service manual for ccu tx50 and tx 750p

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CAMERA CONTROL UNIT CCU-TX50 CCU-TX50P SERVICE MANUAL Volume 1 1st Edition

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Page 1: Service Manual for Ccu Tx50 and TX 750p

CAMERA CONTROL UNIT

CCU-TX50CCU-TX50P

SERVICE MANUALVolume 1 1st Edition

Page 2: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE

! WARNINGThis manual is intended for qualified service personnel only.To reduce the risk of electric shock, fire or injury, do not perform any servicing other than thatcontained in the operating instructions unless you are qualified to do so. Refer all servicing toqualified service personnel.

! WARNUNGDie Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um dieGefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind beiWartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegebenWartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigungdazu besitzen.

! AVERTISSEMENTCe manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afinde réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que lesréparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.Pour toute réparation faire appel à une personne compétente uniquement.

4. Prevention against achieving hazardouscondition due to uneven mechanical loadingWhen this product is installed in a rack, please makesure that the rack does not achieve hazardouscondition due to uneven mechanical loading.

5. Install the equipment while taking the operatingtemperature of the equipment into considerationFor the operating temperature of the equipment, referto the specifications of the Operation Manual.

6. When performing the installation, keep thefollowing space away from walls in order toobtain proper exhaust and radiation of heat.Rear: 15 cm (6 inches) or more

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuitWhen this product is installed in a rack and issupplied power from an outlet on the rack, pleasemake sure that the rack does not overload the supplycircuit.

2. Providing protective earthWhen this product is installed in a rack and issupplied power from an outlet on the rack, pleaseconfirm that the outlet is provided with a suitableprotective earth connection.

3. Internal air ambient temperature of the rackWhen this product is installed in a rack, please makesure that the internal air ambient temperature of therack is within the specified limit of this product.

Page 3: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austauschder Batterie.

Ersatz nur durch denselben oder einen vomHersteller empfohlenen ähnlichen Typ. Entsorgung

gebrauchter Batterien nach Angaben desHerstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacementincorrect de la batterie.

Remplacer uniquement avec une batterie du mêmetype ou d’un type équivalent recommandé par le

constructeur.Mettre au rebut les batteries usagées conformément

aux instructions du fabricant.

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtighåndtering.

Udskiftning må kun ske med batteriaf samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare.Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten.Brukt batteri returneresapparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte.Använd samma batterityp eller en likvärdig typsom rekommenderas av apparattillverkaren.

Kassera använt batteri enligt gällandeföreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisestiasennettu.

Vaihda paristo ainoastaan laitevalmistajansuosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeidenmukaisesti.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent typerecommended by the manufacturer.Dispose of used batteries according to themanufacturer’s instructions.

1 (P)

Page 4: Service Manual for Ccu Tx50 and TX 750p
Page 5: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 1 (E)

Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 5 (E)

Relative manuals ................................................................................................. 5 (E)

Contents ............................................................................................................... 5 (E)

1. Installation Overview

1-1. Supplied Accessories ............................................................................ 1-1 (E)

1-2. Adaptive Connectors and Cables .......................................................... 1-1 (E)1-2-1. Connector Input/Output Signals ........................................... 1-1 (E)1-2-2. Connection Connector .......................................................... 1-4 (E)

1-3. Operating Environment ......................................................................... 1-4 (E)

1-4. Outer Dimensions .................................................................................. 1-4 (E)

1-5. Mounting on 19-Inch Rack ................................................................... 1-5 (E)

1-6. To Control the Camera Using COAX Cable ......................................... 1-5 (E)

1-7. Switch Settings ...................................................................................... 1-6 (E)

1-8. Instance of System Configuration .......................................................1-10 (E)

2. System Setup

2-1. CCU CONFIGURATION MENU ........................................................ 2-1 (E)

2-2. Version Upgrade Information of Connected Equipment ...................... 2-7 (E)2-2-1. When Using in Connection with DXC-D50/D50P .............. 2-7 (E)2-2-2. When Using in Connection with RCP-D50 or RCP-D51 .... 2-8 (E)

2-3. Audio System ........................................................................................ 2-9 (E)2-3-1. Settings for the Intercom Systems ........................................ 2-9 (E)2-3-2. Setting the Program Microphone Signal ............................ 2-11 (E)

2-4. Control System .................................................................................... 2-12 (E)2-4-1. Setting for the Tally System ............................................... 2-12 (E)

2-5. Video System ...................................................................................... 2-12 (E)2-5-1. Selecting the Input/Output Signal ...................................... 2-12 (E)2-5-2. Resetting the Control Data .................................................2-12 (E)2-5-3. Adjusting the Phases of the Signals ................................... 2-13 (E)2-5-4. Adjusting the VBS Signal Level ........................................ 2-14 (E)2-5-5. Adjusting the Triax Signal .................................................2-14 (E)2-5-6. Adjusting the Level of the Signals for a Waveform

Monitor ...............................................................................2-16 (E)2-5-7. Adjusting the Level of the Signals on a Picture Monitor ...2-17 (E)2-5-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal Level ................ 2-17 (E)

Page 6: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE2 (E)

3. Service Overview

3-1. Location of Printed Wiring Boards ....................................................... 3-1 (E)

3-2. Circuit Description ................................................................................ 3-2 (E)

3-3. Adjusting/Setting Items after Board Replacement ................................3-9 (E)3-3-1. When the AT-155 Board Had Been Replaced. ....................3-9 (E)3-3-2. When the Lithium Battery on the AT-155 Board Had

Been Replaced ...................................................................... 3-9 (E)3-3-3. When the AU-300 Board Had Been Replaced ..................... 3-9 (E)3-3-4. When the DM-140/IV-57 Board Had Been Replaced ......... 3-9 (E)3-3-5. When the EN-156 Board Had Been Replaced ..................... 3-9 (E)

3-4. Extending DM-140 and TR-133 Boards ............................................. 3-10 (E)3-4-1. Extending DM-140 Board .................................................. 3-10 (E)3-4-2. Extending TR-133 Board ................................................... 3-11 (E)

3-5. Removing/Reinstalling the Top Cover ................................................ 3-12 (E)

3-6. Replacing the Power Unit ................................................................... 3-13 (E)

3-7. Backup Battery Replacement .............................................................. 3-13 (E)

3-8. Flexible Card Wire .............................................................................. 3-14 (E)3-8-1. Removing/Reinstalling the Flexible Card Wires ............... 3-14 (E)3-8-2. Forming the Flexible Card Wire ........................................ 3-15 (E)

3-9. Settings after Replacing the EEPROM/PLD....................................... 3-15 (E)

3-10. Writing and Rewriting the PLD Internal Data .................................... 3-16 (E)

3-11. Updating the Software ......................................................................... 3-17 (E)

3-12. Optional Fixtures ................................................................................. 3-19 (E)

3-13. Notes on Repair Parts .......................................................................... 3-19 (E)

3-14. Unleaded Solder .................................................................................. 3-19 (E)

4. Electrical Alignment

4-1. Preparation ............................................................................................ 4-1 (E)4-1-1. Equipment and Tools Used .................................................. 4-1 (E)4-1-2. Tools ..................................................................................... 4-1 (E)4-1-3. Precautions for Adjustment .................................................. 4-1 (E)4-1-4. Connection ........................................................................... 4-2 (E)

4-2. Adjustment Flow ................................................................................... 4-3 (E)

4-3. Video Signal System Adjustment ......................................................... 4-4 (E)4-3-1. Frequency Adjustment ......................................................... 4-4 (E)4-3-2. VBS 1/2/3 OUT Level Adjustment ...................................... 4-4 (E)4-3-3. WF OUT Level Adjustment ................................................. 4-5 (E)4-3-4. PIX OUT Level Adjustment ................................................ 4-5 (E)4-3-5. Y OUT Level Adjustment 1 ................................................. 4-6 (E)4-3-6. Y OUT Level Adjustment 2 ................................................. 4-6 (E)4-3-7. R-Y/R, B-Y/B OUT Level Adjustment ............................... 4-7 (E)4-3-8. STAIR CASE Adjustment ................................................... 4-8 (E)4-3-9. SDI FREQUENCY Adjustment ........................................... 4-8 (E)

Page 7: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 3 (E)

4-4. Y Cable Compensation System Adjustment ......................................... 4-9 (E)4-4-1. SYNC SEP Adjustment ........................................................ 4-9 (E)4-4-2. BLACK Pulse Width Adjustment ........................................ 4-9 (E)4-4-3. SYNC Sample Hold Pulse Width Adjustment ...................4-10 (E)4-4-4. 22.5 MHz VCO DC Set Adjustment .................................. 4-10 (E)4-4-5. Sample Pulse Width Adjustment ....................................... 4-11 (E)4-4-6. Sample Pulse V Gate Width Adjustment ........................... 4-11 (E)4-4-7. 22.5 MHz Carrier Level Adjustment ................................. 4-12 (E)4-4-8. Y DEMOD Carrier Balance Adjustment ........................... 4-12 (E)4-4-9. Y OFFSET Adjustment ...................................................... 4-13 (E)4-4-10. Y 1st AGC Adjustment ...................................................... 4-13 (E)4-4-11. Y Output Level Adjustment ............................................... 4-14 (E)

4-5. CHROMA Cable Compensation System Adjustment ........................ 4-14 (E)4-5-1. 45 MHz Carrier Level Adjustment .................................... 4-14 (E)4-5-2. C VCO DC SET Adjustment ............................................. 4-15 (E)4-5-3. B-Y DEMOD Carrier Balance Adjustment ....................... 4-15 (E)4-5-4. B-Y Crosstalk Adjustment .................................................4-16 (E)4-5-5. C 1st AGC Adjustment ...................................................... 4-16 (E)4-5-6. B-Y OUT Level Adjustment .............................................. 4-17 (E)4-5-7. R-Y DEMOD Carrier Balance Adjustment ....................... 4-17 (E)4-5-8. R-Y Crosstalk Adjustment .................................................4-18 (E)4-5-9. R-Y OUT Level Adjustment .............................................. 4-18 (E)4-5-10. Y BLACK Adjustment .......................................................4-19 (E)4-5-11. R-Y/B-Y Black Balance Adjustment ................................. 4-19 (E)4-5-12. Y A/D Level Adjustment ................................................... 4-20 (E)4-5-13. R-Y/B-Y A/D Level Adjustment ....................................... 4-20 (E)4-5-14. RETURN VIDEO Level Adjustment ................................. 4-21 (E)

4-6. TRIAX Interface System Adjustment .................................................4-22 (E)4-6-1. Frequency Set Adjustment .................................................4-22 (E)4-6-2. INCOM Deviation Adjustment .......................................... 4-23 (E)4-6-3. PGM Deviation Adjustment ............................................... 4-23 (E)4-6-4. INCOM Demodulation Adjustment ................................... 4-24 (E)4-6-5. INCOM Level Adjustment .................................................4-24 (E)4-6-6. MIC 1 Demodulation Adjustment ...................................... 4-25 (E)4-6-7. MIC 1 Level Adjustment ................................................... 4-25 (E)4-6-8. MIC 2 Demodulation Adjustment ...................................... 4-26 (E)4-6-9. MIC 2 Level Adjustment ................................................... 4-26 (E)4-6-10. CHU DATA Demodulation Adjustment ............................ 4-27 (E)4-6-11. CHU TONE Adjustment .................................................... 4-27 (E)

4-7. RETURN VIDEO Cable Compensation System Adjustment ............ 4-28 (E)4-7-1. RETURN VIDEO Carrier Frequency Adjustment ............ 4-28 (E)4-7-2. RETURN VIDEO Deviation Adjustment ..........................4-28 (E)4-7-3. RX PROMPT VIDEO Demodulation Adjustment ............ 4-29 (E)4-7-4. RX PROMPT VIDEO RF AGC Adjustment ..................... 4-31 (E)4-7-5. RX PROMPT VIDEO Level Adjustment ..........................4-32 (E)

4-8. PROMPT VIDEO Cable Compensation System Adjustment ............ 4-33 (E)4-8-1. TX PROMPT VIDEO Modulation Adjustment ................. 4-33 (E)

Page 8: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4 (E)

4-9. Intercom System Adjustment .............................................................. 4-34 (E)4-9-1. INCOM (T) Level Set Adjustment .................................... 4-34 (E)4-9-2. SIDE TONE Adjustment .................................................... 4-34 (E)

4-10. RTS Intercom System Adjustment ...................................................... 4-35 (E)4-10-1. ENG RTS CANCEL Adjustment ....................................... 4-35 (E)4-10-2. PROD RTS CANCEL Adjustment .................................... 4-35 (E)

4-11. MIC Level Adjustment ....................................................................... 4-36 (E)4-11-1. MIC1 Level Adjustment .................................................... 4-36 (E)4-11-2. MIC2 Level Adjustment .................................................... 4-36 (E)

Page 9: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 5 (E)

Purpose of this manualThis manual is the service manual for Camera Control Unit CCU-TX50/TX50P.This manual describes the information on the premise of component level service,assuming use of system and service engineers.

Relative manualsBesides this “service manual”, the following manuals are available for this unit.

..... Service Manual Vol.2 CCU-TX50/TX50P (Available on request)Contains the information on the premise of component level service (parts list,semiconductor pin assignments, block diagrams, schematic diagrams and boardlayouts) of the CCU-TX50/TX50P.Part number: 9-968-092-0X

..... Operation Manual (Supplied with this unit)This manual is necessary for application and operation of this unit.Part number: 3-863-128-XX

..... “Semiconductor Pin Assignments” CD-ROM (Available on request)This “Semiconductor Pin Assignments” CD-ROM allows you to search forsemiconductors used in B&P Company equipment.The service manual contains a list of semiconductors and their ID Nos., and thusshould be used together with the CD-ROM.Part number: 9-968-546-XX

ContentsThe following are summaries of all the sections for understanding the contents ofthis manual.

Section 1 InstallationDescribes information about connector input/output signals, instance of configura-tion and function of internal switches.

Section 2 System SetupDescribes information about CCU configuration menu and audio system, controlsystem, video system setup.

Section 3 Service OverviewDescribes information about board locations, circuit description, replacement of partand notes on services.

Section 4 Electrical AlignmentDescribes electrical adjustment necessary for maintenance of the unit or replacementof parts.

Manual Structure

Page 10: Service Manual for Ccu Tx50 and TX 750p
Page 11: Service Manual for Ccu Tx50 and TX 750p

1-1 (E)CCU-TX50/V1/JE

Section 1Installation Overview

1-1. Supplied Accessories

Accessories Sony Part No. Qt’y

Remote indicator A-8278-054-A 1

!Power cord (for CCU-TX50) 1-551-812-11 1With 3P-plugLength: about 2.4 mRated voltage: 125 VRated current: 10 A

!Power cord (for CCU-TX50P) 1-782-929-12 1Without plugLength: about 2.5 mRated voltage: 250 VRated current: 10 A

Plug holder (for CCU-TX50) 2-990-242-01 1(for CCU-TX50P) 3-613-640-01 1

Operation Manual 3-863-128-XX 1

CD-ROM Pack 3-863-421-XX 1

Screw +B4 x 8 7-682-561-04 4

1-2. Adaptive Connectors and Cables

1-2-1. Connector Input/Output Signals

The connector input/output signals are described below.

Rear panel

[Input signals]

. REFERENCE (BNC) 40 IRE (300 mV p-p), VBS,burst sync, loop through

. RET (BNC x three systems) 140 IRE (1.0 V p-p), VBS,or VS, loop through

. PROMPTER (BNC) 140 IRE (1.0 V p-p), VBS,or VS, loop through

PROMPTER/RET3

[Output signals]

. R (BNC) 700 mV p-p

. G (BNC) 700 mV p-p

. B (BNC) 700 mV p-p

. Y (BNC) 100 IRE, 40 IRE (sync)(for CCU-TX50)700 mV p-p, 300 mV p-p(sync) (for CCU-TX50P)

. R-Y (BNC) 700 mV p-p (75 % color bars)(for CCU-TX50)525 mV p-p (75 % color bars)(for CCU-TX50P)

. B-Y (BNC) 700 mV p-p (75 % color bars)(for CCU-TX50)525 mV p-p (75 % color bars)(for CCU-TX50P)

. WF (BNC) 100 IRE/140 IRE (ENC)(for CCU-TX50)700 mV p-p/1.0 V p-p(ENC) (for CCU-TX50P)

. PIX (BNC) 140 IRE (1.0 V p-p)

. VBS (BNC x three systems)140 IRE (1.0 V p-p)

. SYNC (BNC) 300 mV p-p

. SERIAL OUTPUT (BNC x three systems)D1 format serial digital,SMPTE 259M/ITU-R BT-656

Y/G, R-Y/R, B-Y/B selection (Selectable by S701 on theEN board.)VBS/SDI selection (Selectable by S701 on the ENboard.)

[Input/output signals]

. TRIAX King type (for CCU-TX50)Fischer type (for CCU-TX50P)

. COAX (BNC) (Refer to section 1-6. To Contorl theCamera Using COAX Cable.)

Page 12: Service Manual for Ccu Tx50 and TX 750p

1-2 (E) CCU-TX50/V1/JE

15 9

18

12 +1 V_6 V

R G B DC 0 ±2 V

4 1

3 2

MIC REMOTE (D-Sub 15P, FEMALE)

(EXTERNAL VIEW)

No. Signal Specifications

1 +5.5 V OUT Max. 70 mA

2 AUX4 (*4 TALLY GND) (*4 TALLY for GND)

3 AUX2 (*4 G TALLY OUT) *4 Q405 (NPN) /AT boardON (GND): Max 30 mA

4 AUX1 (*4 R TALLY OUT) *4 Q403 (NPN) /AT boardON (GND): Max 30 mA

5 CHU MIC CONT2 *2) See below

6AMP

CONT1

7GAIN IN

CONT0

8 MIC1 GAIN CONT *3) See belowON/OFF IN

9 GND (+5.5 V) GND for +5.5 V

10 AUX3 (*4 TALLY OUT) *4 R/G TALLY OUTQ409 (NPN) /AT boardON (GND): Max 30 mA

11 NC No connection

12 16:9/4:3 SELECT EN IN +5.0 V (or OPEN): DIS-ENGND: EN

13 16:9/4:3 SELECT IN +5.0 V (or OPEN): 4:3GND: 16:9

14 AUX9

15 MIC GAIN CONT2 IN *2) See below

*2)

CONT0 CONT1 CONT2 CHU MIC1 AMPGAIN

H H H 60 dB

L H H 50 dB

H L H 40 dB

L L H 30 dB

H H L 20 dB

*3)

8pin 15pin MIC GAIN CONT

L L MIC1/MIC2 ON

L H MIC1 ON

H L MIC2 ON

H H INTERNAL SET

MIC OUTPUT CH1/CH2 (XLR 3P, MALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 MIC OUT (G) 0 dBu/_20 dBu

2 MIC OUT (X) (Selectable with S201,

3 MIC OUT (Y) S251/AU board)

WF MODE (4P FEMALE)

(EXTERNAL VIEW)

No. Signal Specifications

1 SEQ CONT OUT (G) OPEN COLLECTOR+(PNP)/_(NPN)

2 SEQ CONT OUT (X) (Selectable with S901/VA board)

3 STAIR CASE OUT (X) *1)

4 STAIR CASE OUT (G) GND for STAIR CASE

*1) Stair Case signal

Page 13: Service Manual for Ccu Tx50 and TX 750p

1-3 (E)CCU-TX50/V1/JE

25 14

113

INTERCOM/TALLY/PGM (D-Sub 25P, FEMALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 ENG (R) (X) OUT ENG SYSTEM RECEIVE

2 ENG (R) (Y) OUT 0 dBu BALANCED

3 ENG (G) GND for ENG

4 ENG (T) (X) IN ENG SYSTEM TALK

5 ENG (T) (Y) IN 0 dBu BALANCED

6 PGM (X) IN _20 dBu/0 dBu

7 PGM (Y) IN (Selectable with

8 PGM (G) IN S451/AU board)

9 GND GND for AUX

10 AUX8

11 R TALLY (X) IN ON: 24 V dc, TTL (H), SHORT

12 R TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN

13 GND CHASSIS GND

14 PROD (R) (X) OUT PROD SYSTEM

15 PROD (R) (Y) OUT RECEIVE 0 dBu BALANCED

16 PROD (G) GND for PROD

17 PROD (T) (X) IN PROD SYSTEM TALK

18 PROD (T) (Y) IN 0 dBu BALANCED

19 NC No connection

20 NC No connection

21 NC No connection

22 AUX7

23 AUX6

24 G TALLY (X) IN ON: 24 V dc, TTL (H), SHORT

25 G TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN

*4 To use these interface signals, modification for AT board is required.For more details, please consult your Sony service representative.

