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SERVICEMANUAL

POD Deck-A1

COPYRIGHT © 2010 CANON INC. CANON POD Deck-A1 REV. 1 PRINTED IN U.S.A.

October 5, 2010

Rev. 1

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair

of products. This manual covers all localities where the products are sold. For this reason, there may be information in this

manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When

changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need

arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition

of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or

translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.Printed in Japan

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols UsedThis documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Memo

REF.

Introduction

The following rules apply throughout this Service Manual:1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-

ence to the timing of operation.In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates thedirection of the electric signal.The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results insupplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessorsused in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of theDC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-municated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and beable to identify and isolate faults in the machine."

Contents

Contents

Chapter 1 Specifications

1.1 Product Specifications ................................................................................................................................1- 11.1.1 Specifications ..........................................................................................................................................................1- 1

1.2 Names of Parts ...........................................................................................................................................1- 21.2.1 External View...........................................................................................................................................................1- 21.2.2 Section View............................................................................................................................................................1- 4

1.3 Safety and Caution .....................................................................................................................................1- 71.3.1 Caution during Power Cord Mount Replacement ....................................................................................................1- 7

Chapter 2 Installation

2.1 Unpacking and Checking the Components ................................................................................................2- 12.1.1 Checking Contents ..................................................................................................................................................2- 12.1.2 Points to Note Upon Installation ..............................................................................................................................2- 2

2.2 Installation Procedure.................................................................................................................................2- 32.2.1 Unpacking................................................................................................................................................................2- 32.2.2 Points to Note When Turning ON/OFF the power of Host Machine ........................................................................2- 62.2.3 Preparing for Host Machine.....................................................................................................................................2- 62.2.4 Preparing for POD Deck..........................................................................................................................................2- 82.2.5 Connecting to Host Machine ...................................................................................................................................2- 82.2.6 Connecting ARCNET Cable/Power Cord ..............................................................................................................2- 112.2.7 Operation Check....................................................................................................................................................2- 122.2.8 Switching Paper Size.............................................................................................................................................2- 12

2.3 Making Adjustments .................................................................................................................................2- 132.3.1 Horizontal Registration Adjustment .......................................................................................................................2- 132.3.2 Adjustment of Deck Solenoid Position ..................................................................................................................2- 14

2.4 Attaching the Labels etc. ..........................................................................................................................2- 162.4.1 Affixing Labels .......................................................................................................................................................2- 16

Chapter 3 Functions

3.1 Basic Construction......................................................................................................................................3- 13.1.1 Function Configuration ............................................................................................................................................3- 13.1.2 Outline of the Electrical Circuit ................................................................................................................................3- 2

3.2 Pick-Up/Feed System.................................................................................................................................3- 43.2.1 Air Pickup ................................................................................................................................................................3- 43.2.2 Air Heater Control..................................................................................................................................................3- 103.2.3 Pickup Operation ...................................................................................................................................................3- 113.2.4 Paper Feeding Control ..........................................................................................................................................3- 123.2.5 Feeding Operation................................................................................................................................................. 3- 133.2.6 Feeding Path When Connecting the Secondary POD Deck .................................................................................3- 18

3.3 Paper Detection........................................................................................................................................3- 193.3.1 Paper Surface Detection .......................................................................................................................................3- 193.3.2 Paper Presence/Absence Detection......................................................................................................................3- 213.3.3 Remaining Paper Level Detection .........................................................................................................................3- 233.3.4 Switching the Media Size ......................................................................................................................................3- 24

3.4 Deck Lifter ................................................................................................................................................3- 253.4.1 Overview................................................................................................................................................................3- 253.4.2 Lifter Basic Control ................................................................................................................................................3- 253.4.3 Timing for Lifter Control .........................................................................................................................................3- 27

Contents

3.4.4 Lifter Error Detection Control .................................................................................................................................3- 273.5 Opening /Closing the Compartment ......................................................................................................... 3- 28

3.5.1 Opening/Closing ....................................................................................................................................................3- 283.5.2 LED Control ...........................................................................................................................................................3- 29

3.6 Detecting Jams......................................................................................................................................... 3- 313.6.1 Overview................................................................................................................................................................3- 313.6.2 Variety of Jams ......................................................................................................................................................3- 323.6.3 Jam Detection Sequence.......................................................................................................................................3- 333.6.4 Escape Delivery Control ........................................................................................................................................3- 353.6.5 Jam Recovery ........................................................................................................................................................3- 36

3.7 Power Supply ........................................................................................................................................... 3- 373.7.1 Power Supply.........................................................................................................................................................3- 373.7.2 Energy Saver .........................................................................................................................................................3- 39

Chapter 4 Parts Replacement Procedure

4.1 Removing from the Host Machine .............................................................................................................. 4- 14.1.1 Paper Deck ..............................................................................................................................................................4- 1

4.1.1.1 Removing POD Deck............................................................................................................................................................... 4- 14.1.1.2 Connecting POD Deck............................................................................................................................................................. 4- 24.1.1.3 Removing Secondary POD Deck............................................................................................................................................. 4- 54.1.1.4 Connecting Secondary POD Deck......................................................................................................................................... 4- 10

4.2 External Covers ........................................................................................................................................ 4- 174.2.1 External Covers .....................................................................................................................................................4- 17

4.2.1.1 Removing Deck Right Front Cover ........................................................................................................................................ 4- 174.2.1.2 Removing Deck Right Rear Cover......................................................................................................................................... 4- 174.2.1.3 Removing Deck Rear Upper Cover ....................................................................................................................................... 4- 184.2.1.4 Removing Deck Rear Lower Cover ....................................................................................................................................... 4- 194.2.1.5 Removing Buffer Path Rear Cover ........................................................................................................................................ 4- 204.2.1.6 Removing Escape Tray.......................................................................................................................................................... 4- 21

4.3 Drive System ............................................................................................................................................ 4- 234.3.1 Deck Lifter Motor....................................................................................................................................................4- 23

4.3.1.1 Removing the deck lifter motor unit ....................................................................................................................................... 4- 234.4 Document Feeding System ...................................................................................................................... 4- 24

4.4.1 Upper Vertical Path Unit ........................................................................................................................................4- 244.4.1.1 Preparation for Removing Upper Vertical Path Unit .............................................................................................................. 4- 244.4.1.2 Removing Upper Vertical Path Unit ....................................................................................................................................... 4- 24

4.4.2 Lower Vertical path Unit.........................................................................................................................................4- 254.4.2.1 Preparation for Removing Lower Vertical Path Unit .............................................................................................................. 4- 254.4.2.2 Removing Lower Vertical Path Unit ....................................................................................................................................... 4- 25

4.4.3 Horizontal Path Unit ...............................................................................................................................................4- 284.4.3.1 Removing Horizontal Path Unit.............................................................................................................................................. 4- 28

4.4.4 Buffer Path Unit......................................................................................................................................................4- 304.4.4.1 Removing Buffer Path Unit .................................................................................................................................................... 4- 30

4.4.5 Multi Path Unit........................................................................................................................................................4- 324.4.5.1 Removing Multi Path Unit ...................................................................................................................................................... 4- 32

4.4.6 Escape Path Guide ................................................................................................................................................4- 344.4.6.1 Removing Escape Path Upper Guide .................................................................................................................................... 4- 344.4.6.2 Removing Escape Path Lower Guide .................................................................................................................................... 4- 35

4.4.7 Paper Deck ............................................................................................................................................................4- 354.4.7.1 Removing Upper Deck Unit ................................................................................................................................................... 4- 354.4.7.2 Removing Middle Deck Unit................................................................................................................................................... 4- 384.4.7.3 Removing Lower Deck Unit ................................................................................................................................................... 4- 38

4.4.8 Deck Pickup Unit....................................................................................................................................................4- 394.4.8.1 Removing Upper, Middle and Lower Deck Pickup Units ....................................................................................................... 4- 39

