simulators of operation in...

Simulators of Operation in Petroleum

Specifications

Notes: Product pictures are only for reference, CEIEC may update

them due to technical reasons.

CHINA EDUCATIO

NAL INSTRUMENT&EQUIPMENT CORP.

ITEM: DRILLING SYSTEM SIMULATOR

PART NUMBER: BASIC FUNCTION: The Drilling Simulator is designed to provide training and

testing for engineers and technicians in drilling

engineering. Training and testing provided in the system

ensures the drilling engineering with qualified technical

personnel.

System main goal:

1. Provide instructions and training in drilling technique

and theory for drilling technicians and students majored in

drilling.

2. Provide operational practices and testing for technicians

and drillers.

3.Provide training for students with demonstration

experiments, operational practice and technique learning

and operation in the courses of Drilling Technique Theory

and Drilling Practice.

TRAINING AND TESTING FUNCTION

Tripping Operation

Drilling Operation

Downhole Malfunction and Analysis and Treatment of Complicated Conditions

Well Control Operation CONFIGURATION: (As per one set)

Figure 1 System Framework of Hardware

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CONFIGURATION: (As per one set)

Drilling Control Console The Drilling Control Console is designed from the prototype of 70D rig. It provides supervisions on drawwork up and down, rotary speed, mud pump speed regulation, diesel power, and pump power. It also displays data like weight on bit, rotary speed, standpipe pressure, rotary torque, drilling fluid density in, drilling fluid density out, volume in, volume out, rig air supply pressure, accumulator pressure, well depth, bit position, hook height, kelly down depth, footage, drilling time, drilling speed, drill pipe speed, well bottom pressure, formation pressure

Figure 2 Drilling Control Console

BOP Control Console

The Blowout Preventer (BOP) is designed from

prototype of all-purpose triple ram BOP. It

controls the switch on and switch off of all

components in BOP. It also supervises

standpipe pressure, casing pressure, rig air

supply pressure etc.

Figure 3 BOP Control Console

Choke Control Console

The Choke Control Console is designed from

prototype of choke control console of standard

domestic double hydraulic choke valve. It

supervises standpipe pressure and casing

pressure in shut-in and kill operation. It controls

standpipe pressure and casing pressure in kill

operation. It counts volume in kill operation. Figure 4 Choke Control Console

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Standpipe Manifold The Standpipe Manifold is made of plastic valves and pipes under typical structure of standpipe manifold in drilling field. It controls the path of drilling fluid flow.

Figure 5 Standpipe Manifold Choke Manifold

The Choke Manifold is made of plastic valves and pipes under structure of standard domestic high pressure single

hydraulic choke valve and manifold. It controls the path of drilling fluid flow and the standpipe pressure and

casing pressure by hydraulic valve.

Figure 6 Choke Manifold

Remote Control Console

It complies with domestic all-purpose remote

control console and can be designed to

customer requirement. It controls remote BOP,

like switch on and off, for all components. It

also supervises standpipe pressure, casing

pressure, rig air supply pressure etc.

Figure 7 Remote Control Console

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Instructor Console and Graphics Processing

Unit

The Instructor Console is made up of a high

performance computer. Its main functions

includes running main program, storing and

setting simulation parameters, graphics control,

computing and plotting parameter curves, and

recording and summarizing scores. The

Graphics Processing Unit consists of a high

performance computer and a special graphics

accelerator and is connected to main computer

by Ethernet. It displays static background

graphics, controlled dynamic graphics, auto

animation and recording curves.

Figure 8 Instructor Console

Graphics Projecting Unit Graphics are projected onto wall in displaying field scenery. Two kinds of Graphics Projecting Unit are available. One is ordinary projecting unit. It features low price but less attractive environment. The other applies virtual reality technology in Drilling Simulator.

Sound & Light Alarm Unit It alerts overload of overflow in, overload of leak, overload of drilling parameters and indicates operation error by sound.

Sound Synthesis Unit

It mimics and synthesizes kinds of filed sound, including sound of diesel, rotary, pump stroke, pneumatic valve,

auto air compressor, accelerator, blowout and drawwork brake. SYSTEM SOFTWARE

The system software is Windows style which is convenient for user and system administrator. The instructor is able to

supervise the operations of trainees through supervision interface, which consists of 5 parts, including detailed

parameters interface, record curve interface, environmental parameters interface, control parameters interface and

switch status interface. Instructor can supervise and check trainee’s operation in instantaneous parameters control,

smooth operation, environmental parameters setting, parameter range control, operation sequences and action

sequences.

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SYSTEM ADMINISTRATOR FUNCTIONS

1. Simulate and set environmental parameters in drilling and well control operation, including geology conditions,

surface equipment, well depth structure, drill string, drilling fluid etc.

