side feed, nut & cable machines for demanding ...found in automotive technology,• graphical...
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FOR DEMANDING CRIMPING REQUIRING SPECIAL MACHINERY
SIDE FEED, NUT & CABLE MACHINES
SM
HIGH QUALITY CRIMPING WITH OVER 40 YEARS OF EXPERIENCE
Each year Lillbacka Powerco Oy manufactures thousands of different types of crimping machines, as well as hose cutting and nut crimping machines. Approximately 95% of Powerco’s production is exported through an international distributor network to more than 60 countries from the company factory in Finland. Finn-Power is known everywhere for its quality and long-lasting crimping machines, which are produced by Lillbacka Powerco with more than 40 years of manufacturing experience. We offer reliable, durable and accurate crimping machines to meet the requirements of different industries.
Finn-Power products offer the highest and most dependable quality thanks to the many years of experience in product design, engineering, development and manufacturing. Each machine is carefully tested and there’s minimal need for calibration. The driving force behind the success of Finn-Power products lies in the many skilled professionals with customer service oriented attitude. Finn-Power machines represent high-quality Finnish engineering work at its best.
We make the quality for you!
Jorma Lillbacka, who grew up in the spacious nature of Ostrobothnia, has never gone with the flow. Already from childhood, Jorma has determinedly carried out his own dreams and built everything from powerful industrial machines to airplanes. Lillbacka’s entrepreneurial spirit has made innovation, quality and service more than just words: they are a way of life. Lillbacka Group is strongly Finnish company whose main pillar of operations is the high quality of products. For over 40 years Lillbacka has proven to be successful, creative and diverse. At Lillbacka, dreams can indeed become reality.
Dreams came true
FINN-POWER NUT AND CABLE CRIMPERS
Finn-Power nut and cable crimping machines are fast and accurate in crimping the nut/ ferrule/ bush set on the ends of hydraulic hoses. These powerful machines are intended for serial production. Nut and cable crimping machines provide accurate and consistent results. The Finn-Power NC crimping machines have proven to be the most reliable and widely used nut crimpers in the industry.
DIE SET NC20
DIE SET NC30
DIE SET NC40
LDCrimp. rangePno
31212.0 - 16.018546/12
4
4.5
16
22
16.0 - 22.0
22.0 - 27.0
18546/16
18546/22
5
5
27
34
27.0 - 34.0
34.0 - 41.0
18546/27
18546/34
54141.0 - 49.018546/41
LDCrimp. rangePno
31212.0 - 14.0702044/12
3
4
14
16
14.0 - 16.0
16.0 - 19.0
702044/14
702044/16
4
4.5
19
22
19.0 - 22.0
22.0 - 26.0
702044/19
702044/22
4.52626.0 - 30.0702044/26
53030.0 - 34.0702044/30
5
5
34
39
34.0 - 39.0
39.0 - 45.0
702044/34
702044/39
5
5
45
51
45.0 - 51.0
51.0 - 57.0
702044/45
702044/51
55757.0 - 63.0702044/57
FAST NUT CRIMPING FOR SERIAL PRODUCTIONFinn-Power NC series nut crimping machines provide fast, accurate operation in crimping the nut / ferrule / bush set on ends of hydraulic hoses. These models are intended for use in serial manufacturing. A special centering pin, selected according to ferrule size is used during the crimping. NC series has proven to be the most reliable and widely used nut crimping machines in the industry. NC machines have been developed to fasten the rotating nut of the hydraulic connector and to crimp together one-piece fitting parts. NC machines are also used for crimping, connecting and calibrating small, short parts, eg. connectors, small hoses, tubes and pins.
• Auto greasing G3• Remote control unit• A3 signal option* (standard for ICC)• Oil Cooler• Bar Code Reader• Connectivity pack (ethernet)• Pressure crimping (UC1, ICC1)• Step crimping (UC2, ICC2)• Quality crimping (UC3, ICC3)• Graphical quality crimping (ICC4)
OPTIONS
• Foot pedal• Mechanical backstop device• Counter
STANDARD FEATURES
SEPARATED CRIMPING HEAD AND BODYZ
AVAILABLE MODELS
* ICC 7’’
CONTROL
TOUCHSCREEN, ADVANCED QUALITY CONTROL AND QUICK SET UP
STRAIGHTFORWARDCRIMPING CONTROL
NC20, NC30, NC40, NC60
NC20 NC30 NC40 - FAST - FASTEST - STRONG NC60 - STRONGEST
NC20 is fast and accurate for crimping and connecting smaller hoses, tubes and pins.