4.4.9 Deck Separation Pad .............................................................................................................................................4- 424.4.9.1 Removing Separation Pad ..................................................................................................................................................... 4- 42

4.5 Electrical System...................................................................................................................................... 4- 43

Contents

4.5.1 Deck Controller PCB .............................................................................................................................................4- 434.5.1.1 Removing POD Deck Controller PCB.................................................................................................................................... 4- 434.5.1.2 Removing EEP-ROM ............................................................................................................................................................. 4- 43

4.5.2 Delivery Tray Full Detection PCB ..........................................................................................................................4- 434.5.2.1 Removing Delivery Tray Full Detection PCB ......................................................................................................................... 4- 43

4.5.3 Fuse PCB ..............................................................................................................................................................4- 444.5.3.1 Removing Fuse PCB (PCB2)................................................................................................................................................. 4- 44

4.5.4 Switching Power Supply Unit.................................................................................................................................4- 444.5.4.1 Removing Switching Power Supply (SWR1) ......................................................................................................................... 4- 44

Chapter 5 Maintenance

5.1 Maintenance and Inspection.......................................................................................................................5- 15.1.1 Durables ..................................................................................................................................................................5- 1

5.1.1.1 Durables................................................................................................................................................................................... 5- 15.1.2 Cleaning ..................................................................................................................................................................5- 1

5.1.2.1 Cleaning Pickup Feed Belt....................................................................................................................................................... 5- 15.2 Adjustment..................................................................................................................................................5- 2

5.2.1 Basic Adjustment.....................................................................................................................................................5- 25.2.1.1 Horizontal Registration Adjustment.......................................................................................................................................... 5- 25.2.1.2 Adjustment of Deck Solenoid Position ..................................................................................................................................... 5- 3

5.2.2 Adjustment at Time of Parts Replacement ..............................................................................................................5- 55.2.2.1 Setting NODE_ID Switch ......................................................................................................................................................... 5- 55.2.2.2 Adjustment After Replacing Delivery Tray Full-Level Detection PCB ...................................................................................... 5- 55.2.2.3 Adjustment After Replacing Floatation Fan/Fan Duct.............................................................................................................. 5- 65.2.2.4 Adjustment After Replacing POD Deck Controller PCB, EEP-ROM........................................................................................ 5- 65.2.2.5 Adjustment When Replacing Paper Surface Sensor ............................................................................................................... 5- 6

5.3 Outline of Electrical Components ...............................................................................................................5- 75.3.1 Clutches and Solenoids...........................................................................................................................................5- 75.3.2 Motors and Fans......................................................................................................................................................5- 85.3.3 Sensors and Switches ...........................................................................................................................................5- 105.3.4 Heaters and Others ...............................................................................................................................................5- 155.3.5 PCBs .....................................................................................................................................................................5- 16

Contents

Chapter 1 Specifications

Contents

Contents

1.1 Product Specifications....................................................................................................................................................1-11.1.1 Specifications ............................................................................................................................................................................... 1-1

1.2 Names of Parts ...............................................................................................................................................................1-21.2.1 External View .............................................................................................................................................................................. 1-21.2.2 Section View................................................................................................................................................................................ 1-4

1.3 Safety and Caution .........................................................................................................................................................1-71.3.1 Caution during Power Cord Mount Replacement........................................................................................................................ 1-7

Chapter 1

1-1

1.1 Product Specifications

1.1.1 Specifications0014-9978

T-1-1

item description

pickup method air separation method

source of paper 3 decks (upper, middle, and lower)

additional deck connection connection of up to 2 paper decks available

paper accommodation front tray method

media type thin paper (60 to 79 g/m2), plain paper (80 to 105 g/m2), recycled paper (64 to 256 g/m2), colored paper (64 to 79 g/m2), thick paper (106 to 325 g/m2), 1-side coated paper (70 to 325 g/m2), 2-side coated paper (70 to 325 g/m2), Transparency/film, labeled paper, postcard, embossed paper, (80 to 300 g/m2), vellum paper (80 to 128 g/m2), bond paper, punched paper (64 to 105 g/m2), index paper (151 to 209 g/m2)

media size SRA3, A3, B4, A4, A4R, B5, B5R, 330.2x487.7 mm (13"x19.2"), 304.8x457.2 mm (12"x18"), 279x432 mm (11"x17"), LGL, LTR, LTR-R, EXEC, EXEC-R, 8K, 16K, OFFICIO, E-OFFICIO, B-OFFICIO, M-OFFICIO, A-OFFICIO, FOLIO, A-LTR, A-LTRR, GLTR, GLTR-R, GLGL, AFLS, FLS, 4-pane postcard, unfixed type

media size switchover by user (free stop)

stacking height (stacking limit) upper deck, middle deck: 98 mm (calculated as 1,000 sheets, 80 g/m2)lower deck: 208 mm (calculated as 2,000 sheets, 80 g/m2)

pickup speed 1300.0 mm/sec

inter-machinery feeding speed 750.0 mm/sec

productivity 70 ipm (A4/LTR)

media type detection No (input from the control panel of the host machine)

media size detection No (input from the control panel of the host machine)

paper level detection Yes (residual amount is indicated on the display assembly)

double feeding detection Yes (delivered after detection, no detection function on Secondary POD Deck-A1)

escape tray Deliver invalid paper at occurrence of double feeding or paper absence (no such function on Secondary POD Deck-A1)

air heater Yes (temperature control by the environment sensor)

dimension POD Deck-A1: W977 x D1040 x H792 mmSecondary POD Deck-A1: W811 x D1040 x H792 mm

weight POD Deck-A1: approx. 250 kgSecondary POD Deck-A1: approx. 230 kg

power supply rating AC 250 V/10 A

operation noise host machine + 3 dB

Chapter 1

1-2

1.2 Names of Parts

1.2.1 External View0014-9979

POD Deck only

F-1-1

F-1-2

[1] Buffer path upper cover [4] Upper deck [7] Deck right front cover

[2] Deck upper rear cover [5] Deck horizontal path cover [8] Lower deck

[3] Escape tray [6] Middle deck [9] Buffer path front cover

[1] Deck rear upper cover [3] Deck rear lower cover

[2] Buffer path rear cover [4] Deck right rear cover

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[1]

[2]

[3][4]

Chapter 1

1-3

W/ Secondary POD Deck

F-1-3

F-1-4

[1] Buffer path upper cover [5] Secondary POD deck upper rear cover [10] Secondary POD deck middle deck [15] Buffer path front cover

[2] Deck upper rear cover [6] Secondary POD deck upper middle cover [11] Secondary POD deck right front cover [16] Middle deck

[3] Escape tray [7] Secondary POD deck upper front cover [12] Secondary POD deck lower deck [17] Deck horizontal path cover

[4] Multi path upper cover [8] Secondary POD deck upper deck [13] Multi path front cover [18] Upper deck

[9] Secondary POD deck horizontal path cover [14] Lower deck

[1] Buffer path rear cover [3] Multi path rear lower cover [5] Secondary POD deck right rear cover [7] Multi path rear upper cover

[2] Deck rear lower cover [4] Secondary POD deck rear lower cover [6] Secondary POD deck rear upper cover [8] Deck rear upper cover

[1]

[2]

[3]

[4]

[5] [6]

[7]

[8]

[9]

[11]

[12]

[10]

[13]

[14]

[15]

[16]

[17]

[18]

[1]

[2]

[3]

[4][5]

[6]

[7]

[8]

Chapter 1

1-4

1.2.2 Section View0014-9980

Pick-up/feed roller

F-1-5

[1] upper deck belt drive roller [10] buffer path roller 1 [19] lower vertical path roller 2

[2] upper deck pull-out roller [11] buffer path roller 2 [20] lower vertical path roller 3

[3] upper deck pull-out auxiliary roller [12] middle deck belt drive roller [21] multi path roller 1

[4] upper vertical path roller 1 [13] middle deck pull-out roller [22] multi path roller 2

[5] upper vertical path roller 2 [14] middle deck pull-out auxiliary roller [23] escape path roller 1

[6] horizontal path roller 1 [15] lower deck belt drive roller [24] escape path roller 2

[7] horizontal path roller 2 [16] lower deck pull-out roller [25] escape path roller 3

[8] horizontal path roller 3 [17] lower deck pull-out auxiliary roller [26] escape delivery roller

[9] horizontal path roller 4 [18] lower vertical path roller 1

[1] [2] [3]

[5]

[4]

[6][7][8][9]

[11]

[12]

[10]

[13] [14] [15]

[20]

[21]

[22][23]

[24]

[25] [26]

[16]

[17]

[18]

[19]

Chapter 1

1-5

Feeding system sensor

F-1-6

*: Not installed for software version 40.00 and later.