REMOTE (10P, FEMALE)RCP

(EXTERNAL VIEW)

No. Signal Specifications

1 — —

2 PIX OUT PICTURE MONITOR

3 TX (G) SERIAL DATA

4 TX (X)

5 — —

6 — —

7 RX (X) SERIAL DATA

8 — —

9 UNREG GND GND for POWER

10 UNREG OUT POWER

Front panel

INTERCOM (5P, FEMALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 INCOM (T) IN (Y) _20 dBu(CARBON MIC)

2 INCOM (T) IN (X) _60 dBu(DYNAMIC MIC)

3 INCOM (T) IN (G) GND for INCOM

4 INCOM (R) OUT (X) Max. 12 dBu

5 PGM OUT (X) Max. 12 dBu

Page 14: Service Manual for Ccu Tx50 and TX 750p

1-4 (E) CCU-TX50/V1/JE

365

124

127

200 115(216)

1-2-2. Connection Connector

Use the connectors below or the equivalent at its tip whencables are connected to each connector on the connectorpanel during installation and servicing.

Connector name Connected connector/cable

REFERENCERET 1/2RET-3/PROMPTERY/GR-Y/RB-Y/BWF 1-569-370-12 plug, BNCPIXVBS 1/SDI-1VBS 2/SDI-2VBS 3/SDI-3COAX(BNC type)

AUDIO OUT CH-1/CH-2 1-508-083-00 XLR, 3-pinFEMALE orCANNON XLR-3-11C

(3P, MALE) or the equivalent

MIC REMOTE 1-506-582-11 D-Sub,15-pin male or JAE DA-15PF-N

(15P, FEMALE) or the equivalent

INTERCOM/TALLY/PGM D-Sub, 25-pin male, JAE DA-(25P, FEMALE) 25PF-N or the equivalent

WF MODE 1-560-155-00 plug, 4-pin male(4P, FEMALE)

REMOTE 1-506-522-1X plug, 10-pin male,orCCA cable assembly (optional)

CCA-7-30 (30 m)CCA-7-10 (10 m)

(10P, FEMALE) CCA-7-3 (3 m)

INCOM 1-508-370-11 XLR, 5-pin male,or CANNON XLR-5-12C or the

(5P, FEMALE) equivalent

1-3. Operating Environment

Operating temperature: +5 dC to +40 dCStorage temperature: _20 dC to +55 dCHumidity: NoncondensingSupply voltage: 100 V to 240 V ±10 % (50/60 Hz)Power consumption: 1.3 A 100 V (maximum)

1. Do not put the unit in a place subject to high tempera-ture or in a location near heat sources.

2. Do not put the unit in a place subject to excessiveelectric and magnetic fields.

3. Put the unit in a dry and well-ventilated place.4. Do not put the unit in a place subject to excessive dust

and mechanical shock.5. Do not put the unit in a place subject to direct sunlight

and light.

1-4. Outer Dimensions

(Unit: mm)

Page 15: Service Manual for Ccu Tx50 and TX 750p

1-5 (E)CCU-TX50/V1/JE

ScrewsScrews

B5 screws(6 mm or longer)

RMM-301

1-5. Mounting on 19-Inch Rack

Two CCU-TX50/TX50Ps can be mounted on a 19-inchEIA standard rack in parallel by using rack mount adaptorRMM-301 (optional).

Mounting

1. Tighten the four rack mount screws.

2. Mount the CCU-TX50/TX50P on the rack mountadaptor as shown in the figure below and tighten thefour fixing screws (supplied for RMM-301).

1-6. To Control the Camera Using COAXCable

The COAX connector (BNC) on the rear panel is usedwhen the camera head and CCU are connected using aBNC cable instead of a triax cable. In this case, since nopower is supplied to the camera head side, use a camerahead that conforms to the stand-alone specification. Forthe camera head side, convert the triax connector into aBNC connector.

Page 16: Service Manual for Ccu Tx50 and TX 750p

1-6 (E) CCU-TX50/V1/JE

CN902

S101

S102

S301 S302

S303

S304

S305 S306

S307

S308

S309S310

S311 S312E1

E2

E3

TP301

TP302

TP303

TP304

TP501

TP502

TP503TP504 TP505

TP506

RV101

RV501

A

B

C

D

E

F

G

H

J

1 2 3 4 5

AT-155 BOARD (A SIDE)

SW No. Description Factorysetting

S303 (B-3) H phase adjust B

S304 (A-3) V phase adjust 8

S305 (B-3) NTSC 5 PAL

S306 (B-4) Not usedS307 (B-4)S308 (A-4)

S309 (B-4) MODE1

1. ON: Analogue audio ONOFF: Digital audio

2. ON: RCP baud rate 70Kbps OFFOFF: 35Kbps

3. Not used OFF

4. Not used OFF

5. Not used OFF

6. ON: WFM&PIX same control OFFenable

OFF: WFM&PIX same controldisable

7. Not used

8. Not used

S310 (B-4) TEST ALL OFF1 to 8 Not used

S311 (B-4) CCU NO. ALL OFF1 to 8 Not used

S312 (B-4) MODE2

1. ON: System delay LV5000 OFFOFF: WFM601

2. ON: PIX & BARS character mix OFFenable

OFF: PIX & BARS character mixdisable

3. ON: D-sub 15P WFM-remote OFFOFF: D-sub 15P MIC-remote

4. ON: MIC-Gain-CTL 1, 2 OFFindependent

OFF:

5. Not used OFF

6. ON: Initial-CCU-ASPECT 16:9 OFFOFF: Initial-CCU-ASPECT 4:3 OFF

7. Not used OFF

8. Not used OFF

1-7. Switch Settings

AT-155 board

m. A character string in the parentheses shows switch

address (location) on the board.. Never change the setting of the factory use switches.

Page 17: Service Manual for Ccu Tx50 and TX 750p

1-7 (E)CCU-TX50/V1/JE

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301

RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156A BOARD (A SIDE)

SW No. Description Factorysetting

S701 (A-4) 1. ON: SDI output from BNC-1 ONOFF: VBS

2. ON: SDI output from BNC-2 OFFOFF: VBS

3. ON: SDI output from BNC-3 ONOFF: VBS

4. ON: Y/R-Y/B-Y OFFOFF: RGB output

S702 (A-4) 1. ON: With Sync on G/Y OFFOFF: Without Sync on G/Y

2. ON: With Character on SDI output OFFfrom BNC-3

OFF: Without Character on SDIoutput from BNC-3

3. ON: Narrow Q-filter on VBS OFFOFF: Wide Q-filter on VBS

4. ON: With Set-up on VBS UC modelOFF: Without Set-up on VBS ON

S703 (A-4) 1 to 4 Not used

S704 (A-4) 1. ON: Four signals on SEQ OFFOFF: Three signals on SEQ

2. ON: RGB & ENC signals in four OFFsignals on SEQ

OFF: RGB & Y signals in foursignals on SEQ

3. ON: With Character on WFM OFFOFF: Without Character on WFM

4. ON: Without Character on PIX OFFOFF: With Character on PIX

S707 (B-4) Not used OFF

S708 (B-4) Not used OFF

S709 (B-4) Not used OFF

EN-156 board

Page 18: Service Manual for Ccu Tx50 and TX 750p

1-8 (E) CCU-TX50/V1/JE

CN902

S101

S102

S103

S104

S105

S107 S108

TP101

TP102TP103

TP104

E1

E2

E3

RV101 RV102RV103

RV104RV105 RV106RV401

A

B

C

D

E

F

G

H

J

1 2 3 4 5

IV-57A BOARD (A SIDE)

TR-133 board

SW No. Description Factorysetting

S2 (G-4) TX: Fix Prompter video REMOTEdirection from CCU to CHU

RX: Fix Prompter videodirection from CHU to CCU

REMOTE: Direction selectable onCCU configuration menu

S363 (F-4) For adjustment use only OFF

IV-57 board

SW No. Description Factorysetting

S101 (A-3) Not used OFF

S102 (B-4) Not used OFF

S103 (A-4) Not used OFF

S104 (B-4) Not used OFF

S105 (A-4) Not used OFF

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

TR-133A BOARD (A SIDE)

A

B

C

D

E

F

G

1 2 3 4

Page 19: Service Manual for Ccu Tx50 and TX 750p

1-9 (E)CCU-TX50/V1/JE

CN902

S1S2

S200

S202S203

S204S205

S206S207

S3S4

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209TP210

E1

E2

E3

A

B

C

D

E

F

G

H

J

K

1 2 3 4 5

AU-300 BOARD (A SIDE)

RV202

RV201 RV200

RV204RV203RV102 RV101

SW No. Description Factorysetting

S1 (J-4) CONTACT: R TALLY is contact mode CONTACTPOWER: R TALLY is power mode

(with S3)

S2 (J-4) CONTACT: R TALLY is contact mode CONTACTPOWER: R TALLY is power mode

(with S4)

S3 (H-4) TTL: R TALLY is TTL mode TTLPOWER: R TALLY is power mode

(with S1)

S4 (H-4) TTL: R-TALLY is TTL mode TTLPOWER: R-TALLY is power mode

(with S2)

S200 (H-1) 0 dB: PGM line is set to 0 dB 0 dB_20 dB: PGM line is set to _20 dB

S202 (E-3) 0 dB: MIC2 line is set to 0 dB 0 dB_20 dB: MIC2 line is set to _20 dB

S203 (E-2) 0 dB: MIC1 line is set to 0 dB 0 dB_20 dB: MIC1 line is set to _20 dB

S204 (A-4) RTS: Prod line is set to RTS RTSCC: Prod line is set to ClearCom

S205 (A-4) RTS: ENG line is set to RTS RTSCC: ENG line is set to ClearCom

S206 (D-4) 4W: Prod line is set to 4W 4WRTS: ENG line is set to RTS/CC

S207 (D-3) 4W: ENG line is set to 4W 4WRTS: ENG line is set to RTS/CC

AU-300 board

Page 20: Service Manual for Ccu Tx50 and TX 750p

1-10 (E) CCU-TX50/V1/JE

CAMERACONTROL UNIT

CCU-TX50/TX50P

CAMERAADAPTER

CA-TX50/TX50P

COLOR VIDEOCAMERA

DXC-D50/D50P

TRIAX CABLE

REMOTE CONTROLPANELRCP-D50/D51

CCA-7 CABLE

1-8. Instance of System Configuration

S103

S104

S17

S18

D C B A

1

2

3

SW-1257 BOARD (B SIDE)

SW-1257 board

SW No. Description Factorysetting

S17 (D-2) 1. Not used OFF

2. ON: WHT R/B volume is set to OFFAbsolute mode

OFF: WHT R/B volume is set toRelative mode

3. ON: Black R/B volume is set to OFFAbsolute mode

OFF: Black R/B volume is set toRelative mode

4. ON: Master Black volume is set to OFFAbsolute mode

OFF: Master Black volume is set toRelative mode

5. ON: IRIS volume is set to Absolute OFFmode

OFF: IRIS volume is set to Relativemode

6. ON: Black R/B volume is set to OFFFlare level adjustment

OFF: Black R/B volume is set toblack level adjustment

7. ON: DETAIL volume is set to OFFAbsolute mode

OFF: DETAIL volume is set toRelative mode

8. ON: M.GAMMA volume is set to OFFAbsolute mode

OFF: M.GAMMA volume is set toRelative mode

S18 (A-2) LED Brightness Low/High High

S103 (A-3) DYN: For dynamic microphone ECM DYNfor ECM microphone

CAB: For carbon microphone

S104 (A-3) Not used GND

Page 21: Service Manual for Ccu Tx50 and TX 750p

2-1 (E)CCU-TX50/V1/JE

2-1. CCU CONFIGURATION MENU

Displaying CCU CONFIGURATION MENUOpen the CCU front panel and perform the following stepsto display CCU CONFIGURATION MENU.

1. Connect the monitor television to the PIX connector(for picture monitor output) on the CCU rear panel.

2. Set the CHARACTER switch on the IV-57 board to“OFF” (center).

3. Push the PAGE switch on the IV-57 board downwardtwice continuously, and then turn the CHARACTERswitch down within two seconds.

4. CCU CONFIGURATION MENU appears on themonitor television.(To cancel operation of the menu, set the CHARAC-TER switch to “ON” (up).)

*: NETWORK SETTING is not used.

Section 2System Setup

IVENCCU DIAG

Y

R-Y

B-YCHU LOCK

CONTOROLSELECT

CHARACTER

BLACK

CANCEL

ENTER

ON

OFF

PAGE+

-

+

-

**CCU-MENU**

CCU CONFIGURATION *NETWORK SETTING

Changing/Checking CCU CONFIGURATION MENUcontentAfter performing the steps 2 to 4 of the “2-1. CCU CON-FIGURATION MENU”, enter CCU CONFIGURATIONMENU and select an item to change or check the menucontent.

5. Set the CONTROL SELECT switch on the EN-156board to “ENTER” with the “CCU-MENU” screendisplayed to enter CCU CONFIGURATION MENU.

6. Push the “+”/“_” switch on the EN-156 board to “_”.The monitor screen changes to another page.

7. Select a change item with the “+”/“_” switch, and fixthe content by setting the CONTROL SELECT switchto “ENTER”(To cancel operation of the menu, set the CHARAC-TER switch to “ON” (up).)

Page 22: Service Manual for Ccu Tx50 and TX 750p

2-2 (E) CCU-TX50/V1/JE

<OUTPUT SELECT> C00 TOP

OUTPUT: CAMERA *BAR

WFM:*ENC R G B SEQ R&G G&B R&B RGB

PIX:*ENC R G B R&G G&B R&B RGB

3

2

1

<VIDEO OUTPUT> C01 TOP

BAR SELECT : SMPTE GRAY-OUT SET: ON

BAR-CHARA : ON WHITE-LEVEL: 75% BLACK-LEVEL: 15%

ASPECT-FLAG : add

12

345

6

CCU CONFIGURATION MENU

C00: OUTPUT SELECT

1 OUTPUT CAMERA/BARS2 MONITOR SELECTOR WFM

ENC/RGB/SEQ/R&G/G&B/R&B/RGB

3 MONITOR SELECTOR PIXENC/RGB/R&G/G&B/R&B/RGB

C01: VIDEO OUTPUT

1 BAR SELECT DEFAULT/SMPTE/EIA/FULL/EBU/95%/NTSC100%/PAL100%/SNG

2 GRAY OUT SET CB/GRAY3 BAR-CHARA ON/OFF4 BAR-CHARA WHITE LEVEL

75%/88%/100%/107%5 BAR-CHARA BLACK LEVEL

0%/7.5%/15%/25%6 ASPECT FLAG ADD/OFF

C02: BAR CHARA SET

1 BAR CHARA SET SET THE CHARACTER ONTHE CB

2 ALL CLEAR ALL CLEAR

<BAR CHARA SET> ?C02 TOP

1 2 3 4 5 6 7 8 9 10 11 12 <ALLL CLEAR>

1

2

Page 23: Service Manual for Ccu Tx50 and TX 750p

2-3 (E)CCU-TX50/V1/JE

<RETURN/PROMPT> ?C04 TOP

RET-SET RET1 : INPUT-1 RET2 : INPUT-2 RET3 : INPUT-3

PROMPTER : (REMOTE) : CCU to CHU

123

45

C03: MONITOR OUTPUT

1 LEVEL-GATE OFF/1&2/1/2/(- - -SKINGATE ON)

2 Y-LEVEL1 AREA MIN0% < DATA < Y-LEVEL1AREA MAX

3 Y-LEVEL1 AREA MAXY-LEVEL1 AREA MIN <DATA < 108%

4 Y-LEVEL1 LEVEL SETTING±99

5 Y-LEVEL2 AREA THRESHOLD0% < DATA < 108%

6 Y-LEVEL2 LEVEL SETTING±99

7 SKIN GATE ON/OFF ON/OFF8 SKIN GATE LEVEL ±999 MARKER ON/OFF ON/OFF0 MARKER SELECT 4:3/13:9/14:9/15:9/EURO-V/

VISTA/CINEMA!- MODURATION ON/OFF

ON/OFF!= MODURATION LEVEL

±99![ MONITOR CHARA WHITE LEVEL

75%/88%/100%/107%!] MONITOR CHARA BLACK LEVEL

0%/7.5%/15%/25%!\ BAR CHARA MIX ON/OFF

ON/OFF

C04: RETURN/PROMPTER

1 RET1 SELECTABLE 1 to 32 RET2 SELECTABLE 1 to 33 RET3 SELECTABLE 1 to 34 PROMPTER MODE REMOTE/LOCAL5 PROMPTER CCU to CHU/CHU to CCU

C05: AUDIO SET

1 CH1 60/50/40/30/20dB2 CH2 60/50/40/30/20dB

<AUDIO SET> ?C05 TOP

CHU MIC GAIN : (LOCAL) CH1 : 60dB CH2 : 60dB

12

<MONITOR-OUTPUT>?C03 TOP

LEVEL-GATE OFF Y-LEVEL1 54%~ 54% 0 Y-LEVEL2 54%~ 108% 0 SKIN-GATE OFF 0 MARKER --- 4:3 MODURATION --- 0 CHARACTER WHITE-LEVEL 75% BLACK-LEVEL 15% BAR-CHARA-MIX (ON)

1

79!-![!]!\

2 3 4680!=

5

Page 24: Service Manual for Ccu Tx50 and TX 750p

2-4 (E) CCU-TX50/V1/JE

<GEN-LOCK PHASE>?C06 TOP

REFERENCE: (None) GEN-LOCK : (None)

PHASE-CTL: (LOCAL) H-PHASE STEP : (-1.18)usec COARSE: 0

SC-PHASE : 0

12

3

45

6

C06: GEN LOCK PHASE

1 REFERENCE EXT-IN.NONE2 GEN-LOCK NONE/NG/OK3 PHASE CONTROL LOCAL/REMOTE4 H-PHASE STEP +9.48 to _8.29 usec5 H-PHASE COARSE ±996 SC – PHASE 0d to 359d

<TRIAX VIDEOADJ> C07 TOP

* <CLEAR> * * LEVEL Y : 0 * * B-Y : +14 * * R-Y : -08 * * BLACK Y : +11 * * B-Y : -02 * * R-Y : -03 * * AXIS B-Y : 0 * * R-Y : -01 * *CHU H-PHASE : -01 *

1234567890

<TRIAX VIDEOADJ> C07 TOP

<CLEAR> LEVEL Y : 0 B-Y : +14 R-Y : -08 BLACK Y : +11 B-Y : -02 R-Y : -03 AXIS B-Y : 0 R-Y : -01 CHU H-PHASE : -01

1234567890

C07: TRIAX VIDEO ADJUST

nPerform the TRIAX VIDEO adjustment only whennecessary.