2. Manage course and trainee information. System administrator is authorized to input data, modification data, query

data, copy data and print data.

3. Hardware self-check: check one-time gauges and operators of designated console to confirm abnormal objects.

OPERATOR FUNCTION 1. Fixed Articles:

(1) Tripping In Operation

1) Normal Tripping In Operation

2) Tripping In Operation When Overpull

3) Tripping In Operation with Fluctuation Pressure Controlled

(2) Tripping Out Operation

1) Normal Tripping Out Operation

2) Tripping Out Operation When Overpull

3) Tripping Out Operation with Fluctuation Pressure Controlled

(3) Drilling Operation

1) Normal Drilling and Stand pipe Operation

2) Drilling Operation in Different Formations with Drillability.

3) Normal Drilling and Drilling Operation When Bit Bouncing

4) High-pressure Formation Drilling and Single Joint Operation

5) Low-pressure Formation Drilling and Single Joint Operation

6) Top Drive Drilling Operation

(4)Downhole Malfunction and Analysis and Treatment of Complicated Conditions

1) Analysis and Treatment of Sticking

2) Analysis and Treatment of Settled Sand Sticking

3) Analysis and Treatment of Balling-up Sticking

4) Fishing Tap

5) Downhole Junk Grinding and Milling

(5) Shut-in Operation

1) Shut-in Operation When Overflow Occurs in Drilling

2) Shut-in Operation When Overflow Occurs in Tripping Out

3) Shut-in Operation When Overflow Occurs in Tripping Out Collar

4) Shut-in Operation When Overflow Occurs in Empty Well

(6) Kill Operation

1) Kill using Driller’s Method

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2) Kill using Engineer’s Method 3) Kill using Super-heavy Driller’s Method

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China Educational Instrument & Equipment Corp. Tel: + 86-10-66068076 Fax: +86-10-66022112 Email: [email protected]

ITEM: PORTABLE DRILLING SYSTEM SIMULATOR

PART NUMBER: 0210900123 BASIC FUNCTION:

It is a portable system with advanced technology and full function that simulates real drilling and satisfies oil field training requirements.

The portable drilling system simulator is made by the

combination of petroleum engineering, computer technology,

virtual reality and computer simulation. It provides training

projects such as drilling, tripping, and well controlling. It is

mainly used for training of driller, drilling supervisor, and other

technical personnel. Training and testing provided in the system

helps personnel to learn basic operations, process, and well

shutting-in and killing technology. The system uses mathematical models to simulate the

conditions and parameters in oil engineering operation, such as pressure, torque, drilling rate, and emission. It reflects these physical parameters accurately, making the system a simulation of real effects. Also, with synchronous 3D animation, the system shows operating scene in single-channel projection. Together with high simulation of live sounds, the system makes users feel immersive.

The system is made up by two portable consoles, laptop, graphic system and supporting software. The hardware is designed on the basis of industry standard, and data acquisition and controlling system are made up by PLC. These ensure the reliability of the system. As a result, maintenance costs of the system are low, and there are no security risks. 1.MAJOR HARDWARE The portable console can simulate draw work up and down, mud pump speed regulation, and so on. It also displays data such as weight on bit, rotary speed, standpipe pressure, rotary torque, drilling fluid density in, drilling fluid density out, volume in, volume out, rig air supply pressure, accumulator pressure, well depth, bit position, hook height, kelly down depth, footage, drilling time, drilling speed, drill pipe speed, well bottom pressure, and formation pressure.

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Figure 1 portable console

2.SYSTEM SOFTWARE

2.1 MASTER CONTROL SOFTWARE (1) platform software module (2) teacher console software module (3) students console software module (4) drilling and tripping software module (5) drilling software module (6) Well control software module (7) sound control software module (8) System self-test module

2.2 GRAPHIC SOFTWARE (1) 3D software module based on turntable drive kelly (2) 3D software module based on top drive

2.3 SYSTEM CONFIGURATION 1. DS-6 portable drilling system simulator

Serial numb

er name Specification model and main technical parameters

unit quantit

y

1 Driller's console1 unit 1

2 Driller's console2 unit 1

3 laptop unit 1

4 software Esimtech drilling simulator master control software set 1

5 software Esimtech drilling simulator graphics software set 1

3.SYSTEM FUNCTIONS

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3.1 FEATURES: 1. The system has alarm settings. Trainee can set varieties of parameter limits, and when there is parameter that exceeds these

limits, the simulator will launch an alarm. These parameters include standpipe pressure, mud increase or decrease, metering tank limits, WOB, anti-collision limits, drilling torque, safety valve. System software can deal with standpipe safety valve onset, anti-collision locked, torque locked, and so on.