PS37 : upper vertical path sensor 1 PS48 : double feeding sensor (transmission)

PS38 : upper vertical path sensor 2 PS49 : double feeding sensor (receive)

PS39 : lower vertical path sensor 1 PS50 : multi path sensor 1

PS40 : lower vertical path sensor 2 PS51 : multi path sensor 2

PS41 : lower vertical path sensor 3 PS52 : buffer path sensor 1

PS42 : horizontal path sensor 1 PS53 : buffer path sensor 2

PS43 : horizontal path sensor 2 PS54 : escape path sensor

PS44 : horizontal path sensor 3 PS57 : escape delivery sensor

PS45 : horizontal path sensor 4 PS58 : delivery tray paper presence/absence sensor

PS46P : deck horizontal path cover sensor (POD deck side) PS59 : buffer path front cover sensor

PS46S : secondary POD deck horizontal path cover sensor (secondary POD deck side) PCB23 : delivery tray full detection light emission PCB *

PS47P : deck right front cover sensor (POD deck side for only the POD deck) PCB24 : delivery tray full detection light reception PCB *

: multi path front cover sensor (POD deck side for using the secondary POD deck)

PS47S : secondary POD deck right front cover sensor (secondary POD deck side)

PS41

PS40

PS39

PS42PS43PS44PS45PS52

PS38

PS46P/SPS49PS48PS58 PCB23, 24 PS57

PS54

PS59

PS37

PS50

PS51

PS47P/S

PS53

Chapter 1

1-6

Pick-up system sensor

F-1-7

PS601 : upper deck pull-out sensor PS701 : middle deck pull-out sensor PS801 : lower deck pull-out sensor

PS602 : upper deck paper presence/absence sensor PS702 : middle deck paper presence/absence sensor PS802 : lower deck paper presence/absence sensor

PS603 : upper deck paper surface upper limit sensor PS703 : middle deck paper surface upper limit sensor PS803 : lower deck paper surface upper limit sensor

PS604 : upper deck paper surface lower limit sensor PS704 : middle deck paper surface lower limit sensor PS804 : lower deck paper surface lower limit sensor

PS605 : upper deck paper surface middle sensor PS705 : middle deck paper surface middle sensor PS805 : lower deck paper surface middle sensor

PS606 : upper deck suction completion sensor PS706 : middle deck suction completion sensor PS806 : lower deck suction completion sensor

PS607 : upper deck open/closed sensor PS707 : middle deck open/closed sensor PS807 : lower deck open/closed sensor

PS609 : upper deck supply position sensor PS709 : middle deck supply position sensor PS809 : lower deck supply position sensor

PS610 : upper deck remaining level sensor (right) PS710 : middle deck remaining level sensor (right) PS810 : lower deck remaining level sensor (right)

PS611 : upper deck remaining level sensor (left) PS711 : middle deck remaining level sensor (left) PS811 : lower deck remaining level sensor (left)

PS612 : upper deck lifter lower limit sensor PS712 : middle deck lifter lower limit sensor PS812 : lower deck lifter lower limit sensor

PS613 : upper deck foreign substance sensor PS713 : middle deck foreign substance sensor PS813 : lower deck foreign substance sensor

PS614 : upper deck lifter upper limit sensor PS714 : middle deck lifter upper limit sensor PS814 : lower deck lifter upper limit sensor

PS811PS810

PS601

PS609

PS612

PS703, PS705

PS603, PS605

PS702, PS704

PS602, PS604

PS803, PS805PS802, PS804

PS714

PS607

PS613

PS610

PS611

PS707

PS713

PS710

PS711

PS813

PS807

PS706

PS701

PS709

PS712

PS801

PS806

PS814

PS809

PS812

PS614

PS606

Chapter 1

1-7

1.3 Safety and Caution

1.3.1 Caution during Power Cord Mount Replacement0022-6547

1.During the connector of the power cord mount removal.1) During the connector of the power cord mount removal, install the connector [3] in the leakage breaker [4], in such position so that the white wire [1] and the

black wire [2] will be positioned as the illustration below.

F-1-8

Caution: Caution during connector installationWhen inserting the connector, if the position of white wire [1] and the black wire [2] are incorrect, the power will not flow. Hence, be sure to insert it as the instructed position.

[2]

[2]

[2]

[1]

[1]

[1]

[3]

[3]

[2]

[3][3]

[1]

[4]

Chapter 1

1-8

2.During the environment switch removal.1) During the environment switch removal, insert the 2 terminals [1] in the terminal outlet, in such position so that the environment switch [2] will be in the position

as the illustration below.

F-1-9

Caution: Caution during terminal installation When inserting the 2 terminals [1] of the environment switch, if the position is incorrect, the power will not flow. Hence, be sure to insert it as the instructed position.

[1]

[1]

[2]

[1]

[1]

[2]

Chapter 2 Installation

Contents

Contents

2.1 Unpacking and Checking the Components ....................................................................................................................2-12.1.1 Checking Contents ....................................................................................................................................................................... 2-12.1.2 Points to Note Upon Installation.................................................................................................................................................. 2-2

2.2 Installation Procedure ....................................................................................................................................................2-32.2.1 Unpacking .................................................................................................................................................................................... 2-32.2.2 Points to Note When Turning ON/OFF the power of Host Machine .......................................................................................... 2-62.2.3 Preparing for Host Machine......................................................................................................................................................... 2-62.2.4 Preparing for POD Deck.............................................................................................................................................................. 2-82.2.5 Connecting to Host Machine ....................................................................................................................................................... 2-82.2.6 Connecting ARCNET Cable/Power Cord ................................................................................................................................. 2-112.2.7 Operation Check ........................................................................................................................................................................ 2-122.2.8 Switching Paper Size ................................................................................................................................................................. 2-12

2.3 Making Adjustments ....................................................................................................................................................2-132.3.1 Horizontal Registration Adjustment .......................................................................................................................................... 2-132.3.2 Adjustment of Deck Solenoid Position ..................................................................................................................................... 2-14

2.4 Attaching the Labels etc...............................................................................................................................................2-162.4.1 Affixing Labels .......................................................................................................................................................................... 2-16

Chapter 2

2-1

2.1 Unpacking and Checking the Components

2.1.1 Checking Contents0016-4329

F-2-1

FC7-5587-000FC7-5587-000FC7-5587-000

FU6-8216

A3

B4

A4

FLSCFLSCFOLIOFOLIO

OFICIO8K8K16K6K

B5

A4

B5

330.2 482.6mm 13 19

12 1811 17LEGAL8.5 14

LTRTR

LTRTR

EXECEXEC7.25 10.5

EXECEXEC7.25 10.5

8.5 11

8.5 11

304.8 457.2mm

12.60 17.72''(SRA3)

450mm320

FU6-8216

A3

B4

A4

FLSC

FOLIOFOLIOOFICIOOFICIO

8K16K

B5

A4

B5

330.2 482.6mm 13 19

12 1811 17

LEGALLEGAL8.5 14

LTRTR

LTRTR

EXEC7.25 10.5

EXEC7.25 10.5

8.5 11

8.5 11

304.8 457.2mm

12.60 17.72''(SRA3)450mm320

FU6-8216

A3

B4

A4

FLSC

FOLIO

OFICIOOFICIO

8K16K

B5

A4

B5

330.2 482.6mm 13 19

12 1811 17

LEGALLEGAL8.5 14

LTR

LTR

EXEC7.25 10.5

EXEC7.25 10.5

8.5 11

8.5 11

304.8 457.2mm

12.60 17.72''(SRA3)

450mm320

FC7-9718FC7-9718FC7-9718

[1] [2] [3] [4]

[7][6]

[9]

[8]

[12][11][10]

[5]

[13] [14] [16][15]

Chapter 2

2-2

-FCC Class A sheet (only for USA)

2.1.2 Points to Note Upon Installation0016-9150

[1] Grip 2pc. [2] Fixing plate (lower) 2pc.