1) Lock

2) UnlockTo unlock the display, push “ENTER” of the CONTROLSELECT switch on the EN-156 board for two seconds.

1 CLEAR ALL CLEAR OK ? →ENTER → ALL CLEARCOMPLETE

2 Y GAIN ±993 B-Y GAIN ±994 R-Y GAIN ±995 Y DC ±996 B-Y DC ±997 R-Y DC ±998 B-Y DISTORTION ±999 R-Y DISTORTION ±990 CHU-H PHASE ±99

Page 25: Service Manual for Ccu Tx50 and TX 750p

2-5 (E)CCU-TX50/V1/JE

<VIDEO OUT ADJ> C08 TOP

VBS LEVEL : 0 CHROMA: 0 PIX LEVEL : 0 CHROMA: 0 WFM LEVEL : 0 CHROMA: 0

G/Y LEVEL: 0 B/B-Y LEVEL: 0 R/R-Y LEVEL: 0

123456

789

C08: VIDEO OUT ADJUST

1 VBS LEVEL ±992 VBS CHROMA ±993 PIX LEVEL ±994 PIX CHROMA ±995 WFM LEVEL ±996 WFM CHROMA ±997 G/Y LEVEL ±998 B/B-Y LEVEL ±999 R/R-Y LEVEL ±99

C09: SETTING DATA

1 RECALL RECALL CCU SETTINGDATA → ENTER

2 STORE STORE CCU SETTINGDATA → ENTER

3 READ MS4 WRITE MS5 FILE ID6 CCU CODE7 DATE8 PRESET PRESET CCU SETTING

DATA → ENTER

<SETTING DATA> C09 TOP

RECALL STORE

READ MS WRITE MS

FILE ID : CCU CODE: DATE : PRESET

12

34

5678

<ADJUST DATA> ?C10 TOP

RECALL STORE

PRESET

12

3

C10: ADJUST DATA

1 RECALL RECALL CCU ADJUSTDATA → ENTER

2 STORE STORE CCU ADJUST DATA→ ENTER

3 PRESET PRESET CCU ADJUSTDATA → ENTER

C11: MENU SETTING

1 RESUME ON/OFF2 ALARM JUMP ON/OFF3 RE DIRECTION4 CATEGORY STD/RVS5 PAGE STD/RVS6 ITEM STD/RVS7 DATA STD/RVS

<MENU SETTING> ?C11 TOP

RESUME : ON ALARM JUMP : ON

RE DIRECTION CATEGORY : RVS PAGE : STD ITEM : RVS DATA : STD

12

34567

Page 26: Service Manual for Ccu Tx50 and TX 750p

2-6 (E) CCU-TX50/V1/JE

<ROM VRESION> ?C15 TOP

CHU DXC-D50 1.20 04.11.04 CCU CCU-TX50 1.01 04.11.05 R-PNL RCP-D50 1.10 04.11.01

1

2

3

<BOARD INFO> ?C14 TOP

AT BOARD ID: 11 TG : V1.00

IV BOARD ID: 11 RET-TG : V1.00

EN BOARD ID: 11 MATRIX : V1.00 D1-ENC : V1.00

12

34

567

<OTHERS> ?C13 TOP

DATE/TIME

2004/12/07 13:51

DATE ON BARS MIX ON V 1 H CENTER

BACKUP RESET

3

1

2 4

5

C14: BOARD INFO

1 AT BOARD ID SUFFIX NO hh:mm2 AT TG PLD VERSION3 IV BOARD ID SUFFIX NO4 RETURN TG-PLD VERSION5 EN BOARD ID SUFFIX NO6 MATRIX PLD VERSION7 D1 ENCODER-PLD VERSION

C15: ROM VERSION

1 CHU MODEL NAME/I SUFFIXNO hh:mm

2 CCU MODEL NAME/I VERSION3 R-PNL MODEL NAME/I SUFFIX

NO

<DISPLAY> C12 TOP

MESSAGE : ALL

MASTER GAIN : ON ASPECT : ON EVS/SHUTTER : ON ND FILTER : ON IRIS : ON EXTENDER : ON

1

234567

C12: DISPLAY

1 MESSAGE ALL/WARNING/OFF2 MASTER GAIN ON/OFF3 ASPECT ON/OFF4 EVS/SHUTTER ON/OFF5 ND FILTER ON/OFF6 IRIS ON/OFF7 EXTENDER ON/OFF

C13: OTHERS

1 DATE/TIME YY/MM/DD hh:mm2 MIX ON/OFF3 V 1 to 124 H LEFT/CENTER/RIGHT5 BACKUP RESET * FRAM RESET

*: After this operation, turn off the power switch, and turn on again.

Page 27: Service Manual for Ccu Tx50 and TX 750p

2-7 (E)CCU-TX50/V1/JE

<DIAGNOSIS>

ROM(M):V1.20 2004/11/04ROM(B):V1.00 2003/03/31

S29 TOP

CAMERA: CA-TX50

:--:--:--:--:--:10H:OK

OHBVADPRINATHOURCCU

:--:--:--:--:--:--:--

MDTRMADMPANELFANTEMP

DXC-D50/D50P VERSION

MENU switch

MENU dial

<TOP MENU>

USER USER MENU CUSTOMIZE OPERATION PAINT MAINTENANCE FILE SERVICE

2-2. Version Upgrade Information of Connected Equipment

When using the system with CCU-TX50/TX50P connected to DXC-D50/D50P and RCP-D50 (or RCP-D51), check the versions of the connected equipment.

2-2-1. When Using in Connection with DXC-D50/D50P

Check that the DXC-D50/D50P software version is V1.20 or later.If the version is V1.09 or older, the software must be upgraded.

DXC-D50/D50P software version check

1. Set the MENU switch of DXC-D50/D50P to ON and double-click the 5600K button to display theSERVICE menu on the TOP menu.

2. Turn the MENU dial to position the arrow (→) at the SERVICE menu, and then press the MENUdial.

3. Turn the MENU dial to position the arrow (→) at the page number on the first line of the screen, andthen press the MENU dial.

4. Turn the MENU dial to display <DIAGNOSIS> S29 on page 29.

Page 28: Service Manual for Ccu Tx50 and TX 750p

2-8 (E) CCU-TX50/V1/JE

2-2-2. When Using in Connection with RCP-D50 or RCP-D51

Check that the RCP-D50/D51 software version is V1.10 or later with respect to the following serialnumbers of the connected equipment.

How to check RCP-D50/D51 software version is described below.If the version is V1.02 or older, the RCP-D50/D51 software must be upgraded.(1) RCP-D50 (SYM): 100001 - 110000(2) RCP-D50 (CN): 50001 - 51000(3) RCP-D51 (SYM): 100001 - 110000

RCP-D50/D51 software version check

Refer to the RCP-D50 Service Manual for details.1. Turn on the power of RCP-D50/D51.2. Click Others → RCP Config → Information on the RCP menu to display the ROM version informa-

tion screen.(When the “Information” button is not displayed, click RCP Config → Security and set “EngineerMode” on the page displayed to display the “Information” button.)

3. Check the RCP-D50/D51 software version on the screen.

Page 29: Service Manual for Ccu Tx50 and TX 750p

2-9 (E)CCU-TX50/V1/JE

2-3. Audio System

2-3-1. Settings for the Intercom Systems

This unit can use two intercom lines independently, aproducer line and an engineer line. The two lines can beselected by means of the camera adapter CA-TX50/TX50Por CCU-TX50/TX50P.Since this unit conforms to the 4W and RTS intercomsystems, set the internal switch in accordance with thesystem to be used.

AU board

1. Selecting the intercom systemSelect the intercom system, 4W or RTS or CC *, for eachengineer or producer line.

* CC: Clear Com

..... For the producer line:Set the switches S206 (PROD SELECT) and S204 (CC/RTS) on the AU-300 board according to the intercomsystem to be used.Factory setting: 4 W

..... For the engineer line:Set the switches S207 (ENG SELECT) and S205 on theAU-300 board according to the intercom system to beused.Factory setting: 4 W

RTS cancel adjustmentIf the system is in RTS intercom, it is necessary to performthe following adjustments as well.(1) Connect a headset to the INCOM connector on the

front panel. Complete the headset setting referring to“2. Setting the headset microphone” described later.

(2) Turn the SIDE TONE control on the panel of the AU-300 board fully counterclockwise to minimize the sidetone level.

(3) Set the MIC/PGM switch on the front panel to “MIC-ON”.

(4) Set the PROD/PRIV/ENG switch on the front panel to“PROD”.

(5) While speaking through the headset microphone,adjust the PROD RTS CANCEL control on the panelof the AU-300 board to minimize the side tone level.

(6) Set the PROD/PRIV/ENG switch on the front panel to“ENG”.

(7) While speaking through the headset microphone,adjust the ENG RTS CANCEL control on the panel ofthe AU-300 board to minimize the side tone level.

(8) Reset the SIDE TONE control on the panel of the AU-300 board to the original position.

nWhen S206 and S207 are set to RTS and CC respectively,be sure to connect this camera system to the RTS intercomsystem. Otherwise oscillation may occur.

CN902

S1S2

S200

S202S203

S204S205

S206S207

S3S4

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209TP210

E1

E2

E3A

B

C

D

E

F

G

H

J

K

1 2 3 4 5

AU-300 BOARD (A SIDE)

RV202

RV201 RV200

RV204RV203RV102 RV101

AU

PGMLEVEL

SIDETONE

FRONTINTERCOM

PROD

ENG

RTS CANCEL

PGM LEVEL control

SIDE TONE control

RTS CANCEL control

Page 30: Service Manual for Ccu Tx50 and TX 750p

2-10 (E) CCU-TX50/V1/JE

S200

S206

S207

0dB/–20dB

4W/RTS

PRIV(Front panel)

PRIV(Front panel)

4W/RTS

RV102ENG/PROD (Front panel)

ENG/PROD (Camera side)

1X23

!\!;!.!-!=

![!]!'89

YG

XYGXY

XYGXY

Program line

System intercom Talk

Producer line

Receive

Receive

Talk

INTERCOM/TALLY/PGM connector on the rear panel 4. Selection of the

PGM input level

PGM

INCOM 1

4. Setting the mix ratio of the program sent to the front panel

INCOM SELECT switch on the front panel of the AT board3. Setting for the INTERCOM

connector on the front panel

1. Selection of the input, 4W or RTS

Engineer line

to the INTERCOM connector on the front panel

3. Setting the input signal level of the programaudio signal

Set the switch S200 (PGM IN) on the AU-300 board to 0dB or _20 dB, according to the audio signal level of thecamera system.Factory setting: 0 dB..... Mix level adjustment of program audio signal

Adjust the mix level of the program audio signalsthrough the headset connected to the INCOM connectoron the front panel to the desired level by the PGMLEVEL control on the panel of the AU-300 board.

4. Selecting the intercom line connected to theINCOM connector

Select the intercom line connected to the INCOM connec-tor by the switch on the front panel as follows...... To connect the producer line:

Set the PROD/PRIV/ENG switch to PROD...... To connect the engineer line:

Set the PROD/PRIV/ENG switch to ENG...... To connect only the camera:

Set the PROD/PRIV/ENG switch to PRIV. When theswitch is set to PRIV, the external intercom line isdeactivated, and only the intercom with the camera isactivated.

5. Switch settings on the AU-300 boardThe switch settings and the signal flow of the AU-300board are as shown below. (Refer to the below diagram.)

2. Setting the headset microphoneSet the switch S103 on the SW-1257 board according tothe type of headset microphone connected to the INCOMconnector on the front panel.When a carbon microphone is used: CMWhen a dynamic microphone is used: DYNWhen an ECM microphone is used: ECM

(factory setting)

nWhen the switch S103 is set to DYN, the switch S5 is alsoset according to the type of microphone, balanced orunbalanced.When a balanced type microphone is used: OPEN

(factory setting)When an unbalanced type is used: GND

..... Side tone adjustmentAdjust the side tone level through the headset connectedINCOM connector on the front panel to the desired levelby the SIDE TONE control on the panel of the AU-300board.

Page 31: Service Manual for Ccu Tx50 and TX 750p

2-11 (E)CCU-TX50/V1/JE

2-3-2. Setting the Program Microphone Signal

This unit can output the two program microphone lines(MIC 1 and MIC 2) after receiving the independent twoprogram microphone lines (MIC 1 and MIC 2) from thevideo camera DXC-D50/D50P and camera adapter CA-TX50/TX50P.

Remote control of the input level of a microphone

The level of the microphone signal input to the MICconnector on the DXC-D50/D50P or the MIC connector onthe CA-TX50/TX50P can be controlled by this unit. Theadjustable range is from _60 dBu to _20 dBu in 10 dBusteps. Select either step of the following.

1. Microphone input level adjustment from theMIC REMOTE connector

The microphone input level control is set by pin 8 and pin15 of the MIC REMOTE connector on the rear panel.The microphone input level is controlled by pin 5, pin 6,and pin 7 of the MIC REMOTE connector.

Setting the microphone input level control

Pin No. Microphone connector

8 15 MIC IN CH-1 MIC IN CH-2

L L ON ON

L H ON OFF

H L OFF ON

H H Internal settings

Setting the microphone input level

Pin No. 7 6 5

_60 dBu H H H

_50 dBu L H H

_40 dBu H L H

_30 dBu L L H

_20 dBu H H L

H: +5 V (C-MOS level)L: GNDInput impedance: 100 kZ +5 V pull up

Setting the microphone output level

The level of the signal output from the MIC OUTPUTconnectors on the rear panel is selected (0 dBu, _20 dBu)by the switches on the AU-300 board.MIC OUTPUT 1 level: switch S203 (MIC 1 LEV)MIC OUTPUT 2 level: switch S202 (MIC 2 LEV)Factory setting: 0 dBu (Both S202 and S203)

2. Microphone input adjustment using CCUmenu

The microphone input level can also be set by the CCUCONFIGURATION menu of “C05” page.

CN902

S1S2

S200

S202S203

S204S205

S206S207

S3S4

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209TP210

E1

E2

E3A

B

C

D

E

F

G

H

J

K

1 2 3 4 5

AU-300 BOARD (A SIDE)

RV202

RV201 RV200

RV204RV203RV102 RV101

Page 32: Service Manual for Ccu Tx50 and TX 750p

2-12 (E) CCU-TX50/V1/JE

2-4. Control System

2-4-1. Setting for the Tally System

This unit conforms to red-tally and green-tally systems andalso to contact supply and power supply (24 V/TTL). Setswitches on the AU-300 board according to the tallysystem to be used.

Set the switches as follows:

Settings for the tally system

Red tally Green tally

Switches S1 S3 S2 S4

Contact CONTACT — CONTACT —supply

24 V power POWER POWER POWER POWERsupply

5 V power POWER TTL POWER TTLsupply

At the factory, set the switches S1 and S2 on the CCU-TX50/TX50P toCONTACT.

2-5. Video System

The signal levels of the units used in the DXC-D50/D50Pseries camera system are set to the standard values at thefactory. Before starting operation, check the levels of theunits, and adjust them if necessary. Basically, adjustment isperformed with the controls and switches on the internalboards, but some adjustment can be made from the CCUCONFIGURATION menu. For such items, perform basicadjustment with the switches and controls on the boards,and fine adjustment with the CONFIGURATION menu*.

* For how to use the CONFIGURATION menu, refer to Section 2-1. CCUCONFIGURATION MENU.

2-5-1. Selecting the Input/Output Signal

Select the signal of the input and output connectors inaccordance with the video system to be installed.

Setting the VBS OUT connectorSet the signal output from the VBS/SDI-1 to 3 OUTconnectors on the rear panel by the switch S701 (OUT-PUT) on the EN board.VBS/SDI-1 and 3

To output VBS signal: OFFTo output SDI signal: ON (factory setting)

VBS/SDI-2To output VBS signal: OFF (factory setting)To output SDI signal: ON

Setting the Y/G, R-Y/R and B-Y/B OUT connectorsSet the signal output from the Y/G, R-Y/R and B-Y/BOUT connectors on the rear panel by the switch S701(OUTPUT) on the EN board.To output Y/R-Y/ B-Y signal: ONTo output RGB signal: OFF (factory setting)

2-5-2. Resetting the Control Data

Before adjustment, reset the control data of the unit.

1. Open page “C13” of the CCU CONFIGURATIONmenu.

2. Position the cursor at “BACKUP RESET” in the lowerline.

3. Press ENTER once, “BACKUP RESET OK?” isdisplayed.

4. Press ENTER again to reset the control data.5. Be sure to turn off and on the power.

CN902

S1S2

S200

S202S203

S204S205

S206S207

S3S4

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209TP210

E1

E2

E3A

B

C

D

E

F

G

H

J

K

1 2 3 4 5

AU-300 BOARD (A SIDE)

RV202

RV201 RV200

RV204RV203RV102 RV101

Page 33: Service Manual for Ccu Tx50 and TX 750p

2-13 (E)CCU-TX50/V1/JE

0 us

AT

REFERENCEIN

LOCK

REFERENCE

PHASEREMOTEHSC

+

-

REFERENCE control

PHASEcontrol

2-5-3. Adjusting the Phases of the Signals

Adjust the signal phase of the unit. Before starting adjust-ment, input the following sync signals to the unit and allequipment connected.

CCU-TX50/TX50PA reference signal of the system including a burst and syncsignalsSignal level: 40 IRE (for CCU-TX50) or

0.3 V p-p (for CCU-TX50P)Waveform monitor, vectorscopeA reference sync signal of the system specified by theequipment to be used

Adjusting the phases of the sync signal

Adjust the phases of the output signals so that the phases ofthe output signals align with the phase of the referencesignal. The phase can be adjusted using the switches on theAT board.The phase can also be checked by the CCU CONFIGURA-TION menu.

Adjusting on the AT-155 board

AT-155 board

1. Set the REMOTE/H/SCswitch on the AT-155board to H or SC.

2. Adjust the H phase andSC-H phase with the +/_switch.

To check the phase by the CCUCONFIGURATION menu:1. Open “C06” page.2. The “COARSE” value of

“H PHASE” and the “SC-PHASE” value vary withthe phase adjust switch onthe AT-155 board.

