sfc belt filter press introduction

SFC Belt Filter Press

www.fuchanjx.com

目录页CONTENTS PAGE

P1.About SFC P2.Belt Filter Press mechanism

P3.Belt Filter Press P4.Application

Part1

SFC- Belt Filter Press

Part 1 Part 2 Part 3 Part 4

4

About SFC-Shanghai Fuchan Machinery

Integrated

Professional

Automatic

Production

Fabrication

Application

SFC Foundation in 2007 Focus on Sludge Dewatering Unit –Belt Filter Press research and development.

Objective : To be your leading partner of sludge dewatering unit and wastewater solution .

www.fuchanjx.com

Innovation

Design


5

R&D

Fabrication

Sales

SFC-Shanghai Fuchan

Machinery

SFC-Shanghai Fuchan Machinery is committed to total solution of Sludge Dewatering Unit -Belt Filter Press and application. SFC product has sold to worldwide of the world including Holland, India, Indonesia, Egypt, and the Middle East etc. The application fields covers Municipal Sewage ,Slaughter House, Metallurgical Industry Wastewater , Spraying Sewage , Printing &Dyeing Sewage , Metal-Processing Sewage ,Mining Stone Wastewater and Electronic Sewage more than 1000 references .

Total solution

About SFC-Shanghai Fuchan Machinery

www.fuchanjx.com


6

SFC Organization structure

GM

Sales Department

Local

International

R&D

Design

Technical support

Fabrication Department

Production Department

Purchase Department

Finance Manager HR Manager

www.fuchanjx.com


7

SFC Factory View

www.fuchanjx.com

Part2

Belt Filter Press Mechanism


9

SFC Belt Filter Press mechanism

Belt Filter Press is an industrial machine , used for solid/liquid separation processes, particularly the sludge dewatering in the chemical industry, mining and wastewater treatment

Belt filter presses are also used in the production of apple juice ,cider and winemaking. The process of filtration is primarily obtained by passing a pair of filtering cloths and belts through a system of rollers.

Belt Filter Press takes a sludge or slurry as a feed, and separates it into a filterate and a solid cake

www.fuchanjx.com

Belt Filter Press


10 www.fuchanjx.com

1. Sludge pump into the mixing reaction tank, sufficiently stir and fully mixed with the polymer solution from polymer dosing system.

2. Sludge is rapidly flocculate into large particles by the fine particles, and large-group flocs formed into the network structure, then flow into the rotating pre-dehydration drum . 3.Most of the free water is released through the filter cloth of the drum . The effluent is collected by the filtrate tray and pre-separated from the solid sludge.

4. The pre-dewatered sludge is slid onto the upper filter belt and then transferred to the lower filter belt. Between the upper and lower filter belt, under the action of step-by-step pressure and shear force further dewatering sludge cake discharged.


Rotary Drum Thickening Belt Filter Press


11 www.fuchanjx.com


Gravity Belt Thickening Belt Filter Press 1. Sludge pump into the mixing reaction tank, sufficiently stir and fully mixed with the polymer solution from polymer dosing system.

2. Sludge is rapidly flocculate into large particles by the fine particles, and large-group flocs formed into the network structure, then flow into the gravity pre-dehydration thickener .

3. Most of the free water is released through the filter cloth of the gravity thickener . The effluent is collected by the filtrate tray and pre-separated from the solid sludge.

4. The pre-dewatered sludge is slid onto the upper filter belt and then transferred to the lower filter belt. Between the upper and lower filter belt, under the action of step-by-step pressure and shear force further dewatering sludge cake discharged.

Part3

SFC- Belt Filter Press


13

SFC Belt Filter Press

Main system

Auxiliary system

1. Polymer Dosing System PL2 or PL3 system

2. Washing Pump according washing water capacity

3. Air Compressor or air source at site

Select type of Belt Filter Press with Rotary Drum Thickening or Belt Thickening according the sludge type and concentration

Belt Filter Press system

Flocculant Tank

Thickening System

Rotary Drum Thickening

Be lt Th icken i n g

Belt Press

Polymer Dosing System

Washing Pump

Air Compressor

Belt Filter Press (2 stage )

www.fuchanjx .com


14

SFC-Belt Filter Press Series

www.fuchanjx.com

Belt Filter Press with Rotary Drum Thickening FTA Series

Specification FTA Series Belt Filter Press FTA-500 FTA-750 FTA-1000 FTA-1250 FTA-1500 FTA-1500L FTA-2000

