service • quality • reliability • flexibility · en, api, ansi, bs or others sleeves:...

6
SERVICE • QUALITY • RELIABILITY • FLEXIBILITY

Upload: donguyet

Post on 18-Aug-2018

219 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

SERVICE • QUALITY • RELIABILITY • FLEXIBILITY

Page 2: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

AFS Fittings Service Achim GmbH&Co.KG stands for service solutions for pipe works since 1984. In our own production fa-cility we are aiming to fulfill technically specialized demands of all our customers. Expertise in the steel market, decades of experience with technical specifications from a wide range of different end users, and swift response to all kinds of customer inquiries are our key performance. Our customers are attended to throughout the whole process from making our offer to com-pleting the order and its documentation by one of our specialized contact persons. Thus we are enabled to carry out any kind of special technical demand without delay. The experienced team of our production facility skillfully transfers all our customer´s demands and specifications into products of superior quality which are delivered on demand.

Especially fittings with a heavy wall thickness are rarely available from stock. Within very short time we are in the position to provide our customers with our products by using round bars and shaping them on demand to a large variety of components with special diameters, wall thicknesses, and any kind of shapes.

Fittings:Tee-Pieces, Reducers, Welding Outlets, Nipples, High Pressu-re- and Threaded Fittings, as well as Caps acc. to DIN, ANSI, MSS-SP or others

Flanges:Weld Neck Flanges, Blind Flanges, Long-Weld-Flange, Flanges, Threaded Flanges, Loose Flange, Spectacle Blinds acc. to DIN, EN, API, ANSI, BS or others

Sleeves:Mechanical machined pipe sleeves (tolerances and diameters similar to current pipe standards) for heavy wall thickness

Work pieces:Nozzles, Branches and special parts acc. to drawing for ex-ample Y-Pieces, Two-Part T-pieces, High Pressure Fittings or Square Neck Flange Drawings and 3D-Models will be provided for approval if requested.

Our products:

About us:

Page 3: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

AFS Fittings Service Achim GmbH&Co.KG is certified according to Pressure Equipment Directive (97/23/EG) and monitored ac-cording to AD 2000 - W0 / TRD 100 by TÜV Nord Systems GmbH & Co. KG waived of counter-signature. Therefore we can issue certificates acc. to EN 10204/3.1 right after production. Our quality management is monitored frequently by external audits acc. to ISO 9001.

TÜV certification and material testing is carried out several times per week. The certificates will be submitted via e-mail at the same time the delivery takes place, even if the certification has been carried out according to EN 10204 3.2 TÜV. Classification societies such as LRS, DNV, BV, GL or IRB are ordered in on customer’s demand.

Within a reasonable range we are in a position to supply our customers directly by our own vehicle. Within Germany and Europe we work together with logistic partners and express services which enable us to assure very short de-livery times. Above that we offer a delivery by our own neutral vehicle in the name of our customer along with our customer’s documents directly to the construction site. Thus, our products reach their destination directly within the shortest time possible.

In order to realize customer specification, we regularly carry out destructive and non-destructive material testing in our own facility together with specialized partners. Testing such as Charpy Test, tensile test (also for higher temperatures), Yield Strength, Micro-Section, Sample Core, Product Analysis, Hardness Test, US-Test, Surface Crack Test (MT/PT) and many more are among our scope. In combination with compliance of chemical limitation of chemical values we fulfill for example OMV-/ Alstom- / Siemens- Specifications or Exxon Sour Gas Service.

Packing / Transportation:

Material Testing:

Approval / Certification:

Page 4: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

AFS produces from its well equipped stock (originating from Western Europe - mainly from Germany) Flanges, Tee-Pieces, Reducers, Threaded Fittings, Pipe Sleeves and special products. Following materials are permanently available on our stock:(as a matter of course we are able to machine other kinds of material as well. The material would be obtained from the market or would be forged according to our customers orders)

Custom Tariff Numbers (Extract):Piping Equipment Stainless Steel Carbon Steel / AlloyFlanges 7307 2100 7307 9100Threaded Fittings (Bushing) 7307 2210 7307 9210Threaded Fittings (Angles) 7307 2290 7307 9290Threaded Fittings (Others) 7307 2910 7307 9910 Elbows (up to 24”) 7307 2310 7307 9311 Welding Fittings (up to 24”, except Elbows) 7307 2390 7307 9319Others with thread (acc. Drawing) 7307 2910 7307 9910Others without thread (acc. Drawing) 7307 2980 7307 9980

Round Bar non alloy alloy Stainless SteelHot rolled 7214 3000 7228 1020 >Rd.79 mm 7222 1111 - <Rd.80 mm 7222 1181Forged 7214 1000 7228 1050 7222 3051

Material-No. Material Grade - Certification acc. DIN / EN Material Grade - Certification acc. ASTM / ASME AD-2000