Adjusting the phases of the camera signals

Adjust the phases of the blanking section of camera andthe blanking section of CCU so that they are identical.The phases are adjusted at the factory.

1. Close the iris on the lens.2. Set the master black level of the camera to the maxi-

mum value.3. Monitoring the VBS signal, adjust the phases using the

CCU CONFIGURATION menu “CHU H-PHASE”(page “C07”) so that the blanking period of the camerasignal disappears from the monitor screen.

Test point: VBS 1 OUT/CCU rear panel

4. Reset the master black level of the camera to 0.

Page 34: Service Manual for Ccu Tx50 and TX 750p

2-14 (E) CCU-TX50/V1/JE

A

[For NTSC] [For PAL]

A

2-5-5. Adjusting the Triax Signal

When the adjustment of the VBS signal level of the unit isfinished, adjust the triax signal.

Setting the cable compensation

Set the cable compensation according to the length of thetriax cable connecting the camera and CCU. Automaticcompensation is set at the factory.To adjust the cable-length compensation manually,proceed as follows.

1. Set the switch S1 (CABLE LENGTH) on the DM-140board to the appropriate position according to the cablelength as shown below.

Cable length Switch

FUJIKURA ø8.5 FUJIKURA ø14.5 Belden 9238setting

110 m 220 m 160 m 0(361 feet) (722 feet) (525 feet)

330 m 660 m 490 m 1(1,083 feet) (2,165 feet) (1,608 feet)

550 m 1100 m 820 m 2(1,805 feet) (3,609 feet) (2,690 feet)

770 m 1540 m 1150 m 3(2,526 feet) (5,053 feet) (3,773 feet)

2-5-4. Adjusting the VBS Signal Level

Adjust the level of the VBS signal output from the VBSconnector of the unit using a color-bar signal.

1. Adjustment by CONFIGURATION menu1. Press the BARS button on the CCU front panel to

display the color-bar signal on a waveform monitor orvectorscope.

2. Adjust the color-bar signal by the CCU CONFIGU-RATION menu (page “C08”) so that the signal meetsthe specified level.

Test points: VBS 1 OUT connector/CCU rear panelSpecifications: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

Specifications:

The beam spots for each color shall be positioned insidethe corresponding frame 4 on the vectorscope.

2. Adjustment by on-board control1. Extend the EN-156 board.2. Adjust the level with the control 1RV303 on the EN-

156 board.

RMG

B

CYG

YL

RMG

CYG

YL

B

[For NTSC] [For PAL]

CN902

E1

E101E301

LV501

RV161 RV301

RV501 RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

Page 35: Service Manual for Ccu Tx50 and TX 750p

2-15 (E)CCU-TX50/V1/JE

[For NTSC] [For PAL]

RMG

CY

G

YL

B

RMG

YL

B

CY

G

R-Y, B-Y:

A

Y:

A

Y:

Test point: VBS 1 OUT connector/CCU rear panelSpecifications: A = 0 ±1 IRE (for NTSC)

Test point: VBS 1 OUT connector/CCU rear panelSpecifications: A = 0 ±7 mV (for PAL)

Specifications:Adjust so that the beam spot of black level is located incenter of the vectorscope.

3. Reset the master black level of the camera to 0.

Setting after adjustment. MASTER BLACK adjustment knob → “Center”. Re-set S17-4 on the SW-1257 board to “OFF”.

Adjusting the black level of the camera signal

Procedures:1. Set as follows.

. S17-4/SW-1257 board → “ON”

. BARS button/CCU front panel → “OFF”

. Turn the IRIS knob on CCU fully counterclockwise.

. Turn the MASTER BLACK adjustment knob fullycounterclockwise.

2. Adjust the levels with the following controls on theIV-57 board.RV101 (Y BLK): To adjust the black level of the Y

signal sent from the cameraRV103 (R-Y BLK): To adjust the black level of the

R-Y signal sent from the cameraRV102 (B-Y BLK): To adjust the black level of the

B-Y signal sent from the camera

CN902

S101

S102

S103

S104

S105

S107 S108

TP101

TP102TP103

TP104

E1

E2

E3

RV101 RV102RV103

RV104RV105 RV106RV401

A

B

C

D

E

F

G

H

J

1 2 3 4 5

IV-57 BOARD (SIDE A)

Page 36: Service Manual for Ccu Tx50 and TX 750p

2-16 (E) CCU-TX50/V1/JE

A

[For NTSC] [For PAL]

AA B

2-5-6. Adjusting the Level of the Signals fora Waveform Monitor

The video output signal of this unit can be checked usingwaveform monitor connected to the WF output connector.Adjust the level of the WF output signal using the color-bar signal.

Adjusting the level of the WF output siganal

1. To display the color-bar signal on the waveform moni-tor, push the BARS button on the CCU front panel.* The “WFM” output can be switched by the CCU

CONFIGURATION menu (page “C00”). When“WFM” output is not set to ENC, set it to ENCbefore adjustment.

2. Adjust the color-bar level to the specified level “A”using the CONFIGURATION menu (“LEVEL” of“WFM” on page “C08”).

Test point: WF OUT connector/CCU rear panelSpecifications: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156 BOARD (SIDE A)

Adjusting the staircase signal

Adjust the staircase signal for displaying the signal on thewaveform monitor screen in sequential mode. Thisadjustment is necessary only when the signal in sequentialmode does not appear on the waveform monitor correctly.

1. Set the “WFM” output to “SEQ” by the CCU CON-FIGURATION menu (page “C00”).

2. Adjust the interval of the signals displayed on themonitor screen with 1RV301 (STAIR STEP POSI-TION control) on the EN-156 board.

3. Adjust the intervals of A and B are equal by 1RV302(STAIR STEP LEVEL control) on the EN-156 board.

The waveform-monitor control signal is output from thisunit synchronizing with the output signal of the WF outputconnector when SEQ is set.

nControl of sequential mode depends on the waveformmonitor. If necessary, reverse the polarity of the controlsignal by the switch S301 (SEQ ON) on the EN-156 board.If the adjustment is impossible with the polarity reversed,adjust on the waveform monitor.

Page 37: Service Manual for Ccu Tx50 and TX 750p

2-17 (E)CCU-TX50/V1/JE

A A

[For NTSC] Y/G OUT [For PAL] Y/G OUT

B

R-Y/R OUT

B-Y/B OUT

C

2-5-7. Adjusting the Level of the Signals ona Picture Monitor

The video output signal can be checked by the waveformmonitor connected to the PIX OUT connector. Adjust thelevel of PIX output signal using a color-bar signal.

1. To display the color-bar signal on the waveformmonitor, set “PIX” to “ENC” by the COMFIGURA-TION menu (page “C00”).

2. Adjust the color-bar level to the specified level “A”using the CONFIGURATION menu (“LEVEL” of“PIX” on page “C08”).

Test point: PIX OUT connector/CCU rear panelSpecifications: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

3. Extend the EN-156 board.4. Adjust the level “A” with 1RV304 on the EN-156

board.

A

[For NTSC] [For PAL]

A

2-5-8. Adjusting the G/Y, B/B-Y, R/R-Y SignalLevel

Adjust the level of the component signal (Y.R-Y.B-Y) orthe RGB signal for chroma key function by the switchS701 (OUTPUT) on the EN-156 board using a color-barsignal.

1. To display the color-bar signal on the waveformmonitor, push the BARS button on the front panel.

2. Adjust the color-bar signal level to the specified levelusing the CONFIGURATION menu (page “C08”).

3. Extend the EN-156 board.4. Adjust the level with 1RV104, 1RV105, and

1RV106 on the EN-156 board.

When S701 = “Y.....R-Y.....B-Y”

Test point/ Adj. Point SpecificationsRear panel

Y/G OUT RV106 A = 100 ±1 IRE (for NTSC)A = 700 ±7 mV (for PAL)

R-Y/R OUT RV104 B = 700 ±5 mV p-p (for NTSC)B = 525 ±5 mV p-p (for PAL)

B-Y/B OUT RV105 C = 700 ±5 mV p-p (for NTSC)C = 525 ±5 mV p-p (for PAL)

When S701 = “Y.....R-Y.....B-Y”

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156 BOARD (SIDE A)

Page 38: Service Manual for Ccu Tx50 and TX 750p

2-18 (E) CCU-TX50/V1/JE

When S701 = “RGB”

Test point/ Adj. Point SpecificationsRear panel

Y/G OUT RV106

R-Y/R OUT RV104 D = 700 ±7 mV

B-Y/B OUT RV105

When S701 = “RGB”

D

[For NTSC] Y/G OUT [For PAL] Y/G OUT

[For NTSC] B-Y/B OUT [For PAL] B-Y/B OUT

D D

D D

D

[For NTSC] R-Y/R OUT [For PAL] R-Y/R OUT

Page 39: Service Manual for Ccu Tx50 and TX 750p

3-1 (E)CCU-TX50/V1/JE

Section 3Service Overview

3-1. Location of Printed Wiring Boards

AT-155

EN-156IV-57

AU-300 TR-133

DM-140

SW-1257

MB-1062

VDA-62CN-2650

VN-2649

CN-2516

Power unit

CN-2474

CN-2653

IO-214

CN-2648CN-2647

Page 40: Service Manual for Ccu Tx50 and TX 750p

3-2 (E) CCU-TX50/V1/JE

3-2. Circuit Description

DM-140 BoardThe DM-140 board demodulates Y, R-Y, B-Y, CAM SYNC, and SKIN GATE signals.The multiplexed signal is separated into power voltage and the RF signal on the IO-214 board. The RFsignal is transferred to the MPX filter on the DM-140 board where the Y RF signal and the CHROMA RFsignal are extracted. These signals are then demodulated to be used as each signal.This board consists of cable length detector circuit, cable compensation circuit, and their demodulatorcircuit.The cable length is detected from the amplitude of Y modulation wave. Then compensation of amplitudeand phase in accordance with respective Y and color difference modulation waves is carried out in thecable compensation circuit. These signals are then demodulated in the demodulator circuit.

Cable Compensation CircuitThis circuit comprises 4-stage phase equalizers and amplifiers for compensation of Y, R-Y, and B-Ymodulation waves respectively to compensate attenuation or phase delay of modulation waves due tocables. When the comparator circuit judges Y compensation circuit output level as insufficient compensa-tion, the compensation amplifier is activated to amplify the output level. As long as insufficient compen-sation continues, further compensation is added until signals become adequate.The R-Y or B-Y compensation circuit, with the same structure as the Y compensation circuit, compen-sates each signal by interlocking with the Y compensation circuit.

Cable Length Detector CircuitThis circuit determines whether the amplitude of Y compensation circuit output is adequate for demodu-lation or not. If inadequate, this circuit controls the Y, R-Y, and B-Y compensation circuits to add furthercompensation. In order to determine whether compensation is adequate or not, this circuit amplifies the Ycompensation circuit output, peak-holds the output amplitude, and then compares the DC value with thereference voltage. If the amplitude is inadequate level, this circuit adds further compensation to the signalby controlling applicable compensation circuit.

Y Demodulator CircuitThe Y signal is demodulated by the demodulator using a carrier whose phase is the same as the Y modu-lation wave. The demodulated Y signal passes through the amplifier and the buffer, and is then trans-ferred to the low pass filter (LPF) where the signal is clamped and output after its unnecessary 22.5 MHzcarrier component is eliminated. The CAM SYNC and SKIN GATE signals are also demodulated in thesame way by a carrier whose phase is different (by 90 degrees) from the Y signal.

Color Difference Signal Demodulator CircuitThe B-Y color difference signal is demodulated by the demodulator using a carrier whose phase is thesame as the B-Y modulation wave. The demodulated B-Y signal passes through the amplifier and thebuffer, and is then transferred to the LPF where the signal is clamped and output after its unnecessary 45MHz carrier component is eliminated. The R-Y signal is also demodulated in the same way by a carrierwhose phase is different (by 90 degrees) from the B-Y signal.

Page 41: Service Manual for Ccu Tx50 and TX 750p

3-3 (E)CCU-TX50/V1/JE

TR-133 BoardThe TR-133 board demodulates the RF signals of MIC1, MIC2, INCOM, CAM DATA, and TONEtransmitted from the camera, and modulates the PGM, INCOM, CCU DATA, and H CONT signals totransmit them to the camera. In addition, this board also modulates RETURN VIDEO and PROMPTVIDEO (and AUX VIDEO as well by selection).

H CONT Modulator CircuitThis circuit modulates the H CONT signal transferred from the IV-57 board. H CONT is a control signalto match the H phases of camera SG and CCU SG. The oscillation frequency varies with the H CONTsignal voltage. The RF signal modulated in the modulator circuit is merged with other RF signals throughthe buffer and the band pass filter (BPF).

CCU DATA Modulator CircuitThis circuit modulates the CCU DATA signal transferred from the AT-155 board. As in the H CONTmodulator circuit, the modulated RF signal is merged with other RF signals through the buffer and the BPF.

INCOM Modulator CircuitThis circuit modulates the INCOM signal transferred from the AU-300 board. As in the H CONT modu-lator circuit, the modulated RF signal is merged with other RF signals through the buffer and the BPF.

CAM DATA/TONE Demodulator CircuitThis circuit has functions for demodulation of the CAM DATA/TONE signals transferred from thecamera to CCU-TX50, shaping the CAM DATA signal waveform, and for TONE detection. The RFsignal whose modulation frequency is 5.6 MHz is demodulated by the FM demodulator IC. The CAMDATA is shaped after the residual carrier is eliminated, and is then sent to the AT-155 board. The TONEsignal transferred to the TONE detector circuit is used to control ON/OFF of 180 VDC supplied fromCCU-TX50 to the camera.

MIC1/2 Demodulator CircuitThis circuit demodulates the MIC1, MIC2 signals transferred from the camera to CCU-TX50. The RFsignal whose modulation frequency is 6.2/6.7 MHz passes through the BPF, and is then demodulated bythe FM demodulator IC. Then the RF signal is output to the AU-300 board after its residual carrier iseliminated.

INCOM Demodulator CircuitThe RF signal whose modulation frequency is 7.1 MHz is demodulated by the FM demodulator IC in thesame way as the MIC signals. It is then output to the AU-300 board through the LPF.

Prompter Modulator CircuitThis circuit performs AM modulation of the VBS signals input from the PROMPT VIDEO connector onthe rear panel, and then sends the signal to the CA. The input VBS signal passes through the buffer, LPF,and the clamp, and is AM modulated by the modulator IC, and is then amplified by the RF amplifier. TheRF amplifier gain is controlled using the compensation data (cable length) provided from the DM-140board. The signal is transferred further to the RF amplifier and the 100 MHz BPF, and is then output.

RETURN Modulator CircuitThis circuit performs FM modulation of the VBS signal input from the RET1 or RET2 connector on therear panel, and then sends the signal to the CA. The input VBS signal passes through the buffer, LPF, andthe clamp, and is then amplified. It is then FM modulated by the modulator IC through the buffer. Themodulation wave gain is also controlled using the cable length data like the prompter modulator circuit.

Page 42: Service Manual for Ccu Tx50 and TX 750p

3-4 (E) CCU-TX50/V1/JE

AU-300 BoardThe AU-300 board outputs the MIC1/MIC2 signals demodulated on the TR-133 board to the rear panel,and sends the PGM signal input from the rear panel to the TR-133 board. The board connects the externalINCOM line and the front panel upon receiving the INCOM signal demodulated on the TR-133 board.The board also functions for TALLY signaling system switchover and external interface.

MIC1/2 Output CircuitThis circuit amplifies the MIC1/MIC2 signals demodulated on the TR-133 board, and outputs the signalsto the XLR-3 connector on the rear panel.The MIC output level can be selected (0 dB or _20 dB) by S18 and S19 in this circuit.

PGM AUDIO1/2 Input CircuitThis circuit amplifies the PGM signal input from the D-sub 25pin connector on the rear panel, andoutputs the signal to the PGM modulator circuit on the TR-133 board.The PGM AUDIO signal is converted from balanced to unbalanced signal by IC204 and IC205. The inputlevel of the signal is selected (0 dB or _20 dB) by S200 and 201.

INCOM Switching CircuitThis circuit switches INCOM lines on the CA side and the CCU-TX50 front panel side. There are threetypes of INCOM lines: PRODUCER line, ENGINEER line (external system), and PRIVATE line isolatedfrom the external system. The switching control signal is sent from the AT-155 board with IIC data, andis input into IC100 that converts the data and turns ON/OFF the analog switches.

External Interface CircuitThis circuit has three types of 2-channel interfaces with external INCOM systems, supporting 2W, 4W,RTS, and Clear Com interfaces. These interfaces are selected by S204, S205, S206, and S207 accordingto the system connected.

External TALLY Signal Input CircuitThis circuit can accept three types of TALLY signal input: contact input, 12 VDC input, and 5 VDCinput. These types of input can be selected independently for RED and GREEN TALLY signals byswitching S1, S2, S3, and S4. Even if actual input signal does not equal the setting, no failure will occur.Furthermore, this circuit is compatible with any signal polarity for 12 VDC and 5 VDC inputs.IC1, IC2, and Q8 to Q11 compose a power circuit for the external TALLY input circuit only, which isground isolated by the transformer T2. The signal output is also electrically isolated by the photocouplerPH1.

Page 43: Service Manual for Ccu Tx50 and TX 750p

3-5 (E)CCU-TX50/V1/JE

IV-57 BoardThe IV-57 board receives the Y, R-Y, and B-Y signals demodulated on the DM-140 board, converts themto digital signals using the 27 MHz clock, and then outputs the digital signals to the EN-156 board. TheSKIN GATE signal from the DM-140 board is also converted to digital signal, is delayed in the PLD, andis then output to the EN-156 board.Furthermore, this board compares the CHU-SYNC signal from the DM-140 board with the H phase ofTG in the PLD, and then outputs it as H-CONT signal to the TR-133 board.

Y/R-Y/B-Y A/D Converter CircuitThe Y, R-Y, and B-Y signals from the DM-140 board pass through the inverter amplifier, LPF, andinverter amplifier where their DC components are fed back and clamped. The signals are then A/Dconverted to 10 bit, 3.3 V p-p parallel signals by IC117 to IC119 with 27 MHz clock input. The R-Y andB-Y signals are then output to the EN-156 board through the D-FF. While the Y signal is delayed in thePLD IC307, and is then output through the D-FF.

SKIN TONE GATE SignalThe SKIN TONE GATE signal from the DM-140 board is input into the D-FF IC107 with 27 MHz clockinput, and is then transferred to the PLD IC307 where the signal is delayed in the same way as the Ysignal. Then the signal is output to the EN-156 board through the D-FF IC121.

H-CONT SignalQ301, Q303, and IC301 on this board detect the H phase of the CHU-SYNC signal from the DM-140board, and transfer it to IC303 where the H signal input from the H timing generator in the PLD IC304 iscompared with the H phase of the CHU-SYNC signal. The difference is output to the TR-133 board as H-CONT signal.