Belt Width (mm) 500 750 1000 1250 　 1500 1500 2000Treating Capacity (m3/hr) 2.0~3.3 3.0~5.0 4.0~7.0 5.5~9.5 7.0~11.5 　 9.5~15.5 13.5~22.5

Dried Sludge D.S.(Kg./hr) 30~50 45~75 63~105 383~143 105~173 　 143~233 203~338

Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 　 75~85 75~85

Power Consumption (KW)

Driving Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55

Agitator Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55

Thickener Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55

Filtrate Collecting Tray YES YES YES YES YES 　 YES YES

External Dimension (mm)

Length 2160 2160 2160 2500 2500 　 2610 2610Width 930 1180 1430 1680 1930 1930 2430Height 2100 2100 2100 2200 2200 2200 2200

Base Dimension L1XW1 1460*830 1460*1080 1460*1330 1460*1580 1460*1830 2100*1836 2100*2336

Reference Weight (kgs) 660 800 960 1220 1490 1800 2200


15


www.fuchanjx.com

Belt Filter Press with Rotary Drum Thickening FTB Series

Specification FTB Series Belt Filter Press FTB-500 FTB-750 FTB-1000 FTB-1250 FTB-1500 FTB-1500L FTB-1750 FTB-2000

Belt Width (mm) 500 750 1000 1250 　 1500 1500 1750 2000

Treating Capacity (m3/hr) SS 1.5%~2.5% 3.0~5.2 4.5~7.5 6.5~10.5 7.5~12.5 9.0~17.6 　 12~20.5 15~24.5 17.1~36

Dried Sludge D.S.(Kg./hr) 45~78 68~113 98~158 113~188 143~240 　 180~320 225~385 270~520

Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 　 75~85 75~85 75~85


Driving Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55

Agitator Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55

Thickener Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55

Filtrate Collecting Tray YES YES YES YES YES 　 YES NONE NONE


Length 2610 2610 2610 2610 2610 　 3220 3220 3220Width 990 1240 1490 1680 1930 1990 2240 2600Height 2380 2380 2380 2250 2400 2400 2480 2480

Base Dimension L1XW1 2100*836 2100*1086 2100*1336 2100*1586 2100*1836 2100*1848 2450*2096 2100*2336

Reference Weight (kgs) 950 1120 1360 1620 2050 2400 2650 3250


16


www.fuchanjx.com

Belt Filter Press with Rotary Drum Thickening FTE Series

Specification FTE Series Belt Filter Press FTE-1000 FTE-1250 FTE-1500 FTE-1750 FTE-2000 FTE-2500 FTE-2500L FTE-3000

Belt Width (mm) 1000 1250 1500 1750 　 2000 2500 2500L 3000

Treating Capacity (m3/hr) SS 1.5%~2.5% 9.5~15.5 12.5~20.5 18.5~30.5 21.5~35.5 24.5~41 　 32.5~54 38.5~64 47.5~80

Dried Sludge D.S.(Kg./hr) 143~233 188~308 278~458 323~533 368~615 　 488~810 578~960 713~1200

Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 　 75~85 75~85 75~85


Driving Motor 0.375 0.375 0.55 0.55 0.75 1.5 2.25 2.25

Agitator Motor 0.375 0.375 0.55 0.55 0.75 0.55*2 0.75*2 0.75*2

Thickener Motor 0.375 0.375 0.55 0.55 0.55 0.55*2 0.55*2 0.55*2

Filtrate Collecting Tray YES YES NONE NONE NONE 　 NONE NONE NONE


Length 3200 3200 4000 4000 4000 　 4100 4850 4850Width 1660 1910 2160 2410 2660 3160 3210 3710Height 2600 2700 2800 3150 3150 3250 3300 3300

Base Dimension L1XW1 2580*1420 2580*1670 3350*1920 3350*2170 3350*2420 3460*2940 4065*2940 4065*3440

Reference Weight (kgs) 1550 1850 2500 2750 3050 3800 4300 5100


17


www.fuchanjx.com

Belt Filter Press with Rotary Drum Thickening FTB3 Series

Specification FTB3 Series Belt Filter Press FTB3-1000 FTB3-1250 FTB3-1500 FTB3-1750 FTB3-2000

Belt Width (mm) 1000 1250 1000 1250 　 1500 Treating Capacity (m3/hr) SS 0.4%~0.8% 15~20 21~28 25~33 30~39 35~45

Dried Sludge D.S.(Kg./hr) 60~120 84~168 100~198 120~234 140~270 　 Treating Capacity (m3/hr) SS 0.8%~1.5% 12.5~15 17.5~21 20.5~25 24.5~30 30~35 　 Dried Sludge D.S.(Kg./hr) 100~188 140~263 160~300 196~368 240~450 　 Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 　 Power Consumption (KW)