[3] Fixing plate (upper) 2pc. [4] Size indication plate 3pc.

[5]* Power cord (only for Europe, Asia/Oceania) 3pc. [6] Power cord (only for USA) 1pc.

[7] ARCNET cable 1pc. [8] Coaxial connector 1pc.

[9] Screw (TP; M4X8) 15pc. [10] Screw (TP; M4X20) 1pc.

[11] Wire saddle 1pc. [12] Rubber cover 3pc.

[13] Paper size label 3pc. [14] Horizontal size label 3pc.

[15] Paper supply notice label 3pc. [16] Pull-out knob operation label 1pc.

* Use the correct power cord to mach the location/area of installation. Make sure not to leave unused power cord at the site.

CAUTION:Be sure to install the equipment before connecting the power unit station with the main station.If the power unit station has been connected with the main station when connecting the equipment with the host machine, the fixing plate (lower) [1] cannot be attached.In the case that the host machine has been installed, be sure to separate the power unit station from the main station.

[1]

Chapter 2

2-3

2.2 Installation Procedure

2.2.1 Unpacking0016-3152

1) Unpack it and lower the plastic to bottom.2) Face right in front of the equipment and insert the arms [1] of the forklift

to the positions shown in the figure.

F-2-23) Lift up the equipment slightly by the forklift and pull out the skid [1], pad

[2] and the plastic [3] from the equipment.

F-2-34) Lift down the equipment slowly, keeping it parallel to the floor.

F-2-45) Remove all packaging tapes of this equipment.

- Outer surface- Buffer path front cover [1]- Deck horizontal path cover [2]

F-2-5

1) Unpack and open the plastic.2) Detach the 2 face covers [1] at the left side of the equipment.

CAUTION:Since the equipment weighs approximately 250 kg, unpacking must be done by 4 or more persons.

Point to Note When Using ForkliftCheck the thickness (height) of the arms before placing the arms of the forklift under the equipment. The distance from the floor to the bottom plate of the POD deck is approx. 40 mm; thus, if using the forklift with thick arms, the arms may not be able to be pulled out when lifting down the equipment.

Points to Note When Inserting the Forklift under the Equipment- Be careful so that the arms of the forklift does not break the adjustor.- Make sure the adjusters' positions [2] and retract the arms [1] of the forklift as possible to insert the forks.- Do not entangle the plastic when inserting arms.

CAUTION:Do not move the forklift while lifting up the equipment. Otherwise the equipment may fall down.

40mm

[1][2] [2] NOTE:For the procedure of setting the grip included in the package, see step 13) to 20) of 'Unloading by Using Slope Plate' described below.

[1][2]

[2]

[3]

[1]

[2]

Chapter 2

2-4

F-2-63) While pressing the leaf springs [2] at the 2 grip slots [1] on the right side

of the equipment with a flat-blade screwdriver, insert the 2 grips [3].

F-2-7

4) Hold the grips (front and rear) [1] at the right side; then, lift the equipmenta little and detach the pad [2].At this time, bring the plastic [3] to the side of the other pad. (Weight:

Approx. 250 kg)

F-2-85) Hold the left side (front and rear) [1] and the right side (front and rear) [2]

as in the following figure. Lift the left side [2] a little, and detach the re-maining pad [3] and remove the plastic [4] at the same time.

F-2-96) Pull out the 2 slope plates [1] stored at the center of the skid.

CAUTION:Check to see that the claw [4] of the grip is hooked on the plate at the rear side.

CAUTION:Be sure to keep the order of step 4) and 5) as indicated below.If reversing the order, the equipment may be displaced and cause dangers.If detaching the left side pad first, too much load is placed on the left side when detaching the right side pad. It may cause the deformation of the buffer path rear cover [1].

[1]

[3]

[1]

[2]

[4] [4]

[1]

CAUTION:When lifting up the POD deck, it may loose balance, resulting falling of POD deck. Be sure to hold the POD deck properly at one side while supporting it firmly at the other side.

CAUTION:- Be sure not to lift the equipment too much in case imbalance occurs.- When lifting up the POD deck, it may loose balance, resulting falling of POD deck. Be sure to hold the POD deck properly at one side while supporting it firmly at the other side.

[2][3]

[1]

[1]

[4][3]

[1]

[2]

Chapter 2

2-5

F-2-107) Remove the 2 pins and the 2 timbers taped at the back of the slope plate.8) Reverse the slope plate, fit the skid and the slope plate pin holes and insert

the 2 pins [1].Place the 2 timbers [2] under the 2 reinforcement parts [3] of the slopeplate.

F-2-119) Hold the grips (front and rear) [1] at the right side. While keeping the cor-

ners (front and rear) [2] of the POD deck, unload the caster slowly alongwith the center of the slope plate.

F-2-1210) While pressing the leaf spring [1] at the grip slot with a flat-blade screw-

driver, detach the 2 grips [2].

F-2-1311) Attach the 2 face covers detached in step 2) to the grip slots.12) Remove all packaging tapes of this equipment.

- Outer surface- Buffer path front cover [1]- Deck horizontal path cover [2]

13) Open the deck front right cover [3].

F-2-1414) Detach the retaining plate [1].

- 1 screw [2]

F-2-1515) Place the 2 grips [1] (one at a time) as shown in the figure.

CAUTION:Be careful so that the caster does not fall off from the skid.

[1]

[2] [3]

[2]

[3]

[1]

[1]

[2]

[1]

[2]

NOTE:If the grips are difficult to place, push the spring [2] toward the inner side to place.

[1]

[2]

[3]

[1]

[2]

[1]

[2]

Chapter 2

2-6

F-2-1616) Attach the retaining plate.17) Press the latch [1] with a screwdriver to open the lower deck.

F-2-1718) Remove the cardboard and the packaging tape in the deck. (Perform the

same step for the upper deck and middle deck.)

19) Close the deck.20) Close the deck front right cover.

2.2.2 Points to Note When Turning ON/OFF the power of Host Machine

0015-9832

2.2.3 Preparing for Host Machine0015-9099

1) Open the toner replacement external cover [1].

F-2-182) Detach the toner supply right cover [1].

- 2 rubber covers [2]- 2 screws [3]

F-2-19

CAUTION: Checking of paper supply detection flag inside deckHandle with care when removing the cardboard otherwise the paper supply detection flag [1] may be deformed. If the flag is deformed, it may cause the deck unavailable so be sure to check the shape of the paper supply detection flag.

CAUTION: Points to note when transferring the equipment.Keep the cardboard inside the deck for later use. If transferring the equipment by truck etc., place the cardboard in the place where it was originally placed at shipment.(To avoid the bottom plate from moving strongly due to impact at shipment.)

CAUTION: Power-On Order for Turning On the Power When Pickup/Delivery Accessories are ConnectedBe sure to turn on the power in the correct order otherwise it may causean error because the host machine fails to recognize accessories including this equipment.

1) Accessories (accessories including this equipment)2) Host machine

NOTE:There is no power-on order among accessories.

