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Si alloy material for next Generation Li ion batteries BASMATI Workshop, Barcelona, 23 rd Nov 2016 Dr. Petra Stegmaier Electronics Materials Solutions Division

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Page 1: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

Si alloy material for next Generation Li ion batteries

BASMATI Workshop, Barcelona, 23rd Nov 2016

Dr. Petra Stegmaier

Electronics Materials Solutions Division

Page 2: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

2. All Rights Reserved.22 November 2016© 3M

Since 1902

● Subsidiaries in 71 countries

● Sales in nearly

200 countries

● ~90,000 employees

● International sales $20.1B

(63% of company total)

● 200+ factories

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● 55,000+ products

● 100,000 patents

2

Page 3: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

3. All Rights Reserved.22 November 2016© 3M

Solutions for Li ion Cells & BatteriesEMI Solutions

Flame Retardant insulation papers

Vibration Dampening Materials

Electrical InsulationTapes

Non-flammable liquid coolant / Novec

Thermal Conductive Materials

Bonding Solutions

Page 4: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

4. All Rights Reserved.22 November 2016© 3M

Battery Materials Roadmap

GraphiteNMC2.8V

Low Si-alloyNMC2.8V

Hi Si-AlloyNMC2.8V

Si-AlloyHENMC

2.8V

Si-AlloyHENMC

2.0V

300

400

500

600

0 1 2 3 4

+9%

+20%

+31%

AnodeCathode

Cut-Off Voltage

2016

+44%

Vo

lum

etr

ic E

ne

rgy

on

ce

ll le

ve

l(W

h/L

)

Page 5: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

5. All Rights Reserved.22 November 2016© 3M

M.N. Obrovac, Leif Christensen, Dinh Ba Le and J.R. Dahn, J. Electrochem. Soc. 154 (2007) A849

Anode Materials – General Considerations

ProsProsProsPros

- High theoretical capacity (3579 mAh/g)

- Rather low working potential (0.4 V vs. Li)

- Abundant on the Earth‘s Crust

ContrasContrasContrasContras

- High irreversible capacity loss at first cycle

- Slow Li diffusion: DLi 10-13/10-14 cm2s-1

(DLi in graphite = 10-8/10-10 cm2s-1)

- Volume expansion during cycling

- Phase change � Pulverization

Page 6: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

6. All Rights Reserved.22 November 2016© 3M

3M Si-Alloy Anode Material – Design Strategy

Alloy ParticleAlloy ParticleAlloy ParticleAlloy Particle

active

inactive

3M alloy

• Nano-Si in inactive matrix

• Active/inactive domains < 15nm

• High first cycle efficiency

• Remains amorphous on cycling

• Minimizes surface area

• Dilutes volume expansion

• Scalable alloying process

� Maximize volumetric capacity

� Inexpensive raw materials

� Binders and cells can only withstand up to

~100% expansion

� Nanostructured particles maximize cycle life

� Low surface area

Page 7: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

7. All Rights Reserved.22 November 2016© 3M

Comparison 3M-Alloy vs Nano-Si – Neat Electrodes

• Shift in differential capacity plots indicate crystallization processes.

Chevrier et al., Journal of The Electrochemical Society, 161 (5) A783-A791 (2014)

Half cell

Page 8: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

Si based anode development

Binder

Electrolyte Pre-lithiation= Introduction of Lithium directly into anodes

Formulating& Mixing

Nanoscale Components Inc., NH, USA

3M Investment in Si Alloy Prelithiation Technology

� improved capacity� improved energy� Improved cycle life

Page 9: Si alloy material for next Generation Li ion batteriesprojects.leitat.org/wp-content/uploads/2016/11/4-3M-Si... · 2017-09-02 · Si alloy material for next Generation Li ion batteries

9. All Rights Reserved.22 November 2016© 3M

EU funded project FiveVB

Horizon 2020Work Program 2014-2015 “Smart, Green and Integrated Transport”

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10. All Rights Reserved.22 November 2016© 3M

FiveVB - Status

- Development of single and double side coated Si-based anodes

- Production of anodes at pilot line facilities at ZSW in Ulm

- Electrodes show high density and high areal capacity (up to 4 mAh/cm²)

- Very encouraging results with pouch cells (> 320 cycles with capacity retention over 80%)

- Specific energy (Wh/kg) increased by 13% compared to Graphite/NMC

- Volumetric energy density (Wh/l) increased by 23%

This project has received funding from the European Union's HorizonHorizonHorizonHorizon 2020 2020 2020 2020 research and innovation programme under Grant Agreement n˚ 653531

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Leading Through InnovationFor More Than a CenturyFor More Than a CenturyFor More Than a CenturyFor More Than a Century

Innovation is our biggest

competitive advantage

and the heart of 3M.

“ “Inge Thulin, CEO, 2012