NC30 has slightly more speed, is ideal for little larger parts and has a bit more power than NC20.
NC40 is strong and perfect for crimping bigger tubes, connectors and pins.
The most powerful nut crimping machine with largest crimping range available on the market. NC60 is ideal for the largest connectors and applications.
MEASUREMENTS
CRIMPING RANGE (MM) (1
CRIMPING RANGE (INCH) (1
MAX OPENING (MM)
MAX CRIMPING FORCE (KN)
MAX CRIMPING FORCE (TON.)
NUMBER OF CRIMPS/HOUR (2
MOTOR (KW)
MOTOR (HP)
WEIGHT (KG)
WEIGHT (LBS)
DIE SETS
FEATURES
835 mm / 32.9”
997
mm
/ 39
.3”
835 mm / 32.9”
997
mm
/ 39
.3”
835 mm / 32.9”
997
mm
/ 39
.3”
835 mm / 32.9”
997
mm
/ 39
.3”
NC30 NC20, NC30, NC40 NC20, NC30, NC40NC20
12 - 63
0.47 - 2.48
+26
660
66
2 400
4
5.5
240
529
12 - 105
0.47 - 4.13
+26
930
93
1 900
4
5.5
240
529
12 - 160
0.47 - 6.30
+29
1 300
130
1 600
4
5.5
430
948
12 - 49
0.47 - 1.93
+18
500
50
2 100
3
4.0
220
485
1) With standard dies. Crimping range can be increased with special dies.
2) Theoretical with 10 mm cycle.
DIVERSE AND HIGH-QUALITY NUT CRIMPINGFinn-Power NC20Z, NC30Z and NC40Z nut crimping machines provide fast and accurate operation in crimping the nut, ferrule and bush set on ends of hydraulic hoses. A special centering pin, which is selected according to ferrule size, is used during the crimping. These machines produce accurate and consistent results. Z-models’ crimping head and body are separated, which enables various constructions and interfaces with automated cells.
• Foot pedal• Auto greasing G3• Remote control unit• A3 signal option* (standard for ICC)• Oil Cooler• Bar Code Reader• Connectivity pack (ethernet)• Pressure crimping (UC1, ICC1)• Step crimping (UC2, ICC2)• Quality crimping (UC3, ICC3)• Graphical quality crimping (ICC4)
OPTIONS
DIE SET NC20
DIE SET NC30
DIE SET NC40
LDCrimp. rangePno
31212.0 - 16.018546/12
4
4.5
16
22
16.0 - 22.0
22.0 - 27.0
18546/16
18546/22
5
5
27
34
27.0 - 34.0
34.0 - 41.0
18546/27
18546/34
54141.0 - 49.018546/41
LDCrimp. rangePno
31212.0 - 14.0702044/12
3
4
14
16
14.0 - 16.0
16.0 - 19.0
702044/14
702044/16
4
4.5
19
22
19.0 - 22.0
22.0 - 26.0
702044/19
702044/22
4.52626.0 - 30.0702044/26
53030.0 - 34.0702044/30
5
5
34
39
34.0 - 39.0
39.0 - 45.0
702044/34
702044/39
5
5
45
51
45.0 - 51.0
51.0 - 57.0
702044/45
702044/51
55757.0 - 63.0702044/57
* ICC 7’’
NC20Z, NC30Z, NC40Z
• Mechanical backstop device• Counter
STANDARD FEATURES
SEPARATED CRIMPING HEAD AND BODYZ
AVAILABLE MODELS
CONTROL
TOUCHSCREEN, ADVANCED QUALITY CONTROL AND QUICK SET UP
STRAIGHTFORWARDCRIMPING CONTROL
NC20Z NC30Z NC40Z - FAST - FASTEST - STRONG
NC20 provides fast and high-quality crimping for serial manufacturing. Suitable for crimping the nut, ferrule and bush set on the ends of hydraulic hoses.
Fast and accurate crimping for serial manufacturing. Offers also straightforward crimping control.
Intended for use in automatic lines or applications for serial manufacturing.
MEASUREMENTS
CRIMPING RANGE (MM) (1
CRIMPING RANGE (INCH) (1
MAX OPENING (MM)
MAX CRIMPING FORCE (KN)
MAX CRIMPING FORCE (TON.)