2. The display system makes trainee feel immersive through using HD triple-channel surrounded screen projection and 3D animation simulation. The animation shows relationship between various types of work, positions, and practices in drilling process. It can switch or show different scenes on screens upon requirements, such as drill racking platform, drilling fluid flow path, and curves of real-time data.

3. The system has real site sounds. It simulates all sounds in production sites, which makes the simulation more real. The sounds are synchronous with operations of trainee and graphics. 3.2 TRAINING PROJECTS

1. Drilling and tripping operations 1) Normal tripping operation 2) Normal drilling operation 3) Normal well drilling operation

2. Shutting-in operation 1) Overflow during drilling shutting-in operation 2) Overflow during drilling and tripping shutting-in operation 3) Overflow during drilling and tripping drill collars shutting-in operation 4) Overflow in empty wells while shutting-in

3. Well killing operation 1) Driller method well killing operation 2) Engineer method well killing operation

3) Overload driller method well killing operation 4.TECHNICAL PARAMETERS AND OPERATING CONDITIONS 4.1 TECHNICAL PARAMETERS

1. Operation voltage: 220V 50Hz AC 2. Power consumption: < 500 Watt 3. Display resolution: 1024*768 4. Average time between malfunction: ≥5000 hours

4.2 OPERATION CONDITIONS 1. Operating temperature: 0-30 degrees Celsius

2. Relative humidity: < 90%

5.MAIN TECHNICAL STANDARDS 5.1 SY/T 6426-2005 Technical specification of drilling and well control 5.2 SY/T 5247-2008 recommended solutions of drilling failures 5.3 SY/T 5369-94 Management and use of oil drills (cubic drill pipe, drill pipe, drill collars) 5.4 SY/T 5234-2004 methods applications of optimized drilling parameters

6.PROGRAM INTERFACE

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（a） Master control software interface

（b）Program interface

Figure 1 software interface

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Figure 2 Graphic program interfaces

7. EIR AND ACCEPTANCE

Equipments will be completed within one month after contract is signed, and will be mailed to designated location after checking.

8.COMMITMENT

8.1 Checking commitment: we provide system testing and checking for your technical personnel for free 8.2 Training commitment: we provide free 7-day training for two of your staff 8.3 Service commitment: we will respond you within 24 hours if any problem happens during warranty. After warranty, we will respond within 48 hours. 8.4 Software upgrade commitment: All software will get free upgrade lifelong without increase hardware. Including but not limiting function change, expanding, perfecting, and new functions adding. 8.5 Warranty commitment: all devices have one year free warranty. After one year, we will charge materials cost and travel cost. We provide lifelong technical support.

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ITEM: GAS RIG SIMULATOR PART NUMBER: 0210900001 BASIC FUNCTION:

The Gas Rig Simulator is designed to provide training for engineers and technicians in gas rig engineering.

System main goal:

1. Provide instructions and training in gas rig technique and theory for technicians and students majored in Oil-Rig.

2. Provide operational practices for technicians and employees.

3. Provide training for students with demonstration experiments, operational practice and technique learning and operation in the

courses of gas rig Technique Theory and oil gas Practice.

4. Provide 2D/3D real-time working flow.

TRAINING FUNCTION

Wellhead operation

Apparatus operation

Pig operation

Normal operation CONFIGURATION: (As per one set)

采气操作控制台PLC

主控计算

机

图形计算

机

投影系统



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Gas control panel

The gas control panel controls the valves and

devices in the gas-collection system. The

console consists of the following panels: low

pressure gas well control panel, high pressure

gas well control panel, heater control panel,

three-phase separator control panel, flow-meter

control panel, pressure-release panel, pig sender

control panel, pig receiver control panel,

foaming agent injection control panel,

de-foaming agent injection control panel. All

parameters are calculated real-time, and are

consistent with working site.

Figure 2 Driller’s Console

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Instructor Console and Graphics Processing

Unit


performance Graphics computer. Its main

functions include graphics control, computing

and plotting parameter curves. The Graphics

Processing Unit consists of a high performance

computer and a special graphics accelerator

which connected to main computer by Ethernet.

Figure 7 Instructor Console Graphics Projecting Unit

Graphics are projected onto wall in displaying field scenery. Two kinds of Graphics Projecting Unit are available. One is ordinary projecting unit. It features low price but less attractive environment. The other applies virtual reality technology in Drilling Simulator.

SYSTEM SOFTWARE

The system software is Windows style which is convenient for user and system administrator, which consists of 2 parts,

including 2D work flow interface and 3D equipment status interface. The console panel control equipment state of the

graphics software, the main control software in real time to calculate the flow state of each pipeline.

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1. Simulate and set environmental parameters in gas rig operation.