Page 44: Service Manual for Ccu Tx50 and TX 750p

3-6 (E) CCU-TX50/V1/JE

EN-156 BoardThis board generates VBS, PIX, and WFM signals by the D-ENC from the Y, R-Y, and B-Y signals thatare A/D converted using the 27 MHz clock, and converts the signals to analog signals, and then outputsthem. This board also generates, D/A converts, and then outputs the R/G/B signals. The SDI signal is alsooutput through the half-band filter and format encoder.

VBS/WFM/PIX Signal CircuitThe 10 bit, 3.3 V p-p parallel T/R-Y/B-Y signals from the IV-57 board pass through the D-FF (IC102 toIC105), and are then input into the CB generator IC106 where CB output and camera output are switched.The CB output is switched in accordance with respective specifications such as 100 %, 75 %, SMPTE orEIA. The IC106 output is then input into IC326 for digital encoding in which VBS, WFM, PIX, and othersignals are generated. The character signal and the SKIN GATE signal are also mixed at this time. Thegenerated signals are D/A converted, and are then output as analog signals.

Y/R-Y/B-Y, RGB Signal CircuitThe Y, R-Y, and B-Y signals input into IC106 are delayed in the built-in delay circuit to match the phasewith the VBS signal phase. The R/G/B signals are also generated by the built-in matrix circuit. IC106selects which signals (Y/R-Y/B-Y or RGB) to output. The output signals of this IC are converted toanalog signals by IC107 to IC109, and are then output as Y or G signal, R-Y or R signal, and B-Y or Bsignal.

SDI OutputThe Y, R-Y, and B-Y signals from IC106 are input into the half-band filter IC509 to be converted from8:8:8 to 4:2:2 signals. Then the signals are input into IC502 where mixing of the character signals withthe SDI signal, mixing of the SKIN GATE signal are carried out. The signals are encoded to the SDIsignal format, and are then output. The signals are converted from parallel to serial signals by IC503 andIC504, and are then output as SDI signals.

Subcarrier Genlock CircuitIC326 perform subcarrier genlock synchronization. The SC digital data from IC326 is D/A converted byIC301, and is then input into the phase comparator IC306. The subcarrier signal of the external syncsignal and the sync signal are also input into IC306 to compare their phases. The difference passesthrough the burst gate, is A/D converted by IC311, and is then re-input into IC326 where subcarriergenlock synchronization is carried out.

Page 45: Service Manual for Ccu Tx50 and TX 750p

3-7 (E)CCU-TX50/V1/JE

AT-155 BoardProvided with a microcomputer (SH2), the AT-155 board controls the boards and the power supply unitin CCU-TX50, and performs system (including a camera) setting. It also performs command communica-tion with a camera, with RCP, as well as with the SW-1257 board on the front of the unit.This board is equipped with connectors for software upgrade, data input/output, and for Memory Stick.The signal generator circuit has functions to perform genlock synchronization with an external referencesignal and to control all video signal output phases.

MicrocomputerThe 32 bit microcomputer IC107 controls CCU-TX50 through serial IIC1, 2, 3 data communication witheach board.Its 25 MHz oscillation frequency is generated by the VCO X502.The 16 bit flash memory IC114 and IC115 store the control program, but it can be selected which ROMto store by S102. The control program is stored in IC114 when CCU-TX50 is shipped from the factory.The 1M bit SRAMs IC116 and IC119 are used as work memory. IC301 to IC305 handle input/output datafrom/to on-board switches, variable resistors, AC power supply unit, etc., including open/short-circuitalarm output of the Triax cable.

700 ProtocolThe AT-155 board communicates with the camera (DXC-D50) and the external control panel (RCP-D50/51) through the 700 protocol interface, using IC310 for communication with the camera, and IC308 withthe RCP. The 27 MHz oscillation frequency is generated by X301. Another VCO different from thegenlock circuit is used to prevent command communication failure due to occupation of external syncsignal. However, this board communicates with the SW-1257 board on the front of CCU-TX50 using theIIC3 interface.

Memory Stick ConnectorA Memory Stick, when inserted into CN103, allows software upgrade and camera/CCU data backup.IC123 controls the Memory Stick operation.

Signal Generator Circuit/Genlock CircuitThe AT-155 board generates the CCU-TX50 reference signal in X501. This VCO output is distributed toeach board.The external sync signal is input into IC507 (PLD) through IC501, IC515, and IC504. The PLD generatesburst gate signal, sync signal, and pedestal signal clamp signal using the external sync signal. The exter-nal subcarrier signal is also extracted from the external sync signal by IC502, and is sent to the EN-156board. IC503, IC505, IC523, and IC524 detect the difference between the internal signal and the externalsync signal to control the VCO of X501.

Page 46: Service Manual for Ccu Tx50 and TX 750p

3-8 (E) CCU-TX50/V1/JE

SW-1257 BoardThe SW-1257 board communicates with the AT-155 board using IIC data to control camera data andCCU data. IC1, IC2, and IC6 convert ON/OFF data of the switches on this board to IIC data. Analog dataof each variable resistor is converted by IC4 and IC9, and is then transmitted to the AT-155 board. TheLED ON/OFF data and the shutter/gain data transmitted form the AT-155 board pass through IC2 andIC7, and are then displayed on this board. It is possible for each variable resistor to select absolute-valueoperation or relative-value operation by using S17. Absolute-value operation is set for IRIS only, andrelative-value operation for the other variable resisters when CCU-TX50 is shipped from the factory.Further, S18 is used to change each self-illumination switch, white/black balance LEDs, as well as thebrightness of 7-segment display (for shutter, gain).In addition, main power, camera power, and cable open/short-circuit alarms are displayed with the signalssent from the AT-155 board.INCOM communication is available by connecting an INCOM headset to the XLR-5P connector. S101 isused to select PROD, ENG or PRIV, and S102 is used to select MIC ON, MIC OFF or PGM. In addition,S103 allows selection of microphone type (carbon, ECM or dynamic) in accordance with the microphoneof headset to be used.

VDA-62 boardThe VDA-62 board drives SDI, VBS, PIX, WFM, RGB signals to the BNC connector on the rear panel.This board also relays data between RCP and the AT-155 board.The WFM and PIX signals from the EN-156 board pass through the LPF and the amplifier, and are thenoutput to the connector CN4. The relay RY1 is always connected for signals to be output. The PIX signalbranches after FL2 and is sent to the PIX OUT connector of RCP. The Y/G, R-Y/R, and B-Y/B signalsfrom the EN-156 board are transferred to the BNC connector on the rear panel through this board.The data transmitted/received to/from RCP is converted to RCP communication format data by the RS-232C driver IC7. The RCP power (Q71, PH1) control circuit is not mounted. The IC4 digital audio outputis not supported as well.This board is able to select which output terminal (SDI or VBS for 3 channels) to use for signal outputbased on the setting of the DIP switch on the EN-156 board. The VBS signal passes through the LPFFL201, and is then input into the drive circuit composed of IC201 to IC205. The SDI signal is also inputinto the drive circuit comprising IC251, IC252, Q253, and Q254. However, only one circuit for selectedsignal is activated by the SDI/VBS selection signal that is input into Q202, and the selected signal isoutput to CN5 through the drive circuit. Same SDI/VBS selection circuits are provided for three channels.

IO-214 BoardThis board is used to merge the RF signal (between camera and CCU-TX50) and the power voltage to thecamera. The RF signal is supplied from CN2, and 180 VDC is supplied form W1. The RF signal passesthrough C1, and the 180 VDC passes through L4, L3, and L2, and these signals are merged and then sentto the camera.

Page 47: Service Manual for Ccu Tx50 and TX 750p

3-9 (E)CCU-TX50/V1/JE

3-3-4. When the DM-140/IV-57 Board HadBeen Replaced

Adjusting/Setting2-5-5. Adjusting the Triax Signal

. Setting the cable compensation

. Adjusting the black level of camera signal

3-3-5. When the EN-156 Board Had BeenReplaced

Adjusting/Setting2-5-1. Selecting the Input/Output Signal2-5-4. Adjusting the VBS Signal Level2-5-6. Adjusting the Level of the Signals for a Wavefrom

Monitor2-5-7. Adjusting the Level on a Picture Monitor2-5-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal Level

3-3. Adjusting/Setting Items after BoardReplacement

After the lithium battery on the AT-155 board replacementor the plug-in board replacement, be sure to perform thefollowing adjustment and setting.

3-3-1. When the AT-155 Board Had BeenReplaced.

Adjusting/Setting2-5-3. Adjusting the Phases of the Signals

. Adjusting the phase of the sync signal

. Adjusting using the AT-155 board of CCU-TX50/TX50P

. Adjusting the phase of the camera signals

3-3-2. When the Lithium Battery on the AT-155 Board Had Been Replaced

Adjusting/Setting2-5-3. Adjusting the Phases of the Signals

. Adjusting the phase of the sync signal

. Adjusting using the AT-155 board of CCU-TX50/TX50P

3-3-3. When the AU-300 Board Had BeenReplaced

Adjusting/Setting2-3-1. Settings for the Intercom Systems

. Setting and adjusting the intercom system

. Setting and adjusting the program audio signal

. Setting and adjusting the intercom line connectedto INCOM connector

2-3-2. Setting the Program Microphone Signal. Setting the output level of microphone

2-4-1. Setting for the Tally System

Page 48: Service Manual for Ccu Tx50 and TX 750p

3-10 (E) CCU-TX50/V1/JE

B2.6 x 5 Cover

Front panel

DM-140 board

Lever

TR-133 board

Extension board

TR-133 board

DM-140 board

3-4. Extending DM-140 and TR-133Boards

3-4-1. Extending DM-140 Board

1. Open the front panel.2. Remove the two screws (B2.6 x 5) to detach the

cover.

3. Raise the levers and remove the DM-140 and TR-133boards.

4. Insert an extension board, and attach the DM-140 andTR-133 boards to the extension board.

Page 49: Service Manual for Ccu Tx50 and TX 750p

3-11 (E)CCU-TX50/V1/JE

TR-133 board

RF cable (Green)

RF cable(Black)

RF cable(White)

RF signal extension cables

Extension board

DM-140 board

PSW3 x 6

PSW3 x 6

TR-133 board

RF cable (Green)

RF cable(Black)

RF cable(White)

Board spacer

Board spacer

DM-140 board

CN801CN701

CN100

3-4-2. Extending TR-133 Board

1. Open the front panel.2 Remove the two screws (B2.6 x 5) to detach the

cover. (Refer to Section 3-4-1, steps 1 and 2.)3. Raise the levers and remove the DM-140 and TR-133

boards. (Refer to Section 3-4-1, steps 3 and 4.)4. Remove the two screws (PWH3 x 6) and board spacer

to detach the DM-140 board.5. Disconnect the three RF cables from the connectors

(CN100, CN701, and CN801) on the TR-133 board.nBe sure to hold the cable connector end when discon-necting the RF cables. Do not pull the cable.

6. Insert an extension board, and attach the TR-133 boardto the extension board.

7. Connect the three RF cables of the DM-140 board tothe TR-133 board using three RF signal extensioncables.

RF signal extension cable:(Sony Part No. : 1-830-369-11)

[Notes|at|installation][Notes|at|installation][Notes|at|installation][Notes|at|installation][Notes|at|installation]Pay attention to the cable colors when connecting the RFcables.

Page 50: Service Manual for Ccu Tx50 and TX 750p

3-12 (E) CCU-TX50/V1/JE

3 B3 x 64 B3 x 6

2 B3 x 6

1 B3 x 6

1 B3 x 6

2 B3 x 6

Top cover

B3 x 6B3 x 6

B3 x 6

B3 x 6

Front panel

Screw with stopper

Screw with stopper

3-5. Removing/Reinstalling the TopCover

1. Loosen the two screws with stopper and open the frontpanel in the arrow direction.

2. Remove the seven screws.

3. Remove the top cover in the arrow direction.

4. Reattach the top cover in the reverse order of removal.nWhen reattaching the top cover, tighten the sevenscrews with the following procedure.(1) Temporarily tighten the two screws 1.(2) Adjust the position of the top cover in the arrow

dirention.(3) Tighten the three screws 2.(4) Fully tighten the two screws 1 temporarily

tightened in step (1).(5) Tighten the screws 3 and 4 sequentially.

Page 51: Service Manual for Ccu Tx50 and TX 750p

3-13 (E)CCU-TX50/V1/JE

Lever

AT-155 board

3-6. Replacing the Power Unit

wThe power unit is critical for safe operation. Be sure toreplace it with the specified part to avoid the danger of afire or electric shock.

When replacing, be sure to use the specified part.SWICHING REGURATOR : ! 1-468-769-11

1. Pull out the power cord from the rear panel of theCCU.

2. Remove the top cover. (Refer to section 3-5. Remov-ing the Top Cover.)

3. Remove the connector of the power unit.

4. After replacement of the power unit, assemble thepower unit in the reverse procedures of removal.

5. Connect the power cord, turn on the power of theCCU, and confirm that the CCU operates normally.

Power unit

Connector of thepower unit

Connector of thepower unit

Rear view

3-7. Backup Battery Replacement

nWhen replacing the lithium battery, ensure that the marks+ and _ are correctly oriented.If connected incorrectly, injuries and damage to objects inthe periphery may result from tears and leakage of fluid.

When replacing, be sure to use the specified part.BATTERY, LITHIUM CR-2032 : ! 1-528-174-11

If the trouble below occurs when the CCU is used, replacethe lithium battery on the AT-155 board.

TroubleWhen the date on “C13” page of the CCU CONFIGURA-TION menu is incorrect.

Replacement1. Open the front panel and detach the cover.

(Refer to Section 3-4-1, steps 1 and 2.)2. Raise the levers and remove the AT-133 and DM-140

boards.

Page 52: Service Manual for Ccu Tx50 and TX 750p

3-14 (E) CCU-TX50/V1/JE

*

*

A

B

B

Blue surface

Connector

Flexible card wire

Connector*

*

A

A

Flexible card wire

B

AT-155 board

Lithium battery

3-8. Flexible Card Wire

nBe careful not to bend the flexible card wires. This short-ens the wire life.

3-8-1. Removing/Reinstalling the FlexibleCard Wires

Removal

1. Slide the portion * of the connector in the direction ofthe arrow A to release the lock.

2. Remove the flexible card wire in the direction of thearrow B.

Reinstallation

1. Hold the flexible card wire with its blue surface facedupward, and insert it in the direction of the arrow A.

2. Slide the portion * of the connector in the direction ofthe arrow B to lock it.

3. Remove the lithium battery upward.

Page 53: Service Manual for Ccu Tx50 and TX 750p

3-15 (E)CCU-TX50/V1/JE

45mm

VDA-62 board(CN103)

CN-2649 board(CN7)

25mm

30mm

Insulated surface (Blue)

Conductive surface(Silver)

3-8-2. Forming the Flexible Card Wire

If using a new flexible card wire, hand form as shown inthe figure in advance.nNever reform the flexible card wire after being foldedonce.

VDA-62 board CN103 55555 CN-2649 board CN7

3-9. Settings after Replacing theEEPROM/PLD

When the following EEPROM/PLD are replaced, performthe Settings after replacing the EEPROM/PLD.nThe part numbers of the following ICs in which data is notwritten yet, are shown in “Section 1. Spare Parts” of theMAINTENANCE MANUAL Volume 2.

Board Ref. EEPROM/ Saved data Settings afterNo. PLD replacing the

EEPROM/NV-RAM

AT-155 IC507 PLD Program for Write the PLDPLD internal Data

(Refer toSection 3-12.)

EN-156 IC106 PLD Program for Write the PLDIC502 EEPROM PLD internal dataIC708 EEPROM (Refer to

Section 3-12.)

IV-57 IC307 PLD Program for Write the PLDIC306 EEPROM PLD internal data

(Refer toSection 3-12.)

Page 54: Service Manual for Ccu Tx50 and TX 750p

3-16 (E) CCU-TX50/V1/JE

3-10. Writing and Rewriting the PLDInternal Data

This unit uses the PLD (Programmable Logic Device) thatsupports the e-Production (EPR) system to write andrewrite the internal data.If the part listed below needs to be replaced or to beupgraded, contact your Sony Sales Office/Service Center.nThe part number of PLD (or ROM for PLD) in which datais not written yet, is shown in “Section 1. Spare Parts” ofthe MAINTENANCE MANUAL Volume 2.Therefore, if part replacement is required, write the data bythe following procedure.In the case of the PLD type that runs on the program storedin external ROM, data needs not to be written only byreplacing the part if the specific PLD only is defective.

e-Production system has the advantages shownbelow.. To write/rewrite the PLD internal data:

1. The standard fixture (cable) can be used.2. The standard software (PLD Download Tool) can be

used.. The PLD internal data is controlled in the Sony Database

Server under the name Project file (E_xxx_xxx_xx_xx).. The printed circuit board is equipped with the standard

connector (EPR connector) to write the PLD internaldata. The indication “EPR” is shown on the printedcircuit board.

Corresponding PLD

PLD EPR connector Project file No.(Ref No./board name) (Ref No./board name)

IC507/AT-155 CN701/AT-155 E_000_002_08_xx

IC106, 502, 708/ CN701/EN-156 E_000_002_09_xxEN-156

IC306, 307/IV-57 CN401/IV-57 E_000_002_10_xx

Equipment required. PLD download fixture

(Sony part number: J-7120-140-A)The cable connected PC to this unit.

. PCA PC having parallel port.A PC in which the PLD Download Tool software isalready installed.For the applicable OS and the operating environment,refer to “Download Tool Operating Instruction forDevice Programming”.

Data write procedureData write procedure in the PLD (or ROM for PLD) isoutlined below.For details of data write procedure, refer to “DownloadTool Operating Instruction for Device Programming”which is available in the same site where the PLD Down-load Tool software is available.

1. Prepare the Project file.nDownload the Project file from the Sony DatabaseServer.

2. Turn off the power of this unit. Connect the PCparallel port to the EPR connector of the target boardusing the PLD download fixture (cable).

3. Turn on the power of this unit.Start the Download Tool software and read the Projectfile.

4. Program the PLD (or ROM for PLD) with the Down-load Tool software.

5. Upon completion of programming, check that errormessage is not displayed. Turn off the power of thisunit and back on.

Page 55: Service Manual for Ccu Tx50 and TX 750p

3-17 (E)CCU-TX50/V1/JE

AT-155 board

ROM-28 board

EX-854 board

DOWNLOAD

S1

CN104

4. Turn on the power. Then the data stored in the ROM-28 board are transferred to the ROM on the AT-156board.While writing, TALLY lamp blink and then lights oncompletion of writing.nThe TALLY lamp is not blink/lights when performingthe updating without the AU-300 board.

5. Turn off the power, and remove the ROM-28 board.6. Restore the AT-155 board to the original position.7. Turn on the power. The updating of the software starts.

3-11. Updating the Software

Upgrading the Software Using ROM-28 Board

The software of this unit can be updated by the followingprocedures.

Equipment. ROM-28 board (Sony Part No. : A-8326-017-A). Extension board EX-854 (Sony Part No. : A-8344-228-A)

PreparationSave the updating program in the ROMs H (IC2) and L(IC3) on the ROM-28 board.nFor details of saving the updating program, contact yourlocal Sony Sales Office/Service Center.

