skf - 3 barrier solution
TRANSCRIPT
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October 30, 2007 SKF Group S lide 0
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October 30, 2007 SKF Group S lide 1
Offer descriptionThe SKF three-barrier solution
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October 30, 2007 SKF Group S lide 2
Contaminated environment
Very
Harsh18%
Harsh29%Contaminated
28%
Clean
25%
Bearing environment
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October 30, 2007 SKF Group S lide 3
Bearing failure due to contamination
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October 30, 2007 SKF Group S lide 4October 30, 2007 SKF Group S lide 4
SKF three-barrier solutiona cost efficient, heavy duty sealed bundle
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= the basis of the SKF three-barrier solution
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October 30, 2007 SKF Group S lide 5October 30, 2007 SKF Group S lide 5
SKF three-barrier solution
Labyrinth seal Labyrinth seal
Sealed spherical roller bearing
Grease fillingGrease filling
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SKF three-barrier solution
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October 30, 2007 SKF Group S lide 7
Value proposition OEM and AM
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Sleeves for sealed units- full range
Conveyor unitsealed spherical rollerbearing
New and attractive range for
the conveyor industry
Cylindrical and tapered bore
On stock for the main variant
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New environmentally
friendly grease to beused in SKF or customer
housing. Acts as the third
protection
Slide from Conveyor
NMO 2007
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October 30, 2007 SKF Group S lide 8
Value proposition OEM andAM
Conveyor unitsealed spherical roller bearing
When needed SKF
provides
SNL housings
Standard S seal or L
seal for the housing.
Less need for taconite
+ +
Slide from Conveyor
NMO 2007
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October 30, 2007 SKF Group S lide 9
Value proposition OEM and AM
Conveyor unitsealed spherical roller bearing
Compact solution and downsizing (OEM)
Simplified design process. Reduced width in solution
- no need for taconite (OEM)
The new offer will:
Reduce maintenance. Reduce cost of handlinggrease (purchase, use, destruction) (AM)
Improve service life. MTBF (AM) by highercleanliness (AM) and by avoiding
contamination at assembly (OEM/AM)
The solution is also:
Environmentally friendly (OEM/AM) and brings ahigher degree of health & safety to the
application (OEM/AM)
Slide from Conveyor
NMO 2007
V l P i i OEM d
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October 30, 2007 SKF Group S lide 10
Value Proposition OEM andAM
Prolong the service life of the conveyor
unit.
The SKF sealed spherical roller bearing
will exceed the expected life of the pulley
lagging (coating).
Slide from Conveyor
NMO 2007
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October 30, 2007 SKF Group S lide 11
Seal knowledge
The cavity between the two
seals should be filled with
grease to preventcontamination from entering the
bearing
Three barriers
Labyrinth seal as a primary seal Bearing seal as a secondary seal
Grease fill in cavity for harsh conditions
In a normal design with open bearing the samegrease
is used to fill the house and to lubricate the bearing.
This means that as soon as the contaminant (particles,
air, water) passes the outer seal it will start to effect thelubrication of the bearing.
Particles can enter the rolling contact and create
damages. Air will start to detoriate the lubrication ability
of the grease and give shorter life. Water can start to
corrode the surfaces.
All this implies that you need a very good outer seal.A one seal system is also very risky to use since as
soon as you get a damage on the seal it will fail to work.
With a Sealed SRB and the three barrier system you
have the option to use different grease than the bearing
grease to fill the house. It can be a low cost, high
performance, or as SKF recommends, a biodegradable
grease (LGGB2).
The function of the bearing will be as good as it gets
since the bearing grease has been selected and
developed by SKF for the sealed SRB. It is filled in a
clean factory environment with the right amount, the right
proceedure and at the right place inside the bearing.
Slide from Conveyor
NMO 2007
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October 30, 2007 SKF Group S lide 12
Sealed SRB
2013-11-18 SKF Slide 12SKF Mining, Mineral Processing & Cement
Sealed SRB increases Mean Time Between Failure - MTBF (longer service life)
Decrease in Maintainance To Repair (MTTR)solutions as split SRB, have limited value
compared to increase in MTBF
MTBF
Reliability
Time
Sealed SRB increases MTBF
Decrease MTTR
has limited valueMTTR
Real Value is to increase MTBF
Slide from Conveyor
NMO 2007