OPERATOR FUNCTION 1. Fixed items:

(1) Wellhead operation

1) Gas well opening

2) Gas well shut-in

3) Pump in foaming agent

4) Pump in anti-freezing agent

5) Add corrosion inhibitor

6) Gas lift of intermittent producing well

7) Gas lift of flooding well

8) Stop lifting and shut-in for gas-lifting well

(2) Apparatus operation

1) Start water jacket heater

2) Stop water jacket heater

3) Start self-actuated pressure regulating valve

4) Shut-off self-actuated pressure regulating valve

5) Separator cleaning

6) Start flow-meter

7) Stop flow-meter

(3) Pig operation

1) Pig sending

2) Pig receiving

(4) Normal operations

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ITEM: OIL RIG SIMULATOR PART NUMBER: 0210900012 BASIC FUNCTION:

The Oil Rig Simulator is designed to provide training for engineers and technicians in oil rig engineering.

System main goal:

1. Provide instructions and training in oil rig technique and theory for technicians and students majored in Oil-Rig.

2. Provide operational practices for technicians and employees.

3. Provide training for students with demonstration experiments, operational practice and technique learning and operation in the

courses of oil rig Technique Theory and oil rig Practice.

4. Provide 2D/3D real-time working flow.

TRAINING FUNCTION

Rod-pumped well operation

Single-well metering

Water-injection well operation

Pump-room operation

Oil pump operation

Normal operation CONFIGURATION: (As per one set)

采油操作控制台PLC

主控计算

机

图形计算

机

投影系统



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Oil collection console The oil collection console controls the valves and devices in the oil collection system. The console consists of the following panels: rod-pumped well control panel, electric pump well control panel, water-injection well control panel, water-blending valve group and inlet manifold control panel, distribution valve group control panel, plunger pump control panel, heater control panel, metering separator control panel, centrifugal pump control panel, chemical adding control panel. All the parameters are calculated real-time, and are consistent with working site.

Figure 2 Driller’s Console

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Instructor Console and Graphics Processing Unit


performance Graphics computer. Its main functions

include graphics control, computing and plotting

parameter curves. The Graphics Processing Unit

consists of a high performance computer and a

special graphics accelerator which connected to main

computer by Ethernet.

Figure 7 Instructor Console Graphics Projecting Unit


SYSTEM SOFTWARE




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1. Simulate and set environmental parameters in oil rig operation.



(1) Rod-pumped well operations

1) Rod-pumped well opening

2) Rod-pumped well shut-in

3) Rod-pumped well hot-washing

(2) Single well metering

4) Rod-pumped well metering

5) Electric pump well metering

(3) Water-injection well operations

1) Changing reserve water flush line to positive injection line

2) injection well reverse cleanout

(4) Pump room operations

(5) Oil pump operations

(6) Normal operations

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ITEM: LS-1 WELL LOGGING SIMULATION SYSTEM PART NUMBER: 0210900016 BASIC FUNCTION: The LS-1 well-logging simulation and training system is an advanced training system for well-logging groups,

vocational school and petroleum college. The system is composed of full-scale well-logging apparatus room, sand table well

site model, sensor model, advanced well-logging software, abnormal accident simulation software and sensor detection

software developed by EsimTech. It simulates the complete well-logging procedure, and students are trained to master

operation techniques and treatment of accident in drilling.

Main functions:

1. Demonstrate the structure of well site and function of well-logging in drilling;

2. Demonstrate the structure and operation of gas detection system.

3. Simulates 46 items of accidents of 5 categories. Students are able to forecast and deal with accident after train.

4. Provide training for students the function of sensor in well-logging and their location in well site.

5. Instructor can demonstrate the use of software in LS-1 well-logging simulation and training system by KVM.

Figure 1 Panorama

TRAINING AND TESTING ITEM

Use of well-logging software

Install and use of gas detection system

Install location of sensors

Devices of drilling system in well site

Forecast of accident in drilling SYSTEM CONFIGURATION

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Figure 2 System configuration

SYSTEM COMPONENT

Explosion proof apparatus room Full-scale well-logging explosion proof apparatus room is designed according to Shenkai SK-2000FC apparatus room. The device layout is consistent with real well-logging site.

Figure 3 Explosion proof apparatus room

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Industrial cabinet

The industrial cabinet integrates industrial

computer, Hydrogen flame chromatograph,

infrared CO2 analyzer, hydrogen generator and

power control panel.

Figure 4 Industrial cabinet

Gas detection device

The gas detection device is composed of

OS-QC01G hydrogen flame chromatograph, OS

CO-03 infrared CO2 analyzer, hydrogen

generator, air compressor, and Electric mud

degasser.

Figure 5 Gas detection device CHIN

A EDUCATIONAL IN

STRUMENT&EQUIPMENT CORP.