Procedures1. Extend the AT-155 board using the EX-854 board.2. Connect the connector CN1 on the ROM-28 board to

the connector CN104 on the AT-155 board.3. Set the switch S1 on the ROM-28 board to DOWN

LOAD side.

Page 56: Service Manual for Ccu Tx50 and TX 750p

3-18 (E) CCU-TX50/V1/JE

CONTOROL SELECTswitches

ENCCU DIAG

CHU LOCK

CONTOROLSELECT

CANCEL

ENTER

+

-AT

REFERENCEIN

LOCK

REFERENCE

PHASEREMOTEHSC

+

-

Memory Stick slot

Upgrading ROM Program Using Memory Stick

The following describes the program upgrade procedure ofthe ROM on the AT-155 board using a Memory Stick.

Equipment. Memory Stick (commercially available)

PreparationCopy the software for Memory Stick to the Memory Stickfolder below.

Folder and file name of upgraded ROM data:\MSSONY\PRO\CAMERA\CCUTX50\SDCCU.ROM

Procedure1. Turn off the power.2. Insert a Memory Stick into the Memory Stick slot on

the AT board.

3. Set the CONTROL SELECT switch on the EN boardas follows, and hold the upper and lower switches withfingers to maintain the setting.Upper switch: ENTERLower switch: + (upper side)

4. Turn on the power.5. When the POWER LED (MAIN) of the unit starts

blinking, release the upper and lower switches of theCONTROL SELECT switch.

6. Lighting of the POWER LED (MAIN) indicatescompletion of the program upgrade.

7. Turn off the power, and then remove the MemoryStick.

Page 57: Service Manual for Ccu Tx50 and TX 750p

3-19 (E)CCU-TX50/V1/JE

3-12. Optional Fixtures

Name Sony part No. Remarks

ROM-28 board A-8326-017-A For updating the software.(Refer to Section 3-13.)

Extension board A-8344-228-A Extending the cardEX-854 boards.

PLD download J-7120-140-A PLD data download cable.fixture (Refer to Section 3-12.)

RF signal 1-830-369-11 Extending DM-140 andextension cable TR-133 boards.

(Refer to Section 3-4.)

3-13. Notes on Repair Parts

1. Safety Related Components WarningwComponents marked ! are critical to safe operation.Therefore, specified parts should be used in the case ofreplacement.

2. Standardization of PartsSome repair parts supplied by Sony differ from thoseused for the unit. These are because of parts common-ality and improvement.Parts list has the present standardized repair parts.

3. Stock of PartsParts marked with “o” at SP (Supply Code) column ofthe spare parts list may not be stocked. Therefore, thedelivery date will be delayed.

4. HarnessHarnesses with no part number are not registered asspare parts.In need of repair, get components shown in the list andrepair using them.

3-14. Unleaded Solder

Boards requiring use of unleaded solder are printed with alead free mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not comeprinted with the lead free mark due to their particular size.)

: LEAD FREE MARK

m. Be sure to use the unleaded solder for the printed circuit

board printed with the lead free mark.. The unleaded solder melts at a temperature about 40 d

higher than the ordinary solder, therefore, it is recom-mended to use the soldering iron having a temperatureregulator.

. The ordinary soldering iron can be used but the iron tiphas to be applied to the solder joint for a slightly longertime. The printed pattern (copper foil) may peel away ifthe heated tip is applied for too long, so be careful.

Page 58: Service Manual for Ccu Tx50 and TX 750p
Page 59: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-1 (E)

Section 4Electrical Alignment

4-1. Preparation

4-1-1. Equipment and Tools Used

Measuring instruments. Oscilloscope (Bandwidth: 300 MHz or more)

Tektronix 2465 or equivalent. Waveform monitor/Vectorscope

Tektronix 1750A or equivalent (for NTSC)Tektronix 1751A or equivalent (for PAL)

. Color monitorSony BVM-1911/2811 or equivalent (for NTSC)Sony BVM-2011P/3011P or equivalent (for PAL)

. Video signal generatorTektronix TSG170A or equivalent (for NTSC)Tektronix TSG271 or equivalent (for PAL)

. Digital voltmeterAdvantest TR6845 or equivalent

. Frequency counterAdvantest TR5821AK or equivalent

. Audio generatorTektronix SG5010 or equivalent

. Spectrum analyzerAdvantest R3261C or equivalent

Related equipment. Video camera Sony DXC-D50/D50P. Camera adapter Sony CA-TX50/TX50P

4-1-2. Tools

. RF signal extension cable:(Sony Part No.: 1-830-369-11)

. Extension board (EX-854):(Sony Part No.: A-8344-228-A)

4-1-3. Precautions for Adjustment

. Turn the adjustment variable resistor 1RV101 on theAT-155 board fully clockwise.

. Do not turn the following filters on the DM-140 board inany case. Replace a defective filter with a new one.No adjustment is required after replacement.DM-140 boardFL102, FL302, FL601 FL602, FL701, FL801, FL901

. Each adjustment category lists an item to be adjustedduring installation, periodic inspection or part replace-ment.A: During installationA and B: During periodic inspectionC: During part replacement

. Abbreviations described in the following sections meanas follows.(CCU): CCU-TX50/TX50P(CCU rear panel): CCU-TX50/TX50P rear panel(CCU front panel): CCU-TX50/TX50P front panel

Page 60: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-2 (E)

CAMERACONTROL UNIT

CCU-TX50/TX50P

CAMERAADAPTER

CA-TX50/TX50P

COLOR VIDEOCAMERA

DXC-D50/D50P

TRIAX CABLE

Color monitor

Waveform monitor/Vectorscope

75 Z

REFIN

RET-1IN

OUTPUT

Signal generator

REF OUT

SIGNAL OUT

PIX

75 Z

75 Z

Audio generator

GND

X

Audio generator

GNDYX

Audio generator

GNDYX

Fig 2

Fig 3

600 Z

GND

600 Z

GND

600 Z

GND

Fig 1

4-1-4. Connection

Audio connection

Page 61: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-3 (E)

4-4-1. SYNC SEP Adjustment4-4-2. BLACK Pulse Width Adjustment4-4-3. SYNC Sample Hold Pulse Width Adjustment4-4-5. Sample Pulse Width Adjustment4-4-6. Sample Pulse V Gate Width Adjustment

4-4-7. 22.5 MHz Carrier Level Adjustment

4-3-1. Frequency Adjustment

4-3-2. VBS 1/2/3 OUT Level Adjustment

4-3-3. WF OUT Level Adjustment

4-3-4. PIX OUT Level Adjustment

4-3-5. Y OUT Level Adjustment 1

4-3-6. Y OUT Level Adjustment 2

4-3-7. R-Y/R, B-Y/B OUT Level Adjustment

4-3-8. STAIR CASE Adjustment

4-3-9. SDI FREQUENCY Adjustment

4-4-8. Y DEMOD Carrier Balance Adjustment

4-4-10. Y 1st AGC Adjustment

4-5-1. 45 MHz Carrier Level Adjustment

4-5-3. B-Y DEMOD Carrier Balance Adjustment

4-5-5. C 1st AGC Adjustment

4-4-4. 22.5 MHz VCO DC Set Adjustment

4-5-2. C VCO DC SET Adjustment4-5-7. R-Y DEMOD Carrier Balance Adjustment

4-5-4. B-Y Crosstalk Adjustment4-5-6. B-Y OUT Level Adjustment

4-4-9. Y OFFSET Adjustment4-4-11. Y Output Level Adjustment

4-7-1. RETURN VIDEO Carrier Frequency Adjustment4-7-2. RETURN VIDEO Deviation Adjustment

4-5-8. R-Y Crosstalk Adjustment4-5-9. R-Y OUT Level Adjustment

(When replacing X601/DM-140)

(When replacing X801/DM-140)

(When replacing RV104 or IC117/IV57)

(When replacing RV105, RV106, IC118 or IC119/ IV-57)

4-5-12. Y A/D Level Adjustment

4-5-13. R-Y/B-Y A/D Level Adjustment

4-5-10. Y BLACK Adjustment

4-5-11. R-Y/B-Y Black Balance Adjustment

4-2. Adjustment Flow

When adjusting an item, adjust all associated items in the same frame, and then perform the subsequentadjustments following the arrow.

Page 62: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-4 (E)

A

[For NTSC] [For PAL]

A

4-3. Video Signal System Adjustment

4-3-1. Frequency Adjustment

Adjustment category: CNote: Check that no signal is input to

the REFERENCE IN terminalon the rear panel.Perform adjustment with astabilized frequency counter.

Measuring instrument: Frequency counterExtended board: AT-155 board

Adjustment procedure:Measurement point: TP506 (GND: E3)/AT-155 boardAdjustment point: 1RV501 (27M FREQ)/AT-155 boardSpecification: 27,000,000 ±50 Hz

4-3-2. VBS 1/2/3 OUT Level Adjustment

Adjustment category: AMeasuring instruments: Waveform monitor,

Vectorscope (EXT REF mode)Extended board: EN-156 boardPreparation:. BARS button/CCU front panel → “ON”. S701-1 (VBS1-SDI1)/EN-156 board → “OFF” (VBS). S701-2 (VBS2-SDI2)/EN-156 board → “OFF” (VBS). S701-3 (VBS3-SDI3)/EN-156 board → “OFF” (VBS). S702-4 (SET UP)/EN-156 board → “ON” (UC) ... NTSC. S702-4 (SET UP)/EN-156 board → “OFF” (CE) ..PAL

Adjustment procedure:1. Measurement point: VBS 1 OUT/CCU rear panel

Adjustment point: 1RV303 (VBS LEVEL)/EN-156board

Specification: A = 100 ±1 IRE (for NTSC)A = 700 ±7 mV (for PAL)

Specification:Each brilliant point on the vectorscope screen shall bewithin the specified range.

CN902

S101

S102

S301 S302

S303

S304

S305 S306

S307

S308

S309S310

S311 S312E1

E2

E3

TP301

TP302

TP303

TP304

TP501

TP502

TP503TP504 TP505

TP506

RV101

RV501

A

B

C

D

E

F

G

H

J

1 2 3 4 5

AT-155 BOARD (SIDE A)

RMG

B

CYG

YL

RMG

CYG

YL

B

[For NTSC] [For PAL]

E1

RV303 RV304 RV305

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP301

TP501

TP502

A

B

C

D

1 2 3 4

EN-156 BOARD (SIDE A)

Page 63: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-5 (E)

4-3-3. WF OUT Level Adjustment

Adjustment category: BMeasuring instrument: Waveform monitorExtended board: EN-156 boardPreparation:. BARS button/CCU front panel → “ON”Measurement point: WF OUT terminal/CCU rear

panelAdjustment point: 1RV305 (WF VIDEO)/EN-156

boardSpecification: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

4-3-4. PIX OUT Level Adjustment

Adjustment category: BMeasuring instrument: Waveform monitorExtended board: EN-156 boardPreparation:. BARS button/CCU front panel → “ON”Measurement point: PIX OUT terminal/CCU rear

panelAdjustment point: 1RV304 (PIX VIDEO)/EN-156

boardSpecification: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301

RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156 BOARD (SIDE A)

A

[For NTSC] [For PAL]

A A

[For NTSC] [For PAL]

A

Page 64: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-6 (E)

[For NTSC] [For PAL]

A A

4-3-5. Y OUT Level Adjustment 1

Adjustment category: AMeasuring instrument: Waveform monitorExtended board: EN-156 boardPreparation:. BARS button/CCU front panel → “ON”. S701-4 (RGB-YCd)/EN-156 board → “ON (YCd)”. S702-1 (G/Y-SYNC)/EN-156 board → “ON”. S702-4 (SET UP)/EN-156 board → “ON” (UC) ...NTSC. S702-4 (SET UP)/EN-156 board → “OFF” (CE) ..PAL

Measurement point: Y/G OUT terminal/CCU rearpanel

Adjustment procedure:EN-156 board

Adjustment Specificationpoint

Y level adjustment 1RV106 A = 100 ±1 IRE (for NTSC)A = 700 ±7 mV (for PAL)

4-3-6. Y OUT Level Adjustment 2

Adjustment category: APreparation:. S702-4 (SET UP)/EN-156 board → “ON”Measurement point: Y/G OUT terminal/CCU rear

panel

Adjustment procedure:EN-156 board

Adjustment Specificationpoint

Y level adjustment 1RV101 A = 100 ±1 IRE (for NTSC)A = 700 ±7 mV (for PAL)

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301

RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156 BOARD (SIDE A)

[For NTSC] [For PAL]

A A

Page 65: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-7 (E)

CN902

E1

E2

E3

RV101RV102 RV103

RV104 RV105RV106

RV301

RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP101

TP102 TP103TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

A

B

C

D

E

F

G

H

J

1 2 3 4

EN-156 BOARD (SIDE A)

4-3-7. R-Y/R, B-Y/B OUT Level Adjustment

Adjustment category: AMeasuring instrument: Waveform monitorExtended board: EN-156 boardPreparation:. BARS button/CCU front panel → “ON”. S701-4 (RGB-YCd)/EN-156 board → “OFF” (RGB)

Adjustment procedure:EN-156 board

Measurement point/ Adjustment SpecificationRear panel point

R-Y/R OUT 1RV104 A = 700 ±5 mV p-p

B-Y/B OUT 1RV105 B = 700 ±5 mV p-p

Preparation:. S701-4 (RGB-YCd)/EN-156 board → “ON (YCd)”

Adjustment procedure:EN-156 board

Measurement point/ Adjustment SpecificationRear panel point

R-Y/R OUT 1RV102 C = 700 ±5 mV p-p(for NTSC)C = 525 ±5 mV p-p(for PAL)

B-Y/B OUT 1RV103 D = 700 ±5 mV p-p(for NTSC)D = 525 ±5 mV p-p(for PAL)

R-Y OUT B-Y OUT

A A

[For NTSC]R-ch [For PAL]R-ch

[For NTSC]B-ch [For PAL]B-ch

A A

C D

Page 66: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-8 (E)

CN902E1

E2

E3

RV101

RV102

RV103

RV104

RV105

RV106RV301

RV302

RV303

RV304

RV305

RV501

RV502

S301

S701

S702

S703

S704S705

S706 S707S708S709

TP101

TP102

TP103

TP104

TP301

TP302

TP303

TP304

TP305

TP306

TP501 TP502

TP503

TP504

AB C D E F G H J

1

2

3

4

EN-156 BOARD (SIDE A)

4-3-8. STAIR CASE Adjustment

Adjustment category: ANote:This section describes temporary adjustment to be per-formed after repair.Perform readjustment while viewing characteristics of thewaveform monitor during system setup.

Measuring instrument: OscilloscopeExtended board: EN-156 boardMeasurement point: TP302/EN-156 boardAdjustment points: 1RV301 (STAIR CASE

POSITION)/EN-156 board1RV302 (STAIR CASELEVEL)/EN-156 board

Specification: A = 10.0 ±0.5 V p-p (1RV302)B = 0 ±0.5 V dc (1RV301)

4-3-9. SDI FREQUENCY Adjustment

Adjustment category: AMeasuring instrument: Frequency counterExtended board: EN-156 boardMeasurement point: TP503/EN-156 boardPreparation:. S701-1 (VBS1-SDI1)/EN-156 board → “ON” (SDI). S703-3 (FREE RUN)/EN-156 board → “ON”Adjustment point: 1RV501/EN-156 boardSpecification: 27 ±0.1 MHz

Setting after adjustment. S701-1 (VBS1-SDI1)/EN-156 board → Restore the

previous setting.. S703-3 (FREE RUN)/EN-156 board → “OFF”

Measurement point: TP504/EN-156 boardPreparation:. S701-3 (VBS3-SDI3)/EN-156 board → “ON” (SDI). S703-4 (FREE RUN)/EN-156 board → “ON”Adjustment point: 1RV502/EN-156 boardSpecification: 27 ±0.1 MHz

Setting after adjustment. S701-3 (VBS3-SDI3)/EN-156 board → Restore the

previous setting.. S703-4 (FREE RUN)/EN-156 board → “OFF”

GNDA

B

Page 67: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-9 (E)

4-4. Y Cable Compensation SystemAdjustment

. Use two extension boards to extend the TR-DM assembly*.

* TR-DM assembly: TR-133 board + DM-140 board

4-4-1. SYNC SEP Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. Turn the IRIS knob on the front panel of CCU to close

DXC-D50/D50P IRIS.Measurement point: TP501 (GND: E301)/DM-140

boardAdjustment point: 1LV501/DM-140 boardSpecification: Maximize Level “A”.

4-4-2. BLACK Pulse Width Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP502 (GND: E301)/DM-140

boardAdjustment point: 1RV501 (BLACK S/H)/DM-

140 boardSpecification: T = 1.7 ±0.1 us

A

H

T

50%

H

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV602

RV603

RV701

RV702

RV801

RV802

RV804

RV805

RV901

RV902

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP602TP603

TP701 TP801

TP802TP803

TP901A

B

C

D

E

F

1 2 34

DM-140 BOARD (SIDE A)

Page 68: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-10 (E)

4-4-3. SYNC Sample Hold Pulse WidthAdjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP505 (GND: E301)/DM-140

boardAdjustment point: 1RV504 (SYNC S/H)/DM-140

boardSpecification: T = 1.3 ±0.1 us

4-4-4. 22.5 MHz VCO DC Set Adjustment

Adjustment category: CNote: Confirm 45 MHz frequency on

the MD-132 board (CA-TX50).

Measuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP602 (GND: E301)/DM-140

boardAdjustment point: 1RV602 (Y VCO DCSET)/

DM-140 boardSpecification: A = 0 ±30 mV dc

T

50%

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

GND

A

Page 69: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-11 (E)

4-4-5. Sample Pulse Width Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP504 (GND: E301)/DM-140

boardAdjustment point: 1RV503 (SAMPLE S/H)/DM-

140 boardSpecification: T = 40.0 ±2.0 us

4-4-6. Sample Pulse V Gate WidthAdjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP503 (GND: E301)/DM-140

boardAdjustment point: 1RV502 (SAMPLE GATE)/

DM-140 boardSpecification: T = 800 ±10 us

Adjustment:TP503

Check after adjustment. Check the number of TP504 sample pulses after adjust-

ing gate pulse width.

Check procedure:

TP504

(for NTSC)Check TP504 if there are 6sample pulses in the oddfield and also in the evenfield.

(for PAL)Check TP504 if there are 5sample pulses in the oddfield and also in the evenfield.

V

50%

T

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

V

50%

T

6 pulses

5 pulses

Page 70: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-12 (E)

4-4-7. 22.5 MHz Carrier Level Adjustment

Adjustment category: BMeasuring instrument: Oscilloscope (20 MHz BW

LIMIT: OFF)Extended board: DM-140 boardMeasurement point: TP603 (GND: E301)/DM-140

boardAdjustment point: 1RV603 (Y CAR LEV)/DM-

140 boardSpecification: A = 400 ±10 mV p-p

4-4-8. Y DEMOD Carrier Balance Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. Turn the IRIS knob on the front panel of CCU to close

DXC-D50/D50P IRIS.. S101 (Y 2nd AGC)/DM-140 board → “OFF”Measurement point: TP701 (GND: E1)/DM-140

boardAdjustment point: 1RV701 (Y CAR BAL)/DM-

140 boardSpecification: Maximize sample pulse wave-

form level.