[2]

[1]

[1]

[1]

Points to Note When Turning Off the Main Power of the Host MachineBe sure to turn off the main power in the following order to protect hard disk of the host machine.1) Press the power switch on control panel for 3 sec or more.2) Follow the instruction on the shutdown sequence screen (the main power switch will go off automatically).3) Turn off the breaker.4) Disconnect the power plug.

CAUTION:Be sure to install the equipment before connecting the power unit station with the main station.If the power unit station has been connected with the main station when connecting the equipment with the host machine, the fixing plate (lower) [1] cannot be attached.In the case that the host machine has been installed, be sure to separate the power unit station from the main station.

[1]

[1]

[1] [2][3][2][3]

Chapter 2

2-7

3) Detach the 2 face covers [1]. (Do not use the detached face covers and re-moved screws.)- 2 each screws [2]

F-2-204) Attach the toner supply right cover and the rubber cover.5) Close the toner replacement external cover.6) Detach the main station middle right cover [1]. (Do not use the detached

main station middle right cover and the removed screws.)- 3 screws [2]

F-2-217) Detach the main station upper right cover [1]. (Do not use the detached

main station upper right cover and the removed screw.)- 2 screws [2]

F-2-228) Detach the main station front right cover [1]. (Do not use the detached

main station front right cover and removed screw.)- 2 screws [2]

F-2-239) Detach the vertical path rear cover [1]. (Do not use the detached vertical

path rear cover and the removed screws.)- 2 screws [2]

F-2-2410) Detach the main station lower right cover [1]. (Do not use the detached

main station lower right cover and removed screws.)- 2 screws [2]

F-2-2511) Detach the main station rear left cover [1].

- 7 screws [2]

F-2-2612) Detach the small cover [1] at lower right of the main station. (Do not use

the detached small cover and removed screws.)- 2 screws [2]

[1] [1]

[2] [2]

[1]

[2]

[2]

[1] [2]

[2]

[2]

[1]

[1]

[2]

[1] [2]

[2]

[2]

[1]

Chapter 2

2-8

F-2-27

2.2.4 Preparing for POD Deck0015-9130

1) Open the buffer path front cover [1].

F-2-282) Detach the buffer path upper cover [1].

F-2-29

2.2.5 Connecting to Host Machine0015-9131

1) Insert the 2 fixing plates (upper) [1] into the 2 holes [2] of the host ma-chine.

F-2-302) Insert the 2 positioning pins [1] of the POD deck into the 2 holes [2] of the

main station.

F-2-313) Tighten the 2 fixing plates (upper) [1] temporarily with 2 each of the

screws (TP; M4X8) [2].

F-2-324) Detach the adjustment plate [1] at the front side of POD deck.

- 2 screws [2]

F-2-335) Temporarily attach the adjustment plate [1] and the fixing plate (lower)

[2] with the 2 screws (TP; M4X8) [3].

[2]

[1]

[1]

[1]

[1]

[1][2] [1][2]

CAUTION:Be sure to connect them while lifting the fixing plate (upper) [3].

CAUTION:Be sure to check the attaching direction.

[1]

[2]

[3]

[3]

[2]

[2]

[1]

[2][1]

Chapter 2

2-9

F-2-346) Insert the fixing plate (lower) [1] in the opening at the front side of the

main station in the direction of the arrow, and fit the pin [2] of the fixingplate (lower) into the hole of the host machine.

F-2-357) Temporarily attach the fixing plate (lower) [1] and the adjustment plate

[2] with screws.- 2 screws [3] (screws removed in step 4)- 1 screw (TP; M4X8) [4]

F-2-368) Detach the adjustment plate [1] at the back of the POD deck.

- 2 screws [2]

F-2-379) Temporarily attach the adjustment plate [1] and the fixing plate (lower)

[2] with the 2 screws (TP; M4X8) [3].

F-2-3810) Fit the 2 pins [2] of the fixing plate (lower) [1] into the holes at the back

side of the host machine.

F-2-3911) Temporarily attach the fixing plate (lower) [1] and the adjustment plate

[2] with screws.- 2 screws [3] (screws removed in step 8)- 2 screw (TP; M4X8) [4]

F-2-4012) Measure the gap [1] and height [2] of the POD deck against the host ma-

chine. - Allowable range of the gap [1]: within 5 to 8 mm - Allowable range of the height [2]: within 0 +/- 3 mm

[1]

[2][3]

[1][2]

[1] [2][4]

[3]

[1]

[2]

CAUTION:Be sure to check the attaching direction.

[1]

[2][3]

[2]

[1]

[1][2] [4]

[3]

Chapter 2

2-10

F-2-4113) If either the gap or the height is out of the allowable range, lower the ad-

justers [1] of the POD deck once until they touch the floor; then, adjustthem to make the gap or the height falls into the range. (The height changeper rotation: Approx. 1.75 mm)- Rotates in the direction [A]; The POD deck ascends- Rotates in the direction [B]; The POD deck descends

F-2-42

14) Fix the fixing plate (lower) [1] and the adjusting plate [2] with thescrews.

- 5 screws [3]

F-2-43

- 6 screws [3]

F-2-4415) Move the 2 fixing plates (upper) [1] that have been fixed temporarily in

step 3) to reach the POD deck, and tighten 2 each of the screws [2].

F-2-4516) Attach the main station rear left cover.17) Attach the buffer path upper cover [1].

- 4 screws (TP; M4X8) [2]- 1 screw (TP; M4X20) [3]- 3 rubber covers [4]

CAUTION:Its lifting too much may hinder fitting and attaching of the fixing plate (upper) [1].In such cases, the POD deck having been made almost parallel to the host machine shall be judged as no issue.

[1]

[2]

[1]

[A]

[B]

[1]

[1] [2]

[3]

[3]

[1][2]

[3]

[3]

[2]

[2]

[1]

Chapter 2

2-11

F-2-4618) Close the buffer path front cover.19) Connect the power unit station with the main station to complete instal-

lation of the host machine.

2.2.6 Connecting ARCNET Cable/Power Cord0016-6159

1) Turn the terminating connector [1] in the direction of the arrow and dis-connect it from the terminal of the main station.

F-2-472) Insert the ARCNET cable [1] in the terminal [2] of the main station, and

turn it in the direction of the arrow to connect.

F-2-483) Insert the terminating connector [2] into the coaxial connector [1] and turn

it in the direction of the arrow to fix. Insert the other side [3] of the ARC-NET cable into the coaxial connector [1] and turn it in the direction of thearrow to fix.

F-2-494) Insert the coaxial connector [2] into the terminal [1] of the POD deck, and

turn it in the direction of the arrow to connect.

F-2-505) Insert the wire saddle [1] in the hole [2] of the deck lower rear cover.

NOTE:Refer to the chapter of "Installation" in Service Manual for the steps of connection.

CAUTION:To avoid unstable electrical contact, be sure to rotate the ARCNET cable until it stops.

[2]

[4]

[4]

[2][4]

[3]

[2]

[1]

[1]

CAUTION:To avoid unstable electrical contact, be sure to rotate the ARCNET cable until it stops.

[1]

[2]

[2]

[1]

[3]

[1]

[2]

Chapter 2

2-12

F-2-516) Secure the ARCNET cable [1] with the wire saddle [2].

F-2-527) Connect the power cord [1] to the POD deck.

F-2-53

2.2.7 Operation Check0016-4664

1) Connect the power plugs of the host machine and the accessory to the out-lets.

2) Turn on the power switch of the accessory.3) Turn on the main power switch of the host machine.

4) Enter service mode and make settings for the connection order. COPIER > OPTION > ACCPST-P"Pod Deck 00100001" is displayed. => Input "1" and press "OK".

5) Press the Reset key and exit from the service mode. 6) Press the power switch on the control panel for a few seconds.7) Perform the shutdown sequence to turn off the main power switch of the

host machine.8) Turn off/on the power switch of the accessory.9) Turn on the main power switch of the host machine.