NUMBER OF CRIMPS/HOUR (2
MOTOR (KW)
MOTOR (HP)
WEIGHT (KG)
WEIGHT (LBS)
DIE SETS
FEATURES
321 mm / 12.6”
395
mm
/ 15
.6”
406 mm / 15.9”
395
mm
/ 15
.6”
406 mm / 15.9”
395
mm
/ 15
.6”
NC30 NC20, NC30, NC40NC20
12 - 63
0.47 - 2.48
+26
660
66
2 400
4
5.5
125 / 117
275 / 257
12 - 105
0.47 - 4.13
+26
930
93
1 900
4
5.5
164 / 118
361 / 260
12 - 49
0.47 - 1.93
+18
500
50
2 100
3
4.0
220
485
653/711 mm / 25.7/27.9”597/651 mm / 25.6/23.5”597/651 mm / 25.6/23.5”
1) With standard dies. Crimping range can be increased with special dies.
2) Theoretical with 10 mm cycle.
MAXIMUMPRODUCTIVITY
Finn-Power CC22 and CC24 crimping machines maximize productivity through an optimal force / speed ratio. Outside high-pressure hydraulics there are numerous hose applications where relatively low crimping force is required. These are commonly found in automotive technology, low-pressure water systems, household equipment etc.
• Foot pedal• Mechanical backstop device• Auto greasing G3• Remote control unit• A3 signal option* (standard for ICC)• Bar Code Reader• Connectivity pack (ethernet)• Pressure crimping (UC1, ICC1)• Step crimping (UC2, ICC2)• Quality crimping (UC3, ICC3)• Graphical quality crimping (ICC4)
OPTIONS
DIE SET CC22
DIE SET P20
55
55
55
LDCrimp. rangePno
55
55
55
12
10
19
14
16
23
12.0 - 14.0
10.0 - 12.0
19.0 - 23.0
14.0 - 16.0
16.0 - 19.0
23.0 - 27.0
18013/12
18013/10
18013/19
18013/14
18013/16
18013/23
70
70
27
31
27.0 - 31.0
31.0 -36.0
18013/27
18013/31
75
75
36
41
36.0 - 41.0
41.0 - 47.0
18013/36
18013/41
85
85
47
54
47.0 - 54.0
54.0 - 61.0
18013/47
18013/54
* ICC 7’’, 12’’
CC22, CC24
STANDARD FEATURES
• Electric backstop device
SEPARATED CRIMPING HEAD AND BODYZ
AVAILABLE MODELS
CONTROL
TOUCHSCREEN, ADVANCED QUALITY CONTROL AND QUICK SET UP
STRAIGHTFORWARDCRIMPING CONTROL
CC22 CC24 - FASTER - STRONGER
Perfect choice for automotive technology, low-pressure water systems, household equipment etc. where precise crimping operation is needed.
Stronger CC24 has wider crimping range and is therefore better choice for bigger tubes, connectors and bushings.
MEASUREMENTS
CRIMPING RANGE (MM) (1
CRIMPING RANGE (INCH) (1
MAX OPENING (MM)
MAX CRIMPING FORCE (KN)
MAX CRIMPING FORCE (TON.)
NUMBER OF CRIMPS/HOUR (2
MOTOR (KW)
MOTOR (HP)
WEIGHT (KG)
WEIGHT (LBS)
DIE SETS
FEATURES
597 mm / 23.6”
722
mm
/ 28
.4”
597 mm / 23.6”
780
mm
/ 30
.7”
P20CC22
10 - 61
0.39 -2.40
+25
1 300
130
1 280
4
5.5
178
393
10 - 54
0.39 - 2.12
+25
680
68
1 700
3
4.0
125
276
1) With standard dies. Crimping range can be increased with special dies.
2) Theoretical with 10 mm cycle.
INNOVATIVESIDE FEED MACHINES
Hose assemblies in the automotive industry are often comprised of odd shapes and sharp angles. The traditional pass through head structure of most hose crimping machines does not accommodate such assemblies. This is why Finn-Power has introduced an open head structure, which allows the hose to be fed from the side. This innovative structure makes crimping of any odd shaped hose assemblies easier and more accurate than ever before.