San table well site model

The sand table derrick model is made according

to 70D rig with 1:20 scale, which is the same

with device in real well site. Students can learn

rig components, connection of manifolds,

device on rig floor and structure and function of

mud tank area.

Figure 6 Well site model

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Sensor model The model includes sensors in real well-logging site: draw-works sensor, pump stroke sensor, rotary speed sensor, rotary torque sensor, entrance/exit conductivity sensor, entrance/exit density sensor, entrance/exit temperature sensor, ultrasonic liquid level sensor, electronic torque sensor, standpipe pressure sensor, casing pressure sensor, hanging weight sensor and H2S sensor.

Figure 7 Sensor model

Power control system

The apparatus room, instructor’s console, sand table and other system device of the LS-1 well-logging simulation and

training system are powered by power control system. The main switch is in the industrial cabinet and the unit switch is in the

power control box, which is easy to control.

KVM

The KVM switch connects keyboard, mouse

and VGA ports Instructor can access and

control computer in apparatus room and

demonstrate to students how to use the

software. The projection can also be switched

between computers and students outside the

apparatus can watch and learn.

Figure 8 KVM

Instructor’s console

The instructor console is composed of a high

performance graphic computer and an

instructor computer. The graphic program of

sensor detection system running on the

graphic computer displays the 3D location of

each sensor vividly. The accident simulation

software and main control software of sensor

detection system runs on the instructor

computer.

Figure 9 Instructor’s console

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http://www.iciba.com/conductivity�

Long chart printer

The printer prints well-logging curves and

real-time data. The well-logging curve is an

indictor for abnormal condition, and is useful

for tracking treatment of accident.

Figure 10 Epson DLQ3500K Projecting unit

The 4000 lumen projector can switch projection between computer, graphic computer and instructor computer of instructor’s console.

Sound alarm unit

Users can set alarm limit for some parameters in well-logging software. When the collected data triggers the upper limit or

lower limit, the alarm sound will ring. Software

The software part of LS-1 well-logging simulation and training system consists of accident simulation software, well-logging

software, sensor detection main software and sensor detection graph program.

The accident simulation software is proprietary simulation software owned by EsimTech. It simulates accidents in drilling,

totally 46 items of 6 categories and drilling operations like tripping in and out, drilling, circulating and redressing. It can also

playback well-logging data for 5 complete wells.

The well-logging software uses Riglog solution of Shanghai Oushen Company. The Riglog is a popular well-logging software

applied in oil field, which can collect and record data of sensors and chromatograph, as well as print data in real-time.

Software of sensor detection system consists of the sensor detection main software, sensor detection graphic program and sensor

detection PLC program. Student can learn the location of sensor by connecting the plug of sensor to corresponding air connector, and

the graphic program will display its location and related data like measurement range.

The PLC program of power control system is used to supervise sensors in apparatus room, such as H2S sensor, combustible gas

sensor, smoke sensor and micro differential pressure sensor. When an alarm is triggered by a sensor, the gas trap power is cut off. CHINA EDUCATIO


Figure 11 Drill accident simulation software

Figure 12 Riglog well site information supervision system

Figure 12 Color spectrum analysis software

Figure 13 Real-time curve

Figure 14 Sensor detection main program

Figure 15 Sensor detection graphic program

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Simulation of accident in drilling (1) Accident in tripping in and out

1) Well leakage when tripping out

2) Well kick when tripping out

3) Overflow when tripping out

4) Well blowout when tripping out

5) Stuck when tripping out

6) Free stuck pipe when lifting

7) Well leaching

8) Well leakage when tripping in

9) Well kick when tripping in

10) Overflow when tripping in

11) Well blowout when tripping in

12) Blocked when tripping in

13) Stuck when tripping in

14) Drill pipe break

15) Water bore blocked

16) Abnormal standpipe pressure

(2) Supervision for circulation and statics

1) Well leakage

2) Well leaching

3) Overflow

4) Well kick

5) Well blowout

(3) Accident in drill and redressing

1) Bit broken

2) Cone lost

3) Bit worn

4) Bit jet

5) Drill pipe broken

6) Well leakage

7) Well leaching (gas leaching and salting water leaching )

8) Well kick

9) Overflow

10) Sliding

11) Percussion

12) Drill break

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13) Nozzle blocked

14) Nozzle lost

15) Bit balling

16) Drill pipe stuck

17) Collapse of well wall

18) Standpipe pressure variation caused by drilling fluid density

19) Pump leakaget

20) Pump water malfunction

21) Screw bypass valve broken

22) High pressure pipe leakage

(4) Supervision of H2S

1) H2S Formation H2S

2) H2S Non-formation H2S

(5) Supervision of formation pressure

(6) Invalid of damper

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ITEM: FRACTURING AND ACIDIFYING SIMULATOR


The fracturing and acidifying simulator is used to train and test

fracturing and acidifying engineer. This simulating and training

system simulates operations in fracturing and acidifying process,

and provides complete training for fracturing and acidifying

technicians to master techniques and operation procedures.