2.2.8 Switching Paper Size0016-5006

1) Press the deck button [1] and to open the upper deck.

F-2-542) Check the inner lifter [1] surely gone down and press the lever [2] on the

rear guide plate to shift in the direction of the arrow.

CAUTION: Note for Europe, Asia/Oceania RegionsUse the correct power cord to mach the location/area of installation. Make sure not to leave unused power cord at the site.

CAUTION:Make sure that the power cord is fully connected to the outlet.If the connection is not right, an accident causing the smoke or fire may occur.

CAUTION:Be sure to turn on the main power switch of the host machine after turning on the power switch of the accessory.

CAUTION:In the case that the above display does not appear in service mode when setting the connection sequence, check the following points.1. The breaker [1] of the POD deck is turned on.2. In the settings of NODE_ID switch [2], "1" is ON and "2 to 4" are OFF.

[1]

[2]

[1] [2]

[1]

CAUTION:1. Be sure to turn off/on the power switch after setting the connection sequence. If not, the accessory is not recognized.2. At power on after setting the connection order, be sure not to set a paper in the deck.Only in the case that there is no paper in the deck at power on, implement automatic 'Floatation Fan Air Flow Adjustment'.

- During adjustment => Lock LED ( ) of deck open/close button is ON- After adjustment => Paper level LEDs of deck open/close button are ON

CAUTION:Follow the steps below to adjust the side/rear guide plates to the paper size exactly.If not adjusted well, the paper may stagger in the deck to cause printing position displacement.

1 2 3 4ON

[2]

[1]

[1]

Chapter 2

2-13

F-2-553) Shift the paper retainer [1] on the rear guide plate to the direction of the

arrow.

F-2-564) Shift the lever [1] of the side guide plate to the direction of the arrow. Hold

the 2 positions on the label [2] of the side guide plate and move to the di-rection of the arrow.

F-2-575) Set a paper to be used by the user.

6) Adjust the side guide plate to the paper size and release the lever.7) Return the paper retainer of the rear guide plate to the original position.8) Press the lever of the rear guide plate to adjust in the paper size.9) Close the upper deck.10) Set papers also for the middle/lower decks according to the step 1) to 9).11) Attach the size label [1] indicating the set paper size to the size indication

plate [2].

F-2-58

12) Attach the size indication plate [1] to the front cover of each deck.

F-2-5913) Make the settings for the paper size for each deck.

- [Additional Functions] > [Common Settings] > [Register Paper]14) Select the paper source (3 - 5) in which you want to register the paper

type, press [Settings].15) Select the desired paper size, press [Next].16) Select the desired paper type loaded in the paper source, press [OK].

If the desired paper type is not displayed, press [Detailed Settings], selectthe paper type from the list and press [OK]. Make sure that the registeredpaper type setting is the same paper type that is loaded in the paper source.

17) Perform pickup on each deck and check to see that pickup is normallyperformed.

2.3 Making Adjustments

2.3.1 Horizontal Registration Adjustment0016-4661

Perform horizontal registration adjustment for upper/middle/lower decks ac-cording to the following step.

1) Enter service mode.- COPIER > FUNCTION > ATTRACT > P-POSI

2) Select the entry field 1 (left side) and enter the following figures.- When performing pickup on the upper deck, enter "8".- When performing pickup on the middle deck, enter "9".- When performing pickup on the lower deck, enter "10".

3) Select the entry field 2 (right side), enter "0" and press OK.4) The display changes into "JAM".

NOTE:Stack the paper for more than 10 mm.

[1][2]

[1]

[1]

[2]

NOTE:If the paper sizes or types may be changed after installation, use a marker for white board to write the paper size directly on the size indication plate [1]. (Do not use oil markers.)The size written directly on the plate can be erased with soft cloth or the cleaner for white board.

A3

[2]

[1]

[1]

[1]

[1]

Chapter 2

2-14

5) Open the front right cover [1] and the front left cover [2] of the main sta-tion.

F-2-606) Tilt the lever B-E1 [1] in the direction of the arrow. Hold the lever B-E1

[1] and pull the feeder assembly [2] until it stops.

F-2-617) Check to see that the lower left corner [1] of the paper that is stopped at

the pre-registration assembly exists between the 2 projections [2] of theside reference plate.

F-2-628) If it is not between the 2 projections [1] of the side reference plate, meas-

ure the distance between the lower left corner [2] of the paper to the center[3] (6 mm from the projection) with a scale.

F-2-639) Open the deck selected in the service mode.10) Loosen the 2 screws [2] of the latch claw [1] at the right side of the deck.11) For the value measured in step 8), move the latch claw adjusting plate [1]

back and forth to adjust. (1 scale = 1 mm)- In the case that the paper needs to be moved to the rear side, move thelatch claw adjusting plate forward [A].- In the case that the paper needs to be moved to the front side, move thelatch claw adjusting plate backward [B].

F-2-6412) Loosen the 2 screws of the latch claw.13) Adjust the latch claw adjusting plate at the left side in the same manner.14) Closed the deck.15) Hold the lever B-E2 [1], open the pre-registration assembly and remove

the paper [2].

F-2-6516) Closed the pre-registration assembly.17) Put the feeder assembly back.18) Closed the front left cover and the front right cover of the main station.19) Press the Reset key and exit from the service mode. 20) At 'System Monitor' screen, press 'Cancel' key to cancel the job.21) Repeat step 1) to 7) to check that the lower left corner of the paper exists

between the 2 projections of the side reference plate.22) Go through the same steps for the rest of the deck.

2.3.2 Adjustment of Deck Solenoid Position 0016-9285

1) Press the deck open/close button, and open the deck.

NOTE:Its existence between the 2 projections [1] means conforming to the specified value, however, the center is recommended.

[2] [1]

[2][1]

[1][2]

CAUTION:Be sure to adjust the solenoid position of the deck either when moving the latch claw with the 'Horizontal Registration Adjustment' or when replacing the deck. Otherwise, the deck may not be opened even pressing the deck open/close button.

[2]

[3]

[1]

6mm

6mm

[2] [1]

[A] [B]

[1]

[2]

Chapter 2

2-15

2) Detach the connector cover [1] by sliding it in the direction of the arrow. - 1 screw [2]

F-2-663) Free the harness [1].

- 3 wire saddles [2] - 1 edge saddle [3]

4) In case of the upper/middle deck, disengage the 2 claws [4]; then, discon-nect the connector [5].

F-2-675) Check the scale marked around the screw, and take a note as a reference

when attaching the deck front cover [1]. - Upper/middle deck: 4 scales [2]- Lower deck: 5 scales [2] and [3]

6) Loosen the screws, and remove the Deck Front Cover [1].

F-2-687) Loosen the 2 screws (red) [2] securing the deck solenoid [1].

F-2-698) Slide the deck [1] inside until the tip [2] of the latch claw contacts with the

apex of the wheel [3]; and then, tighten the 2 screws (red) [4] securing thedeck solenoid that are loosened in step 7).

F-2-709) Attach the deck front cover.

10) By referring to the scale position checked in step 5), move the deck frontcover [2] in the direction to which the latch claw [1] is moved with the'Horizontal Registration Adjustment'. Then, tighten the screws. - In case that the latch claw is moved toward the front side [A]: move thedeck front cover in the [a] direction. - In case that the latch claw is moved toward the rear side [B]: move thedeck front cover in the [b] direction.

F-2-7111) Connect the connector. (Upper/middle deck only) 12) Put the harness back to its original position, and attach the connector cov-

[1] [2]

[1]

[2][3]

[5]

[4]

[2]

[1][2][2]

[3]

CAUTION:- Be sure not to catch the harness.- Be sure to attach it so that the washer is on the upper side of the deck front cover.

[2]

[1]

[1]

[4]

[2]

[3]

[a] [b]

[A] [B]

[1]

[2]

Chapter 2

2-16

er. 13) Close the deck.

