS
SMART Layer® Installation Kit Sensors can be individually surface-mounted with permanent epoxy adhesive or permanent mounting tape, followed by pressure and heat to cure and seal the epoxy, and coated to meet environmental requirements. Install kit pictured can be obtained from Acellent for ease-of-installation.
CONNECTOR TYPES
INSTALLATION KITS
SMART Layer® Installation Services
Acellent provides custom on-site or off-site installation services depending on the need of the install. Please contact [email protected] for more information. Acellent provides custom on-site or off-site installation services depending on the Acellent provides custom on-site or off-site installation services depending on the need of the install. Please contact [email protected] for more information. need of the install. Please contact [email protected] for more information.
MIL-Grade
Standard
Custom
Custom
Standard
www.haopute.com
email:[email protected]
phone:02884625157
mobile:18982185717