Setting after adjustment. S101 (Y 2nd AGC)/DM-140 board → ON

A

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

V

Maximum

Page 71: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-13 (E)

4-4-9. Y OFFSET Adjustment

Adjustment category: ANote: Confirm 45 MHz frequency on

the MD-132 board (CA-TX50).

Measuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP701 (GND: E1)/DM-140

boardAdjustment point: 1RV601 (Y OFFSET ADJ)/

DM-140 boardSpecification: A = 0 ±3 mV

4-4-10. Y 1st AGC Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO). S101 (Y 2nd AGC)/DM-140 board → “OFF”Measurement point: TP701 (GND: E1)/DM-140

boardAdjustment point: 1RV161 (Y AGC CONT)/DM-

140 boardSpecification: A = 1400 ±40 mV

Setting after adjustment. S101 (Y 2nd AGC)/DM-140 board → “ON”

SYNC

A

BLKG

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

A

Page 72: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-14 (E)

4-4-11. Y Output Level Adjustment

Adjustment category: AMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S101 (Y 2nd AGC)/DM-140 board → “ON”Measurement point: TP701 (GND: E1)/DM-140

boardAdjustment point: 1RV702 (Y LEVEL)/DM-140

boardSpecification: A = 1400 ±14 mV p-p

4-5. CHROMA Cable CompensationSystem Adjustment

4-5-1. 45 MHz Carrier Level Adjustment

Adjustment category: BMeasuring instrument: Oscilloscope (20 MHz BW

LIMIT: OFF)Extended board: DM-140 boardMeasurement point: TP803 (GND: E301)/DM-140

boardAdjustment point: 1RV805 (C CAR LEV)/DM-

140 boardSpecification: A = 400 ±10 mV p-p

A

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

A

Page 73: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-15 (E)

4-5-2. C VCO DC SET Adjustment

Adjustment category: CNote: Confirm 45 MHz frequency on

the MD-132 board (CA-TX50).

Measuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP802 (GND: E301)/DM-140

boardAdjustment point: 1RV804 (C VCO DC SET)/

DM-140 boardSpecification: A = 0 ±30 mV dc

4-5-3. B-Y DEMOD Carrier BalanceAdjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S301 (C 2nd AGC)/DM-140 board → “OFF”. Turn the IRIS knob on the front panel of CCU to close

IRIS on DXC-D50/D50P.Measurement point: TP801 (GND: E1)/DM-140

boardAdjustment point: 1RV801 (B-Y CAR BAL)/

DM-140 boardSpecification: Maximize sample pulse wave-

form level.

Setting after adjustment. S301 (C 2nd AGC)/DM-140 board → “ON”

A

GND

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

Maximum

V

Page 74: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-16 (E)

4-5-4. B-Y Crosstalk Adjustment

Adjustment category: ANote: Confirm 45 MHz frequency on

the MD-132 board (CA-TX50).

Measuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP801 (GND: E1)/DM-140

boardAdjustment point: 1RV803 (B-Y OFFSET ADJ)/

DM-140 boardSpecification: A = 0 ±3 mV

4-5-5. C 1st AGC Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO). S301 (C 2nd AGC)/DM-140 board → “OFF”Measurement point: TP801 (GND: E1)/DM-140

boardAdjustment point: 1RV301 (C AGC CONT)/DM-

140 boardSpecification: A = 700 ±20 mV

Setting after adjustment. S301 (C 2nd AGC)/DM-140 board → “ON”

SYNC

A

BLKG

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

A

Page 75: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-17 (E)

4-5-6. B-Y OUT Level Adjustment

Adjustment category: AMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S301 (C 2nd AGC)/DM-140 board → “ON”Measurement point: TP801 (GND: E1)/DM-140

boardAdjustment point: 1RV802 (B-Y LEVEL)/DM-

140 boardSpecification: A = 700 ±10 mV p-p

4-5-7. R-Y DEMOD Carrier BalanceAdjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP902 (GND: E301)/DM-140

boardAdjustment point: 1RV901 (R-Y CAR BAL)/

DM-140 boardSpecification: Maximize the absolute value of

negative DC voltage.

A

CN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

GND

(Negative voltage) _

Maximum

Page 76: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-18 (E)

4-5-8. R-Y Crosstalk Adjustment

Adjustment category: ANote: Confirm 45 MHz frequency on

the MD-132 board (CA-TX50).

Measuring instrument: OscilloscopeExtended board: DM-140 boardMeasurement point: TP901 (GND: E1)/DM-140

boardAdjustment point: 1RV903 (90d SET)/DM-140

boardSpecification: Minimize the crosstalk level of

sample pulses.A = 0 ±3 mV

4-5-9. R-Y OUT Level Adjustment

Adjustment category: AMeasuring instrument: OscilloscopeExtended board: DM-140 boardPreparation:. S301 (C 2nd AGC)/DM-140 board → “ON”Measurement point: TP901 (GND: E1)/DM-140

boardAdjustment point: 1RV902 (R-Y LEVEL)/DM-

140 boardSpecification: A = 700 ±10 mV

A

VCN902

E1

E101E301

LV501

RV161 RV301

RV501RV502RV503

RV504

RV601

RV602

RV603

RV701

RV702

RV801

RV802

RV803

RV804

RV805

RV901

RV902

RV903

S1

S101

S301

TP1

TP101

TP102

TP301

TP302

TP501

TP502

TP503

TP504

TP505

TP601

TP602TP603

TP701 TP801

TP802TP803

TP901

TP902

A

B

C

D

E

F

G

H

1 2 34

DM-140 BOARD (SIDE A)

A

H

Page 77: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-19 (E)

4-5-10. Y BLACK Adjustment

Adjustment category: AMeasuring instrument: Waveform monitorExtended board: IV-57 boardPreparation:. S17-4/SW-1257 board → “ON”. BARS button/CCU front panel → “OFF”. Turn the IRIS knob on CCU fully counterclockwise.. Turn the MASTER BLACK adjustment knob fully

counterclockwise.Measurement point: VBS 1 OUT terminal/CCU rear

panelAdjustment point: 1RV101 (Y BLK)/IV-57 boardSpecification: A = 0 ±1 IRE (for NTSC)

A = 0 ±7 mV (for PAL)

Setting after adjustment. MASTER BLACK adjustment knob → “Center”. Re-set S17-4 on the SW-1257 board to “OFF”.

4-5-11. R-Y/B-Y Black Balance Adjustment

Adjustment category: AMeasuring instrument: VectorscopeExtended board: IV-57 boardPreparation:. S17-4/SW-1257 board → “ON”. BARS button/CCU front panel → “OFF”. Turn the IRIS knob on CCU fully counterclockwise.. Turn the MASTER BLACK adjustment knob fully

counterclockwise.Measurement point: VBS 1 OUT terminal/CCU rear

panel

Adjustment procedure:. Adjust 1RV103 (R-Y BLK) and 1RV102 (B-Y BLK)

on the IV-57 board so that the black-level brilliant pointcomes to the center of vectorscope screen.

Setting after adjustment. GAIN switch/Vectorscope → 75 % CAL. MASTER BLACK adjustment knob → “Center”. Re-set S17-4 on the SW-1257 board to “OFF”.

A

CN902S101

S102S103

S104S105

S107

S108

TP101

TP102

TP103

TP104

E1

E2

E3

RV101

RV102

RV103

RV104

RV105

RV106

RV401

AB C D E F G H J

1

2

3

4

5

IV-57 BOARD (SIDE A)

Page 78: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-20 (E)

A

[For NTSC] [For PAL]

A

CN902S101

S102S103

S104S105

S107

S108

TP101

TP102

TP103

TP104

E1

E2

E3

RV101

RV102

RV103

RV104

RV105

RV106

RV401

AB C D E F G H J

1

2

3

4

5

IV-57 BOARD (SIDE A)

4-5-12. Y A/D Level Adjustment

Adjustment category: CNote: Perform this adjustment only

when 1RV104 or IC117 on theIV-57 board is replaced.

Measuring instrument: Waveform monitorExtended board: IV-57 boardPreparation: Set the camera to C.B with the

DXC-D50/D50P camera menu.Measurement point: VBS 2 OUT terminal/CCU rear

panelAdjustment point: 1RV104/IV-57 boardSpecification: A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

After the above adjustment is completed, readjust 4-5-10repeatedly until the specifications of 4-5-10 and 4-5-12 aresatisfied.

4-5-13. R-Y/B-Y A/D Level Adjustment

Adjustment category: CNote: Perform this adjustment only

when 1RV105, 1RV106,IC118 or IC119 on the IV-57board is replaced.

Measuring instrument: VectorscopeExtended board: IV-57 boardPreparation: Set the camera to C.B with the

DXC-D50/D50P camera menu.Measurement point: VBS 2 OUT terminal/CCU rear

panelAdjustment point: 1RV105/IV-57 board

1RV106/IV-57 boardSpecification: Each brilliant point shall come

closest to the vector scale mark4. In particular, R and YL shallcome to the center of the 4mark.

After the above adjustment is completed, readjust 4-5-11repeatedly until the specifications of 4-5-11 and 4-5-13 aresatisfied.

RMG

B

CYG

YL

RMG

CYG

YL

B

[For NTSC] [For PAL]

Page 79: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-21 (E)

4-5-14. RETURN VIDEO Level Adjustment

Adjustment category: BMeasuring instrument: OscilloscopeExtended board: IV-57 boardPreparation:. Input 1.0 V p-p VBS signal from the signal generator to

the RET-1 input connector on the CCU rear panel.. Press the RET-1 switch on the CA-TX50 rear panel.Measurement point: e17 (GND: d17)/Extension

boardAdjustment point: 1RV401 (A-RET)/IV-57 boardSpecification: A = 1.00 ±0.02 V p-p

A

CN902

S101

S102

S103

S104

S105

S107 S108

TP101

TP102TP103

TP104

E1

E2

E3

RV101 RV102RV103

RV104RV105 RV106RV401

A

B

C

D

E

F

G

H

J

1 2 3 4 5

IV-57 BOARD (SIDE A)

Page 80: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-22 (E)

4-6. TRIAX Interface System Adjustment

Preparation: Perform the steps below toextend the TR-133 board.

1. Remove the TR-DM assembly * from the unit, andremove the DM-140 board.

2. Disconnect the coaxial cables from the connectorsCN100/CN701/CN801 on the TR-133 board.

3. Return the DM-140 board to the unit.4. Extend the TR-133 board.5. Extend the coaxial cables from the DM-140 board

using RF signal extension cables, and connect them tothe connectors CN100, CN701, and CN801 on the TR-133 board.

* TR-DM assembly: TR-133 board + DM-140 board

4-6-1. Frequency Set Adjustment

Adjustment category: CNote: Do not input signals to the

intercom line and the PGM lineat the CCU-TX50 side.Perform this adjustment onlyafter replacing the TR-133board parts below.1LV1, LV21, LV41, LV101D2, D22, D42, D102

Measuring instrument: Frequency counterExtended board: TR-133 boardAdjustment procedure:1. Remove the IV-57 board.2. Power on the unit.

TR-133 board (GND: E100)

Measurement Adjustment Specificationpoint point

PGM TP101 1LV101 4.300 ±0.005 MHz

INCOM1 TP41 1LV41 3.600 ±0.005 MHz

H CONT TP1 1LV1 2.500 ±0.005 MHz

CCU DATA TP21 1LV21 3.000 ±0.005 MHz

Setting after adjustmentReinstall the removed board to its original position.

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101LV41LV21LV1

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

Page 81: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-23 (E)

CENT FREQ : 4.3 MHzFREQ SPAN : 20 MHz

Waveform image

A B

4-6-2. INCOM Deviation Adjustment

Adjustment category: CMeasuring instruments: Spectrum analyzer, Oscillo-

scope, Audio generatorExtended board: TR-133 boardPreparation:1. Remove the AU-300 board.

Extend the TR-133 board.Input 1 kHz sine wave signal from the audio generatorto the pins b3 (X) and c3 (G) on the extension board.. Fig.1 (Refer to “4-1-4. Audio Connection”.)

2. Adjust audio generator output level so that the signallevel at b3 (X) (GND: c3) on the extension boardbecomes 200 mV p-p.

3. Connect the spectrum analyzer probe to the measure-ment point.

Measurement point: TP41 (GND: E100)/TR-133board

Adjustment point: 1RV41 (INCOM 1 DEV)/TR-133 board

Specification: A = B = 6.0 ±0.4 kHz

4-6-3. PGM Deviation Adjustment

Adjustment category: CMeasuring instruments: Spectrum analyzer, Oscillo-

scope, Audio generatorExtended board: TR-133 boardPreparation:1. Remove the AU-300 board.

Input 1 kHz sine wave signal from the audio generatorto the pins e3 (X) and e2 (GND) on the extensionboard.. Fig.1 (Refer to “4-1-4. Audio Connection”.)

2. Adjust audio generator output level so that the signallevel at e3 (X) (GND: e2) on the extension boardbecomes 200 mV p-p.

3. Connect the spectrum analyzer probe to the measure-ment point.

Measurement point: TP101 (GND: E100)/TR-133board

Adjustment point: 1RV101 (PGM DEV)/TR-133board

Specification: A = B = 7.0 ±0.4 kHz

A B

CENT FREQ : 3.6 MHzFREQ SPAN : 20 MHz

Waveform image

CN902

S1

S2S363

E1

E101

E102 E300

E701

E801

LV101

LV201

LV301LV302

LV401 LV402

LV601 LV602

LV901

LV902

RV101

RV201

RV301

RV401

RV41

RV601

RV701

RV801RV901

RV902

TP1

TP101

TP201

TP202TP21

TP301TP302

TP401

TP402

TP41

TP701

TP801

TP901

AB C D E F G

1

2

3

4

E100

TR-133 BOARD (SIDE A)

LV41

LV21

LV1

Page 82: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-24 (E)

4-6-4. INCOM Demodulation Adjustment

Adjustment category: CNote: Perform this adjustment only

after replacing 1LV601 and/or1LV602 on the TR-133 board.

Measuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Set the switches below on the MA-128 board of CA-

TX50.S3 (CM/DYM) → “DYM”S4 (UNBAL) → “ON”S5 (GAIN: +/0/_) → “0”

. Input 1 kHz/220 mV p-p sine wave signal from the audiogenerator to the pin 2 (X) (GND: pin 3) of the INCOMconnector (XLR pin 5) of CA-TX50.. Fig.1 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP601 (GND: E300)/TR-133board

Adjustment procedure:1. Set the oscilloscope INPUT (AC/DC) mode to DC,

and connect the probe to TP601 (GND: E300) on theTR-133 board. Then, turn slowly the 1LV601 (7.1MTUNE 1) core up to 1.24 ±0.02 V dc while watchingthe oscilloscope screen.

2. Set the oscilloscope INPUT (AC/DC) mode to “AC”,and adjust the 1LV602 (7.1M TUNE2) core tominimize the carrier.

3. Perform steps 1 and 2 repeatedly to meet the specifica-tions in 1 and 2.

4-6-5. INCOM Level Adjustment

Adjustment category: BMeasuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Input 1 kHz/220 mV p-p sine wave signal from the audio

generator to the pin 2 (X) (GND: pin 3) of the INCOMconnector (XLR pin 5) of CA-TX50.. Fig.1 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP602 (GND: E300)/TR-133board

Adjustment point: 1RV601 (INCOM 1 LEVEL)/TR-133 board

Specification: A = 200 ±10 mV p-p

1.24 ±0.02 V dc

GND

Minimum

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

TP601

TP602

E100

A

Page 83: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-25 (E)

4-6-6. MIC 1 Demodulation Adjustment

Adjustment category: CNote: Perform this adjustment only

after replacing IC301/1LV301/1LV302 on the TR-133 board.

Measuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal from

the audio generator to the MIC connector of CA-TX50.. Set the AUDIO CH-1 input select switch on the CA-

TX50 rear panel to REAR/MIC (center).. Fig.3 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP301 (GND: E300)/TR-133board

Adjustment procedure:1. Connect the oscilloscope probe to TP301 (GND:

E300) on the TR-133 board. Then turn the 1LV301(6.2M TUNE1) core slowly to reach 1.24 ±0.01 V dcwhile watching the oscilloscope screen.

2. Set the oscilloscope INPUT (AC/DC) mode to “AC”,and adjust the 1LV302 (6.2M TUNE2) core tominimize the carrier.

3. Perform steps 1 and 2 repeatedly to meet the specifica-tions in 1 and 2.

4-6-7. MIC 1 Level Adjustment

Adjustment category: BMeasuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal from

the audio generator to the MIC connector of CA-TX50.. Set the AUDIO CH-1 input select switch on the CA-

TX50 rear panel to REAR/MIC (center).. Fig.3 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP302 (GND: E300)/TR-133board

Adjustment point: 1RV301 (MIC 1 LEVEL)/TR-133 board

Specification: A = 200 ±5 mV p-p

1.24 ±0.01 V dc

GND

Minimum

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

A

Page 84: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-26 (E)

4-6-8. MIC 2 Demodulation Adjustment

Adjustment category: CNote: Perform this adjustment only

after replacing IC401/1LV401/1LV402 on the TR-133 board.

Measuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal

from the audio generator to the AUDIO CH-2 INconnector of CA-TX50.

. Set the AUDIO CH-2 input select switch on the CA-TX50 rear panel to REAR/MIC (center).. Fig.3 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP401 (GND: E300)/TR-133board

Adjustment procedure:1. Connect the oscilloscope probe to TP401 (GND:

E300) on the TR-133 board. Then turn the 1LV401(6.7M TUNE1) core slowly to reach 1.24 ±0.01 V dcwhile watching the oscilloscope screen.

2. Set the oscilloscope INPUT (AC/DC) mode to “AC”,and adjust the 1LV402 (6.7M TUNE2) core tominimize the carrier.

3. Perform steps 1 and 2 repeatedly to meet the specifica-tions in 1 and 2.

4-6-9. MIC 2 Level Adjustment

Adjustment category: BMeasuring instruments: Oscilloscope, Audio generatorExtended board: TR-133 boardPreparation:. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal from

the audio generator to the MIC IN connector of CA-TX50.. Set the AUDIO CH-2 input select switch on the CA-

TX50 rear panel to REAR/MIC (center).. Fig.3 (Refer to “4-1-4. Audio Connection”.)

Measurement point: TP402 (GND: E300)/TR-133board

Adjustment point: 1RV401 (MIC 2 LEVEL)/TR-133 board

Specification: A = 200 ±5 mV p-p

1.24 ±0.01 V dc

GND

Minimum

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

A

Page 85: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-27 (E)

Set to the center

(a)

(b)

=

=

(a)

Position (b)

4-6-10. CHU DATA Demodulation Adjustment

Adjustment category: CNotes:. Perform this adjustment together with the already

adjusted CA-TX50.. Perform this adjustment only after replacing IC201 and/

or 1LV201 (5.6M TUNE) on the TR-133 board.