1.4404 X2CrNiMo17-12-2 - DIN 17440 / EN 10222-5 / EN 10272 ASTM A182 F316/F316L / ASME SA182 F316/F316L W2/W10

1.4462 X2CrNiMoN22-5-3 - VdTÜV 418 / EN 10222-5 / EN 10272 ASTM A182 F51 / UNS S31803 W2/W10

1.4501 X2CrNiMoCuWN25-7-4 - EN 10088-3 ASTM A182 F55 / UNS S32760

1.4539 X1NiCrMoCuN25-20-5 - EN 10088-3 ASTM A182 F904/F904L W2

1.4541 X6CrNiTi18-10 - DIN 17440 / EN 10222-5 / EN 10272 ASTM A182 F321/F321H / ASME SA182 F321 W2/W10

1.4550 X6CrNiNb18-10 - EN 10088-3 ASTM A182 F347 W2

1.4571 X6CrNiMoTi17-12-2 - DIN 17440 / EN 10222-5 / EN 10272 ASTM A182 F316(Ti) / ASME SA182 F316(Ti) W2/W10

1.4841 X15CrNiSi25-20 - EN 10095 / SEW 470

1.0460 C22.8 / P250GH - DIN 17243 / EN 10222-2 / EN 10273 ASTM A105N / ASME SA105N W13

1.0565 WSTE355 / P355NH - DIN 17102 / EN 10273 W10/W13

1.0566 / 1.0571 TSTE355 / P355QH1 - DIN 17102 / DIN 17103 / EN 10222-4 ASTM A350 LF2 Class 1 W10/W13

1.0570 St52.3 / S355J2G3N - DIN 1013 / EN 10025 W13

1.4901 X10CrWMoVNb9-2 - VdTÜV 552/3 ASTM A182 F92 W13

1.4903 X10CrMoVNb9-1 - VdTÜV 511/3 / EN 10222-2 ASTM A182 F91 / ASME SA182 F91 W13

1.4922 X20CrMoV12-1 - VdTÜV 110 W13

1.5415 15Mo3 / 16Mo3 - DIN 17243 / EN 10222-2 / EN 10273 W13

1.6368 15NiCuMoNb5 - VdTÜV 377/3 W13

1.7362 12CrMo195 - VdTÜV 007/3 ASTM A182 F5 / ASME SA182 F5 W13

1.7386 12CrMo9-1 in Anlg. EN 10216-2 ASTM A182 F9 / ASME SA182 F9 W13

ASTM A182 F11 Class 2 / ASME SA182 F11 Class 2

1.7335 13CrMo44 / 13CrMo4-5 - DIN 17243 / EN 10222-2 / EN 10273 ASTM A182 F12 Class 2 / ASME SA182 F12 Class 2 W13

1.7380 / 1.7383 10CrMo910 / 11CrMo9-10 - DIN 17243 / EN 10222-2 / EN 10273 ASTM A182 F22 Class 3 / ASME SA182 F22 Class 3 W13

Manufacturing Process: hot rolled (EN 10273 / EN 10272) up to and including round 140 mm / forged (EN 10222-2/4/5) bigger than Round 140 mm (Excepti-on: P355QH1 is stocked from round 70 mm in forged execution)

New on stock!

Page 5: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

DN\PN 6 10 16 25 40 63 100 160 250 320 40017,2 x 2,0 17,2 x 2,0 17,2 x 2,0 17,2 x 2,0 17,2 x 2,6 17,2 x 3,6

0,35 0,68 1,09 1,10 2,14 2,5521,3 x 2,0 21,3 x 2,0 21,3 x 3,2 21,3 x 2,0 21,3 x 2,6 21,3 x 3,2 26,9 x 5,0

0,41 0,77 1,20 1,20 2,51 2,53 3,6226,9 x 2,3 26,9 x 2,3 26,9 x 3,2

0,62 1,09 2,0233,7 x 2,6 33,7 x 2,6 33,7 x 3,6 33,7 x 2,9 33,7 x 3,6 33,7 x 5,0 42,4 x 7,1

0,76 1,30 2,63 2,64 3,58 5,18 7,4542,4 x 2,6 42,4 x 2,6 42,4 x 3,6

1,11 1,91 3,2048,3 x 2,6 48,3 x 2,6 48,3 x 3,6 48,3 x 3,6 48,3 x 5,0 48,3 x 6,3 60,3 x 10,0

1,26 2,15 4,07 4,42 6,72 8,65 14,1060,3 x 2,9 60,3 x 2,9 60,3 x 2,9 60,3 x 4,0 60,3 x 4,0 60,3 x 4,0 60,3 x 6,3 63,5 x 8,0 76,1 x 12,5

1,43 2,53 2,85 4,51 5,82 6,38 8,22 10,70 16,7076,1 x 2,9 76,1 x 2,9 76,1 x 2,9 76,1 x 4,0 76,1 x 4,0 76,1 x 5,0 76,1 x 8,0 88,9 x 11,0 101,6 x 16,0

1,77 3,03 3,68 5,58 7,57 8,75 12,80 19,50 31,6088,9 x 3,2 88,9 x 3,2 88,9 x 3,2 88,9 x 4,5 88,9 x 5,0 88,9 x 6,3 101,6 x 11,0 101,6 x 12,5 114,3 x 17,5