Main functions:

1. The system provides instructions and trainings of fracturing

and acidifying technology and theory for technicians and

students in this area.

2. The system provides practical operation for technicians and

students in fracturing and acidifying.

3. The system provides systematic training for technicians and

students in fracturing and acidifying in ways of animation,

practical operation and theory demonstration. Students are

trained in both theory and practice. The whole fracturing and

acidifying process is simulated using virtual reality graph

technology. TRAINING AND TESTING FUNCTION

fracturing operation

disposal of fracturing accident

fracturing operation CONFIGURATION: (As per one set)

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CONFIGURATION: (As per one set) Sand blender console

The sand blender console of the simulator is the

same with that of real sand blender. It simulates

operations of sand blender start and stop, sand

addition control, liquid addition control, dry

addition control, discharge control, etc.

Important information will be displaced when

student doing operations on the simulator, such

as chief inhalation oil pressure, auxiliary

inhalation oil pressure, generator oil position,

sand transportation oil pressure, generator

speed, blending oil pressure, fan oil pressure,

hydraulic oil temperature, liquid addition oil

pressure, A-path sand displacement, A-path

sand total volume, B-path sand displacement,

B-path sand total volume, dry addition

displacement, dry addition volume, 1# liquid

addition displacement ， 1# liquid addition

volume，2# liquid addition displacement，2#

liquid addition volume ， 3# liquid addition

displacement， 3# liquid addition volume，

displacement volume, pressure, volume, sand

i Figure 2 Sand blender console

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ratio and density, etc.

Fracturing vehicle console

The fracturing vehicle console of the simulator is the

same with real fracturing vehicle console. It simulates

operations of fracturing vehicle start, stop, sudden

stop, gear select and rotary speed adjustment.

Important information like generator speed, oil

pressure, oil temperature, pump pressure and

displacement will be displayed when student doing

operations on the simulator.

Figure 3 Fracturing vehicle console

Manifold console

The manifold console controls the connection

and switch of high pressure and low pressure

manifold in fracturing and acidulating field.

Students can connect manifolds in an easy, safe

and direct way under different techniques.

Figure 4 Manifold console

CONFIGURATION: (As per one set) Instructor’s console and graphic processing

unit

The instructor’s console is composed of a high

performance computer. Its main function

includes: running main control program, saving

and setting simulation parameters, controlling

graphics, calculating and drawing parameter

curves, and recording and counting scores. The

graphics processing unit is composed of a high

performance computer and a specified graphic

accelerating card, and is connected to main

computer through Ethernet. It displays static

background image, controlled dynamical image

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and auto animation.

Graphics Projecting Unit


SYSTEM SOFTWARE

The system software is Windows style which is convenient for user and system administrator. The instructor is able to select

training items and supervise student’s operation. Important parameters will be displayed to instructors. The software is very

easy to use.

Interface on instructor’s computer

Interface on student’s computer

Interface on graphic computer

Animation


1. The system simulates and sets kinds of parameters in fracturing and acidulating process. Through internal mathematical and

physical model, the system captures and deals with the user operation in real-time, and displays the result in the form of

numerical value or graph.

2. The system manages the course and trainee information. System administrator is authorized to input data, modification data,

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query data, copy data and print data.



(1) Preparation before fracturing:

1) Deploy fracturing device

2) Connect fracturing device

3) Assemble fracturing pipes

(2) Operation before fracturing

1) Determine sand level and wash sand

2) Lift origin well pipe

3) Kill and replace

4) Pre-disposal of fracturing layer

5) Lower fracturing pipe

(3) Fracture operation

1) Circulate

2) Press

3) Push

4) Fracture

5) Add sand

6) Replace and push

7) Shut-in and diffuse pressure

8) Move the pipe

(4)Operation after fracturing

1) Determine the sand

2) Lift the fracturing pipe

3) Completion

(5) Fracturing techniques

1) Sliding pipe layered fracturing

2) Ball fracturing

3) Front de-sanding fracturing

4) Limited entry fracturing

(6) Disposal of fracturing accident

1) Fail to fracture

2) Channeling 3) Sand plug 4) Sand block 5) Pipe following

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(7) Preparation for acidulating

1) Install wellhead device

2) Well-washing and killing 3) Lift and lower pipe 4) Test pump 5) Connect high pressure and low pressure manifold

(8) Acidulating operation

1) Replace acid

2) Settle packer 3) Push acid 4) Push and replace 5) Shut-in reaction 6) acid discharge

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ITEM: OIL&GAS GATHERING AND TRANSPORTATION SIMULATOR


The oil&gas gathering and transportation simulator is

designed to provide training for engineers and technicians in

gathering and delivering engineering.