Measuring instrument: Oscilloscope20 MHz BW Limit: ONInput mode: DC

Extended board: TR-133 boardMeasurement point: TP201 (GND: E1)/TR-133 boardAdjustment point: 1LV201 (5.6M TUNE)/TR-133

boardSpecification: A = _0.20 ±0.02 V dc

4-6-11. CHU TONE Adjustment

Adjustment category: CMeasuring instrument: Oscilloscope (set to AC mode)Extended board: TR-133 boardMeasurement point: TP202 (GND: E1)/TR-133

boardAdjustment point: 1RV201 (TONE ADJ)/TR-133

board

Adjustment procedure:1. Set the oscilloscope as follows.

. HORIZ/DIV: 20 mS/DIV

. VOLTS/DIV: 100 mV/DIV

. Input mode: AC2. Turn slowly 1RV201 clockwise 2 from the mechani-

cal center while watching the oscilloscope, and recordthe wave starting position (a).

3. Turn slowly 1RV201 counterclockwise 3 whilewatching the oscilloscope, and record the wavestarting position (b).

4 Set 1RV201 to the center of (a) and (b).

A

GND

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

Mechanical center

Position (a)

Page 86: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-28 (E)

4-7. RETURN VIDEO CableCompensation System Adjustment

4-7-1. RETURN VIDEO Carrier FrequencyAdjustment

Adjustment category: CNote:Section 4-5-14. RETURN VIDEO Level Adjustment musthave already been finished.

Measuring instruments: Spectrum analyzer, Videosignal generator (10 STEPsignal)

Extended board: TR-133 boardPreparation:. Input 1.0 V p-p linearity signal (10 STEP) to the RET-1

input terminal on the CCU rear panel.. Press the RET-1 switch on the CA-TX50/TX50P rear

panel.Measurement point: TP701 (GND: E701)/TR-133

boardAdjustment point: 1CT701 (RET FREQ)/TR-133

boardSpecification: 69.000 ±0.005 MHz

4-7-2. RETURN VIDEO Deviation Adjustment

Adjustment category: CMeasuring instruments: Spectrum analyzer, Video

signal generator (10 STEPsignal)

Extended board: TR-133 boardPreparation:. Input 1.0 V p-p linearity signal (10 STEP) to the RET-1

input terminal on the CCU rear panel.. Press the RET-1 switch on the CA-TX50/TX50P rear

panel.Measurement point: TP701 (GND: E701)/TR-133

boardAdjustment point: 1RV701 (RET DEV)/TR-133

boardSpecification: T = 2.000 ±0.005 MHz

Perform the adjustments of 4-7-1 and 4-7-2 repeatedly tomeet the respective specifications.

SYNC tip

69.0MHz

CN902

S1

S2S363

E1

E101

E102 E300

E701

E801

LV101

LV201

LV301LV302

LV401LV402

LV601LV602

LV901

LV902

RV101

RV201

RV301

RV401

RV41

RV601

RV701

RV801RV901

RV902

TP1

TP101

TP201

TP202TP21

TP301TP302

TP401

TP402

TP41

TP701

TP801

TP901

TR-133A BOARD (SIDE A)

AB C D E F G

1

2

3

4

CT701

LV41

LV21

LV1

T = 2.0 MHz

SYNC tip White 100 %

69.0MHz

71.0MHz

Page 87: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-29 (E)

Adjustment procedure:1. Adjust temporarily 1LV902 (PROMPT TUNE) on the

TR-133 board so that a video waveform appears on thewaveform monitor.

2. Adjust 1LV901 (PROMPT FREQ)/TR-133 board tominimize the frequency response around 6 MHz.

3. Switch the video signal generator signal to 10 STEPsignal.

––––––– This adjustment continues to next page. –––––––

6 MHz

CN902

S1

S2S363

E1

E101

E102 E300

E701

E801

LV101

LV201

LV301LV302

LV401 LV402

LV601 LV602

LV901

LV902

RV101

RV201

RV301

RV401

RV41

RV601

RV701

RV801RV901

RV902

TP1

TP101

TP201

TP202TP21

TP301TP302

TP401

TP402

TP41

TP701

TP801

TP901

AB C D E F G

1

2

3

4

TR-133 BOARD (SIDE A)

LV41

LV21

LV1

4-7-3. RX PROMPT VIDEO DemodulationAdjustment

Adjustment category: CNotes:. Perform this adjustment only after replacing IC903,

1LV901 (PROMPT FREQ) or 1LV902 (PROMPTTUNE) on the TR-133 board.Use a TRIAX cable of 300 m or less for this adjustment.

. The CA-TX50 shall have been adjusted properly.

Measuring instruments: Waveform monitor, Videosignal generator (sweep signal,10 STEP signal)

Extended board: TR-133 boardPreparation:nThe RX PROMPTER output terminal must be output fromRET-3/PROMPTER BNC (lower BNC) on the CCU rearpanel.

. S2 (TX ← REM → RX)/TR-133 board (CCU) → “RX”

. S1 (Cable Length)/DM-140 board (CCU) → “F” (AUTO)

. Input sweep signal from the video signal generator to thePROMPTER terminal on the CA-TX50 rear panel.

Measuring instrument: RET-3/PROMPTER terminal(CCU rear panel)

Adjustment point: 1LV901 (PROMPT FREQ)/TR-133 board1LV902 (PROMPT TUNE)/TR-133 board

Page 88: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-30 (E)

4. Readjust the 1LV902 (PROMPT TUNE) on the TR-133 board to make portion “A” of the video waveformflat.(Note: If portion “A” does not become flat, proceed to“4-7-4. RX PROMPT VIDEO RF AGC Adjustment”,and then perform readjustment in “4-7-3. RXPROMPT VIDEO Demodulation Adjustment”.)

A

Flat

CN902

S1

S2S363

E1

E101

E102 E300

E701

E801

LV101

LV201

LV301LV302

LV401 LV402

LV601 LV602

LV901

LV902

RV101

RV201

RV301

RV401

RV41

RV601

RV701

RV801RV901

RV902

TP1

TP101

TP201

TP202TP21

TP301TP302

TP401

TP402

TP41

TP701

TP801

TP901

AB C D E F G

1

2

3

4

TR-133 BOARD (SIDE A)

LV41

LV21

LV1

Note:Perform the following after the adjustment is completed.. Set S2 (TX ← REM → RX)/TR-133 board to “TX” and

then to REM.. S1 (Cable Length)/DM-140 board → “F” (AUTO)

(unchanged). Disconnect the BNC cable from the PROMPTER

terminal.

Page 89: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-31 (E)

4-7-4. RX PROMPT VIDEO RF AGCAdjustment

Adjustment category: BNote: Use a 300 m TRIAX cable for

this adjustment.The CA-TX50 shall have beenadjusted properly.

Measuring instruments: Waveform monitor, Videosignal generator (10 STEPsignal)

Extended board: TR-133 boardPreparation:nThe RX PROMPTER output terminal must be output fromRET-3/PROMPTER BNC (lower BNC) on the CCU rearpanel.

. S2 (TX ← REM → RX)/TR-133 board (CCU) → “RX”

. S1 (CABLE LENGTH)/DM-140 board (CCU) → “F”(AUTO)

. Input 10 STEP signal from the video signal generator tothe PROMPTER terminal on the CA-TX50 rear panel.

Measurement point: RET-3/PROMPTER terminal(CCU rear panel)

Adjustment point: 1RV901 (RF AGC DLY)/TR-133 board

Adjustment procedure:. Turn slowly 1RV901 (RF AGC DLY) on the TR-133

board counterclockwise 3 from the maximum position,and stop it at a position where each black portion ofnoise level A (see figure below) becomes minimal.(Excessive turn causes the SYNC level to deteriorate.)

Note:Perform the following after the adjustment is completed.. Set S2 (TX ← REM → RX) on the TR-133 board to TX

side with POWER ON and then to REM.. S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO). Disconnect the BNC cable from the PROMPTER

terminal.

Where each black portion of noise level A becomes minimal.

A

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

Page 90: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-32 (E)

4-7-5. RX PROMPT VIDEO Level Adjustment

Adjustment category: BNote: Use a TRIAX cable (300 m

maximum) for this adjustment.The CA-TX50 shall have beenadjusted properly.

Measuring instruments: Waveform monitor, Videosignal generator (10 STEPsignal)

Extended board: TR-133 boardPreparation:nThe RX PROMPTER output terminal must be output fromRET-3/PROMPTER BNC (lower BNC) on the CCU rearpanel.

. S2 (TX ← REM → RX)/TR-133 board (CCU) → “RX”

. S1 (MODE AUTO/MAN)/DM-140 board (CCU) → “F”(AUTO)

. PROMPT OUT / Rear panel → Disconnect 75 Ztermination.

. Input 10 STEP signal from the video signal generator tothe PROMPTER terminal on the CA-TX50 side panel.

Adjustment procedure:. Adjust 1RV902 (PROMPT LEVEL) on the TR-133

board so that RET-3/PROMPTER video level becomes1.00 ±0.03 V p-p.

Note:Perform the following after the adjustment is completed.. Set S2 (TX ← REM → RX) on the TR-133 board to TX

side with POWER ON and then to REM.. Disconnect the BNC cable from the PROMPTER

terminal.

1.00 ±0.03 V p-p

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

Page 91: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-33 (E)

4-8. PROMPT VIDEO CableCompensation System Adjustment

4-8-1. TX PROMPT VIDEO ModulationAdjustment

Adjustment category: BNote: Use a TRIAX cable (300 m

maximum) for this adjustment.

Measuring instruments: Oscilloscope, Video signalgenerator

Extended board: TR-133 boardPreparation:. Input 10 STEP signal (chroma signal: OFF) from the

video signal generator to the PROMPTER terminal(CCU rear panel).

. S2 (TX ← REM → RX) /TR-133 board (CCU) → “TX”

. S1 (Cable Length) /DM-140 board (CCU) → “1” (330)Measurement point: TP801 (GND: E801)/TR-133

boardAdjustment point: 1RV801 (PROMPT DEV)/TR-

133 boardSpecification: A = 25 ±3 %

Adjustment procedure:. Adjust 1RV801 so that the level “A” meets the specifi-

cation, when the level “B” is set to 100 % with theoscilloscope VAR adjustment knob.

Note:Set the switch below after the adjustment is completed.. S1 (Cable Length)/DM-140 board (CCU) → “F”

(AUTO)

B = 100 %

A = 25 ±3 %

CN902

S1

S2

S363

E1

E101

E102

E300

E701

E801

LV101

LV201LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

A

B

C

D

E

F

G

1 2 3 4

TR-133 BOARD (SIDE A)

E100

Page 92: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-34 (E)

4-9. Intercom System Adjustment

4-9-1. INCOM (T) Level Set Adjustment

Adjustment category: CMeasuring instruments: Oscilloscope, Audio generatorPreparation:. S103/SW-1257 board → “CM”. MIC switch/CCU front panel → “MIC ON”Measurement point: TP202 (GND: E1)/AU-300 boardAdjustment point: 1RV202 (FRONT MIC GAIN)/

AU-300 board

Adjustment procedure:1. Connect the audio generator to the INCOM connector

on the CCU front panel as shown below.

2. Input 1 kHz/220 mV p-p sine wave from the audiogenerator.

3. Adjust 1RV202 (FRONT MIC GAIN) on the AU-300board so that TP202 signal level becomes 200 ±10 mVp-p.

4-9-2. SIDE TONE Adjustment

Adjustment category: CMeasuring instruments: Oscilloscope, Audio generatorExtended board: AU-300 boardPreparation:. S103/SW-1257 board → “CM”. MIC switch/CCU front panel → “MIC ON”. INCOM level adjustment knob/CCU front panel →

MaximumMeasurement point: 1TP202 (GND: E1)/AU-300

board

Adjustment procedure:1. Connect the audio generator to the INCOM connector

on the CCU front panel as shown below.

2. Adjust the audio generator output level so that 1 kHz/200 mV sine wave appears at TP202 (GND: E1) on theAU-300 board.

3. Adjust again 1RV101 (SIDE TONE) on the AU-300board so that TP206 level becomes 330 ±60 mV p-p.nThe value above is determined for maintenance.Adjust the level as required by customers for actualoperation.

5

4

1

23

GND

Audio generator

INCOM connector

more than47 uF/16 V

600 Z

_ +

200 ±10 mV p-p

CN902

S1

S2

S3

S4

S200

S202

S203

S204

S205

S206

S207

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209

TP210

E1

E2

E3

AB C D E F G H J K

1

2

3

4

5

RV202

RV201

RV200

RV204

RV203

RV102

RV101

AU-300 BOARD (SIDE A)

LV41

LV21

LV1

5

4

1

23

GND

Audio generator

INCOM connector

more than47 uF/16 V

600 Z

_ +

Page 93: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE 4-35 (E)

4-10. RTS Intercom System Adjustment

4-10-1. ENG RTS CANCEL Adjustment

Adjustment category: CNote: Perform adjustment below when

the intercom system employsRTS system.

Measuring instruments: Oscilloscope, Audio generatorExtended board: AU-300 boardPreparation:. S103/SW-1257 board → “CM”. MIC switch/CCU front panel → “MIC ON”. INCOM (PROG/PRIV/ENG) switch/SW-1257 board →

“ENG”. S207 (INCOM SELECT)/AU-300 board → “RTS”. S205/AU-300 board → “RTS”. Input 1 kHz/220 mV p-p sine wave signal to the INCOM

connector on the CCU front panel.Measurement point: TP210 (GND: E1)/AU-300

boardAdjustment point: 1RV204 (ENG RTS CAN-

CEL)/AU-330 boardSpecification: A = Minimum

4-10-2. PROD RTS CANCEL Adjustment

Adjustment category: CNote: Perform adjustment below when

the intercom system employsRTS system.

Measuring instruments: Oscilloscope, Audio generatorExtended board: AU-300 boardPreparation:. S103/SW-1257 board → “CM”. MIC switch/CCU front panel → “MIC ON”. INCOM (PROG/PRIV/ENG) switch/SW-1257 board →

“PROD”. S206 (INCOM SELECT)/AU-300 board → “RTS”. S204/AU-300 board → “RTS”. Input 1 kHz/220 mV p-p sine wave signal to the INCOM

connector on the CCU front panel.Measurement point: TP201 (GND: E1)/AU-300

boardAdjustment point: 1RV203 (PROD RTS CAN-

CEL)/AU-330 boardSpecification: A = Minimum

A

CN902

S1

S2

S3

S4

S200

S202

S203

S204

S205

S206

S207

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209

TP210

E1

E2

E3

AB C D E F G H J K

1

2

3

4

5

RV202

RV201

RV200

RV204

RV203

RV102

RV101

TP201

AU-300 BOARD (SIDE A)

A

Page 94: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE4-36 (E)

4-11. MIC Level Adjustment

4-11-1. MIC1 Level Adjustment

Adjustment category: CMeasuring instruments: Oscilloscope, Audio generatorExtended board: AU-300 boardPreparation:. Remove the TR-133 board, and extend the AU-300

board.. S203/AU-300 board → “0 dB”Measurement point: Follow the steps below.

Note: TP205 (GND: E1) andTP206 (GND: E1)/AU-300board

Adjustment point: 1RV201/AU-300 board

Adjustment procedure:1. Input 1 kHz/200 mV p-p sine wave from the audio

generator to e4 (GND: e5) on the extension board.2. Adjust 1RV201 so that TP205 signal level becomes

“A”.

3. Connect the oscilloscope to TP206, and check that thesignal level is 1.0 ±0.1 mV p-p.

4-11-2. MIC2 Level Adjustment

Adjustment category: CMeasuring instruments: Oscilloscope, Audio generatorExtended board: AU-300 boardPreparation:. Remove the TR-133 board, and extend the AU-300

board.. S202/AU-300 board → “0 dB”Measurement point: Follow the steps below.

Note: TP203 (GND: E1) andTP204 (GND: E1)/AU-300board

Adjustment point: 1RV200/AU-300 board

Adjustment procedure:1. Input 1 kHz/200 mV p-p sine wave from the audio

generator to a4 (GND: a5) on the extension board.2. Adjust 1RV200 so that TP203 signal level becomes

“A”.

3. Connect the oscilloscope to TP204, and check that thesignal level is 1.0 ±0.1 mV p-p.

A

CN902

S1

S2

S3

S4

S200

S202

S203

S204

S205

S206

S207

TP200

TP202

TP203

TP204

TP205

TP206

TP207

TP208

TP209

TP210

E1

E2

E3

AB C D E F G H J K

1

2

3

4

5

RV202

RV201

RV200

RV204

RV203

RV102

RV101

AU-300 BOARD (SIDE A)

A

Page 95: Service Manual for Ccu Tx50 and TX 750p

CCU-TX50/V1/JE

The material contained in this manual consists ofinformation that is the property of Sony Corporation.Sony Corporation expressly prohibits the duplication ofany portion of this manual or the use thereof for anypurpose other than the operation or maintenance of theequipment described in this manual without the expresswritten permission of Sony Corporation.

Le matériel contenu dans ce manuel consiste eninformations qui sont la propriété de Sony Corporation.Sony Corporation interdit formellement la copie dequelque partie que ce soit de ce manuel ou son emploipour tout autre but que des opérations ou entretiens del’équipement à moins d’une permission écrite de SonyCorporation.

Das in dieser Anleitung enthaltene Material besteht ausInformationen, die Eigentum der Sony Corporation sind.Die Sony Corporation untersagt ausdrücklich dieVervielfältigung jeglicher Teile dieser Anleitung oder denGebrauch derselben für irgendeinen anderen Zweck alsdie Bedienung oder Wartung der in dieser Anleitungbeschriebenen Ausrüstung ohne ausdrücklicheschriftliche Erlaubnis der Sony Corporation.

SAFETY CHECK-OUT

After correcting the original service problem,perform the following safety checks beforereleasing the set to the customer :

Check the metal trim, “metallized” knobs, screws,and all other exposed metal parts for ACleakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part toearth ground and from all exposed metal parts toany exposed metal part having a return tochassis, must not exceed 3.5 mA. Leakagecurrent can be measured by any one of threemethods.

1. A commercial leakage tester, such as theSimpson 229 or RCA WT-540A. Follow themanufacturers’ instructions to use theseinstruments.

2. A battery-operated AC milliammeter. TheData Precision 245 digital multimeter issuitable for this job.

3. Measuring the voltage drop across a resistorby means of a VOM or battery-operated ACvoltmeter. The “limit” indication is 5.25 V, soanalog meters must have an accurate low-voltage scale. The Simpson 250 and SanwaSH-63Trd are examples of a passive VOMthat is suitable. Nearly all battery operateddigital multimeters that have a 20 V AC rangeare suitable. (See Fig. A)

To Exposed MetalParts on Set

Fig A. Using an AC voltmeter to check AC leakage.

ACvoltmeter(5.25V)

Earth Ground

0.15 µF 1.5 kZ

Page 96: Service Manual for Ccu Tx50 and TX 750p

Printed in Japan

Sony Corporation 2005. 2 08

B&P Company ©2005

CCU-TX50 (J, UC)

CCU-TX50P (CE) J, E

9-968-091-01