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Page 1: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

h

ServiceManual

Page 2: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)
Page 3: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual 1045049

Copyright © 1998-2007 Respironics. All rights reserved.

The BiPAP Vision Ventilatory Support System is the subject of U.S. patents #5148802,#5239995, #5313937, #5433193, and other pending U.S. and foreign patents. BiPAP is a regis-tered trademark of Respironics.

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BiPAP Vision Service Manual1045049

Limited WarrantyRespironics warrants that the BiPAP® VisionTM Ventilatory Support System (BiPAP Vision) shall be free from defectsof workmanship and materials and will perform in accordance with the product specifications for a period of one yearfrom the date of sale by Respironics. If the product fails to perform in accordance with the product specifications,Respironics will repair or replace—at its option—the defective material or part. Respironics will pay customaryfreight charges from Respironics to the dealer location only. This warranty does not cover damage caused byaccident, misuse, abuse, alteration, and other defects not related to materials or workmanship.

Respironics disclaims all liability for economic loss, loss of profits, overhead or consequential damages which maybe claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation ofincidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including anywarranty of merchantability or fitness for the particular purpose, is limited to one year. Some states do not allowlimitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty givesyou specific legal rights, and you may also have other rights which vary from state to state.

The warranty for repairs is 90 days for labor and one year on the part(s) that was replaced.

To exercise your right under this warranty, contact your local authorized Respironics dealer or contact Respironicsat:

Visit Respironics Home Page on the World Wide Web at:

http://www.respironics.com

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Table of ContentsChapter 1: Introduction .......................................................................................1-1

1.1 BiPAP Vision Ventilatory Support System Overview .............................................. 1-21.2 Service Notice ................................................................................................................. 1-31.3 Technical Support .......................................................................................................... 1-3

Chapter 2: Warnings, Cautions, and Notes ....................................................2-12.1 Warnings .......................................................................................................................... 2-22.2 Cautions ........................................................................................................................... 2-32.3 Notes ................................................................................................................................ 2-4

Chapter 3: Description and Theory of Operation ........................................3-13.1 BiPAP Vision System ..................................................................................................... 3-23.2 Power Supply Subsystem (PSS) ................................................................................... 3-63.3 Main Control (MC) ........................................................................................................ 3-83.4 Pressure Control (PC) .................................................................................................... 3-93.5 Display Control (DC) ................................................................................................... 3-113.6 Airflow Module (AFM) ............................................................................................... 3-143.7 Oxygen Module (OM) ................................................................................................. 3-163.8 Description of Ventilator Modes ................................................................................ 3-173.9 Nurse Call / Remote Alarm ....................................................................................... 3-193.10 Patient Disconnect Alarm Description ...................................................................... 3-21

Chapter 4: Specifications and Control Ranges ..............................................4-14.1 Specifications .................................................................................................................. 4-24.2 Control Ranges and Increments ................................................................................... 4-5

Chapter 5: Routine Maintenance ......................................................................5-15.1 Cleaning ........................................................................................................................... 5-25.2 Replacing the Inlet Filter ............................................................................................... 5-35.3 Cleaning / Replacing the Nylon Mesh Inlet Filter ................................................... 5-45.4 Replacing the Oxygen Regulator Filter ...................................................................... 5-65.5 Changing the System Fuses .......................................................................................... 5-85.6 Voltage and Fuse Selection ......................................................................................... 5-105.7 Power Cord Inspection ................................................................................................ 5-105.8 Internal Alarm Battery ................................................................................................. 5-115.9 Preventive Maintenance Schedule ............................................................................ 5-14

Chapter 6: Troubleshooting ................................................................................6-16.1 Overview ......................................................................................................................... 6-26.2 Description of System Alarms ...................................................................................... 6-56.3 Alarm Indicators ............................................................................................................ 6-76.4 Troubleshooting ............................................................................................................. 6-86.5 Error Codes ................................................................................................................... 6-126.6 Vent Inop Errors ........................................................................................................... 6-14

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Chapter 7: Repair and Replacement ................................................................7-17.1 Contact Information ....................................................................................................... 7-27.2 Exploded View ............................................................................................................... 7-37.3 BiPAP Vision Repair Kits ............................................................................................. 7-57.4 Mobile Stand II & III Repair Parts .............................................................................. 7-107.5 Replacement Identification Photos ........................................................................... 7-11

7.6 Touch Pad Replacement Instructions ........................................................................ 7-59Chapter 8: Testing and Calibration ..................................................................8-1

8.1 Overview ........................................................................................................................... 8-28.2 Recommended Testing after Part(s) Replacement .................................................... 8-38.3 Exhalation Port Test ....................................................................................................... 8-58.4 Total Operating Hours Transfer Procedure ............................................................... 8-88.5 Blower / Valve Calibration Procedure ..................................................................... 8-108.6 Performance Verification ............................................................................................. 8-128.7 Run-In Cycle Procedure .............................................................................................. 8-168.8 System Final Test .......................................................................................................... 8-188.9 PC/Laptop Set-up Procedure .................................................................................... 8-378.10 Test Cable Usage Definitions ..................................................................................... 8-408.11 Oxygen Flow Module Test ......................................................................................... 8-41

Chapter 9: Option Instructions ..........................................................................9-19.1 PAV/T Mode Installation or EPROM Upgrade ........................................................ 9-2

9.2 Oxygen Baffle Installation Instructions ....................................................................... 9-6Chapter 10: Summary of Upgrades for Repairs of Vision units with Serial Numbers 100500 to 106000......................................................... 10-1 10.1 Summary of upgrades for repairs of Vision units w/ serial numbers

100500 to 106000 ........................................................................................................... 10-2 10.2 Repair Kits No Longer Manufactured ..................................................................... 10-5 10.3 Installation/Upgrade Instructions for Repair Parts ............................................... 10-6Appendix A: Tools and Equipment ................................................................ A-1

A.1 Service Tools and Supplies .......................................................................................... A-2A.2 Acceptable Test Equipment ......................................................................................... A-3A.3 TSI, Inc. Certifier Test System .................................................................................. A-6

Appendix B: Schematics .................................................................................... B-1B.1 Schematic Statement .................................................................................................... B-2B.2 Main Control (MC) ...................................................................................................... B-3B.3 Display Control (DC) .................................................................................................. B-9B.4 Pressure Control (PC) ................................................................................................ B-20B.5 Air Flow Module (AFM) ............................................................................................ B-25B.6 Oxygen Module (OM) ................................................................................................ B-26B.7 Power Supply ............................................................................................................. B-27

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BiPAP Vision Service Manual

Chapter 1: Introduction 1-1

Chp. 1

1045049

Chapter 1: Introduction

1.1 BiPAP Vision Ventilatory Support System Overview .......... 1-2

1.2 Service Notice .............................................................................. 1-3

1.3 Technical Support ....................................................................... 1-3

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BiPAP Vision Service Manual

Chapter 1: Introduction1-2

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Chapter 1: Introduction

1.1 BiPAP® Vision™ Ventilatory Support System OverviewThe BiPAP Vision Ventilatory Support System (BiPAP Vision), shown in Figure 1-1, is a microprocessor-con-trolled, positive pressure ventilatory assist system. The BiPAP Vision incorporates a user interface with multi-function keys, real time graphic displays, and integral patient and system alarms.

The BiPAP Vision features a centrifugal blower to generate airflow, as well as hardware and software platformsthat can be upgraded with an oxygen module and additional patient alarms. The system operates in the Con-tinuous Positive Airway Pressure (CPAP), Pressure Support (S/T), and optional Proportional Assist Ventila-tion/Timed (PAV/T) modes.

The BiPAP Vision contains a variety of integrated safety and self-diagnostic features. All system functions arechecked at start-up and during operation. Errors are reported by visual and/or audible indicators.

Pressure regulation is achieved by monitoring proximal airway pressure and adjusting flows accordingly toensure that the proximal pressure equals the set pressure.

MODE: S/T MONITORING

IPAP

15cm H

2O

cm H2O

EPAP

6

Rate

Options

12BPM

%O2

55%

VT 1000 ml

PIP 15 cm H2O

MinVent 14 L/min

PS = 9 cm H2O

P (cm H2O)

Vol (ml)

Flow (L/min)

Figure 1-1 The BiPAP Vision Ventilator

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BiPAP Vision Service Manual

Chapter 1: Introduction 1-3

Chp. 1

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1.2 Service NoticeThis service manual was prepared by Respironics primarily for use by qualified techniciansrequired to service the BiPAP Vision.

1.3 Technical SupportRespironics is committed to customer satisfaction, and may be contacted with any questions or for technicalsupport at the following numbers:

U.S. and Canada

Phone: 1-800-345-6443Fax: 1-800-866-0245

International

Phone: 1-724-387-4000Fax: 1-724-387-5012

E-Mail [email protected]

Visit Respironics Home Page on the World Wide Web at:http://www.respironics.com

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BiPAP Vision Service Manual

Chapter 2: Warnings, Cautions, and Notes 2-1

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Chapter 2: Warnings, Cautions, andNotes

2.1 Warnings ........................................................................................ 2-2

2.2 Cautions ......................................................................................... 2-3

2.3 Notes .............................................................................................. 2-4

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Chapter 2: Warnings, Cautions, and Notes2-2

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Chapter 2: Warnings, Cautions, and Notes

WARNING: Indicates the possibility of injury.

CAUTION: Indicates the possibility of damage to the device.

NOTE: Places emphasis on an operating or procedural characteristic.

2.1 WARNINGS

2.1.1 Safety

• Do not use the BiPAP Vision in the presence of a flammable anesthetic mixture withair, oxygen, or nitrous oxide.

• Oxygen supports combustion. Do not use oxygen while smoking or in the presence ofan open flame.

• When using the optional oxygen module, the BiPAP Vision does not provide an oxygensensor to monitor oxygen concentrations delivered to the patient circuit. Therefore, theuse of oxygen with the BiPAP Vision should be monitored through oximetry.

NOTE: Refer to the Clinical Manual for guidelines on Applications and Operation.

2.1.2 Operational

• If the “Ventilator Inoperable” indicator illuminates, refer to Chapter 6 of this manual fortroubleshooting guidelines.

• Never attach oxygen tubing or any positive pressure source to the pressure port on thefront panel of the BiPAP Vision.

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BiPAP Vision Service Manual

Chapter 2: Warnings, Cautions, and Notes 2-3

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2.1.3 Service

CAUTION: Electronic components used in this device are subject to damage from staticelectricity. Repairs made to this device must be performed only in an antistatic,ESD-protected environment.

• Do not attempt to make connection to the diagnostic RS232 connector on the back panel ofthe BiPAP Vision to obtain repair information while the unit is operating on a patient.

• To assure the safety of the service technician and specified performance of the device,Respironics recommends that only qualified technicians perform repairs to the BiPAPVision. Contact Respironics Technical Service for service training and authorizationinformation.

• High voltages are present inside this device. To avoid electrical shock, disconnect theelectrical supply before attempting any repairs on the device.

• For continued protection against risk of fire, replace fuses with those of the same typeand rating only.

2.1.4 Cleaning

• To avoid electrical shock, unplug the BiPAP Vision unit before cleaning it.

2.2 CAUTIONS

• While cleaning the unit, do not allow any liquid to enter the cabinet or the inlet filter.

• Care should be taken to avoid exposing the BiPAP Vision to operating, storage, andtransport temperatures near the extremes specified in Chapter 4. If exposed to suchtemperatures, allow the unit to cool or warm to room temperature before turning it on.

• The unit must be positioned on its base for proper operation.

• Always use an inlet filter when the BiPAP Vision is in use.

• If using the oxygen module, do not exceed 100 psig oxygen supply pressure.

Warnings (Continued)

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BiPAP Vision Service Manual

Chapter 2: Warnings, Cautions, and Notes2-4

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2.3 NOTES• This device contains a rechargeable nickel-cadmium (NiCAD) battery which is used by

the alarms in the event of a power failure.

• Refer to the BiPAP Vision Clinical Manual for a complete list of operational Warnings,Cautions, and Notes.

Additional WARNINGS, CAUTIONS, and NOTES are located throughout this manual.

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation 3-1

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Chapter 3: Description and Theory ofOperation

3.1 BiPAP Vision Ventilatory Support System ............................... 3-2

3.2 Power Supply Subsystem (PSS) ................................................ 3-6

3.3 Main Control (MC)...................................................................... 3-8

3.4 Pressure Control (PC) ................................................................. 3-9

3.5 Display Control (DC) ................................................................ 3-11

3.6 Airflow Module (AFM) ............................................................ 3-14

3.7 Oxygen Module (OM) .............................................................. 3-16

3.8 Description of Ventilator Modes ............................................. 3-17

3.9 Nurse Call / Remote Alarm .................................................... 3-19

3.10 Patient Disconnect Alarm ........................................................ 3-21

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation3-2

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Chapter 3: Description and Theory of Operation

3.1 BiPAP Vision Ventilatory Support SystemThe BiPAP Vision is a microprocessor-controlled, positive pressure ventilatory assist system. Thesystem’s integral air intake filter draws in ambient air which is then pressurized by the system’s centrifu-gal blower assembly. The In-Line Flow Restrictor (ILFR) valve and Pressure Regulation Valve (PRV),which are both located in the blower discharge airway, regulate total flow and pressure at the blowerdischarge system. An oxygen module can be installed to add a controlled source of supplemental oxygen,up to 100%, to the patient.

The Pressure Control (PC) board continuously monitors the readings from the Airflow Module (AFM) oftotal gas flow, temperature, generated pressure, and patient circuit pressure to ensure prescribed therapyto the patient. The PC board transmits process data to the Main Control (MC) board which then providesoverall control of the BiPAP Vision, including conveying instructions to the PC board regarding requiredvalve stem position and blower speed.

The unique design and operation of the ventilator makes it especially suited for mask applications.Designed with the BiPAP Auto-Trak SensitivityTM feature that automatically adjusts to changing circuitconditions, the ventilator is capable of ensuring optimum patient-ventilator synchronicity despite changesin breathing patterns and circuit leaks. (Refer to the BiPAP Vision Clinical Manual.)

A liquid crystal display (LCD) screen is mounted on the front enclosure of the BiPAP Vision. The LCDand the Display Control (DC) board provide the primary user interface with the ventilator, including thevisual presentation of data, control features, and visual and audible presentation of alarm conditions. Theuser interacts with the ventilator through the touch pad and rotation of the rotary encoder while observ-ing the results of this input on the display. The information provided on the display varies depending onthe state of the ventilator and / or the operations being performed.

The BiPAP Vision incorporates a number of safety features and self-diagnostic systems. System internalfunctions are checked automatically at start-up, and periodically throughout normal operation. Anaudible and visual alarm announces failures of principal subsystems. Integrated patient alarms are alsoprovided and are announced on a visual message display area as well as with an audible tone.

The following sections of this chapter describe in more detail the major subsystems and components thatmake up the BiPAP Vision and its basic theory of operation.

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation 3-3

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Function

PSS The Power Supply Subsystem (PSS) provides DC power to the BiPAP Visionfrom an AC source.

MC The Main Control (MC) board or Main Control Subsystem (MCS) performs all control,or data acquisition, and calculations required for the user-selected parameters. In addition,MCS the MC performs the start-up test and reports all errors.

PC The Pressure Control (PC) board or Pressure Airflow Subsystem (PAS) controls the bloweror and valves to generate and regulate the system pressure. The PAS senses the outletPAS pressure and the patient pressure and regulates the outlet pressure to the patient circuit.

DC Through the touch pad, the Display Control (DC) board or Display/Controlor Subsystem (D/CS) evaluates user inputs and passes valid parameters to the MC. The DCD/CS receives display data from the MC. The DC also has its own internal functions; the

results of which are reported to the MC.

AFM The Airflow Module (AFM), including the mass airflow sensor in the airstream,provides an airflow measurement interface to the PC, allowing the PC tomeasure total flow, temperature, and system pressure.

ILFR The In-Line Flow Restrictor (ILFR) valve assembly regulates the total flowfrom the blower discharge.

PRV The Pressure Regulation Valve (PRV) assembly is opened during exhalation toallow the patient flow to be exhausted.

OM The Oxygen Module (OM) subassembly regulates and proportions the oxygen releasedinto the air from the blower according to the oxygen concentration level set on theparameters screen.

BiPAP Vision Ventilatory Support System (Continued)

Subsystem

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation3-4

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation 3-5

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Pneu

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation3-6

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3.2 Power Supply Subsystem (PSS)The PSS supplies the Main Control (MC), Pressure Control (PC), and the Display Control (DC) with theproper DC supply voltage. Safety features designed into the circuitry include an overvoltage disconnect,low voltage supply detect, and line loss detect. Other features include “power-on” indicator voltage,circulation fan power, and an On/Off switch connection.

Figure 3-2 PSS Block Diagram

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Chapter 3: Description and Theory of Operation 3-7

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3.2.1 Input Range

The BiPAP Vision can operate with an AC input of 100, 120, 230, or 240 VAC (±10%) depending on themodel.

3.2.2 DC Supply

The output DC supply is fused at 30 amps and delivers between 20.6 VDC and 35 VDC with a maximumripple of 1 vpp (peak-to-peak voltage) to the MC, PC, and DC.

3.2.3 Overvoltage Disconnect

The overvoltage disconnect is used to remove the DC supply output when it exceeds 36 VDC and recon-nects it when the level returns to an acceptable value.

3.2.4 AC Fail

The MC module monitors the level of DC supply voltage and the AC voltage output from the transformersupply winding to determine if an AC fail condition exists.

Low DC supply detect – If the DC supply voltage drops to 19.38 VDC or lower (nominal), an AC failcondition will be triggered.

Line loss detect – The AC voltage output from the transformer supply winding is monitored for a loss-of-cycle condition. Both legs of the winding are input to the monitoring circuitry. Whenever AC is lost, theAC fail signal is activated.

3.2.5 Outputs

The PSS module also includes the following:

a. Front panel “power-on” indicator voltage (J5)

b. Circulation fan power (J4)

c. On / Off switch (part of J2)

d. Circulation fan current sense information to (J12) on the PC subsystem.

Power Supply Subsystem (PSS) (Continued)

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BiPAP Vision Service Manual

Chapter 3: Description and Theory of Operation3-8

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3.3 Main Control Subsystem (MC)The MC is microcontroller-based and provides overall system control and supervision by monitoring theactivity of all the other system modules and providing commands to these modules based on user andsystem input. The MC also acts as the bus controller for all subsystem communications using theIntermodule Communications Bus (ICB).

Figure 3-3MC Block Diagram

* For S/N units >106K

Nurse Call /Remote Alarm * J5

J6

4

DCS RX / TX

PAS RX / TX

*

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Chapter 3: Description and Theory of Operation 3-9

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3.4 Pressure Control Subsystem (PC)The PC functions through a microcontroller to:

a. Communicate with the Main Controller Subsystem (MC)

b. Communicate to a terminal / PC for diagnostics

c. Acquire sensor data through an Analog-to-Digital Converters (ADC, A / D)

d. Control valves and the blower motor through a Digital-to-Analog Converter (DAC)

e. Respond to or invoke an error signal

Figure 3-4 PC Block Diagram

* For Units Serial Number <106K

PC

J15*or *

*

**

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Chapter 3: Description and Theory of Operation3-10

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3.4.1 Microcontroller Interface

Programmable Array Logic (PAL) memory device decodes the chip selects in such a way that the pro-gram code is retrieved from the EEPROM and data is retrieved from the RAM. An additional PALprovides the interface for the Intermodule Communications Bus (ICB). The microprocessor monitors:oxygen and gas temperatures; Airflow Module (AFM) and Oxygen Module (OM) detection; In-Line FlowRestrictor (ILFR), Pressure Regulation Valve (PRV), and oxygen valve DAC control voltage; blower DACcontrol voltage; and power supply and reference voltages.

3.4.2 Blower Motor Drive

The complete motor controller includes closed loop speed control via analog circuitry. When the desiredspeed and actual speed are known by the processor, the speed is adjusted by increasing or decreasing theDAC converter output to achieve proper pressure and flow.

3.4.3 Pressure Regulation Valve (PRV) and In-Line Flow Restrictor(ILFR) Drives

The valve drives have closed loop control via the microprocessor. The microprocessor reads sevenpressure, flow, and temperature sensors through the PC hardware, and receives prescription parametersfrom the MC. The microprocessor then adjusts analog DAC voltages to control the PRV and ILFR valvesas required to meet the prescription.

3.4.4 Pressure Sensors

The PC module has two dual pressure sensors (MT1 and MT2) and a single sensor (MT3). They measurepatient pressure, unit outlet pressure, and barometric pressure. These sensors are subject to calibrationwith their calculated slope and intercept values stored in the on-board EEPROM. MT3 is a backup outletpressure sensor that provides a redundant check of the primary outlet sensor located on the AFM.

NOTE: Calibration is factory programmed and field adjustment is not required.

3.4.5 Error Line Control (ELC) Circuit

The ELC circuit is designed to simply detect a failure from, or signal a failure to, the MC and DisplayControl (DC) modules. If the ELC line activates, only a power On / Off of the ventilator can clear thislatched circuit state.

3.4.6 Diagnostics Connector

The diagnostic connector (J3) interfaces with the microprocessor to view PC functions and system errorson units from serial number 100500 to 105999, unless upgraded. For units greater than this, the diagnos-tic connector is on the rear of the unit.

Pressure Control Subsystem (PC) (Continued)

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Chapter 3: Description and Theory of Operation 3-11

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3.5 Display Control Subsystem (DC)The DC provides a means of displaying the operating mode, measured and calculated operating param-eters, parameter setpoints, alarm limits, real-time graphics, and general status information. The DC alsoprovides the necessary user interface controls to modify the operating mode, parameter set points, alarmlimits, and graphical scales; and to reset or silence the audible alarm, and freeze or unfreeze graphics.The displays and controls are described in more detail in the following subsections.

Figure 3-5 DC Block Diagram

* For Units Serial Number < 106K

or

or

*

*

*

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Chapter 3: Description and Theory of Operation3-12

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3.5.1 DC/DC Converter

The DC/DC converter reduces the +24 VDC bulk supply to a +5 VDC logic level. (S/N <106K)

3.5.2 Display Backlight and Contrast Adjustment

A serial 8-bit D/A converter provides two, 0 to +5 VDC which originate in the MCU for these controls.

3.5.3 Display Voltage DC/DC Converter

This adjustable negative voltage converter reduces the level of bulk supply voltage needed to operate theLiquid Crystal Display (LCD) contrast control.

3.5.4 Cold Cathode Fluorescent Tube (CCFT) Inverter

The DC design has a DC to AC inverter that typically provides 390 VAC to the fluorescent tube in thedisplay through (J2). The current varies to adjust the brightness of the fluorescent tube.

3.5.5 Reference Voltage Checks

This circuit compares reference voltages to determine if they are at the appropriate level.

3.5.6 Power Failure Alarm Battery Enable

This control detects a power failure from the DC supply.

3.5.7 Alarm Battery Voltage Cutout/Check

The battery voltage cutout /check monitors the battery voltage level and cuts it out if it drops to a level ofapproximately 3VDC.

3.5.8 Backup Battery/Charger

The DC contains a 3.6 V nickel cadmium rechargeable battery that operates the audible and visual alarmindicators for at least 20 minutes, when fully charged, when the Error Line Control (ELC) is active, andthe DC supply has been removed. The battery output is compared to a reference voltage and the batteryis recharged as required through a charging circuit. If necessary, refer to page 5-12 to recharge thebattery.

3.5.9 Check Ventilator Light Emitting Diode (LED) Enable CurrentCheck

An internal test is performed to verify that the Check Ventilator LED current is acceptable.

3.5.10 Vent Inop LED Current Check

An internal test is performed to verify the Ventilator Inoperative LED current is acceptable.

3.5.11 Error Line Control (ELC) Circuits

The DC contains redundant error signaling circuitry to communicate error conditions among the sub-systems. The circuitry’s redundant and diverse nature minimizes the chance of communication failures.

Display Control (DC) (Continued)

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3.5.12 Error LED

The error LED indicates that an error condition was detected, and it illuminates to make unit diagnosiseasier.

3.5.13 Diagnostic Interface

The diagnostic connector interface (J5) interfaces with the MCU to provide a means for the DC to down-load diagnostic data to a terminal or PC.

3.5.14 EEPROM

A serial EEPROM stores the setpoints for the backlighting and contrast and also for the appropriatediagnostic data.

3.5.15 LCD Controller

The DC circuit contains an LCD controller that interfaces with the display.

3.5.16 Debouncing / Keypad Matrix

The matrix keys are debounced and then the microprocessor scans the matrix to determine what key wasdepressed.

3.5.17 Rotary Encoder Control

The rotary encoder control circuit detects relative position, direction, and speed of the rotary encoder, allwithin one detent of movement.

3.5.18 Audible Alarm Activation

The audible alarm is activated by either an input from the ELC, the power fail circuitry, or the test alarmsignal from the MCU. It will also occur when the wrong key has been depressed, an adjustable parameterhas reached its limit, or the error signal has been activated.

3.5.19 Audible Alarm Current Check

An internal test is performed to verify the audible alarm current is acceptable.

3.5.20 “Power-on“ in Safe State

The DC contains circuitry that causes the hardware to “power-on” in a safe state; which is when thebacklight is off, the display is off, and the Intermodule Communications Bus (ICB) is terminated. Whenthe MCU determines that no Vent Inop error exists, it lets the unit resume operation under normaloperating conditions.

3.5.21 Watchdog and Low Voltage Reset

The watchdog function has to be periodically reset by the microprocessor if a time-out period has beenexceeded. This function is designed to reset the processor if the software gets lost. When a low logic levelis detected, the ELC will be activated resulting in a system shutdown.

Display / Control Subsystem (D / CS) (Continued)

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3.6 Airflow Module (AFM)The AFM is a submodule of the Pressure Control (PC). The AFM receives power from the PC and pro-vides the following analog signals to the PAS:

a. Gas flow indication

b. Pressure indication

c. Temperature indication

To provide indications accurate enough for system requirements, the AFM must be calibrated. Calibra-tion data is stored in a nonvolatile memory that is part of the AFM. The flow, pressure, and temperatureindications are for the ventilator gas stream flowing through a “flow body” attached to the AFM circuitboard.

3.6.1 Flow Body

The flow body, with laminar flow element, is added to the ventilator gas stream, creating a small pressuredifferential to short a fraction of the flow through the AFM sensor. Inlet, outlet, and pressure ports arepart of the flow body for tubing attachment to the AFM electronic sensors. Also, a hole is molded into theflow body to position the temperature sensor. The body has molded feet for attaching it to the AFMcircuit board assembly.

Figure 3-6 AFM Block Diagram

And/Or Oxygen Supply

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3.6.2 Analog Reference

The PC provides the AFM with power in the form of +12 VDC, –12 VDC, analog ground, +5 VDC, anddigital ground. An analog voltage reference supply is derived from the +12 VDC to power the pressureand flow sensors so their bridge outputs can be factory calibrated.

3.6.3 Flow Indication

Total gas flow indication is provided by MT1. It is then amplified by an instrumentation amplifier, low-pass filtered, and sent to the PC board for conversion.

3.6.4 Pressure Indication

MT2, a precision compensated pressure sensor, provides unit outlet pressure indication. The sensor isfollowed by a low-pass filter and a differential amplifier, and then sent to the PC board for conversion.

3.6.5 Temperature Measurement

The temperature is measured using a sensor inserted into a molded hole in the flow body. The BiPAPVision requires temperature indication to correct air density and detect an undesirable temperature rise inthe patient circuit.

3.6.6 Calibration

A data acquisition system, operating on a personal computer, is the control platform for AFM calibrationof temperature, pressure, and flow. Correction factors are derived and stored in the AFM module in anEEPROM, with calibration accomplished by balancing the flow transducer bridge with an EEPOT. ThePAS uses temperature, pressure, and flow to correct for actual operating conditions. Once calibrated, theAFM is interchangeable with other AFM assemblies.

NOTE: Calibration is factory programmed only.

3.6.7 Module Detection

The PC must know the AFM is connected, since it is required for normal operation of the ventilator. Anextra line pulls a PC microcontroller line near zero volts. If the line is above two volts, the AFM is notconnected, and the PC will transition to the error state.

Airflow Module (AFM) (Continued)

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Figure 3-7OM Block Diagram

PC

3.7 Oxygen Module (OM)The OM is an optional submodule of the Pressure Control (PC). It receives power from the PC andprovides an analog signal to the PC for oxygen flow indication. To provide indications accurate enoughfor system requirements, the OM must be calibrated. Calibration data is stored in a nonvolatile memorythat is part of the OM. The flow indication is for the ventilator pure oxygen stream flowing through a flowbody attached to the OM circuit board.

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3.8 Description of Ventilator ModesThe BiPAP Vision comes standard with two operating modes: Continuous Positive Airway Pressure(CPAP) and Spontaneous/Timed (S/T). A third, optional, Proportional Assist Ventilation/Timed (PAV/T) is also available.

3.8.1 Continuous Positive Airway Pressure (CPAP)

CPAP provides a constant pressure level delivered over the complete range of the patient’s spontaneousbreathing cycle. Pressure is controlled and maintained. Flow is available to meet changing patientdemands and automatically compensate for leaks. The mode delivers the prescribed level of pressurethat has been set with the CPAP control (Range: 4 to 20 cm H2O).

3.8.2 Spontaneous/Timed (S/T)

The S/T mode provides either pressure support during spontaneous breaths or time-triggered, pressure-limited, time-cycled machine breaths.

Spontaneous Breaths

Two pressure levels are set: an EPAP level (range 4 to 20 cm H2O) to establish a baseline pressure and anIPAP level (range 4 to 40 cm H2O) that determines the amount of pressure support delivered with eachbreath (PS = IPAP– EPAP). During the inspiratory phase, the BiPAP Vision responds as necessary tosatisfy the patient’s flow requirements while maintaining the preset IPAP pressure. Under these condi-tions, the patient is active in determining inspiratory time and tidal volume. The delivered tidal volumewill be dependent upon the pressure differential between the IPAP and EPAP levels, patient effort, andthe combined resistance and compliance of the circuit and the patient. If the patient does not activelyparticipate, the BiPAP Vision responds appropriately.

Timed Breaths

The S/T mode can also provide a time-triggered, pressure-limited, time-cycled machine breath, when thespontaneous respiratory rate drops below the Rate control setting. If the ventilator does not detect aspontaneous trigger within the interval determined by the Rate control setting, it will activate a time-triggered machine breath and deliver the IPAP level. Machine breaths are not synchronized with patienteffort, and once triggered to IPAP, the balance of the cycle is determined by the Timed Insp. Controlsetting. A maximum Timed Inspiratory setting of 3.0 seconds can be set, as long as the I:E Ratio does notexceed 1:1, as determined by the Rate setting. For example, see Figure 3-12. If the Rate control is set at 10BPM, the total respiratory cycle is six seconds. If a spontaneous trigger occurs before the six-second cycletime has elapsed, a spontaneously-triggered, pressure support breath occurs, a timed trigger will notoccur, and the timer is reset for a new six second interval. If a six second interval passes without aspontaneous trigger, a timed trigger will be initiated and IPAP will be delivered for the duration of timeset by the Timed Inspiration setting.

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Figure 3-12Timed Breath Example

Description of Ventilator Modes (Continued)

3.8.3 Proportional Assist Ventilation / Timed Mode (PAV/T)

For a detailed description of functioning of the Proportional Assist Ventilation/Timed (PAV/T) Mode,refer to the appropriate BiPAP Vision Clinical manual. This mode utilizes the design features of S/Tmode and is a software enhancement only.

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3.9 Nurse Call/Remote Alarm Feature Operation (for s/n unitsgreater than 106000 only)

The unit will activate a remote signal for system shutdowns, patient alarms, and Loss of AC Power condi-tions which inhibit therapy. Note that a Check Vent condition does not activate the nurse call signal. Thenurse call signal can be silenced via the Alarm Silence key for the same amount of time that the audiblealarm on the Vision is silenced (two minutes). The signal can also be cleared by selection of the AlarmReset key. The nurse call signal will automatically terminate when a patient alarm self-cancels.

The Nurse Call/Remote Alarm feature is meant to be a backup with the main Vision alarm system beingthe primary alarm/alert mechanism.

The Nurse Call or Remote Alarm signal is generated on the MC board and then can be connected to ahospital nursing station. This signal is opto-isolated and used to switch a relay to provide open or closedcontacts to the remote station circuit. The arrangement of the two jumpers (JP1 and JP2) on the MC deter-mine the output configuration that is utilized by a common connector on the rear panel of the Vision.

The Nurse Call Adapter (RI P/N 1014280) along with the Nurse Call Cable (RI P/N 1003742) can be usedto connect the Vision to a Nurse Call station.

The jumper configuration on the MC circuit board can be selected to meet requirements according to thefollowing table. Refer to the photo for jumper location.

Option JP1 JP2 No Alarm Output Alarm Option System Requiring1 2,3 2,3 51.1K Open Respironics Remote Alarm2 2,3 1,2 Closed Open Central Alarm System3 1,2 1,2 Open Closed Central Alarm System

NOTE: Option 2 is the original factory set configuration for S/N 106001 to 106368.Option 3 is the original factory set configuration for S/N 106369 and greater.

JP 2

JP1

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Nurse Call / Remote Alarm (Continued)

Details of option selections:

Option 1:

For use with Respironics Remote Alarm ( RI p/n 34003, or equivalent).

Option 2:

For use with alarm systems requiring NORMALLY OPEN contacts for an “alarm” condition and CLOSED contactsfor a “no alarm” condition.

Option 3:

For use with alarm systems requiring NORMALLY CLOSED contacts for an “alarm” condition and OPEN contactsfor a “no alarm” condition.

Caution: The Vision Nurse Call/Remote Alarm port shall be connected to nurse call systems that meet the relevant local safety standards. Secondly, the nurse call port shall be connected to a low voltage circuit (less or equal to 42.4V peak ac or 50V dc). The leakage currents from the low voltage circuit shall not cause the Vision leakage currents to exceed acceptable levels. Lastly, the rated output current of the low voltage circuit shall not exceed 1A.

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3.10 BiPAP Vision Patient Disconnect Alarm Description ofOperation

The patient disconnect alarm (“Disconnect”) is based on the flow limit control algorithm in the Vision. The mitiga-tion for the Disconnect alarm is to put the unit into flow limit control. This same action is done when the user selectsthe Standby key.

3.10.1 Detection

The unit determines that a patient is not connected to the circuit anymore based on flow for the given pressure. Thisis implemented via a look-up table, with a flow entry for every generated pressure. The range of flows is 95 to 180LPM, with 180 LPM being the low limit for any pressure above 9 cmH2O. If the unit detects flow greater than thethreshold at any given pressure for more than 10 seconds (3 seconds in for software earlier than 13.2), the unit putsitself into the Flow Limit Control state. In this state, the unit attempts to limit the flow coming out of the mask inorder to make putting the mask back on the patient easier and more comfortable for the patient.