System main goal:

1. Provide instructions and training in gathering and

delivering technique and theory for technicians and students

majored in gathering/delivering.

2. Provide operational practices for technicians and

employees.

3. Provide training for students with demonstration

experiments, operational practice and technique learning and

operation in the courses of gathering/delivering Technique

Theory and oil gas Practice.

4. Provide 2D real-time working flow.

TRAINING FUNCTION

Refined fuel depot process

LNG terminal process

multi-purpose station process

Gas boosting and distribution process

Crude oil long-distance transportation process CONFIGURATION: (As per one set)

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油库沙盘PLC

控制计算机

大屏幕电视

LNG沙盘PLC

控制计算机

大屏幕电视

联合站沙盘PLC

控制计算机

大屏幕电视

天然气增压分输沙盘PLC

控制计算机

大屏幕电视

投影系统

图形计算机

原油长输PLC

控制计算机

大屏幕电视



CHINA EDUCATIO



Refined fuel depot sand table

Refined fuel depot control console is used to

simulate a fuel depot process which has four

types of oil products. The fuel depot is composed

of dock, pump station, fire control, tank farms,

train trestle, truck delivery station and office area.

Pipelines flashing to show the flow direction

of real pipe. Pressure and parameters are

displayed on the large screen LCD. The valves

and equipment on the console is operational.

LCD updated in real time based on operating

conditions of pipeline flow, and gives the

operation error prompt.

Refined fuel depot Control Console

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LNG terminal sand table

LNG terminal control console is used to

simulate a LNG terminal which can receive and

transfer liquefied Natural gas. It Composed of

dock, two large storage tank, two compressor,

two sea water pump, two booster pump, two sea

water vaporizer, two combustion vaporizer.

Pipelines flashing show the flow direction of

real pipe. Pressure and parameters are displayed

on the large screen LCD. The valves and

equipment on the console is operational. LCD

updates in real time based on operating conditions

of pipeline flow, and gives the operation error

prompt.

LNG terminal control panel

Multi-purpose station sand table

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Gas boosting and distribution sand table

The Gas boosting and distribution sand table

simulates a gas boosting and distribution station

pressed by an electric pressure pump. The station

is composed of a set of pig receiving device, two

sets of pig sending device, three sets of cyclone

filter separator, two sets of electric pumps and

metering device.







prompt.

Crude oil long-distance transportation sand

table

The Crude oil long distance transportation

sand table simulates the process of crude oil

transportation. It consists of four parts: First

station, oil and tank to tank station, which is a

non-closed intermediate station, pump to pump

station, which is a closed intermediate station,

and final station. Each station is equipped with

heater, pump, pig and tanks according to

requirement. This system simulates kinds of

condition in crude oil long distance

transportation.







prompt.

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Instructor Console and Graphics Processing Unit


performance Graphics computer. Its main functions

include graphics control, computing and plotting

parameter curves. The Graphics Processing Unit

consists of a high performance computer and a

special graphics accelerator which connected to main

computer by Ethernet.

Figure 7 Instructor Console

Graphics Projecting Unit Graphics are projected onto wall in displaying field scenery. Two kinds of Graphics Projecting Unit are available. One is ordinary projecting unit. It features low price but less attractive environment. The other applies virtual reality technology in Drilling Simulator. SYSTEM SOFTWARE




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1. Simulate and set environmental parameters in GATHERING and delivering operation.


OPERATOR FUNCTION 1. Refined fuel depot process

(1) Oil reception by train

(2) Oil sending by train

(3) Oil sending by vehicle

(4) Oil reception by boat

(5) Oil reception and sending when pump is wrong

(6) Tank change

2. LNG terminal process

(1) Dismantle from boat

(2) LNG evaporation/transportation

(3) LNG flash evaporation

(4) Circulate in tank

3. Multi-purpose station process

(1) Treatment of crude oil

(2) Treatment of sewage

(3) Treatment of gas

(4) Wellhead process

4. Gas boosting and distribution process

(1) Distribution

(2) Boosting

(3) Trans station

(4) Pig reception and sending

5. Crude oil long-distance transportation process

(1) First station forward transportation

(2) First station reverse transportation

(3) First station pump oil to tank

(4) First station internal circulation

(5) First station changing tank

(6) Intermediate station closed transportation forward transportation

(7) Intermediate station closed transportation reverse transportation

(8) Intermediate station closed transportation trans station

(9) Intermediate station closed transportation heat trans station

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(10) Intermediate station closed transportation pressure trans station