2.4 Attaching the Labels etc.

2.4.1 Affixing Labels0018-1008

1) Open the deck.2) Affix the label for the appropriate language over the positions shown in

the figure below.[1] Horizontal size label[2] Paper supply notice label

F-2-723) Close the deck.4) Affix the labels for the other decks in the same step.5) Open the deck right front cover.6) Affix the three pull-out knob operation labels [1] in the appropriate lan-

guage with aligning it to the rib [2] around the knob.

F-2-737) Close the deck right front cover.

CAUTION:Check that there is no difference in level between the deck front cover [1] and the right/left cover [2]. If there is difference in level, adjust the position of the deck front cover by loosening the screws.

[1][2] [2]

[1]

[2]

[2]

[1]

Chapter 3 Functions

Contents

Contents

3.1 Basic Construction .........................................................................................................................................................3-13.1.1 Function Configuration ................................................................................................................................................................ 3-13.1.2 Outline of the Electrical Circuit ................................................................................................................................................... 3-2

3.2 Pick-Up/Feed System.....................................................................................................................................................3-43.2.1 Air Pickup .................................................................................................................................................................................... 3-43.2.2 Air Heater Control ..................................................................................................................................................................... 3-103.2.3 Pickup Operation ....................................................................................................................................................................... 3-113.2.4 Paper Feeding Control ............................................................................................................................................................... 3-123.2.5 Feeding Operation...................................................................................................................................................................... 3-133.2.6 Feeding Path When Connecting the Secondary POD Deck ...................................................................................................... 3-18

3.3 Paper Detection ............................................................................................................................................................3-193.3.1 Paper Surface Detection............................................................................................................................................................. 3-193.3.2 Paper Presence/Absence Detection............................................................................................................................................ 3-213.3.3 Remaining Paper Level Detection ............................................................................................................................................. 3-233.3.4 Switching the Media Size .......................................................................................................................................................... 3-24

3.4 Deck Lifter ...................................................................................................................................................................3-253.4.1 Overview.................................................................................................................................................................................... 3-253.4.2 Lifter Basic Control ................................................................................................................................................................... 3-253.4.3 Timing for Lifter Control........................................................................................................................................................... 3-273.4.4 Lifter Error Detection Control ................................................................................................................................................... 3-27

3.5 Opening /Closing the Compartment ............................................................................................................................3-283.5.1 Opening/Closing ........................................................................................................................................................................ 3-283.5.2 LED Control............................................................................................................................................................................... 3-29

3.6 Detecting Jams .............................................................................................................................................................3-313.6.1 Overview.................................................................................................................................................................................... 3-313.6.2 Variety of Jams .......................................................................................................................................................................... 3-323.6.3 Jam Detection Sequence ............................................................................................................................................................ 3-333.6.4 Escape Delivery Control ............................................................................................................................................................ 3-353.6.5 Jam Recovery............................................................................................................................................................................. 3-36

3.7 Power Supply ...............................................................................................................................................................3-373.7.1 Power Supply ............................................................................................................................................................................. 3-373.7.2 Energy Saver .............................................................................................................................................................................. 3-39

Chapter 3

3-1

3.1 Basic Construction

3.1.1 Function Configuration0014-9982

The functions of this equipment are divided mainly into 3 blocks: the POD Deck Control System, the Pickup Driving System, and the Pass Driving System.

F-3-1

POD Deck Control System

PickupDrivingSystem

PassDrivingSystem

Chapter 3

3-2

3.1.2 Outline of the Electrical Circuit0014-9983

F-3-2

motor M10 - 18,23fan FM23

fan FM22

switch MSW10,11

motor M19,20,21,22solenoid SL10

sensor PS52,53,54,57,58,59switch MSW12

sensor PS48

sensor PS49

sensor PS37 - 45,46P/S,47P/S,50,51

sensor PS601 - 607,613,614,HS601thermister THM601

heater H601,602

motor M601,602solenoid SL601fan FM601 - 605

motor M603solenoid SL603fan FM606,607

sensor PS609,610,611,612switch MS602,603

PCB1

PCB29

PCB601

PCB701

PCB22

PCB24

PCB602

PCB603

PCB604


heater H701,702




PCB702

PCB703

PCB704

PCB801


heater H801,802




PCB802

PCB803

PCB804

PCB23

PCB26

PCB25

PCB21

PCB20

Chapter 3

3-3

*: Not installed for software version 40.00 and later.

PCBs Motors Sensors

PCB1: POD deck controller PCB M10: upper vertical path motor 1 PS46P: deck horizontal path cover sensor (POD deck side)PCB20: double feeding detection PCB (transmission) M11: upper vertical path motor 2

PCB21: double feeding detection PCB (reception) M12: lower vertical path motor 1 PS46S: secondary POD deck horizontal path cover sensor (secondary POD deck side)PCB22: escape driver PCB M13: lower vertical path motor 2

PCB23: delivery tray full detection light emission PCB * M14: lower vertical path motor 3 PS47P: deck right front cover sensor (POD deck side for only the POD deck)PCB24: delivery tray full detection light reception PCB * M15: horizontal path motor 1

PCB25: arcnet driver PCB M16: horizontal path motor 2 : multi path front cover sensor (POD deck side for using the secondary POD deck)PCB26: arcnet ID PCB M17: horizontal path motor 3

PCB29: path motor driver PCB M18: horizontal path motor 4 PS47S: secondary POD deck right front cover sensor (secondary POD deck side)PCB601: upper deck pickup driver PCB M19: buffer path motor

PCB602: upper deck pickup AC driver PCB M20: buffer delivery motor PS48: double feeding sensor (transmission)

PCB603: upper deck driver PCB M21: escape delivery motor PS49: double feeding sensor (reception)

PCB604: upper deck indicator driver PCB M22: escape motor PS50: multi path sensor 1

PCB701: middle deck pickup driver PCB M23: multi path motor PS51: multi path sensor 2

PCB702: middle deck pickup AC driver PCB M601: upper deck pickup motor PS52: buffer path sensor 1

PCB703: middle deck driver PCB M602: upper deck pull-out motor PS53: buffer path sensor 2

PCB704: middle deck indicator driver PCB M603: upper deck lifter motor PS54: escape path sensor

PCB801: lower deck pickup driver PCB M701: middle deck pickup motor PS57: escape delivery sensor

PCB802: lower deck pickup AC driver PCB M702: middle deck pull-out motor PS58: delivery tray paper presence/absence sensor

PCB803: lower deck driver PCB M703: middle deck lifter motor PS59: buffer path front cover sensor

PCB804: lower deck indicator driver PCB M801: lower deck pickup motor PS601: upper deck pull-out sensor

M802: lower deck pull-out motor PS602: upper deck paper presence/absence sensor

Fans M803: lower deck lifter motor PS603: upper deck paper surface upper limit sensor

FM22: power supply cooling fan PS604: upper deck paper surface lower limit sensor

FM23: path driver cooling fan Switches PS605: upper deck paper surface middle sensor

FM601: upper deck suction fan MS602: upper deck lifter lower limit switch PS606: upper deck suction completion sensor

FM602: upper deck main right flotation fan MS603: upper deck interlock switch PS607: upper deck open/closed sensor

FM603: upper deck main left flotation fan MS702: middle deck lifter lower limit switch PS609: upper deck supply position sensor

FM604: upper deck sub right flotation fan MS703: middle deck interlock switch PS610: upper deck remaining level sensor right

FM605: upper deck sub left flotation fan MS802: lower deck lifter lower limit switch PS611: upper deck remaining level sensor left

FM606: upper deck side right fan MS803: lower deck interlock switch PS612: upper deck lifter lower limit sensor

FM607: upper deck side left fan MSW10: horizontal path cover interlock switch PS613: upper deck foreign substance sensor

FM701: middle deck suction fan MSW11: vertical path cover interlock switch PS614: upper deck lifter upper limit sensor

FM702: middle deck main right flotation fan MSW12: buffer cover interlock switch PS701: middle deck pull-out sensor