Also, for safety concerns, the oxygen valve closes to discontinue oxygen delivery during this condition.

When the Standby key is selected by the user, the unit automatically enters the FLC state, regardless of the flow atthe time the Standby key is selected.

In order to limit the flow, the unit drops the pressure to 4 cmH2O. The algorithm was enhanced to work with the FullFace Mask a while ago. The Full Face Mask has a flap that will close the patient circuit and open the mask toatmosphere upon loss of flow and pressure. This flap must be kept in a position during FLC so that the patientcircuit is not occluded. This allows the unit to detect when the patient is reconnected. The enhancement to thealgorithm consists of the pressure being slowly increased to keep the flow at 160-170 LPM. The pressure level islimited to 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), regardless of how muchflow is being generated. Therefore, the unit will either output 160-170 LPM at some pressure or will be limited tosome lesser flow at 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher).

3.10.2 Termination

There are two termination stages to FLC. During the first stage, as the pressure is being increased from 4 cmH2O toits maximum of 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), FLC will beautomatically terminated if the unit detects negative flow (i.e., the patient breaths back into the unit). This pressureincrease takes about 10 – 12 seconds for software versions earlier than 13.2, depending on how soon the flow setpoint is reached. There have been two enhancements in software version 13.2 in this area. The first is that thepressure is increased faster (1 cmH2O per 40 ms instead of the previous ¼ cmH2O per 40 ms) to shorten the amountof time in stage one. The second change concerns the flow range processing. In software versions earlier than 13.2,when the pressure is dropped to 4 cmH2O and the flow is greater than the desired flow range (160-170 LPM), theflow limit algorithm attempts to decrement the pressure to get the flow into that desired range. In software version13.2, that was changed to immediately enter stage 2 under that condition.

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Once either the flow set point or the maximum pressure is reached, the unit will automatically terminateFLC for either the detection of negative flow or if flow varies from the current flow by more than 40 LPMin software versions prior to 13.2 and 20 LPM for software version 13.2. For instance, if the 160-170 LPMset point has been reached, the unit will terminate FLC if the flow drops below 120 LPM or goes above210 LPM in older software and 140-190 LPM in the new software.If the flow set point has not been reached, the current flow at 10 cmH2O for software 11.3 and 11.3 (15cmH2O for software 11.3a and higher) is used as the set point. For instance, if only 80 LPM can bereached at 10 cmH2O for software 11.3 and 11.3 (15 cmH2O for software 11.3a and higher), the thresholdsfor automatic termination of FLC will be 40 LPM and 120 LPM in older software and 60-100 LPM in newsoftware.

This allows FLC to be terminated without the patient necessarily breathing back into the machine but bythe simple act of refitting the mask to the patient.

The Standby condition, besides being terminated automatically by the above methods, can also bemanually terminated by reselecting the highlighted Standby soft key on the Monitoring screen.

When FLC is terminated during a “Disconnect” alarm period, the alarm is self-cancelled. That meansthat the audible component of the alarm is silenced but the visual component of the alarm remainsdisplayed on the screen. That can be cleared by selecting the Alarm Reset key.

Note: During FLC, the oxygen parameter setting reduces to 21%, regardless of the setting.

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Chapter 4: Specifications andControl Ranges

4.1 Specifications ............................................................................... 4-2

4.2 Control Ranges and Increments .............................................. 4-5

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Chapter 4: Specifications and Control Ranges

4.1 Specifications

ENVIRONMENTAL:

Temperature ....................................... Operating: 40° F to 104° F (4.4° C to 40° C)Transport / Storage: –4° F to 140°F (–20o C to 60o C)

Humidity ............................................ Storage and Operating: 0 to 95% Relative Humidity

PHYSICAL:

Dimensions ........................................ At the base: 16" (L) × 14 3/8" (W) × 10 5/8" (H)(40.6 cm x 36.5 cm x 27cm)

Weight ................................................ 34 lbs (15.4 kg)

ELECTRICAL:

AC Input Voltage (VAC) ................. 100/120/230/ 240 VACSingle Phase±10%

Fuses ................................................... 100 – 120 VAC ~ T 3.5 A, 5 × 20 mm, Time Lag (×2)(For serial no.’s 100500 and higher –Respironics Reorder # 1000749)

115 VAC ~ T 3.0 A, 250 V, ¼” × 1¼”(For serial no.’s 100499 and lower –Respironics Recorder # 582100)

220 VAC, 230 VAC and 240 VAC ~ T 1.6 A, 250 V, 5 × 20 mm(For all serial no.’s – Respironics Recorder # 1000750)

Power Consumption ........................ 300 VA max.

AC Current ........................................ 3.0 A maximum

AC Frequency .................................... 50/60 Hz

Class ................................................... Protection Against Electrical Shock: Class I

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Specifications (Continued)

Type .................................................... BFDegree of Protection Against Harmful Ingress of Water:Ordinary Equipment, IPX0

ElectromagneticCompatibility ..................................... The BiPAP Vision meets the requirements of IEC 601-1-2

Earth Resistance ................................ Less than 0.10 ohms

Earth Leakage Current ......................Normal Pole, No Earth, L2 ........ Less than 300 µAReverse Pole, No Earth, L2 ........ Less than 300 µAReverse Pole, No Earth, No L2 .. Less than 1000 µANormal Pole, No Earth, No L2 .. Less than 1000 µA

Insulation Resistance ........................ Greater than 2 megaohms

Noise Level ......................................... No specification is given because various test instruments, testprocedures, and unit operating conditions produce varyingresults.

Alarm Sound Level ........................... Between 70 and 85 dBA peak at a distance of 1 meter.

PRESSURE:

Output ................................................. 4 to 40 cm H2O

Dynamic Regulation .......................... ± 2 cm H2O at sinusoidal flow @ ± 100 L/min

Static Regulation ................................ ± 2 cm H2O from –60 to 120 L/min

Elevation .............................................. 0 to 5000 ft above sea level

CONTROL ACCURACY:

Timed Inspiration .............................. ± 0.2 sec of the set point

Rate ...................................................... ± 1 BPM of the set point

Oxygen Concentration ....................... The greater of ± 3% or ±10% of the set point

DISPLAY ACCURACY:

Pressure ............................................... ± 1 cm H2O

Volume ................................................ ± 10% (during stable conditions)

Flow ..................................................... ± 10% (during stable conditions)

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TRIGGER SENSITIVITY:(Refer to BiPAP Vision Clinical Manual Auto-Trak section for more details)

Spontaneous Trigger ......................... Shape TriggerVolume 6 cc above

Spontaneous Cycle ............................ Spontaneous Expiratory Threshold (SET)Shape CycleIPAP maximum of 3.0 secFlow Reversal

OXYGEN MODULE INLET:

Pressure Range .................................. 50 to 100 psig

Inlet Fitting ......................................... DISS male oxygen connector

INTERNAL BATTERIES:

Alarm Battery ..................................... NiCADLocation: D/C3.6 VDC, 110 mAhRechargeable (See Section 5.9.3 for details)(RI P/N 1012819)

Data Retention Battery Type: Lithium CellLocation: MCS+3 VDC, 300 mAhNot Rechargeable(RI P/N 1001988)

Data Retention Battery Type: Lithium Cell(for current MC Board ) Location: MCS

+3 VDC, 300 mAhNot Rechargeable(RI P/N 1006005)

Specifications (Continued)

Vleak

(for original MCS board)

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4.2 Control Ranges and Increments

NOTE: Refer to the applicable BiPAP Vision Clinical Manual for PAV/T information.

4.2.1 Parameters

4.2.2 Alarms (Adjustable)

Alarm Control ControlRange Increments

High Pressure 5 to 50 cm H20 1 cm H20

Low Pressure Disabled to 40 cm H20 1 cm H20

Low Pressure Delay 0 to 60 sec. 1 cm H20

Apnea Disabled; 20 to 40 sec. 4 set points;Disabled, 20, 30, 40 sec.

Low Minute Disabled to 99 L/min. 1 L/min.Ventilation*

High Rate* 4 to 120 BPM 1 BPM

Low Rate* 4 to 120 BPM 1 BPM

*With optional Alarm Module

*With optional Oxygen Module

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4.2.3 Display Ranges & Increments

Control Ranges and Increments (Continued)

PARAMETER DISPLAY DISPLAY RANGE RESOLUTION

IPAP 0 TO 50 CM H2O 1 CM H2O

EPAP 0 TO 50 CM H2O 1 CM H2O

CPAP 0 TO 50 CM H2O 1 CM H2O

RATE 0 TO 150 BPM 1 BPM

EXHALED TIDAL 0 TO 4000 ML 1 ML

VOLUME (VT)

MINUTE VENTILATION 0 TO 99 L /MIN 1 L / MIN

(MIN VENT)

TOTAL LEAK (TOT LEAK) 0 TO 300 L/MIN 1 L / MIN

PATIENT LEAK 0 TO 300 L /MIN 1 L /MIN

(PT. LEAK)

PEAK INSPIRATORY 0 TO 50 CM H2O 1 CM H2O

PRESSURE (PIP)

PERCENT OF PATIENT 0 TO 100% 1%TRIGGERED BREATHS

(PT.TRIG)

TI/TTOT 0 TO 100% 1%

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Chapter 5: Routine Maintenance

5.1 Cleaning the BiPAP Vision ....................................................... 5-2

5.2 Replacing the Inlet Filter ........................................................... 5-3

5.3 Cleaning / Replacing the Nylon Mesh Inlet Filter .............. 5-4

5.4 Replacing the Oxygen Regulator Filter ................................. 5-6

5.5 Changing the System Fuses ...................................................... 5-8

5.6 Voltage Selection ....................................................................... 5-10

5.7 Power Cord Inspection ............................................................5-10

5.8 Internal Alarm Battery ............................................................ 5-11

5.9 Preventive Maintenance Schedule ........................................ 5-14

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5.1 Cleaning the BiPAP Vision

CAUTION: Do not immerse the BiPAP Vision in water or allow any liquid to enter the cabinet orthe inlet filter.

NOTE: The following guidelines for cleaning refer to the BiPAP Vision only. Refer to theindividual instructions for cleaning accessories.

5.1.1 Cleaning the Front Panel

Clean the front panel as needed by wiping with water or 70% isopropyl alcohol only.

5.1.2 Cleaning the Enclosure

Clean the exterior of the enclosure as needed by wiping with any anti-bacterial agent.

CAUTION: Do not allow any liquid to enter the cabinet or the inlet filter.

NOTE: Do not clean the Auto-Trak sticker with anything except mild soap and water.

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5.2 Replacing the Inlet Filter

CAUTION: A dirty inlet filter may cause high operating temperatures, and may affect ventilatorperformance. Examine the inlet filter for integrity and cleanliness before each use, andas required during operation.

Step 1 Turn the BiPAP Vision OFF and unplug the electrical cord from the wall outlet and from theback of the unit.

Removing the Filter

Step 2 Remove the inlet filter cap by pinching the latch, then rotate the cap until the hinge isfree from its slot.

NOTE: The inlet filter is disposable. Do not attempt to clean the inlet filter. When the filter isdirty replace it with a new filter. Use only Respironics filters; see Chapter 7 forthe filter reorder number.

Installing the Filter

Step 3 Place the filter inside the cap, then reverse Step 2 to reinstall the filter cap.

NOTE: To clean any of the accessories, refer to each accessory’s instruction sheet.

Figure 5-1Removing the Filter Cap

(P/N 1003444)

(P/N 582101 x6)

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5.3 Cleaning/Replacing the Nylon Mesh Inlet Filter

CAUTION: A dirty nylon mesh inlet filter may cause high operating temperaturesand may affect ventilator performance.

Step 1 Turn the BiPAP Vision off and unplug the electrical cord from the wall outlet andfrom the back of the unit.

Step 2 Remove the filter cap and inlet filter. (See Section 5.2 for more detailed instructions onremoving the filter cap and inlet filter.)

Step 3 Using a medium Phillips screwdriver, remove the two screws that secure the nylon meshinlet filter to the filter enclosure. Remove the nylon mesh inlet filter.

NOTE: Depending on the condition of the nylon mesh inlet filter, it may be cleaned andreused. If the filter is in good shape, follow the cleaning instructions in Step 4. If thefilter must be replaced, proceed to Step 5.

NOTE: If the nylon mesh inlet filter is to be cleaned, care should be taken to protect theadhesive on the edges of the filter. If the adhesive is damaged, the filter may notcorrectly seal when reinstalled.

Figure 5-2Removing the Nylon Mesh Filter

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Step 4 Using a solution of mild soap and water, carefully clean then thoroughly rinse the nylonmesh inlet filter. Insure that the filter is completely dry before reinstalling it in the unit.

Step 5 If necessary, remove the protective backing from the nylon mesh inlet filter. Align the newcleaned nylon mesh inlet filter with the filter enclosure. Press the edges of the filter firmly inplace. Secure the filter to the filter enclosure using the two Phillips screws.

Cleaning / Replacing the Nylon Mesh Inlet Filter (Continued)

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5.4 Replacing the Oxygen Regulator Filter

CAUTION: A dirty Oxygen Regulator filter may reduce system performance. Examine the filterfor integrity and cleanliness before each use.

NOTE: Replace the filter as necessary to ensure normal operation.

Step 1 Position the BiPAP Vision so that the back is easily accessible.

Step 2 Disconnect the Oxygen Module (OM) input line.

Step 3 Firmly grasp the plastic body of the regulator bowl and rotate it counterclockwise toremove it. (Direction is referenced from the bottom of the unit.)

NOTE: The regulator bowl has a standard right-hand thread.

Step 4 Remove the original filter.

Figure 5-3Removing the OM Regulator Bowl

(shown is for original Oxygen Module)

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Step 5 Insert the new filter.

Step 6 If necessary, clean the regulator bowl with mild soap and water and dry completely.

Step 7 Put the regulator bowl in place and rotate it clockwise until securely tightened.

Step 8 Connect the oxygen input line to the OM.

Replacing the Oxygen Regulator Filter (Continued)

Figure 5-4Removing the OM Filter

(shown is for original Oxygen Module)

BiPAP Vision Oxygen Module Regulator Filter and Regulator Bowl Compatibility

Note: Refer to the information below for compatibility when ordering Oxygen bowl and filterreplacements.

Oxygen Module (OM) Manifold / Regulator Bowl For Oxygen Module S/N < 300000, use part number 582154

For Oxygen Module S/N > 299999, use part number 1007546*

Oxygen Module (OM) Manifold / Regulator Bowl filter (x5) For Oxygen Module S/N < 300000, use part

number 582153 For Oxygen Module S/N > 299999, use part

number 1007547*

* This part is also for the Oxygen Modules that do not have a serial number on the Oxygen Mod-ule cover.

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Step 3 Pry the fuse drawers loose and slide them out of the power entry module.

Step 4 Pull the fuses out of the fuse drawers.

5.5 Changing the System Fuses

WARNING: Unplug the BiPAP Vision before changing the fuses.

NOTE: This procedure applies to Vision S/N’s 100500 and greater.

Step 1 Unplug the AC power cord from the wall outlet and from the power entry module on therear of the BiPAP Vision.

Step 2 With a small, flat-blade screwdriver, gently pry open the fuse holder door from the top. Thedoor hinges downward.

Figure 5-5Opening the Fuse Door

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Figure 5-6Replacing the Fuses

Step 5 Replace both fuses.

Step 6 Place the new fuses in the fuse drawers and slide the fuse drawers back into the power entrymodule with the arrows on the front of the drawers pointing to the right.

Step 7 Select the proper operating voltage by removing the drum and reinserting it with thedesired voltage displayed.

NOTE: Use only Respironics approved fuses. See Section 5.6 for fuse part numbers.

Step 8 Swing the fuse drawer door shut and snap it into place.

Step 9 Plug the AC power cord into the BiPAP Vision and the wall outlet.

Changing the System Fuses / Operating Voltage Selection (Continued)

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5.6 Voltage and Fuse SelectionThe voltage selection is originally set at the factory. If you wish to use the BiPAP Vision with a differentoperating voltage, refer to Section 5.5.

NOTE 1: Vision S / N’s 100500 and greater:• For operating voltages of 100 and 120 VAC, use RI P/N 1000749 fuses.• For operating voltages of 230 and 240 VAC, use RI P/N 1000750 fuses.

NOTE 2: Visions S / N’s 100499 and less:• For operating voltage of 115 VAC, use RI P/N 582100 fuses.• For operating voltage of 220 and 240 VAC, use RI P/N 1000750 fuses.

5.7 Power Cord InspectionInspect the power cord and replace if damaged or shows signs of wear.

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5.8 Internal Alarm Battery

5.8.1 Battery Function

The BiPAP Vision contains an internal NiCAD battery located on the DC (P/N 1012819) to activate theVentilator Inoperative visual and audible alarm indicators if an error occurs. A fully charged battery canmaintain the audible alarm for up to 20 minutes.

5.8.2 Low Battery Condition

The NiCAD battery can lose its charge if the BiPAP Vision is not used for an extended time. In a typicalenvironment, a fully charged battery can be stored approximately six months before losing its charge, butthe discharge rate depends heavily on temperature.

NOTE: The BiPAP Vision internal alarm battery should be charged prior to use if it has beenstored for longer than three months.

If the battery voltage is too low to support the alarm indicators, the Check Ventilator visual (Eye icon) andaudible alarm indicators will activate. The time that the audible alarm operates may be short due to thelow voltage of the battery. The BiPAP Vision also generates error code 205.

To check the error code:

Step 1 Silence the audible alarm component by pressing the Alarm Reset key.The audible component will not sound again.

Step 2 Press the Monitoring hard key if you are not already in the Monitoring screen.

Step 3 Press the Options soft key.

Step 4 In the Options screen, press the Error soft key.Check vent error codes are displayed in the top line of the Options/Message area.

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5.8.3 Charging the Internal Battery

There are two methods used to recharge the NiCAD battery on the DCS circuit board that is used to sound theaudible alarm, fast charge and normal.

1. Fast Charge Method (Check Vent/Error 205 Being Displayed)

A fast charge will be initiated at first time initialization and when a low internal battery error is detected. Fast chargingis available when the unit is in the Setup Screen and when it is providing therapy (i.e., the unit can sit in the diagnos-tic mode and still fast charge). Fast charge time is 6 hours to sufficiently charge the battery to support the audiblealarm for 20 minutes.

If the unit is powered off during a fast charge sequence, the sequence will pick up where it left off when the unit ispowered back on unless a low battery error is detected during the start-up testing (i.e., the unit was off long enoughto discharge the battery). In that case, a new 6-hour fast charge sequence will be initiated. The functionality of theCheck Ventilator error 205 remains unchanged - the error code will be able to be cleared approximately 1 minute afterthe status indicates a good battery.

Note: If the status never indicates a good battery (i.e., the battery is actually bad and will not take a charge),the fast charge sequence will run continuously. The user will be able to detect this by not being able toclear the 205 error even after a full fast charge cycle.

Charging Process:

1. Remove the unit from patient use.2. Plug the unit into an AC source and start the unit. The Self Diagnostics will begin.3. Allow the unit to remain in the Exhalation Port/Language Screen.4. Or, allow the unit to be in therapy or Standby mode. Press the alarm reset to silence the audible alarm.5. Leave in one of these conditions for approximately 6 hours to fully charge the battery.

2. Normal Method (No Check Vent/Error 205)

If there is no Check Vent error 205, the charging circuit will continue to charge the battery on a regular basis while inthe Test Exhalation/Language screen or during therapy use. It will take approximately 24 hours to fully charge thebattery to support the audible alarm for up to twenty minutes.

Charging Process:

1. Remove the unit from patient use.2. Plug the unit into an AC source and start the unit. The Self Diagnostics will begin.3. Allow the unit to remain in the Exhalation Port/Language selection screen.4. Or, allow the unit to be in therapy or Standby mode.5. Leave in one of these conditions for approximately 24 hours to fully charge the battery.

Internal Alarm Battery Maintenance (Continued)

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Charging Verification:

1. A minimum of two hours is required to charge a fully discharged battery to a voltage at which the alarm willnot be activated. At this time, the unit can be operated and will continue to trickle charge the battery while it isin operation.

2. Press Monitoring to begin operation.3. Wait two minutes to determine if the Check Vent alarm activates with an error 205 in the Error Message screen.

If not, then the unit is ready for use.

CAUTION: Prolonged storage of the BiPAP Vision at high temperatures, above 80 ºF (27 ºC) canresult in premature battery failure. Failure to recharge a battery when it is being stored forlong periods will cause a loss of battery life, activate the Check Ventilator alarm, andgenerate error code 205.

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Chapter 5: Routine Maintenance5-14

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Model # ______________ Serial # ______________

Maintenance Item Verification Reference Service Interval Date

Record hours of Displayed on Options 1 Yearoperation Screen

Replace inlet filter Section 5.2 As required

Replace oxygen Section 5.4 As requiredregulator filter

Audible Alarm Visual, verify by activating 1 YearTest Alarms.

5.9.1 Vision Preventive Maintenance Schedule (Factory Recommended)

Section 5.7 As required

Cleaning Section 5.1 As required

Inspect PowerCord

5.9 Preventive Maintenance ScheduleThe Maintenance Schedule lists the items that are recommended to be periodically inspected or tested. Theservice interval may be decreased as internal protocol specifies. The user should be aware of any local ornational regulations that may deviate from the schedule as described below. Use the log to record the datesthe maintenance items are performed.

Tested by: ________________________________ Date: _______________

Run Blower Valve Section 8.5 Calibration

1 Year

Perform “System Section 8.8 Final Test”

1 Year

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Chapter 6: Troubleshooting

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6-1

Chapter 6: Troubleshooting

6.1 Overview ..................................................................................... 6-2

6.2 Description of System Alarms ................................................. 6-5

6.3 Alarm Indicators ........................................................................ 6-7

6.4 Troubleshooting .......................................................................... 6-8

6.5 Check Vent Error Codes .......................................................... 6-12

6.6 Vent Inop Errors ........................................................................6-14

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Chapter 6: Troubleshooting6-2

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Chapter 6: Troubleshooting

6.1 Overview

Purpose

This chapter outlines a general procedure for troubleshooting the BiPAP Vision. Problems shall be investi-gated to the major component or subassembly as indicated on the specific error code charts found in thischapter.

Process

Step 1 If a Patient Alarm activates and it is not possible to eliminate it, refer to the AlarmDescriptions beginning on page 6-8 for detailed descriptions, possible causes, and correctiveaction.

Step 2 If the Check Ventilator icon illuminates along with the audible alarm, refer to the CheckVent Error Flow Chart on page 6-12 for the recommended troubleshooting sequence tofollow. Refer to the “Check Vent” Error Codes chart on page 6-13 for descriptions andpossible corrective actions.

Step 3 If the Ventilator Inoperative icon illuminates along with the audible alarm, refer to the VentInop Errors Flow Charts on pages 6-14 and 6-15 for the recommended troubleshooting

sequence to follow. Refer to the Common System (page 6-16), PC Specific (page 6-18), MCSpecific (page 6-22), and the DC Specific (page 6-24) Error Codes Charts for descriptions andpossible corrective actions.

Step 4 Use the chart on page 6-3 to diagnose Common System Level Problems.

Step 5 Use the “Error Codes Chart Abbreviation Definitions” on pages 6-25 and 6-26 for thedefinition of terms used throughout all of the Error Code Charts.

Step 6 Follow the PC/Laptop Setup Procedures in section 8.9 for the suggested method to check the error code for each subsystem. The procedure includes PC/Laptop setup guidelines.

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Chapter 6: Troubleshooting

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6-3

Com

mon

Sys

tem

Lev

el P

robl

ems

Cor

rect

ive

Act

ion

Insp

ect p

ower

cor

d in

sert

ion

or d

amag

e, re

plac

e.In

spec

t fus

es, r

epla

ce if

blo

wn.

Rep

lace

PSS

.C

ontin

uity

test

sw

itch,

repl

ace.

Rep

lace

AC

Inle

t.R

epla

ce tr

ansf

orm

er.

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ify

prop

er in

put v

olta

ge s

ettin

g.In

spec

t pow

er c

ord

inse

rtio

n or

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age,

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ace.

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ty te

st, r

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ove

top

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r, ve

rify

all

wir

ing

conn

ectio

ns a

repr

oper

ly in

sert

ed.

Rep

lace

the

LC

D.

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lace

the

DC

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Rep

lace

if fa

iled.

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conn

ect t

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form

er fr

om th

e PS

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e fu

ses

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mer

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ope

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ptom

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ain

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ower

On.

Fuse

s fa

iling

.

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Chapter 6: Troubleshooting6-4

1045049

Out

let a

ir te

mpe

ratu

re to

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arm

.

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se

Touc

h pa

d no

t res

pond

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lect

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ary

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der

does

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adj

ust

sele

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n.

Ven

tilat

or I

nope

rativ

e ic

on(w

renc

h) il

lum

inat

ed, a

nd th

eau

dibl

e al

arm

.

Che

ck V

enti

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r ic

on (

eye)

illum

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nd th

e au

dibl

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arm

.

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h am

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ter

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ary

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uce

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epla

ce th

e in

let f

ilter

(Se

e C

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er 5

).

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orm

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/ V

alve

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ibra

tion

Proc

edur

e(S

ee S

ectio

n 8.

5).

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lace

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.R

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e IL

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lace

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el P

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ems

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Chapter 6: Troubleshooting

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6-5

6.2 Description of System AlarmsThe BiPAP Vision incorporates self-diagnostic testing capabilities and a number of safety features. Allsystem internal functions are checked automatically at start up and periodically throughout operation. Themicroprocessors continuously obtain readings from internal sensors to monitor machine functions andoperating conditions. Device malfunctions or abnormal operating conditions are analyzed and reportedaccording to the level of severity. Two primary alarm functions, Check Ventilator and Ventilator Inopera-tive, are available to identify a system malfunction. Patient Alarms are displayed on screen when activated.

All alarms contain an audible and visual element. In the event of an alarm condition, the audible alarmsounds and the screen changes to show the alarm condition in the Mode/Message Area. See Figure 6-1.

6.2.1 Patient Alarm Indications

Figure 6-1Patient Alarm Shown in Mode / Message Area

Flashing"ALARM"

Visualalarm

indication

PS = 9 cm H2OP (cm H2O)

Vol (ml)

Flow (L/min)

20

10

500

100

-100

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1500

1000

Hi P

ALARMCPAP

15cm H2O

Rate

Options

5BPM

%O 2

55%

VT 700 ml PIP 15 cm H2OMinVent 14 L/min

set

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6.2.2 Patient Alarm Silence and Reset

The audible indicator of most alarms is self-cancellable if the patient alarm condition is corrected. The usercan silence the audible indicator by pressing the ALARM SILENCE hard key. The ALARM SILENCE hardkey turns off the audible alarm for two minutes. Additional pressing of the ALARM SILENCE hard key hasno effect on the alarm. When the alarm silence is active, the message “Alarm Silenced” appears in theMode / Message Area for the duration of the silence period. Any new alarm condition that occurs, exceptfor an Apnea alarm, during the silence period will provide a visual alert, but will not trigger the audiblealarm.

The visual patient alarm indicator in the Mode / Message Area is cancelled only when the ALARM RESEThard key is pressed. The ALARM RESET hard key cancels the alarm silence period and resets the visualindicators. The alarm immediately reactivates if the condition causing the alarm has not been corrected.

Description of System Alarms (Continued)

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6-7

6.3 Alarm Indicators

6.3.1 Vision Ventilator Inoperative Indicator

Purpose: Alerts the user to a machine malfunction byilluminating the red “Wrench” icon on the displaypanel and activating an audible alarm. The ventilatorimmediately powers down and opens the internalvalves allowing ambient air to be drawn through theventilator for unimpeded spontaneous breathing. Theaudible and visual alerts remain active and cannot besilenced until the On / Off Switch is placed in theOFF position.

Active: At all times.

6.3.2 Check Ventilator Indicator

Purpose: Alerts the user of a potential abnormal operatingcondition by illuminating the yellow “Eye” icon on thedisplay panel and activating an audible alarm. Theaudible alarm can be temporarily silenced with theALARM SILENCE hard key. However, the visualindicator cannot be reset and remains illuminated untilthe error is corrected. The ventilator continues tooperate during a “Check Ventilator” condition.

Active: At all times.

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Chapter 6: Troubleshooting6-8

1045049

Ala

rmM

eani

ngD

escr

iptio

nPo

ssib

le C

ause

Cor

rect

ive

Dis

play

Act

ion

Syst

em le

vel f

ailu

re th

atim

pairs

per

form

ance

of

the u

nit.

AC

pow

er fa

ilure

Tem

pera

ture

ove

rload

fuse

activ

ated

(Non

-res

etab

le).

No

bulk

supp

ly v

olta

ge.

Syst

em F

ailu

re –

A sy

stem

mal

func

tion

that

resu

lts in

mac

hine

shut

dow

n. T

he sy

stem

valv

es o

pen

to th

e at

mos

pher

e to

per

mit

unim

pede

d sp

onta

neou

s bre

athi

ng th

roug

h th

esy

stem

. Aud

ible

and

vis

ual i

ndic

ator

s are

activ

ated

; onc

e ac

tivat

ed, t

he a

udib

le a

larm

cann

ot b

e si

lenc

ed.

AC

Pow

er F

ailu

re –

Pow

er to

the

devi

ce is

lost

whi

le th

e po

wer

switc

h is

in th

e St

art p

ositi

on.

The

syst

em v

alve

s ope

n to

the

atm

osph

ere

tope

rmit

unim

pede

d sp

onta

neou

s bre

athi

ngth

roug

h th

e sy

stem

. Aud

ible

and

vis

ual i

ndic

a-to

rs a

re a

ctiv

ated

; onc

e ac

tivat

ed, t

he a

udib

leal

arm

can

not b

e si

lenc

ed.

Aud

ible

and

vis

ual i

ndic

ator

s are

act

ivat

ed. A

syst

em e

rror

has

occ

urre

d. T

he V

isio

n ve

ntila

tor

cont

inue

s to

oper

ate.

Ref

er to

the

Vent

Inop

Trou

bles

hoot

ing

Flow

Cha

rts o

n pa

ges 6

-14

and

6-15

for d

iagn

ostic

info

rmat

ion.

Verif

y in

put p

ower

.C

heck

fuse

s.

Rep

lace

Tra

nsfo

rmer

.

Rep

lace

PSS

.

Ref

er to

the

Che

ck V

ent

Erro

r Tro

uble

shoo

ting

Cha

rt on

pag

e 6-

12 fo

rdi

agno

stic

info

rmat

ion.

Syst

em er

ror.

Aud

ible

and

vis

ual i

ndic

ator

in p

roxi

mal

airw

aypr

essu

re se

tting

exc

eeds

the

high

pre

ssur

e se

tting

for m

ore

than

0.5

seco

nds.

The

insp

iratio

n is

term

inat

ed. A

udib

le a

larm

indi

catio

n ca

ncel

s if

the

subs

eque

nt b

reat

h is

bel

ow th

e hi

gh p

ress

ure

setti

ng.

Hi P

Rev

iew

hig

h pr

essu

real

arm

setti

ng.

Obs

erve

pat

ient

.

Impr

oper

Ala

rm se

tting

;al

arm

lim

it se

t bel

ow se

tpr

essu

re.

Patie

nt co

ughi

ng d

urin

gin

spira

tory

cycl

e.

Vent

ilato

rIn

oper

ativ

e

Che

ck V

entil

ator

Hig

h Pr

essu

re

6.4

Tro

uble

shoo

ting

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Chapter 6: Troubleshooting

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6-9

Low

leak

dur

ing

exha

latio

n

Troubleshooting (Continued)

Low

Pre

ssur

eA

udib

le a

nd v

isua

l ala

rm in

dica

tors

if th

epr

oxim

al a

irway

pre

ssur

e re

mai

ns b

elow

the

low

pre

ssur

e se

tting

for t

he ti

me

set

with

the

Low

Pre

ssur

e D

elay

con

trol.

The

audi

ble

alar

m in

dica

tor c

ance

ls if

the

pres

sure

rise

s abo

ve th

e lo

w p

ress

ure

setti

ng.

Patie

nt d

isco

nnec

t or l

arge

leak

.

Patie

nt in

spira

tory

dem

and

exce

eds m

achi

ne-d

eliv

ered

flow

.

Low

Pre

ssur

e D

elay

set

inco

rrec

tly.

Impr

oper

ala

rm se

tting

; ala

rmlim

it se

t abo

ve se

t pre

ssur

e.

Lo P

Mon

itors

spon

tane

ous t

rigge

red

brea

ths w

ithin

user

-sel

ecta

ble

time

inte

rval

. Ti

me

inte

rval

rese

ts w

ith e

ach

spon

tane

ous t

rigge

r. If

asp

onta

neou

s trig

ger i

s not

det

ecte

d w

ithin

the

sele

cted

apn

ea ti

me

inte

rval

, the

re is

an

audi

ble

and

visu

al a

larm

indi

cato

r. T

he a

udib

le a

larm

indi

cato

r can

cels

whe

n tw

o co

nsec

utiv

e sp

onta

-ne

ous t

rigge

rs a

re d

etec

ted.

The

apn

ea a

larm

can

be d

isab

led.

Aud

ible

and

vis

ual i

ndic

ator

s if t

he m

inut

e

Act

ivat

ed w

hen

the

leak

, dur

ing

exha

latio

n, fa

lls50

% o

r 5 L

PM, w

hich

ever

is g

reat

er, b

elow

alim

it fo

r a p

erio

d of

one

min

ute.

Vent

ilatio

n is

bel

ow th

e al

arm

setti

ng.

The

audi

ble

alar

m in

dica

tor

canc

els i

f the

pat

ient

min

ute

vent

ilatio

n in

crea

ses a

bove

the

alar

mse

tting

. Ala

rm c

an b

e di

sabl

ed.

Apn

eaN

o sp

onta

neou

stri

gger

ed b

reat

hde

tect

edw

ithin

set

apne

a in

terv

al

Low

min

ute

vent

ilatio

nLo

Min

Vent

Exh.

Port

Patie

nt n

ot b

reat

hing

or

unab

le to

trig

ger v

entil

ator

.

Blo

ck o

r res

trict

ion

in th

e ai

rflo

w p

athw

ay.

Patie

nt d

isco

nnec

t or l

arge

leak

.

Dec

reas

e in

pat

ient

rate

or

tidal

vol

ume.

Impr

oper

ly se

t ala

rm li

mit.

Che

ck c

ircui

t and

patie

nt co

nnec

tion.