Driving Motor 0.375 0.375 0.75 0.75 1.1

Agitator Motor 0.375 0.375 0.375 0.55 0.55

Thickener Motor 0.375 0.375 0.55 0.55 0.55

Filtrate Collecting Tray NONE NONE NONE NONE NONE


Length 5100 5150 5200 5200 5400 　 Width 1490 1740 1990 2240 2550Height 2700 2700 2750 2800 2900

Base Dimension L1XW1 4050*2150 4100*2150 4150*2200 4100*2250 4200*2350

Base Dimension L2XW1 2450*1336 2450*1586 2450*1846 2450*2096 2670*2350Reference Weight (kgs) 1650 1850 2150 2500 2900


18


www.fuchanjx.com

Belt Filter Press with Rotary Drum Thickening FTE3 Series

Specification FTE3 Series Belt Filter Press FTE3-1000 FTE3-1250 FTE3-1500 FTE3-2000 FTE3-2500 FTE3-2500L FTE3-3000

Belt Width (mm) 1000 1250 1500 2000 　 2500 2500 3000Treating Capacity (m3/hr) SS 0.4%~0.8% 19~25 26~35 38~50 50~65 65~85 　 75~100 95~125

Dried Sludge D.S.(Kg./hr) 76~150 104~210 152~300 200~390 260~510 　 300~600 380~750Treating Capacity (m3/hr) SS 0.8%~1.5% 15.5~19 20.5~26 30.5~38 41~50 54~65 　 64~75 80~95

Dried Sludge D.S.(Kg./hr) 124~233 164~308 244~258 328~615 432~810 　 512~960 640~1200Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 　 75~85 75~85


Driving Motor 0.375 0.375 0.75 1.1 2.2 2.2 3

Agitator Motor 0.375 0.375 0.375 0.55 0.55 0.55 0.75

Thickener Motor 0.375 0.375 0.55 0.55 0.75 0.75 1.5

Filtrate Collecting Tray NONE NONE NONE NONE 　 NONE NONE NONE


Length 5200 5200 6350 6350 6600 　 7400 7400Width 1660 1910 2160 2660 3160 3210 3710Height 2960 3000 3000 3060 3080 3180 3180

Base Dimension L1XW1 3850*2400 3850*2440 4850*2440 4850*2500 4950*2520 5750*2620 5750*2620Base Dimension L2XW1 2580*1420 2580*1670 3350*1920 3350*2420 3460*2940 4065*2940 4065*3440

Reference Weight (kgs) 1750 2050 2800 3350 4100 4700 5600


19

Belt Filter Press Superiority (SFC )

Superiority Power consumption : power requirement and greenhouse gas emissions, even including washwater booster pumps, are typically 20% ~30%of a centrifuge or other sludge dewatering unit .

Polymer rate : Offers the lowest possible polymer dosage rate.

Easy to control : The Belt Press filter is easy to control - operators can see the effect of the polymer and the process through the press. Even when enclosed, it is possible to open covers and observe when necessary.

Easy to maintain :The Belt Press is a very low speed device, (typically 3 to 10 rpm). The simple machine design makes it easy to maintain, so that even a small council workshop can do all maintenance that.

The Belt Press can never produce 'slops'. The cake formed by a belt press is always in a handleable state, due to the nature of the process. This ease of handling makes it better to transport or further dewater.

Enclosed :The Belt Press can be enclosed. It is not usual,but it is possible, to fit covers around all the zones of the machine of the Belt Press, so that it becomes enclosed to the same degree as a Centrifuge. Some designs are particularly suitable for enclosure, such as those with large solid steel frames, and a simple one level layout.Filtrate trays can be sealed.

www.fuchanjx .com


20 www.fuchanjx .com

Belt Filter Press Features (SFC )

No.1

No.6No.2No.4

No.5

No.3

No.7


21 www.fuchanjx .com

Belt Filter Press (SFC )

Features of SFC Belt Filter Press No. 1 Belt position correcting system : automatic continuous detection, correcting deviation of belt cloth sothat the machine can run continuously and extend belt’s life.

No.2 Air pressure control device : the filter cloth tensioned by cylinder runs in its scope stably without leakage, high security.

No.3 Press roller: material adopt SUS304, TIG reinforced welding, machined by fine processing, enough strength.

No.4 Sludge distributor : The thickened sludge shall be distributed evenly on the upper belt to ensure the equal squeezing pressure, which will improve dewatering efficiency and extend the service life of belt cloth.