SP
LDCrimp. rangePno
501010.0 - 12.018315/10
50
50
12
14
12.0 - 14.0
14.0 - 16.0
18315/12
18315/14
50
50
16
19
16.0 - 19.0
19.0 - 23.0
18315/16
18315/19
50
50
23
27
23.0 - 27.0
27.0 - 31.0
18315/23
18315/27
503131.0 -36.018315/31
50
50
36
41
36.0 - 41.0
41.0 - 47.0
18315/36
18315/41
504747.0 - 54.018315/47
DIE SET CC22
• Tool base with quick-change tool • Foot pedal• Auto greasing G3• Remote control unit• A3 signal option* (standard for ICC)• Bar Code Reader• Connectivity pack (ethernet)• Pressure crimping (UC1, ICC1) • Step crimping (UC2, ICC2)• Quality crimping (UC3, ICC3)• Graphical quality crimping (ICC4)
OPTIONS
UNSURPASSED ACCURACY, REPEATABILITY AND VERSATILITY
Finn-Power SP350 side feed crimping machine has many great features including ease of use and versatile control unit with a movable swing arm. It also has an adjustable angle of crimping head for easier part orientation and visibility. SP350 has unsurpassed accuracy and repeatability and is simple to install and start up. SP350 is also available as a D-model, which means it has double machine bar installation.
MORE SPEED IN REDUCEDCRIMPING TIMES
SEPARATED CRIMPING HEAD AND BODYZ
DOUBLE MACHINE BAR INSTALLATIOND
AVAILABLE MODELS
* ICC 7’’, 12’’
CONTROL
TOUCHSCREEN, ADVANCED QUALITY CONTROL AND QUICK SET UP
STRAIGHTFORWARDCRIMPING CONTROL
SP350, SP350S, SP350Z
SP350 SP350S SP350Z- ACCURATE - FASTEST - VERSATILE
SP350 has unsurpassed accuracy and repeatability and it is easy to use.
SP350S is the fastest of these three models.
SP350Z machine’s construction enables implementation to automated cells.
MEASUREMENTS
CRIMPING RANGE (MM) (1
CRIMPING RANGE (INCH) (1
MAX OPENING (MM)
MAX CRIMPING FORCE (KN)
MAX CRIMPING FORCE (TON.)
NUMBER OF CRIMPS/HOUR (2
MOTOR (KW)
MOTOR (HP)
WEIGHT (KG)
WEIGHT (LBS)
DIE SETS
FEATURES
970 mm / 38.2”
1 87
1 m
m /
73.7
”
1 505mm / 59.3”1
871
mm
/ 73
.7”
580 mm / 22.8”
863
mm
/ 33
.9”
CC22 CC22CC22
10 - 54
0.39 - 2.12
+25 / +48
350
35
950
4
5.5
1 100
2 425
10 - 54
0.39 - 2.12
+25 / +48
350
35
480
3
4.0
410 / 100
904 / 220
10 - 54
0.39 - 2.12
+25 / +48
350
35
480
3
4.0
930
2 050
653/711 mm / 25.7/28”
1) With standard dies. Crimping range can be increased with special dies.
2) Theoretical with 10 mm cycle.
** S model available for SP100 machines.*** Z and D models are not available for SP2000 and
SP5000 machines.
For more information visit: www.powerco.lillbacka.com
PERFECT FOR AUTOMOTIVE INDUSTRY AND OEM PRODUCTIONFinn-Power SP series offer productivity and functionality from serial to heavy-duty production. These side feed crimping machines are reliable, efficient and easy to use. The open head structure enables crimping challenging hose assemblies that have an unusual shape. It allows the hose to be fed from the side, which makes crimping of odd shaped hose assemblies easier and more accurate. SP machines have an excellent repeatability, accuracy and versatile control unit. They are also easy to use and simple to install.