Che

ck th

e pa

tient

circ

uit f

or o

bstru

ctio

ns.

Che

ck in

let f

ilter

.

Rev

iew

Low

Pre

ssur

e Ala

rmD

elay

setti

ng.

Rev

iew

Low

Pre

ssur

e al

arm

setti

ng.

Che

ck a

ir flo

w p

athw

ay.

Ree

valu

ate

the

patie

ntan

d ch

eck

the

patie

ntci

rcui

t.

Ree

valu

ate

the

patie

ntan

d al

arm

setti

ng.

Che

ck c

ircui

t and

pat

ient

conn

ectio

n.

Ree

valu

ate

the

patie

nt a

ndal

arm

setti

ngs.

Ree

valu

ate

the

patie

nt a

ndal

arm

setti

ngs.

Trou

bles

hoot

ing

Cha

r t

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-10

1045049

Troubleshooting (Continued)

Ree

valu

ate

the

patie

nt a

ndal

arm

setti

ngs.

Ree

valu

ate

the

patie

nt a

ndal

arm

setti

ng.

Hi

Rat

e

Hig

h to

tal

b

reat

hing

ra

te

Con

tinuo

usly

com

pare

s the

tota

l bre

athi

ngra

te (m

achi

ne +

spon

tane

ous)

with

the

Hi

Rat

e al

arm

setti

ng.

Aud

ible

and

vis

ual

indi

cato

r if t

he m

easu

red

valu

e is

hig

her

than

the

alar

m se

tting

. Th

e au

dibl

e al

arm

self-

canc

els i

f the

tota

l bre

athi

ng ra

te d

rops

belo

w th

e al

arm

setti

ng.

Incr

ease

in p

atie

nt b

reat

hing

rate

.

Impr

oper

ly se

t ala

rm li

mit.

Mea

ning

Pos

sibl

e C

ause

Cor

rect

ive

Act

ion

Ree

valu

ate

the

patie

ntan

d al

arm

set

tings

.

Ala

rmD

ispl

ay

L

ow to

tal

b

reat

hing

ra

te

Con

tinuo

usly

com

pare

s the

tota

l bre

athi

ng ra

te(m

achi

ne +

spon

tane

ous)

with

the

Lo R

ate

alar

mse

tting

. A

udib

le a

nd v

isua

l ind

icat

or if

the

mea

sure

d va

lue

is lo

wer

than

the

alar

m se

tting

.Th

e au

dibl

e al

arm

self-

canc

els i

f the

tota

lbr

eath

ing

rate

incr

ease

s abo

ve th

e al

arm

setti

ng.

Ree

valu

ate

the

patie

ntan

d al

arm

set

tings

.

Ree

valu

ate

the

patie

ntan

d al

arm

set

tings

.

L

oss o

f

pre

ssur

e

regu

latio

n

Aud

ible

and

vis

ual i

ndic

ator

s if t

he m

easu

red

prox

imal

pre

ssur

e di

ffers

mor

e th

an ±

5 c

m H

2Oof

the

set p

ress

ure

for g

reat

er th

an 5

seco

nds.

Aud

ible

self-

canc

els i

f the

pro

xim

al p

ress

ure

retu

rns t

o w

ithin

± 5

cm

H2O

of t

he se

t val

ue.

Ala

rm is

aut

omat

ical

ly d

isab

led

whe

n th

e un

itgo

es in

to fl

ow li

mit

cont

rol.

Larg

e le

ak

Occ

lude

d pa

tient

circ

uit

Che

ck th

e pa

tient

circ

uit.

Des

crip

tion

Lo Rat

e

P R

egul

atio

n

Dec

reas

e in

pat

ient

bre

athi

ngra

te.

Patie

nt u

nabl

e to

trig

ger

vent

ilato

r.

Impr

oper

ly se

t ala

rm li

mit.

Trou

bles

hoot

ing

Cha

r t

Che

ck th

e pa

tient

circ

uit.

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-11

Troubleshooting (Continued)

Prox

imal

pres

sure

line

disc

onne

ct

Aud

ible

and

vis

ual i

ndic

ator

s if p

roxi

mal

pres

sure

mea

sure

s les

s tha

n 1.

0 cm

H2O

for

grea

ter t

han

1.0

seco

nd. A

udib

le a

larm

self-

canc

els i

f the

mea

sure

d pr

oxim

alpr

essu

re is

incr

ease

d ab

ove

1.0

cm H

2O.

Ala

rm is

aut

omat

ical

ly d

isab

led

whe

n th

eun

it go

es in

to fl

ow li

mit

cont

rol.

Prox

imal

pre

ssur

e lin

edi

scon

nect

ion

or o

bstru

ctio

n.Pr

oxLi

neD

isc

Che

ck th

e pr

oxim

alpr

essu

re li

ne.

Insu

ffici

ent o

xyge

nsu

pply

pre

ssur

e.

Obs

truct

ed O

2 inl

et fi

lter.

Che

ck th

e oxy

gen

supp

ly.

O2 Fl

owSy

stem

ala

rm th

at a

ctiv

ates

aud

ible

and

vis

ual

indi

cato

rs if

the

oxyg

en su

pply

is lo

ts.

The

audi

ble

alar

m d

oes n

ot se

lf-ca

ncel

afte

rco

rrec

tion.

Dur

ing

the

alar

m c

ondi

tion,

the

vent

ilato

r con

tinue

s to

func

tion.

Inco

rrec

tO

2 flo

w

Che

ck th

e oxy

gen

regu

lato

r inl

et fi

lter;

repl

ace

if ne

cess

ary.

Trou

bles

hoot

ing

Cha

r t

Mea

ning

P

ossi

ble

Cau

se

Cor

rect

ive

Act

ion

Ala

rmD

ispl

ay

Des

crip

tion

Dis

conn

ect

Mas

k ha

s be

enre

mov

ed o

rex

cess

ive

leak

.

Aud

ible

and

vis

ual i

ndic

ator

if m

ask

isre

mov

ed o

r be

com

es d

islo

dged

eno

ugh

toca

use

exce

ssiv

e le

ak.

(see

sec

tion

3.10

)

Aud

ible

sel

f-ca

ncel

s if

leak

is r

esol

ved.

Mas

k re

mov

ed o

r di

slod

ged.

Rea

pply

mas

k.

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-12

1045049

Perform Testing according tothe "Recommended Testingafter Part(s) Replacement"

found in Chapter 8

3

6.5 Check Vent Error Codes

Figure 6-3Check Vent Error Flow Chart

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-13

“Che

ck V

ent”

Err

or C

odes

100

RT

C f

ailu

re o

n th

e M

CR

eal T

ime

Clo

ck f

ailu

re o

n th

e M

CM

C

101

MC

NV

RA

M C

RC

err

orM

C N

on-V

olat

ile R

ando

m A

cces

s M

emor

y C

yclic

MC

Red

unda

ncy

Che

ck e

rror

102

Bac

kup

batte

ry f

ailu

re o

nB

acku

p ba

ttery

for

the

NV

RA

M a

nd R

TC

fai

lure

on

the

MC

the

MC

MC

103

V r

ef f

ailu

re o

n th

e M

CR

efer

ence

vol

tage

fai

lure

on

the

MC

MC

200

DC

dis

play

vol

tage

Err

or d

etec

ted

in th

e di

spla

y vo

ltage

on

the

DC

DC

201

DC

aud

ible

ala

rmA

udib

le a

larm

cur

rent

err

or d

etec

ted

on th

e D

CD

C

202

DC

Che

ck V

ent i

ndic

ator

Che

ck V

ent i

ndic

ator

cur

rent

err

or d

etec

ted

on th

e D

CD

C

203

DC

Ven

t Ino

p in

dica

tor

Ven

t Ino

p in

dica

tor

curr

ent e

rror

det

ecte

d on

the

DC

DC

204

DC

bac

klig

ht e

rror

Bac

klig

ht v

olta

ge e

rror

det

ecte

d on

the

D C

DC

205

DC

ala

rm b

atte

ryA

larm

bat

tery

vol

tage

low

on

the

DC

Rec

harg

e ba

ttery

(See

Sec

tion

5.8.

3)D

C20

6K

eypa

d E

rror

Key

is h

eld

dow

n to

o lo

ng (

30 s

econ

ds)

Key

pad,

DC

300

Cir

cula

tion

fan

Cir

cula

tion

fan

is n

ot o

pera

tiona

lC

ircu

lati

on f

an

301

Inva

lid

PC

Dat

a no

t re

ad s

ucce

ssfu

lly

duri

ng i

nsta

llat

ion

Blo

wer

Val

ve C

al, P

CC

alib

rati

on D

ata

303

Blo

wer

spe

edB

low

er s

peed

exc

eeds

165

00 R

PMB

low

erPC

306

OM

det

ecti

onPC

det

ects

OM

ori

gina

lly

pres

ent,

but b

ecam

eO

M c

able

disc

onne

cted

dur

ing

oper

atio

nO

MPC

Des

crip

tion

Error Codes (Continued)

Cod

eE

rror

Def

init

ion

Cor

rect

ive

Act

ion

(Rep

lace

in o

rder

unt

il th

epr

oble

m is

cor

rect

ed.)

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-14

1045049

-17 19 3

Figure 6-4Vent Inop Indicator Troubleshooting Flow Chart

6.6 Vent Inop Errors

Error Indicated on Vision Display

(Use when Vent Inop occurs and the unit operates afterwards)

NOTE: When checking for Vent InopErrors, make sure that errors on thePC, MC and DC are noted. If anyindicate a hardware or therapy deliverysuspected problem, follow this course ofaction.

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-15

Figure 6-5Vent Inop Indicator Troubleshooting Flow Chart

Vent Inop Errors (Continued)

Error Indicated PC/Laptop(use when “Ventilator Inoperative” is continuously activated)

NOTE: When checking for Vent InopErrors, make sure that errors on thePC, MC and DC are noted. If anyindicate a hardware or therapy deliverysuspected problem, follow this course ofaction.

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-16

1045049

Com

mon

Sys

tem

“V

ent

Inop

” E

rror

s

00

0H

ardw

are

Failu

reSu

bsys

tem

det

ects

a h

ardw

are

failu

reR

efer

to e

rror

rep

orte

d on

othe

r su

bsys

tem

601

E01

1601

Spur

ious

int

erru

ptM

CU

det

ects

spu

riou

s in

terr

upt

Subs

yste

m w

ith L

ED

lit

602

E02

1602

Una

ssig

ned

inte

rrup

tM

CU

det

ects

una

ssig

ned

inte

rrup

tSu

bsys

tem

with

LE

D li

t

603

E03

1603

Bus

int

erru

ptM

CU

det

ects

bus

inte

rrup

tSu

bsys

tem

with

LE

D li

t

604

E04

1604

Ille

gal

inst

ruct

ion

MC

U d

etec

ts i

llega

l in

stru

ctio

n ex

ecut

edSu

bsys

tem

with

LE

D li

t

605

E05

1605

Bre

akpo

int e

rror

MC

U d

etec

ts b

reak

poin

t err

orSu

bsys

tem

with

LE

D li

t

606

E06

1606

Div

ide

by z

ero

MC

U d

etec

ts d

ivid

e by

zer

oSu

bsys

tem

with

LE

D li

t

607

E07

1607

Uni

niti

aliz

ed i

nter

rupt

MC

U d

etec

ts u

nini

tializ

ed i

nter

rupt

Subs

yste

m w

ith L

ED

lit

608

E08

1608

Soft

war

e in

terr

upt

MC

U d

etec

ts s

oftw

are

inte

rrup

t exe

cute

dSu

bsys

tem

with

LE

D li

t

609

E09

1609

Unu

sed

inte

rrup

tM

CU

det

ects

unu

sed

inte

rrup

t ex

ecut

edSu

bsys

tem

with

LE

D li

t

60A

E0A

160A

RO

M C

RC

err

orE

PRO

M c

orru

pted

(st

ored

CR

C d

oes

not m

atch

Subs

yste

m w

ith L

ED

lit

calc

ulat

ed C

RC

)

60C

N/A

N/A

Bad

MC

sta

teIn

valid

dat

a on

“M

C s

tate

” si

gnal

Subs

yste

m w

ith L

ED

lit

60E

E0E

160E

Wat

chdo

g fa

ilure

Wat

chdo

g ci

rcui

try

failu

re (

soft

war

e co

ntin

ues

Subs

yste

m w

ith L

ED

lit

afte

r lo

ng d

elay

in w

atch

dog

timer

test

)

614

E14

1614

Wal

king

RA

M te

st e

rror

Patte

rn r

ead

from

RA

M d

oesn

’t m

atch

pat

tern

Subs

yste

m w

ith L

ED

lit

wri

tten

(RA

M h

ardw

are

prob

lem

)

616

E16

1616

Wat

chdo

g re

set a

fter

Wat

chdo

gPo

wer

-on

rese

t occ

urre

d af

ter W

atch

dog

test

Subs

yste

m w

ith L

ED

lit

Ala

rm P

AL

on

MC

test

com

plet

ed61

7E

1716

17SC

I fai

led

SCI

regi

ster

not

rea

dy f

or a

cha

ract

er to

be

outp

utSu

bsys

tem

with

LE

D li

taf

ter

a de

lay

loop

of

one

flip

-flo

p ite

ratio

ns

ICB

cab

le

700

F00

1700

CR

C e

rror

on

thir

d se

nd to

Cal

cula

ted

CR

C d

oes

not

mat

ch t

rans

mitt

ed C

RC

DC

DC

– M

Con

thi

rd t

ryM

CPC IC

B c

able

701

F01

1701

NA

K r

ecei

ved

on th

ird

send

toN

egat

ive

Ack

now

ledg

men

t m

essa

ge r

ecei

ved

DC

DC

-MC

on t

hird

try

MC

PC ICB

cab

le

702

F02

1702

Tack

tim

eout

on

thir

d se

nd t

oTa

ck n

ot r

ecei

ved

on l

ast

byte

sen

t w

ithin

DC

DC

-MC

750

usec

sM

CPC

MC

DC

PC

Err

or D

efin

itio

nD

escr

ipti

on

Cor

rect

ive

Act

ion

(Rep

lace

in o

rder

unt

il th

epr

oble

m is

cor

rect

ed.)

Vent Inop Errors (Continued)

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-17

Vent Inop Errors (Continued)C

omm

on S

yste

m “

Ven

t In

op”

Err

ors

703

F03

1703

Trp

ly ti

meo

ut o

n th

ird

send

toSl

ave

did

not s

tart

res

pond

ing

with

in o

ne m

sec

ICB

cab

leD

C-M

Cof

last

byt

e se

nt f

rom

MC

DC

MC

PCN

/AF0

417

04M

C ti

meo

ut fr

om s

lave

MC

did

not

requ

est d

ata

from

sla

ve w

ithin

M

C/P

C (i

f cod

e ex

ist)

15 m

secs

705

F05

1705

Pack

et d

oes

not f

it in

mes

sage

Buf

fer

in “

Mov

e Pa

cket

To

Mes

sage

” is

out

of

Subs

yste

m w

ith L

ED

lit

room

706

F06

1706

Inva

lid ti

mer

val

ueT

imer

s no

t ini

tializ

ed b

efor

e th

is c

all o

r inv

alid

Subs

yste

m w

ith L

ED

lit

data

on

the

tim

er p

aram

eter

707

F07

1707

Inva

lid

dela

y va

lue

Tim

ers

not i

nitia

lized

bef

ore

this

cal

l or r

eque

sted

Subs

yste

m w

ith L

ED

lit

dela

y is

gre

ater

than

one

min

ute

(pre

vent

s rol

love

r)70

8F0

817

08In

valid

del

ay (u

sec)

Tim

ers

not i

nitia

lized

bef

ore

this

cal

l or r

eque

sted

Subs

yste

m w

ith L

ED

lit

dela

y is

gre

ater

than

85

usec

s (u

se “

Del

ay”

for

larg

er d

elay

s)70

9F0

917

09G

PT n

ot in

itial

ized

GPT

not

initi

aliz

ed b

efor

e ca

ll to

Initi

ate

Tim

ers

Subs

yste

m w

ith L

ED

lit

is m

ade

70A

F0A

170A

Inva

lid

usec

tick

sT

imer

s no

t ini

tializ

ed b

efor

e th

is c

all o

r PC

sed

Subs

yste

m w

ith L

ED

lit

para

met

er to

larg

e (g

reat

er th

an 6

2499

pre

vent

sro

llove

r)70

BF0

B17

0BIn

valid

pri

ority

leve

lPC

sed

prio

rity

leve

l val

ue h

as in

valid

dat

aSu

bsys

tem

with

LE

D li

t70

CN

/AN

/AC

RC

err

or o

n th

ird

send

to P

CC

alcu

late

d C

RC

doe

s no

t mat

ch tr

ansm

itted

CR

CIC

B c

able

on th

ird

try

PC DC

MC

70D

N/A

N/A

NA

K r

ecei

ved

on th

ird

send

to P

CN

AK

rece

ived

on

thir

d tr

yIC

B c

able

PC DC

MC

70E

N/A

N/A

Tack

tim

eout

on

thir

d se

nd to

PC

Tack

not

rec

eive

d on

last

byt

e se

nt to

PC

with

inIC

B c

able

750

usec

sPC D

CM

C70

FN

/AN

/AT

rply

tim

eout

on

thir

d to

PC

PC d

id n

ot s

tart

res

pond

ing

with

in o

ne m

sec

ICB

cab

le o

f la

st b

yte

sent

fro

m M

CPC D

CM

C

F

FFF

F

FFF

F

FFF

Ille

gal E

rror

Rep

ort

S

oftw

are

reco

gnze

d an

ext

ra d

ata

bit

No

Act

ion

Req

uire

d

Page 74: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-18

1045049

PC

Spe

cifi

c “V

ent

Inop

” E

rror

Cod

es

1201

AD

C ti

meo

utA

fter

rea

d of

inte

rnal

AD

C, i

ncom

plet

e co

nver

sion

occ

urre

d af

ter

aPC

173

usec

del

ay. (

ILFR

, PR

V, O

2, AN

A g

roun

d, V

ref)

1202

Blo

wer

spe

ed te

st f

ail

Inva

lid d

ata

in th

e “b

low

er te

st s

tatu

s” s

igna

lPC

1203

Err

or c

ontr

olli

ng o

pera

tion

al te

sts

Inva

lid d

ata

in th

e “t

est c

ase

prim

ary”

and

“te

st c

ase

seco

ndar

y”PC

sign

als

1204

MU

X v

olta

ge e

rror

Inva

lid d

ata

in th

e “M

UX

cha

nnel

” pa

ram

eter

PC12

05O

ther

vol

tage

err

orIn

valid

dat

a in

the

“cha

nnel

” pa

ram

eter

PC12

06IA

DC

fai

led

Inte

rnal

AD

C d

id n

ot c

ompl

ete

sequ

ence

bef

ore

back

grou

nd s

enso

rsPC

are

read

1207

MC

did

not

com

mun

icat

e w

ithin

MC

did

not

req

uest

sta

tus

with

in 3

0 se

cond

s of

PC

sta

rtin

gIC

B c

able

star

t-up

tim

eM

C, P

C, D

C12

0812

vol

ts v

olta

ge r

efer

ence

test

12 v

olt s

igna

l rea

d fr

om M

UX

is le

ss th

an 1

1 vo

lts

or g

reat

er th

anPC

fai

led

- op

erat

iona

l13

vol

ts12

0AB

ulk

supp

ly v

olta

ge r

efer

ence

test

Bul

k su

pply

sig

nal r

ead

from

MU

X is

less

than

20

volts

or

grea

ter

PCfa

iled

- o

pera

tion

alth

an 3

8.88

vol

ts12

0B–1

2 vo

lts

volt

age

refe

renc

e te

st–1

2 vo

lt si

gnal

rea

d fr

om M

UX

is le

ss th

an –

13 v

olts

or

grea

ter

than

PCfa

iled

- o

pera

tion

al–1

1 vo

lts12

0C–5

vol

ts v

olta

ge r

efer

ence

test

– 5

volt

sign

al r

ead

from

MU

X is

less

than

–5.

425

volts

or

grea

ter

PCfa

iled

- o

pera

tion

alth

an -

4.54

712

0DR

efer

ence

Vol

tage

test

Vol

tage

ref

eren

ce s

igna

l rea

d fr

om M

UX

is le

ss th

an 3

.749

vol

ts o

rP

Cfa

iled

- o

pera

tion

algr

eate

r th

an 4

.445

vol

ts12

0EQ

SM

fai

led

Que

ued

Seri

al M

odul

e fa

iled

PC12

0FE

rror

in r

ise

rate

pro

cess

ing

The

Ris

e R

ate

info

rmat

ion

in th

e M

C to

PC

mes

sage

not

with

inIC

B c

able

rang

e (0

-4)

PC, M

C, D

C12

10

Blo

wer

vol

tage

bad

in s

afe

stat

eB

low

er d

rive

vol

tage

rea

d fr

om M

UX

is g

reat

er th

an 1

5 m

VPC

1211

PRV

vol

tage

bad

in s

afe

stat

ePR

V d

rive

vol

tage

rea

d fr

om in

tern

al A

DC

is g

reat

er th

an 1

5 m

VPC

1212

ILFR

vol

tage

bad

in s

afe

stat

eIL

FR d

rive

vol

tage

rea

d fr

om in

tern

al A

DC

is g

reat

er th

an 1

5 m

VPC

1213

O2 v

alve

vol

tage

bad

in s

afe

stat

eO

xyge

n m

odul

e dr

ive

volt

age

read

fro

m I

nter

nal A

DC

is g

reat

erPC

than

15 m

V12

14Fa

ilur

e co

ntro

llin

g st

art-

up te

sts

Inva

lid

data

in “

test

cas

e”PC

1215

12 v

olts

vol

tage

ref

eren

ce te

st12

vol

t sig

nal r

ead

from

MU

X is

less

than

10.

12 v

olts

or

grea

ter

PCfa

iled

- st

art-

upth

an 1

4.04

vol

ts12

16A

NA

gro

und

volt

age

refe

renc

e te

stA

NA

and

sig

nal r

ead

from

MU

X is

less

than

0 m

V o

r gr

eate

r th

anPC

faile

d -

star

t-up

500

mV

1217

Bul

k su

pply

vol

tage

ref

eren

ce te

stB

ulk

supp

ly s

igna

l rea

d fr

om M

UX

is le

ss th

an 1

8.4

V o

r gr

eate

rPC

faile

d -

star

t-up

than

38.

88 V

Cod

eE

rror

Des

crip

tion

Cor

rect

ive

Act

ion

(Rep

lace

in o

rder

unt

ilth

e pr

oble

m is

sol

ved.

)

Vent Inop Errors (Continued)

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-19

1218

–12

volt

s vo

ltag

e re

fere

nce

test

–12

volt

sig

nal r

ead

from

MU

X is

less

than

–14

.04

V o

r gr

eate

r th

anPC

faile

d -

star

t-up

–10.

12 V

1219

– 5

volts

vol

tage

ref

eren

ce te

st–5

vol

t sig

nal r

ead

from

MU

X is

less

than

–5.

833

V o

r gr

eate

r th

anPC

faile

d -

star

t-up

– 4.

467

121A

Ref

eren

ce V

olta

ge te

stV

olta

ge r

efer

ence

sig

nal r

ead

from

MU

X is

less

than

3.7

49 V

or

PCfa

iled

- st

art-

upgr

eate

r th

an 4

.445

V12

1BB

low

er v

olta

ge r

efer

ence

bad

-B

low

er d

rive

vol

tage

rea

d fr

om M

UX

is g

reat

er th

an 1

00 m

VPC

star

t-up

121C

ILFR

vol

tage

ref

eren

ce b

ad -

ILFR

dri

ve v

olta

ge r

ead

from

inte

rnal

AD

C is

gre

ater

than

100

mV

PCst

art-

up12

1DO

2 val

ve v

olta

ge r

efer

ence

bad

-O

xyge

n M

odul

e dr

ive

volta

ge r

ead

from

Int

erna

l AD

C is

gre

ater

than

PCst

art-

up10

0 m

V12

1EP

RV

vol

tage

ref

eren

ce b

ad -

PRV

dri

ve v

olta

ge r

ead

from

inte

rnal

AD

C is

gre

ater

than

100

mV

PCop

erat

iona

l12

1FB

low

er v

olta

ge r

efer

ence

bad

-B

low

er d

rive

vol

tage

rea

d fr

om M

UX

is g

reat

er th

an 4

0 m

V o

n th

ePC

oper

atio

nal

seco

nd tr

y im

med

iate

ly a

fter

fir

st tr

y12

2AC

orru

pted

Res

ista

nce

Tabl

eIn

vali

d da

ta in

the

resi

stan

ce ta

ble

- So

ftw

are

Err

orPC

122B

Inva

lid M

ode

Sele

cted

mod

e no

t sup

port

ed in

sof

twar

e -

Soft

war

e E

rror

PC n

eeds

PAV

/ T

EPR

OM

122

CB

low

er F

ailu

reB

low

er B

ad (

over

curr

ent,

unde

rvol

tage

, shu

t dow

n)PC

, Blo

wer

122D

Bad

Bac

kup

unit

outle

tD

ata

can

not b

e re

ad f

rom

bac

kup

unit

outle

t pre

ssor

sen

sor

PCpr

essu

re s

enso

r12

2EU

nit o

utle

t dif

fere

nce

Uni

t out

let a

nd b

acku

p un

it ou

tlet s

enso

r re

adin

gs d

iffe

r to

o m

uch

PC, A

FM,P

SS 1

22F

Stuc

k ba

ckup

uni

t out

let p

ress

ure

Bad

bac

kup

unit

outle

t pre

ssur

e se

nsor

or A

DC

PCse

nsor

122

0IL

FR v

olta

ge r

efer

ence

bad

-IL

FR d

rive

vol

tage

rea

d fr

om th

e in

tern

al A

DC

is g

reat

er th

anPC

oper

atio

nal

40 m

V o

n th

e se

cond

try

imm

edia

tely

aft

er th

e fi

rst t

ry12

21O

2 va

lve

volta

ge r

efer

ence

bad

-O

xyge

n M

odul

e dr

ive

volta

ge r

ead

from

the

inte

rnal

AD

C is

gre

ater

PCop

erat

iona

lth

an 4

0 m

V o

n th

e se

cond

try

imm

edia

tely

aft

er th

e fi

rst t

ry12

22PR

V v

olta

ge r

efer

ence

bad

-PR

V d

rive

vol

tage

rea

d fr

om th

e in

tern

al A

DC

is g

reat

er th

anPC

oper

atio

nal

40 m

V o

n th

e se

cond

try

imm

edia

tely

aft

er th

e fi

rst t

ry12

25In

tern

al A

DC

cal

ibra

tion

divi

de b

yA

nalo

g V

ref

sign

al =

ana

log

grou

ndPC

zero

1226

Bad

O2

tem

pera

ture

sen

sor

Oxy

gen

Mod

ule

tem

pera

ture

out

of

rang

e (4

0-16

0° F

), f

or 2

500

OM

coun

ts, c

onve

rsio

n di

d no

t com

plet

e12

27B

low

er o

ut o

f ca

libra

tion

/ stu

ckB

low

er s

peed

± 7

50 R

PM f

rom

des

ired

set

ting

for

12 s

econ

dsB

low

erm

otor

PC12

28B

ad p

ress

ure

setp

oint

cal

cula

ted

LPF

of

pres

sure

set

poin

t in

the

rise

rat

e ca

lcul

atio

n no

t in

rang

e of

PCth

e un

it ou

tlet p

ress

ure

- er

ror

in L

PF c

alcu

latio

n12

29Pa

tient

pre

ssur

e se

nsor

dri

ft e

rror

LPF

of

chan

ge in

pre

ssur

e av

erag

e is

gre

ater

than

10

cm H

2O if

the

PCfl

ow is

less

than

5 L

PM12

30V

olta

ge F

ailu

reV

olta

ge r

efer

ence

test

fai

led

PC

Vent Inop Errors (Continued)

PC

Spe

cifi

c “V

ent

Inop

” E

rror

Cod

es

Page 76: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-20

1045049

1300

Bad

AFM

cal

ibra

tion

AFM

cal

ibra

tion

data

all

zero

es o

r C

RC

bad

AFM

data

CR

C13

01B

ad O

2 Mod

ule

calib

ratio

n da

taO

M c

alib

ratio

n al

l zer

oes

or C

RC

bad

OM

CR

C13

02B

ad P

C c

alib

ratio

n da

ta C

RC

PC c

alib

ratio

n da

ta a

ll ze

roes

or

CR

C b

adPC

1304

QSM

tim

eout

QSP

I no

t fin

ishe

d af

ter

100

usec

s af

ter

sele

ctio

n of

EE

PRO

M f

orPC

read

ing

of a

ctua

l rea

d13

05N

o A

FMA

FM d

etec

tion

sig

nal,

supp

lied

by

hard

war

e, is

gre

ater

than

AFM

cab

le30

0 m

V (

cut o

ff f

or A

FM b

eing

pre

sent

)A

FMPC

1308

Bad

pre

ssur

e se

tpoi

nt m

essa

geM

C c

omm

ande

d pr

essu

re in

mes

sage

is g

reat

er th

an 4

0 cm

H2O

ICB

cab

lefr

om M

CM

CPC D

C13

09B

ad r

ise

rate

mes

sage

fro

m M

CR

ise

rate

set

poin

t in

MC

mes

sage

is g

reat

er th

an f

our

(4)

ICB

cab

leM

CPC D

C13

0AB

ad I

PAP

setp

oint

mes

sage

fro

mIP

AP

pres

sure

set

poin

t in

the

MC

mes

sage

is g

reat

er th

anIC

B c

able

MC

40 c

m H

2O (

non-

PAV

) or

50

cm H

2O (

PAV

)M

CPC D

C13

0BB

ad O

2 con

cent

ratio

n se

tpoi

ntO

xyge

n co

ncen

trat

ion

in th

e M

C m

essa

ge is

less

than

21

orIC

B c

able

mes

sage

fro

m M

Cgr

eate

r th

an 1

00M

CPC D

C13

0CIn

valid

MC

mes

sage

Byt

e co

unt i

n m

essa

ge n

ot e

qual

to e

xpec

ted

byte

cou

ntIC

B c

able

MC

PC DC

1312

AFM

det

ect c

onve

rsio

n ca

nnot

be

Rea

d of

AD

C n

ot c

ompl

eted

in ti

me

for

the

AFM

det

ectio

n re

adA

FM c

able

done

AFM

PC

Vent Inop Errors (Continued)

Cod

eE

rror

Des

crip

tion

Cor

rect

ive

Act

ion

(Rep

lace

in o

rder

unt

ilth

e pr

oble

m is

sol

ved.

)

PC

Spe

cific

“V

ent

Inop

” E

rror

Cod

es

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-21

Vent Inop Errors (Continued)P

C S

peci

fic “

Ven

t In

op”

Err

or C

odes

1313

OM

det

ect

conv

ersi

on c

anno

t be

Rea

d of

AD

C n

ot c

ompl

eted

in ti

me

for O

M d

etec

tion

read

OM

cab

ledo

neO

M, P

C, A

M

1316

Stuc

k ab

solu

te a

tmos

pher

icSe

nsor

rea

ding

is le

ss th

an 2

0 in

. HG

or

grea

ter

than

40

in. H

G f

orPC

pres

sure

sen

sor

2.5

seco

nds

1317

Stuc

k un

it ou

tlet p

ress

ure

Sens

or r

eadi

ng is

less

than

–5

cm H

2O o

r gr

eate

r th

an 7

0 cm

H2O

AFM

cab

lefo

r 2.

5 se

cond

sA

FM13

18St

uck

patie

nt p

ress

ure

sens

orSe

nsor

rea

ding

is le

ss th

an –

5 cm

H2O

or

grea

ter

than

50

cm H

2OPC

for

2.5

seco

nds

1319

Stuc

k to

tal f

low

sen

sor

Sens

or r

eadi

ng is

less

than

–20

0 L

PM o

r gr

eate

r th

an 3

00 L

PMA

FM c

able

AFM

131A

Stuc

k O

2 fl

ow s

enso

rSe

nsor

rea

ding

is g

reat

er th

an 1

20 L

PM f

or 2

.5 s

econ

dsO

M c

able

OM

131B

Bad

air

tem

pera

ture

sen

sor

Air

tem

pera

ture

out

of

rang

e (4

0 -

160°

F)

for

2500

cou

nts,

AFM

cab

leco

nver

sion

not

com

plet

eA

FMPC

131C

AT

M d

etec

ted

bad

unit

outle

t(H

igh

AT

M -

Low

AT

M)

× 1

00 is

gre

ater

than

or

equa

l to

(5 ×

Hig

hPC

pres

sure

sen

sor

AT

M)

131D

Bad

cal

ibra

tion

data

2 C

RC

PC c

alib

ratio

n da

ta 2

CR

C is

bad

aft

er f

illin

g w

ith e

ither

def

ault

PCva

lues

or

calc

ulat

ed d

ata

and

read

ing

them

bac

k ou

t13

1EB

ad P

C c

alib

ratio

n da

ta 3

CR

CPC

cal

ibra

tion

data

3 C

RC

is b

ad a

fter

fill

ing

with

def

ault

valu

esPC

and

read

them

bac

k ou

t13

1FE

rror

in d

rift

test

sIn

vali

d da

ta i

n “d

rift

test

cas

e”PC

1320

Bad

AFM

dri

ft c

alib

ratio

n da

taA

FM c

alib

ratio

n da

ta 1

CR

C is

bad

aft

er f

illin

g w

ith e

ither

def

ault

AFM

cab

leC

RC

valu

es o

r ca

lcul

ated

val

ues

and

read

them

bac

k ou

tA

FMPC

1321

Bad

PC

cal

ibra

tion

PC c

alib

ratio

n da

ta 4

CR

C is

bad

aft

er f

illin

g w

ith e

ither

def

ault

PCva

lues

or

calc

ulat

ed d

ata

and

read

them

bac

k13

22Se

nsor

dri

ft f

ailu

reU

nit o

utle

t or

pres

sure

sen

sor

out o

f ra

nge

(Tol

eran

ce +

2 c

m H

2OA

FM c

able

arou

nd n

omin

al)

AFM

PC13

23B

ad C

alib

ratio

n da

ta 6

CR

CD

rift

Dat

a co

uld

not b

e up

date

d.PC

1324

Bad

OM

dri

ft c

alib

ratio

n da

taO

M c

alib

ratio

n da

ta 1

CR

C is

bad

aft

er f

illin

g w

ith e

ither

def

ault

OM

cab

le,

CR

Cva

lues

or

calc

ulat

ed d

ata

and

read

ing

them

bac

kO

M, P

AS

1325

Tota

l Flo

w S

enso

r Dri

ftTo

tal F

low

sen

sor

drif

ted

too

muc

hA

FM c

able

,A

FM, P

AS

1326

Oxy

gen

Flow

Sen

sor D

rift

Oxy

gen

Flow

sen

sor

drif

ted

too

muc

hO

M c

able

OM

,PA

S

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-22

1045049

MC

Spe

cific

“V

ent

Inop

” E

rror

Cod

es

206

RT

C te

st e

rror

Inva

lid d

ata

on th

e “R

TC

cas

e” s

igna

l or

SPI

time-

out w

hen

MC

atte

mpt

ing

to g

et ti

me

207

Ill

egal

Ope

rati

onal

Tes

tR

eque

sted

test

doe

s no

t exi

st

MC

209

+12

vol

t out

of

rang

eA

DC

vol

tage

test

MC

20A

-12

volt

out o

f ra

nge

AD

C v

olta

ge te

stM

C

20B

+24

vol

t val

ue o

ut o

f ra

nge

AC

C v

olta

ge te

stM

C

20C

Ref

eren

ce v

olta

ge v

alue

out

of

AD

C v

olta

ge te

stM

Cra

nge

20D

AD

C c

ould

not

ret

urn

+12

vol

tA

DC

vol

tage

test

MC

valu

e

20E

AD

C c

ould

not

ret

urn-

12 v

olt

AD

C v

olta

ge te

stM

Cra

nge

20F

AD

C c

ould

not

ret

urn

+24

vol

tA

DC

vol

tage

test

MC

valu

e

210

AD

C c

ould

not

ret

urn

Ref

eren

ceA

DC

vol

tage

test

MC

Vol

tage

Val

ue21

1Po

wer

Fai

l with

out A

C F

ail

Los

s of

bul

k su

pply

with

out l

oss

of A

C in

put c

ause

d by

PS1

trip

MC

PSS

PC

301

Inva

lid b

yte

coun

t in

DC

SB

yte

coun

t fro

m D

CS

not w

ithin

ran

ge (

grea

ter

than

0)

ICB

cab

lem

essa

geD

CM

C30

4D

ivid

e by

zer

o in

sum

tota

lC

alcu

latio

n er

ror

MC

brea

ths

calc

ulat

ion

305

Div

ide

by z

ero

in b

asel

ine

erro

rC

lock

cyc

le ti

mes

per

bre

ath

= 0

MC

calc

ulat

ion

306

Div

ide

by z

ero

in c

alc.