(11) Intermediate station closed transportation internal circulation

(12) Intermediate station bypass tank forward transportation

(13) Intermediate station bypass tank reverse transportation

(14) Intermediate station bypass tank trans station

(15) Intermediate station bypass tank pressure trans station

(16) Intermediate station bypass tank heat trans station

(17) Intermediate station bypass tank internal circulation

(18) Intermediate station bypass tank reverse transportation pressure trans station

(19) Final station forward transportation

(20) Final station changing tank

(21) Final station oil reception

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ITEM: DOWN-HOLE OPERATION SIMULATION AND TRAINING SYSTEM

PART NUMBER: BASIC FUNCTION: Functions

This simulator should contain the following operations for training: 1. Primary Operation (1)Tube Lowing (2)Tube Lifting (3)Y211 Packer Setting and Releasing (4)Y344 Packer Setting and Releasing 2. Intermediate Operation (1)Sand-washing (2)Lead pattern making (3)Casing Scratch(4)Eccentric Roller Reshaping(5)Wax-washing (6)Pear-shape Pipe-expander Expanding and Reshaping 3. Senior Operation (1)Free-point Locating(2)Releasing Spear (3)Slip Spear(4)Fishing Tap (5)Junk Grinding and Milling(6)Jar Releasing (7)Casing Patch(8)Casing Window and Sidetracking 4. Tube Lowing and Lifting without Well

Killing (1)Low Pressure Tube Lowing without Well Killing

(2)Low Pressure Tube Lifting without Well Killing

(3)7Mpa~21Mpa Tube Lowing without Well Killing

(4)7Mpa~21Mpa Tube Lifting without Well Killing

5. Well Control Operation (1)Tube Lifting with Shut-in (2)Packer Lifting with Shut-in (3)Cable Perforation and Shut-in (4)Sidetracking and Shut-in 6. Well Killing Operation (1)Driller’s Method(2)Engineer’s Method (3)Reverse-circle Driller’s Method (4)Reverse-circle Engineer’s Method

SPECIFICATIONS: (As per one set)

Figure 1 Work-over Console

Figure 4 Downhole Operation Simulation and Training System

Figure 2 Work-over Console and Parameter Displayer

Figure 3 BOP, Choke Control Box, Choke Manifold and

Standpipe Manifold

1. Simulation Environment (1)The Work-over Console is developed from JHX5400

stereotype. The appearance, arrangement, control and display

are the same with real work-over console.

(2)Parameters displayed are: artificial bottom, tube-shoe


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position, kelly-in, hook height, footage, drilling time, drilling

pipe speed, bottom pressure, formation pressure, pump strokes,

drilling pressure, rotary table torque, rotary table speed,

work-over fluid increase and loss, entrance density, exit density,

entrance volume, exit volume.

(3)BOP Control Console and Choke Control Console are

consistent with field equipments.

(4)Standpipe Manifold and Choke Manifold are made to CNPC (China National Petroleum Corporation) well control standard.

2. Operation and Sense Shape and feel of the brake is the same as brake in true rig. Weight indicator displays and simulates all functions of true weight indicator. It indicates various hanging weight and sticking in drilling and tripping. Clutch operation is vivid: the operation of engaging and disengaging clutch is the same as that of a real work-over machine.

3. Graphics Presentation Animation is used to simulate field environment, which makes trainee feel in real field. Controllable animation displays kinds of operations, downhole scene, field scene, equipment movement. Thus complex techniques, theory and operation of equipment become obvious.

4. Sound and Sound & Light Alarm It has sound system. The Sound is in correspondence with operation, animation and equipment status. The Sound & Light Alarm is in correspondence with operation, animation and equipment status.

5. Testing and Measurement The system provides function of testing and scoring, which provides objective and fair measurement according to operation essentials and faults.

6. System Safety and Reliability The system has self-check function and is capable of conducting self-check for all front-end equipments and components. It checks the operation procedure and parameter setting and gives out tips to help check and restore. The system adopts industry level components and circuits system, and no special requirement for environment. The average working hour without failure is above 5,000 hours.

7. Software The software is easy to learn and use, interface friendly, and convenient to operate on. Software development meets with software engineering specification. The system has high error tolerance.

Technical Parameters and Environment 1. Operation voltage: 220V 50Hz AC,110V 60Hz AC

2. Power consumption: ＜2000W 3. Storing temperature: 0℃-40℃ 4. Operation temperature: 10℃-30℃


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5. Display resolution: ≥1024×768 6. Projector luminance: ≥3000 ANSI lumen 7. Average working hour without failure: ≥5000 hours 8. Weight: ≤500kg 9. Occupation area: ≥100 m2

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