• Foot pedal• Auto greasing G3• Remote control unit• A3 signal option* (standard for ICC)• Oil Cooler• Bar Code Reader• Connectivity pack (ethernet)• Pressure crimping (UC1, ICC1)• Step crimping (UC2, ICC2)• Quality crimping (UC3, ICC3)• Graphical quality crimping (ICC4)
OPTIONS
DIE SET SP100
DIE SET P32
DIE SET CC22
DIE SET P20 DIE SET FP160
55
55
55
LDCrimp. rangePno
55
55
70
12
10
19
14
16
22
12.0 - 14.0
10.0 - 12.0
19.0 - 22.0
14.0 - 16.0
16.0 - 19.0
22.0 - 26.0
18506/12
18506/10
18506/19
18506/14
18506/16
18506/22
70
70
26
30
26.0 - 30.0
30.0 - 34.0
18506/26
18506/30
75
75
34
39
34.0 - 39.0
39.0 - 45.0
18506/34
18506/39
90
90
45
51
45.0 - 51.0
51.0 - 57.0
18506/45
18506/51
1005757.0 - 63.018506/57
110
110
63
69
63.0 - 69.0
69.0 - 75.0
18506/63
18506/69
110
110
74
78
74.0 - 80.0
78.0 - 87.0
18506/74
18506/78
116
116
166
178
166.0 - 178.0
178.0 - 190.0
18852/166
18852/178
116190190.0 - 202.018852/190
116
116
116
126
116.0 - 126.0
126.0 - 136.0
18852/116
18852/126
116
116
136
146
136.0 - 146.0
146.0 - 156.0
18852/136
18852/146
116156156.0 - 166.018852/156
116
116
116
116
92
84
100
108
92.0 - 100.0
84.0 - 92.0
100.0 - 108.0
108.0 - 116.0
18852/92
18852/84
18852/100
18852/108
LDCrimp. rangePno
55
55
55
LDCrimp. rangePno
55
55
55
12
10
19
14
16
23
12.0 - 14.0
10.0 - 12.0
19.0 - 23.0
14.0 - 16.0
16.0 - 19.0
23.0 - 27.0
18013/12
18013/10
18013/19
18013/14
18013/16
18013/23
70
70
27
31
27.0 - 31.0
31.0 -36.0
18013/27
18013/31
75
75
36
41
36.0 - 41.0
41.0 - 47.0
18013/36
18013/41
85
85
47
54
47.0 - 54.0
54.0 - 61.0
18013/47
18013/54
MORE SPEED IN REDUCEDCRIMPING TIME
SEPARATED CRIMPING HEAD AND BODY
DOUBLE MACHINE BAR INSTALLATION
S
Z
D
AVAILABLE MODELS
* ICC 7’’, 12’’
**
***
***
CONTROL
TOUCHSCREEN, ADVANCED QUALITY CONTROL AND QUICK SET UP
STRAIGHTFORWARDCRIMPING CONTROL
SP100, SP1200, SP2000, SP5000
Designed especially for crimping short and bent fittings, like automotive hose assemblies.
Designed for thick hydraulic hoses, which can be fed from the side. Enables crimping of any odd shaped hose assemblies.
Ideal for crimping long and demanding heavy-duty assemblies for automotive parts.
The most unique crimping machine on the market. It has a crimping force of 5000 kN to handle any thick wall, industrial hose or pipe. For tough environments.
MEASUREMENTS
CRIMPING RANGE (MM) (1
CRIMPING RANGE (INCH) (1
MAX OPENING (MM)
MAX CRIMPING FORCE (KN)
MAX CRIMPING FORCE (TON.)
NUMBER OF CRIMPS/HOUR (2
MOTOR (KW)
MOTOR (HP)
WEIGHT (KG)
WEIGHT (LBS)
DIE SETS
FEATURES
814 mm / 32”
1 67
0 m
m /
65.7
”
970 mm / 38.2”
2 03
0 m
m /
80”
1 062 mm / 41.8”
2 00
4 m
m /
78.9
”
835 mm / 32.9”
997
mm
/ 39
.3”
CC22 P20 P32 / FP160SP100
10 - 54
0.39 - 2.12
+25 / +63
1 200
120
420
4
5.5
1 350
2 976
10 - 54
0.39 - 2.12
+25 / + 63
2 000
200
258
5.5
7.5
1 785 / 185
3 936 / 408
10 - 210
0.39 - 8.26
+46 / +215
5 000
500
NA
7.5
10
3 650 / 220
8 650 /485
10 - 46
0.39 - 1.81
+11 / +62
100
10
520
3
4.0
383
844
713/1060 mm / 28/41.7” 713/1060 mm / 28/41.7”
SP5000 - UNIQUESP100 SP1200 SP2000- FASTEST - STRONG - STRONGER
1) With standard dies. Crimping range can be increased with special dies.
2) Theoretical with 10 mm cycle.
7126
49
Lillbacka USA • 1629 Prime Court, Suite 400 • Orlando, FL 32809 USAwww.lillbackausa.com • phone: +1 847 301 1300 • fax: +1 847 301 2562
Lillbacka Powerco Oy • P.O.Box 1 • FI-62301 Härmä, Finlandwww.powerco.lillbacka.com • phone: +358 10 347 7400 • [email protected]