BPM

/ M

inSu

m to

tal t

ime

= 0

MC

Ven

t cal

c.

Cor

rect

ive

Act

ion

(Rep

lace

in o

rder

unt

ilth

e pr

oble

m is

cor

rect

ed.)

Cod

eE

rror

Def

initi

onD

escr

ipti

on

Vent Inop Errors (Continued)

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-23

332

Pres

sure

reg

ulat

ion

Can

not r

egul

ate

to 2

cm

H2O

in P

ress

ure

Out

or

Flow

Lim

it C

ontr

olIL

FR v

alve

PRV

val

veB

low

erPC A

FMM

C33

3In

vali

d S

/ T s

tate

Inva

lid

data

on

“sys

tem

sta

tus

stat

e” s

igna

l (no

t BPM

, IPA

P, o

rM

CE

PAP)

334

Inva

lid P

AV

sta

teIn

valid

dat

a on

“sy

stem

sta

tus

stat

e” s

igna

l (no

t BPM

, IPA

P,M

CE

PAP,

or

To I

nspi

rato

ry)

335

Inva

lid m

ode

Inva

lid d

ata

on “

activ

e m

ode”

sig

nal (

not S

tand

by, C

PAP,

or

MC

PAV

/T)

Cod

eE

rror

Def

init

ion

Des

crip

tion

Cor

rect

ive

Act

ion

(R

epla

ce in

ord

er u

ntil

the

prob

lem

is c

orre

cted

.)

Vent Inop Errors (Continued) M

C S

peci

fic “

Ven

t In

op”

Err

or C

odes

307

Div

ide

by z

ero

in T

i / T

tot

Clo

ck c

ycle

s ti

me

per

brea

th =

0M

Cca

lcul

atio

n30

AM

C s

can

cann

ot b

e pe

rfor

med

Res

pons

e ta

sk d

id n

ot c

ompl

ete

proc

essi

ng b

efor

e 10

mse

csIC

B c

able

(ove

rflo

w o

f 10

mse

cs p

roce

ss)

inte

rrup

t occ

urre

d ag

ain

DC

PC

30B

Inva

lid c

omm

and

for

CPA

P m

ode

Rec

eive

d co

mm

and

ID f

rom

DC

for

som

e S/

T o

r PA

V/T

spe

cifi

cD

Cm

essa

geM

C30

CIn

valid

com

man

d fo

r S/

T m

ode

Rec

eive

d co

mm

and

ID f

rom

DC

for

som

e C

PAP

or P

AV

/TD

C s

peci

fic

mes

sage

MC

30D

Inva

lid c

omm

and

for

PAV

/ T

mod

eR

ecei

ved

com

man

d ID

fro

m D

C f

or s

ome

CPA

P or

S/T

DC

30E

No

disp

atch

fun

ctio

nC

omm

and

ID f

rom

DC

not

rec

ogni

zed

DC

310

Inva

lid m

ode

upda

teIn

valid

mod

e up

date

MC

311

Ille

gal a

larm

mod

ule

Har

dwar

e re

turn

s so

met

hing

oth

er th

an b

uilt-

in M

odul

e B

MC

312

MC

Sca

n O

verr

uns

Res

pons

e ta

sk d

id n

ot c

ompl

ete

proc

essi

ng b

efor

e 10

mse

cs in

terr

upt

ICB

cab

leoc

curr

ed a

gain

, 3 ti

mes

in 1

hou

r.D

CPC M

C31

3PA

V/T

Sec

urit

y fa

ilur

ePA

V/T

Sof

twar

e im

plem

enta

tion

not

acc

essi

ble

Con

tact

Res

piro

nics

Tech

nica

lSe

rvic

e

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting6-24

1045049

B0F

No

grap

h st

ruct

ure

avai

labl

eA

n at

tem

pt is

bei

ng m

ade

to in

itia

lize

a f

ourt

h gr

aph

D C

B10

Spur

ious

key

pad

inte

rrup

tsM

ore

than

ten

keyp

ad in

terr

upts

in a

row

with

no

key

depr

esse

dTo

uch

pad

D C

11D

7In

valid

sta

rt-u

p te

stIn

valid

“te

st c

ase”

dat

aD

C11

D8

Inva

lid B

IST

test

Inva

lid “

Bui

lt-In

Sel

f Te

st”

case

dat

aD

C11

D1

Key

pad

Err

orK

ey is

pre

ssed

dur

ing

star

t-up

test

s or

hel

d do

wn

too

long

(10

sec

.)To

uchp

adD

C

DC

Spe

cifi

c “V

ent

Inop

” E

rror

Cod

esVent Inop Errors (Continued)

B00

Bad

IC

B m

essa

ge f

rom

MC

Stat

us in

sel

f-te

st m

essa

ge n

ot v

alid

, B

yte

coun

t in

mes

sage

gre

ater

ICB

cab

leth

an 1

25, c

omm

and

ID n

ot r

ecog

nize

d.D

CM

CPC

B01

Bad

dow

nloa

d se

quen

ce f

rom

MC

DC

rec

eive

d do

wnl

oad

mes

sage

whe

n no

t exp

ectin

g it

ICB

cab

leD

CM

CPC

B02

Bad

mod

eIn

valid

dat

a in

“te

st m

ode”

and

“te

st m

ode”

sig

nals

. M

ode-

spec

ific

DC

mes

sage

s re

ceiv

ed in

the

wro

ng m

ode

B03

Err

or d

ecod

ing

hard

key

tabl

eIC

B m

essa

ge c

orre

spon

ding

to s

elec

ted

hard

key

not

val

idD

CB

04B

ad s

cree

n st

ate

Rec

eive

sof

t key

sel

ectio

n fo

r m

ode

whe

n im

poss

ible

(ill

egal

ent

ry in

toD

Cpr

oces

s ke

y st

roke

fun

ctio

n)B

09Si

mul

tane

ous

failu

re o

f au

dibl

eSi

mul

tane

ous

failu

re o

f V

ent I

nop

LE

D a

nd A

udib

le A

larm

as

DC

alar

m a

nd s

yste

m e

rror

LE

D in

dica

ted

by h

ardw

are

B0A

MC

did

not

sta

rt c

omm

unic

atio

nM

C d

id n

ot s

end

stat

us r

eque

st w

ithin

30

seco

nds

of th

e D

CS

MC

with

in s

tart

-up

time

star

ting

upD

CB

0BB

ad f

ont t

ype

Inva

lid d

ata

on th

e “G

scr

een

font

type

” si

gnal

D C

B0C

Bad

vid

eo m

emor

y ad

dres

sC

alcu

late

d sc

reen

pix

el to

whi

ch to

beg

in w

riti

ng is

to la

rge

(off

D C

the

scre

en)

B0D

DC

que

ue o

verf

low

No

room

in th

e di

spla

y qu

eue

for

inco

min

g M

C m

essa

geD

C(b

ackg

roun

d no

t run

ning

oft

en e

noug

h)B

0EB

ad g

raph

siz

eX

leng

th o

r Y le

ngth

is le

ss th

an o

r eq

ual t

o ze

ro (

inva

lid m

emor

y da

ta)

D C

Cod

eE

rror

Def

init

ion

Des

crip

tion

Cor

rect

ive

Act

ion

(R

epla

ce in

ord

er u

ntil

the

prob

lem

is c

orre

cted

.)

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BiPAP Vision Service Manual

Chapter 6: Troubleshooting

1045049

6-25

Abbreviation DefinitionADC Analog to Digital Converter

AFM Air Flow Module

ANA Analog

ATM Atmospheric

BIST Built-In Self Test

CRC Cyclic Redundancy Check

D C Display Control

EPROM Electrically Programmable Read Only Memory

EEPROM Electrically Erasable Programmable Read Only Memory

GPT General Purpose Timer

IADC Internal Analog to Digital Converter

ICB Intermodule Communications Bus

ILFR In-Line Flow Restrictor

LCD Liquid Crystal Display

LED Light Emitting Diode

LPF Low PCs Filter

MC Main Control

MCU Microcontroller Unit

MP Microprocessor

MUX Multiplexer

NAK Negative Acknowledgment

NVRAM Non-Volatile Random Access Memory

O2 Oxygen

OM Oxygen Module

Error Codes Chart Abbreviation Definitions

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Chapter 6: Troubleshooting6-26

1045049

PC Pressure Control

PAV Proportional Assist Ventilation

PAV/T Proportional Assist Ventilation / Timed

PRV Pressure Release Valve

QSM Queued Serial Module

QSP Queued Serial Peripheral Interface

RAM Random Access Memory

ROM Read Only Memory

RPM Revolutions Per Minute

RTC Real Time Clock

SCI Serial Interface

SPI Serial Peripheral Interface

Tack Acknowledge Timer

Trply Reply Timer

Vref Voltage Reference

Abbreviation Definition

Error Codes (Continued)

Error Codes Chart Abbreviation Definitions (Continued)

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BiPAP Vision Service Manual

7-1Chapter 7: Repair and Replacement

1045049

Chapter 7: Repair and Replacement

7.1 Contact Information .................................................................. 7-2

7.2 Exploded View............................................................................ 7-3

7.3 BiPAP Vision Repair Kits .......................................................... 7-5

7.4 Mobile Stand II and III Repair Parts .....................................7-10

7.5 Replacement Identification Photos ........................................ 7-11

7.6 Touch Pad Replacement Instructions ................................... 7-59

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Chapter 7: Repair and Replacement7-2

1045049

Chapter 7: Repair and Replacement

7.1 Contact InformationFigures 7-1 and 7-2 list the names and identify the locations of major replaceable components in the BiPAPVision. These drawings provide a quick reference and overview of the unit.

Note: Refer to Section 8.2 for testing that is required after items are replaced.

For replacement part ordering information, technical or clinical assistance contact Respironics CustomerService at:

U.S. and Canada

Parts Ordering: 1-800-345-6443Fax: 1-800-886-0245

Technical Support: 1-800-345-6443Fax: 1-724-387-5236

International (Parts or Technical Assistance)

Phone: 1-724-387-4000Fax: 1-724-387-5012

E-Mail Technical Assistance [email protected]

Visit Respironics Home Page on the World Wide Web at:

http://www.respironics.com

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7-3Chapter 7: Repair and Replacement

1045049

Figure 7-1 BiPAP Vision Ventilator Component Location and Identification

7.2 Exploded View

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Chapter 7: Repair and Replacement7-4

1045049

( )

*

Exploded View (Continued)

Figure 7-2Front Panel Assembly Exploded View

* Not available as a repair kit, contact Technical Support for assistance.

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7-5Chapter 7: Repair and Replacement

1045049

Replacement Kit Replacement Part No. Photo Page No.AC Inlet (includes power inlet filter) 582138 7-13,7-14

AC Power Cord (North American)(See Note 2) 362435 Not Shown

AC Power Cord Clamp 1000751 7-13,7-43

Airflow Module (AFM) 582127 7-19,7-31,7-37

Alarm Module (Optional) 582158 7-36

Audible Alarm 1000743 7-19,7-30,7-31

Backlight 1014432 7-56

Battery, (MC board) S/N >106K 1006005 7-36

Battery, Lithium (MC board) S/N<106K 1001988 7-53

Battery (DC, Alarm) 1012819 7-17

Blower Assembly 582128 7-20,7-21

Blower Muffler 582129 7-20

Blower Valve Coupler 1003728 7-26,7-57

Blower Vibration Isolator (x3) 1003893 7-21

Bottom Enclosure S/N < 106K 582130 7-43,7-55

Bottom Enclosure S/N > 106K 1004700 7-13,7-55

Cable Kit (all interconnecting) 582131 Not Shown

Circulation Fan 582132 7-26,7-27

Circulation Fan Muffler English – 582155 International - 1005618 7-16,7-43

Coiled Pressure Tube 28” 1000752 7-19,7-30,7-31

DC Subsystem S/N >106K (see note 4) 1004709 7-17

DC/LCD Ribbon Cable 1016457 7-56

DCS Connector 1007206 Not Shown

DC/MC/PC Upgrade with PAV S/N<106K 1004707 7-24,7-25

DC/MC/PC Upgrade S/N<106K 1004714 7-24,7-25

Display Control (D/CS) 582133 7-24, 7-25, 7-45, 7-46

EPROM V11 S/N<106K 1000286 7-47

EPROMS V11 S/N<106K W/PAV 1003524 7-47

EPROM V12 S/N<106K 1000351 Not Shown

EPROMS PAV 12 S/N<106K 1000349 Not Shown

EPROMS V13 S/N>106K 1000353 7-11,7-36

EPROMS PAV V13 S/N>106K 1000354 7-11,7-36

7.3 BiPAP Vision Repair Kits

(See Note 8)

(See Note 8)

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Replacement Kit Replacement Part No. Photo Page No.

BiPAP Vision Repair Kits (Continued)

EPROM Extraction Tool Kit 1006874 Not Shown

Front Panel Enclosure 582135 7-54

Fuses, 115VAC, S/N <100500 582100 Not Shown

Fuses, 100-120 Volt, S/N >100499 1000749 7-14

Fuses, 230-240 Volt, all S/N’s 1000750 7-14

Grounding Post 1002902 7-13,7-26

Grounding Post Hand Punch 1002991 Not Shown

Keypad, English 582151 7-54Keypad, German 582221Keypad, Universal 1004712

Hose Kit (All internal Tubing) 582136 Not Shown

ICB Cable S/N <106K 582159 7-49

ICB Cable S/N >106K 1004695 7-18,7-19,7-28,7-30

In-Line Flow Restrictor (ILFR) Valve Assembly 582137 7-29,7-35,7-39

Inlet Filter Cover 1003444 7-13,7-15,7-43

Inlet Filter Enclosure Assembly (see note 7) 582134 7-13,7-15,7-20

Inlet Filter Foam Strip 1004493 7-52

Inlet Filter Replacement (×6) 582101 7-15

Inlet Mesh Filter (Nylon) 1000747 7-15

Label, Diagnostic/Nurse S/N>106K 1004703 7-16

Liquid Crystal Display (LCD) Assembly 582139 7-17,7-56

Main Power Switch 582141 7-13,7-26,7-38

(Also part of upgrade

kit 1004713)

(Also part ofupgrade kit 1000356)

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MC/DC Cable S/N>106K 1004698 7-28

MC Board S/N>106K (see note3,4) 1004711 7-34,7-36

Mobile Stand III Shipper 1009410 Not Shown

Mobile Stand III drawer feet 1009745 Not Shown

Ni-Cad Alarm Battery for DC (all) 1012819 7-17, 7-22, 7-25

Nurse Call Adapter (Executon/Hill-Rom connector) 1014280 Not Shown

Nurse Call Cable 1003742 Not Shown

Nurse Call Harness S/N >106K 1004697 7-26,7-27,7-36

Oxygen Baffle 1004705 7-26,7-31,7-35

Oxygen Module (OM) Assembly English- 582142 7-13,7-20,7-29,Int’l - 1004977 7-32

BiPAP Vision Repair Kits (Continued)

Replacement Kit Replacement Part No. Photo Page No.

Oxygen Module (OM) Manifold / Regulator Filters(x5)

Oxygen Module (OM) Manifold/Regulator Bowl

582153 7-13 1007547

582154 7-13 1007546

Oxygen Regulator/Manifold 1014434 7-32Oxygen Flowbody/PCA 1014433 7-32Oxygen Inlet Fitting (DISS) 1014805 7-32

PC Board S/N>106K ( see notes 3,4) 1004710 7-11PC/MC Upgrade PAV S/N<106K 1000356 7-33PC/MC Upgrade S/N<106K (see notes 3,4) 1004713 7-33Power Harness PC/DC S/N>106K 1004696 7-28Power Harness PSS/PC S/N>106K 1004706 7-27,7-30Power Supply Subsystem (PSS) 582145 7-26,7-27,7-30,7-38

Pressure Regulation Valve (PRV) Assembly 582147 7-29,7-35,7-39Pressure Regulation Valve (PRV) Muffler 582156 7-55Rotary Encoder 582148 7-23Rotary Encoder Knob 582157 7-17,7-54Rubber Feet 582149 7-43,7-55Service Manual 582160 Not Shown

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BiPAP Vision Repair Kits (Continued)

Replacement Kit Replacement Part No. Photo Page No.

Shipping Container 1002424 Not Shown(includes all necessary inner packaging)

Test Cable(S/N <106K) (see section 8.10) 582161 7-58Test Cable (Ribbon) 1004699 7-17,7-19,7-27,

7-36,7-42

Test Cable S/N >106K (see section 8.10) 1004823 7-58

Test Orifice (0.25”) 332353 Not ShownTop Enclosure 582150 7-13,7-43Transformer Assembly 582152 7-26,7-27, 7-40

(or RS232 Ribbon Harness for S/N >106k)

(or for upgraded units)

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NOTE 1: All items have a quantity of one unless otherwise specified.

NOTE 2: For specific country AC power cord ordering information, please contactRespironics Customer Service.

NOTE 3: The original EPROM must be removed from the circuit board and installed into thenew circuit board, unless performing an upgrade to units S/N<106K. EPROMSare included.

NOTE 4: This item is either a Replacement Part or an Optional Upgrade for the unit.

NOTE 5: For units from S/N 100500 to 100999, the PSS (582145) and power wiring harness(part of 582131) must also be replaced if not already done.

NOTE 6: For units from S/N 100500 to 100999, the PSS (582145), main power switch(582141) and the power wire harness (part of 582131) must also be replaced.

NOTE 7: The Inlet filter foam strip (1004493) should also be ordered with this kit.

NOTE 8: CAUTION: Danger of explosion if battery is incorrectly replaced. Replace onlywith the same or equivalent type recommended by the manufacturer. Dispose ofused batteries according to the manufacturer’s instructions.

BiPAP Vision Repair Kits (Continued)

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Chapter 7: Repair and Replacement7-10

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7.4 BiPAP Mobile Stand Repair Parts

Mobile Stand II

Replacement Kit Replacement Part No.

Mobile Stand II Caster (locking) 1001921

Mobile Stand II Casters (x3) (non-locking) 1001922

Mobile Stand II Circuit Arm Mount 1002310

Mobile Stand II Plexiglass Door 1001920

Mobile Stand II Pole 1001923

Mobile Stand II Shipping Container 1002425

Mobile Stand II Strike / Catch Kit 1002151

Circuit Support Arm Handle 1006501

Mobile Stand III

Replacement Kit Replacement Part No.

Humidifier Bracket 1005101

O2 Hose Hanger Assembly 1007903

Oxygen Analyzer Pole 1011515

Storage Compartment 1007904

Mobile Stand III Storage Tray 1007905

Mobile Stand III Shipper 1009410

Mobile Stand III Storage Tray Feet 1009745

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7.5 Replacement Identification Photos

Pressure Control Board S/N >106K (1004710)

EPROM S/N >106K (1000353) (W/ PAV 1000354)

Overview

The following identification photos are to be used as repair guidelines. Items have been identifiedfor all serial number units beginning with 100500 to present.

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Note: This item is obsolete, originally P/N 582146. Replaced by 1004713 for units S/N <106001.

Pressure Air Flow Subsystem

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Top Enclosure (582150)

Grounding Post (1002902)

Inlet Filter Enclosure Assembly

(582134)

Inlet Filter Cover (1003444)

Top Cover Screws (2)

Main Power Switch (now comes with aspring loaded cover.) (582141)

Nurse Call/RemoteAlarm Connector

RS232 DiagnosticConnector

Model NumberandSerial Number

Bottom Enclosure S/N >106K

(1004700)

AC Inlet (582138)

Oxygen ModuleAssembly (English)

(582142)(Int’l 1005619)

Oxygen Inlet ( 1014805)

Oxygen ModuleManifold/Regulator Bowl (582154) (1007546)

Oxygen ModuleManifold/Regulator Filters (582153 ) (1007547 )

S/N >106000

Rear View

Power Cord Clamp (1000751)

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Chapter 7: Repair and Replacement7-14

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Fuses and Voltage Selector

AC Inlet (582138) Voltage Setting

Fuses(1000749 for 100 and 120 VAC operation1000750 for 230 and 240 VAC operation)

Fuse Location

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Inlet Mesh Filter (1000747)

Inlet Filter Cover (1003444)

Inlet Filter (x6) (582101)

Inlet Filter Enclosure (582134)

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Chapter 7: Repair and Replacement7-16

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Exploded View (Continued)

Circulation Fan Muffler

Circulation Fan Muffler(English 582155) (Int’l 1005618)

Screws (x4) *

Standoff(s) (x4)*

Label, Diagnostic NurseCall S/N >106K

(1004703)

* Included

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Alarm Battery (1012819)

Display Control (DC) S/N >106K (1004709)

RS232 Harness S/N >106K (1004699)

DC Power ConnectionS/N >106K

Liquid Crystal Display(582139) Located under the

DC/LCD Mounting plate

ICB Cable S/N >106K (1004695)

Rotary Encoder (582148)

DC View #1 S/N >106K

Ground Connection

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Chapter 7: Repair and Replacement7-18

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LCD BacklightVoltage Connection(Connects either way)

Main Power Indicator Cable Connection (Connects either way)

DCS/LCDMounting

Bracket

ICB Cable S/N >106K (1004695)

Audible Alarm Connection

Rotary Encoder Connection

DC View #2 S/N >106K

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ICB Cable S/N >106K(1004695)

Air FlowModule

(582127)

Coiled PressureTubing

(1000752)

Audible Alarm (1000743)RS 232 Harness S/N >106K

(1004699)

Ground Wire

Main PowerIndicator Connector

Component Identification

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Chapter 7: Repair and Replacement7-20

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Inlet Filter Enclosure Assembly

(582134)Blower Muffler

(582129)Oxygen Module Assembly

(English 582142)(Int’l 1005619)

Blower Assembly (582128)

Component Identification

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7-21Chapter 7: Repair and Replacement

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BlowerBlower Mounting

Brackets (x3)

Blower Vibration Isolators (x3) (1003893)

Blower Connection to PC

Heat Sink*

Dampener*

Blower Assembly (582128)

* Not sold seperately

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Chapter 7: Repair and Replacement7-22

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DC SubsystemError LED

Main Power Indicator Connector

LCD / DC Cable

Keypad Cable

Ground Connection

DC Power Connector

ICB ConnectorRotary Encoder

Audible Alarm Battery

Front Panel Assembly

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DC EPROM

KeypadRibbon Cable

LCD / DC Cable

Rotary Encoder (582148)

DC Cable Connections

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Chapter 7: Repair and Replacement7-24

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DC EPROM

Front View DC Subsystem (1004709, or part of 1004707, 1004714)

Error LED

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Back View DC Subsystem (1004709, or part of 1004707, 1004714)

Audible Alarm Battery

Audible AlarmConnection

Rotary Encoder ConnectionICB Connector

Power SupplyConnection

KeypadConnection

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Chapter 7: Repair and Replacement7-26

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Circulation Fan (582132)

Ground Post (1002902)

RFI Filter(Part of AC Inlet)

AC Inlet (582138)

Oxygen Module Assembly

(582142)

Blower / ILFR Coupler (1003728)

AC Inlet to Transformer Connection

Oxygen Baffle (1004705)

Transformer Assembly

(582152)

Power SupplySubsystem (PSS)

(582145)

Inlet Filter Enclosure

Main Power Switch (582141)

Nurse Call/ Remote Alarm Connector (1004697)

(582134)

Component Identification

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7-27Chapter 7: Repair and Replacement

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RS 232 Harness S/N>106K (1004699)

Power SupplySubsystem (PSS)

(582145)

Main Power Switch Connection to PSS

Nurse Call / Remote Alarm Harness (1004697)

Circulation Fan (582132)

Transformer Assembly (582152)

Power Harness PSS/PC S/N >106K (1004706)

PC Subsystem

PC to DCPower Connection

Component Identification

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Chapter 7: Repair and Replacement7-28

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ICB Cable S/N >106K (1004695)

RS 232 Cable S/N >106K (1004698)

Power Harness PC / DC S/N >106K (1004696)

DC Cables

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7-29Chapter 7: Repair and Replacement

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Oxygen Valve(Part of Kit 1014434)

Oxygen Module Assembly (English 582142)

(Int’l 1005619)

Oxygen to PC Ribbon Cable

Oxygen ValveConnection

Pressure RegulationValve (PRV)

(582147)

AFMThermister

Ac Inlet to Transformer Connection

In-Line FlowRestrictor Valve(ILFR) (582137)

Component Identification

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Chapter 7: Repair and Replacement7-30

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PSS Subsystem (582145)

PSS to PC Power Cable(1004706)

Transformer Assembly

(582152)

Coiled Pressure Tube (1000752)

AFM to PCRibbon Cable

OM to PCRibbon Cable

RedundantPressure Sensor

Audible Alarm (1000743)

ICB Cable S/N >106K (1004695)

Error LED

Component Identification

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Oxygen Baffle (1004705)

Air Flow Module (582127)

Audible Alarm (1000743)

ICB Cable (1004695)

Transformer Assembly (582152)

Coiled Pressure Tubing

(1000752)

Component Identification

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Chapter 7: Repair and Replacement7-32

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Oxygen Module Assembly (English, 582142) (Int’l 1005619)

Inlet Fitting (DISS) 1014805

Regulator/Manifold Assembly 1014434 Flow Body / PCA 1014433

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Pressure Control (PC) Subsystem* (1004710)

ILFR Valve Connector

PRV Connector Ambient Pressure SensorPatient Pressure Sensor

Circulation Fan CurrentSense Connector

Redundant PressureSensor

ICB connector

Oxygen Module Connector

EPROMError LED

AFM Connector

Power SupplyConnector

Power Supply toDC Connector

* Also part of 1004713, used to upgrade units S/N<106K 1000356, 1004714 and 1004707

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Chapter 7: Repair and Replacement7-34

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Nurse Call / Remote Alarm ConnectorRS 232 Connector

Alarm PAL (582158)

RS 232 to DC Subsystem Connection

Error LEDEPROM

Main Control (MC) Subsystem* (1004711)

* Also part of 1004713, 1000356, 1004714 and 1004707

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Inline Flow Restrictor Valve (ILFR) (582137)

Pressure Regulation Valve (PRV) (582147)

Oxygen Baffle (1004705)

Component Identification

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Chapter 7: Repair and Replacement7-36

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Main Control (MC) Subsystem* (1004711)

Nurse Call / RemoteAlarm Connector

(1004697)

RS 232 Connector (1004699)

Alarm PAL (582158)

EPROM

Error LED

Battery S/N >106K (1006005)

* Also part of 1004713, 1000356, 1004714 and 1004707 used to upgrade units S/N<106K

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Air Flow Module (AFM) (582127)

Thermistor

Flow Sensor

Connects to the PC Connects to the redundantpressure sensor on the PC

Pressure Sensor

Oxygen Baffle (1004705)

Arrow towards frontof unit, gas flowdirection.

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Chapter 7: Repair and Replacement7-38

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Power Supply Subsystem (PSS) (582145)

Power Supply connection to PC Subsystem

Main PowerSwitch Connection

(582141)

TransformerConnection

Main Power LED,Connects to the Front Panel

Circulation Fan PowerConnection

Circulation Fan Current Sense,Connects to PC

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7-39Chapter 7: Repair and Replacement

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In-Line FlowRestrictor Valve(ILFR) (582137)

Pressure RegulationValve (PRV)

(582147)

Connect to PC Subsystem

Valve Identification

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Chapter 7: Repair and Replacement7-40

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Connection to PSS

Transformer Assembly (582152)

Connection to AC Inlet

Metal Retaining Plate

Top Insulation Spacer

Retaining Nut

Bottom Insulation Spacer

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7-41Chapter 7: Repair and Replacement

1045049

Main Power Switch (582141)

Circulation Fan (582132)

Transformer Connection

Ac Inlet / EMI Filter (582138)

Grounding Stud

Bottom Enclusure S/N >106K (1004700)

Connections to MC (Nurse Call / Remote Alarm)

Connects to PSS

Connects to PSS

RS 232 Connector (1004699)

Nurse Call / Remote Alarm (1004697)

Component Identification

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Chapter 7: Repair and Replacement7-42

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Nurse Call / Remote Alarm,RS 232 Cable routing

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Back Panel, Units S/N <106001

Top Enclosure (582150)

Inlet Filter Cover (1003444) Inlet Filter Enclosure

(582134)

Main Power Switch (582141)

Circulation Fan Muffler (English, 582155) (Int’l, 1005618)

Bottom EnclosureS/N <106K

(582130)

AC Power Cord Clamp (1000751)

AC Inlet (582138)

Rubber Feet (x4) (582149)

Oxygen Module (English, 582142) (Int’l, 1005619)

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Chapter 7: Repair and Replacement7-44

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Display Control Subsystem (D/CS)Connections for S/N <106001

(582133)

Power Supply ConnectionICB Cable S/N < 106K

Audible AlarmConnection

Rotary Encoder Connection

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7-45Chapter 7: Repair and Replacement

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Display Control Subsystem (D/CS) Connections for S/N <106001

(582133) *

LCD Power Connection (Connects either way) Main Power Indicator

LED Connection (Connects either way)

ICB Cable Connection

Rotary Encoder Connection

Audible AlarmConnection

* Also could be for upgrade units S/N <106K using 1004714 or 1004707

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Chapter 7: Repair and Replacement7-46

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Display Control Subsystem (D/CS) (582133)

ICB Connector Error LED

Main Power Connector

DCS/LCD Connector

Keypad Connector

Power Connector

ICB Connector Placement for Upgraded Units

Rotary Encoder Connector

LCD Backlight Connector

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7-47Chapter 7: Repair and Replacement

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Display Control Subsystem (D/CS) (582133)

RS 232 Test Cable Connector LCD Backlight Connector (connect either direction)

EPROM (1000286 Non PAV S/N <106K) (1003524 W/PAV S/N <106K)

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Chapter 7: Repair and Replacement7-48

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Display Control Subsystem (D/CS) (582133)

LCD Backlight Connector(connects either direction)

RS 232 Test Cable Connector

Keypad Connector

Power Connections

ICB Connector placement for upgraded units(Part of upgrade kit 1004713 or 1000356, PAV)

Rotary Encoder Connector

Audible Alarm Connector

ICB Connector

Audible Alarm Battery

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Blower Muffler (582129)

Oxygen Module (582142)

Air Flow Module(582127)

Coiled Pressure Tubing (1000752)

MCS*PAS*

Power SupplySubsystem

(582145)

Blower (582128)

Bottom Enclosure S/N <106K (582130)

ICB Cable S/N <106K (582159)

* Replaced using upgrade kit 1004713, or 1000356 (PAV)

Component Identification *(S/N <106K)

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Transformer (582152)

Power Connections

MCS Error LED

Unit Outlet Pressure Sensor PAS Error LED

Patient Pressure Sensor

MCS RS 232 TestCable Connection

PAS Blower Connection

Component Identification(S/N <106K)

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Pressure Airflow Subsystem (PAS) (No longer manufactured, now part of upgrade kit 1004713 or 1000356,PAV)

Power ConnectorILFR Valve Connector

PRV Valve Connector

Circulation Fan CurrentSense Connector

Patient Pressure Sensor

AFM Connector

Oxygen ModuleConnector

ICB Cable Connector

RS 232 Connector

EPROM S/N <106K(1000286)

(1003524 W/PAV)

Error LED

Unit Outlet Pressure

Blower Connector

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Inlet Filter Foam Strip (1004493)

Inlet Filter Enclosure (582134)

Inlet Foam Strip Location

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Main Control Subsystem (MCS)

Power ConnectionError LED

RS 232 Test CableConnection

ICB CableConnection

EPROM S/N <106K (1000286) (1003524 W/PAV)

Alarm PAL

MCS to D/CS Ground Wire

Battery, Lithium (1001988)

(No longer manufactured, now part of upgrade kit 1004713 or 100356, PAV for S/N<106K)

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Front Enclosusre (582135)

Rotary Encoder Knob (582157)

Keypad(English, 582151)(Universal Symbols, 1004712)(German, 582221)

Component Identification

Note: See “Touchpad Replacement Instructions” atend of chapter, section 7.6

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Bottom Enclosure S/N >106K (1004700)

PRV Muffler (582156)

Rubber Feet (x4) (582149)

Component Identification

Bottom Enclosure S/N <106K (582130)

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LCD Assembly(582139)

Connects toDC Subsystem (Keypad)

Connects to DC Subsystem (Connects either direction)

LCD Backlight 1014432

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Blower Valve Coupler (1003728)

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Test Cable Identification *

* See Section 8.10, Test Cable Usage Definitions, for further information.