No.5 Belt cloth: imported from Sweden or Germany with the characteristics of nice water permeability, good durability and excellent corrosion resistance.

No. 6 Semi-centrifugal rotary drum thickening System : By action of positive rotation screen, massive supernatant free water can be removed. The concentration of sludge will up to 6%-9%.

No.7 Control Panel Cabinet: adopts international famous brand component such as Omron or Schneider. PLC adopts Siemens. Transducer adopts Delta or German ABB with the features of stable performance, easy operation and maintenance. Leakage protection is provided to make sure safe operation.


22

Belt Filter Press demostration-------01

www.fuchanjx.com


23 www.fuchanjx.com

Belt Filter Press demostration--------02


24

Belt Filter Press demostration-------03

www.fuchanjx.com


25

Belt Filter Press -Auxiliary system

Polymer Dosing System

www.fuchanjx.com


26

Belt Filter Press -Auxiliary system

Air Compressor & Washing Pump

www.fuchanjx.com

Part4

Application


28

Belt Filter Press ----Application

Belt Filter Press could be used in the treatment of industrial wastewater, surface water, reused water and Municipal Wastewater Treatment Plant . SFC provides total solution for Belt Filter Press and the whole process includes:

Survey

Confirm inlet water quality and estimate outlet water

quality

1

Proposal

Choose proper capacity, model

and auxiliary equipments

2

Design

Standardizing design

3

Fabrication

ISO9001Production and

fabrication

4 APPLICATIONwww.fuchanjx.com


29

Belt Filter Press Application fields

Belt Filter Press application includes:

www.fuchanjx.com

Industrial WW

Pulp & paper ElectroplatingMetal processingSemiconductor encapsulationSludge thickeningOthers

Municipal Wastewater Treatment Plant

Process water

River waterWWTP

Filtration and backwash waterCooling tower Mining process


30

Our Customer

1 2 3 4

www.fuchanjx.com


31

Reference sharing

Metallurgical Industry WastewaterThe industrial wastewater specification is very complicated. Belt Filter Press is usually used in the final process and it could reduce the water content ,treat the wastewater from as low as 0.4 % to water content 75%~85%, reach the wastewater treatment process and reduce the sludge volume in order to transfer the sludge cake and clearance .

Reference 01

Metallurgical Industry Wastewater

Capacity: 15~18 m3/h

Issue ： Inlet wastewater about 1.5% with capacity about 15~18m3/hr . Reach the output of water content 80 % around .

www.fuchanjx.com


32

Reference Sharing

Municipal WWTP SFC could design Belt Filter Press according to customer’s layout, high hydraulic load, and the total height is below 3m for capacity as large as 80m3/h, so it could easy transportation

Reference 02

Gansu Lingtai Wastewater Treatment Plant

Capacity ： 15m3/h

Issue ： Limited space, high hydraulic load sludge capture rate as high as 97%

www. fuchanjx .com


33

Reference sharing

Mining wastewater treatmentBelt Filter Press show great performance on treating mining wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85% .

Reference 03

Mining wastewater treatment

Capacity ： 25m3/h

Issue: High concentration sand and SS

Sludge capture rate: 98%

www.fuchanjx.com


34

Reference sharing

Electroplate wastewater treatment

Reference 04 Electroplate wastewater treatment

Capacity ： 20m3/h

Issue: High concentration sand and SS


www.fuchanjx.com

Belt Filter Press show great performance on treating electroplate wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%


35

Reference sharing

Polycrystalline silicon wastewater treatment

Reference 05

Polycrystalline silicon wastewater treatment

Capacity ： 20m3/h

Issue: High concentration wastewater inlet


www.fuchanjx.com

Belt Filter Press show great performance on treating polycrystalline silicon wastewater . Can reach the sludge capture about 97% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%


36

Reference sharing

Palm Oil wastewater treatmentPalm oil wastewater is a new field for belt filter press , show excellent performance on treating palm oil wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2%~3% and output sludge cake water content rate 75%~85%

Reference 06

Palm oil wastewater treatment

Capacity ： 50m3/h

Issue: High concentration palm oil wastewater 3%


www.fuchanjx.com


37

Reference sharing

Industry Park wastewater treatmentBelt Filter Press is popular used in high-tech industry park , show excellent performance on treating industry wastewater . Can reach the sludge capture about 96~98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%

Reference 07

Industry Park wastewater treatment

Capacity ： 80m3/h

Issue: High concentration palm oil wastewater 2%

Sludge capture rate: 96~98%

www.fuchanjx.com

Thank you ！

sfc belt filter press introduction

Documents