FM703: middle deck main left flotation fan PS702: middle deck paper presence/absence sensor

FM704: middle deck sub right flotation fan Solenoids PS703: middle deck paper surface upper limit sensor

FM705: middle deck sub left flotation fan SL10: escape flapper solenoid PS704: middle deck paper surface lower limit sensor

FM706: middle deck side right fan SL601: upper deck pickup solenoid PS705: middle deck paper surface middle sensor

FM707: middle deck side left fan SL603: upper deck open/close solenoid PS706: middle deck suction completion sensor

FM801: lower deck suction fan SL701: middle deck pickup solenoid PS707: middle deck open/closed sensor

FM802: lower deck main right flotation fan SL703: middle deck open/close solenoid PS709: middle deck supply position sensor

FM803: lower deck main left flotation fan SL801: lower deck pickup solenoid PS710: middle deck remaining level sensor right

FM804: lower deck sub right flotation fan SL803: lower deck open/close solenoid PS711: middle deck remaining level sensor left

FM805: lower deck sub left flotation fan PS712: middle deck lifter lower limit sensor

FM806: lower deck side right fan Thermistors PS713: middle deck foreign substance sensor

FM807: lower deck side left fan THM601: upper deck floatation air thermistor PS714: middle deck lifter upper limit sensor

THM701: middle deck floatation air thermistor PS801: lower deck pull-out sensor

Heaters THM801: lower deck floatation air thermistor PS802: lower deck paper presence/absence sensor

H601: upper deck floatation air heater PS803: lower deck paper surface upper limit sensor

H602: upper deck heater Sensors PS804: lower deck paper surface lower limit sensor

H701: middle deck floatation air heater PS37: upper vertical path sensor 1 PS805: lower deck paper surface middle sensor

H702: middle deck heater PS38: upper vertical path sensor 2 PS806: lower deck suction completion sensor

H801: lower deck floatation air heater PS39: lower vertical path sensor 1 PS807: lower deck open/closed sensor

H802: lower deck heater PS40: lower vertical path sensor 2 PS809: lower deck supply position sensor

PS41: lower vertical path sensor 3 PS810: lower deck remaining level sensor right

Environment Sensors PS42: horizontal path sensor 1 PS811: lower deck remaining level sensor left

HS601: upper deck environment sensor PS43: horizontal path sensor 2 PS812: lower deck lifter lower limit sensor

HS701: middle deck environment sensor * PS44: horizontal path sensor 3 PS813: lower deck foreign substance sensor

HS801: lower deck environment sensor * PS45: horizontal path sensor 4 PS814: lower deck lifter upper limit sensor

Chapter 3

3-4

3.2 Pick-Up/Feed System

3.2.1 Air Pickup0014-9984

This machine introduces air pickup mechanism for feeding in high speed and also for preventing double feeding. It improves separating performance of floatingpaper by the air, and also prevents double feeding by feeding paper to attract to the belt, thus, it realizes stabilized high-speed pickup.4 floatation fans are combined to intensify air energy in order to make the thick paper or coated paper floated.In case of the large sized paper, in which the back end part is likely to be descended, the machine improves the floating ability with the 2 side fans, while stabilizingthe paper's both sides (from floating) with the 4 claws so that the air is sent to the end of the paper.

F-3-3[1] floatation air heater[2] floatation fan[3] suction fan[4] pickup solenoid[5] pickup feed belt[6] side fan[7] claw[8] paper

[2]

[2] [3] [4]

[5]

[1]

[7]

[7]

[6]

[6][8]

Chapter 3

3-5

The following shows the 3 mechanisms to support this air pick-up. The user uses this mechanism at the time of setting a paper.

- Claw pressure variable mechanism (Software version 39.99 and earlier only)Moving the slide bars at the front and rear guides according to the kind of paper changes the pressure of the claw to control floating of the paper.

- Side guide lock mechanismIf turning the lock lever to the front, the movements of the front and rear guides are restrained only in the inward direction by one-way clutch.This mechanism prevents displacement of the paper caused by the reaction of the deck.The lock lever is automatically turned when pushing the deck, and there is no effect on opening/closing the deck.

- Trailing edge retaining mechanismWhen pressing the retainer transfer button after aligning the left guide with the trailing edge of the paper and moving it, the retainer holds the trailing edgeof the paper.

F-3-4

CAUTION:Be sure to fix the Slide Bars to "Normal" side. Jam may occur if they are on "Special" side.

[1] left guide [6] slide bar[2] retainer transfer button [7] rear guide[3] retainer [8] front guide[4] claw [9] lock lever[5] screw

[2]

[3]

[4] [6] [4]

[5]

[4]

[4]

[6]

[9]

[1]

[7]

[8]

Chapter 3

3-6

F-3-5

[1] left guide [5] rear guide[2] retainer transfer button [6] front guide[3] retainer [7] lock lever[4] claw [8]

[2]

[3]

[1]

[5]

[6]

[4]

[4]

[4][7]

Chapter 3

3-7

The following shows operation example of the upper deck. Both the middle deck and the lower deck operate the same way.T-3-1

F-3-6

Upper deck Middle deck Lower deck

Suction fan FM601 FM701 FM801

Floatation fan FM602 to 605 FM702 to 705 FM802 to 805

Side fan FM606, 607 FM706, 707 FM806, 807

Floatation air heater H601 H701 H801

Pickup solenoid SL601 SL701 SL801

Pickup motor M601 M701 M801

Pull-out sensor PS601 PS701 PS801

[1] suction shutter FM601: upper deck suction fan M601: upper deck pickup motor

[2] pickup feed belt FM602: upper deck main right flotation fan PCB1: POD deck controller PCB

[3] separation nozzle FM603: upper deck main left flotation fan PCB601: upper deck pickup driver PCB

[4] floatation nozzle FM604: upper deck sub right flotation fan PCB602: upper deck pickup AC driver PCB

[5] upper deck pull-out roller FM605: upper deck sub left flotation fan PCB603: upper deck driver PCB

H601: upper deck flotation air heater FM606: upper deck side right fan PS601: upper deck pull-out sensor

FM607: upper deck side left fan SL601: upper deck pickup solenoid

PCB601

PCB1

PCB603

PCB602

FM604

FM605

FM603

H601 M601FM602

FM601

SL601

PS601

FM607 FM606

J2056U

J2058U J2404U

J2402U

J2053UA

J2053UB

J2055UA

J2055UA

J2055UB

J2055UB

J2054U

J110B

J2051UB

J2053UA

J2102U J2106U

[1]

[3]

[3]

[5]

[4]

[4]

[4][2]

[3]

[3]

[2]

Chapter 3

3-8

1) When receiving the pickup preparation signal from the host machine, the following fans are activated: - upper deck suction fan (FM601)- upper deck main right floatation fan (FM602)- upper deck main left floatation fan (FM603)- upper deck sub right floatation fan (FM604)- upper deck sub left floatation fan (FM605)- upper deck side right fan (FM606)- upper deck side left fan (FM607)2 seconds after the fan is activated, the lifter starts moving up/down to shift to the position where floating operation is available.The number of fans and the voltages vary according to the following conditions to adjust the airflow.

- Floatation fan: The controller adjust the number of fans and the airflow according to the paper length, weight, surface nature and humidity.

- Side right fan: The controller adjust the airflow of the fan according to the paper length, paper width, weight, surface nature and humidity.

- Side left fan: When the paper length is less than 270mm, the fan stops. When it is 270mm or longer, the controller adjusts the airflow of the fan according tothe paper length, paper width, weight, surface nature and humidity.

2) From the floatation fan, the air is sent through the 3 floatation nozzles to the paper, and it makes the surface layered-multiple papers floated.In the case of coated paper, when the absolute water volume calculated from the r

service manualdownloads.canon.com/.../pod_deck-a1_sm_rev1_100510.pdfoctober 5, 2010 rev. 1...

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