2,88 3,92 4,78 6,68 8,82 10,30 16,50 25,20 38,40114,3 x 3,6 114,3 x 3,6 114,3 x 3,6 114,3 x 4,5 114,3 x 5,6 114,3 x 8,0 127,0 x 14,2 133,0 x 16,0 139,7 x 22,2

3,41 4,62 6,46 9,27 13,10 15,30 27,20 42,50 67,30139,7 x 4 139,7 x 4,0 139,7 x 4,0 139,7 x 5,6 139,7 x 6,3 139,7 x 10,0 152,4 x 16,0 168,3 x 20,0 193,7 x 30,0

4,65 6,30 8,86 14,50 21,00 24,40 39,00 63,60 94,50168,3 x 4,5 168,3 x 4,5 168,3 x 4,5 168,3 x 6,3 168,3 x 8,0 168,3 x 12,5 177,8 x 17,5 193,7 x 25,0 219,1 x 35,0

5,50 7,81 11,70 21,40 28,30 34,40 59,60 91,50 145,00219,1 x 6,3 219,1 x 6,3 219,1 x 6,3 219,1 x 6,3 219,1 x 6,3 219,1 x 7,1 219,1 x 8,8 219,1 x 16,0 244,5 x 25,0 244,5 x 30,0 273,0 x 40,0

8,60 11,60 11,50 17,10 21,00 34,10 50,20 60,70 110,00 172,00 270,00273,0 x 6,3 273,0 x 6,3 273,0 x 6,3 273,0 x 7,1 273,0 x 7,1 273,0 x 8,8 273,0 x 10,0 273,0 x 20,0 298,5 x 32,0 323,9 x 40,0

11,70 15,80 16,70 24,30 34,20 48,30 81,40 97,60 190,00 312,00323,9 x 7,1 323,9 x 7,1 323,9 x 7,1 323,9 x 8,0 323,9 x 8,0 323,9 x 11,0 323,9 x 12,5 323,9 x 22,2

15,30 18,30 22,10 31,80 47,60 67,50 118,00 140,00355,6 x 7,1 355,6 x 7,1 355,6 x 8,0 355,6 x 8,0 355,6 x 8,8 355,6 x 12,5 355,6 x 14,2

20,30 25,30 32,80 48,80 63,90 97,80 169,00406,4 x 7,1 406,4 x 7,1 406,4 x 8,0 406,4 x 8,8 406,4 x 11,0 406,4 x 14,2 Pipe connection in mm

23,10 30,60 41,10 63,30 98,00 129,00 weight in kg/pc.

DN\PN 6 10 16 25 40 63 100 160 250 320 400

10 0,380 0,722 1,04 1,08 2,03 2,39

15 0,438 0,813 1,16 1,21 2,41 2,41 3,42

20 0,657 1,14 1,97

25 0,821 1,38 2,54 2,61 3,43 4,83 6,80

32 1,18 2,03 3,07

40 1,39 2,35 3,97 4,44 6,36 8,01 12,9

50 1,62 2,88 3,20 4,52 5,64 6,27 7,88 9,78 15,1

65 2,14 3,51 4,29 5,69 7,44 8,75 12,0 17,9 29,3

80 3,43 4,61 5,54 6,89 8,85 10,3 16,1 22,8 34,9

100 4,22 5,65 7,60 10,0 13,3 15,2 26,6 40,2 60,8

125 6,10 8,13 10,8 15,9 21,3 24,0 37,4 59,0 86,6

150 7,51 10,5 14,6 23,3 29,4 34,3 56,6 83,4 131

200 12,3 16,5 16,2 22,5 28,8 39,2 52,7 61,9 107 156 244

250 18,5 24,1 25,0 33,5 44,4 56,7 85,4 101 187 281

300 25,5 30,8 35,1 46,3 64,2 81,2 128 153

350 31,8 39,6 48,0 68,1 89,5 113 175

400 38,5 49,4 63,5 89,7 127 152

350

400

dim

ensi

on a

s P

N40

dim

ensi

on a

s P

N16

200

250

300

Weld-Neck-Flanges, EN 1092-1 / Type 11Pipe connection acc. Norm / weights

dim

ensi

on a

s P

N40

dim

ensi

on a

s P

N40

dim

ensi

on a

s P

N10

0

150

10

15

20

25

32

40

50

100

125

65

80

Blind Flanges for pressure PN100are not standardized acc. to EN 1092-1/05, however they can be produced similar / adequate to the Weld Neck Flanges.

Blindflanges, EN 1092-1 / Type 05weights [kg/pc.]

see

PN

40

see

PN

40

see

PN

40

see

PN

100

see

PN

16

As described in the table above, we machine pipe components regularly which are non standard. We also provide drawings and if needed also stress analysis / calculations by TÜV.

Page 6: SERVICE • QUALITY • RELIABILITY • FLEXIBILITY · EN, API, ANSI, BS or others Sleeves: Mechanical machined pipe sleeves (tolerances and diameters ... 4,65 6,30 8,86 14,502 1,00

Contact PersonsUwe Schulze, Managing Director / Commercial (right)Maik Rosenowski, Managing Director / Production (left)