Test Cable, Units S/N < 106K ( 582161)

Test Cable, Units S/N > 106K and Upgraded UnitsS/N < 106K Hybrid (1004823)

Test Cable, Units S/N < 106K -Upgraded to Hybrid. (1004699)

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7.6 Touch Pad Replacement InstructionsReplacement Part Number: 582151ProcedureRemoved / Installed During Process:• Top enclosure• Front panel enclosure• Rotary encoder• Display / Control Subsystem-Liquid Crystal Display (D / CS - LCD) mounting plate assembly• Touch pad

Included in Kit: Touch padTools Required: Phillips screwdriver, 7/16" nut driver, Isopropyl alcohol, Cleaning cloth

Touch Pad

WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to makeany repairs to the device.

CAUTION:Electronic components used in this device are subject to damage from static electricity.Repairs made to this device must be performed only in an antistatic, ESD-protected environment.

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Step 1Removing the D / CS Touch Pad Ribbon Cable and Shielding Foil

a. Making sure the front enclosure is protected, place it face down on the work surfacewith the D / CS upwards.

b. Gently remove the ribbon cable from (J6).c. Remove the one D / CS mounting screw that has touch pad shielding foil and

ground wire under it. Locate the foil away from this connection.

Screws

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Touch Pad Replacement (Continued)

b. Hold down on the front panel enclosure, and slowly lift upwards on one of themounting plate to begin releasing the LCD from the touch pad. Continue until theplate can be removed.

NOTE: It may be necessary to use a small amount of isopropyl alcohol to assist with the touch pad removal.

D / CS LCDMounting Plate

NOTE: Place this assembly in a protected area.

Step 3Removing the Touch Pad

a. With the touch pad facing down, place a small amount of isopropyl alcohol between thetouch pad lens and the front panel enclosure at its smallest width (near the top). Tilt thefront panel enclosure slightly, and allow it to sit for approximately 10 to 15 seconds.

Step 2Removing the D / CS - LCD Mounting Plate

a. Remove the six screws securing the D / CS - LCD mounting plate to the frontenclosure.

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Touch Pad Replacement (Continued)

Apply IsopropylAlcohol as Necessary

Apply Alcohol to Front Panel enclosure

b. Gently push the touch pad away from the front panel enclosure, while adding small amountsof alcohol as required, to loosen the bonding glue. Continue slowly and carefully around thepanel opening until entire touch pad is removable.

c. Using isopropyl alcohol, clean any remaining glue from the front panel enclosure touchpad mounting surface.

Step 4Installing the Touch Pad

a. Lay the front panel enclosure face up. With respect to the front of the unit, place the leftside of the front panel enclosure slightly over the edge of the work surface.

b. After assuring that all glue from the original touch pad has been removed from the frontpanel enclosure, remove the protective paper backing from the new touch pad, includingthe clear protective coating on the LCD side of the touch pad lens.

c. Place the ribbon cables and ground shields through their appropriate slots in the frontpanel enclosure. Make sure no wiring is pinched. Slide the cables and shields throughuntil the left side of the touch pad rests (but is not secured) on the left side of the frontpanel enclosure.

d. Align the touch pad, top to bottom, and rest it in place. Observe alignment as the touchpad becomes secured to the front panel enclosure.

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NOTE:Place one hand underneath the front panel enclosure while applying any pressure, so that the curve inthe front panel is not damaged. Once on and aligned properly, apply a rotating, rubbing pressure tosecure the touch pad.

NOTE:If an alignment problem occurs, use a small amount of isopropyl alcohol to remove the touch pad. Allowto dry before trying again.

Step 5Installing the D / CS - LCD Mounting Plate

a. While placing the D / CS - LCD mounting plate on the front enclosure, ensure that thecables are properly routed. Secure the plate into position using the six mounting screws

Step 6Installing the D / CS - Touch Pad Ribbon Cable

a. With the tabs fully extended on (J6), place the ribbon cable completely into the connector. Whileapplying slight inward pressure on the ribbon cable, lock the tabs on both sides of (J6).

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Chapter 8: Testing and Calibration

8.1 Overview ..................................................................................... 8-2

8.2 Recommended Testing After Part(s) Replacement ............... 8-3

8.3 Exhalation Port Test ................................................................... 8-5

8.4 Total Operating Hours Transfer Procedure ........................... 8-8

8.5 Blower/Valve Calibration Procedure ..................................8-10

8.6 Performance Verification......................................................... 8-12

8.7 Run-In Cycle Procedure........................................................... 8-16

8.8 System Final Test ......................................................................8-18

8.9 PC or Laptop Setup Procedures ............................................. 8-37

8.10 Test Cable Usage Definitions .................................................8-40

8.11 Oxygen Flow Module Test ..................................................8-41

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Chapter 8: Testing and Calibration8.1 OverviewThe following is a summary of the testing and calibration procedures detailed in this chapter.

8.2 Recommended Testing after Part(s) Replacement

Defines the recommended testing to perform on the unit after removal andinstallation of a replacement part. The testing reflects the minimum required to verifysystem performance.

8.3 Exhalation Port Test

Characterizes the circuit by analyzing the leak rate of the exhalation port.

8.4 Total Operating Hours Transfer Procedure

Transfers the current Total Operating Hours for a unit whenreplacing the Main Control Subsystem (MC), or the memory battery.

8.5 Blower/Valve Calibration Procedure

Provides instructions for calibrating the Blower and Valves of the unitafter major component replacement.

8.6 Performance Verification

Verifies that the BiPAP Vision user interface is functioning properly. It is notintended to verify specifications, only the operational features are tested.

8.7 Run-In Cycle Procedure

This procedure is to be used after servicing the BiPAP Vision as called out in theTesting after Part(s) Replacement on page 8-3 and 8-4. The unit will cycle for one half hourwith specified operating parameters to qualify the repair after a component has beenreplaced.

8.8 System Final Test

Verifies that the Vision unit operates within specifications. The intent of thisprocedure is to ensure that the unit functions against performance specifications byverification of the internal sensor measurement’s accuracy and the unit’s capability togenerate and control the required pressures and flow rates of the various operatingmodes. User controls and alarm functions are also tested.

8.9 PC or Laptop Setup Procedures

Necessary steps to set up a PC/Laptop for testing or Vent Inop error code extraction.

8.10 Test Cable Usage Definitions

8.11 Oxygen Flow Module Test

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8.2 Recommended Testing after Part(s) Replacement

Purpose

This chart defines the recommended testing to perform on the unit after removal and installation of areplacement part. The testing reflects the minimum required to verify system performance.

1. Air Flow Module (AFM) YES YES NO YES2. Alarm “B” Option NO YES YES NO3. Blower YES YES NO YES4. Blower Muffler YES NO NO NO5. Bottom Enclosure YES YES NO YES6. Cables (any internal) NO NO YES NO7. Circulation Fan YES YES NO YES8. Display Control (DC) NO YES NO YES9. AC Power Cord (any) NO YES YES NO

10. Fan Muffler NO NO NO NO 11. Filter Enclosure YES YES YES NO 12. Filter NO NO NO NO 13. Front Panel Enclosure NO YES YES NO 14. Fuses, Domestic NO NO YES NO 15. Fuses, International NO NO YES NO 16. Hoses (any internal) YES YES YES NO 17. ICB Ribbon Cable NO NO YES NO 18. In-Line Flow Restrictor (ILFR) YES YES NO YES 19. AC Inlet YES YES NO YES 20. Liquid Crystal Display (LCD) NO NO YES NO 21. Main Control (MC) YES YES NO YES 22. Oxygen Module Assembly (OM) YES YES NO YES 23. OM Regulator Bowl NO NO NO NO 24. OM Regulator Filter NO NO NO NO 25. Main Power Switch NO NO YES NO 26. Power Supply Subsystem (PSS) YES YES NO YES 27. Pressure Control (PC) YES YES NO YES 28. Pressure Relief Valve (PRV) YES YES NO YES 29. PRV Muffler YES NO YES NO 30. Rotary Encoder NO YES YES NO

Replacement Item Run-InCycle

PerformanceVerification

Blower/Valve Cal.

SystemFinal Test

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31. Rotary Encoder Knob NO NO NO NO 32. Rubber Feet NO NO NO NO 33. Top Enclosure NO NO NO NO 34. Touch Pad NO YES YES NO 35. Transformer YES YES NO YES36. Power Line Filter NO YES NO YES37. Audible Alarm NO YES YES NO38. EPROM NO YES NO YES39. PAV / T NO YES NO YES 40. Oxygen Manifold/Regulator YES YES NO YES 41. Oxygen PCA/Flowbody YES YES NO YES

Replacement Item Run-inCycle

PerformanceVerification

Blower/Valve Cal.

Recommended Testing after Part(s) Replacement (Continued)

SystemFinal Test

8.3 Exhalation Port Test

Figure 8-1

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8.3 Exhalation Port Test

Purpose

The Exhalation Port Test characterizes the circuit by analyzing the leak rate of the exhalation port. Duringthe test, the system learns the intentional exhalation port leak over the complete pressure range. Thelearned leak value is then stored in system memory and is used to perform leak calculations and provide anaccurate display of patient leak, minute ventilation, and tidal volume in the Data Display Area. When a testis performed successfully, the Data Display shows the unintentional leak. The display will appear as “Pt.Leak” in the Data Display Area. If the test is not performed or cannot be completed successfully, the systemis unable to accurately know the intentional leak and will display the total leak value (intentional + unin-tentional). The display will appear as “Tot. Leak” in the Data Display Area.

NOTE: The Exhalation Port Test should be performed after servicing to ensure the accuracy ofestimated tidal volume and minute ventilation readings. Accurate minute ventilationreadings are necessary to ensure the accuracy of the low minute ventilation alarm whenit is set below 3 L/min.

NOTE: The Exhalation Port Test is recommended before each use, with circuit changes, withchanges in the exhalation port, or after servicing. Completing the test ensures theaccuracy of some displays and alarms.

Equipment Set-up

• First Install a 6’ smooth inner lumen tubing, then a whisper swivel, and then a pressure pick-off port onto the unit outlet.

• Connect a pressure line from the pick-off port to the pressure connection on the Vision unit.

• Occlude the outlet.

Procedure

Step 1 Plug in the power cord. The Main Power indicator will illuminate.

Step 2 Turn the main power switch to the On position and wait for the unit to complete theSYSTEM SELF TEST (internal system check). This will take approximately 5 to 15 seconds.The TEST EXHALATION PORT screen will then be displayed.

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PRESS "MONITORING" TO EXIT

Languages

Test ExhPort

Total Operating Time: 22 HRS

Step 3 Press the Test Exh Port (Test Exhalation Port) soft key. Follow the instructions that appearon the screen, then press Start Test.

Figure 8-2Exhalation Port Test Instructions

Exhalation Port Test (Continued)

NOTE: This test can be canceled at anytime by pressing the Cancel Test soft key.

EXHALATION PORT TEST

INSTRUCTIONS:1. INSTALL CIRCUIT WITH EXHALATION DEVICE.2. OCCLUDE CIRCUIT OUTLET.3. PRESS "START TEST" WHEN READY.4. KEEP TUBING OCCLUDED UNTIL TEST IS

COMPLETE.

Test ExhPort

Languages

StartTest

CancelTest

PRESS "MONITORING" TO EXIT

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d. OCCLUDED EXHALATION PORT, CHECK CIRCUIT, REPEAT TESTThe leak rate was less than predicted. Check that the exhalation port is not blocked. Replace, inorder, the PC, AFM, PRV, and ILFR. Repeat the Exhalation Port Test between each replacement.

e. PROXLINE DISCONNECTED, CHECK CIRCUIT, REPEAT TESTThe proximal pressure line is disconnected. Check that the internal and external proximal pressureline is connected and is not obstructed. Repeat the Exhalation Port Test.

f. PRESSURE REGULATION ERROR, CHECK CIRCUIT, REPEAT TESTLeak test pressures cannot be attained. Check that the internal pressure line is connected and notobstructed. Replace, in order, the AFM and PC. Repeat the Exhalation Port Test between eachreplacement.

g. INTERMITTENT EXCESSIVE FLOW, CHECK CIRCUIT, REPEAT TESTThe leak rate was intermittently high during the test. Check that the internal and external circuit isoccluded and properly sealed. Replace, in order, the PRV valve and PC. Repeat the Exhalation PortTest between each replacement.

Step 4 There are seven possible status messages that can appear depending on the outcome of theSYSTEM SELF TEST. Follow the instructions for the condition that appears.

a. TEST COMPLETEThe circuit displays normal leak conditions at the exhalation (user interface) port.

b. LOW FLOW, CHECK CIRCUIT, REPEAT TESTThe circuit displays a lower than normal leak rate at the exhalation port. Check that the vents onthe exhalation port are not blocked and that the circuit is sound. Replace, in order, the PC, AFM,PRV, and ILFR. Repeat the Exhalation Port Test.

c. EXCESSIVE FLOW, CHECK CIRCUIT, REPEAT TESTThe circuit displays a higher than normal leak rate at the exhalation port. Assure that the internalcircuit is properly assembled. Replace, in order, the PC, PRV, and ILFR. Repeat the Exhalation PortTest between each replacement.

Exhalation Port Test (Continued)

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8.4 Total Operating Hours Transfer Procedure*

Purpose

The following steps must be done to transfer the current Total Operating Hours for a unit.

Equipment

• PC / Laptop

• Test Cable (RI P/N 582161) for S/N < 106000

• Test Cable (RI P/N 1004823) for S/N > 106000 and upgraded units for S/N <106000.

Note: See Figure 8-3 and 8-4 for cable connections.

Procedure

Step 1 Power on the unit.

Note: If powering on is not possible, then an approximation will have to be made based onprevious documented hours and additional running time.

Step 2 Write down the Total Operating Hours for the unit from either the Set Up Screen or theOptions Screen.

Step 3 Using the test cable, connect a PC/Laptop to the MC. If necessary, follow the Terminal Setupguidelines in Section 8.9

Step 4 Power on and leave the unit in the Set Up Screen.

Step 5 Enter “S J O” on the terminal keyboard. This will display the “Operating Time Modify”screen.

Step 6 Follow the instructions on the screen to modify the Total Operating Time value displayed tomatch the hours written down from the unit in Step 2.

Step 7 After the time is correctly set, turn the power switch off, remove the terminal from the MC,reassemble the unit, or continue with testing process.

* This is used primarily when a Main Control Subsystem or Lithium battery is replaced.

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Figure 8-3

For Visions with S/N < 106K

Figure 8-4

For Visions with S/N > 106K

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8.5 Blower / Valve Calibration Procedure

Purpose

This procedure provides instructions for calibrating the Blower and Valves for the BiPAP Vision system.This test will take about 10 minutes or less depending on the software version.

Note: Unit must be a minimum software revision of 11.8 / 12.4 / 13.4 to successfully pass this test. Ifnecessary, upgrade unit.

Equipment (See Figure 8-3 and 8-4 for cable connections)

• Test Cable (Respironics P/N 582161) for S/N < 106K

• Test Cable (RI P/N 1004823) for S/N >106K and upgraded for units for S/N <106K

• PC / Laptop (Terminal mode)

• 0.25” test orifice (Respironics P/N 332353)

• Phillips screwdriver

CAUTION: Electronic components used in this device are subject to damage from static electricity.Use and follow appropriate electro-static discharge (ESD) procedures.

Procedure

Step 1 Verify that the power to the BiPAP Vision is turned Off.

Step 2 For S/N < 106000, remove the top enclosure.

Step 3 Depending on the test cable needed, connect one side to the (J3) connector on the PressureControl Subsystem (PC), or a standard serial cable to the PC connector, and the other side tothe PC or Laptop.

Step 4 Install the test orifice and pressure line to the Vision outlet. Plug in and turn on the unit. Turnon the PC/Laptop.

NOTE: It may be necessary to refer to the “PC/Lap Setup Procedure” found in Chapter 8 toproperly set the parameters on the PC or Laptop for Hyperterminal application.

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Step 5 Wait for the Test Exhalation Port/Language screen to appear. Do not press Monitoring.

Step 6 Assure that the test orifice and the PRV exhaust are not obstructed.

Step 7 Type the calibration start code: SJB, on the terminal with no carriage return.

NOTE: Insure that the calibration start codes are in all capital letters. These will not display onthe PC or PC/Laptop.

Step 8 Wait for the calibration process to complete. The terminal will stop updating information andthe cursor will blink when the process is finished. “Valve Calibration Successful” will bedisplayed. (See below for a description of the Calibration Sequence Summary.)

NOTE: If calibration is unsuccessful, try the test again. If it fails a second time, follow the guidelines on the screen for suggested failure information.

Step 9 Turn the unit Off and remove the power cord.

Step 10 Unplug the test cable from unit unless further testing is required.

Step 11 Remove the test orifice.

Step 12 Install the top enclosure, unless further testing is required.

Step 13 If necessary, carefully position the unit on its side and install the PRV muffler enclosure

Step 14 If necessary, set the unit upright.

Step 15 Test complete.

Calibration Sequence Summary

The first four states are for blower calibration. The blower DAC voltage is increased while the pressure andblower speed are monitored to determine the slope and intercept.

The next two states independently “warm up” the ILFR and PRV valves and then collect four sets ofoperating data on each to use to determine an average value.

All of this information is stored in memory and is used to ensure that the blower and the valves are able tomeet the specified requirements.

Blower / Valve Calibration Procedure (Continued)

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8.6 Performance Verification

Purpose

This procedure confirms that the ventilator is functioning properly. It is not intended to verify specifica-tions; only operational features are tested.

Equipment

• Test orifice (P/N 332353)

• Pressure tubing

• Smooth inner lumen tubing

• Whisper swivel II (P/N 332113)

Procedure

Step 1 First connect the smooth inner lumen tubing to the unit outlet then the whisper swivel andfinally the test orifice. Connect the pressure tubing from the BiPAP Vision to the test orifice.

NOTE: If the Vision unit loses power, and power is restored in less than 10 seconds, the unitwill return to operation at the same settings that were in effect before power was lost.

Step 2 Turn the unit on. When the Test Exhalation Port/Language Screen is displayed, remove theAC power cord from the rear of the unit. Verify that the Ventilator Inoperative visual (wrenchicon) and the audible alarm is activated. Turn the unit off. Verify that the audible and visualalarms are no longer active.

Step 3 After 15 seconds or more, reinstall the AC power cord, and switch the unit on.

NOTE: For software versions 11.2 and higher, the “Loss of AC Power” symbol will begin flashingin the display area. Press the Alarm Reset to clear and continue.

Perform the Exhalation Port Test as described in Section 8.3. (After successful completion ofthe test, press the MONITORING hard key to proceed to the Monitoring Screen.)

Step 4 Press the OPTIONS soft key to access the Options Screen. If an alarm is active, press theReset Hard Key.

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Step 5 Press the TEST ALARMS soft key to verify that both the audible tone and the alarmmessages activate for all available alarms. The Ventilator Inoperative and Check Ventilatoricons should illuminate during the test. The Vision front panel should look like Figure 8-2(O2 Flow, Lo MinVent, Hi Rate, and Lo Rate appear if the oxygen module and optionalalarms are installed).

NOTE: Each alarm function has both an audible and visual component. Verify that bothcomponents are active during the alarm test. If either component is not active, have theunit serviced.

Step 6 Press Monitoring. If the CPAP or PAV/T mode is active, press the MODE hard key, select theS/T soft key, and set the parameters as shown below. Activate the new mode. If the S/T Modeis active, press the MONITORING hard key then press the PARAMETERS hard key. In eithercase, set the parameters as follows:

IPAP = 15 cm H2O

EPAP = 5 cm H2O

Rate = 15 BPM

Timed Insp = 1.0 sec

IPAP Rise Time = 0.1 sec

Figure 8-5 Alarm Test Screen

(Oxygen and Optional Alarm Module Installed)

Performance Verification (Continued)

Illuminated

Alarm Messagesin Mode/Message

Area

P (cm H2O)

Vol (ml)

Flow (L/min)

OPERATING IN: S/T

TOTAL OPERATING TIME: 50 HRSPRESS "MONITORING" TO EXIT

ErrorMessages

Time at P49

Reset

TestAlarms

Brightness

Contrast

Invert

hrs

ALARMO2 FlowLo MinVentHi RateLo Rate

Hi PLo PApneaProxLine Disc

Low Leak

P Regulation

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Step 7 Press the ALARMS hard key and set the following alarm parameters.

Hi P = 20 cm H2O

Lo P = 10 cm H2O

Lo P Delay = 20 sec

Apnea = Disabled

If you have the optional Alarm Module, set the following additional alarm parameters.

Lo MinVent = Disabled

Hi Rate = 40 BPM

Lo Rate = 10 BPM

Step 8 Press the MONITORING hard key to return to the Monitoring Screen. Verify the followingparameters from the Monitoring Screen. (visual inspection)

• The Rate soft key indicator flashes when each timed breath is activated.

• The timed breath is approximately 1 second in duration.

• The IPAP during a timed breath is 15 cm H2O.

• The EPAP during a timed breath is 5 cm H2O.

• The Timed Breath Rate is 15 BPM as indicated in the Timed Breath Indicator display.

Step 9 Occlude the test orifice for a few seconds. While viewing the Vision Pressure waveform, createa small leak at the test orifice to simulate a spontaneous trigger. This process may have to berepeated a few times. Verify that the unit cycles to IPAP and that the Rate Indicator did notflash. After the breath is triggered, unocclude the test orifice.

Step 10 Press the ALARMS hard key to display the Alarms Screen.

Step 11 Select the Hi P soft key and adjust the parameter to 10 cm H2O. Wait for the audible andvisual alarms indicating a High Pressure alarm. Return the Hi P parameter to 20 cm H2O andpress the Alarm Reset hard key to remove the alarm message.

Step 12 Open the circuit to atmosphere for approximately 20 seconds to verify the following audibleand visual alarms.

• The disconnect alarm is activated after a few seconds. Press the alarm silence button andcontinue.

• The Lo P Alarm is activated.

Occlude the patient outlet on the circuit and press the Alarm Reset hard key to clear both theaudible and the visual alarms.

Step 13 Select the Apnea soft key and adjust the parameter to 20 sec. Maintain the occlusion of thepatient connection for a minimum of 20 seconds to verify that the audible tone and the ApneaAlarm Message are activated. Adjust the Apnea setting to the Disabled setting. Press theAlarm Reset key to clear the visual alarms.

Step 14 Test complete.

Performance Verification (Continued)

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BiPAP Vision Performance Verification/Screening Data Sheet

Serial Number Service Notification(Respironics use only)

Model Number Total Operating Time

Purpose:

This data sheet is to be used in conjunction with the BiPAP Vision PerformanceVerification. It should also be used whenever a screening procedure is required on theBiPAP Vision.

Results:

Test Step Pass Fail

Ventilator Inoperative Alarm 2

Exhalation Port Test 3

Test Alarms 5

Parameters From Monitoring 8Screen

Spontaneous Breath 9

High Pressure Alarm 11

Low Pressure Alarm 12

Apnea Alarm 13

Tested By: (print) Tested By: (signature) Date

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8.7 Run-In Cycle Procedure

Purpose

This procedure is to be used after servicing the BiPAP Vision as called out in the Recommended Testingafter Part(s) Replacement Chart in section 8.2. The unit will cycle for one half hour, with specified operat-ing parameters, to qualify the repair after a component has been replaced.

Equipment / Materials

• 0.25” test orifice (Respironics P/N 332353)

• pressure tubing

Procedure

Step 1 Connect the 0.25” test orifice (Respironics P/N 332353) to the outlet port, and the pressuretubing from its port to the pressure input on the BiPAP Vision.

Step 2 Connect the power, turn the unit On, and set up the following parameters in the S/T Mode.

IPAP = 40 cm H2O

EPAP = 4 cm H2O

Rate = 20 BPM

Timed Insp = 0.5 sec.

IPAP Rise Time = 0.1 sec.

Step 3 Set the following alarm parameters:

Hi P = 50 cm H2O

Lo P = Disabled

Lo P Delay = 60 sec.

Apnea = Disabled

If the unit has the optional Alarm Module, and/or optional Oxygen Module set the followingadditional parameters:

Lo MinVent = Disabled

Hi Rate = 50 BPM

Lo Rate = 4 BPM

%O2 = 21%

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Step 4 Return to the Monitoring screen and observe that the display values match the set values.

Step 5 Run the unit for one half hour with the above settings.

Step 6 Verify that the display values match the set values and that no alarms occurred during thistime period. If a problem exists, follow the appropriate Troubleshooting Flow Chart inChapter 6 and perform the Run-In Cycle Procedure again before proceeding.

Step 7 Test Complete.

Run-In Cycle Procedure (Continued)

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8.8 System Final Test

Purpose

This procedure will verify that the Vision unit operates to specifications. The intent is to ensure that theunit functions against performance specifications by verification of the internal sensor measurement’saccuracy, and the unit’s capability to generate and control the required pressures and flow rates of thevarious operating modes. User controls and alarm functions are also tested. Below are the major activitiesperformed within this test procedure.

• Set up the Unit for Test • Verify Pressure Accuracy

• Measure Flow Accuracy • Measure Dynamic Pressure Regulation

• Measure S/T Performance • Verify Oxygen Module Operation (if installed)

• Verify Options, Controls, and Alarms • Verify PAV/T Mode (if installed)

• Nurse Call/Remote Alarm (if installed) • Earth Restance and Leakage Current (Optional)

Data and other various information is to be recorded on the System Final Test Data Sheet.

Equipment

• Flexible, smooth inner lumen tubing (P/N 301016)

• Flowmeter (Appendix A)

• Manometer (Appendix A)

• PC/Laptop (Appendix A)

• Mechanical lung (Appendix A)

• Medical grade Oxygen and regulator (for testing of optional oxygen module only)

• Oxygen analyzer (for testing of optional oxygen module only - Appendix A)

• Variable flow restrictor (adjustable valve) (P/N 1006120)

• Whisper swivel (P/N 332113)

• Phillips screwdriver

• Pressure tubing

• Safety analyzer (Appendix A)

• Test cable (P/N 582161 for serial numbers 105999 and less, P/N 1004823 for serial numbers106000 and higher or upgraded units).

• Multiple outlet power strip

• Plug, cap, or stopper

• Pressure pick-off port (02 port, P/N 312710)

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CAUTION: Static sensitive components. This procedure must be performed at an ESD approvedworkstation.

NOTE: Only properly trained service personnel are permitted to perform this procedure.

Initial Equipment Setup(May vary according to equipment used) (Locally sourced flow restrictor)

Flow Restrictor (1006120) Figure 8-6 Certifier FlowInitial Equipment Setup Analyzer (1012598)

Procedure

A. Connect Unit to Test Equipment

Step 1 Remove the top enclosure.

Step 2 Connect the Test Cable from the PC board (J3), or the Test Cable connector labeled PC, to the PC/laptop com port.

Step 3 Plug in the AC power cord and verify the MAIN POWER indicator is lit.

System Final Test (Continued)

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Step 4 Connect the patient tubing to the outlet of the unit. Place a pressure pickoff port on the other end andthen connect this to the Flowmeter. Using another piece of patient tubing, connect the outlet of theflowmeter to the restrictor valve. Adjust restrictor valve to allow for a small amount of circuit leak.Refer to figure 8-3.

Step 5 Using a Tee fitting, connect the Manometer, the pressure pickoff port, and the Vision pressure porttogether.

B. Turn on Unit

Step 1 After the System Self Test is complete, record the Total Operating Time shown on thedisplay shown at the bottom of the Test Exhalation Port/Language screen.

Step 2 Press MONITORING, then press Options.

Step 3 Verify that Brightness and Contrast can be controlled by pressing the appropriate keyand turning the adjustment knob. Then adjust both of these for an acceptable display.(The Brightness has a small control range, it will not have much affect on the screen).

Step 4 Press MONITORING to exit.

C. Set Up Alarms and Scales

Step 1 Press ALARMS.

Step 2 After selecting the desired alarm, rotate the adjustment knob, and set each alarmaccording to the following:

Step 3 If ALARM MODULE B is installed, set the alarms as listed below (they will bedisplayed on the right side of the alarms screen).

60

Hi P

Apnea

Lo P

Lo P Delay

50

Disabled

Disabled

VALUEALARM

Lo Min Vent

High Rate

Low Rate

Disabled

4

VALUEALARM

System Final Test (Continued)

50

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Step 4 Press SCALE. Select the desired scale then rotate the adjust knob . Set each to thefollowing:

Step 5 Press MONITORING to exit.

D. Set CPAP Pressure

If the unit is in CPAP mode:

• Press PARAMETERS

• Press Set CPAP and adjust the pressure to 5 cm H2O

If the unit is in S/T mode:

• Press MODE then CPAP.

• Press Set CPAP and adjust the pressure to 5 cm H2O.

• Press Activate New Mode to enable.

If the unit is in PAV/T mode:

• Press MODE then CPAP.

• Press Set CPAP and adjust the pressure to 5 cm H2O.

• Press Activate New Mode to enable.

Step 1 On the PC/Laptop type, in sequence, the capital letters SJL to view the system parameters of the Vision unit being tested. Note that only the blinking cursor will be displayed.

(If required, use the PC/Laptop Setup Procedure found in Chapter 8)

100 L/min.

P

Time Base

VolFlow

45 cm H2O

1500 ml

9 sec.

VALUESCALE

System Final Test (Continued)

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NOTE: Lo Rate alarm will sound during this test. Press ALARM SILENCE to temporarilycancel.

NOTE: Unit may oscillate when no flow is present. Open the flow restrictor slightly until itstops, then slowly close the valve.

NOTE: After a period of time, the unit will automatically switch to MONITORING. PressPARAMETERS to return to the parameters screen for making unit adjustments andviewing the displays listed below.

E. Pressure Accuracy

Step 1 Adjust the flow restrictor for 0 (+0.5) LPM on the flowmeter.

Step 2 Record the following unit values on the data sheet:a) Set pressure value from Vision display.b) Outlet pressure value from Vision display (Bottom number while in parameter)c) “Unit Outlet Pressure” on PC/Laptop.d) “Patient Pressure” on PC/Laptop.e) Manometer pressure

Step 3 Verify all pressure readings are within specification (i.e. ± 2 cm H2O of theManometer reading).

Step 4 Set the unit pressure for 10 cm H2O and repeat steps 2-4.

Step 5 Set the unit for a pressure of 20 cm H2O, adjust the flow restrictor to 30 (± 3) LPMand repeat steps 2-4.

F. Flow Accuracy

Step 1 Leave the CPAP pressure set to 20 cm H2O.

Step 2 Set the flow restrictor for 0 LPM (+0.5) flow rate.

Step 3 Record the flow meter reading.

Step 4 Record the COMPENSATED TOTAL FLOW from the PC/Laptop.

Set Pressure set

cm H2O

CPAP

Outlet Pressure

5

5

System Final Test (Continued)

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Step 5 Verify the compensated total flow values are within specification.

Step 6 Set the flow restrictor for 10, 60, and 120 LPM (± 1 LPM) and repeat steps 3-5.

Step 7 While at 120 LPM, verify the pressure is 20 cm H2O ± 2 cm H2O.

G. Dynamic Pressure Regulation

Step 1 Turn the unit Off.

Step 2 Disconnect the flow restrictor from the flow meter.

NOTE: The test lung should not be connected at this time.

Step 3 Connect a whisper swivel to the patient tubing at the output of the flow meter and plugthe end. Turn the unit On. Wait for the Test Exhalation Port Screen to appear.

Step 4 Press Test Exh Port then Start Test. Follow the on screen instructions as appropriate until“TEST COMPLETE” is displayed.

NOTE: Do not block the slots on the Whisper Swivel while the Exhalation Port Test is inprogress.

Step 5 Press MONITORING to exit then press PARAMETERS.

Step 6 Ensure that the unit is still in CPAP mode, set at 20 cm H2O.

Step 7 Remove the plug and connect the test lung. (Compliance set to 0.05, Parabolic ResistorRP 20). See Figure 8-7 for setup instructions.

Step 8 Press MONITORING and verify that the unit is in “Waveform” display.

Step 9 Manually operate the test lung to create a uniform waveform on the Vision flow displaywith peaks approaching 100 L/Min and a rate of approximately 30 BPM (one every twoseconds). While doing this, observe the manometer reading.

Step 10 Verify the manometer reading to be within ± 2 cm H2O of the unit’s set value.

System Final Test (Continued)

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Figure 8-7

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H. S/T Performance

Step 1 Press MODE, then S/T. Leave the test lung connected.

Step 2 Select and set the following.

• IPAP = 35 cm H2O

• EPAP = 5 cm H2O

• Rate = 10 BPM

• Timed Insp = 2.5 sec

• IPAP Risetime = .05 sec

Step 3 Press Activate New Mode when ready to continue. Allow the unit to cycle a few times.

Step 4 Verify that the unit is cycling between low and high pressure by observing thewaveforms on the Vision pressure display.

Step 5 Verify the Manometer readings for IPAP pressure and EPAP pressure are within± 2 cm H2O of their settings.

Step 6 Record the BPM. Acceptance range is 9.3 to 10.8 BPM.

I. Options and Controls

Step 1 Press MONITORING then press Options.

Step 2 Press Invert. Verify function, and press again to return.

Step 3 Press Bar Graph. Verify that the screen displays bar graphs. Press again to return to waveform.

Step 4 Press Test Alarms. An audible tone should occur along with alarm messages displayed briefly atthe top of the screen. The Check Vent and Vent Inop symbols will light.

Step 5 Press Error Messages. Observe and record any displayed messages. Then press ClearError Messages.

Step 6 If desired, press the key for Time at P to reset.

Step 7 Press System Info and record the software version, if the Oxygen Module is installed, andwhich Alarm Module is installed.

System Final Test (Continued)

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Step 8 Press MONITORING.

Step 9 Press FREEZE/UNFREEZE and observe that the graphic displays have stopped updating.Press FREEZE/UNFREEZE again to resume.

Step 10 Press SCALE. Press P and change the scale by rotating the knob and observe a change inthe displayed waveform. Set back to 45 cm H2O. Press MONITORING to exit.

J. Alarms

Step 1 Disconnect the manometer tubing from the Vision Pressure Port. In a few seconds, an alarmwill sound and ProxLine and / or Lo P Disc will be displayed in the Alarm messagewindow at the top of the screen.

Step 2 Replace the tubing and the alarm will be silenced. Press ALARM RESET and the alarm willreset.

Step 3 Pull the AC power cord from the unit. An alarm should sound and the “wrench” icon willlight.

Step 4 Turn the unit Off, wait for the alarm to stop and then wait 10 seconds minimum.

