sew_aus_ig service brochure_2015

Industrial Gear Unit Service

Operation and process reliability – powerful and comprehensive

Gearmotors \ Industrial Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ Services

HEAVY INDUSTRIAL SOLUTIONS



SERVICE

02 Gearmotors \ Industrial Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ Services


Industrial Gear Unit Service02 Industrial Gear Unit Service


SEW-EURODRIVE offers a comprehensive service portfolio for industrial gears, so why not take advantage of the technical expertise of a global player with a strong local presence to ensure reliability of your operations and processes. Our product specialists will gladly provide assistance from repair of SEW products, all the way to replacing aging non-SEW units with energy efficient, modern and space saving ‘drop in’ replacements.

Your advantages:- Complete industrial gear unit service from one source- Delivery and repair program, comprising couplings, oil coolers, sensors, motors and more- A complete tailored drive solution to meet your requirements- Comprehensive parts and labour warranty

- Prevention of unscheduled downtime and standstills in operation- High availability of spare parts – in excess of $24 million spare parts held in Australia- Cost and time savings thanks to professional repairs, overhaul and modification- Professional service equipment at all service locations

View of the 50 tonne bay at SEW’s HIS Melbourne facility during the recent assemblyof mining conveyor drives; four 1250 kW, two 1000 kW.

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What we offer you:

Start-up Inspection and maintenance Repair Retrofit

- Installation support and laser alignment of drives

- Preparation of an inspection and maintenance plan

- Repair by exchanging the defective and affected parts

- Replacement of existing components (gear units, motors, couplings etc.)

- Start-up support tailored to your needs

- Inspection is available on-site - Complete overhaul - Energy efficiency aspects taken into account

- Initial oil fill - Condition monitoring - Reworking on all housings and shafts

- Customised drop-in solution for existing applications

- Commissioning support and supervision

- Within the scope of the inspection detailed measurements are recorded and functional tests are conducted

- Production of gearing components and shafts

- Oil management: Initial filling, oil change after run-in period, complete oil service (change, refill, waste disposal)

- Oil quality analysis

- Thermal imaging for troubleshooting or early detection


SEW-EURODRIVE offers fast and cost effective start-up support. You can take advantage of the comprehensive expertise available from product specialists for industrial gear units.

What we offer you:

- Checking the installation of the drive components- Production guidance/monitoring- Laser alignment of drives- Commissioning support and supervision

Start-up Service

Industrial Gear Unit Service04

Start-up Service


Stock at SEW-EURODRIVE’s HIS facility, Melbourne.

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Inspection and Maintenance Service

SEW-EURODRIVE will support you with your maintenance strategy and offer advice on how to optimise your overall system maintenance. Whether at intervals specified by you or on short notice, SEW constantly strives to keep your downtime to a minimum, so that your current costs can be reduced in the medium to long term.

What we offer you:

– Oil quality analysis– If necessary, oil is changed and waste oil is disposed of in an environmentally responsible manner– Noise and vibration monitoring to detect early signs of damage– Condition report for each drive

– Checking of mount-on components– Alignment and recalibration– Within the scope of the inspection detailed measurements are recorded and functional tests are conducted– Troubleshooting using thermal imaging

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Inspection and Maintenance Service


Repair Service

SEW-EURODRIVE provides optimal service for repairing and overhauling individual systems. Our service experts always exceed the latest standards in drive technology with their service processes.

Workshop capabilities:– Overhaul and repair of SEW-EURODRIVE IG gearboxes– Assembly and laser alignment of drive assemblies– Gearbox non-load testing– Thermal imaging and data logging– Sound and vibration measurement

Workshop facilities*:– Up to 50T overhead crane capacity– 100T – 200T ‘roll-bed’ presses– Large capacity electric oven– Large bearing induction heater– Gearbox no-load testing bay– Wash bay and parts washers– Semi-automatic epoxy painting and drying line– 150T bearing and coupling puller– Assembly rotators* Workshop facilities may vary from state to state


Repair Service


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What we offer you:

– Exchanging of defective and affected parts– Complete overhauls– Complete clean of drive components– Condition-oriented determination, acquisition and production of required parts– Professional assembly and implementation of test runs

– Post-processing of drive bearing bores on gear units with bushings– Touch up or renewal of the painting and adjustment according to customer requirements (outer and inner coating)– Express Assembly Service for SEW products


AfterBefore

Before After

08 Gearmotors \ Industrial Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ ServicesIndustrial Gear Unit Service08 Industrial Gear Unit Service

Retrofit Service

New drive systems save energy, increase productivity and ensure system availability. These technologies are proven to extend the functionality of your system, which means your investment in a retrofit service can pay off in a short time.

Your benefits:– Improved energy efficiency due to state-of-the-art drive technology and automation– New service-friendly products reduce maintenance costs– Quick and easy conversion to latest technology– Solutions tailored to suit your specific application and needs– Large spare parts stock holding in Australia

Examples of retrofitting measuresRetrofitting of ageing drive components with a modern type X4FS180/B helical gear unitModifications: installation of an adapter plate and coupling

Before AfterBefore After

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What we offer you:

We replace all old motor-drive units, regardless of the manufacturer.

– Replacement of your drive components with SEW-EURODRIVE products including modified designs and adaptations– Energy efficiency aspects factored in– Components customised to suit your requirements (cooling systems, brake/coupling units, etc.)– Possibility of increased production simply by efficiency gains or upsizing

– Direct interfacing of components to your application (e.g. welded steel construction) from dimensioning, design and production through to assembly for 100% compatibility in your systems. No modification to the existing driven equipment required

Examples of retrofitting measuresRetrofitting of ageing drive components with a modern type X3KS270/HU/B industrial gear unitModifications: installation of an adapter plate, 180° rotation for improved maintenance access and for purposes of standardisation.

AfterBefore

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24h ServiceHotline

InstallationConsultingService

Startup Service

ApplicationProgrammingService

Inspection andMaintenanceService

Repair Service Spare PartsService

ExpressAssemblyService

Training Service

Retrofit Service

ConditionMonitoringService

Pick-up andDeliveryService


CDS® - Complete Drive ServiceThe modular service concept

IndustrialGear UnitService

The individual and combinable CDS® system modules always provide exactly the service you need for your drive technology - no matter when and where you need it.

Simply select the specific modules to obtain a tailor-made CDS® service package, this way, you always have the right solution to avoid down-times and reduce malfunctions to a minimum.

A ‘green light’ for you production.

1300 SEW AUS(1300 739 287) to be directed to your nearest [email protected]

Version 02/2015

HEAVY INDUSTRIAL SOLUTIONS

Melbourne (Head Office)27 Beverage DriveTullamarine VIC 3043Phone (03) 9933 1000Fax (03) 9933 1003

Sydney9 –11 Sleigh Place Wetherill Park NSW 2164Phone (02) 9725 9900Fax (02) 9725 9905

Brisbane34 Collinsvale StreetRocklea QLD 4106Phone (07) 3276 5100Fax (07) 3276 5102

Townsville12 Leyland Street Garbutt QLD 4814Phone (07) 4779 4333Fax (07) 4779 5333

Rockhampton168 Dennison StreetRockhampton QLD 4700Phone 0439586411Fax (07) 4922 2116

Perth 10 Colin Jamieson DriveWelshpool WA 6106Phone (08) 9251 4900Fax (08) 9251 4903

Adelaide 9C Park Way Mawson Lakes SA 5095Phone (08) 8161 4000Fax (08) 8161 4002

Technical Sales Office

IG Assembly Plants

Service Centre

SEW-EURODRIVE is right here for you:


sew_aus_ig service brochure_2015

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