SIR C R REDDY PG COLLEGE, ELURU

Report on Industrial Visit

Andhra Pradesh Paper Mills Limited

Sarvaraya Bottling Unit Pvt Ltd., (Coca-Cola)

Visited on

7th November, 2009

At

Rajahmundry

Submitted By

Raghavendra.K.N

M.B.A

Sarvaraya Bottling Unit Pvt Ltd (Coca cola)

Introduction:-

Coca-Cola

Manufacturer The Coca-Cola Company

Country of origin United States

Introduced 1886

Color Caramel E-150d

The company produces concentrate, which is then sold to licensed Coca-Cola

bottlers throughout the world. The bottlers, who hold territorially exclusive contracts with

the company, produce finished product in cans and bottles from the concentrate in

combination with filtered water and sweeteners.

Coke has 6 brands in India namely Coca-Cola, Fanta, Thumbs up, Sprite, Maaza and

Minute maid Pulpy Orange.

Quality Policy:-

“To ensure customer delight, we commit to quality in thoughts, deeds and

action by continually improving our processes”.

Formula:-

The exact formula of Coca-Cola is a famous trade secret. The original copy of

the formula is held in SunTrust Bank's main vault in Atlanta. . A popular myth states that

only two executives have access to the formula, with each executive having only half the

formula.

Process Of Purification Of Water:-

Initial Water Treatment

Interim Processing

Reverse Osmosis

Water taken from bore-wells is treated with chlorine and is kept stable for

four hrs, so this helps in reaction of chlorine and kills germs.

Passed through sand filter where the dust and sand particles are removed.

Passed through carbon filter which helps in removing taste order chlorine

from the water.

Reverse osmosis-Here water is treated with high concentration to make it to

low concentration, carbonic acid is passed and PH levels are noted.

Passed through chlorine tank and chlorine dosing is done, for this carbon is

passed to remove chlorine from water (again).

This water is treated at 5, 3 and 1 levels of micro filters for purity.

By this we get soft water it is passed through sodium resin to remove the

remaining content of hardness in water.

Process Of Bottle Cleaning:-

Empty bottle washer

Special inspection

EB Inspection

Filler

Date and Batch code

Full bottle inspection

Case packer

Godown

Machine picks up 96 bottles at a stretch on the convey.

Pre-inspection:-

Before filling the bottle it is inspected four times manually.

Empty bottle is washed in normal water and then in solution.

In this each row consists of 40 bottles called as ‘Jetter’.

Cleaning:-

Normal is treated and casting at 1.5%, it is heated at 50-60GC.

Soak 1- It is done to remove mud particles inside and outside of the

bottle, done 7 times by dipping in water at 2.5% of casting.

Electronic Bottling Inspection (EBI)s:-

Here bottles are passed through a light rays and they remove chip- necked,

tar, logo changed, dusted and fragile.

Preparation of solution (water + secret concentrate ) :-

Sugar which is taken only from authorized dealers is then made into the

form of a syrup to be mixed with water at temperatures between 70-80

degree Celsius to ensure free of germs.

At 86% it is kept at rest for 30mins for free filtration and cooling.

Heat Exchanger- at 22-25GGC, the heated essence is added and cooled again

on the sugar process is done.

Through fillers the solution is fill in to the bottles at 20000 bottles per hr

presently, actual capacity stands at 36000 per hour.

Date and batch code are given to each bottle.

Filled bottles are inspected manually and any irregularities are removed.

The bottles are placed in respective cases and packed.

These bottles are sent to store houses.

Andhra Pradesh Paper Mills Limited

Introduction:-

Andhra Pradesh Paper Mills Limited (APPM) - One of the biggest,

integrated pulp and paper manufacturing companies in India. The Company was

incorporated on 29th June 1964 as "The Andhra Pradesh Paper Mills Ltd." at Rajahmundry.

The Certificate of Commencement of business was obtained on 10th July 1964. APPM is

managed by the well-known industrial house of Bangurs of Calcutta.

Vision:-

“APPM by providing competitive value must emerge as the preferred choice for

repeat purchases by an increasing number of satisfied customers. We should continue to be

environmentally friendly and conduct ourselves as a good corporate citizen. We will follow

a result oriented style of management and encourage meritocracy and continuously improve

on all parameters of operations thereby producing a profit that improves the ratio of PBT to

turnover year on year.”

Quality Policy:-

Diagram:-

Paper Process of Making:-

The bamboo is finely cut in small blocks and is passed through the crushers and solution consisting of water, chlorine and some chemicals so that it is made into the form of pulp.

Press Part: - This pulp mixture of water (99.1%) and wood (.o9%) is passed through the air type box where we could see it in the form of thin cloth, here dewatering takes place.

Dryer part: - Here the sheet would be dried and pressed so that the water would get evaporated in the form of steam as the rollers would be moving in wave format through number of cylinders.

Now we will get the fully dried paper, passed for smoothing.

Machine Glazing Cylinder: - This would help the paper to get glazing, if passed through only one side of the cylinder that would get polished and if passed on both sides the full sheet would be glazed. This was brought by the company for 2.5 Cr. Rupees.

These sheets are rolled in the form of reels.

The thickness of paper is calculated by QUADRANT SCALE instrument in GSM (grams per square meter) for every one hour.

If so there is any difference of GSM size at any point of the making that reel would be dumped to the recycling unit, from here the whole process would be done again .In this unit the wasted paper sheets, torn are also recycled.

The finished goods are weighted and are sent to store houses.

Different types of papers manufactured by APPM:-

Writing and printing

Industrial

Copier

Newsprint

APPM supplies to Modi Xerox, Indo National, MacMillan, Navaneet Publications Master Coat, and Speciality Coatings...etc.