Step 5 Plug the AC power cord into the unit and turn the unit On.

Step 6 Verify that the unit powers up without alarming.

NOTE: For software versions 11.2 and higher, the “Loss of AC Power” indication will be flashing in thedisplay area. Press the Alarm Reset to clear and continue.

Step 7 Turn off the unit.

System Final Test (Continued)

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BiPAP Vision Oxygen Module Testing for S/N 1007401-108343Note: This test should only be performed once for affected units. If the Oxygen Module has been replaced with a new type, or if your unit does not have a serial number on the oxygen module label, this test does not need to be performed.

Purpose:

1. To perform an additional test on BiPAP Vision units from serial number 107401 to 108343(inclusive). This procedure must be done the first time a Vision that falls within the above listedserial number range is returned for service for any reason. This procedure is to be performedafter the unit passes system final test found in the service manual.

2. This procedure must also be performed on any Oxygen Module repair kit from serial number300000 to 301249 (inclusive) that has been installed into any unit. The serial number is locatedon the cover. Repair parts 582142 and 1004977 are made up of these serial numbers, along withthe production units listed above.

This test will verify the ability of the oxygen delivery subassembly to adequately supply the required flowneeded to yield a specified oxygen concentration at the maximum unit flow rate. Some of these may havehad a vendor assembly problem. Any faults will require the replacement of the Oxygen Module assembly.

Test Equipment:Same as used with oxygen testing found in step K of the System Final Test.

Test Setup:See figure 8-8, except substitute the flow restrictor in the circuit for the test lung. Begin with a small leak.

Procedure:1.) Turn the unit on.2.) After the System Self Test completes, press MONITORING.3.) Press PARAMETERS button and set the following unit parameters:

IPAP = 40 cm H2OEPAP = 20 cm H2ORATE = 10 BPMTIMED INSP. = 3.0 secIPAP RISETIME = .05 secO2% = 21%

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4.) Slowly open the flow restrictor and verify the flowmeter reads a minimum of 130 LPM for fourconsecutive breaths during the IPAP portion of the cycle. If the unit activates the “Disconnect”alarm, it may be necessary to adjust the flow restrictor valve to a lower flow and slowly re-open toreach this flow rate.

5.) Set the O2% parameter to 100% and wait for oxygen analyzer reading to stabilize.

6.) For the unit to pass, the oxygen analyzer reading must remain between 90% and 109% inclusive forfour consecutive breaths. If any unit fails, the Oxygen Module subassembly must be replaced and theunit retested.

7.) When complete, set the unit parameters as follows: IPAP = 15 cm H2O

EPAP = 5 cm H2ORATE = 10 BPMTIMED INSP. = 1.0 secIPAP RISETIME = .05 secO2% = 21%

8.) Press MONITORING button.

9.) Close the oxygen tank valve.

10.) Turn power off and disconnect test equipment.

11.) Test Complete.

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K. Oxygen Module OperationNote: To perform this test it is necessary that the Vision unit being tested have at least 11.8 / 12.4 / 13.4 software. Ifyour Vision unit has earlier software, it is mandatory that it be upgraded before performing this test.

Note: See Figure 8-8 for assistance in connecting oxygen analyzer.

WARNING: Oxygen supports combustion. Do not use oxygen while smoking or in the presence of an openflame.

WARNING: Never use the analyzer to measure gas with a high oxygen content following use on air with an oilvapor content. The oil vapor will contaminate the tubing and may result in a fire on contact withhigh oxygen levels.

Oxygen Module Test Procedure

Step 1Prior to performing this test, a visual inspection should be made of the internal components of theoxygen delivery system including tubing, to ensure that there are no faulty items.

Step 1A Connect the 6 foot smooth inner lumen tubing from the outlet of the Vision, to the Whisper Swivel,then to a pressure pick-off port (O2 port) and then to the TTL Lung (or equivalent). A small length oftubing (approximately 6 inches) may be needed between the pressure pick-off port and the test lung.

Connect the oxygen analyzer cell in the patient circuit.Put the pressure tubing from the pick-off port to the unit’s patient pressure connection.

Or, Using a “T” connector, connect the pressure pick-off port, the unit’s patient pressure connectionand the oxygen analyzer inlet together, whichever applies.

Set the test lung to have a compliance of 0.04 and a parabolic resistance of 20.

Step 2 Turn on the Vision unit.

Step 3 On the unit, press Parameters and set the following unit parameters.

IPAP = 20 cm H2OEPAP = 4 cm H2ORATE = 15 BPMTimed Insp. = 1.0 secIPAP Risetime = .05 secO2% = 21%

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Figure 8-8

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Step 4 Press Monitoring. Ensure that the tidal volume reading on the Vision (Vt) is at 500 ml, +/- 20 ml (480 to520 ml). If not raise or lower the IPAP pressure until the proper tidal volume reading is obtained.

Step 5 Connect the O2 line to the Oxygen Module. Open the O2 cylinder valve. Ensure that the O2 regulatoris set at 50 psi.

Step 6 Wait for the Oxygen Analyzer to stabilize and verify that the reading is 18% to 24%.

Note: Readings should be stable after 8 to 10 breaths. Some variance in the reading may occur,depending on the quality of the analyzer being used.

Step 7 Press Parameters then set % O2 and adjust for 30% O2 level. Wait for the Oxygen Analyzer to stabilizeand verify that the reading is between 27% and 33% (inclusive). If the tidal volume reading on theVision falls out of the acceptable range, adjust the IPAP pressure until the tidal volume falls within theacceptable range before taking the reading.

Step 8 Set the O2 to 100%.

Step 9 Close the O2 cylinder valve. Disconnect the Oxygen hose from the back of the Vision.

Step 10 The unit should alarm for no O2 Flow at 15 Breaths or less.

Step 11 Reconnect the Oxygen hose to the back of the Vision and Open the O2 cylinder valve, set the O2 to40% and press Alarm reset. Verify that no alarms exist after 8 breath cycles.

Step 12 Wait for the Oxygen Analyzer to stabilize and verify that the reading is between 36% and 44%(inclusive). If the tidal volume reading on the Vision falls out of the acceptable range, adjust the IPAPpressure until the tidal volume falls within the acceptable range before taking the reading.

Step 13 Set the unit for 60% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading isbetween 54% and 66% (inclusive). If the tidal volume reading on the Vision falls out of the acceptablerange, adjust the IPAP pressure until the tidal volume falls within the acceptable range before takingthe reading.

Step 14 Set the unit for 80% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading isbetween 72% and 88% (inclusive). If the tidal volume reading on the Vision falls out of the acceptablerange, adjust the IPAP pressure until the tidal volume falls within the acceptable range before takingthe reading.

Step 15 Set the unit for 100% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading isbetween 90% and 109% (inclusive). If the tidal volume reading on the Vision falls out of the acceptablerange, adjust the IPAP pressure until the tidal volume falls within the acceptable range before takingthe reading.

Step 16 Close the O2 cylinder valve. Disconnect the O2 input line.

NOTE: If O2 Module Test Fails, perform the “Oxygen Flow Module Test” found in section 8.11. Then re-run step K above.

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NOTE: No further testing of the PAV/T mode is needed since the functioning of the PAV/Tmode is directly linked to the S/T mode through software. The S/T specificationswere verified earlier in the system final test.

Step 4 Turn off the unit, disconnect the test circuit, and remove the power.

Step 5 Install the top enclosure.

M. Earth Resistance

Step 1 Measure and record the earth resistance value. Test current is 25 amps. The value must beless than 0.10 Ohms (W) to pass.

N. Earth Leakage Current

Step 1 Measure and record the Normal Pole, No Earth, L2 earth leakage current. The value mustbe less than 300 microamps to pass.

Step 2 Measure and record the Reverse Pole, No Earth, L2 earth leakage current. The value mustbe less than 300 microamps to pass.

Step 3 Measure and record the Reverse Pole, No Earth, No L2 earth leakage current. The value must be less than 1,000 microamps to pass.

Step 4 Measure and record the Normal Pole, No Earth, No L2 earth leakage current. The value must be lessthan 1,000 microcamps amps.

System Final Test (Continued)

L. PAV / T mode (if installed)

Step 1 Select Mode.

Step 2 Select PAV/T.

Step 3 Activate the PAV/T mode and verify the mode features are displayed on the screen and thatno errors or alarms occur.

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Note: Refer to chapter 3 of this manual for details of the operation of this feature.

Purpose:

This test verifies the operation of the Nurse Call/Remote Alarm output connector on the rear panel of the BiPAPVision unit. This is an optional test and is provided to use as specified by internal protocol. The option 1,2 and 3tests can be performed independently or as a whole, depending on requirements. The unit is shipped from the factoryset at the option 2 setting.

Equipment:

Fluke DVM, or equivalent0.25” Test Orifice (p/n 332353), or occluded patient circuit

Jumper Location Photo: JP2 JP1

Option 1 Test (Remote Alarm)

1. JP1 and JP2 on the MC board are set at 2,3.

2. Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/Remote Alarm output connector. Value should be approximately 48.6K to 53.7K.

3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm. (For example, the Apneaalarm could be set to 20 seconds)

4. Measure the continuity on the same connector and it now should be an open circuit.

5. Turn unit off.

System Final Test (Continued)O. BiPAP Vision Nurse Call / Remote Alarm Feature Testing ( for units s/n greater than106000 only). (optional test)

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Option 2 Test (Nurse Call, normally closed setting)

1. JP1 on the MC board is set at 2,3. JP2 is set at 1,2.

2. Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/Remote Alarm output connector. A closed circuit should be measured.

3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apneaalarm could be set to 20 seconds).

4. Measure the continuity on the same connector and it now should be an open circuit.

5. Turn unit off.

Option 3 Test (Nurse Call, normally open setting)

1. JP1 and JP2 on the MC board are set to 1,2.

2. Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/Remote Alarm output connector. An open circuit should be measured.

3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apneaalarm could be set to 20 seconds).

4. Measure the continuity on the same connector and it now should be a closed circuit.

5. Turn unit off.

Upon completion, set the unit to the desired option.

Q. Final Test Data Sheet

Step 1 Sign and date completed Final Test Data Sheet.

System Final Test (Continued)

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Serial Number Model NumberTotal Operating Time Service Notification

Power Indicator and LCD Controls Step Control Pass FailA-3 Power IndicatorB-3 BrightnessB-3 Contrast

Pressure Accuracy (see step E-3 for guidlines) Step Pressure Set Outlet Unit Patient Manometer Spec Pass FailE-2 5 cm H

2O +/- 2 cmH

2O

E-4 10 cm H2O +/- 2 cmH

2O

E-5 20 cm H2O +/- 2 cmH

2O

Flow Accuracy Step Flow Setting Flowmeter Compensated Pressure Specification Pass Fail

Total FlowF-2 to 0 LPM -5 to 5 LPMF-5F-6 10 LPM 4.2 to 15.8 LPMF-6 60 LPM 50.2 to 69.8 LPMF-6 120 LPM 105.6 to 134.4 LPMF-7 120 LPM 18.0 to 22.0 cm H

2O

Dynamic Pressure RegulationStep Test Pass FailG-4 Exhalation PortG-9 Flow WaveformsG-10 Manometer Reading (Spec = +/- 2 cm H

2O)

S/T PerformanceStep Test Reading Specification Pass FailH-4 Cycling VisualH-5 IPAP/EPAP +/- 2 cm H

2O

H-6 BPM 9.3 to 10.8 BPM

BiPAP Vision Final Test Data Sheet

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Options and Controls Error Messages System InformationStep Pass Fail Step Type Codes Step Item Info.I-2 to I-10 I-5 Error I-7 Software Version

I-5 MCS I-7 Oxygen ModuleAlarms I-5 PAS I-7 Alarm ModuleStep Pass Fail I-5 DCSJ-1 to J-6

Oxygen Module (if installed)Step Oxygen Set Point Oxygen Analyzer Specification Pass FailK-6 21% 18.0 to 24%K-7 30% 27.0 to 33%K-10 Alarm ActivatesK-12 40% 36 to 44%K-13 60% 54 to 66%K-14 80% 72 to 88%K-15 100% > 90%

PAV/T Mode (if installed) Step Pass FailL-3

Earth Resistance and Leakage Current (Optional)Step Test Reading Specification Pass FailM-1 Earth Resistance < 0.100 OhmsN-1 Norm. Pol, No Earth, L2 < 300 microampsN-2 Rev. Pol, No Earth, L2 < 300 microampsN-3 Rev. Pol, No Earth, L2 < 1,000 microampsN-4 Norm Pol, No Earth, No L2 < 1,000 microamps

Nurse Call/Remote Alarm (optional test for S/N > 106000)Step Pass Fail

P

Testing Verification

Tested By: (Full Signature) Date

System Final Test (Continued)

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8.9 PC / Laptop Setup Procedure

Purpose

This procedure is to be used to set up the PC / Laptop required for testing and troubleshooting of the BiPAPVision.

Note: The Vision requires no special data acquisition software. All necessary software is contained within the unit.

Equipment

PC/Laptop Computer

Serial Cable

Test Cable for serial number 105999 and lower (RI P/N 582161)

Test cable for serial numbers 106000 and higher (RI P/N 1004823), or upgraded hybrid units.

Test cable for upgraded hybrid units also required (RI P/N 1004699)

Note: For any unit 105999 and lower that has had a new MC board installed, test cable 1004823 will be used. Test cable 582161 will still need to be used on the DC board.

Equipment Setup

Step 1 Connect one end of the test cable to the RS-232 communications port on the PC/laptop.

Note: When connecting to a PC/Laptop, the 9 pin to 25 pin connector supplied with the test cable 582161 is not required.

Step 2 For S/N 105999 and lower: Connect the proper end of the test cable (582161) to the desiredsubsystem: (J3) on the Pressure Control (PC) and Main Control (MC) or (J5) on the DisplayControl (DC).

For S/N 106001 and higher: Connect the other end of the test cable (1004823) to the rear panelof the Vision and connect a standard computer cable to the desired selection.

For upgraded hybrid units connect ribbon cable (1004699) to the desired selection of test cable(1004823) .

Step 3 Turn on the PC / Laptop.

Operating System Setup

A. Microsoft Windows® with Hyperterminal.

Step 1 Open the following:StartProgramsAccessoriesHyperterminalHyperterminal

Step 2 From Connection Description, name the file if it is to be saved, select the umbrella with phoneicon, then click OK.

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Step 3 In Connect To, select COM1 in Connect Using, then click OK.

Step 4 In COM1 Properties, Port Settings, set the following:

Bits per Second; 19,200Data Bits; 8Parity; NoneStop Bits; 1Flow Control; Xon / Xoff.

Step 5 Click OK to activate the settings. At this point, a blinking cursor will appear on the screen.

Step 6 If necessary, check the ASCII settings. Go to File, Properties, Settings, ASCII Setup.

Step 7 Enter the appropriate command for the desired selection below. No typed letters will appearon the PC or Laptop. Data will appear after the code is entered.

Step 8 If screen rolling go to: File, Properties, Settings, Emulation, VT52, OK

Note: For an existing Vent Inop condition, the MC and DC will output full screens of information.The PC only outputs one line of error code information. No command and needs to be entered.During normal operation, the full command needs to be entered.

B. Microsoft Windows® V. 3.1

Step 1 From Program Manager, open Accessories.

Step 2 From Accessories, open Terminal.

Step 3 Under Settings, open Terminal Emulation then select DEC VT-52, and click OK.

Step 4 Again under Settings, open Terminal Preferences then set the following:

Line Wrap; OnColumns; 80Cursor; Block, BlinkShow Scroll BarsUse function arrows and control (Ctrl) keys for Windows.

Step 5 Click OK

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Step 6 Again under Settings, open Communications then set the following:

Baud Rate; 19,200Data Bits; 8Stop Bits; 1Parity; NoneFlow Control; Xon / XoffConnector; COM 1 or COM 2 (which ever is being used).

Step 7 Click OK

Step 8 Turn on the Caps Lock.

Step 9 Enter the appropriate command for the test being performed. See the list of commandson the next page.

Commands Options:

SJO Transfer of total operating hours (MC subsystem connection).

SJB Blower/valve calibration (PC subsystem connection).

SJL System final test and limited PC function (PC subsystem connection).

SJP PC error code info, including operating parameters (PC subsystem connection).*

SJM MC error code information (MC subsystem connection).*

SJD DC error code information (DC subsystem connection).*

SJE Check Vent error code history (MC subsystem connection).

SJC For determining type of breath triggering (MC subsystem connection).

* If the unit is in a Vent Inop condition, the current error will automatically appear.

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8.10 Test Cable Usage Definitions

For Vision units serial number <106K

Test Cable 582161 is to be used to test/calibrate BiPAP Vision units with serial numbers <106K

For Vision units serial number <106K that are upgraded hybrid units (new PC/MC installed)

Test Cable 1004823, along with the Ribbon Cable 1004699 (see note below), is to be used to test/calibrate BiPAPVision units with serial numbers <106K that are upgraded hybrid units (repaired using the new PC/MC circuitboards). A standard serial I/O cable is used in conjunction with this to connect to the PC/laptop.Any unit still having the original Display Control Subsystem will still need Test Cable 582161 connected to the DCSto test the unit.

Note: The Ribbon cable will be temporarily installed and then removed after testing. Make sure that the metalconnector housing does not make contact with any components within the Vision unit during use.

For Vision units serial number >106K

Test Cable 1004823 is to be used to test/calibrate BiPAP Vision units with serial numbers >106K. A standard serialI/O cable is used in conjunction with this to connect to the PC/laptop.

Test cable (582161) Ribbon Cable (1004699)

Test Cable (1004823)

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8.11 Oxygen Flow Module Calibration

Purpose:To field adjust the zero flow voltage on the main circuit board of the Oxygen Module Assembly. This test can beperformed on any Oxygen Module that is suspected to be out of tolerance. The Oxygen Module testing in theSystem Final Test should be performed after this test is completed to confirm this module is now operational. Ifacceptable, the complete System Final Test needs to be performed.

Equipment:Digital Multimeter, Fluke 87 or equivalent (3 ½ digit)

Equipment Set Up:

1. Remove the complete oxygen module assembly (except the ground wire and ribbon cable) to be able to easilyperform this test. The assembly can then set on the table next to the Vision unit.

2. Connect the DVM to TP 9 with respect to TP 13 (ground).

Procedure:

1. Turn the Vision unit on.

2. Allow the unit to complete the “System Self Test In Progress”. Do not put the unit into Monitoring mode.

3. Adjust R41 for a value of 0.225 to 0.235 volts DC.

4. Re-assemble unit (if necessary)

NOTE: If the measured Oxygen concentration is still not in specification after completion of this test, followstandard repair practices to obtain acceptable results.

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Chapter 9: PAV/T or EPROM UpgradeInstallation Instructions

9.1 PAV/T Mode or EPROMUpgrade Installation .................................................................. 9-2

9.2 Oxygen Baffle InstallationInstructions (for units S/N <106K) ......................................... 9-6

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9.1 BiPAP Vision PAV / T Mode or EPROM Upgrade Installation

Included in Upgrade Kits Tools Required

EPROM (DC or DCS) Phillips screwdriverEPROM (PC or PAS) Long-shaft, small, flat-bladeEPROM (MC or MCS) Extraction ToolAlarm B PAL (For PAV/T only)

NOTE: For PAV/T mode, the Alarm B PAL on the MC board will also need to be changed.

CAUTION: To ensure proper operation of the unit, the MC, PC, and DC EPROM’s MUST be the samerevision.

Procedure

Removed / Installed During Process

• Top enclosure

• Front panel enclosure

• Display Control Subsystem (DC), partially

• Pressure Control Subsystem (PC)

• EPROM (DC)

• EPROM (PC)

• EPROM (MC)

• Alarm B PAL (install only if not already a PAV/T unit)

WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to make anyrepairs to the device.

CAUTION: Electrical components used in this device are subject to damage from static electricity.Repairs made to this device must be performed only in an antistatic, ESD-protectedenvironment.

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Step 1 Installing the EPROM Upgrade or PAV/T Mode

NOTE: Each EPROM in the RP kit is labeled for identification purposes. During this procedure,ensure that the correct EPROM has been identified for each installation.

a. Locate the new EPROM for the DC.

b. Remove the DC. Using an appropriate extraction tool,remove the existing EPROM.

NOTE: It may be possible to replace this EPROM by partially removing the DC Board. Leave thekeypad and LCD connections attached and remove the retaining screws to be able tocarefully rotate the board upwards to expose the EPROM side.

NOTE: If necessary, store the removed EPROM in an approved anti-static bag or box.

c. Carefully insert the new DC EPROM.

NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge ofthe socket.

d. Re-secure the DC to the front panel.

e. Locate the new EPROM for the PC.

f. Place the PC on an appropriate work surface. Using an appropriate extraction tool, removethe existing EPROM.

EPROM Upgrade or PAV / T Installation (Continued)

Figure 9-1 Location of the DC EPROM

DCSEPROM

S/N <106K, not upgraded S/N >106K, or upgraded

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NOTE: If necessary, store the removed EPROM in an approved antistatic bag or box.

g. Carefully insert the new PC EPROM.

NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge of thesocket.

h. Set the PC aside for installation later in this procedure.

i. Locate the new EPROM and Alarm B PAL (PAV/T mode only) for the MC.

j. Using an appropriate extraction tool, remove the existing EPROM from U46.

Figure 9-2 Location of the PC EPROM

EPROM Upgrade or PAV / T Installation (Continued)

PASEPROM

(S/N <106K, not upgraded) (S/N >106K, or upgraded)

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NOTE: If necessary, store the removed EPROM in an approved antistatic bag or box.

k. Carefully insert the new MC EPROM.

l. If necessary, remove the Alarm PAL (PAV/T mode installation only).

m. Carefully insert the new Alarm B PAL (PAV/T mode installation only).

NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge ofthe socket.

Step 2 Testing

To ensure the integrity of the unit, the Run-In Cycle and the System Final Test found inChapter 8 must be performed.

Figure 9-3 Location of the MC EPROM

EPROM Upgrade or PAV / T Installation (Continued)

MCS EPROM

Alarm PAL

(S/N <106K, not upgraded) (S/N >106K, or upgraded)

Alarm PAL MCS EPROM

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9.2 BiPAP Vision Oxygen Baffle Installation Instructions(P/N 1004705)

Purpose

To provide the necessary information to install the Oxygen Baffle into BiPAP Vision units less than serialnumber 1006001.

Oxygen Baffle Description

The oxygen baffle provides a better mix of oxygen and air to improve the Air Flow Module (AFM) flowmeasurements.

Oxygen Baffle

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Procedure

1. Remove:• Top Enclosure• Front Panel• AFM• Oxygen module outlet tubing support bracket (no longer needed)• “T” tubing (no longer needed)• 22mm coupling at the Oxygen Module outlet (no longer needed)

Oxygen tubing support bracket

Remove these two screws.

Oxygen Module Tubing

“T” Connection

22mm Coupler

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2. On the AFM assembly, install the two nylon washers provided in the kit under the two mountingscrews for the AFM flowbody to allow proper clearance for the new Oxygen Baffle.

• Remove the two Phillips screws that hold the flow body to the circuit board. Be careful notto cause any damage to the thermistor wiring connection.

• Place the two nylon washers between the AFM flowbody and the circuit board.• Install the screws and securely tighten.

Nylon Washers (2)

AFM Mounting Screws (2)

New, Final AFM Assembly

Nylon Washers (2)

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3. Place the Oxygen Baffle, as far as possible, onto the ILFR with the oxygen inlet port pointing directlyupwards and the flow direction arrow towards the front of the unit.

Oxygen Baffle

Flow Direction Arrow

4. While keeping the AFM lifted slightly upwards, gently insert it into the Oxygen Baffle outlet until theAFM is aligned with its three mounting posts on the bottom enclosure. A back and forth motion maybe required. Push down on the AFM circuit board at the 3 mounting post locations to secure it intoplace.

AFM Insertion

NOTE: Make sure that no tubing for the AFM is “kinked”

5. Re-install:• Remaining AFM connections• Oxygen tubing to baffle• Front enclosure• Top enclosure

6. Perform the BiPAP Vision System Final Testing from Chapter 8 of the service manual.

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Chapter 10: Summary of Upgrades10-1

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Chapter 10: Summary of Upgrades forRepairs of Vision units withSerial Numbers 100500 to106000

10.1 Summary of upgrades for repairs of Vision units with serial numbers 100500 to 106000 ..................................................................... 10-2

10.2 Repair Kits No Longer Manufactured ................................................. 10-5

10.3 Installation/Upgrade Instructions for Repair Parts 1004713 and 1000356 for serial number units less than 106001 ....................... 10-6

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10.1 Summary of upgrades for repairs of Vision units with serial numbers100500 to 106000

Note: For any of the following upgrades, the new Nurse Call/Remote, RS-232, Oxy-gen Baffle, and Ground Stud will not be implemented. Existing Keypad andlabeling will remain the same. Language additions are only available in version13.0 and higher. A non-PAV and PAV kits will be available.

10.1.1 Upgrade #1 – P/N 1004713, RP-Vision PC/MC Upgrade (without PAV) (2 Board Upgrade)

For replacement of the PC (582146) or MC (582140) in s/n’s 100500 to 105999without PAV option. The following items will be included in this kit:

a) MC board and version 12 EPROMb) PC board and version 12 EPROMc) DC version 12 EPROMd) DC ICB connector (must be soldered onto DC board)e) New ICB cablef) Revised longer AFM harnessg) Revised longer Power harnessh) PC/MC board spacersi) Nut for MC center board spacerj) Pressure tubingk) Cable clampsl) Screw for center cable clampm) MC ground screwn) Top cover screws

10.1.2 Upgrade #1A – P/N 1000356, RP-Vision PC/MC Upgrade (with PAV)For replacement of the PC (582146) or MC (582140) in s/n’s 100500 to 105999with PAV option. The following items will be included in the this kit:

a) MC board and version 12 PAV EPROMb) PC board and version 12 PAV EPROMc) DC version 12 PAV EPROMd) DC ICB connectore) New ICB cablef) Revised longer AFM harnessg) Revised longer Power harnessh) PC/MC board spacersi) Nut for MC center board spacerj) Pressure tubing

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k) Cable clampsl) Screw for center cable clampm) MC ground screwn) Top cover screws

10.1.3 Upgrade #2 – P/N 1004714, RP-Vision DC Upgrade (without PAV)(3 board upgrade)

For replacement of the DC (582133) to add the additional languages in s/n’s100500 to 105999 without PAV, the following items must be installed and willbe included in this kit (note that new PC and MC boards are also installed).If necessary, a new test cable (1004823) and RS-232 cable (1004699) will alsohave to be ordered (refer to Section 8.10 for further details).

a) DC board and 13 EPROMb) PC board and version 13 EPROMc) MC board and version 13 EPROMd) Revised longer AFM cablee) Power cable, PSS to PCf) Power cable, PC to DCg) ICB cableh) PC/MC board spacersi) Nut for MC center board spacerj) Pressure tubingk) Cable clampsl) Screw for center cable clampm) MC ground screwn) Top cover screws

10.1.4 Upgrade #2A – P/N 104707, RP-Vision DC Upgrade (with PAV)

For replacement of the DC (582133) to add the additional languages in s/n’s100500 to 105999 with PAV, the following items must be installed and willbe included in this kit (note that new PC and MC boards are also installed). Ifnecessary, a new test cable (1004823) and RS-232 cable (1004699) will also have tobe ordered.

a) DC board and 13 PAV EPROMb) PC board and version 13 PAV EPROMc) MC board and version 13 PAV EPROMd) Revised longer AFM cablee) Power cable, PSS to PCf) Power cable, PC to DC

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g) ICB cableh) PC/MC board spacersi) Nut for MC center board spacerj) Pressure tubingk) Cable clampsl) Screw to center cable clampm) MC ground screwn) Top cover screws

10.1.5 Upgrade #3 – P/N 1000286, RP-EPROM Upgrade Kit (without PAV)

This kit provides a software only update to provide new features to units s/n’s100500 to 105999. The O2% parameter will be retained when switching betweenmodes of operation, pressure increase from 10cm H20 to 15cm H20 during disconnect alarm conditions, and the revised alarm sounds for different alarms willbe implemented.*The following items are included in this kit:

a) MC version 11 EPROMb) PC version 11 EPROMc) DC version 11 EPROM

10.1.6 Upgrade #3A – P/N 1003524, RP-EPROM Upgrade Kit (with PAV)

This kit provides a software only update to provide new features to units s/n’s100500 to 105999 along with the PAV option. The O2% parameter will be retainedwhen switching between modes of operation, pressure increase from 10cm H20to 15cm H20 during disconnect alarm conditions, and the revised alarm soundsfor different alarms will be implemented.*

The following items are included in this kit:d) MC version 11 PAV EPROMe) PC version 11 PAV EPROMf) DC version 11 PAV EPROMg) Alarm B option PAL (not used for units already having PAV)

* 5 beep tone sequence for Patient Alarms3 beep tone sequence for Check Vent AlarmsSoft click for an attempt to change a selection that is out of range.Original solid tone for Vent Inop Alarms

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10.2 Repair Kits No Longer ManufacturedThe following table is a listing of the repair kits that will no longer be available. It alsogives a description to the reasoning behind the decision and the replacement kit to beused as a new substitute.

RP Kit No Longer Reasoning Replacement Kit to beManufactured Used in Place of This

Circulation Fan Muffler, Replaced language specific 1005618, Circulation FanFrench (1000741) items with the international Muffler International.Spanish (1000738) symbols style.German (1000729)EPROM Upgrade (582180) New Kit created to avoid 1000286, Vision EPROM

confusion. Kit (non PAV) for S/N<106K that have not beenupgraded already.

Fuse, International Existing RP kit already 1000750(582099) replaces this.Mail Control Subsystem, Design improvements have Upgrade kit 1004713 (nonMC (582140) made this item obsolete. PAV) or 1000356 (PAV).

See Section B for details.Oxygen Module Assembly, Replaced language specific 1004977, Oxygen ModuleFrench (582254) items with the international International.Spanish (582255) symbols style.Italian (1003547)German (582220)PAV/T Option New kit created to avoid 1003524, Vision EPROM(1000747) confusion. Kit (with PAV) for S/N

<106K that have not beenupgraded already.

Power Line Filter Engineering has included 582138(1000745) this item into the AC inlet

design.Pressure Airflow Design improvements have Upgrade kit 1004713 (nonSubsystem, PC made this item obsolete. PAV) or 1000356 (PAV)(582146) See Section 10.1 for details.Touchpad, Replaced language specific 1004712, UniversalSpanish (582256) items with the international Keyp ad.French (582257) symbols style.

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10.3 Installation/Upgrade Instructions for Repair Parts 1004713 and 1000356 (PC/MC Upgrade, with and without PAV, for serial number units less than 106000)

Caution: All work is to be done following proper ESD guidelines.

Note: The original Total Operating Hours should be recorded, if possible, to enter onto the new unitwhen this upgrade is complete.

Additional Items Required:• Ribbon Cable used for testing (RI # 1004699)• BiPAP Vision Service Manual (RI # 582160)• Test Cables (RI # 582161, and 1004823)• Other miscellaneous items as called out in the service manual to support testing after this upgrade is

performed as defined in this procedure.

Remove the following from the existing unit with serial number less than 106000:1. Top cover.2. Front Panel.3. DCS.4. Inlet tubing, Blower Muffler and Blower* (may need to partially remove the Oxygen assembly to

access the back blower mounting screw).5. All connections to the PAS.6. PAS.7. MCS.8. The two cable clamps from the left side of the unit that hold the blower, power supply, and main

power indicator wiring.

* It is possible to just remove the front two blower mounting screws and then when required,partially lift upwards on the front of the blower assembly to perform this upgrade.

The following will no longer be needed:1. Power cable (gray) that originally connected to the PSS, PAS, and DCS.2. ICB cable.3. AFM to PC ribbon cable.4. 4 of the 5 screws that held the MCS in place.5. PAS (including software).6. MCS (including software).7. DCS software.8. Two top cover screws.

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Chapter 10: Summary of Upgrades10-7

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From the repair kit 1004713 or 1000356 (PAV):

1. Locate the EPROMs (version 12) and place them into their respective locations on the MC andPC boards.

2. For non-PAV/T units, remove the original Alarm PAL located in U41 in the MCS and place it inthe new MC board. For PAV/T units, install the PAL provided with upgrade kit 1000356 into U41in the MC board.

3. Remove the DCS from the front panel. Install the DCS EPROM into its respective location.

4. Locate the independent connector supplied with the kit. Insert it into the DCS next to the originalICB connector that is in the center of the board. It should be placed so that the keying (single openslot in the plastic body of the connector) is facing downwards. Solder in place. This will allow forthe new ICB cable to be located so that the ribbon cable is downwards towards the bottom of theunit.

5. Re-install the original DCS back onto the front enclosure.

6. Install the 6-32 nut and one of the aluminum spacers onto the MC board with the spacer locatedon the component side of the board and the nut on the other side. The mounting hole is located bythe power cable connection near the center of the board.

7. Install the MC board into the bottom enclosure. Use the existing nylon “snap” standoffs to beplaced where the original ones were removed, except put the new 8-32 x 3/8 screw in themounting hole with the ground plane around it, which is located along the transformer edge of theMC board.

8. Also for the MC, install new nylon “snap” standoffs in the front left and back left MC mountingholes. Put one of the three nylon standoffs between these two. Put one of the other two nylonstandoffs in the rear behind the power supply connector and the third one opposite of this in thefront of the MC board.

9. Place the original DC ground wire and screw is to put into the mounting hole with the ground planearound it on the front left side of the MC board.

10. Temporarily install the Ribbon cable, 1004699. This is not part of the kit, but should be kept onhand as part of the service tools needed to repair upgraded BiPAP Vision units s/n<106K. It willbe left in only for testing purposes and must be removed afterwards.

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Chapter 10: Summary of Upgrades10-8

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11. Install the PC board onto the MC board standoffs making sure that the power connection near thecenter of the board, and the other similar connector (testing and error data) located in the frontright of the board are fully seated. Also make sure that all of the nylon “snap” locks are fullyengaged.

12. Mount the second aluminum standoff onto the location near the center of the PC board where thefirst aluminum standoff from the MC board can be seen.

13. Connect the blower, valves, circulation fan current sense, Oxygen Module ribbon cable, and thenew ICB cable to the appropriate PC connection points.

14. Locate the new AFM to PC ribbon cable and install it in place. Put this on the PC connection J4to the AFM. The other is connected to J6 for the OM ribbon connection.

