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  • SIL-Safety Instructions 37/18-79-EN

    Electro-Pneumatic Positioner TZIDC / TZIDC-200

    Pos : 1 /Standard-Layout/Titel blt ter / C opyright/SIL/Aktori k/Stellungsregler/Titel blatt TZ IDC / TZIDC- 200 @ 17\mod_1202455845406_3101.docx @ 155944 @ @ 1

    and Shutdown Module for TZIDC / TZIDC-200 Information regarding functional safety

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  • Blinder Text

    2 TZIDC / TZIDC-200 37/18-79-EN

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    Electro-Pneumatic Positioner TZIDC / TZIDC-200

    SIL-Safety Instructions 37/18-79-EN 05.2014 Rev. E Translation of the original instruction

    Manufacturer: ABB Automation Products GmbH Process Automation Schillerstrae 72 32425 Minden Germany Tel.: +49 571 830-0 Fax: +49 571 830-1806 Customer service center Phone: +49 180 5 222 580 Fax: +49 621 381 931-29031 automation.service@de.abb.com

    Copyright 2014 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

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  • Contents

    37/18-79-EN TZIDC / TZIDC-200 3

    1 Field of Application ...................................................................................................................................... 4 2 Acronyms and abbreviations ...................................................................................................................... 5 3 Relevant standards ...................................................................................................................................... 6 4 Terms and definitions .................................................................................................................................. 6 5 Determining the Safety Integrity Level (SIL).............................................................................................. 7 6 Safety-related system .................................................................................................................................. 8 7 Information for the safety function ............................................................................................................. 9 8 Applicable device documentation .............................................................................................................. 9 9 Behavior during operation and failure ....................................................................................................... 9 10 Periodic checks .......................................................................................................................................... 10 11 Safety engineering parameters ................................................................................................................. 11

    11.1 Prerequisites ................................................................................................................................................ 11 11.2 Specific safety-related parameters ............................................................................................................... 11

    12 SIL declaration of conformity ................................................................................................................... 12 13 Management summary .............................................................................................................................. 13

  • Field of Application

    4 TZIDC / TZIDC-200 37/18-79-EN

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    1 Field of Application Pos : 5.2 /Standard-Layout/Konfor mittserkl rungen / Zertifi kate/SIL- Sicherheitshinweise/Aktorik/TZIDC / TZ IDC-200/Anwendungsber eich/Anwendungsbereich @ 17\mod_1202457200234_3101.docx @ 155998 @ @ 1

    Provide positioning control for valves with pneumatic actuators up to SIL 2 in accordance with the safety engineering requirements of IEC 61508. The devices are single-acting, depressurizing ABB positioners of type TZIDC / TZIDC-200 and pneumatic actuators with spring-return mechanism. In the event of a power failure (electrical or pneumatic), the positioner depressurizes the actuator and the return spring moves the valve to a predefined, safe end position (either OPEN or CLOSED). The positioners meet the following requirements: - Functional safety in accordance with IEC 61508 - Explosion protection (depending on version) - Electromagnetic compatibility in accordance with EN 61000

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  • Acronyms and abbreviations

    37/18-79-EN TZIDC / TZIDC-200 5

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    2 Acronyms and abbreviations Pos : 7.2 /Standard-Layout/Konfor mittserkl rungen / Zertifi kate/SIL- Sicherheitshinweise/Aktorik/TZIDC / TZ IDC-200/Akr onyme und Abkrzungen/Akronyme und Abkrzung en @ 17\mod_1202457587156_3101.docx @ 156021 @ @ 1

    Acronym Designation Description

    HFT Hardware Fault Tolerance Hardware Fault Tolerance Ability of a functional unit (hardware) to continue to perform a required function in the presence of faults or errors.

    MTBF Mean Time Between Failures

    Mean Time Between Failures

    MTTR Mean Time To Repair Mean time between occurrence of an error in a unit or system and its repair.

    PFD Probability of Failure on Demand

    Probability of hazardous failures for a safety function on demand

    PFDav Average Probability of Failure on Demand

    Average probability of hazardous failures for a safety function on demand

    SIL Safety Integrity Level Safety Integrity Level The international standard IED 61508 defines four discrete Safety Integrity Levels (SIL 1 to SIL 4). Each level corresponds to a range of probability for the failure of a safety function. The higher the Safety Integrity Level of the safety-related systems, the lower the probability that they will perform the requested safety function.

    SFF Safe Failure Fraction Amount of safe failures.

    FIT Failure in Time 1 x 10-9 Failures per hour.

    TI Test Interval between live testing of the safety function

    Test interval between live testing of the safety function.

    sd Failure rate for all safe detected failures

    Overall rate for all safe detected failures.

    su Failure rate for all safe undetected failures

    Overall rate for all safe undetected failures.

    dd Failure rate for all dangerous detected failures

    Overall rate for all dangerous detected failures.

    du Failure rate for all dangerous undetected failures

    Overall rate for all dangerous undetected failures.

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  • Relevant standards

    6 TZIDC / TZIDC-200 37/18-79-EN

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    3 Relevant standards Pos : 9.2 /Standard-Layout/Konfor mittserkl rungen / Zertifi kate/SIL- Sicherheitshinweise/Aktorik/TZIDC / TZ IDC-200/Rel evante Nor men/R el evante N or men @ 17\mod_1202457638718_3101.docx @ 156044 @ @ 1

    Standard English German

    IEC 61508, Part 1 to 7

    Functional safety of electrical / electronic / programmable electronic safety-related systems (Target group: Manufacturers and Suppliers of Devices).

    Functional safety of electrical / electronic / programmable electronic safety-related systems (Target group: Manufacturers and Suppliers of Devices).

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    4 Terms and definitions Pos : 11.2 /Standar d-Layout/Konformittser kl rungen / Zertifi kate/SIL-Sicher heitshi nweise/Allgemein/Begriffe und Definiti onen/Begriffe und D efi nitionen @ 15\mod_1195466362140_3101.docx @ 141114 @ @ 1

    Terms Explanation

    Dangerous failure A failure that has the potential to place the safety-related system in a dangerous state or render the system inoperative.

    Safety-related system A safety-related system performs the safety functions that are required to achieve or maintain a safe condition, e.g., in a plant. Example: pressure meter, logics unit (e.g., limit signal generator) and valve form a safety-related system.

    Safety function A specified function that is performed by a safety-related system with the goal, under consideration of a defined hazardous incident, of achieving or maintaining a safe condition for the plant. Example: limit pressure monitoring

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  • Determining the Safety Integrity Level (SIL)

    37/18-79-EN TZIDC / TZIDC-200 7

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    5 Determining the Safety Integrity Level (SIL) Pos

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