15. Connect the new power supply cable to the PSS connection. Note that the new cable has 6inches between the one end connector and the one in the middle. Connect this middle connectorto the power connection on the PC board. Make a counterclockwise loop in the remaining part ofthe cable that will connect to the DCS board. Using the 6-32 x ¼ inch screw and cable clampfrom the kit, attach the power supply cable to the center aluminum standoff in the center of the PCboard. This will allow the cable to be secured, but also allow some movement of the cable duringfront panel removal.

16. Remove the 7 inch piece of pressure tubing that connects from the “T” fitting on the AFM thatoriginally connected to the pressure sensor on the PAS board.

17. Locate the 3 inch piece of pressure tubing in the kit and place one end on the AFM “T” connec-tion and the other end to the redundant pressure sensor. This is the sensor located nearest to theAFM module.

18. Re-install the blower, blower muffler and inlet tubing (if all or any of these were removed). Con-nect the blower connector to the PC board.

19. Re-install the front enclosure, making sure that all the proper connections are secured in place.The patient pressure tubing will go from the front enclosure to the middle pressure sensor, port onthe right side.

20. Make sure all required connections are correctly made. Just a reminder to double check yourwork.

Installation/Upgrade (continued)

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Chapter 10: Summary of Upgrades10-9

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21. When the upgraded unit is first turned on, a Check Vent Error 301 may occur. This will clear afterthe Blower/Valve Calibration is performed on the unit and the unit is cycled off and then on again.

22. Using the Total Operating Hours Transfer found in chapter 8 of the BiPAP Vision service manual,put the original operating hours into the unit.

23. Perform Blower/Valve Calibration found in chapter 8 of the BiPAP Vision service manual.

Note: The PRV muffler DOES NOT get removed once this upgrade is installedinto a unit.

24. Perform the Run-In Test and then the System Final Test found in chapter 8 of the BiPAP Visionservice manual.

25. When complete, remove the Ribbon (1004699) cable that was temporarily installed into the MCboard.

26. Install the top enclosure using the two 6-32 x ½ screws supplied with the kit.

Installation/Upgrade (continued)

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BiPAP Vision Service Manual

Appendix A: Tools and Equipment A-1

1045049

Appendix A: Tools and Equipment

A.1 Service Tools and Supplies ...................................................... A-2

A.2 Acceptable Test Equipment .................................................... A-3

A.3 TSI Inc. Certifier Test System .................................................. A-6

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Appendix A: Tools and EquipmentA-2

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A.1 Service Tools and Supplies

You should have the following hand tools and supplies available for troubleshooting, testing, and repair ofthe BiPAP Vision.

• Common hand tools:

Flat-blade screwdrivers – small (long shaft) and medium

Phillips screwdriver – medium

Nut drivers – 1/4”, 5/16”, 11/32”, and 7/16”

1/4” wrench

Needle-nose pliers, medium

• Antistatic work station – minimum requirement is a grounded mat and wrist strap

• Digital manometer - see section A.2, A.3

• Flowmeter - see section A.2, A.3

• Digital Multimeter – see section A.2

• PC/Laptop – see section A.2

• O2 Analyzer - see section A.2, A.3

• Oxygen tank, medical grade oxygen and regulator

• Mechanical test lung – see section A.2

• Test Cable – Respironics P/N 582161 or 1004823 (see test cable description, Chapter 8)

• Pressure tubing – 6 in., 6 ft., other misc. lengths as required

• Tubing, 6 ft. smooth inner lumen – Respironics P/N 301016, other misc. lengths as required.

• Variable flow restrictor - Respironics P/N 1006120

• Pressure Pick-Off Port – Respironics P/N 312710

• Test orifice – 0.25” – Respironics P/N 332353

• Isopropyl alcohol

• Cleaner (i.e. Fantastik®, 409®.)

• Cleaning cloth

• Bacteria filter

• Mild Detergent

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Appendix A: Tools and Equipment A-3

1045049

A.2 Acceptable Test Equipment

A.2.1 Digital Manometer

Specifications:

0-40 cm H2O minimum

± 1.0% cm H2O of reading

Acceptable Options:

• Certifier Flow Analyzer, RI p/n 1012598 (High flow module) (see A.3 for details)

• Any commercially available digital manometer that meets the above specifications

A.2.2 Flowmeter

Specifications:

0-150 L/minimum

± 1% of reading

Acceptable Options:

• Certifier Flow Analyzer, RI p/n 1012598 (High flow module) (see A.3 for details)

• Any commercially available flowmeter that meets the above specifications

A.2.3 Digital Multimeter

Specifications:

3 1/2 digit readout

Acceptable Options:

• Fluke 87 or better model.

• Any commercially available digital multimeter that meets the above specifications

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Appendix A: Tools and EquipmentA-4

1045049

A.2.4 PC/Laptop

Acceptable Options:

• Any commercially available PC or laptop with Windows operating system and hyperterminal.

A.2.5 Mechanical Lung (Adult)

Specifications:

Variable Compliance includes 0.05

Parabolic Resistor value RP-20

Lung capacity of at least 100L

Acceptable Options:

• Michigan Instruments, Inc. Model 1601 Test Lung

• Any commercially available test lung that meets the above specifications

A.2.6 Electrical Safety Analyzer

Specifications:

Earth Resistance

Range – 0 to 19.99 Ohms

Resolution – 0.01 Ohms

Accuracy – ±5%, ±1 digit

Leakage Current

Range – 0 to 19.99 µA

Resolution – 1µA

Accuracy – 2.5 to 1k HZ: ±1%, ± 1 digit

1k HZ to 100 k HZ: ± 1 digit

100 k HZ to 1M HZ: ± 1 digit

Acceptable Options:

• Dale model 544L

• Any commercially available safety analyzer that meets the above specifications.

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BiPAP Vision Service Manual

Appendix A: Tools and Equipment A-5

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A.2.7 Oxygen Analyzer

Specifications:

Range: 0.0% to 100.0% O2

Display Resolution: 0.1% O2 increments

Accuracy: ± 2% of full scale

Acceptable Options:

• Certifier Flow Analyzer, RI p/n 1012598 (High flow module) (see A.3 for details)

• MSA Mini OX1 (or better)

• Servomex 570A Oxygen Analyzer

• Any commercially available Oxygen Analyzer that meets the above specifications

Acceptable Test Equipment (Continued)

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Appendix A: Tools and EquipmentA-6

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A.3. TSI, Inc. Certifier Test System

The Certifier FA Test System manufactured by TSI Inc. and will be distributed worldwide by Respironics Inc. Thistest system, currently being used by the Respironics mobile technicians, is ideal for biomedical testingapplications, including ventilators. The system as configured can measure air, O2 and nitrous gases. The followingare the measurement capabilities of this device:

♦ Flow♦ Peak Flow♦ Volume♦ Stacked Volume♦ Minute Volume♦ Inspiratory Time♦ I:E Ratio♦ Respiratory Rate♦ Pressure♦ Peak and PEEP Pressure♦ Barometric Pressure

This small battery powered unit is ideal for use in the field, in any medical facility or laboratory. It comes equippedwith all the filters and connectors to install in-line for testing purposes. There are two versions being offered. Thefirst version is the portable unit with a high flow and O2 module. This is the version used currently by theRespironics Mobile Technicians for test of the Esprit, Vision and the PLV. The second version includes the highflow and O2 module but adds a low flow module and is designed to handle low flow and volume measurementswhen a high degree of accuracy is required. The following is the ordering information for both versions:

P/N 1012598 - Kit, Certifier, High Flow ModuleP/N 1012599 - Kit, Certifier, High and Low Flow

These kits can be ordered through Respironics Customer Service.

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B-1

1045049

Appendix B: Schematics

B.1 Schematic Statement ................................................................. B-2

B.2 Main Control (MC) .................................................................... B-3

B.3 Display Control (DC) ............................................................... B-9

B.4 Pressure Control (PC)............................................................. B-20

B.5 Air Flow Module (AFM) ........................................................ B-25

B.6 Oxygen Module (OM) ............................................................ B-26

B.7 Power Supply ........................................................................... B-27

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BiPAP Vision Service Manual

Appendix B: SchematicsB-2

1045049

B.1 Schematic StatementSchematics are supplied with this manual in direct support of the sale and purchase of this product.

The schematics are proprietary and confidential. Do not copy the schematics or disclose them to thirdparties beyond the purpose for which they are intended. Patents are pending.

The schematics are intended to satisfy administrative requirements only. They are not intended to be usedfor component level testing and repair. Repairs and testing are supported only at the complete board level.

Respironics does not recommend component repair of the BiPAP Vision. The circuit boards in the BiPAPVision are multilayer boards. Due to the very small trace size, extreme care must be used when replacingcomponents to prevent permanent nonrepairable damage to the circuit board. Components are surfacemounted and require special hot air jet soldering and desoldering equipment. Most of the work should bedone under a microscope set at 25 times magnification. Use of regular soldering equipment will damagethe board and void any applicable warranty.

The schematics are of the revision level in effect at the time that this manual was last revised. Priorrevisions may be obtained upon request.

B.1 Schematic Statement

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B-3

1045049

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Page 218: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: SchematicsB-4

1045049

Mai

n C

ontr

ol

I /

O I

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e 1

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Page 219: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-5

1045049

M

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Con

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OD

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INE

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E:

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SP

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S IN

C.

RE

SP

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S IN

C.

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LES

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IZE

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OF

OF

SH

EE

TS

HE

ET

Page 220: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: SchematicsB-6

1045049

Mai

n C

ontr

olle

r P

CM

CIA

In

terf

ace

B.2 Main Control (MC)

J. M

ALI

VU

K

465

J3:M

CO

NN

M 2

0 P

IN R

A R

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ON13

J3:K

CO

NN

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0 P

IN R

A R

IBB

ON11

J3:P

CO

NN

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0 P

IN R

A R

IBB

ON16

J3:Q

CO

NN

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0 P

IN R

A R

IBB

ON17

J3:O

CO

NN

M 2

0 P

IN R

A R

IBB

ON15

J3:R

CO

NN

M 2

0 P

IN R

A R

IBB

ON18

J3:S

CO

NN

M 2

0 P

IN R

A R

IBB

ON19

J3:I

CO

NN

M 2

0 P

IN R

A R

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ON9

J3:T

CO

NN

M 2

0 P

IN R

A R

IBB

ON20

0.22

uH

L18

10.0

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9

0.22

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OG

ND

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ISIO

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AIN

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NT

RO

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3-17

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IAL

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ER

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CE

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ION

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MS

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(7=

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(7=

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6-00

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45678

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TE

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RE

V.

OF

SH

EE

T

Page 221: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-7

1045049

M

ain

Con

trol

ler

Err

or L

ine

Con

trol

Cir

cuit

B.2 Main Control (MC)

J. M

ALI

VU

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MA

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556655

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AS

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ION

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IN C

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UP

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ER

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US

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MA

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Page 222: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: SchematicsB-8

1045049

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lin

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Page 223: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-9

1045049

D

isp

lay

Con

trol

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Page 224: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: SchematicsB-10

1045049

D

isp

lay

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Page 225: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-11

1045049

Dis

pla

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Page 226: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: SchematicsB-12

1045049

D

isp

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Page 227: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-13

1045049

Dis

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Page 228: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-14

1045049

Dis

pla

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Page 229: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-15

1045049

PC

A D

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Page 230: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-16

1045049

PC

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BiPAP Vision Service Manual

B-17

1045049

PC

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Page 232: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-18

1045049

P

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Page 233: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-19

1045049

PC

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Page 234: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-20

1045049

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S0-

P

MIS

O-P

MO

SI-

P

SC

K-P

SC

K-P

1010R241010R14

BU

S A

CC

ES

S J

UM

PE

R

A10

A9

A6

A7

A1

A4

A3

A8

D15

D14

DG

NDD

13

A5

A2

D7

D6

D5

A15

A14

A13

A12

A11

A10

A9

A8

KM

6225

6

U20

I/O8

19I/O

718

I/O6

17I/O

516

I/O4

15I/O

313

I/O2

12I/O

111

VC

C28

VS

S14

WE

27C

S20

OE

22

A10

21

A11

23

A14

1

A12

2

A9

24A

825

A7

3A

64

A5

5A

46

A3

7A

28

A1

9A

010

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26

DG

ND

RD

+5V

+5V

47.5KR51

R/W

AS

47.5

KR

1R

6647

.5K

+5V

A8

A9

A10

A11

A12

A13

A14

A15

U27

KM

6225

6

I/O8

19I/O

718

I/O6

17I/O

516

I/O4

15I/O

313

I/O2

12I/O

111

VC

C28

VS

S14

WE

27C

S20

OE

22

A10

21

A11

23

A14

1

A12

2

A9

24A

825

A7

3A

64

A5

5A

46

A3

7A

28

A1

9A

010

A13

26

D11

D10

D8

D9

D7

D6

D2

D5

D4

D12

D3

D13

D14

D15

PP

38

PP

37P

P14

PP

10

PP

9

PP

7P

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CS

9-P

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5

CS

BO

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CS

1C

S0

ST

AT

IC R

AM

LO

WE

R B

YT

EM

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OC

ON

TR

OLL

ER

DA

TA

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SD

AT

A_B

US

WR

CS

1R

D

D0

D1

A1

A2

A3

A4

A5

A6

A7

+5V

DG

ND

DIO

DE

LED

SM

T

CR

22

1.00

KR

13

10.0KR106

10.0KR101

10.0KR102

10.0KR103

10.0KR104

10.0KR105

A1

A2

A3

A4

A5

A6

A7

A9

A8

PP

3

AD

DR

ES

S_B

US

AD

DR

ES

S_B

US

+5V

+5V

ER

RO

RLE

DE

RR

OR

LED

U8:

B

(7=

DG

ND

,14=

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C74

HC

14A

34

10.0KR99+

5V

10.0KR100

C22

.001uF

C47

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RE

SE

T

BE

RR

AG

ND

A17

PP

2

A10

A12

A13

A11

A14

A16

A15

ILF

R_O

PE

NE

LC

AD

SIN

TA

DS

INT

RC

VIN

TR

CV

INT

SN

DIN

TS

ND

INT

C56

10uF 10

V

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19

LM40

40B

IM-5

.0LM

4040

BIM

-5.0

+12

V+

12V

10.0

K10

.0K

R69

MO

TO

RF

AU

LTM

OT

OR

FA

ULT

PR

V_O

PE

N

ELC

AC

T

18.2KR68

C52

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F.0

1uF

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C1

DG

ND

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C

(7=

DG

ND

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M74

HC

32A

9 108

PP

27P

P26 D

GN

DD

GN

D

U8:

D

(7=

DG

ND

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C74

HC

14A

98

U8:

C

(7=

DG

ND

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=D

GN

D,1

4=+

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MC

74H

C14

A

56

C95

10pF

DO

GR

ES

ET

DG

ND

DG

ND

R31

10.0K

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C11

32.7

68 K

HZ

32.7

68 K

HZ

Y1

DG

ND

DG

ND

22pF

22pF

C10

+5V

+5V R155 R155

100

DG

ND

R23332K

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* TP

9

C12

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DG

ND

R157

24.3KD

GN

D

WA

TC

HD

OG

AN

D L

OW

VO

LTA

GE

RE

SE

T

BK

PT

R67

4.99

K4.

99K

10.0

M

R2

R15

410

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20R9

U8:

A

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

A

12

DG

ND

AS

DS

PP

4P

P5 +

5V

DS

ID

SO

FR

EE

ZE

10.0

KR

3

C85

.1uF

C35

.001uF

PP

15+5V

PC

S3-

PP

CS

2-P

DO

GR

ES

ET

47.5KR112

47.5KR42

47.5KR111

47.5K

R30

47.5K

R28

MIS

O-P

MO

SI-

PS

CK

-PP

CS

0-P

PC

S1-

P

+5V

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DG

ND47.5K

R113

+5V

TX

D

OM

-DE

TE

CT

AF

M-D

ET

EC

TR

XD

V_I

LFR

47.5KR108

47.5KR109

47.5KR107

HD

W_R

EV

10V

10V

C57

C57

10uF

+

AG

ND

BS

PE

ED

BE

NA

BLE

PO

UT

_BU

+5V

100

100

R41

AIR

TE

MP

V_O

2V

_PR

V

RE

SE

TR

ES

ET

O2T

EM

PO

2TE

MP

DG

ND

DG

ND

C101

.01uF

C102

.01uF

PC

S3-

P

PC

S2-

P

10R3610R35

PC

S3

(22,

29,4

1,58

,62,

83,9

7,10

5,11

2,12

5=D

GN

D, 2

1,40

,59,

61,8

4,98

,113

,124

=+

5V)

U1

MC

68H

C16

Z1

MC

68H

C16

Z1

VD

DI1

VS

SI2

DA

TA

1096

DA

TA

999D

AT

A810

0D

AT

A710

1D

AT

A610

2D

AT

A510

3D

AT

A410

4D

AT

A310

6D

AT

A210

7D

AT

A110

8

VD

DE

8

IRQ

1/P

F1

78IR

Q2/

PF

277

IRQ

3/P

F3

76

AD

DR

19/C

119

DA

TA

1591

RE

SE

T69

HA

LTH

ALT

70

BE

RR

71

IRQ

4/P

F4

75D

AT

A14

92

VR

L51

VR

H50

AD

DR

20/C

120

AD

DR

21/C

121

BG

AC

K/C

S118

BG

/CS

1117

BR

/CS

0116

CS

BO

OT11

0

IRQ

5/P

F5

74IR

Q6/

PF

673

IRQ

7/P

F7

72D

AT

A11

95

DA

TA

1294

DA

TA

1393

AD

DR

1839

AD

DR

1738

AD

DR

1637

AD

DR

1536

AD

DR

1435

AD

DR

1334

AD

DR

1233

AD

DR

1132

AD

DR

1031

AD

DR

930

AD

DR

828

AD

DR

727

AD

DR

626

AD

DR

525

AD

DR

424

AD

DR

323

AD

DR

220

AD

DR

119

AD

DR

090

DA

TA

0109

VS

SE

9

RX

D17

VD

DA

42

VS

SA

43

AN

O/P

AD

A44

AN

1/P

AD

AA

N1/

PA

DA

45

AN

2/P

AD

AA

N2/

PA

DA

46

AN

3/P

AD

AA

N3/

PA

DA

47

AN

4/P

AD

AA

N4/

PA

DA

48

AN

5/P

AD

AA

N5/

PA

DA

49

AN

6/P

AD

AA

N6/

PA

DA

52

AN

7/P

AD

AA

N7/

PA

DA

53

VS

TB

Y54

VD

DS

YN

56

PA

I12

9

PW

MA

128

PW

MB

127

PC

LKP

CLK

126

BK

PT

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ST

ME

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MO

DC

LK/P79

IPIP

E0/

D67

IPIP

E1/

D68

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AL

55E

XT

AL57

XF

C60

CLK

OU

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FR

EE

ZE

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PG

P0

7

IC2/

PG

P1

6A

DD

R22

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2

AD

DR

23/C

123

IC4/

OC

5/13

0O

C4/

OC

1/13

1O

C3/

OC

1/13

2

TX

D/P

QS

718

PC

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PQ

S16

PC

S2/

PQ

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PC

S1/

PQ

S14

PC

S0/

SS

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SC

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QS

212

MO

SI/P

QS

11M

ISO

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IC3/

PG

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5

OC

1/P

GP

34

OC

2/O

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3

FC

0/C

S3/

FC

0/C

S3/11

1

DS

AC

K0/

P89

DS

AC

K1/

P88

AV

EC

/PE

287

DS

/PE

486

AS

/PE

585

SIZ

0/P

E682

SIZ

1/P

E781

R/W

80

FC

2/C

S5/

FC

2/C

S5/11

5F

C1/

CS

4/F

C1/

CS

4/114

PC

S2

R/W

R/W

PO

WE

R A

ND

GR

OU

ND

PIN

S F

OR

U1

- N

OT

ON

SC

HE

MA

TIC

PO

WE

R A

ND

GR

OU

ND

PIN

S F

OR

U1

- N

OT

ON

SC

HE

MA

TIC

.01u

F

C8

CS

5

DS

CS

5

DS

.1uFC9

DG

ND

DG

ND

B A

87

65

D

56

78

CC

23

D

14 4

3

C

ON

FID

EN

TIA

L A

ND

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

B

2

PR

OC

ES

S:

PR

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UC

T L

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:

TIT

LE:

RE

SP

IRO

NIC

S IN

C.

DS

CA

LE

DR

AW

ING

NO

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RA

WIN

G N

O.

SIZ

E

A

1

PA

RT

NO

.

RE

V.

OF

SH

EE

T

B.4 Pressure Control

PCA

Pre

ssur

e C

ontr

ol B

oard

CPU

Page 235: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-21

1045049

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

256

MO

TO

R C

ON

TR

OLL

ER

MO

TO

R C

ON

TR

OLL

ER

N/A

1001

365

S10

0136

5S

1001

365

SC

HE

MA

TIC

VIS

ION

MO

TG

ND

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:B

2

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:C

3

MURS120T3

CR4

MBRS1100T3

CR3

MO

TG

ND

MURS120T3

CR6

DR

IVE

C

DR

IVE

B

MBRS1100T3

CR2

MO

TG

ND

ZE

RO

R22

8

ZE

RO

R22

5M

TP

75N

06H

DQ

5

D

1

32

MT

P75

N06

HD

Q8

D

1

32

ZE

RO

R22

6M

TP

75N

06H

DQ

6

D

1

32

MT

P75

N06

HD

Q7

D

1

32

10.0K

R194

100V.1uF

C130

100V

.1uF

C12

2

100V

.1uF

C12

4

U12

- 4

8 =

MO

TG

ND

U12

- 4

7 =

MO

TG

ND

U12

- 4

6 =

MO

TG

ND

U12

- 4

5 =

MO

TG

ND

U12

- 4

4 =

MO

TG

ND

U12

- 4

1 =

MO

TG

ND

U12

- 4

0 =

MO

TG

ND

U12

- 3

9 =

MO

TG

ND

U12

- 3

8 =

MO

TG

ND

U12

- 3

7 =

MO

TG

ND

1000

pF

C2

4.99

K

R19

5

MO

TG

ND2W

.010R5

24.3KR27

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:A

1

C13

.1uF

MO

TG

ND

C7

1000

uF63

V

+

+24

V

MBRS1100T3

CR1 CR1

MO

TG

ND

MURS120T3

CR5

MO

TG

ND

DR

IVE

A

10R11

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:E

5

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:D

4

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:G

7

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:F

6

CO

NN

M 9

PIN

198

CO

NN

M 9

PIN

198

J5:I

J5:I

9C

ON

N M

9 P

IN 1

98C

ON

N M

9 P

IN 1

98

J5:H

8

10R6

10R7

10R8

10R10

*T

P10

C49

.1uF

C50

.1uF

MO

TG

ND

MO

TG

ND

MO

TG

ND

+24

V

U11

LM78

L15A

CM

VIN

8

GN

D7

GN

D6

NC

4G

ND

3G

ND

2

NC

5

VO

UT

1

100p

F

C13

6

100p

F

C13

7

100p

F

C13

8

ZE

RO

R22

7

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

PP

13P

P12

ZE

RO

R22

3M

TP

75N

06H

DQ

3

D

1

32

MT

P75

N06

HD

Q4

D

1

32

ZE

RO

R22

4

+24

V

100V.1uF

C129100V.1uF

C128

100V

.1uF

C12

3

PP

1C48

.1uF

+5V

10.0K

R236C

133

.01u

F

DG

ND8.66K

R235 R235

4.99K

R197 R197

+5V

+5V

*R49M

OT

GN

D

HA

LL-C

PW

M

ER

RO

R A

MP

AG

ND

BLO

WE

R_D

AC

.01u

F

C13

2

DG

ND

U34

:B

(7=

DG

ND

, 14=

+5V

)(7

=D

GN

D, 1

4=+

5V)

LM55

6CM

CR

TL

11

DS

CH

13

TS

HLD

12T

RIG

8

RS

10O

UT

9

+5V

15.0

K

R23

3

10.0

K

R24

3

274.

0K

R23

4

.22u

F

C13

5

24.9

K

R23

2

4.99

K

R23

7

U32

:AO

PA

4277

UA

(4=

+12

V, 1

1=-1

2V)

123

U12

- 2

4 =

MO

TG

ND

U12

- 2

3 =

MO

TG

ND

U12

- 2

2 =

MO

TG

ND

U12

- 2

1 =

MO

TG

ND

U12

- 1

6 =

MO

TG

ND

U12

- 1

5 =

MO

TG

ND

U12

- 1

4 =

MO

TG

ND

U12

- 1

3 =

MO

TG

ND

U22

:D

(3=

+12

V, 1

2=A

GN

D)

(3=

+12

V, 1

2=A

GN

D)

LM29

01131011

AG

ND

U34

:AU

34:A

(7=

DG

ND

, 14=

+5V

)LM

556C

MC

RT

L3

DS

CH

1

TS

HLD

2T

RIG

6

RS

4O

UT

5

PP

34

PP

33

PP

32P

P31

PP

30

+12

V

SP

AR

ES

+5V

+5V

SI9

979C

SU

12V

+42

VD

D

43 RT

/CT

17

GN

D12

FA

ULT

11T

AC

H10

BR

K9

PW

M8

Q7

F/A

6E

N5

60/1

204

HC

3H

B2

HA

1

IS+

19IS

-20

RT

18

GB

A33

SA

35C

AP

A36

GT

A34

GB

B29

SB

31C

AP

B32

GT

B30

GT

C26

CA

PC

28

SC

27

GB

C25

100

R19

8

MO

TG

ND

10.0

K

R19

6

MO

TO

RF

AU

LT

MO

TG

ND

1000

pF

C11

7

C15

1

47pF

U22

:B

(3=

+12

V, 1

2=A

GN

D)

LM29

01167

U22

:A

(3=

+12

V, 1

2=A

GN

D)

LM29

01245

.1uF

C13

4

AG

ND

AG

ND

CR25

MMBD914LT113

VR

EF

-BU

FV

RE

F-B

UF

BE

NA

BLE

MO

TO

R E

NA

BLE

(1

= R

UN

, 0 =

CO

AS

T)

MO

TO

R E

NA

BLE

(1

= R

UN

, 0 =

CO

AS

T)

+40

96 M

VD

C B

UF

FE

RE

D

+12

V

95.3K

R199

U22

:C

(3=

+12

V, 1

2=A

GN

D)

LM29

011489

AG

ND

MO

TO

RF

AU

LT

BS

PE

ED

CR

26

MM

BD

914L

T1

13

R23

8

1.00

MH

ALL

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MO

TO

RF

AU

LT

C11

8

1000

pF

SP

EE

D IN

DIC

AT

ION

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PU

LSE

/RE

V)

B A

87

65

D

56

78

CC

23

D

14 4

3

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

B

2

PR

OC

ES

S:

PR

OD

UC

T L

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RO

DU

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SP

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S IN

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DS

CA

LES

CA

LE

DR

AW

ING

NO

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IZE

A

1

PA

RT

NO

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AR

T N

O.

RE

V.

OF

SH

EE

TS

HE

ET

B.4 Pressure Control

PCA

Pre

ssur

e C

ontr

ol B

oard

- M

otor

Con

trol

ler

Page 236: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-22

1045049

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

356

CU

RR

EN

TF

AN

CO

NN

M 2

PIN

100

CO

NN

M 2

PIN

100

J12:

A1

+5V

AG

ND

4.99K 4.99KR12

CO

NN

M 2

PIN

100

CO

NN

M 2

PIN

100

J12:

B2

PR

ES

SU

RE

SE

NS

OR

SP

RE

SS

UR

E S

EN

SO

RS

N/A

1001

365

S10

0136

5

SC

HE

MA

TIC

VIS

ION

1.00

K

R25

4

UN

IT O

UT

LET

PR

ES

SU

RE

UN

IT O

UT

LET

PR

ES

SU

RE

(0 to

4V

= -

9 to

+70

cmH

2O)

(0 to

4V

= -

9 to

+70

cmH

2O)

ZE

RO

PR

ES

SU

RE

= +

475m

vZ

ER

O P

RE

SS

UR

E =

+47

5mv

PR

ES

SU

RE

BA

RO

ME

TR

IC

PR

ES

SU

RE

OU

TLE

T

OM

-DE

TE

CT

AIR

TE

MP

O2

TE

MP

O2-

FLO

W

J4:X

9BJ6

:X9B

OX

YG

EN

FLO

W(0

to 4

V =

-10

to +

150

SLP

M)

(0 to

4V

= -

10 to

+15

0 S

LPM

)Z

ER

O F

LOW

= +

256m

vJ4

:L12

AJ6

:L12

A

TO

TA

L F

LOW

TO

TA

L F

LOW

(0 to

4V

= -

100

to +

300

SLP

M)

ZE

RO

FLO

W =

+20

48m

vT

OT

AL-

FLO

W

PR

ES

SU

RE

PR

ES

SU

RE

PA

TIE

NT

J4:J

10A

J6:J

10A

J4:I

9AJ6

:I9A

J6:Y

10B

J4:Y

10B

J4:W

8B

J4:H

8A

J6:W

8B

J6:H

8A

O2T

EM

PO

2TE

MP

AIR

TE

MP

J4:T

5BJ6

:T5B

R46

1.00K

1.00K

R47

6.81KR149

47.5

KR

150

C100

.022uF

C98

.1uF

U32

:CU

32:C

OP

A42

77U

A(4

=+

12V

, 11=

-12V

)

89 10

AG

ND

1.00

K

R43

1.00

K

R44

1.00

K

R45

AD

C

PP

35

.1uF

C17

.1uF

C19

.1uF

C20

.1uF

C16

.1uF

C18

AG

ND

-5V

R48

499K 499K

AG

ND

AG

ND

AG

ND

U32

:DOP

A42

77U

A(4

=+

12V

, 11=

-12V

)

1413 12

C15

3

.1uF

C74

.022uF

DA

C-D

DA

C-D

SC

K

MIS

O

MO

SI

PC

S2

PC

S3

AF

M-D

ET

EC

T

OM

-DE

TE

CT

OM

-DE

TE

CT

J6:S

4BJ4

:S4B

AF

M-D

ET

EC

T

J6:E

5AJ4

:E5A

PC

S3

J6:C

3AJ4

:C3A

PC

S2

J4:D

4A

J6:D

4AM

OS

I

J4:R

3B

J6:R

3BM

ISO

J4:Q

2B

J6:Q

2BS

CK

J4:A

A12

B

J6:A

A12

B

DA

C-C

BLO

WE

R_D

AC

VR

EF

-BU

FV

RE

F-B

UF

PR

ES

SU

RE

OU

TLE

TB

AC

KU

PJ4

:U6B

J6:U

6B

PO

UT

_BU

PO

UT

_BU

PO

UT

_BU

J4:F

6AJ6

:F6A

VR

EF

-BU

FV

RE

F-B

UF

V_P

RV

V_I

LFR

VR

EF

-BU

F DA

C-B

DA

C-B

DA

C-A

DA

C-A

U25

MA

X53

6BC

WE

CS

9S

CK

10S

DO

11R

FC

D12

TP

13V

DD

14O

UT

D15

OU

TC

16

SD

I8

LDA

C7

RF

AB

5

DG

ND

6

AG

ND

4V

SS

3O

UT

A2

OU

TB

1P

RV

DR

IVE

(0V

= O

FF

, 4V

= F

ULL

ON

)P

RV

DR

IVE

(0V

= O

FF

, 4V

= F

ULL

ON

)IL

FR

DR

IVE

(0V

= O

FF

, 4V

= F

ULL

ON

)IL

FR

DR

IVE

(0V

= O

FF

, 4V

= F

ULL

ON

)

RE

F_D

AC

DA

CU

32:B O

PA

4277

UA

(4=

+12

V, 1

1=-1

2V)

765

-5V

4.7u

F20

V

C63+

CR

13

SG

L41-

60A

GN

DV

RE

F

PC

S1

MO

SI

SC

KM

ISO

C25

.1uF

OX

YG

EN

VA

LVE

DR

IVE

(4V

= F

ULL

ON

)O

XY

GE

N V

ALV

E D

RIV

E (

4V =

FU

LL O

N)

PO

UT

_BU

AG

ND

1.00

KR

17

1.00

KR

18

DG

ND

BLO

WE

R M

OT

OR

DR

IVE

(4V

= M

AX

IMU

M S

PE

ED

)B

LOW

ER

MO

TO

R D

RIV

E (

4V =

MA

XIM

UM

SP

EE

D)

VR

EF

-BU

FV

RE

F-B

UF

RE

F_D

AC

C54

.1uF

U31

:B OP

A42

77U

A(4

=+

12V

, 11=

-12V

)

765

C55

.1uF

UN

IT O

UT

LET

PR

ES

SU

RE

(0 to

4V

= -

9 to

+70

cmH

2O)

ZE

RO

PR

ES

SU

RE

= +

475m

v

47.5

KR

76

C72

.1uF

6.81

KR

75

C71

.022uF

0.1%

25p

pm/C

499

R82

.1%

25P

PM

432

R74

0.1%

25p

pm/C

10.0

KR

81

U31

:C

OP

A42

77U

A(4

=+

12V

, 11=

-12V

)

89 10

+10

.0V

AG

ND

.1uF

C23

C70

.1uF

C87

.1uF

10R19

+5V

AG

ND

AG

ND

+12

V

-12V

U13

AD

620A

RRE

F5

OU

T6

+V

S7

RG

8

-VS

4+

IN3

-IN

2R

G1

*

*C

R7

MM

BD

301L

T1

CR

8

MM

BD

301L

T1

TP

3

TP

6

U31

:A

(4=

+12

V, 1

1=-1

2V)

(4=

+12

V, 1

1=-1

2V)

OP

A42

77U

A

123

.1uF

C11

9

RE

F_D

AC

VR

EF

-BU

F10

.0K

R65

C24

.1uF

AG

ND47.5K

R80

4.7u

FC

61

20V+

Q2

BS

S12

3LT

1

D

1

23

AG

ND

AG

ND

+12

VE

EP

RO

M

MIS

O

ELC

OR

RE

SE

T W

ILL

CLA

MP

VR

EF

AN

D S

HU

T O

FF

DA

C O

UT

PU

TS

ELC

OR

RE

SE

T W

ILL

CLA

MP

VR

EF

AN

D S

HU

T O

FF

DA

C O

UT

PU

TS

.1uF

C86

ELC

RE

SE

T

+5V

SC

K

MO

SI

DG

ND

CS

9

DG

ND

MO

SI

SC

K

MIS

O

U33

NM

93C

66E

M8

GN

D5

VC

C8

SD

O4

SD

I3

CS

1

SD

K2

O2T

EM

PO

2TE

MP

PC

S1

PC

S1

SC

K

MO

SI

VR

EF

-BU

F

V_O

2

PC

S0

AG

ND

R73

8.25

K

8.25

K

R72

AG

ND

AG

ND

SM

5652

MT

3+

V4

-SO

1

-V2

+S

O3

U31

:DOP

A42

77U

A(4

=+

12V

, 11=

-12V

)

1413 12

+10

.0V

1uF

C46

C51

.1uF

C15

.1uF

6.81

KR

7747

.5K

R79

.1%

25P

PM

383

R57

TP

5

C84

.1uF

C26

.1uF

AG

ND

(+28

10m

v =

29.

92 in

Hg

norm

al s

ea le

vel)

(+28

10m

v =

29.

92 in

Hg

norm

al s

ea le

vel)

21 to

34

inH

g0

to 4

VD

C e

qual

s0

to 4

VD

C e

qual

sB

AR

OM

ET

RIC

PR

ES

SU

RE

BA

RO

ME

TR

IC P

RE

SS

UR

E

AG

ND

-12V

U6

U6

AD

620A

RRE

F5

OU

T6

+V

S7

RG

8

-VS

4+

IN3

-IN

2R

G1

+12

V

C75

.1uF

(+91

0mV

= z

ero

pres

sure

)-2

0 to

+70

cm

H2O

0 to

4 V

DC

equ

als

0 to

4 V

DC

equ

als

PA

TIE

NT

PR

ES

SU

RE

PA

TIE

NT

PR

ES

SU

RE

C29

.1uF

C30

.1uF

U26

MA

X18

6CC

AP

VR

EF

11S

HD

N10

RF

AD

J12

VD

D20

VS

S9

AG

ND

13D

GN

D14

DO

UT

15S

ST

RB

16D

IN17

CS

18S

CLK

19

CH

78

CH

67

CH

56

CH

45

CH

34

CH

23

CH

12

CH

01

AG

ND

4.7u

FC

64

20V+

.01u

F

C28

C62 20

V4.

7uF

+D

GN

D AG

ND

* TP

1

PP

36

AG

ND

AG

ND

4.7u

F20

V

C65

+

.1%

25P

PM

232

R55

+12

VC78

.1uF

AG

ND

MO

SI

MIS

O

SC

K

VR

EF

TP

2

C68

.1uF

U5

AD

620A

RRE

F5

OU

T6

+V

S7

RG

8

-VS

4+

IN3

-IN

2R

G1

-12V

AG

ND

0.1% 25PPM2.87KR137 R137

0.1%

25P

PM

14.3

KR

54

VR

EF

-BU

F

VR

EF

-BU

F

0.1% 25ppm/C 0.1% 25ppm/C10.0KR165

0.1%

25p

pm/C

10.0

KR

50

0.1% 25ppm/C10.0KR26

0.1%

25p

pm/C

10.0

KR

25

1uF

C3

AG

ND

C27

.1uFC4

.1uF

AG

ND

R62

8.25

K

8.25

K

R60

+10

V

AG

ND

U14

:A

OP

A42

77U

A(4

=+

12V

, 11=

-12V

)(4

=+

12V

, 11=

-12V

)

123

MT

10-

1 P

SI

TP+ 1

TP- 6VS

2

GN

D4

VO

-5V

O+

3

U14

:D

OP

A42

77U

A(4

=+

12V

, 11=

-12V

)

141312

+10

V

U14

:B

(4=

+12

V, 1

1=-1

2V)

OP

A42

77U

A

765 0.

1% 2

5PP

M16

.2K

R91

0.1%

25P

PM

14.3

KR

84

VR

EF

-BU

F

MT

20-

15 P

SI

TP

- 6

TP

+

1

VS

2

GN

D4

VO

-5V

O+

3

AG

ND0.

1% 2

5ppm

/C10

.0K

R93

0.1%

25p

pm/C

10.0

KR

90AG

ND

0.1% 25ppm/C10.0K 10.0KR85

AG

ND

C81

.1uF

C67

.1uF

AG

ND

100K

R59

4.7u

FC

5

20V+

100K

R56

U14

:C

(4=

+12

V, 1

1=-1

2V)

OP

A42

77U

A

89 10

AG

ND

B A

87

65

D

56

78

CC

23

D

14 4

3

C

ON

FID

EN

TIA

L A

ND

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

B

2

PR

OC

ES

S:

PR

OD

UC

T L

INE

:

TIT

LE:

RE

SP

IRO

NIC

S IN

C.

DS

CA

LES

CA

LE

DR

AW

ING

NO

.D

RA

WIN

G N

O.

SIZ

E

A

1

PA

RT

NO

.

RE

V.

OF

SH

EE

T

B.4 Pressure Control

PCA

Pre

ssur

e C

ontr

ol B

oard

- P

ress

ure

Sens

ors

Page 237: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-23

1045049

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

445566

U18

U18

OP

A54

4O

PA

544

55 33

442211

U9

U9

PI5

A31

9AW

PI5

A31

9AWU

NU

N55

VC

CV

CC

44

NC

NC

22

ININ66

NO

NO

88

UN

UN

77

GN

DG

ND

33

CO

MC

OM

11

11R61 R61

PP

50P

P50

0.1%

25p

pm/C

0.1%

25p

pm/C

40.2

K40

.2K

R64

R64

ILF

R D

RIV

EIL

FR

DR

IVE

CO

NN

EC

TO

RC

ON

NE

CT

OR

ILF

RIL

FR

V_I

LFR

V_I

LFR

ILF

R_O

PE

NIL

FR

_OP

EN

0.1%

25p

pm/C

0.1%

25p

pm/C

10.0

K10

.0K

R63

R63

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

J8:B

J8:B

22

J8:A

J8:A

11

J8:C

J8:C

33

C45 C45

.01uF .01uF

-12V

-12V

C44 C44

.1uF .1uF

MO

TG

ND

MO

TG

ND

0.1%

25p

pm/C

0.1%

25p

pm/C

10.0

K10

.0K

R37

R37

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

10.0

K10

.0K

R15

R15

ELC

ELC

ELC

ELC

U2:

CU

2:C

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

5566

VA

LVE

DR

IVE

RS

/ E

LCV

ALV

E D

RIV

ER

S /

ELC

N/A

N/A

1001

365

1001

365

S10

0136

5S

1001

365

SC

HE

MA

TIC

SC

HE

MA

TIC

VIS

ION

VIS

ION

DG

ND

DG

ND

PP

44P

P44

PP

43P

P43

U2:

FU

2:F

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

13131212

11R52 R52

CO

NN

EC

TO

RC

ON

NE

CT

OR

PR

VP

RV

MO

TG

ND

MO

TG

ND

C43 C43120uF 120uF50V 50V

++ C42

C42

.1uF

.1uF

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

NDM

OT

GN

DM

OT

GN

DJ7:B

J7:B

22

J7:A

J7:A

11

C41 C41

.01uF .01uF

-12V

-12VC39 C39

120uF 120uF50V 50V

++ C38

C38

.1uF

.1uF

PP

49P

P49

PR

V D

RIV

EP

RV

DR

IVE

60V

.5A

60V

.5A

PS

1P

S1

+24

V+

24V

C37

C37

.1uF

.1uF

274K

274K

R39

R39

+5V

+5V

MO

TG

ND

MO

TG

ND

V_P

RV

V_P

RV

PR

V_O

PE

NP

RV

_OP

EN

60V

.5A

60V

.5A

PS

2P

S2

MO

TG

ND

MO

TG

ND

0.1%

25p

pm/C

0.1%

25p

pm/C

10.0

K10

.0K

R53

R53

C40 C40

.1uF .1uF

MO

TG

ND

MO

TG

ND0.

1% 2

5ppm

/C0.

1% 2

5ppm

/C10

.0K

10.0

KR

40R

40

C36

C36

.1uF

.1uF

-12V

-12V

274K

274K

R16

R16

MO

TG

ND

MO

TG

ND

+24

V+

24V

-12V

-12V

10.0

K10

.0K

R38

R38

+5V

+5V

MO

TG

ND

MO

TG

ND

MO

TG

ND

MO

TG

ND

0.1%

25p

pm/C

0.1%

25p

pm/C

40.2

K40

.2K

R58

R58

PP

48P

P48

PP

51P

P51

U10

U10

PI5

A31

9AW

PI5

A31

9AWU

NU

N55

VC

CV

CC

44

NC

NC

22

ININ66

NO

NO

88

UN

UN

77

GN

DG

ND

33

CO

MC

OM

11

U15

U15

OP

A54

4O

PA

544

55 33

442211

J15:

DJ1

5:D

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

44

J15:

EJ1

5:E

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

55

J15:

FJ1

5:F

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

66

J15:

BJ1

5:B

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

22

J15:

CJ1

5:C

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

33D

CS

(N

EW

ST

YLE

)D

CS

(N

EW

ST

YLE

)C

ON

NE

CT

OR

FO

R T

HE

CO

NN

EC

TO

R F

OR

TH

EA

LTE

RN

AT

E P

OW

ER

ALT

ER

NA

TE

PO

WE

R

J15:

AJ1

5:A

CO

NN

M 6

PIN

165

CO

NN

M 6

PIN

165

11

J11:

AJ1

1:A

11

J11:

BJ1

1:B

22

J11:

CJ1

1:C

33

J11:

DJ1

1:D

44

J1:A

J1:A

11

J1:B

J1:B

22 CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:C

J1:C

33 CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:D

J1:D

44

+12

V+

12V

N.C

.N

.C.

TO

TH

E M

CS

TO

TH

E M

CS

CO

NN

EC

TIO

N C

ON

NE

CT

ION

"P

AS

S T

HR

U"

"P

AS

S T

HR

U"

J11

J11

+24

V+

24V

24V

-OM

24V

-OM

J6-1

5A, 1

5B

OM

VA

LVE

J6-1

5A, 1

5B

OM

VA

LVE

+24

V+

24V

AC

FA

ILA

CF

AIL

60V

750

MA

60V

750

MA

PS

3P

S3

MO

TG

ND

MO

TG

ND

AG

ND

AG

ND

CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:J

J1:J

1010CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:I

J1:I

99CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:F

J1:F

66 CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:G

J1:G

77 CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:H

J1:H

88

N.C

.N

.C.

N.C

.N

.C.

N.C

.N

.C.

J11:

HJ1

1:H

88

J11:

GJ1

1:G

77

J11:

FJ1

1:F

66

J11:

JJ1

1:J1

010

J11:

IJ1

1:I99

+5V

+5V

OF

F/O

NO

FF

/ON

J11:

EJ1

1:E

55N

.C.

N.C

.

DG

ND

DG

ND

CO

NN

M 1

0 P

IN 1

56C

ON

N M

10

PIN

156

J1:E

J1:E

55

-12V

-12V

C32 C32

.1uF .1uF

DG

ND

DG

ND

DG

ND

DG

ND

DG

ND

DG

ND

Q9

Q9

BS

S12

3LT

1B

SS

123L

T1

C31 C31

.01uF .01uF

U2:

AU

2:A

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

1122

U2:

EU

2:E

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

11111010

U2:

DU

2:D

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

9988

SP

AR

ES

SP

AR

ES

PP

42P

P42

DG

ND

DG

ND

DG

ND

DG

ND

1.00

K1.

00K

R78

R78

LM40

40B

IM3-

10.0

LM40

40B

IM3-

10.0

U16

U16

AG

ND

AG

ND

C73

C73

.1uF

.1uF

+10

.0V

+10

.0V

+12

V+

12V

PP

41P

P41

ELC

ELC +5V

+5V

U2:

BU

2:B

(7=

DG

ND

,14=

+5V

)(7

=D

GN

D,1

4=+

5V)

MC

74H

C14

AM

C74

HC

14A

3344

221K

221K

R21

R21

FL16 FL16

1000pf 1000pf22 11

10.0K 10.0KR22 R22

DG

ND

DG

ND

AG

ND

AG

ND

AG

ND

AG

ND

C69

C69

4.7u

F4.

7uF

20V

20V

++

-5V

-5V

-12V

-12V

U17

U17

79L0

5VA

S79

L05V

AS

GN

DG

ND

11

ININ22

OU

TO

UT

33

LIN

EA

R -

12V

TO

-5V

RE

GU

LAT

OR

LIN

EA

R -

12V

TO

-5V

RE

GU

LAT

OR

C66

C66 20

V20

V4.

7uF

4.7u

F

++

ELC

SIG

NA

LE

LCS

IGN

AL

ELC

AC

TE

LCA

CT

22.1

K22

.1K

R20

R20

BB AA

8877

6655

DD

5566

7788

CCCC

2233

DD

1144 44

33

C

ON

FID

EN

TIA

L A

ND

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

NP

RO

PR

IET

AR

Y IN

FO

RM

AT

ION

BB

22

PR

OC

ES

S:

PR

OC

ES

S:

PR

OD

UC

T L

INE

:P

RO

DU

CT

LIN

E:

TIT

LE:

TIT

LE:

RE

SP

IRO

NIC

S IN

C.

RE

SP

IRO

NIC

S IN

C.

DDS

CA

LES

CA

LE

DR

AW

ING

NO

.D

RA

WIN

G N

O.

SIZ

ES

IZE

AA

11

PA

RT

NO

.P

AR

T N

O.

RE

V.

RE

V.

OF

OF

SH

EE

TS

HE

ET

B.4 Pressure Control

PCA

Pre

ssur

e C

ontr

ol B

oard

- Va

lve

Dri

vers

/ E

LC

Page 238: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-24

1045049

PC

A V

ISIO

N P

RE

SS

UR

E C

ON

TR

OL

BD

556

MO

TG

ND 24

V-O

M

J6:A

C14

B

J6:A

D15

B

J6:O

15A

BY

PA

SS

- P

ULL

UP

- IC

B D

AT

AB

US

BY

PA

SS

- P

ULL

UP

- IC

B D

AT

AB

US

FL1

NF

M61

R30

T47

2N

FM

61R

30T

472

2

31

N/A

1001

365

S10

0136

5

SC

HE

MA

TIC

VIS

IONAG

ND

AG

ND

J6:Z

11B

J6:V

7B

J6:A

B13

B

J6:G

7A

J6:B

2A

J6:N

14A

J6:M

13A

J6:K

11A

FL4

NF

M60

R30

T22

2N

FM

60R

30T

222

2

31

-12V

MO

DU

LEO

XY

GE

NJ6

AG

ND

DG

ND

D13

D14

D15D9

D11

D12

D10

47.5

KR

144

47.5

KR

145

47.5

KR

147

47.5

KR

146

47.5

KR

142

47.5

KR

143

D4

D3

D8

47.5

KR

135

47.5

KR

134

47.5

KR

139

47.5

KR

138

47.5

KR

140

D6

47.5

KR

136

47.5

KR

141

D2

D5

D7

J3:S

19

J3:U

21

J3:T

20

J3:W

23

J3:V

22

J3:X

24R

XD

TX

D

DG

ND

FR

OM

DC

S24

PIN

HE

AD

ER

47.5

KR

148

+5V

DG

NDC

33 10uF

10V

+C

34 10uF

10V

+

AR

OU

ND

U1

PLA

CE

TH

ES

E C

AP

S

MO

TG

ND

J4:O

15A

J4:N

14A

J4:K

11A

J4:M

13A

J4:Z

11B

J4:A

B13

B

J4:A

C14

B

J4:A

D15

B

J6:A

1A

J6:P

1B

FL3

NF

M60

R30

T22

2

2

31

MO

DU

LEA

IR F

LOW

J4

AG

ND

+12

VA

GN

DJ4:P

1B

J4:A

1A

J4:B

2A

FL2

NF

M60

R30

T22

2

2

31

DG

ND

+5V

DG

ND J4

:G7A

J4:V

7B

+5V

47.5

KR

114

47.5

KR

115

47.5

KR

116

47.5

KR

117

47.5

KR

118

47.5

KR

119

47.5

KR

120

A2

A5

A6

A3

A4

A8

A7

A1

PA

SS

TH

RU

CO

NN

EC

TO

RT

O M

CS

ICB

DA

TA

BU

S

FR

OM

DC

S24

PIN

HE

AD

ER

A17

47.5

KR

130

47.5

KR

132

47.5

KR

133

+5V

D1

A16

D0

47.5

KR

129

47.5

KR

128

47.5

KR

124

47.5

KR

127

47.5

KR

123

A14

47.5

KR

121

47.5

KR

122

A9

47.5

KR

125

A11

A10

A12

A15

A13

47.5

KR

126

J3:A

1

J3:C

3

J3:B

2

J3:G

7

J3:F

6

J3:E

5

J3:D

4

J3:I

9

J3:H

8

AD

S

J3:L

12J3

:M13

J3:J

10J3

:K11

J3:P

16J3

:Q17

J3:N

14J3

:O15

J3:R

18

AT

N

AC

K

ELC

SIG

NA

L

J2:T

20J2

:U21

J2:V

22

J2:Q

17

J2:S

19

J2:R

18

FL12 FL12NFM51R20P207

2

3 1

FL11 FL11NFM51R20P207

2

3 1

FL10 FL10NFM51R20P207

2

3 1

ICB

DA

TA

4F

DG

ND

DG

ND

DG

ND

ICB

DA

TA

5F

22.1KR94

22.1KR95

22.1KR92

AT

N

22.1KR89

AD

S

PP

39P

P40

PP

45P

P46

22.1KR86

22.1KR87

22.1KR88

22.1KR83

FL9NFM51R20P207

2

3 1

FL14NFM51R20P207

2

3 1

FL13NFM51R20P207

2

3 1

22.1

KR

97+

5V+

5V

AT

NF

DG

ND

22.1

KR

96

DG

ND

DG

ND A

DS

F

ICB

DA

TA

6F

ICB

DA

TA

7F

J2:M

13

J2:P

16

J2:O

15

J2:N

14

+5V

PP

47D

GN

D

FL5NFM51R20P207

2

3 1

FL6NFM51R20P207

2

3 1

FL7NFM51R20P207

2

3 1

FL8NFM51R20P207

2

3 1

ICB

DA

TA

3F

ICB

DA

TA

2F

ICB

DA

TA

1F

ICB

DA

TA

0F

DG

ND

DG

ND +5V

DG

ND

DG

ND

+5V

+5V

***** *(OLD

ST

YLE

)H

EA

DE

R F

RO

M D

CS

ALT

ER

NA

TE

20

PIN

J13:

A1A

J13:

B2A

J13:

C3A

J13:

F6A

J13:

D4A

J13:

E5A

ELC

SIG

NA

LF

ICB

DA

TA

0F

ICB

DA

TA

1FD

GN

D

AD

DR

ES

S_B

US

DA

TA

_BU

S

ICB

INT

ER

FA

CE

D0

D1

D2

D6

D3

D5

D4

U4

AT

V25

00S

(11,

12=

+5V

, 4,2

6,33

,34=

DG

ND

)(1

1,12

=+

5V, 4

,26,

33,3

4=D

GN

D)

IN8

2

IN3

22

NC

44

NC

43

NC

42

NC

40

NC

32

I/O0

5I/O

16

I/O2

7I/O

38

I/O4

9

IN9

1

IN0

19

I/O15

15

I/O14

16

I/O13

17

I/O12

18

I/O21

30

I/O20

29

I/O19

28

I/O9

37I/O

739

I/O8

38

I/O18

27

IN6

25

IN13

41

IN5

24

IN1

20

IN7

3

I/O11

35

IN2

21

IN4

23

I/O22

31I/O

1713

I/O16

14

I/O5

10

I/O10

36

FL15NFM51R20P207

2

3 1

22.1

KR

98

DG

ND

+5V

AC

K

D7

A1

A2

A3

*********J1

3:G

7A

J13:

H8A

J13:

I9A

J13:

M3B

J13:

L2B

J13:

K1B

J13:

J10

A J13:

O5B

J13:

N4B

ICB

DA

TA

2F

ICB

DA

TA

3F

AD

SF

AT

NF

ICB

DA

TA

6F

ICB

DA

TA

7F

ICB

DA

TA

4F

ICB

DA

TA

5F

**** *J1

3:T

10BJ1

3:Q

7B

J13:

P6B

J13:

S9B

J13:

R8B R

/W

DG

ND

ELC

CS

5

AC

KF

N.C

.

N.C

.N

.C.

U1

U1

U1

C92

.1uF

C114

.1uF

C93

.1uFC94

.1uF

U32

U31

U14

AG

ND

-12V

PIN

54

DG

NDC121

.1uF+5V

PIN

124

DG

ND

DG

ND

C127

.1uF

PIN

113

+5V

+5V

C88

.1uFC89

.1uFC90

.1uF

U32

U31

J2:W

23

J2:X

24

J2:B

2J2

:C3

J2:A

1

J2:F

6

J2:G

7

J2:D

4J2

:E5

J2:H

8J2

:I9

J2:L

12

J2:K

11

J2:J

10

U1

U1

C112

.1uF

C110

.1uFF

L17

NF

M51

R20

P20

7

2

31

ELC

SIG

NA

LF

DG

ND

ELC

SIG

NA

L

DG

ND

PIN

40

DG

ND

DG

ND

DG

NDC108

.1uF

PIN

8

+5V

PIN

21

+5V

+5V

U1

U1

U1

ELC

SIG

NA

LE

LCS

IGN

AL

PIN

61

PIN

59

RX

D

TX

D

AD

SIN

T

RX

D

TX

D

SN

DIN

T

DS

RC

VIN

T

RE

SE

T

CLK

OU

T

BY

PA

SS

CA

PA

CIT

OR

S

AC

KF

DG

ND

DG

NDC58

.1uF

C106

.1uF

PIN

1

+5V

+5V

U14

U20

U27

U34

C77

.1uF

C76

.1uF

U22

C83

.1uF

AG

ND

C80

.1uF

+12

VD

GN

D

PIN

98

+5V

C125

.1uF

U1

U1

DG

ND

PIN

84

+5V

+5V

C126

.1uF

U1

U2

U3

U4

U7

U8

C6

.1uFC21

.1uF

C79

.1uF

DG

ND

C60

.1uF

C59

.1uF

B A

87

65

D

56

78

CC

23

D

14 4

3

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

N

B

2

PR

OC

ES

S:

PR

OD

UC

T L

INE

:

TIT

LE:

RE

SP

IRO

NIC

S IN

C.

DS

CA

LES

CA

LE

DR

AW

ING

NO

.S

IZE

A

1

PA

RT

NO

.P

AR

T N

O.

RE

V.

OF

SH

EE

T

B.4 Pressure Control

PCA

Pre

ssur

e C

ontr

ol B

oard

- B

ypas

s-Pu

llup-

ICB

Dat

abus

Page 239: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-25

1045049

Air

Flo

w M

odu

le

B.5 Air Flow Module (AFM)

Page 240: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

Appendix B: Schematics

B-26

1045049

Oxy

gen

Mod

ule

B.6 Oxygen Module (OM)

44 1111

VIS

ION

OX

YG

EN

MO

DU

LEV

ISIO

N O

XY

GE

N M

OD

ULE

PC

AP

CA

1000

699

1000

699

S10

0069

9S

1000

699

SC

HE

MA

TIC

SC

HE

MA

TIC

VIS

ION

VIS

ION

C15

C15

4.7u

F4.

7uF

20V

20V

++-1

2V-1

2V

C8 C8

.1uF .1uF

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

J1:M

J1:M13

A13

A

J1:A

BJ1

:AB13

B13

B

N/A

N/A

TP

14T

P14

TP

13T

P13

TP

12T

P12

+12

V+

12V

+12

V+

12V

AG

ND

AG

ND

C20 C20

22pF 22pF

C2 C2

.1uF .1uF

+12

VD

C IN

PU

T+

12V

DC

INP

UT

J1:K

J1:K11

A11

A

C14

C14

4.7u

F4.

7uF

20V

20V

++

AG

ND

AG

ND

AG

ND

AG

ND

J1:G

J1:G7A7A

J1:V

J1:V7B7B

AG

ND

AG

ND

-12V

DC

INP

UT

-12V

DC

INP

UT

J1:Z

J1:Z11

B11

B-1

2V-1

2V

XC

2:B

XC

2:B

115

OH

MS

@ 1

00 M

HZ

115

OH

MS

@ 1

00 M

HZ

2277

AG

ND

AG

ND

.1uF .1uF

C3 C3

C4 C4

.1uF .1uF

U4

U4

U4

U4

J1:I

J1:I9A9A

J1:H

J1:H8A8A

J1:U

J1:U6B6B

J1:S

J1:S4B4B

J1:C

J1:C3A3A

U1

U1

U1

U1

+12

V+

12V

C7 C7

1uF 1uF

-12V

-12V

XC

2:A

XC

2:A

115

OH

MS

@ 1

00 M

HZ

115

OH

MS

@ 1

00 M

HZ

8811 XC

2:C

XC

2:C

115

OH

MS

@ 1

00 M

HZ

115

OH

MS

@ 1

00 M

HZ

6633

C28 C28

.1uF .1uF+

12V

_P+

12V

_P

PW

RG

ND

PW

RG

ND

XC

2:D

XC

2:D

115

OH

MS

@ 1

00 M

HZ

115

OH

MS

@ 1

00 M

HZ

5544

AG

ND

AG

ND

C29 C29

.1uF .1uF

+12

V+

12V

AG

ND

AG

ND

J1:L

J1:L12

A12

AJ1

:YJ1

:Y10B

10B

J1:J

J1:J10

A10

A

C9 C9

.1uF .1uF

C6 C6

.1uF .1uF

-12V

-12V

1.00

K1.

00K

R23

R23

TP

9T

P9

47.5

K47

.5K

R15

R15

DG

ND

DG

ND

MO

SI

MO

SI

DG

ND

DG

ND

OM

-DE

TE

CT

OM

-DE

TE

CT

J1:D

J1:D4A4A

J1:P

J1:P1B1B

J1:T

J1:T5B5B

DG

ND

DG

ND

J1:A

J1:A1A1A

O2

TE

MP

O2

TE

MP

121

121

R6

R6

AG

ND

AG

ND

O2

FLO

WO

2 F

LOW

J1:X

J1:X9B9B

C19 C19

22pF 22pF

J1:W

J1:W

8B8B

121

121

R4

R4

+25

6mv

+25

6mv

OX

YG

EN

FLO

W (

+4V

, FS

)O

XY

GE

N F

LOW

(+

4V, F

S)

At Z

ER

O F

LOW

At Z

ER

O F

LOW

1.00

K1.

00K

R29

R29

1.00

K1.

00K

R20

R20

1.00

K1.

00K

R28

R28

TP

17T

P17

TP

18T

P18

+5V

DIG

+5V

DIG

J1:B

J1:B2A2A

SC

KS

CK

PC

S3

PC

S3

J1:Q

J1:Q2B2B

J1:E

J1:E5A5AO

M-J

1O

M-J

1

MIS

OM

ISO

DG

ND

DG

ND

J1:R

J1:R3B3B

DG

ND

DG

NDC

30C

304.

7uF

4.7u

F20

V20

V

++

+5V

+5V

DG

ND

DG

ND

C1

C1

.1uF

.1uF

R11

R11

649

649

AG

ND

AG

ND

49.9

K49

.9K

R12

R12

OP

A42

77U

AO

PA

4277

UA

(4=

+12

V, 1

1=-1

2V)

(4=

+12

V, 1

1=-1

2V)

U1:

CU

1:C

8899 1010

+10

V+

10V

AG

ND

AG

ND20.0K 20.0K

R14 R1480.6K 80.6KR13 R13

U1:

DU

1:D O

PA

4277

UA

OP

A42

77U

A(4

=+

12V

, 11=

-12V

)(4

=+

12V

, 11=

-12V

)

141413131212

-12V

-12V

23.7

K23

.7K

R10

R10

+12

V+

12V

U4

U4

AD

620A

RA

D62

0AR

RE

FR

EF

55O

UT

OU

T66

+V

S+

VS

77

RG

RG

88

-VS

-VS

44+

IN+

IN33

-IN

-IN

22R

GR

G11

C21 C21

.22uF .22uFAG

ND

AG

ND

C10 C10

1uF 1uF

AP

PR

OX

2V

AT

70

DE

G F

.A

PP

RO

X 2

V A

T 7

0 D

EG

F.

U5

U5

NM

93C

66E

M8

NM

93C

66E

M8

GN

DG

ND

55

VC

CV

CC

88

SD

OS

DO

44

SD

IS

DI

33

CS

CS

11

SD

KS

DK

22

TP

16T

P16

TP

8T

P8

TP

4T

P4

200

200

R41

R41

CWCW22

33

11

0.1% 25ppm/C 0.1% 25ppm/C

R26 R26

24.9K 24.9K

0.1% 25ppm/C 0.1% 25ppm/C

R3 R3

24.9K 24.9K

AG

ND

AG

ND

(4=

+12

V, 1

1=-1

2V)

(4=

+12

V, 1

1=-1

2V)

U1:

AU

1:A

OP

A42

77U

AO

PA

4277

UA

1122 33

+12

V+

12V

MT

1M

T1

200

SC

CM

/0.2

IN H

2020

0 S

CC

M/0

.2IN

H20

HC

O4

HC

O444

GN

D1

GN

D111

HC

-3H

C-3

33H

C+

5H

C+

555

VS

6V

S6

66

VS

2V

S2

22

R22 R22

4.99K 4.99K

8.25

K8.

25K

R1

R1

+6V

DC

+6V

DC

+6V

DC

+6V

DC

8.25

K8.

25K

R2

R2

BR

IDG

E

BR

IDG

E

+10

V+

10V

1.82

K1.

82K

R21

R21

BA

LAN

CE

BA

LAN

CE

0.1% 25ppm/C 0.1% 25ppm/C

R19 R19

4.99K 4.99K0.1% 25ppm/C 0.1% 25ppm/C

R18 R18

15K 15K

+10

V+

10V

C13 C13

1000pF 1000pF

+12

V+

12V

+2.

5V+

2.5V

383 383R7 R7

U7

U7

TL4

31C

PK

TL4

31C

PK

33 22

11

TP

11T

P11

OM

-J1

OM

-J1

TP

2T

P2

J2:A

J2:A

CO

NN

M 2

PIN

200

CO

NN

M 2

PIN

200

11

OM

-J2

OM

-J2

1000

uF10

00uF

C24

C24

63V

63V

++

PW

RG

ND

PW

RG

ND

PW

RG

ND

PW

RG

ND

+24

V +

24V

+24

V +

24V

C5 C5

.1uF .1uF

PW

RG

ND

PW

RG

ND

J1:A

DJ1

:AD

15B

15B

J1:O

J1:O

15A

15A

J1:N

J1:N

14A

14A

J1:A

CJ1

:AC

14B

14B

TP

19T

P19

-12V

_P-1

2V_P

PW

RG

ND

PW

RG

ND

U2

U2

C18 C18

.1uF .1uF

(3=

+12

V_P

, 12=

-12V

_P)

(3=

+12

V_P

, 12=

-12V

_P)

U2:

CU

2:C

LM29

01LM

2901

141488 99

PW

RG

ND

PW

RG

ND

+12

V_P

+12

V_P

TP

6T

P6

AG

ND

AG

ND

(4=

+12

V, 1

1=-1

2V)

(4=

+12

V, 1

1=-1

2V)

U1:

BU

1:BO

PA

4277

UA

OP

A42

77U

A

7766 55

+12

V_P

+12

V_P

PW

RG

ND

PW

RG

ND

.1uF

.1uF

C12

C12

U2

U2

PW

RG

ND

PW

RG

ND

-12V

_P-1

2V_P

(3=

+12

V_P

, 12=

-12V

_P)

(3=

+12

V_P

, 12=

-12V

_P)

U2:

DU

2:D

LM29

01LM

2901

13131010 1111

TP

5T

P5

TP

1T

P1

TP

3T

P3

AG

ND

AG

ND

AG

ND

AG

ND

+12

V_P

+12

V_P

AG

ND

AG

ND

C11 C11

.1uF .1uF

C17 C17

.1uF .1uF

PW

RG

ND

PW

RG

NDIRF

R02

4IR

FR

024

Q1

Q1

SS

GG

DD

2.4K 2.4KR32 R32

5%5%1/4W 1/4W

1N4003 1N4003

CR1 CR1

J2:B

J2:B

CO

NN

M 2

PIN

200

CO

NN

M 2

PIN

200

22

75K 75KR5 R5

AT

300

HZ

.A

T 3

00 H

Z.

+12

V_P

+12

V_P

TR

IAN

GLE

WA

VE

TR

IAN

GLE

WA

VE

0 T

O 4

096m

v0

TO

409

6mv

CMPSH-3TR CMPSH-3TR

CR2 CR2

33 11

(3=

+12

V_P

, 12=

-12V

_P)

(3=

+12

V_P

, 12=

-12V

_P)

U2:

BU

2:B

LM29

01LM

2901

1166 77

1.50

K1.

50K

R16

R16

PW

RG

ND

PW

RG

ND

R8

R8

1.82

K1.

82K

**

C26 C26

(3=

+12

V_P

, 12=

-12V

_P)

(3=

+12

V_P

, 12=

-12V

_P)

U2:

AU

2:A

LM29

01LM

2901

2244 55

10.0

K10

.0K

R9

R9

**

C23 C23

**

C25 C25

C16 C16

.1uF .1uF

+4.

096

VD

C+

4.09

6 V

DC

0 T

O +

4.09

6 V

DC

D

AC

-D0

TO

+4.

096

VD

C

DA

C-D

PW

RG

ND

PW

RG

ND

PW

RG

ND

PW

RG

ND

1.00

K1.

00K

R42

R42

J1:A

AJ1

:AA

12B

12B

PW

RG

ND

PW

RG

ND

J1:F

J1:F

6A6A

BB AA

8877

6655

DD

5566

7788

CCCC

2233

DD

1144 44

33

C

ON

FID

EN

TIA

L A

ND

C

ON

FID

EN

TIA

L A

ND

PR

OP

RIE

TA

RY

INF

OR

MA

TIO

NP

RO

PR

IET

AR

Y IN

FO

RM

AT

ION

BB

22

PR

OC

ES

S:

PR

OC

ES

S:

PR

OD

UC

T L

INE

:P

RO

DU

CT

LIN

E:

TIT

LE:

TIT

LE:

RE

SP

IRO

NIC

S IN

C.

RE

SP

IRO

NIC

S IN

C.

DDS

CA

LES

CA

LE

DR

AW

ING

NO

.D

RA

WIN

G N

O.

SIZ

ES

IZE

AA

11

PA

RT

NO

.P

AR

T N

O.

RE

V.

RE

V.

OF

OF

SH

EE

TS

HE

ET

Page 241: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

BiPAP Vision Service Manual

B-27

1045049

Pow

er S

up

ply

Su

bsy

stem

B.7 Power Supply

Page 242: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)
Page 243: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)
Page 244: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)

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Page 245: Service Manual - medonegroup.com · 1045049 BiPAP Vision Service Manual Limited Warranty Respironics warrants that the BiPAP ® Vision TM Ventilatory Support System (BiPAP Vision)